CN104816407A - Novel segmented mold fast locking device of tire vulcanizer and use method thereof - Google Patents
Novel segmented mold fast locking device of tire vulcanizer and use method thereof Download PDFInfo
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Abstract
本发明涉及一种新型轮胎硫化机活络模快速锁紧装置及使用方法。驱动缸的活塞杆通过两半环压盖与中心保持套连接,且两半环压盖通过螺钉与后缸盖相连;后缸盖、缸筒和前缸盖三者相互固定,其内部形成一个密封腔体,密封腔体安装活塞滑动套,由一根复位弹簧推顶,使其保持伸出的状态;所述的活络模连接法兰安装于中心保持套内,中心保持套的中间位置钻有一组孔,在每个孔内均安装一颗钢珠,活络模连接法兰轴颈部加工一圈沟槽,使之与钢珠直径配合。有益效果是利用压缩空气驱动活塞滑动套,实现模具的气动快速锁定、松锁,加快了换模速度,取代了人工操作方式,减少了辅助工作时间,提高了生产效率,同时也提高安全系数,为客户创造了更多效益。
The invention relates to a novel fast locking device for a movable mold of a tire vulcanizer and a method for using it. The piston rod of the drive cylinder is connected to the central retaining sleeve through two half-ring glands, and the two half-ring glands are connected to the rear cylinder head through screws; the rear cylinder head, cylinder barrel and front cylinder head are fixed to each other, forming a The sealing chamber is equipped with a piston sliding sleeve, which is pushed by a return spring to keep it in an extended state; the connecting flange of the movable mold is installed in the center holding sleeve, and the middle position of the center holding sleeve is drilled. There is a group of holes, and a steel ball is installed in each hole, and a circle of grooves is processed on the neck of the joint flange of the movable die to match the diameter of the steel ball. The beneficial effect is to use compressed air to drive the piston sliding sleeve to realize the pneumatic fast locking and unlocking of the mold, speed up the mold change speed, replace the manual operation mode, reduce the auxiliary working time, improve the production efficiency, and improve the safety factor at the same time. Created more benefits for customers.
Description
技术领域 technical field
本发明涉及一种轮胎硫化机辅助设备及方法,特别涉及一种新型轮胎硫化机活络模快速锁紧装置及使用方法。 The invention relates to an auxiliary equipment and method for a tire vulcanizer, in particular to a novel fast locking device for a movable die of a tire vulcanizer and a method for using it.
背景技术 Background technique
目前硫化设备的活络模连接锁紧方式大多直接采用十字锁头与法兰盘连接锁紧,通过手动旋转齿轮转轴,驱动齿轮组,从而使十字锁头转动一定角度,达到松锁的目的。该方式更换轮胎硫化机活络模不方便,操作工在手工操作过程中存在安全隐患,而且该装置结构复杂,可靠性低,不利于保证生产。因此, 轮胎生产厂家急需一种硫化机活络模气动快速锁紧装置, 提高自动化率,减少生产辅助时间,消除安全隐患。 At present, most of the connection and locking methods of the active mold of vulcanization equipment are directly connected and locked by the cross lock head and the flange plate. By manually rotating the gear shaft, the gear set is driven, so that the cross lock head rotates at a certain angle to achieve the purpose of loosening the lock. This method is inconvenient to replace the active mold of the tire vulcanizer, and there are potential safety hazards for operators in the manual operation process, and the device has a complex structure and low reliability, which is not conducive to ensuring production. Therefore, tire manufacturers urgently need a pneumatic fast locking device for the active mold of the vulcanizing machine, which can improve the automation rate, reduce production auxiliary time, and eliminate potential safety hazards.
发明内容 Contents of the invention
本发明的目的就是针对现有技术存在的上述缺陷,提供一种新型轮胎硫化机活络模快速锁紧装置及使用方法,采用气动控制快速锁紧、松锁,其目的在于取消手动操作,提高了工作效率和安全性。 The purpose of the present invention is to aim at the above-mentioned defects existing in the prior art, and to provide a new type of fast locking device and method of use for the active mold of a tire vulcanizer, which adopts pneumatic control to quickly lock and loosen the lock, and its purpose is to cancel manual operation and improve the Work efficiency and safety.
一种新型轮胎硫化机活络模快速锁紧装置,包括驱动缸、两半环压盖、后缸盖、缸筒、前缸盖、复位弹簧、中心保持套、活塞滑动套、钢珠、活络模连接法兰、进出气管,驱动缸的活塞杆通过两半环压盖与中心保持套连接,且两半环压盖通过螺钉与后缸盖相连;后缸盖、缸筒和前缸盖三者相互固定,其内部形成一个密封腔体,密封腔体安装活塞滑动套,由一根复位弹簧推顶,使其保持伸出的状态;所述的活络模连接法兰安装于中心保持套内,中心保持套的中间位置钻有一组孔,在每个孔内均安装一颗钢珠,活络模连接法兰轴颈部加工一圈沟槽,使之与钢珠直径配合;所述的复位弹簧、中心保持套、活塞滑动套、钢珠、活络模连接法兰组成模具锁紧装置。 A new type of fast locking device for the flexible mold of a tire vulcanizer, including a drive cylinder, two half-ring glands, a rear cylinder cover, a cylinder barrel, a front cylinder cover, a return spring, a center holding sleeve, a piston sliding sleeve, steel balls, and a flexible mold connection The flange, air inlet and outlet pipes, and the piston rod of the drive cylinder are connected to the central retaining sleeve through two half-ring glands, and the two half-ring glands are connected to the rear cylinder head through screws; the rear cylinder head, cylinder barrel and front cylinder head are connected to each other. fixed, a sealed cavity is formed inside, and the piston sliding sleeve is installed in the sealed cavity, which is pushed by a return spring to keep it stretched out; the connecting flange of the movable mold is installed in the center holding sleeve, and the center There is a group of holes drilled in the middle of the retaining sleeve, and a steel ball is installed in each hole, and a circle of grooves is processed on the neck of the joint flange of the movable mold to match the diameter of the steel ball; the return spring, center retaining The mold locking device is composed of the sleeve, the piston sliding sleeve, the steel ball, and the connecting flange of the movable mold.
上述的前缸盖设有气孔,气孔连接进出气管。 Above-mentioned front cylinder head is provided with air hole, and air hole is connected with inlet and outlet air pipe.
本发明提到的一种新型轮胎硫化机活络模快速锁紧装置的使用方法,包括以下步骤: The method for using a new type of fast locking device for the active mold of a tire vulcanizer mentioned in the present invention includes the following steps:
(a)安装轮胎活络模时,首先将活络模连接法兰与轮胎活络模相连,安装到硫化机上,然后利用压缩空气从前缸盖气孔进入密封腔体内部,迫使活塞滑动套压迫复位弹簧回缩,中心保持套上的钢珠退到活塞滑动套沟槽内,使得活络模连接法兰轴颈顺利进入中心保持套内,然后进出气管排气,复位弹簧推动活塞滑动套伸出,迫使中心保持套上的钢珠与活络模连接法兰轴颈沟槽配合,从而将中心保持套、活络模连接法兰卡锁在一起,达到对轮胎活络模快速锁紧的目的; (a) When installing the tire active mold, first connect the connecting flange of the active mold to the tire active mold, install it on the vulcanizing machine, and then use compressed air to enter the inside of the sealed cavity from the air hole of the front cylinder head, forcing the sliding sleeve of the piston to compress the return spring to retract , the steel ball on the center holding sleeve retreats into the groove of the piston sliding sleeve, so that the joint flange journal of the movable mold smoothly enters the center holding sleeve, and then enters and exits the air pipe to exhaust, the return spring pushes the piston sliding sleeve out, forcing the center holding sleeve The steel ball on the upper part is matched with the journal groove of the connecting flange of the flexible mold, so as to lock the center holding sleeve and the connecting flange of the flexible mold together, so as to achieve the purpose of quickly locking the flexible mold of the tire;
(b)当活塞滑动套处于伸出状态时,从而钢珠将中心保持套、活络模连接法兰卡锁在一起,使得两半环压盖、后缸盖、缸筒、前缸盖、中心保持套、活塞滑动套、活络模连接法兰形成一个完整的固定的结构,可以随着驱动缸活塞杆一体上下运动,从而驱动轮胎活络模滑块收缩或张开。 (b) When the sliding sleeve of the piston is in the extended state, the steel ball locks the central holding sleeve and the connecting flange of the movable mold together, so that the two half-ring glands, the rear cylinder head, the cylinder barrel, the front cylinder head, and the center holding The sleeve, the piston sliding sleeve, and the joint flange of the flexible mold form a complete fixed structure, which can move up and down with the piston rod of the drive cylinder, thereby driving the sliding block of the tire flexible mold to shrink or expand.
本发明的有益效果是:通过设计一套含有后缸盖、缸筒、前缸盖、复位弹簧、中心保持套、活塞滑动套、钢珠、活络模连接法兰、进出气管等零部件组成的模具气动快速锁紧装置,利用压缩空气驱动活塞滑动套,实现模具的气动快速锁定、松锁,加快了换模速度,提高了可操作性,去除了传统模式的人工操作,安全系数大大提高,减少了辅助工作时间,提高了生产效率,为客户创造了更多效益。 The beneficial effects of the present invention are: by designing a set of molds composed of rear cylinder head, cylinder barrel, front cylinder head, return spring, center holding sleeve, piston sliding sleeve, steel ball, movable mold connecting flange, air inlet and outlet pipes, etc. The pneumatic fast locking device uses compressed air to drive the piston sliding sleeve to realize the pneumatic fast locking and loosening of the mold, which speeds up the mold changing speed, improves the operability, removes the manual operation of the traditional mode, greatly improves the safety factor, and reduces Reduced auxiliary working time, improved production efficiency, and created more benefits for customers.
附图说明 Description of drawings
附图1是本发明的局部剖视图; Accompanying drawing 1 is a partial sectional view of the present invention;
附图2是本发明的主视图; Accompanying drawing 2 is the front view of the present invention;
上图中:驱动缸1、两半环压盖2、后缸盖3、缸筒4、前缸盖5、复位弹簧6、中心保持套7、活塞滑动套8、钢珠9、活络模连接法兰10、进出气管11。 In the above picture: drive cylinder 1, two half-ring glands 2, rear cylinder cover 3, cylinder barrel 4, front cylinder cover 5, return spring 6, center retaining sleeve 7, piston sliding sleeve 8, steel ball 9, flexible mold connection method Blue 10, inlet and outlet trachea 11.
具体实施方式 Detailed ways
结合附图1-2,对本发明作进一步的描述: In conjunction with accompanying drawings 1-2, the present invention is further described:
本发明提到的一种新型轮胎硫化机活络模快速锁紧装置,包括驱动缸1、两半环压盖2、后缸盖3、缸筒4、前缸盖5、复位弹簧6、中心保持套7、活塞滑动套8、钢珠9、活络模连接法兰10、进出气管11,驱动缸1的活塞杆通过两半环压盖2与中心保持套7连接,且两半环压盖2通过螺钉与后缸盖3相连;后缸盖3、缸筒4和前缸盖5三者相互固定,其内部形成一个密封腔体,密封腔体安装活塞滑动套8,由一根复位弹簧6推顶,使其保持伸出的状态;所述的活络模连接法兰10安装于中心保持套7内,中心保持套7的中间位置钻有一组孔,在每个孔内均安装一颗钢珠9,活络模连接法兰10轴颈部加工一圈沟槽,使之与钢珠9直径配合;所述的复位弹簧6、中心保持套7、活塞滑动套8、钢珠9、活络模连接法兰10组成模具锁紧装置。 A new type of fast locking device for the flexible mold of a tire vulcanizer mentioned in the present invention includes a driving cylinder 1, two half-ring glands 2, a rear cylinder cover 3, a cylinder barrel 4, a front cylinder cover 5, a return spring 6, a center holding Sleeve 7, piston sliding sleeve 8, steel ball 9, movable mold connecting flange 10, air inlet and outlet pipe 11, the piston rod of drive cylinder 1 is connected with the central retaining sleeve 7 through two half-ring glands 2, and the two half-ring glands 2 pass through The screw is connected with the rear cylinder cover 3; the rear cylinder cover 3, the cylinder barrel 4 and the front cylinder cover 5 are fixed to each other, and a sealed cavity is formed inside, and the piston sliding sleeve 8 is installed in the sealed cavity, which is pushed by a return spring 6. top to keep it stretched out; the joint flange 10 is installed in the center holding sleeve 7, and a group of holes are drilled in the middle of the center holding sleeve 7, and a steel ball 9 is installed in each hole 10 shaft necks of the joint flange 10 of the joint mold are processed with a circle of grooves to match the diameter of the steel ball 9; the return spring 6, the center holding sleeve 7, the piston sliding sleeve 8, the steel ball 9, the joint flange 10 of the joint joint die Form the mold locking device.
上述的前缸盖5设有气孔,气孔连接进出气管11,压缩空气经过进出气管11从前缸盖5气孔进入密封腔体内部。 The above-mentioned front cylinder head 5 is provided with air holes, and the air holes are connected to the inlet and outlet air pipes 11, and the compressed air enters the inside of the sealed cavity from the front cylinder head 5 air holes through the inlet and outlet air pipes 11.
本发明提到的一种新型轮胎硫化机活络模快速锁紧装置的使用方法,包括以下步骤: The method for using a new type of fast locking device for the active mold of a tire vulcanizer mentioned in the present invention includes the following steps:
(a)安装轮胎活络模时,首先将活络模连接法兰10与轮胎活络模相连,安装到硫化机上,然后利用压缩空气从前缸盖5气孔进入密封腔体内部,迫使活塞滑动套8压迫复位弹簧6回缩,中心保持套7上的钢珠9退到活塞滑动套8沟槽内,使得活络模连接法兰10轴颈顺利进入中心保持套7内,然后进出气管11排气,复位弹簧6推动活塞滑动套8伸出,迫使中心保持套7上的钢珠9与活络模连接法兰10轴颈沟槽配合,从而将中心保持套7、活络模连接法兰10卡锁在一起,达到对轮胎活络模快速锁紧的目的; (a) When installing the tire active mold, first connect the active mold connecting flange 10 to the tire active mold, install it on the vulcanizing machine, and then use compressed air to enter the sealed cavity from the front cylinder head 5 air hole, forcing the piston sliding sleeve 8 to press and reset The spring 6 retracts, and the steel ball 9 on the central holding sleeve 7 retreats into the groove of the piston sliding sleeve 8, so that the journal of the joint flange 10 of the movable mold smoothly enters the central holding sleeve 7, and then enters and exits the air pipe 11 to exhaust, and the return spring 6 Push the piston sliding sleeve 8 out, force the steel ball 9 on the central holding sleeve 7 to cooperate with the journal groove of the joint flange 10 of the movable die, thereby locking the central retaining sleeve 7 and the connecting flange 10 of the movable die together to achieve The purpose of quick locking of tire flexible mold;
(b)当活塞滑动套8处于伸出状态时,从而钢珠9将中心保持套7、活络模连接法兰10卡锁在一起,使得两半环压盖2、后缸盖3、缸筒4、前缸盖5、中心保持套7、活塞滑动套8、活络模连接法兰10形成一个完整的固定的结构,可以随着驱动缸1活塞杆一体上下运动,从而驱动轮胎活络模滑块收缩或张开。 (b) When the piston sliding sleeve 8 is in the extended state, the steel ball 9 locks the central holding sleeve 7 and the joint flange 10 of the movable mold together, so that the two half-ring glands 2, the rear cylinder cover 3, and the cylinder barrel 4 , the front cylinder head 5, the central retaining sleeve 7, the piston sliding sleeve 8, and the joint flange 10 of the active mold form a complete fixed structure, which can move up and down with the piston rod of the driving cylinder 1, thereby driving the slider of the active mold to shrink or open.
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| CN201510094070.2A CN104816407B (en) | 2015-03-03 | 2015-03-03 | A kind of tyre vulcanizer segmented mold quick-locking device |
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| CN108177737A (en) * | 2017-12-12 | 2018-06-19 | 中国船舶重工集团公司第七0研究所 | A kind of carrier quick release device waterborne |
| CN108918030A (en) * | 2018-03-27 | 2018-11-30 | 杭州电子科技大学 | A kind of air tightness test plug |
| CN110640946A (en) * | 2019-09-30 | 2020-01-03 | 青岛科技大学 | Quick clamping device of tire mould |
| CN113931901A (en) * | 2021-10-18 | 2022-01-14 | 北京实耐固连接技术有限公司 | Double-stroke cylinder |
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| CN113931901A (en) * | 2021-10-18 | 2022-01-14 | 北京实耐固连接技术有限公司 | Double-stroke cylinder |
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| Publication number | Publication date |
|---|---|
| CN104816407B (en) | 2017-10-24 |
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