CN104819072B - A kind of cooler for recycled exhaust gas gas alarm method and device - Google Patents
A kind of cooler for recycled exhaust gas gas alarm method and device Download PDFInfo
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- CN104819072B CN104819072B CN201510212959.6A CN201510212959A CN104819072B CN 104819072 B CN104819072 B CN 104819072B CN 201510212959 A CN201510212959 A CN 201510212959A CN 104819072 B CN104819072 B CN 104819072B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本发明提供了一种EGR冷却器气体报警方法及装置,包括限压阀组件、单向阀组件和报警触发组件,EGR冷却器使用初始阶段,进气管和出气管压差较小,压差小于预设压差,所以此时单向阀组件的阀芯远离触发开关,报警模块未被激活,当EGR冷却器的进气管和出气管的压差大于预设压差时,限压阀组件则会导通进气口和溢流孔,使进气管的气体进入单向阀体,驱使单向阀组件的阀芯向触发开关移动,使触发开关闭合,从而激活报警模块进行报警。本发明的气体报警装置仅需并联原EGR冷却器的进气管和出气管上,对原来EGR冷却器改动较少且对其正常使用不影响,并且通过该气体报警装置可以较为简单、方便地实现对EGR冷却器实时有效的监控和预警。
The invention provides a gas alarm method and device for an EGR cooler, including a pressure limiting valve assembly, a one-way valve assembly and an alarm trigger assembly. In the initial stage of EGR cooler use, the pressure difference between the inlet pipe and the outlet pipe is small, and the pressure difference is less than Preset pressure difference, so the spool of the one-way valve assembly is far away from the trigger switch at this time, and the alarm module is not activated. When the pressure difference between the inlet pipe and outlet pipe of the EGR cooler is greater than the preset pressure difference, the pressure limiting valve assembly will The air inlet and the overflow hole will be connected, so that the gas in the intake pipe enters the one-way valve body, and the valve core of the one-way valve assembly is driven to move to the trigger switch, so that the trigger switch is closed, thereby activating the alarm module to give an alarm. The gas alarm device of the present invention only needs to be connected in parallel with the inlet pipe and the outlet pipe of the original EGR cooler, and the original EGR cooler has less changes and does not affect its normal use, and the gas alarm device can be realized relatively simply and conveniently Real-time and effective monitoring and early warning of EGR cooler.
Description
技术领域technical field
本发明涉及机械领域,尤其涉及一种EGR冷却器气体报警方法及装置。The invention relates to the mechanical field, in particular to a gas alarm method and device for an EGR cooler.
背景技术Background technique
随着废气再循环技术在柴油机上越来越多的应用,相应的各种废气再循环(Exhaust Gas Recycling,EGR)冷却器也应运而生,现有的EGR冷却器多直接使用柴油机自身的冷却液为介质对废气进行冷却,柴油机进行废气再循环时,废气中的不完全燃烧产物HC和炭烟,以及废气冷却后产生的硫化物和水蒸气等物质,很容易附着到EGR冷却器的壁面上,随着柴油机使用时间的增长,在EGR冷却器内表面将逐渐生成一层厚厚的积炭。With the increasing application of exhaust gas recirculation technology in diesel engines, various exhaust gas recirculation (Exhaust Gas Recycling, EGR) coolers have emerged at the historic moment. Most of the existing EGR coolers directly use the coolant of the diesel engine itself. As a medium to cool the exhaust gas, when the diesel engine is recirculating the exhaust gas, the incomplete combustion products HC and soot in the exhaust gas, as well as the sulfide and water vapor produced after the exhaust gas is cooled, are easily attached to the wall of the EGR cooler , with the increase of diesel engine service time, a thick layer of carbon deposits will gradually be formed on the inner surface of the EGR cooler.
积炭的出现给EGR冷却器带来的最直接的影响就是冷却器废气流通面积的减小、通道压力增大,在柴油机排放方面上表现为EGR率不断降低,排放持续恶化。针对柴油机EGR冷却器的积炭,现有的技术采用旁通式EGR冷却器或者在EGR冷却器前加装氧化装置,从而减少柴油机运转过程中废气对EGR冷却器的侵蚀。The most direct impact of the appearance of carbon deposits on the EGR cooler is the reduction of the exhaust gas flow area of the cooler and the increase of channel pressure. In terms of diesel engine emissions, the EGR rate continues to decrease and the emissions continue to deteriorate. For the carbon deposition of the diesel engine EGR cooler, the existing technology adopts a bypass EGR cooler or installs an oxidation device before the EGR cooler, so as to reduce the erosion of the exhaust gas on the EGR cooler during the operation of the diesel engine.
上述技术仅仅在一定程度上延长EGR冷却器的使用寿命,但无法知晓EGR冷却器的当前状态,例如:EGR冷却器的流通能力以及进气管和出气管的压差等无法进行评估。为此,需要提供了一种装置,能够对EGR冷却器的当前状态进行评估,以必要时候提醒使用者对EGR冷却器进行清洗或者更换。The above technologies can only prolong the service life of the EGR cooler to a certain extent, but the current state of the EGR cooler cannot be known, for example, the flow capacity of the EGR cooler and the pressure difference between the intake pipe and the outlet pipe cannot be evaluated. For this reason, it is necessary to provide a device capable of evaluating the current state of the EGR cooler, so as to remind the user to clean or replace the EGR cooler when necessary.
发明内容Contents of the invention
本发明提供了一种EGR冷却器气体报警方法及装置,能够对EGR冷却器的当前状态进行评估,以必要时候提醒使用者对EGR冷却器进行清洗或者更换。The invention provides a gas alarm method and device for an EGR cooler, which can evaluate the current state of the EGR cooler and remind users to clean or replace the EGR cooler when necessary.
为了实现上述目的,本发明提供了以下技术手段:In order to achieve the above object, the present invention provides the following technical means:
一种EGR冷却器气体报警装置,包括:A gas alarm device for an EGR cooler, comprising:
与EGR冷却器进气管(33)和EGR冷却器出气管(32)并联的限压阀组件(7)、单向阀组件(8)和报警触发组件(9);A pressure limiting valve assembly (7), a check valve assembly (8) and an alarm trigger assembly (9) connected in parallel with the EGR cooler inlet pipe (33) and the EGR cooler outlet pipe (32);
其中,所述限压阀组件(7)包含与所述EGR冷却器进气管(33)连通的第一进气口(1)以及溢流孔(12),限压阀组件(7)用于仅在第一进气口(1)与溢流孔(12)之间的压差大于预设压差时,导通所述第一进气口(1)与所述溢流孔(12);Wherein, the pressure limiting valve assembly (7) includes a first air inlet (1) and an overflow hole (12) communicated with the EGR cooler intake pipe (33), and the pressure limiting valve assembly (7) is used for The first air inlet (1) and the overflow hole (12) are connected only when the pressure difference between the first air inlet (1) and the overflow hole (12) is greater than a preset pressure difference ;
所述单向阀组件(8)包含第一端与溢流孔(12)连通、第二端密封的单向阀体(14),所述报警触发组件(9)的触发开关透过单向阀体(14)的第二端进入单向阀体(14)内部,单向阀体(14)上设有与所述EGR冷却器出气管(32)连通的第二进气口(2),以及可滑动设置在单向阀体(14)内的阀芯(15),单向阀组件(8)用于在所述第一进气口(1)与所述溢流孔(12)之间的压差大于预设压差时,控制阀芯(15)向所述触发开关的方向滑动、闭合触发开关,在第一进气口(1)与溢流孔(12)之间的压差小于预设压差时,控制阀芯(15)向触发开关的第一进气口(1)的方向滑动、断开触发开关;The one-way valve assembly (8) includes a one-way valve body (14) whose first end communicates with the overflow hole (12) and whose second end is sealed. The trigger switch of the alarm triggering assembly (9) passes through the one-way The second end of the valve body (14) enters the inside of the one-way valve body (14), and the one-way valve body (14) is provided with a second air inlet (2) communicated with the outlet pipe (32) of the EGR cooler , and the spool (15) slidably arranged in the one-way valve body (14), the one-way valve assembly (8) is used to connect the first air inlet (1) and the overflow hole (12) When the pressure difference between them is greater than the preset pressure difference, the control spool (15) slides in the direction of the trigger switch to close the trigger switch, and the valve between the first air inlet (1) and the overflow hole (12) When the pressure difference is less than the preset pressure difference, the control spool (15) slides in the direction of the first air inlet (1) of the trigger switch to disconnect the trigger switch;
报警触发组件(9)包含触发开关以及与所述触发开关相连的报警模块,当所述触发开关闭合时激活报警模块,提示EGR冷却器的需清洗或更换。The alarm triggering component (9) includes a trigger switch and an alarm module connected to the trigger switch. When the trigger switch is closed, the alarm module is activated to prompt that the EGR cooler needs to be cleaned or replaced.
优选的,所述限压阀组件(7)包含第一阶梯孔、设置于所述第一阶梯孔的较大孔内的球体(3)、调整把手(11)以及在球体(3)和调整把手(11)之间的弹簧(10),旋转调整把手(11)可对弹簧(10)的预紧力进行调整。Preferably, the pressure-limiting valve assembly (7) comprises a first stepped hole, a ball (3) arranged in a larger hole of the first stepped hole, an adjustment handle (11), and the ball (3) and the adjustment The spring (10) between the handles (11) can be adjusted by rotating the adjustment handle (11) to the preload of the spring (10).
优选的,所述限压阀组件(7)还包括:Preferably, the pressure limiting valve assembly (7) also includes:
与调整把手(11)相连的限位块(13),所述弹簧(10)贯穿所述限位块(13),并卡位于球体(3)与调整把手(11)之间,球体(3)限位于所述第一阶梯孔的较大孔与限位块(13)之间。A limit block (13) connected to the adjustment handle (11), the spring (10) runs through the limit block (13), and is stuck between the sphere (3) and the adjustment handle (11), the sphere (3 ) is limited between the larger hole of the first stepped hole and the limiting block (13).
优选的,所述单向阀组件(8)包括第二阶梯孔,第二阶梯孔较小孔的直径与阀芯(15)直径大小一致,所述第二进气口(2)与阶梯孔的较大孔连通,阀芯(15)在第二阶梯孔较大孔一端成活塞状,其外径大于第二阶梯孔较小孔的直径。Preferably, the one-way valve assembly (8) includes a second stepped hole, the diameter of the smaller hole of the second stepped hole is consistent with the diameter of the valve core (15), and the second air inlet (2) is connected to the stepped hole The larger hole is communicated, and spool (15) becomes piston shape at the larger hole one end of the second stepped hole, and its external diameter is greater than the diameter of the smaller hole of the second stepped hole.
优选的,所述单向阀组件8还包括:Preferably, the one-way valve assembly 8 also includes:
与所述阀芯(15)紧邻触发开关一端相连的限位螺栓(16),以及在限位螺栓(16)外侧的第二弹簧(17)。A limit bolt (16) connected to one end of the spool (15) adjacent to the trigger switch, and a second spring (17) outside the limit bolt (16).
优选的,所述报警触发组件9的触发开关为静触片(19)和动触片(18),当静触片(19)和动触片(18)接触时触发开关闭合,当静触片(19)和动触片(18)非接触时触发开关断开。Preferably, the trigger switch of the alarm trigger assembly 9 is a static contact piece (19) and a moving contact piece (18). When the static contact piece (19) and the moving contact piece (18) are in contact, the trigger switch is closed. The trigger switch is disconnected when the sheet (19) and the movable contact piece (18) are not in contact.
优选的,所述报警模块包括与所述触发开关串联的警示灯(21),和/或与所述触发开关串联的蜂鸣器(22)。Preferably, the alarm module includes a warning light (21) connected in series with the trigger switch, and/or a buzzer (22) connected in series with the trigger switch.
一种EGR冷却器气体报警方法,应用于如权利要求1所述的EGR冷却器气体报警装置,包括:A gas alarm method for an EGR cooler, applied to the gas alarm device for an EGR cooler as claimed in claim 1, comprising:
获取EGR冷却器进气管和EGR冷却器出气管的压差;Obtain the pressure difference between the intake pipe of the EGR cooler and the outlet pipe of the EGR cooler;
判断所述压差是否大于预设压差;judging whether the pressure difference is greater than a preset pressure difference;
当所述压差大于所述预设压差则进行报警。When the pressure difference is greater than the preset pressure difference, an alarm is given.
优选的,还包括:Preferably, it also includes:
预先获得EGR冷却器预设压差。Obtain the preset differential pressure of the EGR cooler in advance.
优选的,还包括:Preferably, it also includes:
当所述压差小于所述预设压差则不作处理。When the pressure difference is less than the preset pressure difference, no processing is performed.
本发明提供了一种EGR冷却器气体报警装置,本申请在EGR冷却器的进气管和出气管并联气体报警装置,气体报警装置包括限压阀组件、单向阀组件和报警触发组件,EGR冷却器使用初始阶段,进气管和出气管压差较小,压差小于预设压差,所以此时单向阀组件的阀芯远离触发开关,报警模块未被激活,当EGR冷却器的进气管和出气管的压差大于预设压差时,限压阀组件则会导通进气口和溢流孔,使进气管的气体进入单向阀体中,驱使单向阀组件的阀芯向触发开关移动,使触发开关闭合,从而激活报警模块进行报警。The invention provides a gas alarm device for an EGR cooler. The gas alarm device is connected in parallel with the inlet pipe and the outlet pipe of the EGR cooler. The gas alarm device includes a pressure limiting valve assembly, a one-way valve assembly and an alarm trigger assembly. EGR cooling In the initial stage of the use of the cooler, the pressure difference between the intake pipe and the outlet pipe is small, and the pressure difference is less than the preset pressure difference, so the spool of the check valve assembly is far away from the trigger switch at this time, and the alarm module is not activated. When the intake pipe of the EGR cooler When the pressure difference between the outlet pipe and the outlet pipe is greater than the preset pressure difference, the pressure limiting valve assembly will guide the air inlet and the overflow hole, so that the gas in the air inlet pipe enters the check valve body, driving the valve core of the check valve assembly to The trigger switch moves to close the trigger switch, thereby activating the alarm module for alarming.
本发明提供的气体报警装置仅需并联原EGR冷却器的进气管和出气管上,对原来的EGR冷却器改动较少且对其正常使用不存在影响,并且通过该气体报警装置可以较为简单、方便地实现对EGR冷却器实时有效的监控和预警。The gas alarm device provided by the present invention only needs to be connected in parallel with the inlet pipe and the outlet pipe of the original EGR cooler, and the original EGR cooler is less modified and has no influence on its normal use, and the gas alarm device can be relatively simple, It is convenient to realize real-time and effective monitoring and early warning of the EGR cooler.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明实施例公开的一种EGR冷却器气体报警装置的结构图;Fig. 1 is the structural diagram of a kind of EGR cooler gas warning device disclosed by the embodiment of the present invention;
图2为本发明实施例公开的又一种EGR冷却器气体报警装置的结构图;Fig. 2 is the structural diagram of another kind of EGR cooler gas warning device disclosed by the embodiment of the present invention;
图3为本发明实施例公开的又一种EGR冷却器气体报警装置的结构图;3 is a structural diagram of another EGR cooler gas alarm device disclosed in an embodiment of the present invention;
图4为本发明实施例公开的又一种EGR冷却器气体报警装置的结构图;4 is a structural diagram of another EGR cooler gas alarm device disclosed in an embodiment of the present invention;
图5为本发明实施例公开的又一种EGR冷却器气体报警装置的结构图;5 is a structural diagram of another EGR cooler gas alarm device disclosed in an embodiment of the present invention;
图6为本发明实施例公开的又一种EGR冷却器气体报警装置的结构图;6 is a structural diagram of another EGR cooler gas alarm device disclosed in an embodiment of the present invention;
图7为本发明实施例公开的一种EGR冷却器气体报警方法的流程图。Fig. 7 is a flow chart of an EGR cooler gas alarm method disclosed in an embodiment of the present invention.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1所示,原有EGR冷却器包括EGR冷却器本体31、EGR冷却器进气管33、EGR冷却器出气管32、EGR冷却器进水管34、EGR冷却器出水管35、废气流量调节阀,高温的废气从EGR冷却器进气管33进入至EGR冷却器31本体,经EGR冷却器进水管34和EGR冷却器出水管35的冷却水冷却后,从EGR冷却器出气管32出来温度较低的废气。As shown in Figure 1, the original EGR cooler includes an EGR cooler body 31, an EGR cooler inlet pipe 33, an EGR cooler outlet pipe 32, an EGR cooler water inlet pipe 34, an EGR cooler outlet pipe 35, and an exhaust gas flow regulating valve. , the high-temperature exhaust gas enters the body of the EGR cooler 31 from the EGR cooler inlet pipe 33, and after being cooled by the cooling water in the EGR cooler inlet pipe 34 and the EGR cooler outlet pipe 35, the temperature coming out of the EGR cooler outlet pipe 32 is relatively low. exhaust gas.
如图1所示,本发明提供了一种EGR冷却器气体报警装置,本气体报警装置36并联设置在EGR冷却器进气管33和EGR冷却器出气管32上,当EGR冷却器进气管33和EGR冷却器出气管32的压差达到一定值时,柴油机排放结果已临近排放法规限值,此时激活报警模块,提示用户目前柴油机EGR冷却器已达到使用极限,再继续使用柴油机排放将超法规限值,需要采取采用一定的物理或化学措施对EGR冷却器进行清洗,或者更换新EGR冷却器。As shown in Figure 1, the present invention provides a kind of EGR cooler gas warning device, and this gas warning device 36 is arranged on the EGR cooler inlet pipe 33 and the EGR cooler outlet pipe 32 in parallel, when EGR cooler inlet pipe 33 and When the pressure difference of the outlet pipe 32 of the EGR cooler reaches a certain value, the emission result of the diesel engine is close to the limit value of the emission regulations. At this time, the alarm module is activated to remind the user that the EGR cooler of the diesel engine has reached the limit of use. If the diesel engine continues to use the emission, the emission will exceed the regulation. Limit value, it is necessary to take certain physical or chemical measures to clean the EGR cooler, or replace the EGR cooler with a new one.
下面对气体报警装置36进行详细说明,如图2所示,气体报警装置包括与EGR冷却器进气管33和EGR冷却器出气管32并联的限压阀组件7、单向阀组件8和报警触发组件9。The gas alarm device 36 is described in detail below, as shown in Figure 2, the gas alarm device includes a pressure limiting valve assembly 7 connected in parallel with the EGR cooler inlet pipe 33 and the EGR cooler outlet pipe 32, a one-way valve assembly 8 and an alarm Trigger component 9.
本气体报警装置36与柴油机EGR冷却器进、出气管并联安装,主要由三大部分组成,其中,限压阀组件7与EGR冷却器进气管33相连,仅当EGR冷却器进、出气管两端的压差达到预设压差后,限压阀才会开启;单向阀组件8,此部分与EGR冷却器出气管32连通,其作用是当限压阀组件7开启后,确保未经冷却的废气不会通过该气体报警装置36直接进入到发动机气缸中;报警触发组件9,当报警触发组件9的回路闭合时则发出警示提醒,或者作为柴油机另一触发装置的输入条件。This gas alarm device 36 is installed in parallel with the inlet and outlet pipes of the diesel engine EGR cooler, and is mainly composed of three major parts. Among them, the pressure limiting valve assembly 7 is connected with the inlet pipe 33 of the EGR cooler. The pressure limiting valve will not open until the pressure difference at the end reaches the preset pressure difference; the check valve assembly 8, this part is connected with the outlet pipe 32 of the EGR cooler, and its function is to ensure that the uncooled Exhaust gas will not directly enter the engine cylinder through the gas alarm device 36; the alarm trigger component 9, when the circuit of the alarm trigger component 9 is closed, then sends a warning reminder, or as an input condition of another trigger device of the diesel engine.
如图3-5所示,所述限压阀组件7包含与所述EGR冷却器进气管33连通的第一进气口1以及溢流孔12,限压阀组件7用于仅在第一进气口1与溢流孔12之间的压差大于预设压差时,导通第一进气口1与溢流孔12;As shown in Figures 3-5, the pressure limiting valve assembly 7 includes the first air inlet 1 and the overflow hole 12 communicated with the EGR cooler intake pipe 33, and the pressure limiting valve assembly 7 is used only in the first When the pressure difference between the air inlet 1 and the overflow hole 12 is greater than the preset pressure difference, the first air inlet 1 and the overflow hole 12 are connected;
所述单向阀组件8包含单向阀体14,单向阀体14的第一端与溢流孔12连通、第二端密封,所述报警触发组件9的触发开关透过单向阀体14的第二端深入单向阀体14内部,单向阀体14上设有与所述EGR冷却器出气管32连通的第二进气口2,以及可滑动设置在单向阀体14内的阀芯15,单向阀组件8用于在所述第一进气口1与所述溢流孔12之间的压差大于预设压差时,控制阀芯15向所述触发开关的方向滑动、闭合触发开关,在第一进气口1与溢流孔12之间的压力小于预设压差时,控制阀芯15向触发开关的第一进气口1的方向滑动、断开触发开关;The one-way valve assembly 8 includes a one-way valve body 14, the first end of the one-way valve body 14 communicates with the overflow hole 12, and the second end is sealed, and the trigger switch of the alarm trigger assembly 9 passes through the one-way valve body The second end of 14 goes deep into the inside of the one-way valve body 14, and the one-way valve body 14 is provided with the second air inlet 2 communicated with the outlet pipe 32 of the EGR cooler, and is slidably arranged in the one-way valve body 14 The spool 15, the one-way valve assembly 8 is used to control the flow of the spool 15 to the trigger switch when the pressure difference between the first air inlet 1 and the overflow hole 12 is greater than the preset pressure difference. Sliding in the direction to close the trigger switch, when the pressure between the first air inlet 1 and the overflow hole 12 is less than the preset pressure difference, the control valve core 15 slides and disconnects in the direction of the first air inlet 1 of the trigger switch trigger switch;
报警触发组件9包含触发开关以及与所述触发开关相连的报警模块,当所述触发开关闭合时激活报警模块,提示EGR冷却器的需清洗或更换。The alarm triggering component 9 includes a trigger switch and an alarm module connected to the trigger switch. When the trigger switch is closed, the alarm module is activated to prompt that the EGR cooler needs to be cleaned or replaced.
本发明提供了一种EGR冷却器气体报警装置,本申请在EGR冷却器的进气管和出气管并联气体报警装置,气体报警装置包括限压阀组件、单向阀组件和报警触发组件,EGR冷却器使用初始阶段,进气管和出气管压差较小,压差小于预设压差,所以此时单向阀组件的阀芯远离触发开关,报警模块未被激活,当EGR冷却器的进气管和出气管的压差大于预设压差时,限压阀组件则会导通第一进气口和溢流孔,使进气管的气体进入单向阀体中,驱使单向阀组件的阀芯向触发开关移动,使触发开关闭合,从而激活报警模块进行报警。The invention provides a gas alarm device for an EGR cooler. The gas alarm device is connected in parallel with the inlet pipe and the outlet pipe of the EGR cooler. The gas alarm device includes a pressure limiting valve assembly, a one-way valve assembly and an alarm trigger assembly. EGR cooling In the initial stage of the use of the cooler, the pressure difference between the intake pipe and the outlet pipe is small, and the pressure difference is less than the preset pressure difference, so the spool of the check valve assembly is far away from the trigger switch at this time, and the alarm module is not activated. When the intake pipe of the EGR cooler When the pressure difference between the air outlet pipe and the outlet pipe is greater than the preset pressure difference, the pressure limiting valve assembly will connect the first air inlet and the overflow hole, so that the gas in the air inlet pipe enters the check valve body, driving the valve of the check valve assembly The core moves toward the trigger switch, so that the trigger switch is closed, thereby activating the alarm module to give an alarm.
本发明提供的气体报警装置仅需并联原EGR冷却器的进气管和出气管上,对原来的EGR冷却器改动较少且对其正常使用不存在影响,并且通过该气体报警装置可以较为简单、方便地实现对EGR冷却器实时有效的监控和预警。The gas alarm device provided by the present invention only needs to be connected in parallel with the inlet pipe and the outlet pipe of the original EGR cooler, and the original EGR cooler is less modified and has no influence on its normal use, and the gas alarm device can be relatively simple, It is convenient to realize real-time and effective monitoring and early warning of the EGR cooler.
如图3所示,为了实现限压阀组件7仅在第一进气口1与溢流孔12之间的压差大于预设压差时,导通进气口1与溢流孔12;限压阀组件的结构为:所述限压阀组件7包含第一阶梯孔、设置于所述第一阶梯孔的较大孔内的球体3、调整把手11以及在球体3和调整把手11之间的弹簧10,通过旋转调整把手可对弹簧10的预紧力进行调整。与调整把手11相连的限位块13,所述弹簧10贯穿所述限位块13,并卡位于球体3与调整把手11之间,球体3限位于所述第一阶梯孔的较大孔与限位块13之间。As shown in FIG. 3 , in order to realize that the pressure limiting valve assembly 7 conducts the air inlet 1 and the overflow hole 12 only when the pressure difference between the first air inlet 1 and the overflow hole 12 is greater than the preset pressure difference; The structure of the pressure-limiting valve assembly is: the pressure-limiting valve assembly 7 includes a first stepped hole, a ball 3 arranged in a larger hole of the first stepped hole, an adjustment handle 11, and an adjustment handle between the ball 3 and the adjustment handle 11. Between the spring 10, the preload of the spring 10 can be adjusted by rotating the adjustment handle. The limit block 13 connected with the adjustment handle 11, the spring 10 runs through the limit block 13, and is stuck between the sphere 3 and the adjustment handle 11, the sphere 3 is limited between the larger hole of the first stepped hole and the Between the limit block 13.
调整把手11的作用为可以对弹簧10的预紧力进行调整,以适用于不同机型柴油机的不同压差,限位块13的作用是确保预紧弹簧10不会被过度压缩,从而影响弹簧10的使用寿命。The function of the adjustment handle 11 is to adjust the pre-tightening force of the spring 10, so as to be suitable for different pressure differences of different models of diesel engines. 10 service life.
如图4所示,所述单向阀组件8包括第二阶梯孔,第二阶梯孔的较小孔与阀芯15大小一致,所述第二进气口2与阶梯孔的较大孔连通,阀芯(15)在第二阶梯孔较大孔一端成活塞状,其外径大于第二阶梯孔较小孔的直径。所述单向阀组件8还包括:与所述阀芯15紧邻触发开关一端相连的限位螺栓16以及在限位螺栓16外侧的第二弹簧17。As shown in Figure 4, the one-way valve assembly 8 includes a second stepped hole, the smaller hole of the second stepped hole is consistent with the size of the valve core 15, and the second air inlet 2 communicates with the larger hole of the stepped hole , the spool (15) becomes a piston shape at one end of the larger hole of the second stepped hole, and its outer diameter is greater than the diameter of the smaller hole of the second stepped hole. The one-way valve assembly 8 further includes: a limit bolt 16 connected to the end of the valve core 15 adjacent to the trigger switch, and a second spring 17 outside the limit bolt 16 .
起始时刻,由于阀芯15的一部分在第二阶梯孔的较大孔处,第二进气口2与第二阶梯孔的较大孔连通,所以EGR冷却器出气管的气体与第二阶梯孔的较大孔连通,受EGR冷却器出气管32的气体驱动,阀芯15向第一进气口1的方向移动,阀芯15的端部利用限位螺栓16进行限位,当限位螺栓16移动到阶梯孔的较大孔处,则会由于限位螺栓16而停止移动。At the initial moment, since a part of the spool 15 is at the larger hole of the second stepped hole, the second air inlet 2 communicates with the larger hole of the second stepped hole, so the gas in the outlet pipe of the EGR cooler is connected to the second stepped hole. The larger hole of the hole is connected, driven by the gas from the outlet pipe 32 of the EGR cooler, the valve core 15 moves toward the first air inlet 1, and the end of the valve core 15 is limited by the limit bolt 16, when the limit When the bolt 16 moves to the larger hole of the stepped hole, it will stop moving due to the stop bolt 16 .
在EGR冷却器使用一段时间之后,EGR冷却器进气管32与EGR冷却器出气管之间的压力差大于弹簧10的密封预紧力,弹簧10的预紧力不足以承受压力逐渐收缩,使得第一进气口1和溢流孔12导通,EGR冷却器进气管32的气体进入至单向阀体14内部,由于EGR冷却器进气管33的压力大于EGR出气管32的压力,所以单向阀组件8中的阀芯15在压力作用下向触发开关逐渐移动,阀芯15的活塞密封一端移动至第二阶梯孔的较大孔处则会被卡位,由于活塞的边沿大于第二阶梯孔较大孔的直径,所以能够封住单向阀体,防止EGR冷却器进气管33中未被冷却的气体进入EGR冷却器出气管32中。After the EGR cooler has been used for a period of time, the pressure difference between the EGR cooler inlet pipe 32 and the EGR cooler outlet pipe is greater than the sealing preload of the spring 10, and the preload of the spring 10 is not enough to bear the pressure and gradually shrink, so that the first The air inlet 1 and the overflow hole 12 are connected, and the gas in the EGR cooler inlet pipe 32 enters the inside of the check valve body 14. Since the pressure of the EGR cooler inlet pipe 33 is greater than the pressure of the EGR outlet pipe 32, the one-way The spool 15 in the valve assembly 8 gradually moves towards the trigger switch under the action of pressure, and the piston sealing end of the spool 15 moves to the larger hole of the second stepped hole and will be stuck, because the edge of the piston is larger than the second stepped hole. The diameter of the hole is larger, so the one-way valve body can be sealed to prevent uncooled gas in the EGR cooler inlet pipe 33 from entering the EGR cooler outlet pipe 32 .
如图5所示,所述报警触发组件9的触发开关为静触片19和动触片18,当静触片19和动触片18接触时触发开关闭合,当静触片19和动触片18非接触时触发开关断开。如图5所示,所述报警模块包括与所述触发开关串联的警示灯21,和/或与所述触发开关串联的蜂鸣器22。As shown in Figure 5, the trigger switch of the alarm trigger assembly 9 is a static contact piece 19 and a moving contact piece 18, when the static contact piece 19 and the moving contact piece 18 are in contact, the trigger switch is closed, when the static contact piece 19 and the moving contact piece The trigger switch is disconnected when sheet 18 is non-contact. As shown in FIG. 5 , the alarm module includes a warning light 21 connected in series with the trigger switch, and/or a buzzer 22 connected in series with the trigger switch.
报警触发组件9中触发开关为静触片19和动触片18,正常情况下动触片18与静触片19是分开的,当阀芯15在压差作用下给动触片18一定压力时,则会驱使动触片18与静触片19接触,从而激活报警模块。报警模块可以以提示灯21闪烁或常亮的方式提示用户或者以蜂鸣器鸣叫的方式提示用户,当前EGR冷却器已经到达极限,需要清洗或更换EGR冷却器。The trigger switch in the alarm trigger assembly 9 is a static contact piece 19 and a moving contact piece 18. Under normal circumstances, the moving contact piece 18 is separated from the static contact piece 19. When the valve core 15 gives a certain pressure to the moving contact piece 18 under the pressure difference , it will drive the moving contact piece 18 to contact the static contact piece 19, thereby activating the alarm module. The alarm module can prompt the user with the flashing or constant bright mode of the prompt lamp 21 or prompt the user with the buzzer sounding that the current EGR cooler has reached the limit, and the EGR cooler needs to be cleaned or replaced.
下面对柴油机工作过程进行详细说明:开始阶段EGR冷却器进、出气管两端的压力差低于限压阀组件7中弹簧10的预紧力,限压阀组件7处于关闭状态,废气无法通过。在EGR冷却器出气管32的一端,受EGR冷却器出气管32内废气的作用,单向阀组件8中的阀芯15处于开启状态,此时由EGR冷却器出气管32流入的废气充满单向阀体及限压阀腔。并且原本压迫动触片18的限位螺栓16在阀芯15的联动下脱离动触片18,致使动触片18与静触片19脱离,报警触发回路处于断开状态,如图2所示。The working process of the diesel engine is described in detail below: at the beginning, the pressure difference between the inlet and outlet pipes of the EGR cooler is lower than the pretightening force of the spring 10 in the pressure limiting valve assembly 7, and the pressure limiting valve assembly 7 is in a closed state, and the exhaust gas cannot pass through. . At one end of the outlet pipe 32 of the EGR cooler, the spool 15 in the check valve assembly 8 is in an open state due to the action of the exhaust gas in the outlet pipe 32 of the EGR cooler. To the valve body and the pressure limiting valve chamber. And the limit bolt 16 that originally pressed the moving contact piece 18 is separated from the moving contact piece 18 under the linkage of the spool 15, causing the moving contact piece 18 to separate from the static contact piece 19, and the alarm trigger circuit is in a disconnected state, as shown in Figure 2 .
当EGR冷却器气路压损增大,EGR冷却器进、出气管两端的压力差足以克服限压阀组件7中弹簧10的预紧力时,废气推动限压阀球体3向弹簧10压紧方向移动,并从溢流孔12流入单向阀体14。因EGR冷却器进气管的废气压力要高于EGR冷却器出气管32废气压力,一旦有废气流过溢流孔12,阀芯15即在两侧废气压差的作用下回位,逐渐压入单向阀体14中,致使废气无法通过单向阀直接流入柴油机气缸中。伴随阀芯15的回位,限位螺栓16压迫动触片18,使其与静触片19接触,报警触发回路接通,报警模块开始作用。通过警示灯的闪烁可以判断出此时EGR冷却器压损较大,需要采取相应的措施。When the pressure loss of the air path of the EGR cooler increases, and the pressure difference between the inlet and outlet pipes of the EGR cooler is sufficient to overcome the pre-tightening force of the spring 10 in the pressure limiting valve assembly 7, the exhaust gas pushes the ball 3 of the pressure limiting valve to press against the spring 10 direction, and flow into the one-way valve body 14 from the overflow hole 12. Because the exhaust gas pressure of the EGR cooler inlet pipe is higher than the exhaust gas pressure of the EGR cooler outlet pipe 32, once the exhaust gas flows through the overflow hole 12, the valve core 15 returns to its position under the action of the exhaust pressure difference on both sides, and is gradually pressed into the In the one-way valve body 14, the exhaust gas cannot directly flow into the cylinder of the diesel engine through the one-way valve. With the return of the spool 15, the limit bolt 16 presses the movable contact piece 18 to make it contact with the static contact piece 19, the alarm trigger circuit is connected, and the alarm module starts to function. It can be judged by the flickering of the warning light that the pressure loss of the EGR cooler is large at this time, and corresponding measures need to be taken.
柴油机根据所配套用途的不同,限压阀组件7的开启压力是不同的,本发明可以通过旋转调整把手11获得不同的弹簧预紧力来实现,具体到开启压力的数值则可以通过试验来获得。The opening pressure of the pressure-limiting valve assembly 7 is different according to the different supporting purposes of the diesel engine. The present invention can be realized by rotating the adjustment handle 11 to obtain different spring preloads, and the specific value of the opening pressure can be obtained through experiments. .
如图6所示,在EGR冷却器进气管安装废气流量调节阀24和EGR冷却器进气管压力传感器23,EGR冷却器出气管32安装EGR冷却器出气管压力传感器25。As shown in FIG. 6 , an exhaust gas flow regulating valve 24 and an EGR cooler inlet pipe pressure sensor 23 are installed on the EGR cooler inlet pipe, and an EGR cooler outlet pipe pressure sensor 25 is installed on the EGR cooler outlet pipe 32 .
在图6的基础上,首先将废气流量调节阀24全部打开,进行柴油机的排放试验,这种状态下柴油机排放是满足限值要求并具有一定的排放余量的,然后进行EGR冷却器进、出气管压差的万有试验,测量计算出此时柴油机常用工况下压力传感器23和25的最大压力差和最小压力差,此最大压力差将作为限压阀组件弹簧预紧力的一个最低输入,以保证限压阀组件的开启压力要大于此时测得的最大压力差。On the basis of Fig. 6, firstly, the exhaust gas flow regulating valve 24 is fully opened to carry out the emission test of the diesel engine. The universal test of the pressure difference of the outlet pipe measures and calculates the maximum pressure difference and the minimum pressure difference of the pressure sensors 23 and 25 under the normal working conditions of the diesel engine at this time. The maximum pressure difference will be used as a minimum pressure limit valve assembly spring preload input to ensure that the opening pressure of the pressure limiting valve assembly is greater than the maximum pressure difference measured at this time.
然后调节废气流量调节阀24的开度,进行柴油机排放摸底试验。当试验所得柴油机的排放接近法规限值时,进行柴油机EGR冷却器进出气管压差的万有试验,测量计算出此时柴油机常用工况下压力传感器23和25的最大压力差和最小压力差,此最大压力差将作为限压阀组件开启压力的临近输入。多次试验和辅助一定的修正之后,不同用途柴油机对应的限压阀组件的开启压力即可确定。Then adjust the opening degree of the exhaust gas flow regulating valve 24, and carry out the exhaustion test of the diesel engine. When the discharge of the diesel engine obtained from the test is close to the legal limit value, carry out the universal test of the pressure difference between the inlet and outlet pipes of the EGR cooler of the diesel engine, measure and calculate the maximum pressure difference and the minimum pressure difference of the pressure sensors 23 and 25 under the normal working conditions of the diesel engine at this time, This maximum pressure differential will act as the immediate input for the cracking pressure of the pressure limiting valve assembly. After multiple tests and certain corrections, the cracking pressures of the pressure limiting valve assemblies corresponding to diesel engines for different purposes can be determined.
如图7所示,本发明还提供了一种EGR冷却器气体报警方法,应用于图2所述的EGR冷却器气体报警装置,所述方法包括:As shown in Fig. 7, the present invention also provides a kind of EGR cooler gas warning method, is applied to the EGR cooler gas warning device described in Fig. 2, and described method comprises:
步骤S101:获取EGR冷却器进气管和EGR冷却器出气管的压差;Step S101: Obtain the pressure difference between the EGR cooler inlet pipe and the EGR cooler outlet pipe;
在本发明执行之前,预先获得EGR冷却器预设压差。Before the implementation of the present invention, the preset pressure difference of the EGR cooler is obtained in advance.
步骤S102:判断所述压差是否大于预设压差;Step S102: judging whether the pressure difference is greater than a preset pressure difference;
步骤S103:当所述压差大于所述预设压差则进行报警。Step S103: when the pressure difference is greater than the preset pressure difference, an alarm is issued.
步骤S104:当所述压差小于所述预设压差则不作处理。Step S104: When the pressure difference is less than the preset pressure difference, no processing is performed.
本发明提供了一种EGR冷却器气体报警方法,本申请在EGR冷却器的进气管和出气管并联气体报警装置,气体报警装置包括限压阀组件、单向阀组件和报警触发组件EGR冷却器使用初始阶段,进气管和出气管压差较小,压差小于预设压差,所以此时单向阀组件的阀芯远离触发开关,报警模块未被激活,当EGR冷却器的进气管和出气管的压差大于预设压差时,限压阀组件则会导通进气口和溢流孔,使进气管的气体进入单向阀体中,驱使单向阀组件的阀芯向触发开关移动,使触发开关闭合,从而激活报警模块进行报警。The invention provides a gas alarm method for an EGR cooler. The gas alarm device is connected in parallel with the intake pipe and outlet pipe of the EGR cooler. The gas alarm device includes a pressure limiting valve assembly, a one-way valve assembly and an alarm trigger assembly. EGR cooler In the initial stage of use, the pressure difference between the inlet pipe and the outlet pipe is small, and the pressure difference is less than the preset pressure difference, so the spool of the one-way valve assembly is far away from the trigger switch at this time, and the alarm module is not activated. When the inlet pipe of the EGR cooler and When the pressure difference of the outlet pipe is greater than the preset pressure difference, the pressure limiting valve assembly will guide the air inlet and the overflow hole, so that the gas in the inlet pipe enters the one-way valve body, driving the valve core of the one-way valve assembly to trigger The switch moves to close the trigger switch, thereby activating the alarm module to alarm.
本发明提供的气体报警装置仅需并联原EGR冷却器的进气管和出气管上,对原来的EGR冷却器改动较少且对其正常使用不存在影响,并且通过该气体报警装置可以较为简单、方便地实现对EGR冷却器实时有效的监控和预警。The gas alarm device provided by the present invention only needs to be connected in parallel with the inlet pipe and the outlet pipe of the original EGR cooler, and the original EGR cooler is less modified and has no influence on its normal use, and the gas alarm device can be relatively simple, It is convenient to realize real-time and effective monitoring and early warning of the EGR cooler.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其它实施例的不同之处,各个实施例之间相同或相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same or similar parts of each embodiment can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
- A kind of 1. cooler for recycled exhaust gas gas warning system, it is characterised in that including:The pressure limiting valve module (7) in parallel with cooler for recycled exhaust gas air inlet pipe (33) and cooler for recycled exhaust gas escape pipe (32), check valve assembly (8) and alarm trigger assembly (9);Wherein, the pressure limiting valve module (7) include the first air inlet (1) for being connected with the cooler for recycled exhaust gas air inlet pipe (33) with And spout hole (12), the pressure difference that pressure limiting valve module (7) is used for only between the first air inlet (1) and spout hole (12) are more than default During pressure difference, first air inlet (1) and the spout hole (12) are turned on;The check valve assembly (8) includes the check valve body (14) that first end connects with spout hole (12), the second end seals, described The trigger switch of alarm trigger assembly (9) enters check valve body (14) inside, check valve through the second end of check valve body (14) Body (14) is provided with the second air inlet (2) connected with the cooler for recycled exhaust gas escape pipe (32), and is slidably arranged on unidirectional Valve element (15) in valve body (14), check valve assembly (8) are used between first air inlet (1) and the spout hole (12) Pressure difference when being more than preset pressure, control valve element (15) slides to the direction of the trigger switch, closure trigger switch, first When pressure difference between air inlet (1) and spout hole (12) is less than preset pressure, control valve element (15) enters to the first of trigger switch The direction of gas port (1) is slided, break trigger switch;Alarm trigger assembly (9) includes trigger switch and the alarm module being connected with the trigger switch, when the triggering is opened Close and activate alarm module when closing, prompt the need of cooler for recycled exhaust gas to clean or change.
- 2. device as claimed in claim 1, it is characterised in that the pressure limiting valve module (7) includes the first shoulder hole, is arranged at Spheroid (3) in the large hole of first shoulder hole, adjustment handle (11) and in spheroid (3) and adjust between handle (11) Spring (10), rotation adjustment handle (11) pretightning force of spring (10) can be adjusted.
- 3. device as claimed in claim 2, it is characterised in that the pressure limiting valve module (7) also includes:The limited block (13) being connected with adjustment handle (11), the spring (10) runs through the limited block (13), and is positioned in ball Between body (3) and adjustment handle (11), spheroid (3) is limited between the large hole of first shoulder hole and limited block (13).
- 4. device as claimed in claim 1, it is characterised in that the check valve assembly (8) includes the second shoulder hole, second-order The diameter of terraced hole smaller hole is consistent with valve element (15) diameter, and second air inlet (2) connects with the large hole of shoulder hole, Valve element (15) is more than the diameter of the second shoulder hole smaller hole in second shoulder hole large hole one end into piston-like, its external diameter.
- 5. device as claimed in claim 4, it is characterised in that the check valve assembly 8 also includes:The caging bolt (16) being connected with the valve element (15) close to trigger switch one end, and on the outside of caging bolt (16) Second spring (17).
- 6. device as claimed in claim 1, it is characterised in that the trigger switch of the alarm trigger assembly 9 is static contact (19) and movable contact spring (18), when static contact (19) and movable contact spring (18) contact, trigger switch closes, and when static contact (19) and moves Trigger switch disconnects when contact (18) is non-contact.
- 7. device as claimed in claim 1, it is characterised in that the alarm module includes the police to be connected with the trigger switch Show lamp (21), and/or the buzzer (22) connected with the trigger switch.
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| CN201510212959.6A CN104819072B (en) | 2015-04-29 | 2015-04-29 | A kind of cooler for recycled exhaust gas gas alarm method and device |
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| CN201510212959.6A CN104819072B (en) | 2015-04-29 | 2015-04-29 | A kind of cooler for recycled exhaust gas gas alarm method and device |
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| CN104819072B true CN104819072B (en) | 2017-12-05 |
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| JPH0942067A (en) * | 1995-07-27 | 1997-02-10 | Nissan Motor Co Ltd | EGR device diagnostic device |
| JPH10141146A (en) * | 1996-11-11 | 1998-05-26 | Nissan Motor Co Ltd | Engine EGR control device |
| JP2001289125A (en) * | 2000-03-31 | 2001-10-19 | Mitsubishi Motors Corp | EGR cooler device |
| CN103249940A (en) * | 2011-12-01 | 2013-08-14 | 丰田自动车株式会社 | Fault diagnosis device for egr system |
| KR20140113019A (en) * | 2013-03-15 | 2014-09-24 | (주)진영코리아 | Apparatus for protecting egr valve of vehicle |
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2015
- 2015-04-29 CN CN201510212959.6A patent/CN104819072B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0942067A (en) * | 1995-07-27 | 1997-02-10 | Nissan Motor Co Ltd | EGR device diagnostic device |
| JPH10141146A (en) * | 1996-11-11 | 1998-05-26 | Nissan Motor Co Ltd | Engine EGR control device |
| JP2001289125A (en) * | 2000-03-31 | 2001-10-19 | Mitsubishi Motors Corp | EGR cooler device |
| CN103249940A (en) * | 2011-12-01 | 2013-08-14 | 丰田自动车株式会社 | Fault diagnosis device for egr system |
| KR20140113019A (en) * | 2013-03-15 | 2014-09-24 | (주)진영코리아 | Apparatus for protecting egr valve of vehicle |
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| CN104819072A (en) | 2015-08-05 |
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