CN104816080A - Heating device of welding zone - Google Patents
Heating device of welding zone Download PDFInfo
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- CN104816080A CN104816080A CN201510230162.9A CN201510230162A CN104816080A CN 104816080 A CN104816080 A CN 104816080A CN 201510230162 A CN201510230162 A CN 201510230162A CN 104816080 A CN104816080 A CN 104816080A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
本发明涉及一种加工装置,具体涉及一种焊接区域加温装置。焊接产生的变形主要产生于焊接热量的输入及焊接热量输入的不对称性。目前,专业内减小焊接变形的主要方式为采用减小焊接热量的输入的形式,例如激光焊、高能电子束焊、搅拌摩擦焊等。以上焊接方式依托专用焊接设备,对于普遍应用的手工钨极氩弧焊的焊接方式,焊接热量输入取决于焊接件的厚度,用减小焊接热量输入的方式控制焊接变形的效果并不明显,只能从减小焊接热量输入的不对称性入手。本发明的焊接区域加温装置为一体结构件,使用方便;对焊缝位置进行焊接时,产品焊缝温度同升同降,有效地减小了焊接温差,热变形明显减小。
The invention relates to a processing device, in particular to a welding area heating device. The deformation caused by welding is mainly caused by the input of welding heat and the asymmetry of welding heat input. At present, the main way to reduce welding deformation in the profession is to reduce the input of welding heat, such as laser welding, high-energy electron beam welding, friction stir welding, etc. The above welding methods rely on special welding equipment. For the commonly used welding method of manual argon tungsten arc welding, the welding heat input depends on the thickness of the weldment. The effect of controlling welding deformation by reducing the welding heat input is not obvious. It can start with reducing the asymmetry of welding heat input. The heating device for the welding area of the present invention is an integrated structural part and is easy to use; when welding the weld seam position, the temperature of the weld seam of the product rises and falls at the same time, which effectively reduces the welding temperature difference and significantly reduces thermal deformation.
Description
技术领域technical field
本发明涉及一种加工装置,具体涉及一种焊接区域加温装置。The invention relates to a processing device, in particular to a welding area heating device.
背景技术Background technique
焊接产生的变形主要产生于焊接热量的输入及焊接热量输入的不对称性。目前,专业内减小焊接变形的主要方式为采用减小焊接热量的输入的形式,例如激光焊、高能电子束焊、搅拌摩擦焊等。以上焊接方式依托专用焊接设备,对于普遍应用的手工钨极氩弧焊的焊接方式,焊接热量输入取决于焊接件的厚度,用减小焊接热量输入的方式控制焊接变形的效果并不明显,只能从减小焊接热量输入的不对称性入手。The deformation caused by welding is mainly caused by the input of welding heat and the asymmetry of welding heat input. At present, the main way to reduce welding deformation in the profession is to reduce the input of welding heat, such as laser welding, high-energy electron beam welding, friction stir welding, etc. The above welding methods rely on special welding equipment. For the commonly used welding method of manual argon tungsten arc welding, the welding heat input depends on the thickness of the weldment. The effect of controlling welding deformation by reducing the welding heat input is not obvious. It can start with reducing the asymmetry of welding heat input.
某型机的发动机主喷管为车削零件与钣金零件对接环形焊接,控制焊接变形主要采用对称分段焊接,分段焊接就是尽量减少焊接收缩产生应力变形,但无论将环形焊缝如何分段,焊接区域与非焊接区域依然存在1000℃以上的温差。焊后热变形较大,产品焊后普遍超差,依靠焊后的手工校形,并对无法安装位置进行铣切,以减小产品外形尺寸的方式保证安装。The main nozzle of the engine of a certain type of engine is circularly welded by turning parts and sheet metal parts. Symmetrical segmental welding is mainly used to control welding deformation. Segmental welding is to minimize stress deformation caused by welding shrinkage. , There is still a temperature difference of more than 1000°C between the welding area and the non-welding area. The thermal deformation after welding is relatively large, and the products are generally out of tolerance after welding. Relying on manual correction after welding, and milling the positions that cannot be installed, the installation is ensured by reducing the size of the product.
发明内容Contents of the invention
本发明的目的是提供一种对焊接区域进行整体加温的装置。本发明的技术解决方案是,一种焊接区域加温装置,包括:安装架、绝缘体和热电阻;热电阻安装在绝缘耐高温的绝缘体内部;绝缘体镶嵌于安装架的上表面内;焊接时通过所述加温装置对安装架表面的焊接区域进行加热,保持在600℃至700℃范围内。The object of the present invention is to provide a device for overall heating of the welding area. The technical solution of the present invention is a welding area heating device, comprising: a mounting frame, an insulator, and a thermal resistor; the thermal resistor is installed inside an insulator that is insulated and resistant to high temperature; The heating device heats the welding area on the surface of the mounting frame and keeps it within the range of 600°C to 700°C.
本发明的效果是,焊接区域加温装置为一体结构件,使用方便;对焊缝位置进行焊接时,产品焊缝温度同升同降,有效地减小了焊接温差,热变形明显减小。The effect of the invention is that the heating device in the welding area is an integrated structural part, which is convenient to use; when welding the welding seam position, the temperature of the welding seam of the product rises and falls at the same time, which effectively reduces the welding temperature difference and significantly reduces thermal deformation.
附图说明Description of drawings
图1为本发明的焊接方式示意图;Fig. 1 is the welding mode schematic diagram of the present invention;
图2为本发明的加温装置剖视图;Fig. 2 is a sectional view of the heating device of the present invention;
图3为焊接产品示意图。Figure 3 is a schematic diagram of welding products.
1、安装架 2、绝缘体 3、热电阻 4、焊接件 5、焊接件1. Mounting frame 2. Insulator 3. Thermal resistance 4. Welding parts 5. Welding parts
具体实施方式Detailed ways
如图1所示,热电阻3依靠绝缘耐高温的绝缘体2镶嵌于安装架1中,对焊接件4与焊接件5对接的焊缝位置进行加温。As shown in FIG. 1 , the thermal resistor 3 is embedded in the installation frame 1 by means of an insulated and high-temperature-resistant insulator 2 , and heats the welding seam position where the welded part 4 and the welded part 5 meet.
此装置安装在产品焊接的夹具上,焊前对未焊的焊缝持续加热,焊接过程中,焊接完成的焊缝、熔池、热影响区、未焊的焊缝,持续加热,将焊缝全部完成后持续加热一段时间去应力后,产品缓慢降温。This device is installed on the fixture for product welding. It continuously heats the unwelded seam before welding. During the welding process, the welded seam, molten pool, heat-affected zone, and unwelded seam are continuously heated to seal the weld seam. After all is completed, continue heating for a period of time to relieve stress, and then cool down the product slowly.
图3为某机型发动机主喷管的加温焊接就是实例:主喷管安装边为车削零件,主喷管管壁为钣金零件,焊缝加温后进行对接焊接。Figure 3 is an example of the heating welding of the main nozzle of a certain type of engine: the mounting edge of the main nozzle is a turning part, the wall of the main nozzle is a sheet metal part, and the weld seam is heated and then butt welded.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510230162.9A CN104816080A (en) | 2015-05-07 | 2015-05-07 | Heating device of welding zone |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510230162.9A CN104816080A (en) | 2015-05-07 | 2015-05-07 | Heating device of welding zone |
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| CN104816080A true CN104816080A (en) | 2015-08-05 |
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| CN201510230162.9A Pending CN104816080A (en) | 2015-05-07 | 2015-05-07 | Heating device of welding zone |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216829A (en) * | 2016-07-22 | 2016-12-14 | 广东工业大学 | A kind of welder preventing Welding Angular Deformation and method |
| CN106425184A (en) * | 2016-11-09 | 2017-02-22 | 江苏金鑫电器有限公司 | Automatic welding device for aluminum alloy longitudinal joints |
| CN113996930A (en) * | 2021-11-09 | 2022-02-01 | 东莞领益精密制造科技有限公司 | Jig and laser welding equipment |
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| JPS5575890A (en) * | 1978-12-01 | 1980-06-07 | Hitachi Ltd | Friction pressure welding method of copper pipe and aluminum pipe |
| JP2002283070A (en) * | 2001-03-22 | 2002-10-02 | Japan Space Utilization Promotion Center | Friction stir welding method for dissimilar metal materials |
| US20100102309A1 (en) * | 2007-02-02 | 2010-04-29 | Rohm Co., Ltd. | ZNO-Based Semiconductor Element |
| CN104070287A (en) * | 2014-04-30 | 2014-10-01 | 燕山大学 | Method and device for restraining softening of high-strength aluminum alloy stirring friction welding joint |
-
2015
- 2015-05-07 CN CN201510230162.9A patent/CN104816080A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5575890A (en) * | 1978-12-01 | 1980-06-07 | Hitachi Ltd | Friction pressure welding method of copper pipe and aluminum pipe |
| JP2002283070A (en) * | 2001-03-22 | 2002-10-02 | Japan Space Utilization Promotion Center | Friction stir welding method for dissimilar metal materials |
| US20100102309A1 (en) * | 2007-02-02 | 2010-04-29 | Rohm Co., Ltd. | ZNO-Based Semiconductor Element |
| CN104070287A (en) * | 2014-04-30 | 2014-10-01 | 燕山大学 | Method and device for restraining softening of high-strength aluminum alloy stirring friction welding joint |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216829A (en) * | 2016-07-22 | 2016-12-14 | 广东工业大学 | A kind of welder preventing Welding Angular Deformation and method |
| CN106216829B (en) * | 2016-07-22 | 2018-09-07 | 广东工业大学 | A kind of welder and method preventing Welding Angular Deformation |
| CN106425184A (en) * | 2016-11-09 | 2017-02-22 | 江苏金鑫电器有限公司 | Automatic welding device for aluminum alloy longitudinal joints |
| CN113996930A (en) * | 2021-11-09 | 2022-02-01 | 东莞领益精密制造科技有限公司 | Jig and laser welding equipment |
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