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CN104815724A - Multi-shaft rotation hammer staggered shear crusher - Google Patents

Multi-shaft rotation hammer staggered shear crusher Download PDF

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Publication number
CN104815724A
CN104815724A CN201510163485.0A CN201510163485A CN104815724A CN 104815724 A CN104815724 A CN 104815724A CN 201510163485 A CN201510163485 A CN 201510163485A CN 104815724 A CN104815724 A CN 104815724A
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China
Prior art keywords
wear
crusher
hammer
transmission shaft
resistant
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CN201510163485.0A
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Chinese (zh)
Inventor
马晶
王笑天
林浩
许秀芝
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University of Jinan
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University of Jinan
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Priority to CN201510163485.0A priority Critical patent/CN104815724A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/14Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
    • B02C13/18Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices with beaters rigidly connected to the rotor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/28Shape or construction of beater elements
    • B02C13/2804Shape or construction of beater elements the beater elements being rigidly connected to the rotor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/282Shape or inner surface of mill-housings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/30Driving mechanisms

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

多轴转锤交错剪切破碎机,其特征是:破碎机筒体为圆柱形的筒体,破碎机筒体上部和下部分别装有轴承箱;上、下轴承箱分别连接轴承座通盖和轴承座闷盖;上、下轴承箱内装有上圆锥滚子轴承;主、从动传动轴均穿过轴承座通盖,中部在破碎机筒体内,底部连接轴承座闷盖;传动轴上分别装有打砂锤,打砂锤与传动轴以花键连接;主、从动齿轮为斜齿圆柱齿轮;破碎机筒体内装有耐磨衬筒,耐磨衬筒外壁镶嵌耐磨衬筒减震套;耐磨衬筒为两块半圆弧板组成的圆筒,耐磨衬筒两块半圆弧板的间隙中装有耐磨衬筒对缝减震密封垫。具有提高工作效率,降低能耗、减震、降噪的特点。

The multi-shaft rotary hammer interlaced shear crusher is characterized in that: the barrel of the crusher is cylindrical, and the upper and lower parts of the barrel of the crusher are respectively equipped with bearing boxes; the upper and lower bearing boxes are respectively connected to the through cover of the bearing seat and the The bearing seat is covered; the upper and lower bearing boxes are equipped with upper tapered roller bearings; the main and driven transmission shafts pass through the bearing seat cover, the middle part is in the crusher barrel, and the bottom is connected to the bearing seat cover; the drive shafts are respectively It is equipped with a sand hammer, and the sand hammer is connected with the drive shaft by a spline; the main and driven gears are helical cylindrical gears; the crusher barrel is equipped with a wear-resistant liner, and the outer wall of the wear-resistant liner is inlaid with a wear-resistant liner. The shock sleeve; the wear-resistant lining is a cylinder composed of two semi-circular arc plates, and the wear-resistant lining is equipped with a seam damping gasket in the gap between the two semi-circular arc plates. It has the characteristics of improving work efficiency, reducing energy consumption, shock absorption and noise reduction.

Description

多轴转锤交错剪切破碎机Multi-shaft Rotary Hammer Interleaved Shear Crusher

技术领域technical field

多轴转锤交错剪切破碎机涉及矿物粉碎技术领域。A multi-shaft rotary hammer interlaced shear crusher relates to the technical field of mineral crushing.

背景技术Background technique

矿石破碎是冶金和矿业生产及各种矿石、矿物等粉碎应用极广的单元生产设备。众所周知,矿石粉碎车间噪声大、粉尘重,电能消耗大。Ore crushing is a unit production equipment widely used in metallurgical and mining production and crushing of various ores and minerals. As we all know, the ore crushing workshop is noisy, dusty and consumes a lot of power.

现有技术的矿石破碎机,很大的缺陷是设备密封性差环境恶劣(如颚式破碎机)、生产噪声大、动力消耗大。有的设备由一根轴带动几个打砂锤旋转撞击矿石实现粉碎,同样效率低、能耗大。如ZL:201220545661.9。The ore crusher of the prior art has a big defect of poor sealing of the equipment and harsh environment (such as a jaw crusher), high production noise, and large power consumption. In some equipment, a shaft drives several sand hammers to rotate and hit the ore to achieve crushing, which also has low efficiency and high energy consumption. Such as ZL: 201220545661.9.

以上问题主要是粉碎矿石效率低、能耗高、噪声大、弥散到空气中的粉尘多,造成环境污染(粉尘污染和噪声污染),不适应低碳经济运行模式的需求,不利于环保。The above problems are mainly low efficiency of ore crushing, high energy consumption, high noise, and a lot of dust dispersed into the air, causing environmental pollution (dust pollution and noise pollution), not suitable for the needs of low-carbon economic operation mode, and not conducive to environmental protection.

发明内容Contents of the invention

所属领域技术人员都认为矿石的破碎主要成本是发生在能源消耗巨大,但一直以来难于克服。本申请为克服现有技术存在的缺陷,其目的之一是降低能耗;其目的之二是提高效率;其目的之三是减少震动加强机械强度和降低噪声污染;其目的之四是降低粉尘污染;其目的之五是便于检修。为此本申请采用如下技术方案:Those skilled in the art all believe that the main cost of ore crushing is the huge energy consumption, but it has always been difficult to overcome. In order to overcome the defects in the prior art, one of the purposes of this application is to reduce energy consumption; the second purpose is to improve efficiency; the third purpose is to reduce vibration, strengthen mechanical strength and reduce noise pollution; the fourth purpose is to reduce dust pollution; the fifth purpose is to facilitate maintenance. For this reason this application adopts following technical scheme:

1、多轴转锤交错剪切破碎机,其特征在于:多轴转锤交错剪切破碎机包括:上轴承箱1.1、下轴承箱1.2、从动齿轮2、从动传动轴3、主动齿轮4、主动传动轴5、齿轮压紧螺母6、齿轮压紧盖7、上圆锥滚子轴承8.1、下圆锥滚子轴承8.2、轴承座通盖9、密封填料11、轴承座盖安装螺母12、筒体密封垫14、箱体安装螺栓15、破碎机筒体16、平桨式打砂锤17.1、三叶式打砂锤17.2、打砂锤轴向定位套18、耐磨衬筒19、耐磨衬筒减震套19.1、凸形耐磨端板20、耐磨衬筒端板减震密封垫21,加强筋板22、轴承座闷盖24、出料口26、耐磨衬筒对缝减震密封垫27、检修门安装螺栓28、检修门耐磨衬板安装螺栓29、检修门耐磨衬板30、检修门31、进料口33;1. Multi-axis rotary hammer staggered shear crusher, characterized in that: multi-axis rotary hammer staggered shear crusher includes: upper bearing box 1.1, lower bearing box 1.2, driven gear 2, driven transmission shaft 3, driving gear 4. Drive shaft 5, gear compression nut 6, gear compression cover 7, upper tapered roller bearing 8.1, lower tapered roller bearing 8.2, bearing seat cover 9, sealing packing 11, bearing seat cover mounting nut 12, Cylinder sealing gasket 14, box mounting bolts 15, crusher cylinder 16, flat paddle sand hammer 17.1, three-leaf sand hammer 17.2, sand hammer axial positioning sleeve 18, wear-resistant lining 19, Shock-absorbing sleeve for grinding lining 19.1, convex wear-resistant end plate 20, shock-absorbing gasket 21 for wear-resistant lining end plate, reinforcing rib plate 22, bearing seat cover 24, discharge port 26, wear-resistant lining seam Shock absorbing gasket 27, inspection door mounting bolts 28, inspection door wear-resistant liner installation bolts 29, inspection door wear-resistant liner 30, inspection door 31, material inlet 33;

破碎机筒体16为圆柱形的筒体,破碎机筒体16上部装有上轴承箱1.1,破碎机筒体16下部装有下轴承箱1.2;上轴承箱1.1上连接有轴承座通盖9,下轴承箱1.2连接有轴承座闷盖24;(轴承座通盖9和轴承座闷盖24承受传动轴传递的作用力也起密封作用,)Crusher cylinder 16 is a cylindrical cylinder, the upper part of crusher cylinder 16 is equipped with upper bearing box 1.1, the lower part of crusher cylinder 16 is equipped with lower bearing box 1.2; upper bearing box 1.1 is connected with bearing seat through cover 9 , the lower bearing box 1.2 is connected with a bearing seat cover 24; (the bearing seat cover 9 and the bearing seat cover 24 bear the force transmitted by the transmission shaft and also play a sealing role,)

轴承通盖9与轴承闷盖24均为圆形;上轴承箱1.1内装有上圆锥滚子轴承8.1,下轴承箱1.2内装有下圆锥滚子轴承8.2;The bearing cover 9 and the bearing cover 24 are both circular; the upper bearing housing 1.1 is equipped with an upper tapered roller bearing 8.1, and the lower bearing housing 1.2 is equipped with a lower tapered roller bearing 8.2;

上轴承箱1.1在破碎机筒体16上部,下轴承箱1.2在破碎机筒体16下部,上轴承箱1.1、下轴承箱1.2与破碎机筒体16用螺栓15连结在一起;The upper bearing box 1.1 is on the upper part of the crusher barrel 16, the lower bearing box 1.2 is on the lower part of the crusher barrel 16, the upper bearing box 1.1, the lower bearing box 1.2 and the crusher barrel 16 are connected together by bolts 15;

主动齿轮4、从动齿轮2均位于上轴承箱1.1的顶部,主动传动轴5和从动传动轴3分别为主动齿轮4和从动齿轮2的传动轴;The driving gear 4 and the driven gear 2 are all located on the top of the upper bearing housing 1.1, and the driving transmission shaft 5 and the driven transmission shaft 3 are the transmission shafts of the driving gear 4 and the driven gear 2 respectively;

主动传动轴5和从动传动轴3均穿过轴承座通盖9,中部在破碎机筒体16内,底部连接轴承座闷盖24;Both the driving transmission shaft 5 and the driven transmission shaft 3 pass through the bearing seat cover 9, the middle part is inside the crusher barrel 16, and the bottom part is connected to the bearing seat cover 24;

主动传动轴5和从动传动轴3在破碎机筒体16内的中部,主动传动轴5和从动传动轴3在破碎机筒体16高度1/2的以上段分别装有平桨式打砂锤17.1;The driving transmission shaft 5 and the driven transmission shaft 3 are in the middle of the crusher cylinder 16, and the driving transmission shaft 5 and the driven transmission shaft 3 are respectively equipped with flat paddle type breakers at the section above 1/2 of the height of the crusher cylinder 16. sand hammer 17.1;

主动传动轴5和从动传动轴3在破碎机筒体16高度1/2的以下段分别装有三叶式打砂锤17.2;The driving drive shaft 5 and the driven drive shaft 3 are respectively equipped with three-leaf sand hammers 17.2 at the section below 1/2 of the height of the crusher cylinder 16;

三叶式打砂锤17.2为三叶形,锤头部为轴对称形,三个锤头部对称轴线的夹角为60°;The three-leaf sand hammer 17.2 is in the shape of three leaves, the hammer head is axisymmetric, and the angle between the symmetrical axes of the three hammer heads is 60°;

平桨式打砂锤17.1为平桨形,锤头部为轴对称形,两个锤头部对称轴线的夹角为180°;The flat paddle type sand hammer 17.1 is flat paddle shaped, the hammer head is axisymmetric, and the angle between the symmetrical axes of the two hammer heads is 180°;

三叶式打砂锤17.2和平桨式打砂锤17.1的打砂锤锤头形状完全相同;The shape of the hammer head of the three-leaf sand hammer 17.2 and the flat paddle sand hammer 17.1 are exactly the same;

平桨式打砂锤17.1和三叶式打砂锤17.2的锤头表面有夹角为α的多棱锤,α=75°~80°;(打砂锤锤头表面有夹角α=75°~80°的多棱锤,夹角越小对矿石的粉碎效果越好,但磨损也越快,因此选择α=75°~80°)The surface of the hammer head of the flat paddle sand hammer 17.1 and the three-leaf sand hammer 17.2 has a polygonal hammer with an included angle of α, α=75°~80°; (the surface of the hammer head of the sand hammer has an included angle α=75 °~80° polygonal hammer, the smaller the included angle, the better the crushing effect on ore, but the faster the wear, so choose α=75°~80°)

主动传动轴5和从动传动轴3的平桨式打砂锤17.1和三叶式打砂锤17.2与传动轴均以花键连接;The flat paddle type sand hammer 17.1 and the three blade type sand hammer 17.2 of the driving transmission shaft 5 and the driven transmission shaft 3 are all connected with the drive shaft by splines;

主动传动轴5上的平桨式打砂锤17.1和三叶式打砂锤17.2垂直方向均等距排列,从动传动轴3上的平桨式打砂锤17.1和三叶式打砂锤17.2垂直方向均等间距排列;The flat paddle type sand hammer 17.1 and the three-leaf type sand hammer 17.2 on the driving drive shaft 5 are arranged equidistantly in the vertical direction, and the flat paddle type sand hammer 17.1 and the three leaf type sand hammer 17.2 on the driven drive shaft 3 are vertically arranged. The directions are arranged at equal intervals;

主动传动轴5上的平桨式打砂锤17.1和三叶式打砂锤17.2与从动传动轴3上的平桨式打砂锤17.1和三叶式打砂锤17.2交错相间排列;(参见图1)The flat paddle type sand hammer 17.1 and the three-blade sand hammer 17.2 on the driving drive shaft 5 are alternately arranged with the flat paddle type sand hammer 17.1 and the three-blade sand hammer 17.2 on the driven drive shaft 3; (see figure 1)

从动齿轮2及从动传动轴3组合为从动组件,从动组件有4组,从动组件在以破碎机筒体16圆中心为圆心的同心圆周上呈均匀分布,从动齿轮2套装在从动传动轴3上;4个从动齿轮2均与主动齿轮4咬合;主动齿轮4和从动齿轮2之间传动为斜齿圆柱齿轮;The driven gear 2 and the driven transmission shaft 3 are combined into a driven assembly. There are 4 sets of driven assemblies. The driven assemblies are evenly distributed on the concentric circle centered on the center of the crusher barrel 16. On the driven transmission shaft 3; the four driven gears 2 are all meshed with the driving gear 4; the transmission between the driving gear 4 and the driven gear 2 is a helical cylindrical gear;

轴承座通盖9通过轴承座盖安装螺母12与上轴承箱1.1连接;The bearing seat through cover 9 is connected with the upper bearing housing 1.1 through the bearing seat cover mounting nut 12;

轴承座闷盖24通过轴承座盖安装螺母12与下轴承箱1.2连接;The bearing seat cover 24 is connected with the lower bearing box 1.2 through the bearing seat cover mounting nut 12;

轴承座通盖9通过齿轮压紧螺母6、齿轮压紧盖7与主动传动轴5和从动传动轴3连接;The bearing seat through cover 9 is connected with the driving transmission shaft 5 and the driven transmission shaft 3 through the gear compression nut 6 and the gear compression cover 7;

主动传动轴5和从动传动轴3顶部由齿轮压紧螺母6和齿轮压紧盖7压紧固定;The tops of the driving transmission shaft 5 and the driven transmission shaft 3 are compressed and fixed by the gear compression nut 6 and the gear compression cover 7;

轴承座通盖9上设有进料口33;The bearing seat cover 9 is provided with a feed port 33;

轴承座闷盖24设有出料口26;The bearing block cover 24 is provided with a discharge port 26;

破碎机筒体16内衬有耐磨衬筒19,耐磨衬筒19为两块半圆弧板组成的圆筒,圆弧板的组合处有n=3~5mm的间隙;The crusher barrel 16 is lined with a wear-resistant liner 19, which is a cylinder composed of two semi-circular arc plates, and there is a gap of n=3-5mm at the combination of the arc plates;

耐磨衬筒19两块半圆弧板的间隙中装有耐磨衬筒对缝减震密封垫27;The wear-resistant lining 19 is equipped with a wear-resistant lining to seam shock-absorbing gasket 27 in the gap between two semi-circular arc plates;

耐磨衬筒19外壁镶嵌耐磨衬筒减震套19.1,耐磨衬筒19与耐磨衬筒减震套19.1横截面呈齿状;(加上耐磨衬筒减震套19.1,减震效果增强,耐磨衬筒19与耐磨衬筒减震套19.1横截面呈齿状确保减震套19.1在耐磨衬筒19上的套牢度)Wear-resistant liner 19 outer wall is inlaid with wear-resistant liner shock-absorbing sleeve 19.1, wear-resistant liner 19 and wear-resistant liner shock-absorbing sleeve 19.1 cross section is tooth-shaped; (add wear-resistant liner shock-absorbing sleeve 19.1, shock The effect is enhanced, the wear-resistant liner 19 and the wear-resistant liner damping sleeve 19.1 have a toothed cross section to ensure the fastness of the shock-absorbing sleeve 19.1 on the wear-resistant liner 19)

凸形耐磨端板20截面呈“凸”字形的不等径的大径圆柱体和小径圆柱体的组合体,大径圆柱体的半径与小径圆柱体的半径之差等于耐磨衬筒19的壁厚加耐磨衬筒减震套19.1的壁厚;The convex wear-resistant end plate 20 is a combination of a large-diameter cylinder and a small-diameter cylinder with a "convex"-shaped cross-section. The difference between the radius of the large-diameter cylinder and the radius of the small-diameter cylinder is equal to the wear-resistant liner 19 The wall thickness of the wear-resistant liner plus the wall thickness of the shock-absorbing sleeve 19.1;

破碎机筒体16顶部和底部各装有一块凸形耐磨端板20,破碎机筒体16顶部的凸形耐磨端板20呈倒“凸”形状,底部凸形耐磨端板20呈正“凸”形状;The top and bottom of the crusher barrel 16 are respectively equipped with a convex wear-resistant end plate 20. The convex wear-resistant end plate 20 on the top of the crusher barrel 16 is in an inverted "convex" shape, and the convex wear-resistant end plate 20 at the bottom is positive. "convex" shape;

破碎机筒体16顶部和底部与两块凸形耐磨端板20均围成了环形的凹槽;The top and bottom of the crusher barrel 16 and the two convex wear-resistant end plates 20 all form an annular groove;

凸形耐磨端板20与破碎机筒体16围成的凹槽内装有耐磨衬筒端板减震密封垫21;The groove formed by the convex wear-resistant end plate 20 and the crusher barrel 16 is equipped with a wear-resistant liner end plate shock-absorbing gasket 21;

耐磨衬筒19两端装嵌在凸形耐磨端板20与破碎机筒体16围成的凹槽内;耐磨衬筒19的内径与凸形耐磨端板20的小径圆柱体的外径相等;Both ends of the wear-resistant lining 19 are embedded in the groove surrounded by the convex wear-resistant end plate 20 and the crusher cylinder 16; equal outer diameter;

2、所述的多轴转锤交错剪切破碎机,其特征在于:所述的主动传动轴5和从动传动轴3的各平桨式打砂锤17.1及三叶式打砂锤17.2之间轴上套装有打砂锤轴向定位套18。(其作用是在强力打砂过程中,打砂锤17与传动轴结合稳固,进一步减震、降噪,增加强度延长多轴转锤交错剪切破碎机主要部件的寿命)2. The multi-axis rotary hammer interlaced shearing crusher is characterized in that: each of the flat paddle type sand hammer 17.1 and the three-blade sand hammer 17.2 of the driving transmission shaft 5 and the driven transmission shaft 3 The axial positioning sleeve 18 of sand hammer is set on the intermediate shaft. (Its function is that in the process of strong sand blasting, the sand hammer 17 is firmly combined with the drive shaft to further reduce shock and noise, increase strength and prolong the life of the main components of the multi-axis rotary hammer interlaced shear crusher)

3、所述的多轴转锤交错剪切破碎机,其特征在于:所述的破碎机筒体16顶部和轴承座通盖9之间有筒体密封垫14。(起密封、减震作用)3. The multi-axis rotary hammer interlaced shear crusher is characterized in that there is a cylinder sealing gasket 14 between the top of the crusher cylinder 16 and the through cover 9 of the bearing seat. (acts as a seal and shock absorber)

4、所述的多轴转锤交错剪切破碎机,其特征在于:所述的上圆锥滚子轴承8.1和下圆锥滚子轴承8.2,上圆锥滚子轴承8.1和下圆锥滚子轴承8.2均包括内圈、外圈及滚子。(轴承座盖包括轴承通盖9和轴承闷盖24,内圈安装于传动轴上,外圈安装于轴承座盖上,叶片撞击矿石,对传动轴及产生轴向力,也产生径向力,圆锥滚子轴承8能承受径向力和轴向力,承载交变负荷的能力强,延长轴承寿命)4. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the upper tapered roller bearing 8.1 and the lower tapered roller bearing 8.2, the upper tapered roller bearing 8.1 and the lower tapered roller bearing 8.2 are both Including inner ring, outer ring and rollers. (The bearing seat cover includes the bearing through cover 9 and the bearing cover 24. The inner ring is installed on the transmission shaft, and the outer ring is installed on the bearing seat cover. When the blade hits the ore, an axial force is generated on the transmission shaft and a radial force is also generated. , tapered roller bearing 8 can withstand radial force and axial force, strong ability to carry alternating loads, prolong bearing life)

5、所述的多轴转锤交错剪切破碎机,其特征在于:所述的主动传动轴5和从动传动轴3均为阶梯轴;5. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the driving transmission shaft 5 and the driven transmission shaft 3 are both stepped shafts;

即主动传动轴5和从动传动轴3均为不等径的圆柱体,主动传动轴5连接主动齿轮4以上的部分为细径段,从动传动轴3连接从动齿轮2以上的部分为细径段;That is, the driving transmission shaft 5 and the driven transmission shaft 3 are cylinders with unequal diameters, the part above the driving transmission shaft 5 connected to the driving gear 4 is a thin diameter section, and the part above the driven transmission shaft 3 connected to the driven gear 2 is thin section;

主动传动轴5在上轴承箱1.1、下轴承箱1.2中的部分为中径段,从动传动轴3在上轴承箱1.1、下轴承箱1.2中的部分为中径段;The part of the driving transmission shaft 5 in the upper bearing housing 1.1 and the lower bearing housing 1.2 is the middle diameter section, and the part of the driven transmission shaft 3 in the upper bearing housing 1.1 and the lower bearing housing 1.2 is the middle diameter section;

主动传动轴5在破碎机筒体16中的部分为粗径段,从动传动轴3在破碎机筒体16中的部分也为粗径段。(防止主动传动轴5和从动传动轴3在破碎机筒体16内轴向窜动)The part of the driving transmission shaft 5 in the crusher barrel 16 is a thick-diameter section, and the part of the driven transmission shaft 3 in the crusher barrel 16 is also a thick-diameter section. (Prevent the axial movement of the active transmission shaft 5 and the driven transmission shaft 3 in the crusher barrel 16)

6、所述的多轴转锤交错剪切破碎机,其特征在于:所述的破碎机筒体16上装有检修门31,检修门31通过检修门安装螺栓28安装在破碎机筒体16上;6. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the crusher cylinder 16 is equipped with an inspection door 31, and the inspection door 31 is installed on the crusher cylinder 16 through the inspection door installation bolt 28 ;

检修门31为与破碎机筒体16相同曲率半径的弧面门。The inspection door 31 is an arc door with the same curvature radius as the crusher barrel 16 .

7、所述的多轴转锤交错剪切破碎机,其特征在于:检修门31内侧装有检修门耐磨衬板30;检修门耐磨衬板30通过检修门耐磨衬板安装螺栓29安装在检修门31上。7. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the inner side of the inspection door 31 is equipped with an inspection door wear-resistant lining 30; the inspection door wear-resistant lining 30 passes through the inspection door wear-resistant lining to install bolts 29 Installed on the inspection door 31.

8、所述的多轴转锤交错剪切破碎机,其特征在于:从动传动轴3、主动传动轴5与轴承座通盖9相接处装有密封填料11;8. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the joints of the driven transmission shaft 3, the driving transmission shaft 5 and the bearing seat cover 9 are equipped with sealing packing 11;

从动传动轴3、主动传动轴5与上轴承箱1.1底连接处装有密封填料11。Sealing packing 11 is housed at the junction of driven transmission shaft 3, driving transmission shaft 5 and the bottom of upper bearing housing 1.1.

9、所述的多轴转锤交错剪切破碎机,其特征在于:所述的平桨式打砂锤17.1、三叶式打砂锤17.2、打砂锤轴向定位套18、凸形耐磨端板20均为白口铸铁材料。9. The multi-axis rotary hammer interlaced shearing crusher is characterized in that: the flat paddle sand hammer 17.1, the three-leaf sand hammer 17.2, the axial positioning sleeve 18 of the sand hammer, the convex resistant The grinding end plate 20 is made of white cast iron.

10、所述的多轴转锤交错剪切破碎机,其特征在于:所述的耐磨衬筒19为白口铸铁材料。10. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the wear-resistant lining 19 is made of white cast iron.

11、所述的破碎机筒体16截面为“L”型,在“L”的直角边上有加强筋板22。11. The section of the crusher barrel 16 is "L"-shaped, and there are ribs 22 on the right-angled sides of the "L".

12、所述的耐磨衬筒端板减震密封垫21、耐磨衬筒对缝减震密封垫27,均为橡胶材料。12. The above-mentioned wear-resistant liner end plate damping gasket 21 and the wear-resistant liner seam-to-seam damping gasket 27 are all made of rubber.

有益效果Beneficial effect

1、众所周知的打砂机能耗巨大,在生产成本中占的比重最大,本申请采用主动齿轮4、从动齿轮2均位于上轴承箱1.1上方,主动传动轴5和从动传动轴3分别为主动齿轮4和从动齿轮2的传动轴;由主动齿轮带动从动齿轮工作,充分利用破碎机筒体16的空间,提高工作效率,降低能耗。比单轴打砂机可降低能耗50%以上。1. The well-known sand making machine consumes a lot of energy, which accounts for the largest proportion in the production cost. This application adopts the driving gear 4 and the driven gear 2 above the upper bearing box 1.1, and the driving transmission shaft 5 and the driven transmission shaft 3 are respectively The transmission shaft of the driving gear 4 and the driven gear 2; the driving gear drives the driven gear to work, making full use of the space of the crusher barrel 16, improving work efficiency and reducing energy consumption. It can reduce energy consumption by more than 50% compared with single shaft sand making machine.

2、破碎机筒体16顶部和底部各装有一块凸形耐磨端板20,凸形耐磨端板20截面呈“凸”字形的不等径的大径圆柱体和小径圆柱体的组合体,大径圆柱体的半径与小径圆柱体的半径之差等于耐磨衬筒19的壁厚加耐磨衬筒减震套19.1的壁厚。耐磨衬筒19与两端的凸形耐磨端板20围成了使多轴转锤交错剪切破碎机减震、降噪、并增强所述的多轴转锤交错剪切破碎机强度的内腔,起到减震、降噪,增加破碎机强度的多重作用。2. A convex wear-resistant end plate 20 is installed on the top and bottom of the crusher cylinder 16, and the cross-section of the convex wear-resistant end plate 20 is a combination of a large-diameter cylinder and a small-diameter cylinder with a "convex" shape. body, the difference between the radius of the large-diameter cylinder and the radius of the small-diameter cylinder equals the wall thickness of the wear-resistant liner 19 plus the wall thickness of the wear-resistant liner shock absorber 19.1. The wear-resistant liner 19 and the convex wear-resistant end plates 20 at both ends form a structure that makes the multi-axis rotary hammer interleaved shear crusher shock-absorbing, reduces noise, and enhances the strength of the multi-axis rotary hammer interlaced shear crusher. The inner cavity plays multiple functions of shock absorption, noise reduction and increasing the strength of the crusher.

3、破碎机筒体16内衬有耐磨衬筒19,耐磨衬筒19为两块半圆弧板组成的圆筒,可便于筒体与壳体的组装,同时还可简化铸造工艺,节省铸造模具费用,留有3~5mm的间隙不仅有利于安装,还能起到缝隙处被矿石粉末填满后有阻尼减震的作用。3. The crusher barrel 16 is lined with a wear-resistant liner 19, which is a cylinder composed of two semi-circular arc plates, which facilitates the assembly of the barrel and the shell, and also simplifies the casting process. Save the cost of casting molds, leaving a gap of 3-5mm is not only conducive to installation, but also has the effect of damping and shock absorption after the gap is filled with ore powder.

4、在耐磨衬筒19外套上耐磨衬筒减震套19.1可大大减小震动,起到减震降噪的作用。4. Wear-resistant lining shock-absorbing cover 19.1 can greatly reduce vibration on the wear-resistant lining 19 overcoat, and play the effect of shock absorption and noise reduction.

5、破碎机筒体16下部装有下轴承箱1.2;上轴承箱1.1上连接轴承座通盖9,下轴承箱1.2连接轴承座闷盖24。轴承座通盖9和轴承座闷盖24承受传动轴传递的作用力也起密封作用。5. The lower bearing housing 1.2 is installed at the lower part of the crusher barrel 16; The bearing seat through cover 9 and the bearing seat stuffy cover 24 bear the active force transmitted by the transmission shaft and also play a sealing role.

6、所述的主动传动轴5和从动传动轴3的各平桨式打砂锤17.1、三叶式打砂锤17.2之间轴上套装有打砂锤轴向定位套18,可使得在强力打砂过程中,打砂锤17与传动轴结合稳固,进一步减震、降噪,增加轴和打砂锤的强度,延长多轴转锤交错剪切破碎机主要部件的使用寿命。6. Axial positioning sleeves 18 for sand hammers are set on the shafts between the flat paddle sand hammers 17.1 and the three-leaf sand hammers 17.2 of the driving transmission shaft 5 and the driven transmission shaft 3, so that In the process of strong sand blasting, the sand hammer 17 is firmly combined with the drive shaft, which further reduces shock and noise, increases the strength of the shaft and sand hammer, and prolongs the service life of the main components of the multi-axis rotary hammer interlaced shear crusher.

7、破碎机筒体16上装有检修门31,便于检修和安装。7. The cylinder body 16 of the crusher is equipped with an inspection door 31, which is convenient for inspection and installation.

8、增加了耐磨衬筒19和凸形耐磨端板20,使多轴转锤交错剪切破碎机增加使用寿命,磨损后可更换耐磨衬筒19和凸形耐磨端板20。可靠性提高,维修方便。8. The wear-resistant liner 19 and the convex wear-resistant end plate 20 are added to increase the service life of the multi-axis rotary hammer interlaced shear crusher. After wear and tear, the wear-resistant liner 19 and the convex wear-resistant end plate 20 can be replaced. The reliability is improved and the maintenance is convenient.

9、凸形耐磨端板20与破碎机筒体16围成的凹槽内装有耐磨衬筒端板减震密封垫21;可实现了两者的径向与轴向固定,避免了破碎机筒体16与耐磨衬筒19繁琐的用螺栓把紧固定的方式;凸形耐磨端板20与耐磨衬筒16端头之间装有耐磨衬筒端板减震密封垫21,减振垫为橡胶材料,起阻尼减震作用,还可起到防止粉尘外溢,提高密封性能。9. The groove formed by the convex wear-resistant end plate 20 and the crusher barrel 16 is equipped with a wear-resistant liner end plate shock-absorbing gasket 21; the radial and axial fixation of the two can be realized to avoid crushing The barrel 16 and the wear-resistant lining 19 are cumbersomely fixed with bolts; the wear-resistant lining end plate shock-absorbing gasket 21 is installed between the convex wear-resistant end plate 20 and the end of the wear-resistant lining 16 , The damping pad is made of rubber material, which plays the role of damping and shock absorption, and can also prevent dust from spilling and improve the sealing performance.

10、平桨式打砂锤17.1和三叶式打砂锤17.2的锤头表面有夹角为α的多棱锤,α=75°~80°;更有利于使矿石粉碎成细粉。10. The surface of the hammer head of the flat paddle type sand hammer 17.1 and the three-leaf sand hammer 17.2 has a polygonal hammer with an included angle of α, α=75°~80°; it is more conducive to crushing ore into fine powder.

附图说明Description of drawings

图1:主视半剖图;Figure 1: Front half-section view;

图2:俯视全剖视图;Figure 2: Top view full sectional view;

图3:俯视图;Figure 3: top view;

图4:三叶式打砂锤与主(或从)传动轴横截面放大剖面图;Figure 4: The cross-sectional enlarged cross-sectional view of the three-leaf sand hammer and the main (or slave) transmission shaft;

图5:平桨式打砂锤与主(或从)传动轴横截面放大剖面图Figure 5: Enlarged cross-sectional view of flat paddle sand hammer and main (or slave) transmission shaft

图6:耐磨衬筒与破碎机筒体连接I局部剖面放大图;Figure 6: The enlarged view of the partial section of the connection I between the wear-resistant lining and the crusher cylinder;

图7:耐磨衬筒与凸形耐磨端板减震密封垫连接II局部剖面放大图;Figure 7: The enlarged view of the partial section II of the connection between the wear-resistant liner and the convex wear-resistant end plate shock-absorbing gasket;

图8:平桨式打砂锤、三叶式打砂锤打砂锤抛面图。Figure 8: Surface diagram of flat paddle sand hammer and three-leaf sand hammer.

图中:1.1上轴承箱、1.2下轴承箱、2从动齿轮、3从动传动轴、4主动齿轮、5主动传动轴、6齿轮压紧螺母、7齿轮压紧盖、8.1上圆锥滚子轴承、8.2下圆锥滚子轴承、9轴承座通盖、11密封填料、12轴承座盖安装螺母、14筒体密封垫、15箱体安装螺栓、16破碎机筒体、17打砂锤、18打砂锤轴向定位套、19耐磨衬筒、19.1耐磨衬筒减震套、20凸形耐磨端板、21耐磨衬筒端板减震密封垫、22加强筋板、24轴承座闷盖、26出料口、27耐磨衬筒对缝减震密封垫、28检修门安装螺栓、29检修门耐磨衬板安装螺栓、30检修门耐磨衬板、31检修门、33进料口。In the figure: 1.1 upper bearing box, 1.2 lower bearing box, 2 driven gear, 3 driven transmission shaft, 4 driving gear, 5 driving transmission shaft, 6 gear compression nut, 7 gear compression cover, 8.1 upper tapered roller Bearing, 8.2 Lower tapered roller bearing, 9 Bearing housing through cover, 11 Seal packing, 12 Bearing housing mounting nut, 14 Cylinder sealing gasket, 15 Box mounting bolts, 16 Crusher cylinder, 17 Sand hammer, 18 Sand hammer axial positioning sleeve, 19 wear-resistant liner, 19.1 wear-resistant liner shock absorber, 20 convex wear-resistant end plate, 21 wear-resistant liner end plate shock-absorbing gasket, 22 rib plate, 24 bearing Seat cover, 26 discharge port, 27 wear-resistant liner anti-seam damping gasket, 28 inspection door installation bolts, 29 inspection door wear-resistant liner installation bolts, 30 inspection door wear-resistant liner, 31 inspection door, 33 Inlet.

具体实施方式Detailed ways

下面结合附图和实施例对本申请做进一步说明。The present application will be further described below in conjunction with the accompanying drawings and embodiments.

实施例1Example 1

1、多轴转锤交错剪切破碎机,其特征在于:多轴转锤交错剪切破碎机包括:上轴承箱1.1、下轴承箱1.2、从动齿轮2、从动传动轴3、主动齿轮4、主动传动轴5、齿轮压紧螺母6、齿轮压紧盖7、上圆锥滚子轴承8.1、下圆锥滚子轴承8.2、轴承座通盖9、密封填料11、轴承座盖安装螺母12、筒体密封垫14、箱体安装螺栓15、破碎机筒体16、平桨式打砂锤17.1、三叶式打砂锤17.2、打砂锤轴向定位套18、耐磨衬筒19、耐磨衬筒减震套19.1、凸形耐磨端板20、耐磨衬筒端板减震密封垫21,加强筋板22、轴承座闷盖24、出料口26、耐磨衬筒对缝减震密封垫27、检修门安装螺栓28、检修门耐磨衬板安装螺栓29、检修门耐磨衬板30、检修门31、进料口33;1. Multi-axis rotary hammer staggered shear crusher, characterized in that: multi-axis rotary hammer staggered shear crusher includes: upper bearing box 1.1, lower bearing box 1.2, driven gear 2, driven transmission shaft 3, driving gear 4. Drive shaft 5, gear compression nut 6, gear compression cover 7, upper tapered roller bearing 8.1, lower tapered roller bearing 8.2, bearing seat cover 9, sealing packing 11, bearing seat cover mounting nut 12, Cylinder sealing gasket 14, box mounting bolts 15, crusher cylinder 16, flat paddle sand hammer 17.1, three-leaf sand hammer 17.2, sand hammer axial positioning sleeve 18, wear-resistant lining 19, Shock-absorbing sleeve for grinding lining 19.1, convex wear-resistant end plate 20, shock-absorbing gasket 21 for wear-resistant lining end plate, reinforcing rib plate 22, bearing seat cover 24, discharge port 26, wear-resistant lining seam Shock absorbing gasket 27, inspection door mounting bolts 28, inspection door wear-resistant liner installation bolts 29, inspection door wear-resistant liner 30, inspection door 31, material inlet 33;

破碎机筒体16为圆柱形的筒体,破碎机筒体16上部装有上轴承箱1.1,破碎机筒体16下部装有下轴承箱1.2;上轴承箱1.1上连接有轴承座通盖9,下轴承箱1.2连接有轴承座闷盖24;(轴承座通盖9和轴承座闷盖24承受传动轴传递的作用力也起密封作用,)Crusher cylinder 16 is a cylindrical cylinder, the upper part of crusher cylinder 16 is equipped with upper bearing box 1.1, the lower part of crusher cylinder 16 is equipped with lower bearing box 1.2; upper bearing box 1.1 is connected with bearing seat through cover 9 , the lower bearing box 1.2 is connected with a bearing seat cover 24; (the bearing seat cover 9 and the bearing seat cover 24 bear the force transmitted by the transmission shaft and also play a sealing role,)

轴承通盖9与轴承闷盖24均为圆形;上轴承箱1.1内装有上圆锥滚子轴承8.1,下轴承箱1.2内装有下圆锥滚子轴承8.2;The bearing cover 9 and the bearing cover 24 are both circular; the upper bearing housing 1.1 is equipped with an upper tapered roller bearing 8.1, and the lower bearing housing 1.2 is equipped with a lower tapered roller bearing 8.2;

上轴承箱1.1在破碎机筒体16上部,下轴承箱1.2在破碎机筒体16下部,上轴承箱1.1、下轴承箱1.2与破碎机筒体16用螺栓15连结在一起;The upper bearing box 1.1 is on the upper part of the crusher barrel 16, the lower bearing box 1.2 is on the lower part of the crusher barrel 16, the upper bearing box 1.1, the lower bearing box 1.2 and the crusher barrel 16 are connected together by bolts 15;

主动齿轮4、从动齿轮2均位于上轴承箱1.1的顶部,主动传动轴5和从动传动轴3分别为主动齿轮4和从动齿轮2的传动轴;The driving gear 4 and the driven gear 2 are all located on the top of the upper bearing housing 1.1, and the driving transmission shaft 5 and the driven transmission shaft 3 are the transmission shafts of the driving gear 4 and the driven gear 2 respectively;

主动传动轴5和从动传动轴3均穿过轴承座通盖9,中部在破碎机筒体16内,底部连接轴承座闷盖24;Both the driving transmission shaft 5 and the driven transmission shaft 3 pass through the bearing seat cover 9, the middle part is inside the crusher barrel 16, and the bottom part is connected to the bearing seat cover 24;

主动传动轴5和从动传动轴3在破碎机筒体16内的中部,主动传动轴5和从动传动轴3在破碎机筒体16高度1/2的以上段分别装有平桨式打砂锤17.1;The driving transmission shaft 5 and the driven transmission shaft 3 are in the middle of the crusher cylinder 16, and the driving transmission shaft 5 and the driven transmission shaft 3 are respectively equipped with flat paddle type breakers at the section above 1/2 of the height of the crusher cylinder 16. sand hammer 17.1;

主动传动轴5和从动传动轴3在破碎机筒体16高度1/2的以下段分别装有三叶式打砂锤17.2;The driving drive shaft 5 and the driven drive shaft 3 are respectively equipped with three-leaf sand hammers 17.2 at the section below 1/2 of the height of the crusher cylinder 16;

三叶式打砂锤17.2为三叶形,锤头部为轴对称形,三个锤头部对称轴线的夹角为60°;The three-leaf sand hammer 17.2 is in the shape of three leaves, the hammer head is axisymmetric, and the angle between the symmetrical axes of the three hammer heads is 60°;

平桨式打砂锤17.1为平桨形,锤头部为轴对称形,两个锤头部对称轴线的夹角为180°;The flat paddle type sand hammer 17.1 is flat paddle shaped, the hammer head is axisymmetric, and the angle between the symmetrical axes of the two hammer heads is 180°;

三叶式打砂锤17.2和平桨式打砂锤17.1的打砂锤锤头形状完全相同;The shape of the hammer head of the three-leaf sand hammer 17.2 and the flat paddle sand hammer 17.1 are exactly the same;

平桨式打砂锤17.1和三叶式打砂锤17.2的锤头表面有夹角为α的多棱锤,α=75°;(打砂锤锤头表面有夹角α=75°的多棱锤,夹角越小对矿石的粉碎效果越好,但磨损也越快,因此选择α=75°)The surface of the hammer head of the flat paddle type sand hammer 17.1 and the three-leaf sand hammer 17.2 has a polygonal hammer with an included angle of α, α=75°; Edge hammer, the smaller the included angle, the better the crushing effect on the ore, but the faster the wear, so choose α=75°)

主动传动轴5和从动传动轴3的平桨式打砂锤17.1和三叶式打砂锤17.2与传动轴均以花键连接;The flat paddle type sand hammer 17.1 and the three blade type sand hammer 17.2 of the driving transmission shaft 5 and the driven transmission shaft 3 are all connected with the drive shaft by splines;

主动传动轴5上的平桨式打砂锤17.1和三叶式打砂锤17.2垂直方向均等距排列,从动传动轴3上的平桨式打砂锤17.1和三叶式打砂锤17.2垂直方向均等间距排列;The flat paddle type sand hammer 17.1 and the three-leaf type sand hammer 17.2 on the driving drive shaft 5 are arranged equidistantly in the vertical direction, and the flat paddle type sand hammer 17.1 and the three leaf type sand hammer 17.2 on the driven drive shaft 3 are vertically arranged. The directions are arranged at equal intervals;

主动传动轴5上的平桨式打砂锤17.1和三叶式打砂锤17.2与从动传动轴3上的平桨式打砂锤17.1和三叶式打砂锤17.2交错相间排列;(参见图1)The flat paddle type sand hammer 17.1 and the three-blade sand hammer 17.2 on the driving drive shaft 5 are alternately arranged with the flat paddle type sand hammer 17.1 and the three-blade sand hammer 17.2 on the driven drive shaft 3; (see figure 1)

从动齿轮2及从动传动轴3组合为从动组件,从动组件有4组,从动组件在以破碎机筒体16圆中心为圆心的同心圆周上呈均匀分布,从动齿轮2套装在从动传动轴3上;4个从动齿轮2均与主动齿轮4咬合;主动齿轮4和从动齿轮2之间传动为斜齿圆柱齿轮;The driven gear 2 and the driven transmission shaft 3 are combined into a driven assembly. There are 4 sets of driven assemblies. The driven assemblies are evenly distributed on the concentric circle centered on the center of the crusher barrel 16. On the driven transmission shaft 3; the four driven gears 2 are all meshed with the driving gear 4; the transmission between the driving gear 4 and the driven gear 2 is a helical cylindrical gear;

轴承座通盖9通过轴承座盖安装螺母12与上轴承箱1.1连接;The bearing seat through cover 9 is connected with the upper bearing housing 1.1 through the bearing seat cover mounting nut 12;

轴承座闷盖24通过轴承座盖安装螺母12与下轴承箱1.2连接;The bearing seat cover 24 is connected with the lower bearing box 1.2 through the bearing seat cover mounting nut 12;

轴承座通盖9通过齿轮压紧螺母6、齿轮压紧盖7与主动传动轴5和从动传动轴3连接;The bearing seat through cover 9 is connected with the driving transmission shaft 5 and the driven transmission shaft 3 through the gear compression nut 6 and the gear compression cover 7;

主动传动轴5和从动传动轴3顶部由齿轮压紧螺母6和齿轮压紧盖7压紧固定;The tops of the driving transmission shaft 5 and the driven transmission shaft 3 are compressed and fixed by the gear compression nut 6 and the gear compression cover 7;

轴承座通盖9上设有进料口33;The bearing seat cover 9 is provided with a feed port 33;

轴承座闷盖24设有出料口26;The bearing block cover 24 is provided with a discharge port 26;

破碎机筒体16内衬有耐磨衬筒19,耐磨衬筒19为两块半圆弧板组成的圆筒,圆弧板的组合处有n=3mm的间隙;The crusher barrel 16 is lined with a wear-resistant lining 19, which is a cylinder composed of two semi-circular arc plates, and there is a gap of n=3mm at the combination of the arc plates;

耐磨衬筒19两块半圆弧板的间隙中装有耐磨衬筒对缝减震密封垫27;The wear-resistant lining 19 is equipped with a wear-resistant lining to seam shock-absorbing gasket 27 in the gap between two semi-circular arc plates;

耐磨衬筒19外壁镶嵌耐磨衬筒减震套19.1,耐磨衬筒19与耐磨衬筒减震套19.1横截面呈齿状;(加上耐磨衬筒减震套19.1,减震效果增强,耐磨衬筒19与耐磨衬筒减震套19.1横截面呈齿状确保减震套19.1在耐磨衬筒19上的套牢度)Wear-resistant liner 19 outer wall is inlaid with wear-resistant liner shock-absorbing sleeve 19.1, wear-resistant liner 19 and wear-resistant liner shock-absorbing sleeve 19.1 cross section is tooth-shaped; (add wear-resistant liner shock-absorbing sleeve 19.1, shock The effect is enhanced, the wear-resistant liner 19 and the wear-resistant liner damping sleeve 19.1 have a toothed cross section to ensure the fastness of the shock-absorbing sleeve 19.1 on the wear-resistant liner 19)

凸形耐磨端板20截面呈“凸”字形的不等径的大径圆柱体和小径圆柱体的组合体,大径圆柱体的半径与小径圆柱体的半径之差等于耐磨衬筒19的壁厚加耐磨衬筒减震套19.1的壁厚;The convex wear-resistant end plate 20 is a combination of a large-diameter cylinder and a small-diameter cylinder with a "convex"-shaped cross-section. The difference between the radius of the large-diameter cylinder and the radius of the small-diameter cylinder is equal to the wear-resistant liner 19 The wall thickness of the wear-resistant liner plus the wall thickness of the shock-absorbing sleeve 19.1;

破碎机筒体16顶部和底部各装有一块凸形耐磨端板20,破碎机筒体16顶部的凸形耐磨端板20呈倒“凸”形状,底部凸形耐磨端板20呈正“凸”形状;The top and bottom of the crusher barrel 16 are respectively equipped with a convex wear-resistant end plate 20. The convex wear-resistant end plate 20 on the top of the crusher barrel 16 is in an inverted "convex" shape, and the convex wear-resistant end plate 20 at the bottom is positive. "convex" shape;

破碎机筒体16顶部和底部与两块凸形耐磨端板20均围成了环形的凹槽;The top and bottom of the crusher barrel 16 and the two convex wear-resistant end plates 20 all form an annular groove;

凸形耐磨端板20与破碎机筒体16围成的凹槽内装有耐磨衬筒端板减震密封垫21;The groove formed by the convex wear-resistant end plate 20 and the crusher barrel 16 is equipped with a wear-resistant liner end plate shock-absorbing gasket 21;

耐磨衬筒19两端装嵌在凸形耐磨端板20与破碎机筒体16围成的凹槽内;Both ends of the wear-resistant liner 19 are embedded in the groove surrounded by the convex wear-resistant end plate 20 and the crusher barrel 16;

耐磨衬筒19的内径与凸形耐磨端板20的小径圆柱体的外径相等。The inner diameter of the wear-resistant liner 19 is equal to the outer diameter of the small-diameter cylinder of the convex wear-resistant end plate 20 .

2、所述的多轴转锤交错剪切破碎机,其特征在于:所述的主动传动轴5和从动传动轴3的各平桨式打砂锤17.1及三叶式打砂锤17.2之间轴上套装有打砂锤轴向定位套18。(其作用是在强力打砂过程中,打砂锤17与传动轴结合稳固,进一步减震、降噪,增加强度延长多轴转锤交错剪切破碎机主要部件的寿命)2. The multi-axis rotary hammer interlaced shearing crusher is characterized in that: each of the flat paddle type sand hammer 17.1 and the three-blade sand hammer 17.2 of the driving transmission shaft 5 and the driven transmission shaft 3 The axial positioning sleeve 18 of sand hammer is set on the intermediate shaft. (Its function is that in the process of strong sand blasting, the sand hammer 17 is firmly combined with the drive shaft to further reduce shock and noise, increase strength and prolong the life of the main components of the multi-axis rotary hammer interlaced shear crusher)

3、所述的多轴转锤交错剪切破碎机,其特征在于:所述的破碎机筒体16顶部和轴承座通盖9之间有筒体密封垫14。(起密封、减震作用)3. The multi-axis rotary hammer interlaced shear crusher is characterized in that there is a cylinder sealing gasket 14 between the top of the crusher cylinder 16 and the through cover 9 of the bearing seat. (acts as a seal and shock absorber)

4、所述的多轴转锤交错剪切破碎机,其特征在于:所述的上圆锥滚子轴承8.1和下圆锥滚子轴承8.2,上圆锥滚子轴承8.1和下圆锥滚子轴承8.2均包括内圈、外圈及滚子。(轴承座盖包括轴承通盖9和轴承闷盖24,内圈安装于传动轴上,外圈安装于轴承座盖上,叶片撞击矿石,对传动轴及产生轴向力,也产生径向力,圆锥滚子轴承8能承受径向力和轴向力,承载交变负荷的能力强,延长轴承寿命)4. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the upper tapered roller bearing 8.1 and the lower tapered roller bearing 8.2, the upper tapered roller bearing 8.1 and the lower tapered roller bearing 8.2 are both Including inner ring, outer ring and rollers. (The bearing seat cover includes the bearing through cover 9 and the bearing cover 24. The inner ring is installed on the transmission shaft, and the outer ring is installed on the bearing seat cover. When the blade hits the ore, an axial force is generated on the transmission shaft and a radial force is also generated. , tapered roller bearing 8 can withstand radial force and axial force, strong ability to carry alternating loads, prolong bearing life)

5、所述的多轴转锤交错剪切破碎机,其特征在于:所述的主动传动轴5和从动传动轴3均为阶梯轴;5. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the driving transmission shaft 5 and the driven transmission shaft 3 are both stepped shafts;

即主动传动轴5和从动传动轴3均为不等径的圆柱体,主动传动轴5连接主动齿轮4以上的部分为细径段,从动传动轴3连接从动齿轮2以上的部分为细径段;That is, the driving transmission shaft 5 and the driven transmission shaft 3 are cylinders with unequal diameters, the part above the driving transmission shaft 5 connected to the driving gear 4 is a thin diameter section, and the part above the driven transmission shaft 3 connected to the driven gear 2 is thin section;

主动传动轴5在上轴承箱1.1、下轴承箱1.2中的部分为中径段,从动传动轴3在上轴承箱1.1、下轴承箱1.2中的部分为中径段;The part of the driving transmission shaft 5 in the upper bearing housing 1.1 and the lower bearing housing 1.2 is the middle diameter section, and the part of the driven transmission shaft 3 in the upper bearing housing 1.1 and the lower bearing housing 1.2 is the middle diameter section;

主动传动轴5在破碎机筒体16中的部分为粗径段,从动传动轴3在破碎机筒体16中的部分也为粗径段。(防止主动传动轴5和从动传动轴3在破碎机筒体16内轴向窜动)The part of the driving transmission shaft 5 in the crusher barrel 16 is a thick-diameter section, and the part of the driven transmission shaft 3 in the crusher barrel 16 is also a thick-diameter section. (Prevent the axial movement of the active transmission shaft 5 and the driven transmission shaft 3 in the crusher barrel 16)

6、所述的多轴转锤交错剪切破碎机,其特征在于:所述的破碎机筒体16上装有检修门31,检修门31通过检修门安装螺栓28安装在破碎机筒体16上;6. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the crusher cylinder 16 is equipped with an inspection door 31, and the inspection door 31 is installed on the crusher cylinder 16 through the inspection door installation bolt 28 ;

检修门31为与破碎机筒体16相同曲率半径的弧面门。The inspection door 31 is an arc door with the same curvature radius as the crusher barrel 16 .

7、所述的多轴转锤交错剪切破碎机,其特征在于:检修门31内侧装有检修门耐磨衬板30;检修门耐磨衬板30通过检修门耐磨衬板安装螺栓29安装在检修门31上。7. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the inner side of the inspection door 31 is equipped with an inspection door wear-resistant lining 30; the inspection door wear-resistant lining 30 passes through the inspection door wear-resistant lining to install bolts 29 Installed on the inspection door 31.

8、所述的多轴转锤交错剪切破碎机,其特征在于:从动传动轴3、主动传动轴5与轴承座通盖9相接处装有密封填料11;8. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the joints of the driven transmission shaft 3, the driving transmission shaft 5 and the bearing seat cover 9 are equipped with sealing packing 11;

从动传动轴3、主动传动轴5与上轴承箱1.1底连接处装有密封填料11。Sealing packing 11 is housed at the junction of driven transmission shaft 3, driving transmission shaft 5 and the bottom of upper bearing housing 1.1.

9、所述的多轴转锤交错剪切破碎机,其特征在于:所述的平桨式打砂锤17.1、三叶式打砂锤17.2、打砂锤轴向定位套18、凸形耐磨端板20均为白口铸铁材料。9. The multi-axis rotary hammer interlaced shearing crusher is characterized in that: the flat paddle sand hammer 17.1, the three-leaf sand hammer 17.2, the axial positioning sleeve 18 of the sand hammer, the convex resistant The grinding end plate 20 is made of white cast iron.

10、所述的多轴转锤交错剪切破碎机,其特征在于:所述的耐磨衬筒19为白口铸铁材料。10. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the wear-resistant lining 19 is made of white cast iron.

11、所述的破碎机筒体16截面为“L”型,在“L”的直角边上有加强筋板22。11. The section of the crusher barrel 16 is "L"-shaped, and there are ribs 22 on the right-angled sides of the "L".

12、所述的耐磨衬筒端板减震密封垫21、耐磨衬筒对缝减震密封垫27,均为橡胶材料。12. The above-mentioned wear-resistant liner end plate damping gasket 21 and the wear-resistant liner seam-to-seam damping gasket 27 are all made of rubber.

实施例2Example 2

1、多轴转锤交错剪切破碎机,其特征在于:多轴转锤交错剪切破碎机包括:上轴承箱1.1、下轴承箱1.2、从动齿轮2、从动传动轴3、主动齿轮4、主动传动轴5、齿轮压紧螺母6、齿轮压紧盖7、上圆锥滚子轴承8.1、下圆锥滚子轴承8.2、轴承座通盖9、密封填料11、轴承座盖安装螺母12、筒体密封垫14、箱体安装螺栓15、破碎机筒体16、平桨式打砂锤17.1、三叶式打砂锤17.2、打砂锤轴向定位套18、耐磨衬筒19、耐磨衬筒减震套19.1、凸形耐磨端板20、耐磨衬筒端板减震密封垫21,加强筋板22、轴承座闷盖24、出料口26、耐磨衬筒对缝减震密封垫27、检修门安装螺栓28、检修门耐磨衬板安装螺栓29、检修门耐磨衬板30、检修门31、进料口33;1. Multi-axis rotary hammer staggered shear crusher, characterized in that: multi-axis rotary hammer staggered shear crusher includes: upper bearing box 1.1, lower bearing box 1.2, driven gear 2, driven transmission shaft 3, driving gear 4. Drive shaft 5, gear compression nut 6, gear compression cover 7, upper tapered roller bearing 8.1, lower tapered roller bearing 8.2, bearing seat cover 9, sealing packing 11, bearing seat cover mounting nut 12, Cylinder sealing gasket 14, box mounting bolts 15, crusher cylinder 16, flat paddle sand hammer 17.1, three-leaf sand hammer 17.2, sand hammer axial positioning sleeve 18, wear-resistant lining 19, Shock-absorbing sleeve for grinding lining 19.1, convex wear-resistant end plate 20, shock-absorbing gasket 21 for wear-resistant lining end plate, reinforcing rib plate 22, bearing seat cover 24, discharge port 26, wear-resistant lining seam Shock absorbing gasket 27, inspection door mounting bolts 28, inspection door wear-resistant liner installation bolts 29, inspection door wear-resistant liner 30, inspection door 31, material inlet 33;

破碎机筒体16为圆柱形的筒体,破碎机筒体16上部装有上轴承箱1.1,破碎机筒体16下部装有下轴承箱1.2;上轴承箱1.1上连接有轴承座通盖9,下轴承箱1.2连接有轴承座闷盖24;(轴承座通盖9和轴承座闷盖24承受传动轴传递的作用力也起密封作用,)Crusher cylinder 16 is a cylindrical cylinder, the upper part of crusher cylinder 16 is equipped with upper bearing box 1.1, the lower part of crusher cylinder 16 is equipped with lower bearing box 1.2; upper bearing box 1.1 is connected with bearing seat through cover 9 , the lower bearing box 1.2 is connected with a bearing seat cover 24; (the bearing seat cover 9 and the bearing seat cover 24 bear the force transmitted by the transmission shaft and also play a sealing role,)

轴承通盖9与轴承闷盖24均为圆形;上轴承箱1.1内装有上圆锥滚子轴承8.1,下轴承箱1.2内装有下圆锥滚子轴承8.2;The bearing cover 9 and the bearing cover 24 are both circular; the upper bearing housing 1.1 is equipped with an upper tapered roller bearing 8.1, and the lower bearing housing 1.2 is equipped with a lower tapered roller bearing 8.2;

上轴承箱1.1在破碎机筒体16上部,下轴承箱1.2在破碎机筒体16下部,上轴承箱1.1、下轴承箱1.2与破碎机筒体16用螺栓15连结在一起;The upper bearing box 1.1 is on the upper part of the crusher barrel 16, the lower bearing box 1.2 is on the lower part of the crusher barrel 16, the upper bearing box 1.1, the lower bearing box 1.2 and the crusher barrel 16 are connected together by bolts 15;

主动齿轮4、从动齿轮2均位于上轴承箱1.1的顶部,主动传动轴5和从动传动轴3分别为主动齿轮4和从动齿轮2的传动轴;The driving gear 4 and the driven gear 2 are all located on the top of the upper bearing housing 1.1, and the driving transmission shaft 5 and the driven transmission shaft 3 are the transmission shafts of the driving gear 4 and the driven gear 2 respectively;

主动传动轴5和从动传动轴3均穿过轴承座通盖9,中部在破碎机筒体16内,底部连接轴承座闷盖24;Both the driving transmission shaft 5 and the driven transmission shaft 3 pass through the bearing seat cover 9, the middle part is inside the crusher barrel 16, and the bottom part is connected to the bearing seat cover 24;

主动传动轴5和从动传动轴3在破碎机筒体16内的中部,主动传动轴5和从动传动轴3在破碎机筒体16高度1/2的以上段分别装有平桨式打砂锤17.1;The driving transmission shaft 5 and the driven transmission shaft 3 are in the middle of the crusher cylinder 16, and the driving transmission shaft 5 and the driven transmission shaft 3 are respectively equipped with flat paddle type breakers at the section above 1/2 of the height of the crusher cylinder 16. sand hammer 17.1;

主动传动轴5和从动传动轴3在破碎机筒体16高度1/2的以下段分别装有三叶式打砂锤17.2;The driving drive shaft 5 and the driven drive shaft 3 are respectively equipped with three-leaf sand hammers 17.2 at the section below 1/2 of the height of the crusher cylinder 16;

三叶式打砂锤17.2为三叶形,锤头部为轴对称形,三个锤头部对称轴线的夹角为60°;The three-leaf sand hammer 17.2 is in the shape of three leaves, the hammer head is axisymmetric, and the angle between the symmetrical axes of the three hammer heads is 60°;

平桨式打砂锤17.1为平桨形,锤头部为轴对称形,两个锤头部对称轴线的夹角为180°;The flat paddle type sand hammer 17.1 is flat paddle shaped, the hammer head is axisymmetric, and the angle between the symmetrical axes of the two hammer heads is 180°;

三叶式打砂锤17.2和平桨式打砂锤17.1的打砂锤锤头形状完全相同;The shape of the hammer head of the three-leaf sand hammer 17.2 and the flat paddle sand hammer 17.1 are exactly the same;

平桨式打砂锤17.1和三叶式打砂锤17.2的锤头表面有夹角为α的多棱锤,α=80°;(打砂锤锤头表面有夹角α=80°的多棱锤,夹角越小对矿石的粉碎效果越好,但磨损也越快,因此选择α=80°)The surface of the hammer head of the flat paddle type sand hammer 17.1 and the three-leaf sand hammer 17.2 has a polygonal hammer with an included angle of α, α=80°; Edge hammer, the smaller the included angle, the better the crushing effect on the ore, but the faster the wear, so choose α=80°)

主动传动轴5和从动传动轴3的平桨式打砂锤17.1和三叶式打砂锤17.2与传动轴均以花键连接;The flat paddle type sand hammer 17.1 and the three blade type sand hammer 17.2 of the driving transmission shaft 5 and the driven transmission shaft 3 are all connected with the drive shaft by splines;

主动传动轴5上的平桨式打砂锤17.1和三叶式打砂锤17.2垂直方向均等距排列,从动传动轴3上的平桨式打砂锤17.1和三叶式打砂锤17.2垂直方向均等间距排列;The flat paddle type sand hammer 17.1 and the three-leaf type sand hammer 17.2 on the driving drive shaft 5 are arranged equidistantly in the vertical direction, and the flat paddle type sand hammer 17.1 and the three leaf type sand hammer 17.2 on the driven drive shaft 3 are vertically arranged. The directions are arranged at equal intervals;

主动传动轴5上的平桨式打砂锤17.1和三叶式打砂锤17.2与从动传动轴3上的平桨式打砂锤17.1和三叶式打砂锤17.2交错相间排列;(参见图1)The flat paddle type sand hammer 17.1 and the three-blade sand hammer 17.2 on the driving drive shaft 5 are alternately arranged with the flat paddle type sand hammer 17.1 and the three-blade sand hammer 17.2 on the driven drive shaft 3; (see figure 1)

从动齿轮2及从动传动轴3组合为从动组件,从动组件有4组,从动组件在以破碎机筒体16圆中心为圆心的同心圆周上呈均匀分布,从动齿轮2套装在从动传动轴3上;4个从动齿轮2均与主动齿轮4咬合;主动齿轮4和从动齿轮2之间传动为斜齿圆柱齿轮;The driven gear 2 and the driven transmission shaft 3 are combined into a driven assembly. There are 4 sets of driven assemblies. The driven assemblies are evenly distributed on the concentric circle centered on the center of the crusher barrel 16. On the driven transmission shaft 3; the four driven gears 2 are all meshed with the driving gear 4; the transmission between the driving gear 4 and the driven gear 2 is a helical cylindrical gear;

轴承座通盖9通过轴承座盖安装螺母12与上轴承箱1.1连接;The bearing seat through cover 9 is connected with the upper bearing housing 1.1 through the bearing seat cover mounting nut 12;

轴承座闷盖24通过轴承座盖安装螺母12与下轴承箱1.2连接;The bearing seat cover 24 is connected with the lower bearing box 1.2 through the bearing seat cover mounting nut 12;

轴承座通盖9通过齿轮压紧螺母6、齿轮压紧盖7与主动传动轴5和从动传动轴3连接;The bearing seat through cover 9 is connected with the driving transmission shaft 5 and the driven transmission shaft 3 through the gear compression nut 6 and the gear compression cover 7;

主动传动轴5和从动传动轴3顶部由齿轮压紧螺母6和齿轮压紧盖7压紧固定;The tops of the driving transmission shaft 5 and the driven transmission shaft 3 are compressed and fixed by the gear compression nut 6 and the gear compression cover 7;

轴承座通盖9上设有进料口33;The bearing seat cover 9 is provided with a feed port 33;

轴承座闷盖24设有出料口26;The bearing block cover 24 is provided with a discharge port 26;

破碎机筒体16内衬有耐磨衬筒19,耐磨衬筒19为两块半圆弧板组成的圆筒,圆弧板的组合处有n=5mm的间隙;The crusher barrel 16 is lined with a wear-resistant lining 19, which is a cylinder composed of two semi-circular arc plates, and there is a gap of n=5mm at the combination of the arc plates;

耐磨衬筒19两块半圆弧板的间隙中装有耐磨衬筒对缝减震密封垫27;The wear-resistant lining 19 is equipped with a wear-resistant lining to seam shock-absorbing gasket 27 in the gap between two semi-circular arc plates;

耐磨衬筒19外壁镶嵌耐磨衬筒减震套19.1,耐磨衬筒19与耐磨衬筒减震套19.1横截面呈齿状;(加上耐磨衬筒减震套19.1,减震效果增强,耐磨衬筒19与耐磨衬筒减震套19.1横截面呈齿状确保减震套19.1在耐磨衬筒19上的套牢度)Wear-resistant liner 19 outer wall is inlaid with wear-resistant liner shock-absorbing sleeve 19.1, wear-resistant liner 19 and wear-resistant liner shock-absorbing sleeve 19.1 cross section is tooth-shaped; (add wear-resistant liner shock-absorbing sleeve 19.1, shock The effect is enhanced, the wear-resistant liner 19 and the wear-resistant liner damping sleeve 19.1 have a toothed cross section to ensure the fastness of the shock-absorbing sleeve 19.1 on the wear-resistant liner 19)

凸形耐磨端板20截面呈“凸”字形的不等径的大径圆柱体和小径圆柱体的组合体,大径圆柱体的半径与小径圆柱体的半径之差等于耐磨衬筒19的壁厚加耐磨衬筒减震套19.1的壁厚;The convex wear-resistant end plate 20 is a combination of a large-diameter cylinder and a small-diameter cylinder with a "convex"-shaped cross-section. The difference between the radius of the large-diameter cylinder and the radius of the small-diameter cylinder is equal to the wear-resistant liner 19 The wall thickness of the wear-resistant liner plus the wall thickness of the shock-absorbing sleeve 19.1;

破碎机筒体16顶部和底部各装有一块凸形耐磨端板20,破碎机筒体16顶部的凸形耐磨端板20呈倒“凸”形状,底部凸形耐磨端板20呈正“凸”形状;The top and bottom of the crusher barrel 16 are respectively equipped with a convex wear-resistant end plate 20. The convex wear-resistant end plate 20 on the top of the crusher barrel 16 is in an inverted "convex" shape, and the convex wear-resistant end plate 20 at the bottom is positive. "convex" shape;

破碎机筒体16顶部和底部与两块凸形耐磨端板20均围成了环形的凹槽;The top and bottom of the crusher barrel 16 and the two convex wear-resistant end plates 20 all form an annular groove;

凸形耐磨端板20与破碎机筒体16围成的凹槽内装有耐磨衬筒端板减震密封垫21;The groove formed by the convex wear-resistant end plate 20 and the crusher barrel 16 is equipped with a wear-resistant liner end plate shock-absorbing gasket 21;

耐磨衬筒19两端装嵌在凸形耐磨端板20与破碎机筒体16围成的凹槽内;Both ends of the wear-resistant liner 19 are embedded in the groove surrounded by the convex wear-resistant end plate 20 and the crusher barrel 16;

耐磨衬筒19的内径与凸形耐磨端板20的小径圆柱体的外径相等。The inner diameter of the wear-resistant liner 19 is equal to the outer diameter of the small-diameter cylinder of the convex wear-resistant end plate 20 .

2、所述的多轴转锤交错剪切破碎机,其特征在于:所述的主动传动轴5和从动传动轴3的各平桨式打砂锤17.1及三叶式打砂锤17.2之间轴上套装有打砂锤轴向定位套18。(其作用是在强力打砂过程中,打砂锤17与传动轴结合稳固,进一步减震、降噪,增加强度延长多轴转锤交错剪切破碎机主要部件的寿命)2. The multi-axis rotary hammer interlaced shearing crusher is characterized in that: each of the flat paddle type sand hammer 17.1 and the three-blade sand hammer 17.2 of the driving transmission shaft 5 and the driven transmission shaft 3 The axial positioning sleeve 18 of sand hammer is set on the intermediate shaft. (Its function is that in the process of strong sand blasting, the sand hammer 17 is firmly combined with the drive shaft to further reduce shock and noise, increase strength and prolong the life of the main components of the multi-axis rotary hammer interlaced shear crusher)

3、所述的多轴转锤交错剪切破碎机,其特征在于:所述的破碎机筒体16顶部和轴承座通盖9之间有筒体密封垫14。(起密封、减震作用)3. The multi-axis rotary hammer interlaced shear crusher is characterized in that there is a cylinder sealing gasket 14 between the top of the crusher cylinder 16 and the through cover 9 of the bearing seat. (acts as a seal and shock absorber)

4、所述的多轴转锤交错剪切破碎机,其特征在于:所述的上圆锥滚子轴承8.1和下圆锥滚子轴承8.2,上圆锥滚子轴承8.1和下圆锥滚子轴承8.2均包括内圈、外圈及滚子。(轴承座盖包括轴承通盖9和轴承闷盖24,内圈安装于传动轴上,外圈安装于轴承座盖上,叶片撞击矿石,对传动轴及产生轴向力,也产生径向力,圆锥滚子轴承8能承受径向力和轴向力,承载交变负荷的能力强,延长轴承寿命)4. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the upper tapered roller bearing 8.1 and the lower tapered roller bearing 8.2, the upper tapered roller bearing 8.1 and the lower tapered roller bearing 8.2 are both Including inner ring, outer ring and rollers. (The bearing seat cover includes the bearing through cover 9 and the bearing cover 24. The inner ring is installed on the transmission shaft, and the outer ring is installed on the bearing seat cover. When the blade hits the ore, an axial force is generated on the transmission shaft and a radial force is also generated. , tapered roller bearing 8 can withstand radial force and axial force, strong ability to carry alternating loads, prolong bearing life)

5、所述的多轴转锤交错剪切破碎机,其特征在于:所述的主动传动轴5和从动传动轴3均为阶梯轴;5. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the driving transmission shaft 5 and the driven transmission shaft 3 are both stepped shafts;

即主动传动轴5和从动传动轴3均为不等径的圆柱体,主动传动轴5连接主动齿轮4以上的部分为细径段,从动传动轴3连接从动齿轮2以上的部分为细径段;That is, the driving transmission shaft 5 and the driven transmission shaft 3 are cylinders with unequal diameters, the part above the driving transmission shaft 5 connected to the driving gear 4 is a thin diameter section, and the part above the driven transmission shaft 3 connected to the driven gear 2 is thin section;

主动传动轴5在上轴承箱1.1、下轴承箱1.2中的部分为中径段,从动传动轴3在上轴承箱1.1、下轴承箱1.2中的部分为中径段;The part of the driving transmission shaft 5 in the upper bearing housing 1.1 and the lower bearing housing 1.2 is the middle diameter section, and the part of the driven transmission shaft 3 in the upper bearing housing 1.1 and the lower bearing housing 1.2 is the middle diameter section;

主动传动轴5在破碎机筒体16中的部分为粗径段,从动传动轴3在破碎机筒体16中的部分也为粗径段。(防止主动传动轴5和从动传动轴3在破碎机筒体16内轴向窜动)The part of the driving transmission shaft 5 in the crusher barrel 16 is a thick-diameter section, and the part of the driven transmission shaft 3 in the crusher barrel 16 is also a thick-diameter section. (Prevent the axial movement of the active transmission shaft 5 and the driven transmission shaft 3 in the crusher barrel 16)

6、所述的多轴转锤交错剪切破碎机,其特征在于:所述的破碎机筒体16上装有检修门31,检修门31通过检修门安装螺栓28安装在破碎机筒体16上;6. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the crusher cylinder 16 is equipped with an inspection door 31, and the inspection door 31 is installed on the crusher cylinder 16 through the inspection door installation bolt 28 ;

检修门31为与破碎机筒体16相同曲率半径的弧面门。The inspection door 31 is an arc door with the same curvature radius as the crusher barrel 16 .

7、所述的多轴转锤交错剪切破碎机,其特征在于:检修门31内侧装有检修门耐磨衬板30;检修门耐磨衬板30通过检修门耐磨衬板安装螺栓29安装在检修门31上。7. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the inner side of the inspection door 31 is equipped with an inspection door wear-resistant lining 30; the inspection door wear-resistant lining 30 passes through the inspection door wear-resistant lining to install bolts 29 Installed on the inspection door 31.

8、所述的多轴转锤交错剪切破碎机,其特征在于:从动传动轴3、主动传动轴5与轴承座通盖9相接处装有密封填料11;8. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the joints of the driven transmission shaft 3, the driving transmission shaft 5 and the bearing seat cover 9 are equipped with sealing packing 11;

从动传动轴3、主动传动轴5与上轴承箱1.1底连接处装有密封填料11。Sealing packing 11 is housed at the junction of driven transmission shaft 3, driving transmission shaft 5 and the bottom of upper bearing housing 1.1.

9、所述的多轴转锤交错剪切破碎机,其特征在于:所述的平桨式打砂锤17.1、三叶式打砂锤17.2、打砂锤轴向定位套18、凸形耐磨端板20均为白口铸铁材料。9. The multi-axis rotary hammer interlaced shearing crusher is characterized in that: the flat paddle sand hammer 17.1, the three-leaf sand hammer 17.2, the axial positioning sleeve 18 of the sand hammer, the convex resistant The grinding end plate 20 is made of white cast iron.

10、所述的多轴转锤交错剪切破碎机,其特征在于:所述的耐磨衬筒19为白口铸铁材料。10. The multi-axis rotary hammer interlaced shear crusher is characterized in that: the wear-resistant lining 19 is made of white cast iron.

11、所述的破碎机筒体16截面为“L”型,在“L”的直角边上有加强筋板22。11. The section of the crusher barrel 16 is "L"-shaped, and there are ribs 22 on the right-angled sides of the "L".

12、所述的耐磨衬筒端板减震密封垫21、耐磨衬筒对缝减震密封垫27,均为橡胶材料。12. The above-mentioned wear-resistant liner end plate damping gasket 21 and the wear-resistant liner seam-to-seam damping gasket 27 are all made of rubber.

Claims (10)

1.多轴转锤交错剪切破碎机,其特征在于:多轴转锤交错剪切破碎机包括:上轴承箱、下轴承箱、从动齿轮、从动传动轴、主动齿轮、主动传动轴、齿轮压紧螺母、齿轮压紧盖、上圆锥滚子轴承、下圆锥滚子轴承、轴承座通盖、密封填料、轴承座盖安装螺母、筒体密封垫、箱体安装螺栓、破碎机筒体、平桨式打砂锤、三叶式打砂锤、打砂锤轴向定位套、耐磨衬筒、耐磨衬筒减震套、凸形耐磨端板、耐磨衬筒端板减震密封垫,加强筋板、轴承座闷盖、出料口、耐磨衬筒对缝减震密封垫、检修门安装螺栓、检修门耐磨衬板安装螺栓、检修门耐磨衬板、检修门、进料口;1. Multi-axis rotary hammer interlaced shear crusher, characterized in that: multi-axis rotary hammer interlaced shear crusher includes: upper bearing box, lower bearing box, driven gear, driven transmission shaft, driving gear, driving transmission shaft , gear compression nut, gear compression cover, upper tapered roller bearing, lower tapered roller bearing, bearing seat through cover, sealing packing, bearing seat cover mounting nut, cylinder gasket, box mounting bolt, crusher barrel body, flat paddle sand hammer, three-leaf sand hammer, sand hammer axial positioning sleeve, wear-resistant lining, wear-resistant lining shock absorber, convex wear-resistant end plate, wear-resistant lining end plate Shock-absorbing gasket, ribbed plate, bearing seat cover, discharge port, wear-resistant lining to seam shock-absorbing gasket, inspection door installation bolts, inspection door wear-resistant lining plate installation bolts, inspection door wear-resistant lining, Inspection door, material inlet; 破碎机筒体为圆柱形的筒体,破碎机筒体上部装有上轴承箱,破碎机筒体下部装有下轴承箱;上轴承箱上连接有轴承座通盖,下轴承箱连接有轴承座闷盖;The barrel of the crusher is cylindrical. The upper part of the crusher barrel is equipped with an upper bearing box, and the lower part of the crusher barrel is equipped with a lower bearing box; the upper bearing box is connected with a bearing cover, and the lower bearing box is connected with a bearing. seat cover; 轴承通盖与轴承闷盖均为圆形;上轴承箱内装有上圆锥滚子轴承,下轴承箱内装有下圆锥滚子轴承;The bearing through cover and the bearing cover are both circular; the upper bearing box is equipped with an upper tapered roller bearing, and the lower bearing box is equipped with a lower tapered roller bearing; 上轴承箱在破碎机筒体上部,下轴承箱在破碎机筒体下部,上轴承箱、下轴承箱与破碎机筒体用螺栓连结在一起;The upper bearing box is on the upper part of the crusher cylinder, the lower bearing box is on the lower part of the crusher cylinder, and the upper bearing box, the lower bearing box and the crusher cylinder are connected together by bolts; 主动齿轮、从动齿轮均位于上轴承箱的顶部,主动传动轴和从动传动轴分别为主动齿轮和从动齿轮的传动轴;Both the driving gear and the driven gear are located on the top of the upper bearing box, and the driving transmission shaft and the driven transmission shaft are the transmission shafts of the driving gear and the driven gear respectively; 主动传动轴和从动传动轴均穿过轴承座通盖,中部在破碎机筒体内,底部连接轴承座闷盖;Both the driving drive shaft and the driven drive shaft pass through the through cover of the bearing seat, the middle part is inside the crusher barrel, and the bottom part is connected to the cover of the bearing seat; 主动传动轴和从动传动轴在破碎机筒体内的中部,主动传动轴和从动传动轴在破碎机筒体高度1/2的以上段分别装有平桨式打砂锤;The driving drive shaft and the driven drive shaft are in the middle of the crusher barrel, and the driving drive shaft and the driven drive shaft are respectively equipped with flat paddle sand hammers in the section above 1/2 of the height of the crusher barrel; 主动传动轴和从动传动轴在破碎机筒体高度1/2的以下段分别装有三叶式打砂锤;The driving drive shaft and the driven drive shaft are respectively equipped with three-leaf sand hammers at the section below 1/2 of the barrel height of the crusher; 三叶式打砂锤为三叶形,锤头部为轴对称形,三个锤头部对称轴线的夹角为60°;The three-leaf sand hammer is in the shape of three leaves, the hammer head is axisymmetric, and the angle between the symmetrical axes of the three hammer heads is 60°; 平桨式打砂锤为平桨形,锤头部为轴对称形,两个锤头部对称轴线的夹角为180°;The flat paddle type sand hammer is flat paddle shaped, the hammer head is axisymmetric, and the angle between the symmetrical axes of the two hammer heads is 180°; 三叶式打砂锤和平桨式打砂锤的打砂锤锤头形状完全相同;The shape of the hammer head of the three-leaf sand hammer and the flat paddle sand hammer is exactly the same; 平桨式打砂锤和三叶式打砂锤的锤头表面有夹角为α的多棱锤,α=75°~80°;The surface of the hammer head of the flat paddle sand hammer and the three-leaf sand hammer has a polygonal hammer with an included angle of α, α=75°~80°; 主动传动轴和从动传动轴的平桨式打砂锤和三叶式打砂锤与传动轴均以花键连接;The flat paddle sand hammer and three-leaf sand hammer of the driving shaft and the driven shaft are connected with the drive shaft by splines; 主动传动轴上的平桨式打砂锤和三叶式打砂锤垂直方向均等距排列,从动传动轴上的平桨式打砂锤和三叶式打砂锤垂直方向均等间距排列;The flat-blade sand hammers and the three-leaf sand hammers on the driving shaft are equally spaced in the vertical direction, and the flat-paddle sand hammers and the three-blade sand hammers on the driven transmission shaft are arranged at equal intervals in the vertical direction; 主动传动轴上的平桨式打砂锤和三叶式打砂锤与从动传动轴上的平桨式打砂锤和三叶式打砂锤交错相间排列;The flat-paddle sand hammer and three-leaf sand hammer on the driving shaft are alternately arranged with the flat-paddle sand hammer and three-blade sand hammer on the driven transmission shaft; 从动齿轮及从动传动轴组合为从动组件,从动组件有4组,从动组件在以破碎机筒体圆中心为圆心的同心圆周上呈均匀分布,从动齿轮套装在从动传动轴上;4个从动齿轮均与主动齿轮咬合;主动齿轮和从动齿轮之间传动为斜齿圆柱齿轮;The driven gear and the driven transmission shaft are combined into a driven assembly. There are 4 sets of driven assemblies. The driven assemblies are evenly distributed on the concentric circle centered on the center of the crusher cylinder. On the shaft; the four driven gears are all meshed with the driving gear; the transmission between the driving gear and the driven gear is a helical cylindrical gear; 轴承座通盖通过轴承座盖安装螺母与上轴承箱连接;The through cover of the bearing seat is connected with the upper bearing box through the mounting nut of the bearing seat cover; 轴承座闷盖通过轴承座盖安装螺母与下轴承箱连接;The blind cover of the bearing seat is connected with the lower bearing box through the mounting nut of the bearing seat cover; 轴承座通盖通过齿轮压紧螺母、齿轮压紧盖与主动传动轴和从动传动轴连接;The through cover of the bearing seat is connected with the driving transmission shaft and the driven transmission shaft through the gear compression nut and the gear compression cover; 主动传动轴和从动传动轴顶部由齿轮压紧螺母和齿轮压紧盖压紧固定;The tops of the driving transmission shaft and the driven transmission shaft are compressed and fixed by the gear compression nut and the gear compression cover; 轴承座通盖上设有进料口;There is a feed port on the through cover of the bearing seat; 轴承座闷盖设有出料口;The stuffy cover of the bearing seat is provided with a discharge port; 破碎机筒体内衬有耐磨衬筒,耐磨衬筒为两块半圆弧板组成的圆筒,圆弧板的组合处有n=3~5mm的间隙;The barrel of the crusher is lined with a wear-resistant lining, which is a cylinder composed of two semi-circular arc plates, and there is a gap of n = 3 ~ 5mm at the combination of the arc plates; 耐磨衬筒两块半圆弧板的间隙中装有耐磨衬筒对缝减震密封垫;The gap between the two half-arc plates of the wear-resistant liner is equipped with a wear-resistant liner anti-seam shock-absorbing gasket; 耐磨衬筒外壁镶嵌耐磨衬筒减震套,耐磨衬筒与耐磨衬筒减震套横截面呈齿状;The outer wall of the wear-resistant liner is inlaid with a wear-resistant liner shock-absorbing sleeve, and the cross-section of the wear-resistant liner and the wear-resistant liner shock-absorbing sleeve is tooth-shaped; 凸形耐磨端板截面呈“凸”字形的不等径的大径圆柱体和小径圆柱体的组合体,大径圆柱体的半径与小径圆柱体的半径之差等于耐磨衬筒的壁厚加耐磨衬筒减震套的壁厚;The convex wear-resistant end plate is a combination of large-diameter cylinders and small-diameter cylinders with "convex"-shaped cross-sections. The difference between the radius of the large-diameter cylinder and the radius of the small-diameter cylinder is equal to the wall of the wear-resistant liner. Thick plus the wall thickness of the wear-resistant liner shock-absorbing sleeve; 破碎机筒体顶部和底部各装有一块凸形耐磨端板,破碎机筒体顶部的凸形耐磨端板呈倒“凸”形状,底部凸形耐磨端板呈正“凸”形状;A convex wear-resistant end plate is installed on the top and bottom of the crusher barrel, the convex wear-resistant end plate on the top of the crusher barrel is in an inverted "convex" shape, and the convex wear-resistant end plate at the bottom is in a positive "convex" shape; 破碎机筒体顶部和底部与两块凸形耐磨端板均围成了环形的凹槽;The top and bottom of the crusher barrel and two convex wear-resistant end plates are surrounded by an annular groove; 凸形耐磨端板与破碎机筒体围成的凹槽内装有耐磨衬筒端板减震密封垫;The groove formed by the convex wear-resistant end plate and the crusher barrel is equipped with a wear-resistant liner end plate shock-absorbing gasket; 耐磨衬筒两端装嵌在凸形耐磨端板与破碎机筒体围成的凹槽内;Both ends of the wear-resistant lining are embedded in the groove surrounded by the convex wear-resistant end plate and the crusher barrel; 耐磨衬筒的内径与凸形耐磨端板的小径圆柱体的外径相等。The inner diameter of the wear-resistant liner is equal to the outer diameter of the small-diameter cylinder of the convex wear-resistant end plate. 2.如权利要求1所述的多轴转锤交错剪切破碎机,其特征在于:所述的主动传动轴和从动传动轴的各平桨式打砂锤及三叶式打砂锤之间轴上套装有打砂锤轴向定位套。2. The multi-axis rotary hammer interlaced shearing crusher according to claim 1, characterized in that: each of the flat paddle sand hammers and the three-leaf sand hammers of the driving drive shaft and the driven drive shaft A sand hammer axial positioning sleeve is set on the intermediate shaft. 3.如权利要求1所述的多轴转锤交错剪切破碎机,其特征在于:所述的破碎机筒体顶部和轴承座通盖之间有筒体密封垫。3. The multi-axis rotary hammer interlaced shear crusher according to claim 1, characterized in that: there is a cylinder sealing gasket between the top of the crusher cylinder and the through cover of the bearing seat. 4.如权利要求1所述的多轴转锤交错剪切破碎机,其特征在于:所述的上圆锥滚子轴承和下圆锥滚子轴承,上圆锥滚子轴承和下圆锥滚子轴承均包括内圈、外圈及滚子。4. The multi-axis rotary hammer interlaced shear crusher according to claim 1, characterized in that: the upper tapered roller bearing and the lower tapered roller bearing, the upper tapered roller bearing and the lower tapered roller bearing are both Including inner ring, outer ring and rollers. 5.如权利要求1所述的多轴转锤交错剪切破碎机,其特征在于:所述的主动传动轴和从动传动轴均为阶梯轴;5. The multi-axis rotary hammer interlaced shearing crusher according to claim 1, characterized in that: the driving drive shaft and the driven drive shaft are both stepped shafts; 即主动传动轴和从动传动轴均为不等径的圆柱体,主动传动轴连接主动齿轮以上的部分为细径段,从动传动轴连接从动齿轮以上的部分为细径段;That is, both the driving transmission shaft and the driven transmission shaft are cylinders with unequal diameters, the part of the driving transmission shaft connected to the driving gear is a thin diameter section, and the part of the driven transmission shaft connected to the driven gear is a thin diameter section; 主动传动轴在上轴承箱、下轴承箱中的部分为中径段,从动传动轴在上轴承箱、下轴承箱中的部分为中径段;The part of the driving transmission shaft in the upper bearing box and the lower bearing box is the middle diameter section, and the part of the driven transmission shaft in the upper bearing box and the lower bearing box is the middle diameter section; 主动传动轴在破碎机筒体中的部分为粗径段,从动传动轴在破碎机筒体中的部分也为粗径段。The part of the driving drive shaft in the crusher barrel is a thick-diameter section, and the part of the driven drive shaft in the crusher barrel is also a thick-diameter section. 6.如权利要求1所述的多轴转锤交错剪切破碎机,其特征在于:所述的破碎机筒体上装有检修门,检修门通过检修门安装螺栓安装在破碎机筒体上;6. The multi-axis rotary hammer interlaced shear crusher according to claim 1, characterized in that: the crusher cylinder is equipped with an inspection door, and the inspection door is installed on the crusher cylinder through the inspection door mounting bolts; 检修门为与破碎机筒体相同曲率半径的弧面门。The access door is an arc door with the same curvature radius as the crusher barrel. 7.如权利要求1所述的多轴转锤交错剪切破碎机,其特征在于:检修门内侧装有检修门耐磨衬板;检修门耐磨衬板通过检修门耐磨衬板安装螺栓安装在检修门上。7. The multi-axis rotary hammer interlaced shear crusher according to claim 1, characterized in that: the inner side of the inspection door is equipped with a wear-resistant lining plate of the inspection door; the wear-resistant lining plate of the inspection door passes through the installation bolts Installed on the access door. 8.如权利要求1所述的多轴转锤交错剪切破碎机,其特征在于:从动传动轴、主动传动轴与轴承座通盖相接处装有密封填料;8. The multi-axis rotary hammer interlaced shear crusher according to claim 1, characterized in that: the joints of the driven transmission shaft, the driving transmission shaft and the bearing seat cover are equipped with sealing packing; 从动传动轴、主动传动轴与上轴承箱底连接处装有密封填料。The joints between the driven transmission shaft, the driving transmission shaft and the bottom of the upper bearing box are equipped with sealing packing. 9.如权利要求1所述的多轴转锤交错剪切破碎机,其特征在于:所述的平桨式打砂锤、三叶式打砂锤、打砂锤轴向定位套、凸形耐磨端板均为白口铸铁材料。9. The multi-axis rotary hammer interlaced shear crusher according to claim 1, characterized in that: the flat paddle sand hammer, the three-leaf sand hammer, the axial positioning sleeve of the sand hammer, the convex The wear-resistant end plates are made of white cast iron. 10.如权利要求1所述的多轴转锤交错剪切破碎机,其特征在于:所述的耐磨衬筒为白口铸铁材料。10. The multi-axis rotary hammer interlaced shear crusher according to claim 1, characterized in that: the wear-resistant lining is made of white cast iron.
CN201510163485.0A 2015-04-08 2015-04-08 Multi-shaft rotation hammer staggered shear crusher Pending CN104815724A (en)

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CN2226489Y (en) * 1995-09-30 1996-05-08 河北赞皇机械厂 Continuous interference mixer machine
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Application publication date: 20150805