CN104816621A - Hydraulic hybrid power vehicle and hydraulic hybrid power system thereof - Google Patents
Hydraulic hybrid power vehicle and hydraulic hybrid power system thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
- B60K6/08—Prime-movers comprising combustion engines and mechanical or fluid energy storing means
- B60K6/12—Prime-movers comprising combustion engines and mechanical or fluid energy storing means by means of a chargeable fluidic accumulator
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
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Abstract
本发明公开了一种液压混合动力车辆及其液压混合动力系统,该液压混合动力系统中发动机的输出轴直接连接第一传动齿轮组的输入轴,第一传动齿轮组的第一输出轴通过离合器连接/断开第二传动齿轮组的第一输入轴;第一传动齿轮组的第二输出轴连接液压泵的驱动轴,液压泵的液压油出口通过方向控制阀连通/断开液压泵/马达,液压泵/马达的输出轴连接第二传动齿轮组的第二输入轴;第二传动齿轮组的输出轴连接液压混合动力车辆的驱动桥;液压泵的出口主油路通过方向控制阀均可与液压泵/马达的进油口和出油口连通/断开;高压蓄能器的工作油口通过开关阀可连通/断开主油路,以便主油路中的液压油流入高压蓄能器或高压蓄能器中的液压油流入主油路;该动力系统具有比较高的可靠性,且能量回收率比较高。
The invention discloses a hydraulic hybrid vehicle and its hydraulic hybrid system. In the hydraulic hybrid system, the output shaft of the engine is directly connected to the input shaft of the first transmission gear set, and the first output shaft of the first transmission gear set passes through a clutch. Connect/disconnect the first input shaft of the second transmission gear set; the second output shaft of the first transmission gear set connects the drive shaft of the hydraulic pump, and the hydraulic oil outlet of the hydraulic pump connects/disconnects the hydraulic pump/motor through the direction control valve , the output shaft of the hydraulic pump/motor is connected to the second input shaft of the second transmission gear set; the output shaft of the second transmission gear set is connected to the drive axle of the hydraulic hybrid vehicle; the main oil circuit at the outlet of the hydraulic pump can pass through the directional control valve It is connected/disconnected with the oil inlet and outlet of the hydraulic pump/motor; the working oil port of the high-pressure accumulator can be connected/disconnected with the main oil circuit through the switch valve, so that the hydraulic oil in the main oil circuit can flow into the high-pressure accumulator The hydraulic oil in the device or high-pressure accumulator flows into the main oil circuit; the power system has relatively high reliability, and the energy recovery rate is relatively high.
Description
技术领域technical field
本发明涉及车辆液压控制技术领域,特别涉及液压混合动力车辆及其液压混合动力系统。The invention relates to the technical field of vehicle hydraulic control, in particular to a hydraulic hybrid vehicle and a hydraulic hybrid system thereof.
背景技术Background technique
液压混合动力车辆为一种通过液压、机械合理配置驱动的车辆,目前已广泛应用于日常生活中,例如液压混合驱动式装载机、推土机等工程机械式车辆。A hydraulic hybrid vehicle is a vehicle that is driven by hydraulic and mechanical configurations. It has been widely used in daily life, such as hydraulic hybrid drive loaders, bulldozers and other construction machinery vehicles.
请参考图1,图1为现有技术中一种液压混合动力车辆的液压混合动力系统的结构示意图。Please refer to FIG. 1 , which is a schematic structural diagram of a hydraulic hybrid power system of a hydraulic hybrid power vehicle in the prior art.
现有技术中液压混合动力系统包括液压变量泵1’、单向阀2’、中央控制器3’、两位两通换向阀4’、高压液压蓄能器5’、制动器7’、行星齿轮系8’、变速器9’、发动机10’、离合器11’、低压液压蓄能器12’、液压泵/马达14’、驱动桥15’、传动轴16’组成。The hydraulic hybrid power system in the prior art includes a hydraulic variable pump 1', a one-way valve 2', a central controller 3', a two-position two-way reversing valve 4', a high-pressure hydraulic accumulator 5', a brake 7', a planetary Gear train 8', transmission 9', engine 10', clutch 11', low-pressure hydraulic accumulator 12', hydraulic pump/motor 14', drive axle 15', transmission shaft 16'.
发动机10’依次与离合器11’、变速器9’连接,行星齿轮系8’的输入轴与变速器9’的输出轴连接,行星齿轮系8’的第一输出轴17’与传动轴16’一端连接,传动轴16’的另一端与驱动桥15’的输入端连接,行星齿轮系8’的第二输出轴13’与液压泵/马达14’连接,行星齿轮系8’的第三输出轴6’与液压变量泵1’连接,液压泵/马达14’的进油端口与两位两通换向阀4’的进油端口、单向阀2’的出油端口连通,两位两通换向阀4’的出油口与高压液压蓄能器5’的油口连通,单向阀2’的进油端口与液压变量泵1’的出油端口连通,液压泵/马达14’的出油端口、液压变量泵1’的进油端口与低压液压蓄能器12’的油路端口连通,两位两通换向阀4’的控制输入端与中央控制器3’的第一控制输出端连接。The engine 10' is sequentially connected with the clutch 11' and the transmission 9', the input shaft of the planetary gear train 8' is connected with the output shaft of the transmission 9', and the first output shaft 17' of the planetary gear train 8' is connected with one end of the transmission shaft 16' , the other end of the drive shaft 16' is connected to the input end of the transaxle 15', the second output shaft 13' of the planetary gear train 8' is connected to the hydraulic pump/motor 14', and the third output shaft 6 of the planetary gear train 8' ' is connected with the hydraulic variable pump 1', the oil inlet port of the hydraulic pump/motor 14' is connected with the oil inlet port of the two-position two-way reversing valve 4', and the oil outlet port of the one-way valve 2', and the two-position two-way reversing valve The oil outlet of the directional valve 4' is connected with the oil port of the high-pressure hydraulic accumulator 5', the oil inlet port of the check valve 2' is connected with the oil outlet port of the hydraulic variable pump 1', and the outlet port of the hydraulic pump/motor 14' The oil port, the oil inlet port of the hydraulic variable pump 1' is connected with the oil port of the low-pressure hydraulic accumulator 12', the control input port of the two-position two-way reversing valve 4' is connected with the first control output port of the central controller 3' end connection.
当车辆启动或低速运行工况时,中央控制器控制液压泵/马达工作与马达工况,同时控制两位两通换向阀开启,高压液压蓄能器为液压泵/马达提供高压油源,此时发动机处于停机状态;当高压液压蓄能器内的压力接近最低工作压力时,发动机1’启动,液压泵/马达不工作。When the vehicle starts or runs at a low speed, the central controller controls the work of the hydraulic pump/motor and the working condition of the motor, and at the same time controls the opening of the two-position two-way reversing valve. The high-pressure hydraulic accumulator provides a high-pressure oil source for the hydraulic pump/motor. At this time, the engine is in a stopped state; when the pressure in the high-pressure hydraulic accumulator is close to the minimum working pressure, the engine 1' starts, and the hydraulic pump/motor does not work.
当车辆速度超过临界速度时,采用液压和机械联合驱动方式,发动机与液压泵/马达共同驱动车辆行驶。中央控制器控制离合器结合,发动机的机械能通过离合器、传动轴、驱动桥来驱动车辆;中央控制器控制两位两通换向阀开启,液压蓄能器的能量驱动液压泵/马达、星星齿轮系、传动轴、驱动桥来驱动车辆,实现混合驱动。When the vehicle speed exceeds the critical speed, the combined hydraulic and mechanical drive is adopted, and the engine and hydraulic pump/motor jointly drive the vehicle. The central controller controls the clutch combination, and the mechanical energy of the engine drives the vehicle through the clutch, transmission shaft, and drive axle; the central controller controls the opening of the two-position two-way reversing valve, and the energy of the hydraulic accumulator drives the hydraulic pump/motor, star gear train , transmission shaft, and drive axle to drive the vehicle to achieve hybrid drive.
当车辆制动工况时,中央控制器发动控制信号给液压泵/马达,使液压泵/马达工作于泵工况,同时开启两位两通换向阀,向高压蓄能器回馈能量。When the vehicle is in braking condition, the central controller sends a control signal to the hydraulic pump/motor, so that the hydraulic pump/motor works in the pump working condition, and at the same time opens the two-position two-way reversing valve to feed back energy to the high-pressure accumulator.
从以上描述可以看出,当高压蓄能器内没有压力时,低速时纯液压起步功能将无法实现,严重影响车辆的正常运行。并且,系统仅能回收车轮转动惯性的机械能量。It can be seen from the above description that when there is no pressure in the high-pressure accumulator, the pure hydraulic starting function at low speed will not be realized, seriously affecting the normal operation of the vehicle. Moreover, the system can only recover the mechanical energy of the wheel's rotational inertia.
另外,系统中回收的制动能量仅能应用于车辆低速纯液压起步功能,当回收的制动能量达到高压蓄能器的最高额度时,多余的能量无法应用于工程机械的工作装置。In addition, the braking energy recovered in the system can only be applied to the low-speed pure hydraulic starting function of the vehicle. When the recovered braking energy reaches the maximum capacity of the high-pressure accumulator, the excess energy cannot be applied to the working device of the construction machinery.
因此,如何改进现有技术中液压混合动力系统,该系统具有比较高的可靠性,且能量回收率比较高,是本领域内技术人员亟待解决的技术问题。Therefore, how to improve the hydraulic hybrid power system in the prior art, which has relatively high reliability and relatively high energy recovery rate, is a technical problem to be solved urgently by those skilled in the art.
发明内容Contents of the invention
本发明的目的为提供一种液压混合动力车辆及其液压混合动力系统,该动力系统具有比较高的可靠性,且能量回收率比较高。The object of the present invention is to provide a hydraulic hybrid vehicle and its hydraulic hybrid system, the power system has relatively high reliability, and the energy recovery rate is relatively high.
为解决上述技术问题,本发明提供一种液压混合动力系统,包括发动机、液压泵/马达、液压泵、高压蓄能器,所述液压泵和所述液压泵/马达之间设置有方向控制阀,还包括分动箱和动力耦合机构,In order to solve the above technical problems, the present invention provides a hydraulic hybrid power system, including an engine, a hydraulic pump/motor, a hydraulic pump, and a high-pressure accumulator, and a directional control valve is arranged between the hydraulic pump and the hydraulic pump/motor , including transfer case and power coupling mechanism,
所述发动机的输出轴直接连接所述分动箱的输入轴,所述分动箱的第一输出轴通过离合器连接/断开所述动力耦合机构的第一输入轴;The output shaft of the engine is directly connected to the input shaft of the transfer case, and the first output shaft of the transfer case is connected/disconnected with the first input shaft of the power coupling mechanism through a clutch;
所述分动箱的第二输出轴连接液压泵的驱动轴,所述液压泵的液压油出口通过所述方向控制阀连通/断开所述液压泵/马达,所述液压泵/马达的输出轴连接所述动力耦合机构的第二输入轴;The second output shaft of the transfer case is connected to the drive shaft of the hydraulic pump, the hydraulic oil outlet of the hydraulic pump is connected/disconnected with the hydraulic pump/motor through the directional control valve, and the output of the hydraulic pump/motor a shaft connected to the second input shaft of the power coupling mechanism;
所述动力耦合机构的输出轴连接液压混合动力车辆的驱动桥;The output shaft of the power coupling mechanism is connected to the drive axle of the hydraulic hybrid vehicle;
所述液压泵的出口主油路通过方向控制阀均可与所述液压泵/马达的进油口和出油口连通/断开;The outlet main oil circuit of the hydraulic pump can be connected/disconnected with the oil inlet and the oil outlet of the hydraulic pump/motor through the directional control valve;
所述高压蓄能器的工作油口通过开关阀可连通/断开所述主油路,以便主油路中的液压油流入高压蓄能器或高压蓄能器中的液压油流入主油路。The working oil port of the high-pressure accumulator can connect/disconnect the main oil circuit through the switch valve, so that the hydraulic oil in the main oil circuit flows into the high-pressure accumulator or the hydraulic oil in the high-pressure accumulator flows into the main oil circuit .
优选地,还包括多路阀组,所述主油路通过所述多路阀组连通/断开所述液压混合动力车辆的转向油缸或/和工作油缸;Preferably, it also includes a multi-way valve group, the main oil circuit connects/disconnects the steering cylinder or/and working cylinder of the hydraulic hybrid vehicle through the multi-way valve group;
当所述混合动力车辆处于制动状态时,所述液压泵/马达的出口经所述主油路可通过所述多路阀组连通所述液压混合动力车辆的转向油缸或/和工作油缸的工作油腔,以实现车辆转向或作业工作;When the hybrid vehicle is in the braking state, the outlet of the hydraulic pump/motor can be connected to the steering cylinder or/and working cylinder of the hydraulic hybrid vehicle through the main oil circuit through the multi-way valve group. Working oil chamber to realize vehicle steering or work;
所述转向油缸用于车轮转向;所述工作油缸用于驱动所述液压混合动力车辆的工作装置动作。The steering oil cylinder is used for wheel steering; the working oil cylinder is used for driving the working device of the hydraulic hybrid vehicle.
优选地,所述液压泵的出口经所述主油路可通过所述多路阀组连通所述转向油缸或/和所述工作油缸的工作油腔,以实现车辆转向或作业工作。Preferably, the outlet of the hydraulic pump can communicate with the steering oil cylinder or/and the working oil chamber of the working oil cylinder via the main oil circuit through the multi-way valve group, so as to realize vehicle steering or working.
优选地,所述转向油缸或/和工作油缸的工作油腔进一步通过所述多路阀组连通/断开所述高压蓄能器的工作油口;Preferably, the working oil chamber of the steering oil cylinder or/and working oil cylinder is further connected/disconnected with the working oil port of the high-pressure accumulator through the multi-way valve group;
当所述转向油缸或/和工作油缸的工作油腔回油时,所述转向油缸或/和工作油缸的工作油腔连通所述高压蓄能器的工作油口。When the steering oil cylinder or/and the working oil chamber of the working oil cylinder returns oil, the steering oil cylinder or/and the working oil chamber of the working oil cylinder communicate with the working oil port of the high-pressure accumulator.
优选地,连通所述主油路与所述高压蓄能器的工作油口的管路包括第一管路和第二管路,开关阀包括第一开关阀和第二开关阀;所述第一开关阀设于所述第一管路,所述第二开关设于所述第二管路;Preferably, the pipeline connecting the main oil circuit and the working oil port of the high-pressure accumulator includes a first pipeline and a second pipeline, and the switch valve includes a first switch valve and a second switch valve; A switch valve is set in the first pipeline, and the second switch is set in the second pipeline;
液压油分别通过所述第一管路和所述第二管路流出和流入所述高压蓄能器的内部。Hydraulic oil flows out of and into the interior of the high-pressure accumulator through the first line and the second line, respectively.
优选地,所述第一管路和所述第二管路上分别设置有第一单向阀和第二单向阀。Preferably, a first one-way valve and a second one-way valve are respectively arranged on the first pipeline and the second pipeline.
优选地,还包括变速箱,所述变速箱设于所述离合器和所述动力耦合机构之间。Preferably, a gearbox is also included, and the gearbox is arranged between the clutch and the power coupling mechanism.
优选地,所述液压泵为变量液压泵,所述液压泵/马达为变量液压泵/马达。Preferably, the hydraulic pump is a variable hydraulic pump, and the hydraulic pump/motor is a variable hydraulic pump/motor.
优选地,所述方向控制阀为三位四通换向阀,当所述三位四通换向阀位于第一工作位置时,所述高压蓄能器、所述液压泵可通过所述三位四通换向阀与所述液压泵/马达的进油口连通,所述液压泵/马达的出油口通过所述三位四通换向阀连通回油油路;当所述三位四通换向阀位于第二工作位置时,所述液压泵/马达的进油口与所述回油油路连通,所述出油口通过所述三位四通换向阀连通所述高压蓄能器;当所述三位四通换向阀处于中位时,所述液压泵/马达的出油口和进油口连通。Preferably, the directional control valve is a three-position four-way reversing valve. When the three-position four-way reversing valve is in the first working position, the high-pressure accumulator and the hydraulic pump can pass through the three-position four-way reversing valve. The one-position four-way reversing valve communicates with the oil inlet of the hydraulic pump/motor, and the oil outlet of the hydraulic pump/motor communicates with the oil return circuit through the three-position four-way reversing valve; when the three-position When the four-way reversing valve is in the second working position, the oil inlet port of the hydraulic pump/motor is connected to the oil return circuit, and the oil outlet is connected to the high pressure through the three-position four-way reversing valve. Accumulator; when the three-position four-way reversing valve is in the neutral position, the oil outlet and the oil inlet of the hydraulic pump/motor are connected.
本发明中的液压混合动力系统中发动机可以通过分动箱、离合器、动力耦合机构将动力传递于驱动桥,驱动车轮动作,完成整车的前进或后退;发动机也可以通过分动箱、液压泵、动力耦合机构将动力先转化为液压能,液压泵通过主油路驱动液压泵/马达转动,液压泵/马达再将液压能转换为机械能传递于驱动桥,驱动车轮动作,完成整车的前进或后退;当然,发动机的动力也可以同时经以上两途径传递于车轮。In the hydraulic hybrid system of the present invention, the engine can transmit power to the drive axle through the transfer case, clutch, and power coupling mechanism to drive the wheels to move forward or backward; the engine can also pass through the transfer case, hydraulic pump, etc. . The power coupling mechanism converts the power into hydraulic energy first, and the hydraulic pump drives the hydraulic pump/motor to rotate through the main oil circuit, and the hydraulic pump/motor converts the hydraulic energy into mechanical energy and transmits it to the drive axle to drive the wheels to complete the forward movement of the vehicle Or retreat; Of course, the power of the engine can also be transmitted to the wheels through the above two ways simultaneously.
当对运动中的车轮进行制动时,断开离合器,车轮的运动动能通过动力耦合机构传递到液压泵/马达,此时液压泵/马达以泵的方式工作,可以对整机起到制动作用;同时连通液压泵/马达的出口连通主油路,可以经主油路进入高压蓄能器,即液压泵/马达将液压油从低压回油油路泵送至高压蓄能器内,将能量存储起来。When braking the moving wheels, the clutch is disconnected, and the kinetic energy of the wheels is transmitted to the hydraulic pump/motor through the power coupling mechanism. At this time, the hydraulic pump/motor works as a pump and can brake the whole machine. Function; at the same time, the outlet of the hydraulic pump/motor is connected to the main oil circuit, which can enter the high-pressure accumulator through the main oil circuit, that is, the hydraulic pump/motor pumps the hydraulic oil from the low-pressure return oil circuit to the high-pressure accumulator, and the Energy is stored.
本动力系统当在车辆启动初期检测到高压蓄能器内的能量不能满足驱动液压泵/马达时,发动机可以驱动液压泵向液压泵/马达供油,增加系统工作的可靠性。When the power system detects that the energy in the high-pressure accumulator cannot drive the hydraulic pump/motor at the initial stage of vehicle startup, the engine can drive the hydraulic pump to supply oil to the hydraulic pump/motor, increasing the reliability of the system.
当然,在动力系统中的液压导通油路上可以增加单向阀、换向阀、等部件增加系统的可靠性,具体设置方式本文不做详述。Of course, check valves, reversing valves, and other components can be added to the hydraulic conduction oil circuit in the power system to increase the reliability of the system, and the specific setting methods will not be described in detail in this article.
在一种具体的实施方式中,主油路通过所述多路阀组连通/断开所述液压混合动力车辆的转向油缸或/和工作油缸;当所述混合动力车辆处于制动状态时,所述主油路可通过所述多路阀组连通所述液压混合动力车辆的转向油缸或/和工作油缸的工作油腔;In a specific implementation, the main oil circuit connects/disconnects the steering cylinder or/and working cylinder of the hydraulic hybrid vehicle through the multi-way valve group; when the hybrid vehicle is in a braking state, The main oil circuit can communicate with the steering oil cylinder or/and the working oil chamber of the working oil cylinder of the hydraulic hybrid vehicle through the multi-way valve group;
所述转向油缸用于车轮转向;所述工作油缸用于驱动所述液压混合动力车辆的工作装置动作,以装载机为例,装载机的工作装置为铲斗,工作油缸为与铲斗连接的推动油缸。The steering oil cylinder is used for wheel steering; the working oil cylinder is used to drive the working device of the hydraulic hybrid vehicle. Taking a loader as an example, the working device of the loader is a bucket, and the working oil cylinder is a bucket connected to the bucket. Push the cylinder.
本实施方式中车辆制动时回收的能量可以直接用于控制转向油缸或工作油缸,以实现车辆的转向或工作装置的动作,无需回收至蓄能器存储起来再利用,这样使得制动回收能量的利用效率更高。并且,制动回收能量不仅可以存储于高压蓄能器,用来驱动车辆行驶,而且还可以控制工作装置动作或转向,使得回收能量的利用范围更广。In this embodiment, the energy recovered when the vehicle brakes can be directly used to control the steering cylinder or the working cylinder to realize the steering of the vehicle or the action of the working device, without being recovered to the accumulator for storage and reuse, so that the energy recovered by braking The utilization efficiency is higher. Moreover, the energy recovered by braking can not only be stored in the high-pressure accumulator to drive the vehicle, but also can control the action or steering of the working device, so that the recovered energy can be used in a wider range.
另外,上述动力系统中的液压泵在一定程度上可以用来为工作油缸和转向油缸供油,以满足工作油缸和转向油缸的工作所需,可以取消现有技术中原有独立的转向泵和工作装置泵,降低车辆使用成本。In addition, the hydraulic pump in the above-mentioned power system can be used to supply oil to the working cylinder and the steering cylinder to meet the working requirements of the working cylinder and the steering cylinder, and the original independent steering pump and working cylinder in the prior art can be eliminated. Install the pump to reduce the cost of using the vehicle.
在上述液压混合动力系统的基础上,本发明还提供了一种液压混合动力车辆,包括车轮以及控制所述车轮的液压混合动力系统,所述液压混合动力系统为上述任一项所述的液压混合动力系统。On the basis of the above-mentioned hydraulic hybrid power system, the present invention also provides a hydraulic hybrid power vehicle, including wheels and a hydraulic hybrid power system for controlling the wheels. Hybrid power system.
因本发明中的液压混合动力车辆具有上述液压混合动力系统,故该液压混合动力车辆也具有液压混合动力系统的上述技术效果。Since the hydraulic hybrid vehicle in the present invention has the above-mentioned hydraulic hybrid system, the hydraulic hybrid vehicle also has the above-mentioned technical effects of the hydraulic hybrid system.
附图说明Description of drawings
图1为现有技术中一种液压混合动力车辆的液压混合动力系统的结构示意图;FIG. 1 is a schematic structural diagram of a hydraulic hybrid system of a hydraulic hybrid vehicle in the prior art;
图2为本发明一种具体实施例中液压混合动力系统的结构示意图。Fig. 2 is a schematic structural diagram of a hydraulic hybrid power system in a specific embodiment of the present invention.
其中,图1中附图标记和部件名称之间的一一对应关系如下所示:Wherein, the one-to-one correspondence between the reference numerals and component names in Figure 1 is as follows:
液压变量泵1’、单向阀2’、中央控制器3’、两位两通换向阀4’、高压液压蓄能器5’、制动器7’、行星齿轮系8’、变速器9’、发动机10’、离合器11’、低压液压蓄能器12’、液压泵/马达14’、驱动桥15’、传动轴16’、第一输出轴17’。Hydraulic variable pump 1', one-way valve 2', central controller 3', two-position two-way reversing valve 4', high-pressure hydraulic accumulator 5', brake 7', planetary gear train 8', transmission 9', Engine 10', clutch 11', low pressure hydraulic accumulator 12', hydraulic pump/motor 14', transaxle 15', transmission shaft 16', first output shaft 17'.
其中,图2中部件名称和附图标记之间的一一对应关系如下所示:Wherein, the one-to-one correspondence between the component names and the reference numerals in Fig. 2 is as follows:
发动机1、多路阀组2、分动箱3、液压泵4、单向阀5、第一开关阀6、第一单向阀7、第二单向阀24、动力总成控制器8、高压蓄能器9、溢流阀10、液压泵/马达11、转向油缸12、离合器13、变速箱14、低压油箱15、动力耦合机构16、驱动桥17、三位四通换向阀18、主轴20、主油路21、工作油缸22、第二开关阀23。Engine 1, multi-way valve group 2, transfer case 3, hydraulic pump 4, one-way valve 5, first switch valve 6, first one-way valve 7, second one-way valve 24, powertrain controller 8, High-pressure accumulator 9, overflow valve 10, hydraulic pump/motor 11, steering cylinder 12, clutch 13, gearbox 14, low-pressure fuel tank 15, power coupling mechanism 16, drive axle 17, three-position four-way reversing valve 18, Main shaft 20, main oil circuit 21, working oil cylinder 22, second on-off valve 23.
具体实施方式Detailed ways
本发明的核心为提供一种液压混合动力车辆及其液压混合动力系统,该动力系统具有比较高的可靠性,且能量回收率比较高。The core of the present invention is to provide a hydraulic hybrid vehicle and its hydraulic hybrid system, the power system has relatively high reliability and relatively high energy recovery rate.
为了使本领域的技术人员更好地理解本发明的技术方案,下面结合附图和具体实施例对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图2,图2为本发明一种具体实施例中液压混合动力系统的结构示意图。Please refer to FIG. 2 , which is a schematic structural diagram of a hydraulic hybrid power system in a specific embodiment of the present invention.
本发明提供了一种液压混合动力系统,包括发动机1、液压泵/马达11、液压泵4、高压蓄能器9,液压泵/马达11是一种根据使用需要,既可以做泵使用,将机械旋转的动力转变成液压的压力,也可以作为马达使用,将液压能转变成机械旋转的动力。The present invention provides a hydraulic hybrid power system, which includes an engine 1, a hydraulic pump/motor 11, a hydraulic pump 4, and a high-pressure accumulator 9. The hydraulic pump/motor 11 is a pump that can be used as a The power of mechanical rotation is converted into hydraulic pressure, and it can also be used as a motor to convert hydraulic energy into power of mechanical rotation.
本发明中的液压泵4和液压泵/马达11之间还设置有方向控制阀,方向控制阀可以根据使用需要,控制液压泵4、液压/马达之间液压油的流向。本发明还包括分动箱3和动力耦合机构16,发动机1的输出轴直接连接分动箱3的输入轴,分动箱3的第一输出轴通过离合器13连接/断开动力耦合机构16的第一输入轴;分动箱3的第二输出轴连接液压泵4的驱动轴,液压泵4的液压油出口通过方向控制阀连通/断开液压泵/马达11,液压泵/马达11的输出轴连接动力耦合机构16的第二输入轴;动力耦合机构16的输出轴连接液压混合动力车辆的驱动桥17,驱动桥17带动主轴20动作。A directional control valve is also arranged between the hydraulic pump 4 and the hydraulic pump/motor 11 in the present invention, and the directional control valve can control the flow of hydraulic oil between the hydraulic pump 4 and the hydraulic pressure/motor according to the needs of use. The present invention also includes transfer case 3 and power coupling mechanism 16, the output shaft of engine 1 directly connects the input shaft of transfer case 3, and the first output shaft of transfer case 3 connects/disconnects the power coupling mechanism 16 through clutch 13 The first input shaft; the second output shaft of the transfer case 3 is connected to the drive shaft of the hydraulic pump 4, the hydraulic oil outlet of the hydraulic pump 4 is connected/disconnected with the hydraulic pump/motor 11 through the direction control valve, and the output of the hydraulic pump/motor 11 The shaft is connected to the second input shaft of the power coupling mechanism 16; the output shaft of the power coupling mechanism 16 is connected to the drive axle 17 of the hydraulic hybrid vehicle, and the drive axle 17 drives the main shaft 20 to move.
本发明中液压泵4的出口主油路21通过方向控制阀均可与液压泵/马达11的进油口和出油口连通/断开;高压蓄能器9的工作油口通过开关阀可连通/断开主油路21。The outlet main oil circuit 21 of the hydraulic pump 4 among the present invention can be connected/disconnected with the oil inlet and the oil outlet of the hydraulic pump/motor 11 through the directional control valve; Connect/disconnect the main oil circuit 21.
在图2中给出了一种具体的方向控制阀,该方向控制阀为三位四通换向阀18,当三位四通换向阀18位于第一工作位置时,主油路21可通过三位四通换向阀18与液压泵/马达11的进油口连通,液压泵/马达11的出油口通过三位四通换向阀18连通回油油路;当三位四通换向阀18位于第二工作位置时,液压泵/马达11的进油口与回油油路连通,出油口通过三位四通换向阀18连通主油路21;当三位四通换向阀18处于中位时,液压泵/马达11的出油口和进油口连通。A specific directional control valve is shown in Fig. 2, the directional control valve is a three-position four-way reversing valve 18, when the three-position four-way reversing valve 18 is in the first working position, the main oil circuit 21 can be The oil inlet port of the hydraulic pump/motor 11 is connected through the three-position four-way reversing valve 18, and the oil outlet of the hydraulic pump/motor 11 is connected with the oil return circuit through the three-position four-way reversing valve 18; when the three-position four-way When the reversing valve 18 is in the second working position, the oil inlet of the hydraulic pump/motor 11 is connected to the oil return circuit, and the oil outlet is connected to the main oil circuit 21 through the three-position four-way reversing valve 18; when the three-position four-way When the reversing valve 18 is in the neutral position, the oil outlet of the hydraulic pump/motor 11 communicates with the oil inlet.
本发明中的液压混合动力系统中发动机1可以通过分动箱3、离合器13、动力耦合机构16将动力传递于驱动桥17,驱动车轮动作,完成整车的前进或后退;发动机1也可以通过分动箱3、液压泵4动力耦合机构16将动力先转化为液压能,液压泵4通过主油路将能量存储于高压蓄能器,高压蓄能器再通过主油路供液压泵/马达动作,将液压能转换为机械能传递于驱动桥17,驱动车轮动作,完成整车的前进或后退;当然,发动机1的动力也可以同时经以上两途径传递于车轮。In the hydraulic hybrid system of the present invention, the engine 1 can transmit power to the drive axle 17 through the transfer case 3, the clutch 13, and the power coupling mechanism 16 to drive the wheels to move forward or backward of the whole vehicle; The transfer case 3 and the hydraulic pump 4 power coupling mechanism 16 first convert the power into hydraulic energy, the hydraulic pump 4 stores energy in the high-pressure accumulator through the main oil circuit, and the high-pressure accumulator supplies the hydraulic pump/motor through the main oil circuit Action, the hydraulic energy is converted into mechanical energy and transmitted to the drive axle 17 to drive the wheels to move forward or backward; of course, the power of the engine 1 can also be transmitted to the wheels through the above two ways at the same time.
当对运动中的车轮进行制动时,断开离合器13,车轮的运动动能通过动力耦合机构16传递到液压泵/马达11,此时液压泵/马达11以泵的方式工作,可以对整机起到制动作用;同时液压泵/马达11将液压油从低压回油油路泵送至高压蓄能器9内,将能量存储起来。When the wheels in motion are braked, the clutch 13 is disconnected, and the kinetic energy of the wheels is transmitted to the hydraulic pump/motor 11 through the power coupling mechanism 16. At this time, the hydraulic pump/motor 11 works as a pump, which can control the entire machine. It acts as a brake; at the same time, the hydraulic pump/motor 11 pumps the hydraulic oil from the low-pressure oil return circuit to the high-pressure accumulator 9 to store energy.
另一方面,发动机1在转动惯性的作用下,仍可带动液压泵4转动,从而液压泵4可将液压油泵送至高压蓄能器9内,将该部分能量存储起来,进一步提高了能量回收率。On the other hand, under the action of the rotational inertia, the engine 1 can still drive the hydraulic pump 4 to rotate, so that the hydraulic pump 4 can pump the hydraulic oil into the high-pressure accumulator 9, and store this part of energy, which further improves energy recovery. Rate.
本动力系统当在车辆启动初期检测到高压蓄能器9内的能量不能满足驱动液压泵/马达11时,发动机1可以驱动液压泵4向液压泵/马达11供油,增加系统工作的可靠性。When the power system detects that the energy in the high-pressure accumulator 9 cannot drive the hydraulic pump/motor 11 at the initial stage of vehicle startup, the engine 1 can drive the hydraulic pump 4 to supply oil to the hydraulic pump/motor 11, increasing the reliability of the system. .
当然,在动力系统中的液压导通油路上可以增加单向阀、换向阀、等部件增加系统的可靠性,具体设置方式本文不做详述。Of course, check valves, reversing valves, and other components can be added to the hydraulic conduction oil circuit in the power system to increase the reliability of the system, and the specific setting methods will not be described in detail in this article.
在一种具体的实施方式中,主油路21通过多路阀组2连通/断开液压混合动力车辆的转向油缸12或/和工作油缸22;当混合动力车辆处于制动状态时,主油路21可通过多路阀组2连通液压混合动力车辆的转向油缸12或/和工作油缸22的工作油腔;In a specific embodiment, the main oil circuit 21 connects/disconnects the steering cylinder 12 or/and the working oil cylinder 22 of the hydraulic hybrid vehicle through the multi-way valve group 2; when the hybrid vehicle is in a braking state, the main oil The road 21 can communicate with the steering cylinder 12 or/and the working oil chamber of the working cylinder 22 of the hydraulic hybrid vehicle through the multi-way valve group 2;
转向油缸12用于车轮转向;工作油缸22用于驱动液压混合动力车辆的工作装置动作,以装载机为例,装载机的工作装置为铲斗,工作油缸22为与铲斗连接的推动油缸。The steering cylinder 12 is used for wheel steering; the working cylinder 22 is used to drive the working device of the hydraulic hybrid vehicle. Taking a loader as an example, the working device of the loader is a bucket, and the working cylinder 22 is a pushing cylinder connected with the bucket.
本实施方式中车辆制动时回收的能量可以直接用于控制转向油缸12或工作油缸22,以实现车辆的转向或工作装置的动作,无需回收至蓄能器存储起来再利用,这样使得制动回收能量的利用效率更高。并且,制动回收能量不仅可以存储于高压蓄能器9,用来驱动车辆行驶,而且还可以控制工作装置动作或转向,使得回收能量的利用范围更广。In this embodiment, the energy recovered when the vehicle brakes can be directly used to control the steering cylinder 12 or the working cylinder 22, so as to realize the steering of the vehicle or the action of the working device, and it does not need to be recovered to the accumulator for storage and reuse. The recovered energy is used more efficiently. Moreover, the regenerative braking energy can not only be stored in the high-pressure accumulator 9 to drive the vehicle, but also can control the action or steering of the working device, so that the regenerative energy can be used in a wider range.
另外,上述动力系统中的液压泵4在一定程度上可以用来为工作油缸22和转向油缸12供油,以满足工作油缸22和转向油缸12的工作所需,可以取消现有技术中原有独立的转向泵和工作装置泵,降低车辆使用成本。In addition, the hydraulic pump 4 in the above-mentioned power system can be used to supply oil to the working cylinder 22 and the steering cylinder 12 to meet the working requirements of the working cylinder 22 and the steering cylinder 12. Advanced steering pumps and working device pumps reduce vehicle use costs.
在一种具体实施方式中,转向油缸12或/和工作油缸22的工作油腔可以进一步通过多路阀组2连通/断开高压蓄能器9的工作油口;当转向油缸12或/和工作油缸22的工作油腔回油时,转向油缸12或/和工作油缸22的工作油腔连通高压蓄能器9的工作油口。In a specific embodiment, the working oil chamber of the steering oil cylinder 12 or/and the working oil cylinder 22 can further connect/disconnect the working oil port of the high-pressure accumulator 9 through the multi-way valve group 2; when the steering oil cylinder 12 or/and When the working oil chamber of the working oil cylinder 22 returns oil, the steering oil cylinder 12 or/and the working oil chamber of the working oil cylinder 22 communicate with the working oil port of the high-pressure accumulator 9 .
这样,转向油缸12或/和工作油缸22的工作油腔内的液压油可以流入高压蓄能器9,也就是说,该动力系统中的高压蓄能器9在可回收车辆行车制动的能量的基础上,还可以回收转向的制动能量、工作装置的工作制动能量,制动能量回收面更加广。In this way, the hydraulic oil in the working oil chamber of the steering oil cylinder 12 or/and the working oil cylinder 22 can flow into the high-pressure accumulator 9, that is to say, the high-pressure accumulator 9 in the power system can recover the energy of the vehicle service brake. On the basis of this, it can also recover the braking energy of steering and the working braking energy of the working device, and the braking energy recovery area is wider.
连通主油路21与高压蓄能器9的工作油口的管路包括第一管路和第二管路,开关阀包括第一开关阀6和第二开关阀23;第一开关阀6设于第一管路,第二开关设于第二管路。The pipeline connecting the main oil circuit 21 and the working oil port of the high-pressure accumulator 9 includes a first pipeline and a second pipeline, and the switch valve includes a first switch valve 6 and a second switch valve 23; the first switch valve 6 is provided In the first pipeline, the second switch is set in the second pipeline.
液压油分别通过第一管路和第二管路流出和流入高压蓄能器9的内部;这样,液压油分别通过不同的通道流入和流出高压蓄能器9,可以提高系统工作的可靠性。The hydraulic oil flows out and flows into the high-pressure accumulator 9 through the first pipeline and the second pipeline respectively; in this way, the hydraulic oil flows into and flows out of the high-pressure accumulator 9 through different channels, which can improve the reliability of the system operation.
另外,可以在第一管路和第二管路上均设置有通断阀,通断阀定义为第一单向阀7和第二单向阀24,液压泵出口主油路上设置单向阀5,保证液压油单向开启。In addition, on-off valves can be provided on both the first pipeline and the second pipeline, and the on-off valves are defined as the first one-way valve 7 and the second one-way valve 24, and the one-way valve 5 is set on the main oil circuit at the outlet of the hydraulic pump. , to ensure that the hydraulic oil is opened in one direction.
上述各实施例中的液压混合动力系统还可以包括变速箱14,变速箱14设于离合器13和动力耦合机构16之间。The hydraulic hybrid power system in each of the above embodiments may further include a gearbox 14 , and the gearbox 14 is arranged between the clutch 13 and the power coupling mechanism 16 .
上述各实施例中的液压泵4可以为变量液压泵4,液压泵/马达11为变量液压泵/马达11。The hydraulic pump 4 in the above embodiments can be a variable hydraulic pump 4 , and the hydraulic pump/motor 11 is a variable hydraulic pump/motor 11 .
上述各实施例中的分动箱3和动力耦合机构16可以为多级传动齿轮组,根据具体使用环境设置。The transfer case 3 and the power coupling mechanism 16 in the above-mentioned embodiments can be multi-stage transmission gear sets, which are set according to the specific use environment.
另外,上述各实施例中的主油路21上还可以设有溢流阀10,主油路21通过溢流阀10连通低压油箱15,进一步保证了系统工作的可靠性。In addition, the main oil circuit 21 in the above-mentioned embodiments may also be provided with a relief valve 10, and the main oil circuit 21 communicates with the low-pressure oil tank 15 through the relief valve 10, thereby further ensuring the reliability of the system operation.
上述各实施例中,多路阀组2的结构可以由多种形式,只要能够实现上述技术效果即可。In the above-mentioned embodiments, the structure of the multi-way valve group 2 can be in various forms, as long as the above-mentioned technical effects can be achieved.
以上各部件动作的控制可以由动力总成控制器8控制。The control of the actions of the above components can be controlled by the powertrain controller 8 .
在上述液压混合动力系统的基础上,本发明还提供了一种液压混合动力车辆,包括车轮以及控制车轮的液压混合动力系统,液压混合动力系统为上述任一项的液压混合动力系统。On the basis of the above-mentioned hydraulic hybrid power system, the present invention also provides a hydraulic hybrid power vehicle, including wheels and a hydraulic hybrid power system for controlling the wheels, and the hydraulic hybrid power system is any one of the above-mentioned hydraulic hybrid power systems.
液压混合动力车辆的其他部分资料请参考现有技术,在此不做赘述。For other parts of the hydraulic hybrid vehicle, please refer to the prior art, and details will not be repeated here.
因本发明中的液压混合动力车辆具有上述液压混合动力系统,故该液压混合动力车辆也具有液压混合动力系统的上述技术效果。Since the hydraulic hybrid vehicle in the present invention has the above-mentioned hydraulic hybrid system, the hydraulic hybrid vehicle also has the above-mentioned technical effects of the hydraulic hybrid system.
以上对本发明所提供的一种液压混合动力车辆及其液压混合动力系统进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The hydraulic hybrid vehicle and its hydraulic hybrid system provided by the present invention have been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present invention, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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