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CN104810065A - Cobalt-containing coated particles and preparation method thereof - Google Patents

Cobalt-containing coated particles and preparation method thereof Download PDF

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CN104810065A
CN104810065A CN201510122718.2A CN201510122718A CN104810065A CN 104810065 A CN104810065 A CN 104810065A CN 201510122718 A CN201510122718 A CN 201510122718A CN 104810065 A CN104810065 A CN 104810065A
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cobalt
pyrolytic carbon
carbon layer
temperature
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CN104810065B (en
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刘荣正
刘马林
常家兴
邵友林
马景陶
刘兵
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Tsinghua University
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    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21CNUCLEAR REACTORS
    • G21C3/00Reactor fuel elements and their assemblies; Selection of substances for use as reactor fuel elements
    • G21C3/02Fuel elements
    • G21C3/04Constructional details
    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21CNUCLEAR REACTORS
    • G21C21/00Apparatus or processes specially adapted to the manufacture of reactors or parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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Abstract

本发明提出一种用于反应堆内不同燃料元件示踪的含钴包覆颗粒设计,所述含钴示踪包覆颗粒具有多层结构,颗粒的核芯为含钴的陶瓷颗粒,所述陶瓷颗粒为弥散分布单质钴或钴的化合物的碳化物或氧化物陶瓷;核芯尺寸为200~900μm,核芯含钴质量分数为0.1%~35%;从核芯向外依次为低温包覆碳化硅层、内层热解炭层、高温包覆碳化硅层和外层热解炭层。本发明设计了一种全陶瓷的多层包覆含钴包覆颗粒形式,将钴元素束缚在包覆颗粒的内部。特别的,本发明设计了一种低温包覆碳化硅层作为包覆层的最内层,防止包覆过程及后续处理中钴的析出,避免了堆内运行条件下示踪颗粒对反应堆内部环境的影响。

The present invention proposes a cobalt-containing coated particle design for tracing different fuel elements in a reactor. The cobalt-containing traced coated particle has a multi-layer structure, and the core of the particle is a cobalt-containing ceramic particle. The ceramic The particles are carbide or oxide ceramics with dispersed elemental cobalt or cobalt compounds; the core size is 200-900 μm, and the core cobalt content is 0.1%-35%; from the core to the outside, it is low-temperature coating carbonization Silicon layer, inner pyrolytic carbon layer, high temperature coated silicon carbide layer and outer pyrolytic carbon layer. The present invention designs an all-ceramic multi-layer coated cobalt-containing coated particle form, and binds cobalt element inside the coated particle. In particular, the present invention designs a low-temperature coated silicon carbide layer as the innermost layer of the coating layer to prevent the precipitation of cobalt in the coating process and subsequent treatment, and avoid the influence of tracer particles on the internal environment of the reactor under the operating conditions of the reactor. Impact.

Description

一种含钴包覆颗粒及其制备方法Cobalt-containing coated particles and preparation method thereof

技术领域technical field

本发明属于颗粒设计和材料制备领域,具体涉及一种用于示踪的含钴包覆颗粒及其制备方法。The invention belongs to the field of particle design and material preparation, and in particular relates to a cobalt-containing coated particle for tracing and a preparation method thereof.

背景技术Background technique

能源是推动社会经济发展的物质原动力之一,目前占据主导地位的化石能源在使用过程中引发了诸如大面积持续雾霾污染等大量环境问题,因此,建立科学合理的能源结构和开发新能源等问题变得越来越迫切。作为清洁能源的核能,其研究和应用也正处于一个新的发展阶段。核电站的运行离不开核燃料元件,目前根据堆型的不同,形式各异的燃料元件被源源不断的设计出来。对于同一堆型,其燃料元件设计参数可以改变,但其外观结构型式是相同的,这就需要一定的技术手段对不同的燃料元件进行区分。尤其对于新型燃料元件,为了验证其堆内使用性能,往往需要设计不同丰度或不同质量的核燃料装量以实现最优的发电效率,如何区分不同参数的燃料元件成为了一个亟待解决的问题。Energy is one of the material driving forces to promote social and economic development. The current dominant fossil energy has caused a large number of environmental problems such as large-scale and continuous smog pollution in the process of use. Therefore, it is necessary to establish a scientific and reasonable energy structure and develop new energy. The problem is becoming more and more urgent. As a clean energy nuclear energy, its research and application are also in a new stage of development. The operation of nuclear power plants is inseparable from nuclear fuel elements. At present, according to the different types of reactors, various types of fuel elements have been continuously designed. For the same stack type, the design parameters of its fuel elements can be changed, but its appearance and structure are the same, which requires certain technical means to distinguish different fuel elements. Especially for new fuel elements, in order to verify their performance in the reactor, it is often necessary to design nuclear fuel loads of different abundances or different qualities to achieve optimal power generation efficiency. How to distinguish fuel elements with different parameters has become an urgent problem to be solved.

反应堆内部为高放射性环境,一般的区分方法难以进行操作。利用59Co在中子辐照环境中会变成60Co,通常回路上都会安装伽马谱仪用于燃耗检测,而60Co的特征伽马谱可以被很好的检测出来,因此可以利用此种方法进行反应堆中不同燃料元件的区分。The interior of the reactor is a highly radioactive environment, and the general method of differentiation is difficult to operate. Utilizing 59 Co will become 60 Co in neutron irradiation environment, usually a gamma spectrometer is installed on the circuit for burnup detection, and the characteristic gamma spectrum of 60 Co can be detected well, so it can be used This method differentiates the different fuel elements in the reactor.

发明内容Contents of the invention

针对本领域存在的问题,本发明的目的是提出含钴包覆颗粒的核芯和包覆层设计,从而提出一种含钴包覆颗粒。In view of the problems existing in this field, the object of the present invention is to propose the design of the core and coating layer of cobalt-containing coated particles, thereby proposing a cobalt-containing coated particle.

本发明的另一目的是提出含钴包覆颗粒的制备方法。Another object of the present invention is to propose a method for the preparation of cobalt-containing coated particles.

本发明的第三个目的是提出所述含钴包覆颗粒的应用。A third object of the invention is to propose the use of said cobalt-containing coated particles.

实现本发明目的的技术方案为:The technical scheme that realizes the object of the present invention is:

一种含钴包覆颗粒,所述含钴包覆颗粒具有多层结构,颗粒的核芯为含钴的陶瓷颗粒,所述陶瓷颗粒是以氧化物或碳化物为基体,钴或钴的氧化物分散在碳化物或氧化物基体中,核芯尺寸为200~900μm,核芯含钴质量分数为0.1%~35%;从核芯向外依次包覆低温碳化硅层、内层热解炭层、高温碳化硅层和外层热解炭层。A cobalt-containing coated particle, the cobalt-containing coated particle has a multi-layer structure, the core of the particle is a cobalt-containing ceramic particle, and the ceramic particle is based on an oxide or carbide, and the oxidation of cobalt or cobalt The material is dispersed in the carbide or oxide matrix, the core size is 200-900 μm, and the core cobalt content is 0.1%-35%; from the core to the outside, the low-temperature silicon carbide layer and the inner layer of pyrolytic carbon layer, high temperature silicon carbide layer and outer pyrolytic carbon layer.

进一步地,所述陶瓷颗粒是以碳化物为基体,钴分散碳化物基体中,钴在陶瓷颗粒中质量分数为1~20%;或,所述陶瓷颗粒是以氧化物为基体,钴的氧化物分散氧化物基体中,钴元素在陶瓷颗粒中质量分数为1~20%;Further, the ceramic particles are based on carbide, and cobalt is dispersed in the carbide matrix, and the mass fraction of cobalt in the ceramic particles is 1 to 20%; or, the ceramic particles are based on oxides, and the oxidation of cobalt In the material-dispersed oxide matrix, the mass fraction of cobalt element in the ceramic particles is 1-20%;

所述氧化物为高温烧结可成颗粒状物质,例如氧化锆、氧化铝、氧化钛中的一种或多种;所述碳化物为高温烧结可成颗粒状物质,例如碳化钛、碳化钽、碳化钨中的一种或多种。The oxide is sintered at high temperature and can be granulated, such as one or more of zirconia, aluminum oxide, and titanium oxide; the carbide is sintered at high temperature and can be granulated, such as titanium carbide, tantalum carbide, One or more of tungsten carbide.

优选地,所述低温碳化硅层的厚度为10~90μm,内层热解炭层的厚度为20~120μm,高温碳化硅层的厚度为20~90μm,外层热解炭层的厚度为20~100μm。所述内层热解炭层和外层热解炭层互相独立地为致密热解炭层、疏松热解炭层、内层疏松外层致密的复合热解炭层中的一种。Preferably, the thickness of the low-temperature silicon carbide layer is 10-90 μm, the thickness of the inner pyrolytic carbon layer is 20-120 μm, the thickness of the high-temperature silicon carbide layer is 20-90 μm, and the thickness of the outer pyrolytic carbon layer is 20 μm. ~100 μm. The inner pyrolytic charcoal layer and the outer pyrolytic charcoal layer are independently one of a dense pyrolytic charcoal layer, a loose pyrolytic charcoal layer, and a composite pyrolytic charcoal layer with a loose inner layer and a dense outer layer.

热解炭因密度不同而分为疏松和致密热解炭。疏松热解炭的密度小于1.1g/cm3,致密热解炭的密度一般为1.8~2.0g/cm3。功能方面,疏松热解炭层主要吸收核芯颗粒的肿胀和及储存核芯产生的气体。内致密热解炭为SiC的沉积提供良好界面,外致密热解炭保护颗粒免受外界环境的影响。先后包覆的次序可决定复合热解炭层是内层疏松外层致密的或是相反,但根据实际需求,本发明中设计的复合热解炭层是内层为疏松热解炭层、外层为致密热解炭层的结构。Pyrolytic carbon is divided into loose and dense pyrolytic carbon due to different densities. The density of loose pyrolytic carbon is less than 1.1g/cm 3 , and the density of dense pyrolytic carbon is generally 1.8-2.0g/cm 3 . In terms of function, the loose pyrolytic carbon layer mainly absorbs the swelling of the core particles and stores the gas generated by the core. The inner dense pyrolytic carbon provides a good interface for the deposition of SiC, and the outer dense pyrolytic carbon protects the particles from the external environment. The sequence of coating can determine whether the inner layer of the composite pyrolytic carbon layer is loose and the outer layer is dense or vice versa. However, according to actual needs, the composite pyrolytic carbon layer designed in the present invention has an inner layer of loose pyrolytic carbon layer and The layer is a structure of dense pyrolytic carbon layer.

其中,所述低温碳化硅层为氯化硅烷在1200~1450℃下通过化学气相沉积得到;所述高温碳化硅层为氯化硅烷在1550~1650℃下通过化学气相沉积得到。低温SiC区别于高温SiC,这里为防止包覆过程钴的溢出,最内层SiC包覆温度较低。Wherein, the low-temperature silicon carbide layer is obtained by chemical vapor deposition of chlorinated silane at 1200-1450°C; the high-temperature silicon carbide layer is obtained by chemical vapor deposition of chlorinated silane at 1550-1650°C. Low-temperature SiC is different from high-temperature SiC. Here, in order to prevent overflow of cobalt during the coating process, the innermost SiC coating temperature is lower.

氯化硅烷是指甲基三氯硅烷、二甲基二氯硅烷或三甲基一氯硅烷。Chlorosilane refers to methyltrichlorosilane, dimethyldichlorosilane or trimethylmonochlorosilane.

本发明提出的含钴包覆颗粒的制备方法,包括步骤:The preparation method of the cobalt-containing coated particles proposed by the present invention comprises the steps of:

1)流化床反应器在氩气气氛下加热至1000~1200℃,放入含钴的陶瓷颗粒;1) The fluidized bed reactor is heated to 1000-1200°C under an argon atmosphere, and cobalt-containing ceramic particles are placed;

2)流化床反应器加热至1200~1450℃,以甲基三氯硅烷、二甲基二氯硅烷或三甲基一氯硅烷中的一种为前驱体原料,加热为蒸汽,前驱体原料蒸汽以氢气为载带气体,通入到流化床反应器中,进行化学气相沉积得到低温碳化硅层,化学气相沉积进行的时间为1~6h;2) The fluidized bed reactor is heated to 1200-1450°C, and one of methyltrichlorosilane, dimethyldichlorosilane or trimethylmonochlorosilane is used as the precursor raw material, heated to steam, and the precursor raw material The steam is fed into the fluidized bed reactor with hydrogen as the carrier gas, and the low-temperature silicon carbide layer is obtained by chemical vapor deposition. The time for chemical vapor deposition is 1 to 6 hours;

3)将流化床反应器温度控制为1100~1400℃,通入乙炔或丙烯气体进行内层热解炭层的包覆;3) The temperature of the fluidized bed reactor is controlled at 1100-1400°C, and acetylene or propylene gas is introduced to coat the inner pyrolytic carbon layer;

4)将流化床反应器温度升至1500~1650℃,前驱体原料蒸汽以氢气为载带气体通入到流化床反应器中,进行化学气相沉积得到高温碳化硅层,化学气相沉积进行的时间为1~4h;4) Raise the temperature of the fluidized bed reactor to 1500-1650°C, the precursor raw material vapor is passed into the fluidized bed reactor with hydrogen as the carrier gas, and chemical vapor deposition is carried out to obtain a high temperature silicon carbide layer, and the chemical vapor deposition is carried out The time is 1~4h;

5)将流化床反应器的温度控制在1100~1400℃,通入乙炔或丙烯气体进行外层热解炭层的包覆。5) The temperature of the fluidized bed reactor is controlled at 1100-1400° C., and acetylene or propylene gas is introduced to coat the outer pyrolytic carbon layer.

其中,所述步骤2)中前驱体原料在25~60℃下加热为蒸汽;流化气体为氩气和/或氢气,氢气为前驱体蒸汽的载带气体,载带气体与流化气体的流量比为0.01~0.2。Wherein, the precursor raw material in the step 2) is heated to steam at 25-60°C; the fluidizing gas is argon and/or hydrogen, the hydrogen is the carrier gas of the precursor vapor, and the carrier gas and the fluidizing gas The flow ratio is 0.01 to 0.2.

所述的前驱体原料蒸汽可采用电加热或恒温水浴的方式产生,The precursor raw material vapor can be generated by electric heating or constant temperature water bath,

其中,所述内层热解炭层和外层热解炭层互相独立地为致密热解炭层、疏松热解炭层、内层疏松外层致密的复合热解炭层中的一种;Wherein, the inner pyrolytic carbon layer and the outer pyrolytic carbon layer are independently one of a dense pyrolytic carbon layer, a loose pyrolytic carbon layer, and a composite pyrolytic carbon layer with a loose inner layer and a dense outer layer;

其中,疏松热解炭层包覆温度为1100~1250℃,包覆时间为20~400s,流化气体为氩气,反应气体为乙炔,流化气体与反应气体的体积流量比为0.2~4.0;Among them, the coating temperature of the loose pyrolytic carbon layer is 1100-1250°C, the coating time is 20-400s, the fluidization gas is argon, the reaction gas is acetylene, and the volume flow ratio of the fluidization gas to the reaction gas is 0.2-4.0 ;

致密热解炭层包覆温度为1300~1400℃,包覆时间为40~600s流化气体为氩气,反应气体为丙烯,流化气体与反应气体的体积流量比为0.2~4.0;先包覆疏松热解炭层再包覆致密热解炭层,则得内层疏松外层致密的复合热解炭层。The covering temperature of dense pyrolytic carbon layer is 1300-1400 ℃, and the covering time is 40-600s. Covering the loose pyrolytic carbon layer and then covering the dense pyrolytic carbon layer can obtain a composite pyrolytic carbon layer with a loose inner layer and a dense outer layer.

其中,所述步骤4)中采用Ar和H2为流化气体,两种气体的体积流量比范围Ar/H2为0~0.9。载带气体与流化气体的体积流量比范围为0.01~0.2。Wherein, in the step 4), Ar and H2 are used as the fluidization gas, and the volume flow ratio range of the two gases Ar/ H2 is 0-0.9. The volume flow ratio of the carrier gas to the fluidization gas ranges from 0.01 to 0.2.

进一步地,所述步骤5)包覆结束之后,在颗粒流化状态下随炉冷却,冷却至室温后从底部卸料。Further, after the step 5) coating is completed, the particles are cooled with the furnace in a fluidized state, and then unloaded from the bottom after cooling to room temperature.

本发明提出的含钴包覆颗粒的应用,具体为,将所述含钴包覆颗粒放于核燃料元件中,在反应堆中进行燃料元件的示踪和识别。The application of the cobalt-containing coated particles proposed in the present invention specifically includes placing the cobalt-containing coated particles in nuclear fuel elements, and performing trace and identification of the fuel elements in the reactor.

本发明的有益效果在于:The beneficial effects of the present invention are:

本发明提出了一种全陶瓷的多层包覆含钴包覆颗粒形式,将钴元素束缚在包覆颗粒的内部。特别的,本发明设计了一种低温碳化硅层作为包覆层的最内层,防止包覆过程及后续处理中钴的析出,避免了堆内运行条件下示踪颗粒对反应堆内部环境的影响。The present invention proposes an all-ceramic multi-layer coated cobalt-containing coated particle form, and the cobalt element is bound inside the coated particle. In particular, the present invention designs a low-temperature silicon carbide layer as the innermost layer of the cladding layer to prevent the precipitation of cobalt during the cladding process and subsequent treatment, and to avoid the influence of tracer particles on the internal environment of the reactor under operating conditions in the reactor .

本发明工艺流程简单,工艺操作便捷,成本低,可以在垂直流化床中连续实现多层包覆,有利于实现工业化大批量生产。The invention has the advantages of simple technological process, convenient technological operation and low cost, and can continuously realize multi-layer coating in a vertical fluidized bed, which is beneficial to realizing industrialized mass production.

附图说明Description of drawings

图1为本发明含钴包覆颗粒设计示意图;Fig. 1 is a schematic diagram of the design of cobalt-containing coated particles of the present invention;

图2为本发明实施例1所得含钴颗粒的扫描电镜照片;Fig. 2 is the scanning electron micrograph of the obtained cobalt-containing particle of embodiment 1 of the present invention;

图3为本发明实施例1所得含钴颗粒截面元素分布线扫描;Figure 3 is a line scan of the cross-sectional element distribution of cobalt-containing particles obtained in Example 1 of the present invention;

图4为本发明实施例1所得含钴颗粒截面元素分布面扫描。Fig. 4 is a surface scan of the cross-sectional element distribution of cobalt-containing particles obtained in Example 1 of the present invention.

具体实施方式Detailed ways

现以以下实施例来说明本发明,但不用来限制本发明的范围。实施例中使用的手段,如无特别说明,均使用本领域常规的手段。The present invention is now illustrated with the following examples, which are not intended to limit the scope of the present invention. The means used in the examples, unless otherwise specified, are conventional means in the art.

本发明设计的示踪颗粒形式如图1所示。由内到外分别设计为内层低温SiC层,内层热解炭层,外层高温SiC层,外层热解炭层。其中热解炭层可包含疏松热解炭和致密热解炭,热解炭的形式可以为单层也可以为两层或多层。The form of tracer particles designed by the present invention is shown in FIG. 1 . From the inside to the outside, it is designed as an inner low-temperature SiC layer, an inner pyrolytic carbon layer, an outer high-temperature SiC layer, and an outer pyrolytic carbon layer. The pyrolytic carbon layer may include loose pyrolytic carbon and dense pyrolytic carbon, and the form of pyrolytic carbon may be a single layer or two or more layers.

实施例1:Example 1:

流化床反应器在氩气气氛下加热至1100℃;采用Ar和H2的混合气体为流化气体,H2的流量为6L/min,Ar的流量为1.0L/min,40g ZrO2-CoO(基于颗粒总质量,CoO的质量分数为3%)颗粒在流化床反应区为1100℃时放入流化床中进行流化,颗粒平均直径为600μm。The fluidized bed reactor is heated to 1100°C under an argon atmosphere; the mixed gas of Ar and H 2 is used as the fluidizing gas, the flow rate of H 2 is 6L/min, the flow rate of Ar is 1.0L/min, 40g ZrO 2 - CoO (based on the total mass of the particles, the mass fraction of CoO is 3%) particles are placed in the fluidized bed at 1100° C. in the fluidized bed reaction zone for fluidization, and the average diameter of the particles is 600 μm.

甲基三氯硅烷的蒸汽,恒温在35℃,流化床反应区持续升温至1430℃时通入甲基三氯硅烷蒸汽,H2为载带气体,载带气流量为0.6L/min,反应时间为2h,得到低温碳化硅层。降温至1150℃,调节Ar的流量为4.0L/min,乙炔流量为5L/min,反应时间为40s得到疏松热解炭层。流化床反应区升温至1350℃,调节Ar的流量为4.0L/min,丙烯流量为2.5L/min,反应时间为160s得到致密热解炭层,疏松热解炭层和致密热解炭层复合构成内层热解炭层。Methyltrichlorosilane vapor, constant temperature at 35°C, methyltrichlorosilane vapor is fed into the fluidized bed reaction zone when the temperature continues to rise to 1430°C, H2 is the carrier gas, and the flow rate of the carrier gas is 0.6L/min, The reaction time is 2h, and a low-temperature silicon carbide layer is obtained. Lower the temperature to 1150°C, adjust the flow rate of Ar to 4.0L/min, the flow rate of acetylene to 5L/min, and the reaction time to 40s to obtain a loose pyrolytic carbon layer. The temperature of the fluidized bed reaction zone was raised to 1350°C, the flow rate of Ar was adjusted to 4.0L/min, the flow rate of propylene to 2.5L/min, and the reaction time was 160s to obtain dense pyrolytic carbon layer, loose pyrolytic carbon layer and dense pyrolytic carbon layer Composite to form the inner pyrolytic carbon layer.

调节进入流化床反应区的气体流量,H2的流量为6L/min,Ar的流量为1.0L/min,升温至1580℃通入甲基三氯硅烷蒸汽,H2为载带气体,载带气流量为0.6L/min,反应时间为2h,得到高温碳化硅层。流化床反应区的温度降至1350℃,调节Ar的流量为4.0L/min,丙烯流量为2.5L/min,反应时间为160s得到外致密热解炭层。包覆结束之后,在颗粒流化状态下随炉冷却,冷却至室温后从底部卸料。Adjust the flow rate of gas entering the fluidized bed reaction zone, the flow rate of H2 is 6L/min, the flow rate of Ar is 1.0L/min, the temperature is raised to 1580°C and methyltrichlorosilane vapor is introduced, H2 is the carrier gas, and the The gas flow rate is 0.6L/min, and the reaction time is 2h to obtain a high-temperature silicon carbide layer. The temperature in the fluidized bed reaction zone was lowered to 1350°C, the flow rate of Ar was adjusted to 4.0L/min, the flow rate of propylene was 2.5L/min, and the reaction time was 160s to obtain an outer dense pyrolytic carbon layer. After the coating is completed, the particles are cooled with the furnace in a fluidized state, and the material is discharged from the bottom after cooling to room temperature.

包覆后得到颗粒经镶样磨抛后的扫描电镜照片如图2所示(图2a放大40倍、图2b放大270倍),可以清晰的看到多层包覆结构。内层为陶瓷基体的核芯,核芯尺寸为600μm,从核芯向外依次包覆低温碳化硅层(厚度30-40μm)内层疏松热解炭层(厚度40-50μm)、热解炭层(厚度40-50μm)、高温碳化硅层(厚度为30~40μm)和外层热解炭层(厚度40-50μm)。The scanning electron microscope photos of the coated particles after mounting and polishing are shown in Figure 2 (Figure 2a is magnified by 40 times and Figure 2b is magnified by 270 times), and the multi-layer coating structure can be clearly seen. The inner layer is the core of the ceramic matrix with a core size of 600 μm, which is covered with a low-temperature silicon carbide layer (thickness 30-40 μm) in order from the core to the outside. The inner layer is a loose pyrolytic carbon layer (thickness 40-50 μm), pyrolytic carbon layer (thickness 40-50μm), high-temperature silicon carbide layer (thickness 30-40μm) and outer pyrolytic carbon layer (thickness 40-50μm).

各层的元素线分布和面分布如图3、图4所示,可以看出钴元素只存在于核芯中,在各包覆层中并没有检测出,说明钴元素被束缚在了核芯的内部,没有向外进行扩散。The element line distribution and surface distribution of each layer are shown in Figure 3 and Figure 4. It can be seen that the cobalt element only exists in the core and is not detected in each cladding layer, indicating that the cobalt element is bound in the core inside without spreading outward.

实施例2Example 2

流化床反应器在氩气气氛下加热至1100℃;采用Ar和H2的混合气体为流化气体,H2的流量为8L/min,Ar的流量为0.6L/min,40gZrO2-CoO(基于颗粒总质量,CoO的质量分数为6%)颗粒在1100℃时放入流化床中进行流化,颗粒平均直径为800μm。The fluidized bed reactor is heated to 1100°C under an argon atmosphere; the mixed gas of Ar and H2 is used as the fluidization gas, the flow rate of H2 is 8L/min, the flow rate of Ar is 0.6L/min, 40gZrO2 -CoO (Based on the total mass of the particles, the mass fraction of CoO is 6%). The particles are placed in a fluidized bed at 1100° C. for fluidization, and the average diameter of the particles is 800 μm.

甲基三氯硅烷用恒温水浴制为35℃的蒸汽,流化床持续升温至1430℃通入甲基三氯硅烷蒸汽,H2为载带气体,载带气流量为0.6L/min,反应时间为3h,得到低温碳化硅层。流化床降温至1150℃,调节Ar的流量为4.0L/min,乙炔流量为5L/min,反应时间为40s得到疏松热解炭层。调节进入流化床反应区的气体流量,H2的流量为8L/min,Ar的流量为0.6L/min,升温至1600℃通入甲基三氯硅烷蒸汽,H2为载带气体,载带气流量为0.6L/min,反应时间为2h,得到高温碳化硅层。降温至1400℃,调节Ar的流量为4.0L/min,丙烯流量为3.5L/min,反应时间为200s得到外致密热解炭层。包覆结束之后,在颗粒流化状态下随炉冷却,冷却至室温后从底部卸料。Methyltrichlorosilane is made into steam at 35°C with a constant temperature water bath, and the fluidized bed continues to heat up to 1430°C to feed methyltrichlorosilane steam, H2 is the carrier gas, and the flow rate of the carrier gas is 0.6L/min. The time is 3 hours, and a low-temperature silicon carbide layer is obtained. Cool the fluidized bed to 1150°C, adjust the Ar flow rate to 4.0 L/min, the acetylene flow rate to 5 L/min, and the reaction time to 40 s to obtain a loose pyrolytic carbon layer. Adjust the flow rate of gas entering the fluidized bed reaction zone, the flow rate of H2 is 8L/min, the flow rate of Ar is 0.6L/min, the temperature is raised to 1600°C and methyltrichlorosilane vapor is introduced, H2 is the carrier gas, and the The gas flow rate is 0.6L/min, and the reaction time is 2h to obtain a high-temperature silicon carbide layer. Lower the temperature to 1400°C, adjust the flow rate of Ar to 4.0L/min, the flow rate of propylene to 3.5L/min, and the reaction time to 200s to obtain an outer dense pyrolytic carbon layer. After the coating is completed, the particles are cooled with the furnace in a fluidized state, and the material is discharged from the bottom after cooling to room temperature.

包覆后得到颗粒剖开,可以清晰的看到多层包覆结构。内层为陶瓷基体的核芯,核芯尺寸为800μm,从核芯向外依次包覆低温碳化硅层(厚度50-60μm)内层疏松热解炭层(厚度50-60μm)、高温碳化硅层(厚度为40~50μm)和外层热解炭层(厚度50-60μm)。After coating, the particles are cut open, and the multi-layer coating structure can be clearly seen. The inner layer is the core of the ceramic matrix, the core size is 800 μm, and it is coated with a low-temperature silicon carbide layer (thickness 50-60 μm) in order from the core outward, and the inner layer is loose pyrolytic carbon layer (thickness 50-60 μm), high-temperature silicon carbide layer layer (thickness 40-50 μm) and outer pyrolytic carbon layer (thickness 50-60 μm).

实施例3Example 3

流化床反应器在氩气气氛下加热至1100℃;采用Ar和H2的混合气体为流化气体,H2的流量为6L/min,Ar的流量为1.0L/min,40g ZrO2-CoO(基于颗粒总质量,CoO的质量分数为8%)颗粒在1100℃时放入流化床中进行流化,颗粒平均直径为600μm。The fluidized bed reactor is heated to 1100°C under an argon atmosphere; the mixed gas of Ar and H 2 is used as the fluidizing gas, the flow rate of H 2 is 6L/min, the flow rate of Ar is 1.0L/min, 40g ZrO 2 - CoO (based on the total mass of the particles, the mass fraction of CoO is 8%) particles were placed in a fluidized bed at 1100° C. for fluidization, and the average diameter of the particles was 600 μm.

二甲基二氯硅烷蒸汽用恒温水浴恒温在30℃,持续升温至1380℃通入二甲基二氯硅烷蒸汽,H2为载带气体,载带气流量为0.4L/min,反应时间为2h,得到低温碳化硅层。流化床反应区升温至1350℃,调节Ar的流量为4.0L/min,丙烯流量为2.0L/min,反应时间为160s得到内致密热解炭层。调节气体流量,H2的流量为6L/min,Ar的流量为1.0L/min,升温至1550℃通入二甲基二氯硅烷蒸汽,H2为载带气体,载带气流量为0.6L/min,反应时间为2h,得到高温碳化硅层。降温至1350℃,调节Ar的流量为4.0L/min,丙烯流量为2.0L/min,反应时间为160s得到外致密热解炭层。包覆结束之后,在颗粒流化状态下随炉冷却,冷却至室温后从底部卸料。The dimethyldichlorosilane vapor is kept at 30°C with a constant temperature water bath, and the temperature is continuously raised to 1380°C to feed the dimethyldichlorosilane vapor, H2 is the carrier gas, the flow rate of the carrier gas is 0.4L/min, and the reaction time is 2h, a low-temperature silicon carbide layer was obtained. The temperature of the fluidized bed reaction zone was raised to 1350°C, the flow rate of Ar was adjusted to 4.0L/min, the flow rate of propylene was 2.0L/min, and the reaction time was 160s to obtain an inner dense pyrolytic carbon layer. Adjust the gas flow rate, the flow rate of H2 is 6L/min, the flow rate of Ar is 1.0L/min, the temperature is raised to 1550°C and dimethyldichlorosilane vapor is introduced, H2 is the carrier gas, and the flow rate of the carrier gas is 0.6L /min, the reaction time is 2h, and a high temperature silicon carbide layer is obtained. Lower the temperature to 1350°C, adjust the flow rate of Ar to 4.0L/min, the flow rate of propylene to 2.0L/min, and the reaction time to 160s to obtain an outer dense pyrolytic carbon layer. After the coating is completed, the particles are cooled with the furnace in a fluidized state, and the material is discharged from the bottom after cooling to room temperature.

包覆后得到颗粒剖开,可以清晰的看到多层包覆结构。内层为陶瓷基体的核芯,核芯尺寸为600μm,从核芯向外依次包覆低温碳化硅层(厚度30-40μm)内层致密热解炭层(厚度30-40μm)、高温碳化硅层(厚度为40~50μm)和外层热解炭层(厚度30-40μm)。After coating, the particles are cut open, and the multi-layer coating structure can be clearly seen. The inner layer is the core of the ceramic matrix with a core size of 600 μm, which is covered with a low-temperature silicon carbide layer (thickness 30-40 μm) and an inner dense pyrolytic carbon layer (thickness 30-40 μm) and high-temperature silicon carbide layer from the core outward. layer (thickness 40-50 μm) and outer pyrolytic carbon layer (thickness 30-40 μm).

实施例4Example 4

流化床反应器在氩气气氛下加热至1100℃;采用Ar和H2的混合气体为流化气体,H2的流量为2L/min,Ar的流量为3.0L/min,40g ZrO2-CoO(基于颗粒总质量,CoO的质量分数为6%)颗粒在1100℃时放入流化床中进行流化,颗粒平均直径为700μm。The fluidized bed reactor is heated to 1100°C under an argon atmosphere; the mixed gas of Ar and H 2 is used as the fluidizing gas, the flow rate of H 2 is 2L/min, the flow rate of Ar is 3.0L/min, 40g ZrO 2 - CoO (based on the total mass of the particles, the mass fraction of CoO is 6%) particles were placed in a fluidized bed at 1100° C. for fluidization, and the average diameter of the particles was 700 μm.

甲基三氯硅烷蒸汽用恒温水浴恒温在35℃,持续升温至1450℃通入甲基三氯硅烷蒸汽,H2为载带气体,载带气流量为0.5L/min,反应时间为5h,得到低温碳化硅层。流化床的反应区降温至1400℃,调节Ar的流量为3.0L/min,丙烯流量为5.0L/min,反应时间为260s得到内致密热解炭层。调节气体流量,H2的流量为2L/min,Ar的流量为2.0L/min,升温至1580℃通入甲基三氯硅烷蒸汽,H2为载带气体,载带气流量为0.6L/min,反应时间为3h,得到高温碳化硅层。降温至1400℃,调节Ar的流量为3.0L/min,丙烯流量为5.0L/min,反应时间为260s得到外致密热解炭层。包覆结束之后,在颗粒流化状态下随炉冷却,冷却至室温后从底部卸料。Methyltrichlorosilane vapor is kept at 35°C with a constant temperature water bath, and the temperature is continuously raised to 1450°C to feed methyltrichlorosilane vapor, H2 is the carrier gas, the flow rate of the carrier gas is 0.5L/min, and the reaction time is 5h. A low-temperature silicon carbide layer is obtained. The temperature of the reaction zone of the fluidized bed was lowered to 1400°C, the flow rate of Ar was adjusted to 3.0L/min, the flow rate of propylene was 5.0L/min, and the reaction time was 260s to obtain an inner dense pyrolytic carbon layer. Adjust the gas flow rate, the flow rate of H2 is 2L/min, the flow rate of Ar is 2.0L/min, the temperature is raised to 1580°C and methyltrichlorosilane vapor is introduced, H2 is the carrier gas, and the flow rate of the carrier gas is 0.6L/min min, the reaction time is 3h, and a high temperature silicon carbide layer is obtained. Lower the temperature to 1400°C, adjust the flow rate of Ar to 3.0L/min, the flow rate of propylene to 5.0L/min, and the reaction time to 260s to obtain an outer dense pyrolytic carbon layer. After the coating is completed, the particles are cooled with the furnace in a fluidized state, and the material is discharged from the bottom after cooling to room temperature.

包覆后得到颗粒剖开,可以清晰的看到多层包覆结构。内层为陶瓷基体的核芯,核芯尺寸为700μm,从核芯向外依次包覆低温碳化硅层(厚度70-80μm)内层致密热解炭层(厚度60-70μm)、高温碳化硅层(厚度为60~70μm)和外层致密热解炭层(厚度60-70μm)。After coating, the particles are cut open, and the multi-layer coating structure can be clearly seen. The inner layer is the core of the ceramic matrix, the core size is 700μm, and it is covered with a low-temperature silicon carbide layer (thickness 70-80μm) in order from the core to the outside, and the inner layer is a dense pyrolytic carbon layer (thickness 60-70μm), high-temperature silicon carbide layer layer (thickness 60-70 μm) and outer dense pyrolytic carbon layer (thickness 60-70 μm).

实施例5Example 5

流化床反应器在氩气气氛下加热至1050℃;采用Ar和H2的混合气体为流化气体,H2的流量为18L/min,Ar的流量为2.0L/min,60g WC-Co(基于颗粒总质量,CoO的质量分数为6%)颗粒在1050℃时放入流化床中进行流化,颗粒平均直径为600μm。甲基三氯硅烷恒温在35℃,持续升温至1400℃通入甲基三氯硅烷,H2为载带气体,载带气流量为0.6L/min,反应时间为2h,得到低温碳化硅层。降温至1350℃,调节Ar的流量为6.0L/min,丙烯流量为4.5L/min,反应时间为160s得到内致密热解炭层。调节气体流量,H2的流量为18L/min,Ar的流量为2.0L/min,升温至1580℃通入甲基三氯硅烷,H2为载带气体,载带气流量为0.6L/min,反应时间为2h,得到高温碳化硅层。降温至1350℃,调节Ar的流量为6.0L/min,丙烯流量为4L/min,反应时间为160s得到外致密热解炭层。The fluidized bed reactor is heated to 1050°C under an argon atmosphere; the mixed gas of Ar and H2 is used as the fluidization gas, the flow rate of H2 is 18L/min, the flow rate of Ar is 2.0L/min, 60g WC-Co (Based on the total mass of the particles, the mass fraction of CoO is 6%). The particles are placed in a fluidized bed at 1050° C. for fluidization, and the average diameter of the particles is 600 μm. Methyltrichlorosilane is kept at a constant temperature of 35°C, and the temperature is continuously raised to 1400°C to pass through methyltrichlorosilane, H2 is the carrier gas, the flow rate of the carrier gas is 0.6L/min, and the reaction time is 2h to obtain a low-temperature silicon carbide layer . Lower the temperature to 1350°C, adjust the flow rate of Ar to 6.0L/min, the flow rate of propylene to 4.5L/min, and the reaction time to 160s to obtain an inner dense pyrolytic carbon layer. Adjust the gas flow rate, the flow rate of H2 is 18L/min, the flow rate of Ar is 2.0L/min, the temperature is raised to 1580°C and methyltrichlorosilane is introduced, H2 is the carrier gas, and the flow rate of the carrier gas is 0.6L/min , the reaction time is 2h, and a high-temperature silicon carbide layer is obtained. Lower the temperature to 1350°C, adjust the flow rate of Ar to 6.0L/min, the flow rate of propylene to 4L/min, and the reaction time to 160s to obtain an outer dense pyrolytic carbon layer.

包覆后得到颗粒剖开,可以清晰的看到多层包覆结构。内层为陶瓷基体的核芯,核芯尺寸为600μm,从核芯向外依次包覆低温碳化硅层(厚度40-50μm)内层致密热解炭层(厚度40-50μm)、高温碳化硅层(厚度为40~50μm)和外层致密热解炭层(厚度40-50μm)。After coating, the particles are cut open, and the multi-layer coating structure can be clearly seen. The inner layer is the core of the ceramic matrix, the core size is 600μm, and the inner layer is covered with a low-temperature silicon carbide layer (thickness 40-50μm), an inner dense pyrolytic carbon layer (thickness 40-50μm), and a high-temperature silicon carbide layer. layer (thickness 40-50 μm) and outer dense pyrolytic carbon layer (thickness 40-50 μm).

以上的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通工程技术人员对本发明的技术方案作出的各种变型和改进,均应落入本发明的权利要求书确定的保护范围内。The above embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, ordinary engineers and technicians in the field may make various modifications to the technical solutions of the present invention. and improvements, all should fall within the scope of protection determined by the claims of the present invention.

Claims (9)

1.一种含钴包覆颗粒,其特征在于,所述含钴包覆颗粒具有多层结构,颗粒的核芯为含钴的陶瓷颗粒,所述陶瓷颗粒是以碳化物或氧化物为基体,钴或钴的氧化物分散在碳化物或氧化物基体中;核芯尺寸为200~900μm,核芯含钴质量分数为0.1%~35%;从核芯向外依次低温包覆碳化硅层、内层热解炭层、高温包覆碳化硅层和外层热解炭层。1. A cobalt-containing coated particle is characterized in that the cobalt-containing coated particle has a multilayer structure, and the core of the particle is a cobalt-containing ceramic particle, and the ceramic particle is based on carbide or oxide , cobalt or cobalt oxides are dispersed in carbide or oxide matrix; the core size is 200-900 μm, and the mass fraction of cobalt in the core is 0.1%-35%; the silicon carbide layer is coated at low temperature from the core to the outside , inner pyrolytic carbon layer, high temperature coated silicon carbide layer and outer pyrolytic carbon layer. 2.根据权利要求1所述的含钴包覆颗粒,其特征在于,所述陶瓷颗粒是以碳化物为基体,单质钴分散碳化物基体中,单质钴在陶瓷颗粒中质量分数为1%~20%;或,所述陶瓷颗粒是以氧化物为基体,钴的氧化物分散氧化物基体中,钴元素在陶瓷颗粒中质量分数为1%~20%;2. The cobalt-containing coated particle according to claim 1, wherein the ceramic particle is based on carbide, and in the elemental cobalt dispersed carbide matrix, the mass fraction of elemental cobalt in the ceramic particle is 1%~ 20%; or, the ceramic particles are based on oxides, cobalt oxides are dispersed in the oxide matrix, and the mass fraction of cobalt element in the ceramic particles is 1% to 20%; 所述氧化物为氧化锆、氧化铝、氧化钛中的一种或多种;所述碳化物为碳化钛、碳化钽、碳化钨中的一种或多种。The oxide is one or more of zirconia, aluminum oxide and titanium oxide; the carbide is one or more of titanium carbide, tantalum carbide and tungsten carbide. 3.根据权利要求1所述的含钴包覆颗粒,其特征在于,所述低温碳化硅层的厚度为10~90μm,内层热解炭层的厚度为20~120μm,高温碳化硅层的厚度为20~90μm,外层热解炭层的厚度为20~100μm;所述内层热解炭层和外层热解炭层互相独立地为致密热解炭层、疏松热解炭层、内层疏松外层致密的复合热解炭层中的一种。3. The cobalt-containing coated particles according to claim 1, characterized in that, the thickness of the low-temperature silicon carbide layer is 10-90 μm, the thickness of the inner pyrolytic carbon layer is 20-120 μm, and the thickness of the high-temperature silicon carbide layer is 10-90 μm. The thickness is 20-90 μm, and the thickness of the outer pyrolytic carbon layer is 20-100 μm; the inner pyrolytic carbon layer and the outer pyrolytic carbon layer are independently dense pyrolytic carbon layer, loose pyrolytic carbon layer, One of the composite pyrolytic carbon layers with a loose inner layer and a dense outer layer. 4.根据权利要求1所述的含钴包覆颗粒,其特征在于,所述低温碳化硅层为氯化硅烷在1200~1450℃下通过流化床-化学气相沉积方法得到;所述高温碳化硅层为氯化硅烷在1550~1650℃下通过流化床-化学气相沉积方法得到。4. The cobalt-containing coated particles according to claim 1, characterized in that, the low-temperature silicon carbide layer is obtained by chlorinated silane through a fluidized bed-chemical vapor deposition method at 1200-1450 ° C; the high-temperature carbonization The silicon layer is obtained by chlorinated silane at 1550-1650° C. through a fluidized bed-chemical vapor deposition method. 5.权利要求1~4任一所述含钴包覆颗粒的制备方法,其特征在于,包括步骤:5. The method for preparing cobalt-containing coated particles according to any one of claims 1 to 4, characterized in that it comprises the steps of: 1)流化床反应器在氩气气氛下加热至1000~1200℃,放入含钴的陶瓷颗粒;1) The fluidized bed reactor is heated to 1000-1200°C under an argon atmosphere, and cobalt-containing ceramic particles are placed; 2)流化床反应器加热至1200~1450℃,以甲基三氯硅烷、二甲基二氯硅烷或三甲基一氯硅烷中的一种为前驱体原料,加热为蒸汽,前驱体原料蒸汽以氢气为载带气体,通入到流化床反应器中,进行化学气相沉积得到低温碳化硅层,化学气相沉积进行的时间为1~6h;2) The fluidized bed reactor is heated to 1200-1450°C, and one of methyltrichlorosilane, dimethyldichlorosilane or trimethylmonochlorosilane is used as the precursor raw material, heated to steam, and the precursor raw material The steam is fed into the fluidized bed reactor with hydrogen as the carrier gas, and the low-temperature silicon carbide layer is obtained by chemical vapor deposition. The time for chemical vapor deposition is 1 to 6 hours; 3)将流化床反应器温度控制为1100~1400℃,通入乙炔或丙烯气体进行内层热解炭层的包覆;3) The temperature of the fluidized bed reactor is controlled at 1100-1400°C, and acetylene or propylene gas is introduced to coat the inner pyrolytic carbon layer; 4)将流化床反应器温度升至1500~1650℃,前驱体原料蒸汽以氢气为载带气体通入到流化床反应器中,进行化学气相沉积得到高温碳化硅层,化学气相沉积进行的时间为1~4h;4) Raise the temperature of the fluidized bed reactor to 1500-1650°C, the precursor raw material vapor is passed into the fluidized bed reactor with hydrogen as the carrier gas, and chemical vapor deposition is carried out to obtain a high temperature silicon carbide layer, and the chemical vapor deposition is carried out The time is 1~4h; 5)将流化床反应器的温度控制在1100~1400℃,通入乙炔或丙烯气体进行外层热解炭层的包覆。5) The temperature of the fluidized bed reactor is controlled at 1100-1400° C., and acetylene or propylene gas is introduced to coat the outer pyrolytic carbon layer. 6.根据权利要求5所述的制备方法,其特征在于,所述步骤2)中前驱体原料在25~60℃下加热为蒸汽;流化气体为氩气和/或氢气,氢气为前驱体蒸汽的载带气体,载带气体与流化气体的体积流量比为0.01~0.2。6. The preparation method according to claim 5, characterized in that, in the step 2), the precursor raw material is heated to steam at 25-60°C; the fluidization gas is argon and/or hydrogen, and hydrogen is the precursor The carrier gas of the steam, the volume flow ratio of the carrier gas to the fluidization gas is 0.01-0.2. 7.根据权利要求5所述的制备方法,其特征在于,所述内层热解炭层和外层热解炭层互相独立地为致密热解炭层、疏松热解炭层、内层疏松外层致密的复合热解炭层中的一种;7. The preparation method according to claim 5, characterized in that, the inner pyrolytic carbon layer and the outer pyrolytic carbon layer are independently dense pyrolytic carbon layer, loose pyrolytic carbon layer, loose inner layer One of the outer dense composite pyrolytic carbon layers; 其中,疏松热解炭层包覆温度为1100℃~1250℃,包覆时间为20~400s,流化气体为氩气,反应气体为乙炔,流化气体与反应气体的流量比为0.2~4.0;Among them, the coating temperature of the loose pyrolytic carbon layer is 1100°C-1250°C, the coating time is 20-400s, the fluidization gas is argon, the reaction gas is acetylene, and the flow ratio of fluidization gas to reaction gas is 0.2-4.0 ; 致密热解炭层包覆温度为1300~1400℃,包覆时间为40~600s流化气体为氩气,反应气体为丙烯,流化气体与反应气体的流量比为0.2~4.0;先包覆疏松热解炭层再包覆致密热解炭层,则得内层疏松外层致密的复合热解炭层。The coating temperature of dense pyrolytic carbon layer is 1300~1400℃, and the coating time is 40~600s. The fluidization gas is argon, the reaction gas is propylene, and the flow ratio of fluidization gas to reaction gas is 0.2~4.0; The loose pyrolytic carbon layer is then coated with a dense pyrolytic carbon layer to obtain a composite pyrolytic carbon layer with a loose inner layer and a dense outer layer. 8.根据权利要求5所述的制备方法,其特征在于,所述步骤4)中采用氩气和氢气为流化气体,两种气体的流量比范围Ar/H2为0~0.9;载带气体与流化气体的流量比范围为0.01~0.2。8. preparation method according to claim 5, it is characterized in that, in described step 4), adopt argon gas and hydrogen to be fluidization gas, the flow ratio scope Ar/H of two kinds of gases 2Be 0~0.9; The flow ratio of gas to fluidizing gas ranges from 0.01 to 0.2. 9.权利要求1~4任一所述含钴示踪包覆颗粒的应用,其特征在于,所述含钴包覆颗粒放于燃料元件中,在反应堆中进行核燃料元件的示踪和识别。9. The application of the cobalt-containing tracer coated particles according to any one of claims 1 to 4, characterized in that the cobalt-containing coated particles are placed in fuel elements, and the nuclear fuel elements are traced and identified in the reactor.
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