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CN104810203A - Relay protection frame for cold compressor and manufacturing method thereof - Google Patents

Relay protection frame for cold compressor and manufacturing method thereof Download PDF

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Publication number
CN104810203A
CN104810203A CN201510175482.9A CN201510175482A CN104810203A CN 104810203 A CN104810203 A CN 104810203A CN 201510175482 A CN201510175482 A CN 201510175482A CN 104810203 A CN104810203 A CN 104810203A
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CN
China
Prior art keywords
protective frame
mounting panel
grounding
protection frame
relay
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Pending
Application number
CN201510175482.9A
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Chinese (zh)
Inventor
李丽娟
王建武
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Zhongshan Hongcheng Research Technical Services Co ltd
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Zhongshan Hongcheng Research Technical Services Co ltd
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Application filed by Zhongshan Hongcheng Research Technical Services Co ltd filed Critical Zhongshan Hongcheng Research Technical Services Co ltd
Priority to CN201510175482.9A priority Critical patent/CN104810203A/en
Publication of CN104810203A publication Critical patent/CN104810203A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/02Bases; Casings; Covers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H49/00Apparatus or processes specially adapted to the manufacture of relays or parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/14Terminal arrangements

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Compressor (AREA)

Abstract

The invention discloses a refrigeration compressor relay protection frame and a manufacturing method of the refrigeration compressor relay protection frame, wherein a relay protection frame grounding terminal belongs to a part of a protection frame part, and two screw holes of the relay protection frame are directly punched on the protection frame grounding terminal.

Description

一种冷压缩机用继电器防护架及其制造方法Relay protection frame for cold compressor and manufacturing method thereof

技术领域 technical field

本发明涉及制冷压缩机的技术领域,特别涉及一种冷压缩机用继电器防护架,还涉及一种冷压缩机用继电器防护架的制造方法。 The invention relates to the technical field of refrigeration compressors, in particular to a relay protection frame for a cold compressor, and also to a manufacturing method for a relay protection frame for a cold compressor.

背景技术 Background technique

目前,传统的带防护套接地端子如本说明书附图中的图1所示,在冰箱压缩机行业中继电器防护架接地方式,主要是在继电器防护架上通过自动攻丝机钻两个螺钉孔,压缩机由于防锈、防潮、以及吸热保护,需在壳体表面涂装黑色油漆,压缩机在浸漆过程中,需在继电器防护架上接地端子上安装一个塑料防护套,防止油漆等进入接地端子;更有甚者,有的压缩机工作环境比较恶劣,为防止接地端子生锈,需对继电器防护架进行镀铜处理,或者专门制作一个镀铜接地端子,将接地端子通过碰焊方式焊接在防护架上,在压缩机涂装油漆时,仍需在防护架上安装一个塑料防护套,并防止油漆等进入接地端子。 At present, the traditional grounding terminal with a protective cover is shown in Figure 1 in the accompanying drawings of this manual. In the refrigerator compressor industry, the grounding method of the relay protective frame is mainly to drill two screw holes on the relay protective frame through an automatic tapping machine. , the compressor needs to be coated with black paint on the surface of the casing due to anti-rust, moisture-proof, and heat-absorbing protection. Into the grounding terminal; What's more, some compressors work in a bad environment. In order to prevent the grounding terminal from rusting, it is necessary to copper-plate the relay protection frame, or make a copper-plated grounding terminal specially, and connect the grounding terminal through butt welding When the compressor is painted with paint, it is still necessary to install a plastic protective sleeve on the protective frame to prevent paint from entering the grounding terminal.

从上面带防护套避免压缩机接地端子避免浸漆过程中不难发现存在以下弊端: Put a protective cover from above to avoid the grounding terminal of the compressor and avoid dipping paint. It is not difficult to find the following disadvantages:

(1)、压缩机涂装油漆时不管接地端子是否镀铜,均需在接地端子安装防护套,工序较为复杂,成本较高。 (1) When the compressor is painted, regardless of whether the grounding terminal is copper-plated or not, it is necessary to install a protective cover on the grounding terminal. The process is more complicated and the cost is higher.

(2)、对于不镀铜继电器防护架,压缩机在生产、贮运、使用过程中由于所处环境千变万化,接地端子易生锈,既影响外观也容易导致接地不好等异常; (2) For the non-copper-plated relay protection frame, due to the ever-changing environment of the compressor during production, storage, and use, the grounding terminal is prone to rust, which not only affects the appearance but also easily leads to abnormalities such as poor grounding;

(3)、即使对于镀铜继电器防护架或者接地端子,由于镀铜存在重金属超标隐患,同时对镀层厚度也有严格要求,如果镀层较薄或者厚薄不均,镀铜防护架处在温度、湿度较大环境中仍存在生锈隐患,因此镀铜后防护架镀铜存在控制成本和要求高以及生锈隐患,起不到良好接地。 (3) Even for copper-plated relay protective frames or grounding terminals, due to the hidden danger of heavy metals exceeding the standard in copper plating, there are also strict requirements on the thickness of the coating. If the coating is thin or uneven, the copper-plated protective frame will There are still hidden dangers of rusting in the large environment. Therefore, the copper plating of the protective frame after copper plating has high control costs and requirements and hidden dangers of rusting, which cannot achieve good grounding.

很显然:在现有技术中,带免浸漆防护套接地端子,存在需加工零件多,工序复杂,易生锈、重金属等有害物质易超标等隐患,还会增加人力和零件成本等,针对上述种种弊端,改进是势在必行的。 Obviously: In the existing technology, the grounding terminal with a paint-free protective cover has hidden dangers such as many parts to be processed, complicated procedures, easy to rust, heavy metals and other harmful substances that are easy to exceed the standard, and will increase the cost of manpower and parts. Above-mentioned various drawbacks, improvement is imperative.

发明内容 Contents of the invention

本发明所要解决的技术问题是提供一种冷压缩机用继电器防护架,其防护架不需要焊镀铜接地端子,防护架本身也无需镀铜,压缩机在浸漆时,继电器防护架两个安装接地螺钉孔直接浸在油漆中去,由于整个防护架均被油漆涂装,因此,减掉了镀铜接地端子以及镀铜接地端子与防护架焊接,减掉了继电器防护架接地端子安装防护套免浸漆,由于继电器防护架均被涂装油漆,防护架接地端子不存在生锈等异常,以解决现有技术中导致的上述多项缺陷。 The technical problem to be solved by the present invention is to provide a relay protection frame for cold compressors. The protection frame does not need to weld copper-plated grounding terminals, and the protection frame itself does not need copper plating. When the compressor is dipped in paint, the relay protection frame needs two The mounting ground screw hole is directly dipped in the paint. Since the entire protective frame is painted, the copper-plated grounding terminal and the welding of the copper-plated grounding terminal and the protective frame are omitted, and the installation protection of the grounding terminal of the relay protective frame is omitted. The cover is free from dipping paint, because the relay protective frame is painted with paint, and there is no abnormality such as rust in the ground terminal of the protective frame, so as to solve the above-mentioned multiple defects caused in the prior art.

为实现上述目的,本发明提供以下的技术方案:一种冷压缩机用继电器防护架,包括防护架本体,所述防护架包括安装板,安装板的中间位置设有安装定位孔,安装板的上方和下方分别垂直设有上挡板和下档板,安装板的侧面垂直设有侧挡板,安装板的侧面设有接地端子,该接地端子与安装板一体成型,接线端子上冲压有螺钉孔。 In order to achieve the above object, the present invention provides the following technical solutions: a relay protective frame for cold compressors, including a protective frame body, the protective frame includes a mounting plate, and the middle position of the mounting plate is provided with an installation positioning hole, and the mounting plate An upper baffle and a lower baffle are arranged vertically above and below, side baffles are arranged vertically on the side of the mounting plate, and grounding terminals are arranged on the side of the mounting plate, the grounding terminal is integrally formed with the mounting plate, and screws are stamped on the terminals hole.

优选的,所述侧挡板的长度与安装板的侧边长度一致。 Preferably, the length of the side baffle is consistent with the length of the side of the installation plate.

优选的,所述上挡板和侧挡板上开有上缺口和侧缺口。 Preferably, the upper baffle and the side baffles are provided with upper notches and side notches.

一种冷压缩机用继电器防护架的制造方法:包括如下步骤: A kind of manufacture method of relay protective frame for cold compressor: comprise the steps:

1)所述安装板与上挡板、下挡板、侧挡板以及接地端子一体成型,由模具压铸而成; 1) The mounting plate is integrally formed with the upper baffle, the lower baffle, the side baffle and the grounding terminal, and is formed by die-casting;

2)对防护架接地部位在被涂装油漆; 2) The grounding part of the protective frame is painted with paint;

3)在接地端子上冲压螺钉孔。 3) Punch screw holes in the ground terminal.

采用以上技术方案的有益效果是:本发明结构的继电器防护架,当继电器防护架接地部位在被涂装油漆后,在上接地螺钉过程中,螺钉能起到攻丝作用,在攻丝过程中,将涂装在继电器防护架螺钉孔内油漆挤掉,这样继电器防护架和接地螺钉良好接触,实现金属与金属良好接触,尽管继电器防护架出现油漆,但在螺钉紧固后,接触导通电阻很小,接地电阻也很小,如果出现漏电等意外,由于接地电阻很小,泄漏电流通过继电器防护架再通过与防护架连接接地螺钉和接地线将电流迅速可以流到大地,也避免意外触电事故压缩机零件减少,取消接地端子与防护架碰焊,取消接地端子防护套,同时主要零部件加工方式简化,成本降低明显,也避免防护架接地端子生锈等异常。 The beneficial effect of adopting the above technical scheme is: the relay protective frame with the structure of the present invention, when the grounding part of the relay protective frame is painted, the screw can play a tapping role in the process of attaching the grounding screw. , Squeeze out the paint in the screw hole of the relay protective frame, so that the relay protective frame and the grounding screw are in good contact and achieve good metal-to-metal contact. Although the paint appears on the relay protective frame, after the screws are tightened, the contact conduction resistance It is very small, and the grounding resistance is also very small. If there is an accident such as leakage, due to the small grounding resistance, the leakage current can quickly flow to the ground through the relay protective frame and then connect the grounding screw and grounding wire with the protective frame, and avoid accidental electric shock. The parts of the accident compressor are reduced, the contact welding between the grounding terminal and the protective frame is canceled, and the protective cover of the grounding terminal is cancelled. At the same time, the processing method of the main parts is simplified, the cost is significantly reduced, and abnormalities such as rusting of the grounding terminal of the protective frame are avoided.

附图说明 Description of drawings

图1是现有技术防护架的结构示意图; Fig. 1 is the structural representation of prior art protective frame;

图2是本发明实施例一的结构示意图; Fig. 2 is a schematic structural view of Embodiment 1 of the present invention;

图3是本发明实施例二的结构示意图。 Fig. 3 is a schematic structural diagram of Embodiment 2 of the present invention.

其中,1--安装板、2--安装定位孔、3--上挡板、4--下挡板、5--侧挡板、6--接地端子、7--螺钉孔、8--上缺口、9--侧缺口。 Among them, 1--installation plate, 2--installation positioning hole, 3--upper baffle, 4--lower baffle, 5--side baffle, 6--ground terminal, 7--screw hole, 8- -upper notch, 9--side notch.

具体实施方式 Detailed ways

下面结合附图详细说明本发明的优选实施方式。 Preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

实施例一: Embodiment one:

如图2所示,一种冷压缩机用继电器防护架,包括防护架本体,所述防护架包括安装板1,安装板1的中间位置设有安装定位孔2,安装板1的上方和下方分别垂直设有上挡板3和下档板4,安装板1的侧面垂直设有侧挡板5,安装板1的侧面设有接地端子6,该接地端子6与安装板1一体成型,接线端子1上冲压油螺钉孔7,侧挡板5的长度与安装板1的侧边长度一致。 As shown in Figure 2, a relay protective frame for cold compressors includes a protective frame body, the protective frame includes a mounting plate 1, and the middle position of the mounting plate 1 is provided with an installation positioning hole 2, and the upper and lower sides of the mounting plate 1 The upper baffle 3 and the lower baffle 4 are arranged vertically respectively, the side baffle 5 is arranged vertically on the side of the mounting plate 1, and the side of the mounting plate 1 is provided with a grounding terminal 6, the grounding terminal 6 is integrally formed with the mounting plate 1, and the wiring Oil screw holes 7 are stamped on the terminal 1, and the length of the side baffle 5 is consistent with the length of the side of the mounting plate 1.

本发明所提供的往复活塞式制冷压缩机继电器防护架,侧挡板的长度与安装板的长度一致,可以有效的起到防护的作用,防止异物进入压缩机,独压缩机造成损坏,接地端子作为继电器防护架组成部分,接地螺钉孔通过螺纹攻丝机在接地端子上钻成螺钉,压缩机在涂装油漆时,整个继电器防护架含接地端子浸在油漆里,油漆也布置接地螺钉孔,在使用过程中,接地螺钉通过单螺纹孔连接紧固在接地端子上,同时,接地螺钉将单螺纹孔内的油漆挤出,保证接地螺钉与继电器防护架金属连接,同时由于不需要安装防护套、也不需镀铜,起到了很好接地并防锈、降成本作用。 The reciprocating piston refrigeration compressor relay protection frame provided by the present invention has the same length of the side baffle as the length of the mounting plate, which can effectively play a protective role and prevent foreign matter from entering the compressor. As a part of the relay protection frame, the ground screw hole is drilled into a screw on the ground terminal by a thread tapping machine. When the compressor is painted with paint, the entire relay protection frame including the ground terminal is immersed in the paint, and the paint is also arranged with the ground screw hole. During use, the grounding screw is connected and fastened to the grounding terminal through a single threaded hole. At the same time, the grounding screw squeezes out the paint in the single threaded hole to ensure the metal connection between the grounding screw and the relay protective frame. , No need for copper plating, which plays a good role in grounding, rust prevention, and cost reduction.

实施例二: Embodiment two:

如图3所示,一种冷压缩机用继电器防护架,包括防护架本体,所述防护架包括安装板1,安装板1的中间位置设有安装定位孔2,安装板1的上方和下方分别垂直设有上挡板3和下档板4,安装板1的侧面垂直设有侧挡板5,安装板1的侧面设有接地端子6,该接地端子6与安装板1一体成型,接线端子6上冲压油螺钉孔7,上挡板3和侧挡板5上开有上缺口8和侧缺口9。 As shown in Figure 3, a relay protection frame for a cold compressor includes a protection frame body, the protection frame includes a mounting plate 1, and the middle position of the mounting plate 1 is provided with an installation positioning hole 2, and the top and bottom of the mounting plate 1 The upper baffle 3 and the lower baffle 4 are arranged vertically respectively, the side baffle 5 is arranged vertically on the side of the mounting plate 1, and the side of the mounting plate 1 is provided with a grounding terminal 6, the grounding terminal 6 is integrally formed with the mounting plate 1, and the wiring The oil screw hole 7 is stamped on the terminal 6, and the upper baffle 3 and the side baffle 5 are provided with an upper notch 8 and a side notch 9.

本发明所提供的制冷压缩机带防护架设有上缺口和侧缺口,此上缺口和侧缺口即可以节省冲压件材料,也有利于在安装继电器罩后两器散热,接地端子作为继电器防护架组成部分,两接地螺钉孔通过螺纹攻丝机在接地端子上钻成两螺钉孔,压缩机在涂装油漆时,整个继电器防护架含接地端子浸在油漆里,油漆也布置接地螺钉孔上,在使用过程中,接地螺钉通过任一螺纹孔连接紧固在接地端子上,同时,接地螺钉将任一螺纹孔内的油漆挤出,保证接地螺钉与继电器防护架金属连接,同时由于不需要安装防护套、也不需镀铜,起到了很好接地并防锈、降成本作用。 The refrigeration compressor belt protection frame provided by the present invention is provided with an upper gap and a side gap. The upper gap and the side gap can save the material of the stamping part, and are also conducive to the heat dissipation of the two devices after the relay cover is installed. The ground terminal is used as the relay protection frame. part, the two grounding screw holes are drilled into two screw holes on the grounding terminal by a thread tapping machine. When the compressor is painted with paint, the entire relay protective frame including the grounding terminal is immersed in the paint, and the paint is also placed on the grounding screw hole. During use, the grounding screw is connected and fastened to the grounding terminal through any threaded hole. At the same time, the grounding screw squeezes out the paint in any threaded hole to ensure the metal connection between the grounding screw and the relay protective frame. sleeve, and does not require copper plating, which plays a good role in grounding, rust prevention, and cost reduction.

一种冷压缩机用继电器防护架的制造方法:包括如下步骤: A kind of manufacture method of relay protective frame for cold compressor: comprise the steps:

1)所述安装板与上挡板、下挡板、侧挡板以及接地端子一体成型,由模具压铸而成; 1) The mounting plate is integrally formed with the upper baffle, the lower baffle, the side baffle and the grounding terminal, and is formed by die-casting;

2)对防护架接地部位在被涂装油漆; 2) The grounding part of the protective frame is painted with paint;

3)在接地端子上冲压螺钉孔。 3) Punch screw holes in the ground terminal.

接地端子作为继电器防护架组成部分,螺钉孔通过螺纹攻丝机在接地端子上钻成一接地螺钉孔,由于只需钻一接地螺钉孔,减少一道钻孔、攻丝工序,冲压成本降低,压缩机在涂装油漆时,整个继电器防护架含接地端子浸在油漆里,油漆也布置接地螺钉孔上,在使用过程中,接地螺钉通过螺纹孔连接紧固在接地端子上,同时,接地螺钉将螺纹孔内的油漆挤出,保证接地螺钉与继电器防护架金属连接,同时由于不需要安装防护套、也不需镀铜,起到了很好接地并防锈降成本作用。 The ground terminal is a part of the relay protection frame. The screw hole is drilled into a ground screw hole on the ground terminal by a thread tapping machine. Since only one ground screw hole needs to be drilled, one drilling and tapping process is reduced, and the stamping cost is reduced. When painting paint, the entire relay protective frame including the ground terminal is dipped in the paint, and the paint is also arranged on the ground screw hole. During use, the ground screw is connected and fastened to the ground terminal through the threaded hole, and at the same time, the ground screw The paint in the hole is extruded to ensure the metal connection between the grounding screw and the relay protective frame. At the same time, since there is no need to install a protective cover or copper plating, it plays a good role in grounding, rust prevention and cost reduction.

以上所述的仅是本发明的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。 The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, without departing from the inventive concept of the present invention, some modifications and improvements can also be made, and these all belong to the present invention. protection scope of the invention.

Claims (4)

1. a cold compressor relay protective frame, comprise protective frame body, it is characterized in that: described protective frame comprises mounting panel, the centre position of mounting panel is provided with mounting-positioning holes, vertically be provided with overhead gage and lower baffle respectively above and below mounting panel, the lateral vertical of mounting panel is provided with side shield, and the side of mounting panel is provided with earth terminal, this earth terminal and mounting panel one-body molded, binding post upper punch is pressed with screw hole.
2. according to claim 1, it is characterized in that: the length of described side shield is consistent with the length of mounting panel.
3. according to claim 1, it is characterized in that: described overhead gage and side shield have breach and side breach.
4. a cold compressor method for relay protective frame described in manufacturing claims 1-3 any one, is characterized in that: comprise the steps:
Described mounting panel and overhead gage, lower baffle plate, side shield and earth terminal one-body molded, formed by die casting;
Paint is being coated to protective frame ground connection position;
Punching press screw hole on earth terminal.
CN201510175482.9A 2015-04-14 2015-04-14 Relay protection frame for cold compressor and manufacturing method thereof Pending CN104810203A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201510175482.9A CN104810203A (en) 2015-04-14 2015-04-14 Relay protection frame for cold compressor and manufacturing method thereof

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Publication Number Publication Date
CN104810203A true CN104810203A (en) 2015-07-29

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6140895A (en) * 1997-06-30 2000-10-31 Siemens Aktiengesellschaft Electromagnetic relay
CN102945771A (en) * 2012-10-19 2013-02-27 陕西群力电工有限责任公司 Electromagnetic system with 1/2 crystal can relay
CN204088193U (en) * 2014-09-22 2015-01-07 芜湖欧宝机电有限公司 A kind of refrigerant compressor relay protective frame

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6140895A (en) * 1997-06-30 2000-10-31 Siemens Aktiengesellschaft Electromagnetic relay
CN102945771A (en) * 2012-10-19 2013-02-27 陕西群力电工有限责任公司 Electromagnetic system with 1/2 crystal can relay
CN204088193U (en) * 2014-09-22 2015-01-07 芜湖欧宝机电有限公司 A kind of refrigerant compressor relay protective frame

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