CN104817810B - High welding strength refrigerator sealed strip thermoplastic elastic material and preparation method thereof - Google Patents
High welding strength refrigerator sealed strip thermoplastic elastic material and preparation method thereof Download PDFInfo
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Abstract
本发明涉及一种高焊接强度冰箱密封条用热塑性弹性体材料及其制备方法。它是由以下组分按重量份组成:氢化苯乙烯弹性体10-20份、白油?10-30份、聚丙烯1-4份,烯烃类弹性体POE2-6份,茂金属聚乙烯1-6份,聚丙烯合金改性物2-5份,矿物质粉3-8份,稳定剂0.4-1.2份,先将上述的氢化苯乙烯弹性体与白油混合,再将其与其余材料混合,置于双螺杆挤出机,经熔融挤出、造粒而成。有益效果是:?1、本发明制备的热塑性弹性体挤出的冰箱密封条产品焊接强度高。2、本发明制备的热塑性弹性体挤出的冰箱密封条产品热焊接时间短。3、本发明制备的热塑性弹性体材料可以快速稳定挤出薄壁冰箱密封条,生产效率高,产品尺寸稳定。The invention relates to a thermoplastic elastomer material for a refrigerator sealing strip with high welding strength and a preparation method thereof. It is composed of the following components by weight: 10-20 parts of hydrogenated styrene elastomer, white oil? 10-30 parts, 1-4 parts of polypropylene, 2-6 parts of olefinic elastomer POE, 1-6 parts of metallocene polyethylene, 2-5 parts of modified polypropylene alloy, 3-8 parts of mineral powder, stable 0.4-1.2 parts of agent, first mix the above-mentioned hydrogenated styrene elastomer with white oil, then mix it with other materials, put it in a twin-screw extruder, melt extrude and granulate. The beneficial effect is: ? 1. The refrigerator sealing strip product extruded from the thermoplastic elastomer prepared by the present invention has high welding strength. 2. The heat welding time of the refrigerator sealing strip product extruded from the thermoplastic elastomer prepared by the present invention is short. 3. The thermoplastic elastomer material prepared by the present invention can quickly and stably extrude thin-wall refrigerator sealing strips, with high production efficiency and stable product size.
Description
技术领域 technical field
本发明涉及一种聚合物改性和加工领域,特别涉及一种高焊接强度冰箱密封条用热塑性弹性体材料及其制备方法。 The invention relates to the field of polymer modification and processing, in particular to a thermoplastic elastomer material for a refrigerator sealing strip with high welding strength and a preparation method thereof.
背景技术 Background technique
目前,冰箱密封条产品仍以PVC材料为主。对PVC来说,优点是,加工速度快,焊接强度高,废品率低,客户综合成本低,缺点是低温下变成硬塑料,低温密封性差;回弹性差;易于析出污染;环境友好性差。但由于家电节能和大冰箱市场的要求,耐低温性差的PVC实在难以满足要求,故海尔、美菱、新飞、海信等冰箱主机厂均投入研究热塑性弹性体密封条,试图使用热塑性弹性体代替传统的PVC,但目前冰箱密封条市场上的热塑性弹性体制品焊接强度差,难以满足客户要求焊角拉力大于80N的要求,且焊角焊接速度慢,加工效率低,虽然部分弹性体厂家在这个领域做了多年的探索,如中国专利文献号为CN101983984A,专利名称为《一种冰箱密封条用弹性体材料及制备方法》,其焊接拉力为51,难以满足市场需要,大部分其他厂家生产的弹性体材料难以满足客户批量生产的需要,因此,热塑性弹性体在冰箱密封条市场的推广受到限制。 At present, the refrigerator sealing strip products are still mainly made of PVC materials. For PVC, the advantages are fast processing speed, high welding strength, low scrap rate, and low overall cost for customers. The disadvantages are that it becomes hard plastic at low temperature, poor sealing at low temperature; poor resilience; easy to precipitate pollution; poor environmental friendliness. However, due to the energy saving of home appliances and the requirements of the large refrigerator market, PVC with poor low temperature resistance is really difficult to meet the requirements. Therefore, Haier, Meiling, Xinfei, Hisense and other refrigerator OEMs have invested in the research of thermoplastic elastomer sealing strips, trying to use thermoplastic elastomers instead of traditional ones. PVC, but the welding strength of thermoplastic elastomer products in the refrigerator sealing strip market is poor, it is difficult to meet the customer's requirement that the welding corner pull force is greater than 80N, and the welding corner welding speed is slow and the processing efficiency is low. Although some elastomer manufacturers are in this field After many years of exploration, for example, the Chinese patent document number is CN101983984A, and the patent name is "An Elastomer Material and Preparation Method for Refrigerator Sealing Strip". Its welding tension is 51, which is difficult to meet the market demand. Body materials are difficult to meet the needs of customers for mass production. Therefore, the promotion of thermoplastic elastomers in the refrigerator sealing strip market is limited.
发明内容 Contents of the invention
本发明的目的就是针对现有技术存在的上述缺陷,提供一种高焊接强度冰箱密封条用热塑性弹性体材料及其制备方法,本发明克服了传统苯乙烯类热塑性弹性体材料不易于快速稳定挤出薄壁产品,制品焊接速度慢、焊接强度差等问题,使热塑性弹性体材料在冰箱密封行业的大规模应用成为可能。 The purpose of the present invention is to address the above-mentioned defects in the prior art, to provide a thermoplastic elastomer material for high welding strength refrigerator sealing strips and a preparation method thereof. Thin-walled products, slow welding speed, poor welding strength and other problems make the large-scale application of thermoplastic elastomer materials in the refrigerator sealing industry possible.
本发明提供的一种高焊接强度冰箱密封条用热塑性弹性体材料,它是由以下组分按重量份组成: A thermoplastic elastomer material for a high welding strength refrigerator sealing strip provided by the invention, it is composed of the following components by weight:
氢化苯乙烯弹性体 10-20份、白油 10-30份、聚丙烯 1-4份,烯烃类弹性体POE 2-6份,茂金属聚乙烯1-6份,聚丙烯合金改性物2-5份,矿物质粉3-8份,稳定剂 0.4-1.2份,先将上述的氢化苯乙烯弹性体与白油混合,再将其与其余材料混合,置于双螺杆挤出机,经熔融挤出、造粒而成。 10-20 parts of hydrogenated styrene elastomer, 10-30 parts of white oil, 1-4 parts of polypropylene, 2-6 parts of olefinic elastomer POE, 1-6 parts of metallocene polyethylene, modified polypropylene alloy 2 -5 parts, 3-8 parts of mineral powder, 0.4-1.2 parts of stabilizer, first mix the above-mentioned hydrogenated styrene elastomer with white oil, then mix it with the rest of the materials, put it in a twin-screw extruder, It is made by melt extrusion and granulation.
上述的白油为在40℃下粘度为60-120 mm2 ▪s的石蜡油或环烷油,或石蜡油和环烷油的混合物。 The above-mentioned white oil is paraffin oil or naphthenic oil, or a mixture of paraffin oil and naphthenic oil with a viscosity of 60-120 mm2 ▪s at 40°C.
上述的聚丙烯熔融指数为1—3g/10min的均聚聚丙烯或共聚聚丙烯,或均聚聚丙烯和共聚聚丙烯的混合物。 The above-mentioned polypropylene has a melt index of 1-3g/10min homopolypropylene or copolymerized polypropylene, or a mixture of homopolypropylene and copolymerized polypropylene.
上述的烯烃类弹性体POE为乙烯—辛烯共聚物或者乙烯—丁烯共聚物,或者是乙烯—辛烯共聚物和乙烯—丁烯共聚物的混合物。 The above-mentioned olefinic elastomer POE is an ethylene-octene copolymer or an ethylene-butene copolymer, or a mixture of an ethylene-octene copolymer and an ethylene-butene copolymer.
上述的茂金属聚乙烯为熔融指数为0.5-1.5g/10min的低熔融指数茂金属聚乙烯,或者熔融指数为8-15g/10min的中熔融指数的茂金属聚乙烯,或者两者的混合物。 The metallocene polyethylene mentioned above is a low melt index metallocene polyethylene with a melt index of 0.5-1.5 g/10min, or a medium melt index metallocene polyethylene with a melt index of 8-15 g/10min, or a mixture of the two.
上述的矿物质粉为碳酸钙或者滑石粉或者强威粉,或者以上两种或三种的混合物。 The above-mentioned mineral powder is calcium carbonate or talcum powder or Qiangwei powder, or a mixture of two or three of the above.
上述的稳定剂包括主抗氧剂和辅助抗氧剂,其中主抗氧剂为受阻酚或硫酯类抗氧剂,包括但不限于1010,DSTP中的一种或以上的组合物,其中,1010的化学名称为四[β-(3,5-二叔丁基4-羟基苯基)丙酸]季戊四醇酯,DSTP的化学名称为硫代二丙酸硬脂醇酯; The above-mentioned stabilizers include primary antioxidants and auxiliary antioxidants, wherein the primary antioxidants are hindered phenol or thioester antioxidants, including but not limited to 1010, one or more compositions in DSTP, wherein, The chemical name of 1010 is tetrakis[β-(3,5-di-tert-butyl 4-hydroxyphenyl) propionate] pentaerythritol, and the chemical name of DSTP is stearyl thiodipropionate;
辅助抗氧剂为亚磷酸酯或酯类抗氧剂,包括但不限于168、618中的一种或以上的组合物,其中,168的化学名称为亚磷酸三(2,4-二叔丁基苯)酯,618的化学名称为双十八烷基季戊四醇双亚磷酸酯。 Auxiliary antioxidants are phosphite or ester antioxidants, including but not limited to one or more combinations of 168 and 618, wherein the chemical name of 168 is tris(2,4-di-tert-butyl phosphite) phenyl) ester, the chemical name of 618 is dioctadecyl pentaerythritol diphosphite.
本发明提到的高焊接强度冰箱密封条用热塑性弹性体材料的制备方法,它包括以下步骤: The preparation method of thermoplastic elastomer material for high welding strength refrigerator sealing strip mentioned in the present invention, it comprises the following steps:
(1)按上述重量配比称取原料; (1) Weigh the raw materials according to the above weight ratio;
(2)将氢化苯乙烯弹性体和白油在慢速搅拌机内混合20-30分钟,然后与其他的原料助剂一起混合20-30分钟,将混合后的原料加入双螺杆挤出机中,经熔融挤出后冷却造粒; (2) Mix the hydrogenated styrene elastomer and white oil in a slow mixer for 20-30 minutes, then mix with other raw material additives for 20-30 minutes, and add the mixed raw materials into the twin-screw extruder, Cooling and granulation after melt extrusion;
(3)其中螺筒内温度为:一区170-180℃,二区180-190℃,三区180-190℃,四区180-190℃,五区180-190℃,六区180-190℃,七区180-190℃,八区180-190℃,机头180-190℃,双螺杆挤出机转速为300-800转/分。 (3) The temperature inside the screw barrel is: 170-180℃ in the first zone, 180-190℃ in the second zone, 180-190℃ in the third zone, 180-190℃ in the fourth zone, 180-190℃ in the fifth zone, 180-190℃ in the sixth zone ℃, 180-190 ℃ in the seventh zone, 180-190 ℃ in the eighth zone, 180-190 ℃ in the head, and the speed of the twin-screw extruder is 300-800 rpm.
本发明的有益效果是:由于采用了氢化聚苯乙烯,因此,从本质上解决了冰箱密封条在实际使用过程中的低温密封问题;加入白油和聚丙烯,赋予材料基本的加工性能;加入烯烃类弹性体,可改善本体系的熔体性能,提高冰箱密封条挤出加工效率,提高挤出密封条的表面细腻程度;加入茂金属聚乙烯可提高材料的拉伸强度,同时提高焊角拉力;加入山东泰瑞峰新材料有限公司所产聚丙烯合金改性物可缩短焊接时间,提高焊接效率,同时可提高焊接强度;本发明克服了传统苯乙烯类热塑性弹性体材料焊接强度差,制品焊接速度慢等问题,本发明使热塑性弹性体材料在冰箱密封行业的大规模应用成为可能。 The beneficial effects of the present invention are: due to the use of hydrogenated polystyrene, the low-temperature sealing problem of refrigerator sealing strips in the actual use process is essentially solved; white oil and polypropylene are added to endow the material with basic processing properties; Olefin-based elastomers can improve the melt properties of the system, improve the extrusion processing efficiency of refrigerator sealing strips, and improve the surface fineness of extruded sealing strips; adding metallocene polyethylene can improve the tensile strength of the material, and at the same time improve the weld angle Tensile force; adding modified polypropylene alloy produced by Shandong Tairuifeng New Material Co., Ltd. can shorten the welding time, improve welding efficiency, and increase welding strength; the invention overcomes the poor welding strength of traditional styrene-based thermoplastic elastomer materials, and the products Solving the problems of slow welding speed and the like, the invention makes it possible for the large-scale application of thermoplastic elastomer materials in the refrigerator sealing industry.
具体实施方式 detailed description
实施例1:本发明提到的高焊接强度冰箱密封条用热塑性弹性体材料,按重量份称取氢化苯乙烯弹性体 10份、白油 10份、聚丙烯 1份,烯烃类弹性体POE 2份,茂金属聚乙烯1份,聚丙烯合金改性物2份,矿物质粉3份,稳定剂 0.4份。 Example 1: The thermoplastic elastomer material for high welding strength refrigerator sealing strips mentioned in the present invention, weighed 10 parts of hydrogenated styrene elastomer, 10 parts of white oil, 1 part of polypropylene, and 2 parts of olefinic elastomer POE 1 part, 1 part of metallocene polyethylene, 2 parts of modified polypropylene alloy, 3 parts of mineral powder, 0.4 part of stabilizer.
所述的聚丙烯熔融指数为1—3g/10min的均聚聚丙烯,烯烃类弹性体POE为乙烯—辛烯共聚物,茂金属聚乙烯熔融指数为0.5-1.5g/10min的低熔融指数茂金属聚乙烯,聚丙烯合金改性物为山东泰瑞丰新材料有限公司的型号为TF45D的改性产品,此产品为高流动材料,熔融指数控制在60±10g/10min,所述的矿物质粉为碳酸钙; The polypropylene with a melt index of 1-3g/10min is a homopolypropylene, the olefin elastomer POE is an ethylene-octene copolymer, and the metallocene polyethylene has a low melt index with a melt index of 0.5-1.5g/10min. The metal polyethylene and polypropylene alloy modified products are the modified products of Shandong Tairuifeng New Material Co., Ltd., the model is TF45D. This product is a high-flow material, and the melt index is controlled at 60±10g/10min. The powder is calcium carbonate;
所述的稳定剂包括主抗氧剂和辅助抗氧剂,其中主抗氧剂为1010,化学名称为四[β-(3,5-二叔丁基4-羟基苯基)丙酸]季戊四醇酯;辅助抗氧剂为168,化学名称为亚磷酸三(2,4-二叔丁基苯)酯); Described stabilizer comprises main antioxidant and secondary antioxidant, and wherein main antioxidant is 1010, and chemical name is tetrakis [beta-(3,5-di-tert-butyl 4-hydroxyphenyl) propionic acid] pentaerythritol ester; the auxiliary antioxidant is 168, and the chemical name is tris(2,4-di-tert-butylphenyl) phosphite);
将氢化苯乙烯弹性体和白油在慢速搅拌机内混合20-30分钟,然后与其他的原料助剂一起混合20-30分钟,将混合后的原料加入双螺杆挤出机中,经熔融挤出后冷却造粒。其中螺筒内温度为:一区170-180℃,二区180-190℃,三区180-190℃,四区180-190℃,五区180-190℃,六区180-190℃,七区180-190℃,八区180-190℃,机头180-190℃,双螺杆挤出机转速为100-400转/分。 Mix the hydrogenated styrene elastomer and white oil in a slow mixer for 20-30 minutes, then mix with other raw material additives for 20-30 minutes, put the mixed raw materials into the twin-screw extruder, melt extrude Cool and granulate after leaving. Among them, the temperature inside the screw barrel is: 170-180℃ in the first zone, 180-190℃ in the second zone, 180-190℃ in the third zone, 180-190℃ in the fourth zone, 180-190℃ in the fifth zone, 180-190℃ in the sixth zone, and 180-190℃ in the seventh zone. Zone 180-190°C, eight zones 180-190°C, head 180-190°C, twin-screw extruder speed 100-400 rpm.
实施例2:本发明提到的高焊接强度冰箱密封条用热塑性弹性体材料,按重量份称取氢化苯乙烯弹性体 20份、白油 30份、聚丙烯4份,烯烃类弹性体POE 6份,茂金属聚乙烯6份,聚丙烯合金改性物5份,矿物质粉8份,稳定剂 1.2份。 Embodiment 2: The thermoplastic elastomer material for the high welding strength refrigerator sealing strip mentioned in the present invention, take by weight 20 parts of hydrogenated styrene elastomer, 30 parts of white oil, 4 parts of polypropylene, olefinic elastomer POE 6 6 parts of metallocene polyethylene, 5 parts of modified polypropylene alloy, 8 parts of mineral powder, and 1.2 parts of stabilizer.
所述的聚丙烯熔融指数为1—3g/10min的共聚聚丙烯,烯烃类弹性体POE为乙烯—丁烯共聚物,茂金属聚乙烯为熔融指数为8-15g/10min的中熔融指数的茂金属聚乙烯,聚丙烯合金改性物为山东泰瑞丰新材料有限公司的型号为TF45D的改性产品,此产品为高流动材料,熔融指数控制在60±10g/10min,所述的矿物质粉为滑石粉, Said polypropylene is a copolymerized polypropylene with a melt index of 1-3g/10min, the olefinic elastomer POE is an ethylene-butene copolymer, and metallocene polyethylene is a medium-melt index metallocene with a melt index of 8-15g/10min. The metal polyethylene and polypropylene alloy modified products are the modified products of Shandong Tairuifeng New Material Co., Ltd., the model is TF45D. This product is a high-flow material, and the melt index is controlled at 60±10g/10min. The powder is talcum powder,
所述的稳定剂包括主抗氧剂和辅助抗氧剂,其中主抗氧剂为DSTP,化学名称为硫代二丙酸硬脂醇酯,辅助抗氧剂为618,化学名称为双十八烷基季戊四醇双亚磷酸酯; The stabilizer includes a main antioxidant and an auxiliary antioxidant, wherein the main antioxidant is DSTP, the chemical name is stearyl thiodipropionate, the auxiliary antioxidant is 618, and the chemical name is double octadecanoate Alkyl pentaerythritol bisphosphite;
将氢化苯乙烯弹性体和白油在慢速搅拌机内混合20-30分钟,然后与其他的原料助剂一起混合20-30分钟,将混合后的原料加入双螺杆挤出机中,经熔融挤出后冷却造粒。其中螺筒内温度为:一区170-180℃,二区180-190℃,三区180-190℃,四区180-190℃,五区180-190℃,六区180-190℃,七区180-190℃,八区180-190℃,机头180-190℃,双螺杆挤出机转速为100-400转/分。 Mix the hydrogenated styrene elastomer and white oil in a slow mixer for 20-30 minutes, then mix with other raw material additives for 20-30 minutes, put the mixed raw materials into the twin-screw extruder, melt extrude Cool and granulate after leaving. Among them, the temperature inside the screw barrel is: 170-180℃ in the first zone, 180-190℃ in the second zone, 180-190℃ in the third zone, 180-190℃ in the fourth zone, 180-190℃ in the fifth zone, 180-190℃ in the sixth zone, and 180-190℃ in the seventh zone. Zone 180-190°C, eight zones 180-190°C, head 180-190°C, twin-screw extruder speed 100-400 rpm.
实施例3:本发明提到的高焊接强度冰箱密封条用热塑性弹性体材料,按重量份称取按重量份称取氢化苯乙烯弹性体 15份、白油 18份、聚丙烯 3份,烯烃类弹性体POE 2份,茂金属聚乙烯5份,聚丙烯合金改性物5份,矿物质粉7份,稳定剂 1.1份。 Embodiment 3: The thermoplastic elastomer material for the high welding strength refrigerator sealing strip mentioned in the present invention, take by weight 15 parts of hydrogenated styrene elastomer, 18 parts of white oil, 3 parts of polypropylene, olefin 2 parts of elastomer-like POE, 5 parts of metallocene polyethylene, 5 parts of modified polypropylene alloy, 7 parts of mineral powder, and 1.1 parts of stabilizer.
所述的聚丙烯熔融指数为1—3g/10min的共聚聚丙烯,烯烃类弹性体POE为乙烯—丁烯共聚物,茂金属聚乙烯为熔融指数为8-15g/10min的中熔融指数的茂金属聚乙烯,聚丙烯合金改性物为山东泰瑞丰新材料有限公司的型号为TF45D的改性产品,此产品为高流动材料,熔融指数控制在60±10g/10min;所述的矿物质粉为强威粉; Said polypropylene is a copolymerized polypropylene with a melt index of 1-3g/10min, the olefinic elastomer POE is an ethylene-butene copolymer, and metallocene polyethylene is a medium-melt index metallocene with a melt index of 8-15g/10min. Metal polyethylene and polypropylene alloy modified products are modified products of Shandong Tairuifeng New Material Co., Ltd. model TF45D. This product is a high-flow material with a melt index controlled at 60±10g/10min; the minerals mentioned The powder is Qiangwei powder;
所述的稳定剂包括主抗氧剂和辅助抗氧剂,其中主抗氧剂为DSTP,化学名称为硫代二丙酸硬脂醇酯,辅助抗氧剂为618,化学名称为双十八烷基季戊四醇双亚磷酸酯; The stabilizer includes a main antioxidant and an auxiliary antioxidant, wherein the main antioxidant is DSTP, the chemical name is stearyl thiodipropionate, the auxiliary antioxidant is 618, and the chemical name is double octadecanoate Alkyl pentaerythritol bisphosphite;
将氢化苯乙烯弹性体和白油在慢速搅拌机内混合20-30分钟,然后与其他的原料助剂一起混合20-30分钟,将混合后的原料加入双螺杆挤出机中,经熔融挤出后冷却造粒。其中螺筒内温度为:一区170-180℃,二区180-190℃,三区180-190℃,四区180-190℃,五区180-190℃,六区180-190℃,七区180-190℃,八区180-190℃,机头180-190℃,双螺杆挤出机转速为100-400转/分。 Mix the hydrogenated styrene elastomer and white oil in a slow mixer for 20-30 minutes, then mix with other raw material additives for 20-30 minutes, put the mixed raw materials into the twin-screw extruder, melt extrude Cool and granulate after leaving. Among them, the temperature inside the screw barrel is: 170-180℃ in the first zone, 180-190℃ in the second zone, 180-190℃ in the third zone, 180-190℃ in the fourth zone, 180-190℃ in the fifth zone, 180-190℃ in the sixth zone, and 180-190℃ in the seventh zone. Zone 180-190°C, eight zones 180-190°C, head 180-190°C, twin-screw extruder speed 100-400 rpm.
从测试结果可以看出,本发明所做冰箱密封条焊角强度高,制品强度高,焊接周期短,焊接效率高。 It can be seen from the test results that the refrigerator sealing strip made by the invention has high weld fillet strength, high product strength, short welding cycle and high welding efficiency.
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| CN111909471B (en) * | 2020-07-07 | 2022-05-10 | 广东顺德安和密封新材料科技有限公司 | Polyvinyl chloride sealing strip for refrigerator and preparation method thereof |
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