CN104803416B - A method for collecting arsenic from flue gas containing arsenic - Google Patents
A method for collecting arsenic from flue gas containing arsenic Download PDFInfo
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- 229910052785 arsenic Inorganic materials 0.000 title claims abstract description 239
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 title claims abstract description 222
- 238000000034 method Methods 0.000 title claims abstract description 140
- 239000003546 flue gas Substances 0.000 title claims abstract description 93
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 92
- 239000007788 liquid Substances 0.000 claims abstract description 107
- 238000001816 cooling Methods 0.000 claims abstract description 103
- 239000002253 acid Substances 0.000 claims abstract description 58
- 238000000926 separation method Methods 0.000 claims abstract description 56
- 238000005406 washing Methods 0.000 claims abstract description 26
- 239000000706 filtrate Substances 0.000 claims abstract description 18
- 239000006228 supernatant Substances 0.000 claims abstract description 16
- 238000003795 desorption Methods 0.000 claims abstract description 15
- 239000002562 thickening agent Substances 0.000 claims abstract description 13
- 239000007787 solid Substances 0.000 claims abstract description 6
- 239000000243 solution Substances 0.000 claims description 77
- 239000007789 gas Substances 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 238000000746 purification Methods 0.000 claims description 23
- 239000002893 slag Substances 0.000 claims description 20
- 238000004065 wastewater treatment Methods 0.000 claims description 19
- 238000004519 manufacturing process Methods 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 18
- 239000012530 fluid Substances 0.000 claims description 17
- 238000001556 precipitation Methods 0.000 claims description 15
- 239000011259 mixed solution Substances 0.000 claims description 13
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 10
- 238000003723 Smelting Methods 0.000 claims description 7
- 229910052602 gypsum Inorganic materials 0.000 claims description 7
- 239000010440 gypsum Substances 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- 239000002002 slurry Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- 238000006386 neutralization reaction Methods 0.000 claims description 5
- 229910052979 sodium sulfide Inorganic materials 0.000 claims description 5
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 claims description 5
- 238000005486 sulfidation Methods 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 150000002505 iron Chemical class 0.000 claims description 4
- 235000011116 calcium hydroxide Nutrition 0.000 claims description 3
- 239000000920 calcium hydroxide Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 2
- 230000007613 environmental effect Effects 0.000 abstract description 7
- 238000011084 recovery Methods 0.000 abstract description 6
- GOLCXWYRSKYTSP-UHFFFAOYSA-N arsenic trioxide Inorganic materials O1[As]2O[As]1O2 GOLCXWYRSKYTSP-UHFFFAOYSA-N 0.000 abstract description 3
- 230000000903 blocking effect Effects 0.000 abstract 1
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 238000002425 crystallisation Methods 0.000 description 5
- 230000008025 crystallization Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 5
- 239000003595 mist Substances 0.000 description 5
- 230000006378 damage Effects 0.000 description 4
- 238000004537 pulping Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 239000012717 electrostatic precipitator Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000012265 solid product Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- CUGMJFZCCDSABL-UHFFFAOYSA-N arsenic(3+);trisulfide Chemical compound [S-2].[S-2].[S-2].[As+3].[As+3] CUGMJFZCCDSABL-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及环保清洁生产技术领域,尤其涉及一种含砷烟气的收砷方法。The invention relates to the technical field of environmental protection and clean production, in particular to a method for collecting arsenic from flue gas containing arsenic.
背景技术Background technique
目前,对冶炼烟气中的砷进行回收的方法主要有干式布袋收砷工艺和湿法收砷工艺。国内普遍采用的干式布袋收砷工艺,此工艺成熟可靠,但在生产过程中工人与砷接触较多,这不仅会对工人的身体健康造成损害,而且产生的扬尘会对环境造成相当大的危害。湿法收砷工艺避免了干式布袋收砷工艺所存在的上述缺点,是一种安全环保的清洁生产工艺。At present, the methods for recovering arsenic in smelting flue gas mainly include dry bag arsenic collection process and wet arsenic collection process. The dry cloth bag arsenic collection process widely used in China is mature and reliable, but during the production process, workers come into contact with arsenic more, which will not only cause damage to the health of the workers, but also cause considerable damage to the environment due to the generated dust. harm. The wet arsenic collection process avoids the above-mentioned shortcomings of the dry bag arsenic collection process, and is a safe and environmentally friendly clean production process.
近年来,国内的湿法收砷工艺主要有以下两种:第一种是公开号为CN101734718A的中国专利所阐述的湿法收砷工艺,它是用50~60%wt的硫酸洗涤降温冶炼烟气,再将As2O3湿法收集,但该工艺采用高酸洗涤,对设备材质要求高,很多设备需要进口,设备成本较高,而且高酸中As2O3溶解度低,大量As2O3结晶会出来堵塞管道和喷嘴,致使生产不能正常进行;第二种是公开号为CN202099361U的中国专利所阐述的三级洗涤湿法收砷工艺,它所采用的酸浓较低,但该工艺过于简单,收砷不彻底,致使大部分砷在管壁和电极上结晶,需要经常停下来清理电除雾,同时还有部分砷会进入制酸的转化系统破坏催化剂。In recent years, the domestic wet arsenic collection process mainly has the following two types: the first one is the wet arsenic collection process described in the Chinese patent with the publication number CN101734718A, which uses 50-60%wt sulfuric acid to wash and cool the smelting smoke gas, and then collect As 2 O 3 by wet method, but this process uses high-acid washing, which requires high equipment materials, many equipment needs to be imported, and the equipment cost is high. Moreover, the solubility of As 2 O 3 in high acid is low, and a large amount of As 2 O 3 crystallization will come out and block the pipes and nozzles, causing the production to fail normally; the second is the three-stage washing wet arsenic collection process described in the Chinese patent with the publication number CN202099361U. The acid concentration it adopts is relatively low, but the The process is too simple and the collection of arsenic is not complete, causing most of the arsenic to crystallize on the tube wall and electrodes, requiring frequent stops to clean up the electrostatic demisting, and some arsenic will enter the conversion system of acid production and damage the catalyst.
发明内容Contents of the invention
针对现有技术中的上述不足之处,并结合As2O3结晶长大速度慢的特性,本发明提供了一种含砷烟气的收砷方法,不仅酸浓低,能够有效避免高酸腐蚀设备和堵塞管道,而且收砷效率高、操作流程简单、安全环保,能够大幅提高烟气中砷的回收率。Aiming at the above-mentioned deficiencies in the prior art, combined with the slow growth rate of As 2 O 3 crystals, the present invention provides a method for collecting arsenic from arsenic-containing flue gas, which not only has low acid concentration, but also can effectively avoid high acid concentration. Corrosion of equipment and blockage of pipelines, high arsenic collection efficiency, simple operation process, safety and environmental protection, can greatly improve the recovery rate of arsenic in flue gas.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种含砷烟气的收砷方法,包括以下工序:A method for collecting arsenic from flue gas containing arsenic, comprising the following steps:
空冷塔冷却工序:将含砷烟气通入到空冷塔中进行冷却处理,空冷塔中喷淋酸浓度为2~10%(按质量百分比计),空冷塔的出液口排出的高砷溶液送入到溶液收砷工序,而空冷塔的出气口排出的冷却后烟气送入动力波洗涤工序;Air-cooling tower cooling process: Pass the arsenic-containing flue gas into the air-cooling tower for cooling treatment. The acid concentration in the air-cooling tower is 2-10% (by mass percentage), and the high-arsenic solution discharged from the liquid outlet of the air-cooling tower It is sent to the solution collecting arsenic process, and the cooled flue gas discharged from the air outlet of the air cooling tower is sent to the power wave washing process;
动力波洗涤工序:将空冷塔排出的冷却后烟气送入到动力波洗涤器中进行动力波洗涤处理,动力波洗涤器中喷淋酸浓度为2~10%(按质量百分比计),动力波洗涤器的出液口排出的含砷溶液返回到空冷塔,作为空冷塔的循环液,而动力波洗涤器的出气口排出的洗涤后烟气送入两级填料塔净化工序;Power wave washing process: The cooled flue gas discharged from the air cooling tower is sent to the power wave scrubber for power wave washing treatment. The spray acid concentration in the power wave scrubber is 2-10% (by mass percentage), and The arsenic-containing solution discharged from the liquid outlet of the wave scrubber is returned to the air-cooling tower as the circulating liquid of the air-cooling tower, while the washed flue gas discharged from the outlet of the power wave scrubber is sent to the two-stage packed tower purification process;
两级填料塔净化工序:将动力波洗涤器排出的洗涤后烟气依次通过一级填料塔和二级填料塔进行两级净化处理,两个填料塔中喷淋酸浓度均为2~10%(按质量百分比计),两个填料塔的出液口排出的含砷溶液均返回到动力波洗涤器,作为动力波洗涤器的循环液,而二级填料塔的出气口排出的净化后烟气送入两级电除雾工序;Two-stage packed tower purification process: The washed flue gas discharged from the power wave scrubber is sequentially passed through the first-stage packed tower and the second-stage packed tower for two-stage purification treatment, and the spray acid concentration in the two packed towers is 2-10% (by mass percentage), the arsenic-containing solution discharged from the liquid outlets of the two packed towers is returned to the dynamic wave scrubber as the circulating liquid of the dynamic wave scrubber, and the purified smoke discharged from the gas outlet of the secondary packed tower The gas is sent to the two-stage electrostatic demisting process;
两级电除雾工序:将二级填料塔排出的净化后烟气依次通过两个电除雾器进行两级电除雾处理,这两个电除雾器的排液口排出的酸溶液均返回到两个填料塔,作为两个填料塔的循环液,而两级电除雾处理后的烟气送入制酸系统进行常规制酸;Two-stage electrostatic demisting process: the purified flue gas discharged from the secondary packed tower is sequentially passed through two electric demisters for two-stage electric demisting treatment, and the acid solution discharged from the outlets of the two electric demisters Return to the two packed towers as the circulating liquid of the two packed towers, and the flue gas after the two-stage electrostatic demisting treatment is sent to the acid system for conventional acid production;
溶液收砷工序:将空冷塔的出液口排出的高砷溶液送入脱吸塔中进行脱吸处理,并将脱吸处理后的高砷溶液送入浓密机进行浓密分离,再对分离出的浓密机底流砷矿浆进行固液分离,固液分离得到的含砷滤液与浓密分离得到的上层澄清液返回到动力波洗涤器,作为动力波洗涤器的循环液,而固液分离得到的固体为As2O3,即实现收砷。Solution collecting arsenic process: Send the high-arsenic solution discharged from the liquid outlet of the air-cooling tower into the desorption tower for desorption treatment, and send the high-arsenic solution after desorption treatment to the thickener for dense separation, and then separate the separated The underflow arsenic pulp of the thickener is used for solid-liquid separation. The arsenic-containing filtrate obtained from solid-liquid separation and the supernatant liquid obtained from dense separation are returned to the dynamic wave scrubber as the circulating liquid of the dynamic wave scrubber, while the solid liquid obtained from solid-liquid separation For As 2 O 3 , that is to achieve the collection of arsenic.
优选地,在溶液收砷工序中,固液分离得到的含砷滤液与浓密分离得到的上层澄清液分为两个处理分支:一部分返回到动力波洗涤器,作为动力波洗涤器的循环液,而另一部分送入到废水处理工序;Preferably, in the process of collecting arsenic from the solution, the arsenic-containing filtrate obtained by solid-liquid separation and the supernatant liquid obtained by dense separation are divided into two processing branches: one part is returned to the dynamic wave scrubber as the circulating liquid of the dynamic wave scrubber, The other part is sent to the wastewater treatment process;
废水处理工序:对固液分离得到的含砷滤液与浓密分离得到的上层澄清液进行硫化沉砷处理,从而得到含砷矿渣和沉砷后溶液;含砷矿渣回用为冶砷原料,而沉砷后溶液进行中和处理,从而得到石膏渣和回用水。Wastewater treatment process: the arsenic-containing filtrate obtained from solid-liquid separation and the supernatant liquid obtained from dense separation are subjected to sulfidation and arsenic precipitation treatment to obtain arsenic-containing slag and arsenic-precipitated solution; arsenic-containing slag is reused as arsenic smelting raw material, and The post-arsenic solution is neutralized to obtain gypsum slag and reused water.
优选地,在溶液收砷工序中,固液分离得到的含砷滤液与浓密分离得到的上层澄清液汇聚在一起,形成含砷混合液;当收砷系统中循环液过剩或该含砷混合液的酸浓大于8%时,该含砷混合液会送到废水处理工序,否则该含砷混合液只会返回到动力波洗涤器,作为动力波洗涤器的循环液。Preferably, in the process of collecting arsenic from the solution, the arsenic-containing filtrate obtained from solid-liquid separation and the supernatant liquid obtained from dense separation are brought together to form a mixed liquid containing arsenic; When the acid concentration is greater than 8%, the arsenic-containing mixed solution will be sent to the wastewater treatment process, otherwise the arsenic-containing mixed solution will only be returned to the power wave scrubber as the circulating fluid of the power wave scrubber.
优选地,在废水处理工序中,硫化沉砷处理需向含砷混合液中加入硫化钠溶液和硫酸,直至混合液整体的pH值为1~3;中和处理需向沉砷后溶液中加入石灰乳与铁盐,直至沉砷后溶液的pH值为7~9,并且Fe与As的摩尔比为7:1~30:1。Preferably, in the wastewater treatment process, sodium sulfide solution and sulfuric acid need to be added to the arsenic-containing mixed solution for sulfidation and arsenic precipitation until the overall pH value of the mixed solution is 1 to 3; neutralization treatment needs to add Milk of lime and iron salt until the pH of the solution after arsenic precipitation is 7-9, and the molar ratio of Fe to As is 7:1-30:1.
优选地,在空冷塔冷却工序中,进入空冷塔中的含砷烟气的温度为250~400℃,并且按体积百分比计,在该含砷烟气中,As2O3的含量为0.1~1.0%,而SO2的含量为5~10%。Preferably, in the air-cooling tower cooling process, the temperature of the arsenic-containing flue gas entering the air-cooling tower is 250-400°C, and the content of As 2 O 3 in the arsenic-containing flue gas is 0.1- 1.0%, while the content of SO 2 is 5-10%.
优选地,在空冷塔冷却工序中,空冷塔的出气口的烟气温度为70℃~110℃,空冷塔内的气体流速为0.5~2m/s,空冷塔内的喷淋密度为10~30m3/(m2·h)。Preferably, in the cooling process of the air-cooling tower, the flue gas temperature at the outlet of the air-cooling tower is 70°C-110°C, the gas flow rate in the air-cooling tower is 0.5-2m/s, and the spray density in the air-cooling tower is 10-30m 3 /(m 2 ·h).
优选地,在动力波洗涤工序中,动力波洗涤器的出气口的烟气温度为50℃~85℃,动力波洗涤器内的气体流速为10~20m/s,动力波洗涤器内的喷淋密度为100~300m3/(m2·h)。Preferably, in the dynamic wave scrubbing process, the flue gas temperature at the gas outlet of the dynamic wave scrubber is 50°C-85°C, the gas flow rate in the dynamic wave scrubber is 10-20m/s, and the spray in the dynamic wave scrubber The spray density is 100~300m 3 /(m 2 ·h).
优选地,在两级填料塔净化工序中,两个填料塔的出气口的烟气温度均为35℃~45℃,两个填料塔内的气体流速均为0.5~1.5m/s,两个填料塔内的喷淋密度均为20~35m3/(m2·h)。Preferably, in the two-stage packed tower purification process, the flue gas temperatures at the gas outlets of the two packed towers are both 35°C to 45°C, and the gas flow rates in the two packed towers are both 0.5 to 1.5m/s. The spray density in the packed tower is 20-35m 3 /(m 2 ·h).
优选地,在两级电除雾工序中,两个电除雾器的出气口的烟气温度均小于40℃,两个电除雾器内的气体流速均为0.3~1.0m/s。Preferably, in the two-stage electrostatic demisting process, the flue gas temperatures at the gas outlets of the two electric demisters are both lower than 40° C., and the gas flow rates in the two electric demisters are both 0.3-1.0 m/s.
优选地,在空冷塔冷却工序、动力波洗涤工序、两级填料塔净化工序、两级电除雾工序以及溶液收砷工序所构成的液体循环中,当循环的液体不足时,向空冷塔冷却工序中的空冷塔中补入新水,并且/或者向两级电除雾工序中的两个电除雾器中补入新水。Preferably, in the liquid circulation formed by the air-cooling tower cooling process, the dynamic wave washing process, the two-stage packed tower purification process, the two-stage electric demisting process, and the solution collecting arsenic process, when the circulating liquid is insufficient, the air-cooling tower is cooled Add new water to the air-cooling tower in the process, and/or add new water to the two electrostatic demisters in the two-stage electrostatic demisting process.
由上述本发明提供的技术方案可以看出,本发明实施例所提供的含砷烟气的收砷方法使含砷烟气依次经过了空冷塔冷却工序、动力波洗涤工序、两级填料塔净化工序、两级电除雾工序的处理,并且空冷塔冷却工序中的空冷塔以及动力波洗涤工序中的动力波洗涤器均采用了质量百分浓度为2~10%的低酸浓循环液,因此该收砷方法不仅能够大幅减轻循环液对设备的腐蚀,降低了对设备的材质要求,而且能够保证砷逐级长大,不会使设备或管道发生堵塞,有效解决了现有技术中低酸浓收砷不彻底的问题。空冷塔排出的高砷溶液通过脱吸塔脱除SO2气体后,送入浓密机进行冷却结晶-浓密分离,而分离出的浓密机底流砷矿浆再进行固液分离,从而得到了回收的As2O3固体产品。由浓密分离得到的上层澄清液与固液分离得到的含砷滤液汇聚在一起形成含砷混合液;该含砷混合液大部分返回到动力波洗涤器,作为动力波洗涤器的循环液,这有效减少了废水处理与排放;而过剩部分送入了废水处理工序进行硫化沉砷和中和处理,从而产生了含砷矿渣、石膏渣以及回水,该含砷矿渣可返回冶炼厂原料车间配料使用,而回水符合生产回用水要求,可以返回到调浆等冶炼厂内的其他生产工序中,因此这能够实现废液的有效循环利用、无需外排、安全环保,有效降低了对环境的污染。由此可见,本发明实施例不仅酸浓低,能够有效避免高酸腐蚀设备和堵塞管道,而且收砷效率高、操作流程简单、安全环保,能够大幅提高烟气中砷的回收率。It can be seen from the above-mentioned technical solution provided by the present invention that the arsenic-containing flue gas collection method provided by the embodiment of the present invention makes the arsenic-containing flue gas go through the air cooling tower cooling process, the power wave washing process, and the two-stage packed tower purification process in sequence. process, two-stage electrostatic defogging process, and the air cooling tower in the air cooling tower cooling process and the power wave scrubber in the power wave washing process all use a low-acid concentrated circulating fluid with a mass percentage concentration of 2-10%. Therefore, this arsenic collection method can not only greatly reduce the corrosion of the equipment by the circulating fluid, reduce the material requirements for the equipment, but also ensure that the arsenic grows step by step without causing blockage of the equipment or pipelines, effectively solving the problem of low The problem of incomplete collection of arsenic by acid concentration. The high-arsenic solution discharged from the air-cooling tower is sent to the thickener for cooling crystallization - thickness separation after the desorption tower removes SO2 gas, and the separated thickener underflow arsenic slurry is then subjected to solid-liquid separation to obtain recovered As 2 O 3 solid product. The upper clarified liquid obtained from dense separation and the arsenic-containing filtrate obtained from solid-liquid separation converge together to form arsenic-containing mixed liquid; most of the arsenic-containing mixed liquid is returned to the dynamic wave scrubber as the circulating liquid of the dynamic wave scrubber. Effectively reduce waste water treatment and discharge; and the excess part is sent to the waste water treatment process for arsenic sulfide precipitation and neutralization treatment, resulting in arsenic-containing slag, gypsum slag and backwater, which can be returned to the raw material workshop of the smelter for batching used, and the return water meets the requirements of production reuse water, and can be returned to other production processes in the smelter such as pulping, so this can realize the effective recycling of waste liquid, no need for external discharge, safety and environmental protection, and effectively reduce the impact on the environment. pollute. It can be seen that the embodiment of the present invention not only has low acid concentration, can effectively avoid high acid corrosion of equipment and blockage of pipelines, but also has high arsenic collection efficiency, simple operation process, safety and environmental protection, and can greatly improve the recovery rate of arsenic in flue gas.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动行的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those skilled in the art can also obtain other drawings based on these drawings without making creative efforts.
图1为本发明实施例所提供的含砷烟气的收砷方法的流程示意图。Fig. 1 is a schematic flowchart of a method for collecting arsenic from arsenic-containing flue gas provided by an embodiment of the present invention.
具体实施方式detailed description
下面结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
下面对本发明实施例所提供的含砷烟气的收砷方法进行详细描述。The method for collecting arsenic from arsenic-containing flue gas provided by the embodiments of the present invention will be described in detail below.
如图1所示,一种含砷烟气的收砷方法,可以包括以下工序:As shown in Figure 1, a method for collecting arsenic from arsenic-containing flue gas may include the following steps:
(1)空冷塔冷却工序:将含砷烟气通入到空冷塔(即空气冷却塔)中进行冷却处理,按质量百分比计,空冷塔中喷淋酸浓度为2~10%(在实际应用中最好满足:2%≤空冷塔中喷淋酸浓度<5%),空冷塔的出液口排出的高砷溶液送入到溶液收砷工序,而空冷塔的出气口排出的冷却后烟气送入到动力波洗涤工序。(1) Air-cooling tower cooling process: Pass the arsenic-containing flue gas into the air-cooling tower (i.e. air cooling tower) for cooling treatment. In terms of mass percentage, the spray acid concentration in the air-cooling tower is 2 to 10% (in practical application It is best to meet: 2% ≤ spray acid concentration in the air cooling tower <5%), the high arsenic solution discharged from the liquid outlet of the air cooling tower is sent to the solution arsenic collection process, and the cooled smoke discharged from the air outlet of the air cooling tower The gas is sent to the power wave washing process.
其中,进入空冷塔中的含砷烟气的温度最好为250~400℃,并且按体积百分比计,在该含砷烟气中,As2O3的含量最好为0.1~1.0%,而SO2的含量最好为5~10%。空冷塔的出气口的烟气温度最好为70℃~110℃,空冷塔内的气体流速最好为0.5~2m/s,空冷塔内的喷淋密度最好为10~30m3/(m2·h)。在该空冷塔冷却工序中,当含砷烟气降温到120℃以下时,含砷烟气中的As2O3由气态转变成固态形式的As2O3晶粒,并被空冷塔中循环喷淋的稀酸捕集进入到溶液中,形成高砷溶液,从而可以将含砷烟气中的大部分砷捕集到高砷溶液中,只需再对高砷溶液进行溶液收砷工序就可以实现回收砷。Wherein, the temperature of the arsenic-containing flue gas entering the air-cooling tower is preferably 250-400° C., and in terms of volume percentage, the content of As2O3 in the arsenic - containing flue gas is preferably 0.1-1.0%, while The content of SO2 is preferably 5-10%. The temperature of the flue gas at the air outlet of the air cooling tower is preferably 70 ℃ ~ 110 ℃, the gas flow rate in the air cooling tower is preferably 0.5 ~ 2m/s, and the spray density in the air cooling tower is preferably 10 ~ 30m 3 /(m 2 h). In the cooling process of the air-cooling tower, when the temperature of the arsenic-containing flue gas drops below 120°C, the As 2 O 3 in the arsenic-containing flue gas is transformed from a gaseous state into a solid form of As 2 O 3 grains, which are circulated in the air-cooling tower The sprayed dilute acid traps into the solution to form a high-arsenic solution, so that most of the arsenic in the arsenic-containing flue gas can be captured into the high-arsenic solution, and the high-arsenic solution only needs to be subjected to the solution arsenic collection process. Recycling of arsenic can be achieved.
(2)动力波洗涤工序:将空冷塔排出的冷却后烟气送入到动力波洗涤器中进行动力波洗涤处理,按质量百分比计,动力波洗涤器中喷淋酸浓度为2~10%(在实际应用中最好满足:2%≤动力波洗涤器中喷淋酸浓度<5%),动力波洗涤器的出液口排出的含砷溶液返回到空冷塔,作为空冷塔的循环液,而动力波洗涤器的出气口排出的洗涤后烟气送入到两级填料塔净化工序。(2) Power wave washing process: send the cooled flue gas discharged from the air-cooling tower into the power wave scrubber for power wave washing treatment. In terms of mass percentage, the spray acid concentration in the power wave scrubber is 2 to 10%. (In practical application, it is best to meet: 2%≤the spray acid concentration in the power wave scrubber<5%), the arsenic-containing solution discharged from the liquid outlet of the power wave scrubber returns to the air cooling tower as the circulating fluid of the air cooling tower , and the washed flue gas discharged from the outlet of the dynamic wave scrubber is sent to the two-stage packed tower purification process.
其中,动力波洗涤器的出气口的烟气温度最好为50℃~85℃,动力波洗涤器内的气体流速最好为10~20m/s,动力波洗涤器内的喷淋密度最好为100~300m3/(m2·h)。在该动力波洗涤工序中,动力波洗涤器内所喷淋的稀酸能够高效捕集冷却后烟气中所携带的As2O3晶粒,并进入到溶液中,形成含砷溶液,从而可以进一步将烟气中的砷捕集到含砷溶液中,并返回到空冷塔,作为空冷塔的循环液。在实际应用中,动力波洗涤器的出液口最好是定期排出含砷溶液并返回到空冷塔(例如:返回到空冷塔的入液口或循环槽),作为空冷塔的循环液,而具体的时间间隔可以根据实际的需求来确定。Among them, the flue gas temperature at the gas outlet of the dynamic wave scrubber is preferably 50°C-85°C, the gas flow rate in the dynamic wave scrubber is preferably 10-20m/s, and the spray density in the dynamic wave scrubber is the best 100 to 300 m 3 /(m 2 ·h). In the dynamic wave washing process, the dilute acid sprayed in the dynamic wave scrubber can efficiently capture the As 2 O 3 grains carried in the cooled flue gas, and enter the solution to form an arsenic-containing solution, thereby The arsenic in the flue gas can be further captured into the arsenic-containing solution and returned to the air-cooling tower as the circulating liquid of the air-cooling tower. In practical applications, the liquid outlet of the dynamic wave scrubber is preferably to regularly discharge the arsenic-containing solution and return to the air-cooling tower (for example: return to the liquid inlet or circulation tank of the air-cooling tower), as the circulating liquid of the air-cooling tower, and The specific time interval can be determined according to actual requirements.
(3)两级填料塔净化工序:将动力波洗涤器排出的洗涤后烟气依次通过一级填料塔和二级填料塔进行两级净化处理,按质量百分比计,两个填料塔中喷淋酸浓度均为2~10%(在实际应用中最好满足:2%≤两个填料塔中喷淋酸浓度<5%),两个填料塔的出液口排出的含砷溶液均返回到动力波洗涤器,作为动力波洗涤器的循环液,而二级填料塔的出气口排出的净化后烟气送入到两级电除雾工序。(3) Two-stage packed tower purification process: The washed flue gas discharged from the dynamic wave scrubber passes through the first-stage packed tower and the second-stage packed tower for two-stage purification treatment. According to the mass percentage, the two packed towers are sprayed Acid concentration is 2~10% (in actual application preferably meets: 2%≤spray acid concentration<5% in two packed towers), the arsenic solution that the liquid outlet of two packed towers discharges all returns to The dynamic wave scrubber is used as the circulating fluid of the dynamic wave scrubber, and the purified flue gas discharged from the gas outlet of the two-stage packed tower is sent to the two-stage electrostatic demisting process.
其中,两个填料塔的出气口的烟气温度最好均为35℃~45℃,两个填料塔内的气体流速最好均为0.5~1.5m/s,两个填料塔内的喷淋密度最好均为20~35m3/(m2·h)。在该两级填料塔净化工序中,两个填料塔内所喷淋的稀酸能够捕集洗涤后烟气中所携带的As2O3晶粒,并进入到溶液中,形成含砷溶液,从而可以进一步将烟气中残余的砷捕集到含砷溶液中,并返回到动力波洗涤器,作为动力波洗涤器的循环液;经过该两级填料塔净化工序后,烟气中的砷含量已经微乎其微,即只有微量的砷会进入两级电除雾工序的电除雾器中,这能够避免砷在电除雾器内结晶。在实际应用中,两个填料塔的出液口最好是定期排出含砷溶液并返回到动力波洗涤器(例如:返回到动力波洗涤器的入液口或循环槽),作为动力波洗涤器的循环液,而具体的时间间隔可以根据实际的需求来确定。Among them, the flue gas temperature at the gas outlets of the two packed towers is preferably 35°C-45°C, the gas flow rate in the two packed towers is preferably 0.5-1.5m/s, and the spraying in the two packed towers The density is preferably 20-35m 3 /(m 2 ·h). In the two-stage packed tower purification process, the dilute acid sprayed in the two packed towers can capture the As 2 O 3 grains carried in the flue gas after washing, and enter the solution to form an arsenic-containing solution. Thereby, the residual arsenic in the flue gas can be further captured in the arsenic-containing solution, and returned to the dynamic wave scrubber as the circulating fluid of the dynamic wave scrubber; after the two-stage packed tower purification process, the arsenic in the flue gas The content is very small, that is, only a small amount of arsenic will enter the electrostatic demister in the two-stage electrostatic defogging process, which can avoid the crystallization of arsenic in the electrostatic defogger. In practical application, it is better to discharge the arsenic-containing solution regularly from the liquid outlets of the two packed towers and return to the dynamic wave scrubber (for example: return to the liquid inlet or circulation tank of the dynamic wave scrubber) as a dynamic wave scrubber. The circulating fluid of the device, and the specific time interval can be determined according to actual needs.
(4)两级电除雾工序:将二级填料塔排出的净化后烟气依次通过两个电除雾器进行两级电除雾处理,这两个电除雾器的排液口所排出的酸溶液均返回到两个填料塔,作为两个填料塔的循环液,而两级电除雾处理后的烟气送入到现有技术中的制酸系统进行常规制酸。(4) Two-stage electrostatic demisting process: The purified flue gas discharged from the secondary packing tower is sequentially passed through two electric demisters for two-stage electric demisting treatment, and the liquid discharged from the discharge ports of these two electric demisters The acid solutions are all returned to the two packed towers as the circulating liquid of the two packed towers, and the flue gas after the two-stage electrostatic demisting treatment is sent to the acid making system in the prior art for conventional acid making.
其中,两个电除雾器的出气口的烟气温度最好均小于40℃,两个电除雾器内的气体流速最好均为0.3~1.0m/s。在该两级电除雾工序中,两个电除雾器能够使净化后烟气中的酸雾得到净化沉降,形成酸溶液,从而可以清除烟气中的酸雾,使两级电除雾处理后的烟气中酸雾含量<5mg/m3,烟气温度降至40℃以下,成为符合现有制酸系统要求的合格制酸烟气。同时,酸溶液可以返回到两个填料塔,作为两个填料塔的循环液,在实际应用中,两个电除雾器的排液口最好是定期排出酸溶液并返回到两个填料塔(例如:返回到两个填料塔的入液口或循环槽),作为两个填料塔的循环液,而具体的时间间隔可以根据实际的需求来确定。Wherein, the flue gas temperatures at the gas outlets of the two electric demisters are preferably both lower than 40° C., and the gas flow rates in the two electric demisters are preferably both 0.3-1.0 m/s. In the two-stage electrostatic demisting process, the two electric demisters can purify and settle the acid mist in the purified flue gas to form an acid solution, thereby removing the acid mist in the flue gas and making the two-stage electric demisting The content of acid mist in the treated flue gas is less than 5mg/m 3 , and the temperature of the flue gas drops below 40°C, making it a qualified flue gas for acid production that meets the requirements of the existing acid production system. At the same time, the acid solution can be returned to the two packed towers as the circulating fluid of the two packed towers. In practical applications, it is best to discharge the acid solution from the outlets of the two electrostatic precipitators regularly and return it to the two packed towers (For example: return to the liquid inlet or circulation tank of the two packed towers), as the circulating liquid of the two packed towers, and the specific time interval can be determined according to actual needs.
(5)溶液收砷工序:将空冷塔的出液口排出的高砷溶液送入脱吸塔中进行脱吸处理,并将脱吸处理后的高砷溶液送入浓密机进行浓密分离,再对分离出的浓密机底流砷矿浆进行固液分离(例如:可以采用现有技术中的压滤机进行固液分离),固液分离得到的含砷滤液与浓密分离得到的上层澄清液返回到动力波洗涤器,作为动力波洗涤器的循环液,而固液分离得到的固体为As2O3,即实现收砷。(5) Solution receiving arsenic process: send the high arsenic solution discharged from the liquid outlet of the air-cooling tower into the desorption tower for desorption treatment, and send the high arsenic solution after the desorption treatment into the thickener for dense separation, and then The separated thickener underflow arsenic ore slurry is subjected to solid-liquid separation (for example: a filter press in the prior art can be used to carry out solid-liquid separation), and the arsenic-containing filtrate obtained by solid-liquid separation and the supernatant liquid obtained by dense separation are returned to The dynamic wave scrubber is used as the circulating liquid of the dynamic wave scrubber, and the solid obtained by solid-liquid separation is As 2 O 3 , which realizes the collection of arsenic.
其中,固液分离得到的含砷滤液与浓密分离得到的上层澄清液可以分为两个处理分支:一部分返回到动力波洗涤器,作为动力波洗涤器的循环液,而另一部分送入到废水处理工序。这两个处理分支可以同时进行(例如:大部分返回到动力波洗涤器,而过剩部分送入到废水处理工序),也可以分开进行,还可以使第二个处理分支在满足特定条件下才进行,例如:固液分离得到的含砷滤液与浓密分离得到的上层澄清液可以汇聚在一起(例如:汇聚在滤液槽中),形成含砷混合液,当收砷系统(收砷系统是指由空冷塔冷却工序中的空冷塔、动力波洗涤工序中的动力波洗涤器、两级填料塔净化工序中的两个填料塔以及两级电除雾工序中的两个电除雾器共同组成的含砷烟气收砷系统)中循环液过剩或者该含砷混合液的酸浓大于8%时,该含砷混合液才会送入到废水处理工序,否则该含砷混合液只返回到动力波洗涤器,作为动力波洗涤器的循环液。Among them, the arsenic-containing filtrate obtained by solid-liquid separation and the supernatant liquid obtained by dense separation can be divided into two processing branches: one part is returned to the dynamic wave scrubber as the circulating liquid of the dynamic wave scrubber, while the other part is sent to the waste water Processing procedure. These two treatment branches can be carried out simultaneously (for example: most of them are returned to the dynamic wave scrubber, and the excess part is sent to the wastewater treatment process), or they can be carried out separately, and the second treatment branch can be used only when certain conditions are met. For example: the arsenic-containing filtrate obtained by solid-liquid separation and the supernatant liquid obtained by dense separation can be gathered together (for example: gathered in the filtrate tank) to form arsenic-containing mixed liquid, when the arsenic collection system (the arsenic collection system refers to It is composed of an air cooling tower in the cooling process of the air cooling tower, a power wave scrubber in the power wave washing process, two packed towers in the purification process of the two-stage packed tower, and two electric demisters in the two-stage electric demisting process When the circulating liquid in the arsenic-containing flue gas collection system) is excessive or the acid concentration of the arsenic-containing mixture is greater than 8%, the arsenic-containing mixture will be sent to the wastewater treatment process, otherwise the arsenic-containing mixture will only be returned to the Power wave scrubber, as the circulating fluid of power wave scrubber.
(6)废水处理工序:对固液分离得到的含砷滤液与浓密分离得到的上层澄清液进行硫化沉砷处理,从而得到含砷矿渣和沉砷后溶液;含砷矿渣返回到冶炼厂原料车间,而沉砷后溶液进行中和处理,从而得到石膏渣和回用水。(6) Wastewater treatment process: the arsenic-containing filtrate obtained from solid-liquid separation and the supernatant liquid obtained from dense separation are subjected to sulfidation and arsenic precipitation treatment to obtain arsenic-containing slag and arsenic-precipitated solution; the arsenic-containing slag is returned to the raw material workshop of the smelter , and after arsenic precipitation, the solution is neutralized to obtain gypsum slag and reused water.
其中,硫化沉砷处理需向含砷混合液中加入硫化钠溶液和硫酸,直至混合液整体的pH值为1~3,硫化钠的用量为理论值1~1.5倍,反应后的矿浆可以经现有技术中的压滤机进行固液分离,从而得到含砷矿渣和沉砷后溶液;该含砷矿渣可返回到冶炼厂原料车间。沉砷后溶液再进行中和处理,中和处理需向沉砷后溶液加入石灰乳与铁盐,直至沉砷后溶液的pH值为7~9,并且控制Fe与As的摩尔比为7:1~30:1;中和处理后的矿浆经过滤后可以得到石膏渣以及符合生产回用水要求的回用水,该回用水可以返回到调浆等冶炼厂内的其他生产工序中,因此本发明实施例所提供的含砷烟气的收砷方法无需外排废液,安全环保。Among them, the sulfide arsenic treatment needs to add sodium sulfide solution and sulfuric acid to the arsenic-containing mixed solution until the overall pH value of the mixed solution is 1 to 3, and the amount of sodium sulfide is 1 to 1.5 times the theoretical value. The filter press in the prior art performs solid-liquid separation to obtain arsenic-containing slag and arsenic-precipitated solution; the arsenic-containing slag can be returned to the raw material workshop of the smelter. After the arsenic precipitation, the solution is then neutralized. In the neutralization treatment, lime milk and iron salt are added to the arsenic precipitation solution until the pH value of the arsenic precipitation solution is 7-9, and the molar ratio of Fe and As is controlled to be 7: 1 to 30:1; the neutralized ore slurry can be filtered to obtain gypsum slag and recycled water that meets the requirements of production recycled water, and the recycled water can be returned to other production processes in the smelter such as pulping, so the present invention The method for collecting arsenic from arsenic-containing flue gas provided in the embodiment does not need to discharge waste liquid, which is safe and environment-friendly.
(7)除了上述技术方案外,该含砷烟气的收砷方法还可以包括:在空冷塔冷却工序、动力波洗涤工序、两级填料塔净化工序、两级电除雾工序以及溶液收砷工序所构成的液体循环中,当循环的液体不足时,向空冷塔冷却工序中的空冷塔中补入新水,并且/或者向两级电除雾工序中的两个电除雾器中补入新水;例如:在溶液收砷工序中,当固液分离得到的含砷滤液与浓密分离得到的上层澄清液被送入到废水处理工序后,循环的液体不足,此时需要向空冷塔冷却工序中的空冷塔中补入新水,并且/或者向两级电除雾工序中的两个电除雾器中补入新水。(7) In addition to the above-mentioned technical scheme, the method for collecting arsenic in the arsenic-containing flue gas may also include: in the air cooling tower cooling process, the dynamic wave washing process, the two-stage packing tower purification process, the two-stage electric demisting process, and the arsenic collection in the solution In the liquid cycle formed by the process, when the circulating liquid is insufficient, add new water to the air-cooling tower in the air-cooling tower cooling process, and/or replenish water to the two electric demisters in the two-stage electric demisting process For example: in the process of collecting arsenic from the solution, when the arsenic-containing filtrate obtained from solid-liquid separation and the supernatant liquid obtained from dense separation are sent to the waste water treatment process, the circulating liquid is insufficient. Add new water to the air-cooling tower in the cooling process, and/or add new water to the two electrostatic demisters in the two-stage electrostatic demisting process.
需要说明的是,本发明实施例所提供的含砷烟气的收砷方法,其砷回收率可以达到达99﹪以上,废水经废水处理工序处理后含砷小于0.5mg/L,符合生产回用水要求。It should be noted that the arsenic recovery method of the arsenic-containing flue gas provided by the embodiment of the present invention can reach more than 99% of the arsenic recovery, and the arsenic content of the wastewater after the wastewater treatment process is less than 0.5mg/L, which meets the requirements of the production cycle. Water requirements.
综上可见,本发明实施例所提供的含砷烟气的收砷方法至少具备以下特点:In summary, the method for collecting arsenic from flue gas containing arsenic provided by the embodiment of the present invention has at least the following characteristics:
(1)在该收砷方法中,空冷塔冷却工序中的空冷塔以及动力波洗涤工序中的动力波洗涤器均采用了质量百分浓度为2~10%的稀酸作为循环液,而且能够采用质量百分浓度为2~5%的稀酸作为循环液;与现有技术相比,该收砷方法所采用的酸浓低(可以达到2%≤循环液的酸浓度<5%),这能够大幅减轻循环液对设备的腐蚀,降低了对设备的材质要求,节约了设备成本。(1) in this receiving arsenic method, the air-cooling tower in the air-cooling tower cooling process and the power wave scrubber in the power wave washing process have all adopted the dilute acid that mass percent concentration is 2~10% as circulation fluid, and can Adopt the dilute acid that mass percent concentration is 2~5% as circulation fluid; Compared with prior art, the acid concentration that this arsenic collection method adopts is low (can reach 2%≤the acid concentration of circulation fluid<5%), This can greatly reduce the corrosion of the equipment by the circulating fluid, reduce the material requirements for the equipment, and save the equipment cost.
(2)在该收砷方法中,在动力波洗涤工序后增设了两级填料塔净化工序和两级电除雾工序,即采用了空冷塔-动力波洗涤器-两级填料塔-两级电除雾器组合洗涤的烟气净化设备,含砷烟气是依次顺序经过上述设备的,这能够保证砷逐级长大,并不会使上述设备发生堵塞,因此这能够有效解决现有技术中低酸浓收砷不彻底的问题,从而不仅保证了较高的收砷效率,而且保证了该组合洗涤的烟气净化设备能够按照该收砷方法长期正常稳定地运行。(2) In this arsenic collection method, after the dynamic wave washing process, a two-stage packed tower purification process and a two-stage electrostatic demisting process are added, that is, an air cooling tower-dynamic wave scrubber-two-stage packed tower-two-stage The flue gas purification equipment with electric demister combined washing, the arsenic-containing flue gas passes through the above-mentioned equipment in sequence, which can ensure that the arsenic grows step by step and will not cause the above-mentioned equipment to be blocked, so this can effectively solve the problem of existing technology The problem of incomplete collection of arsenic by medium and low acid concentration not only ensures a high efficiency of collecting arsenic, but also ensures that the flue gas purification equipment of the combined washing can operate normally and stably for a long time according to the method of collecting arsenic.
(3)在该收砷方法中,空冷塔排出的高砷溶液在通过脱吸塔脱除SO2气体后,送入了浓密机进行冷却结晶-浓密分离,而分离出的浓密机底流砷矿浆又进行了固液分离;在这一过程中,除了固液分离得到了回收的As2O3固体外,其余的液体(可以包括浓密分离得到的上层澄清液以及固液分离得到的含砷滤液)大部分均返回到动力波洗涤器,作为动力波洗涤器的循环液,这有效减少了废水处理与排放。(3) In this arsenic collection method, the high-arsenic solution discharged from the air-cooling tower is sent to the thickener for cooling crystallization - dense separation after the SO2 gas is removed by the desorption tower, and the separated thickener underflows the arsenic slurry Carry out solid-liquid separation again; In this process, except that solid-liquid separation obtains the As 2 O 3 solid that reclaims, remaining liquid (can comprise the supernatant liquid that dense separation obtains and the arsenic-containing filtrate that solid-liquid separation obtains ) Most of them are returned to the power wave scrubber as the circulating fluid of the power wave scrubber, which effectively reduces waste water treatment and discharge.
(4)在该收砷方法中,当溶液收砷工序中产生的液体较多时,除了大部分返回到动力波洗涤器外,多余的液体可以进入废水处理工序,依次进行硫化沉砷和中和处理,从而得到含砷矿渣、石膏渣以及回用水;该含砷矿渣可以返回到冶砷工序,作为冶砷原料,而回用水符合生产回用水要求,可以返回到调浆等工厂内的其他生产工序中,因此这能够实现废液的有效循环利用、无需外排、安全环保,有效降低了对环境的污染。(4) In this arsenic collection method, when the solution produces a lot of liquid in the arsenic collection process, except that most of the liquid is returned to the dynamic wave scrubber, the excess liquid can enter the waste water treatment process, and carry out sulfide arsenic precipitation and neutralization in sequence treatment to obtain arsenic-containing slag, gypsum slag, and reused water; the arsenic-containing slag can be returned to the arsenic smelting process as a raw material for arsenic smelting, while the recycled water meets the requirements for production reused water and can be returned to other production in the factory such as pulping In the process, it can realize the effective recycling of waste liquid, no need to discharge, safe and environmentally friendly, and effectively reduce the pollution to the environment.
(5)按体积百分比计,该收砷方法能够对As2O3的含量为0.1~1.0%、SO2的含量为5~10%的含砷烟气进行处理,因此该收砷方法对烟气中砷的含量有很强的适应性,能够适用于多种含砷冶炼烟气的净化。(5) In terms of volume percentage, the method for collecting arsenic can treat the arsenic-containing flue gas whose content of As 2 O 3 is 0.1-1.0%, and the content of SO 2 is 5-10%. The content of arsenic in the gas has strong adaptability and can be applied to the purification of various arsenic-containing smelting flue gases.
(6)该收砷方法是一种湿法收砷方法,能够有效避免含砷粉尘的产生,而且操作环境相对友好。(6) The arsenic collection method is a wet arsenic collection method, which can effectively avoid the generation of arsenic-containing dust, and the operating environment is relatively friendly.
为了更加清晰地展现出本发明所提供的技术方案及所产生的技术效果,下面以几具体实施例并结合附图对本发明实施例所提供的含砷烟气的收砷方法进行详细描述。In order to more clearly demonstrate the technical solutions provided by the present invention and the resulting technical effects, the method for collecting arsenic from arsenic-containing flue gas provided by the embodiments of the present invention will be described in detail below with several specific examples and in conjunction with the accompanying drawings.
实施例1Example 1
如图1所示,新疆某黄金冶炼厂采用两段焙烧的预处理方法对某含砷金精矿进行处理,而焙烧产生的焙烧烟气在经过旋风收尘、电收尘后,采用了上述本发明实施例所提供的含砷烟气的收砷方法进行湿法收砷。其中,电收尘出口排出的焙烧烟气的温度为330~350℃,烟气量为17072Nm3/h;按体积百分比计,在该焙烧烟气中,As2O3含量为0.21%,SO2的含量为6.99%。As shown in Figure 1, a gold smelter in Xinjiang adopts a two-stage roasting pretreatment method to process a certain arsenic-containing gold concentrate, and the roasting flue gas produced by roasting is subjected to cyclone dust collection and electric dust collection. The method for collecting arsenic from flue gas containing arsenic provided in the embodiment of the present invention is to collect arsenic by wet method. Among them, the temperature of the roasting flue gas discharged from the outlet of the electrostatic precipitator is 330-350°C, and the flue gas volume is 17072Nm 3 /h; calculated by volume percentage, the content of As 2 O 3 in the roasting flue gas is 0.21%, SO The content of 2 is 6.99%.
具体地,按照下表1中所述的技术参数,并采用上述本发明实施例所提供的含砷烟气的收砷方法使焙烧烟气依次通过空冷塔-动力波洗涤器-两级填料塔-两级电除雾器进行烟气净化。电收尘出口排出的焙烧烟气的含尘量0.2~0.5g/m3,在依次通过空冷塔-动力波洗涤器-两级填料塔后,砷的收集率达到了99%以上,基本被全部收集;此后,烟气进入两级电除雾器除去残余酸雾,经两级电除雾工序后,烟气中的酸雾含量<5mg/m3,而烟气温度降至40℃以下,满足了现有制酸系统的要求,可以通入现有制酸系统进行常规制酸。Specifically, according to the technical parameters described in Table 1 below, and using the method for collecting arsenic-containing flue gas provided by the above-mentioned embodiments of the present invention, the roasting flue gas passes through the air cooling tower-dynamic wave scrubber-two-stage packed tower in sequence -Two-stage electric demister for flue gas purification. The dust content of the roasting flue gas discharged from the outlet of the electrostatic precipitator is 0.2-0.5g/m 3 , and after successively passing through the air cooling tower-dynamic wave scrubber-two-stage packed tower, the collection rate of arsenic has reached more than 99%, which is basically All collected; after that, the flue gas enters the two-stage electric demister to remove the residual acid mist. After the two-stage electric demisting process, the acid mist content in the flue gas is <5mg/m 3 , and the flue gas temperature drops below 40°C , which meets the requirements of the existing acid-making system, and can be connected to the existing acid-making system for conventional acid-making.
表1:Table 1:
进一步地,空冷塔所排出的高砷溶液经脱吸塔脱除SO2后,送入了浓密机进行冷却结晶-浓密分离,而分离出的浓密机底流砷矿浆又送入压滤机进行固液分离,从而得到了回收的As2O3固体产品,而浓密分离得到的上层澄清液以及固液分离得到的含砷滤液汇聚在一起形成含砷混合液;该含砷混合液大部分均返回到动力波洗涤器,作为动力波洗涤器的循环液,过剩部分送入了废水处理工序。在废水处理工序中,向该含砷混合液中加入硫化钠溶液和硫酸进行硫化沉砷,直至混合液整体的pH值为1.5~2,反应后的矿浆可以经现有技术中的压滤机进行固液分离,从而得到含砷矿渣和沉砷后溶液;该含砷矿渣可返回到冶炼厂原料车间,而该沉砷后溶液再进行中和处理,中和处理需向沉砷后溶液中加入石灰乳与铁盐,直至沉砷后溶液的pH值为7~9,并且Fe与As的摩尔比为20:1,鼓入空气进行曝气,中和处理后的矿浆经过滤后可以得到石膏渣和回用水;该回用水符合生产回用水要求,可以返回到调浆等冶炼厂内的其他生产工序中,因此这能够实现废液的有效循环利用、无需外排、安全环保,有效降低了对环境的污染。Further, the high-arsenic solution discharged from the air-cooling tower is sent to the thickener for cooling crystallization - thickness separation after the desorption tower removes SO2, and the separated thickener underflow arsenic slurry is sent to the filter press for solidification. liquid separation, thereby obtaining the recovered As 2 O 3 solid product, and the supernatant liquid obtained from the dense separation and the arsenic-containing filtrate obtained from the solid-liquid separation are brought together to form an arsenic-containing mixed solution; most of the arsenic-containing mixed solution is returned to To the power wave scrubber, as the circulating fluid of the power wave scrubber, the excess part is sent to the wastewater treatment process. In the wastewater treatment process, sodium sulfide solution and sulfuric acid are added to the arsenic-containing mixed solution to carry out sulfidation and precipitation of arsenic until the overall pH value of the mixed solution is 1.5-2, and the reacted pulp can be passed through a filter press in the prior art Carry out solid-liquid separation to obtain arsenic-containing slag and arsenic-precipitated solution; the arsenic-containing slag can be returned to the raw material workshop of the smelter, and the arsenic-precipitated solution is then neutralized. Add milk of lime and iron salt until the pH of the solution after arsenic precipitation is 7-9, and the molar ratio of Fe to As is 20:1, blow in air for aeration, and filter the neutralized slurry to obtain Gypsum slag and reuse water; the reuse water meets the requirements of production reuse water, and can be returned to other production processes in the smelter such as pulping, so this can realize effective recycling of waste liquid, no need for external discharge, safety and environmental protection, and effectively reduce pollution to the environment.
综上可见,本发明实施例不仅酸浓低,能够有效避免高酸腐蚀设备和堵塞管道,而且收砷效率高、操作流程简单、安全环保,能够大幅提高烟气中砷的回收率。In summary, the embodiment of the present invention not only has low acid concentration, can effectively avoid high acid corrosion of equipment and blockage of pipelines, but also has high arsenic collection efficiency, simple operation process, safety and environmental protection, and can greatly improve the recovery rate of arsenic in flue gas.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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