CN104801979A - Full-automatic shaft processing device - Google Patents
Full-automatic shaft processing device Download PDFInfo
- Publication number
- CN104801979A CN104801979A CN201510166856.0A CN201510166856A CN104801979A CN 104801979 A CN104801979 A CN 104801979A CN 201510166856 A CN201510166856 A CN 201510166856A CN 104801979 A CN104801979 A CN 104801979A
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- shaft processing
- plant
- processing unit
- frame
- trough
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- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 5
- 230000008569 process Effects 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000010079 rubber tapping Methods 0.000 abstract description 5
- 238000007514 turning Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract 3
- 238000005553 drilling Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000001186 cumulative effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Crushing And Pulverization Processes (AREA)
- Drilling And Boring (AREA)
Abstract
The invention discloses a full-automatic shaft processing device. The full-automatic shaft processing device comprises a rack, a feeding mechanism, a material holding mechanism and a processing mechanism, wherein the feeding mechanism comprises a push pin, a material pushing air cylinder, a sliding block and a hopper; the material holding mechanism comprises a three-jaw chuck capable of rotating, and the three-jaw chuck is positioned at the outlet end of a material discharging slot and coaxial to the material discharging slot; the processing mechanism comprises a cross sliding table horizontally installed on the rack, and a driving motor is arranged on the cross sliding table, a knife rest is fixed at the top of the cross sliding table, and at least two detachable knives are in parallel arranged on the knife rest. The full-automatic shaft processing device is simple in structure and can automatically and integrally process the shaft and perform turning, end drilling, boring and tapping without repeatedly clamping, thus the accumulated error is reduced, precision and quality of products are greatly improved, and the operating efficiency is improved; the full-automatic shaft processing device can compete automatic feeding, processing and discharging flow line operations, thereby reducing the individual labor strength and improving the productivity effect.
Description
Technical field
The present invention relates to a kind of axis machining apparatus, particularly a kind of Shaft processing unit (plant).
Background technology
My company produces a kind of axle for automobile, and it needs to process shaft end, such as turning, boring, bore hole and tapping, have in conventional art and realized by machining center, but cost is large and material loading is inconvenient, reduces production efficiency, deficiency in economic performance, also have and realized by lathe, but there is repeatedly tool setting, cumulative errors are large, affect product quality, and needing artificial loading and blanking, production efficiency is low.
Summary of the invention
(1) technical problem that will solve
The technical problem to be solved in the present invention is to provide and a kind ofly can completes multiple working procedure, automatic charging and blanking, good product quality, Shaft processing unit (plant) that efficiency is high simultaneously.
(2) technical scheme
For solving the problems of the technologies described above, the invention provides a kind of Shaft processing unit (plant), for carrying out integral type processing to axle, it comprises:
Frame 1, described frame 1 is for installing and supporting miscellaneous part;
Feed mechanism, be arranged in described frame 1, for automatic charging, described feed mechanism comprises pushes pin 21, pusher cylinder 22, slide block 23 and the hopper 24 for feeding, described frame 1 is provided with slide rail 25, described slide block 23 is sliding to be fitted on described slide rail 25, described pusher cylinder 22 is fixed in described frame and the output of described pusher cylinder 22 is connected with described slide block 23, described pushing pin 21 is fixed on described slide block 23, and described in push pin 21 axis being parallel in the glide direction of described slide block, the lower end of described hopper 24 exports the trough 240 be provided with for putting axle, push pin on the motion path of 21 described in described trough 240 is positioned at,
Feeding clip mechanism, described feeding clip mechanism comprises revolvable scroll chuck, and described scroll chuck is positioned at the port of export of described trough 240 and coaxial with described trough;
Organisation of working, process for axle, described organisation of working comprises level and is arranged on cross slid platform 32 in described frame 1, described cross slid platform 32 is equipped with drive motors, the top of described cross slid platform 32 is fixed with knife rest 31, described knife rest 31 is arranged with at least two dismountable cutters 33 in parallel, the axis of described cutter 33 and the axis being parallel of described scroll chuck and be positioned in same level.
Further, also comprise Ding Liao mechanism, described Ding Liao mechanism comprises and determines material cylinder 41, and described cross slid platform is expected between cylinder and described feeding clip mechanism surely described, the described cylinder of material is surely coaxial with described scroll chuck, described output shaft of surely expecting cylinder 41 is fixed with rubber and surely expects block 42.
Further, also comprise material storage dish 5, add below mechanism's right-hand member described in described material storage dish 5 is positioned at.
Further, described frame 1 is provided with the protective cover that can cover described feeding clip mechanism and described organisation of working.
Further, described protective cover is slide or revolving door.
Further, described frame has been bolted at least two guide blocks 202, described guide block 202 has offered guide hole, described in push pin sliding fitting in described guide hole.
Further, described cutter is one or more in lathe tool, drill bit, boring cutter, screw tap.
Further, the port of export of described trough 240 is provided with sensor for countering.
(3) beneficial effect
Shaft processing unit (plant) of the present invention, structure is simple, can carry out the processing of full-automatic integral formula to axle, can carry out comprising turning, boring stomidium, bore hole, tapping etc., without the need to multiple clamping, reduce cumulative errors, substantially increase Product Precision and quality, and improve operating efficiency; There is automatic charging and blanking function simultaneously, complete the continuous-flow type operation of automatic charging, processing and blanking, reduce individual labor intensity, improve productivity effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of Shaft processing unit (plant) of the present invention;
Fig. 2 is the structural representation of the pusher cylinder of Shaft processing unit (plant) of the present invention;
Fig. 3 is the structural representation of the hopper of Shaft processing unit (plant) of the present invention;
Fig. 4 is the side view of the hopper of Shaft processing unit (plant) of the present invention;
Fig. 5 is the structural representation of the organisation of working of Shaft processing unit (plant) of the present invention.
Detailed description of the invention
Consulting Fig. 1 ~ Fig. 5, the invention provides a kind of Shaft processing unit (plant), for carrying out integral type processing to axle, comprising frame 1, and be arranged on feed mechanism in frame 1, feeding clip mechanism and Ding Liao mechanism, respectively each assembly is described in detail below.
Frame 1 installs matrix, and for installing and supporting miscellaneous part, it comprises support platform and supporting leg.
Feed mechanism is used for automatic charging, namely axle automatically above to be processed, consult Fig. 1 to Fig. 4, be arranged in frame 1, it comprises pushes pin 21, contact-making switch 201, pusher cylinder 22, slide block 23, base plate 26 and the hopper 24 for feeding, base plate 26 is fixed in frame, slide rail 25 is fixedly mounted on the upper surface of base plate 26, slide block 23 is sliding to be fitted on this slide rail 25, pusher cylinder to be fixedly mounted on base plate 26 by mount pad 28 and the output of pusher cylinder 22 is connected with slide block 23, move on slide rail for driving slide block, push pin and 21 be fixed on slide block 23, and push pin 21 axis being parallel in the glide direction of slide block, the lower end of hopper 24 exports the trough 240 be provided with for putting axle, trough 240 is positioned at pushes pin on the motion path of 21, slide block 23 is provided with the adjusting bolt 29 towards mount pad 28, contact-making switch to be also arranged on slide block 23 and towards mount pad 28, in order to improve the kinematic accuracy of push rod, avoiding its stress deformation at work, base plate has been bolted at least two guide blocks 202, guide block 202 offers guide hole, pushing pin to slide fits in this guide hole, in the present embodiment push pin 21 head for conical, the afterbody of pushing pin offers screw thread, and slide block 23 offers through hole, and the afterbody of pushing pin is passed through hole and fixed by two nuts, and it can adjust the output length of pushing pin according to demand, hopper 24 comprises the retainer plate 241 be obliquely installed, angle between itself and horizontal plane is more than or equal to 30 degree and is less than or equal to 60 degree, the top center of retainer plate 241 is provided with baffle plate 245, forms the blowing chamber for placing axle between baffle plate 245 bottom surface and retainer plate 241 upper surface, the upwards bending formation stopper section 242, both sides of retainer plate 241, two gripper shoes 243 are provided with in the bottom of retainer plate 241, offer two chutes 101 at the upper surface of frame 1 simultaneously, gripper shoe 243 to be set in chute and can to move along the length direction of chute, this structure can regulate the width of trough, to adapt to the axle of different-diameter, accordingly, be also provided with a location-plate, this location-plate is arranged on the upper surface of frame 1, has gap between location-plate 27 and the port of export of hopper, and this gap is trough, this location-plate 27 offers the length direction of the first bar-shaped trough 271, first bar-shaped trough perpendicular to hopper, bolt passes the first bar-shaped trough and is fixed in frame by location-plate, and it also can regulate according to different demands, retainer plate 241 in the present embodiment comprises angle steel and connecting plate 244, connecting plate 244 offers the second bar-shaped trough along its length, angle steel is two and the parallel two ends being positioned at connecting plate 244, bolt passes the second bar-shaped trough and is fixed on by angle steel on connecting plate 244, distance between its adjustable two angle steel, can adapt to the axle of different length, in order to improve degree of intelligence, reducing workman's work, being provided with sensor for countering at the port of export of trough 240, can Auto-counting.
Feeding clip mechanism is used for material folding, and it comprises revolvable scroll chuck, namely has rotation and clamping function, and this scroll chuck is positioned at the port of export of trough 240 and coaxial with trough.
Organisation of working is used for axle processing, consult Fig. 1 and Fig. 5, it comprises level and is arranged on cross slid platform 32 in frame 1, and cross slid platform refers to the combination slide unit combined according to X-direction and Y direction by two groups of straight line slide units, usually also referred to as reference axis slide unit, XY axle slide unit.Industrial usually laterally to represent X-axis, another is exactly axially Y-axis.When the mid point of X-axis overlaps with Y-axis, look like " ten " word in Chinese in appearance, cross slid platform 32 is equipped with drive motors, the top of cross slid platform 32 is fixed with knife rest 31, this knife rest 31 is arranged with in parallel at least two dismountable cutters 33, the axis of cutter 33 and the axis being parallel of scroll chuck and be positioned in same level, this cutter is one or more in lathe tool, drill bit, boring cutter, screw tap.
Ding Liao mechanism is used for fixed material, namely the outreach of axle on scroll chuck is limited, consult Fig. 1, this Ding Liao mechanism comprises and determines material cylinder 41, cross slid platform is being determined between material cylinder and feeding clip mechanism, surely expect that cylinder is coaxial with scroll chuck, the output shaft determining material cylinder 41 is fixed with rubber and surely expects block 42.
Be provided with material storage dish 5 in the lower right of organisation of working, consult Fig. 1, push pin and the axle on scroll chuck can be pushed out in this material storage dish, to complete self-emptying.
In order to improve overall security, frame 1 is provided with the protective cover (not shown) that can cover feeding clip mechanism and organisation of working, this protective cover is slip form or rotation formula.
Below simple declaration is done to the operation principle of this device;
Before work, according to the width of the size adjusting hopper of axle--make the length of its respective shaft, with the width of trough--make the diameter of its respective shaft, starting drive, device resets, axle to be processed is put into hopper simultaneously, under gravity, the axle be positioned at bottom falls into trough automatically, now, the action of pusher cylinder, driving pushes pin is pushed in scroll chuck by the axle in trough, meanwhile, surely cylinder action is expected, axle is being pushed pin and rubber expects to complete location between block surely, then scroll chuck clamping, pusher cylinder and surely material cylinder reset, scroll chuck rotates, band moving axis High Rotation Speed, cross slid platform drives tool motion, complete turning successively, boring, bore hole and tapping can operate, after completing machined, cross slid platform resets, scroll chuck stops operating and send out, push pin and next axle pushed, under the promotion of second axle, the previous axle completing processing is pushed in material storage dish, to complete self-emptying, more than complete a working cycles.
Shaft processing unit (plant) of the present invention, structure is simple, can carry out the processing of full-automatic integral formula to axle, can carry out comprising turning, boring stomidium, bore hole, tapping etc., without the need to multiple clamping, reduce cumulative errors, substantially increase Product Precision and quality, and improve operating efficiency; There is automatic charging and blanking function simultaneously, complete the continuous-flow type operation of automatic charging, processing and blanking, reduce individual labor intensity, improve productivity effect.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (8)
1. a Shaft processing unit (plant), for carrying out integral type processing to axle, is characterized in that, comprising:
Frame (1), described frame (1) is for installing and supporting miscellaneous part;
Feed mechanism, be arranged in described frame (1), for automatic charging, described feed mechanism comprises push pin (21), pusher cylinder (22), slide block (23) and the hopper (24) for feeding, described frame (1) is provided with slide rail (25), described slide block (23) is sliding to be fitted on described slide rail (25), described pusher cylinder (22) is fixed in described frame and the output of described pusher cylinder (22) is connected with described slide block (23), described push pin (21) are fixed on described slide block (23), and described in push pin the axis being parallel of (21) in the glide direction of described slide block, the lower end of described hopper (24) exports the trough (240) be provided with for putting axle, push pin described in described trough (240) is positioned on the motion path of (21),
Feeding clip mechanism, described feeding clip mechanism comprises revolvable scroll chuck, and described scroll chuck is positioned at the port of export of described trough (240) and coaxial with described trough;
Organisation of working, process for axle, described organisation of working comprises level and is arranged on cross slid platform (32) in described frame (1), described cross slid platform (32) is equipped with drive motors, the top of described cross slid platform (32) is fixed with knife rest (31), described knife rest (31) is arranged with at least two dismountable cutters (33) in parallel, the axis of described cutter (33) and the axis being parallel of described scroll chuck and be positioned in same level.
2. Shaft processing unit (plant) as claimed in claim 1, it is characterized in that: also comprise Ding Liao mechanism, described Ding Liao mechanism comprises and determines material cylinder (41), described cross slid platform is expected between cylinder and described feeding clip mechanism surely described, the described cylinder of material is surely coaxial with described scroll chuck, described output shaft of surely expecting cylinder (41) is fixed with rubber and surely expects block (42).
3. Shaft processing unit (plant) as claimed in claim 1, is characterized in that: also comprise material storage dish (5), adds below mechanism's right-hand member described in described material storage dish (5) is positioned at.
4. Shaft processing unit (plant) as claimed in claim 1, is characterized in that: described frame (1) is provided with the protective cover that can cover described feeding clip mechanism and described organisation of working.
5. Shaft processing unit (plant) as claimed in claim 4, is characterized in that: described protective cover is slide or revolving door.
6. Shaft processing unit (plant) as claimed in claim 1, it is characterized in that: described frame has been bolted at least two guide blocks (202), (202) offer guide hole with described guide block, described in push pin sliding fitting in described guide hole.
7. the Shaft processing unit (plant) as described in any one of claim 1 to 6, is characterized in that: described cutter is one or more in lathe tool, drill bit, boring cutter, screw tap.
8. the Shaft processing unit (plant) as described in any one of claim 1 to 6, is characterized in that: the port of export of described trough (240) is provided with sensor for countering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510166856.0A CN104801979B (en) | 2015-04-09 | 2015-04-09 | A kind of Shaft processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510166856.0A CN104801979B (en) | 2015-04-09 | 2015-04-09 | A kind of Shaft processing unit (plant) |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104801979A true CN104801979A (en) | 2015-07-29 |
| CN104801979B CN104801979B (en) | 2017-07-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201510166856.0A Active CN104801979B (en) | 2015-04-09 | 2015-04-09 | A kind of Shaft processing unit (plant) |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105048731A (en) * | 2015-08-28 | 2015-11-11 | 三门县职业中等专业学校 | Rough machining device for motor rotor |
| CN106270677A (en) * | 2016-08-31 | 2017-01-04 | 天津市开源第三阀门有限公司 | A kind of valve connects and automatically processes blanking device |
| CN107116352A (en) * | 2017-04-21 | 2017-09-01 | 苏州爱沛达自动化设备有限公司 | A kind of axle interposer |
| CN107263108A (en) * | 2017-05-31 | 2017-10-20 | 六安市本精工齿轮有限公司 | A kind of gear bar automatic machining device |
| CN107985994A (en) * | 2017-12-27 | 2018-05-04 | 天津超金精密电子有限公司 | More specification motor shaft feed devices |
| CN109676450A (en) * | 2019-02-18 | 2019-04-26 | 葛润生 | A kind of process equipment of rods and bars of aluminium alloy |
| CN109702495A (en) * | 2019-02-18 | 2019-05-03 | 葛润生 | A kind of working method of the process equipment of rods and bars of aluminium alloy |
| CN114473381A (en) * | 2022-01-20 | 2022-05-13 | 佛山市南海区伟业高强度标准件有限公司 | Production process of front and rear wheel shafts of motorcycle |
| CN115533551A (en) * | 2022-10-20 | 2022-12-30 | 江苏沃尔森自动化装备有限公司 | Multi-station turning, drilling, sawing and boring combined machining center |
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| CN202317833U (en) * | 2011-12-12 | 2012-07-11 | 新野鼎泰电子精工科技有限公司 | Automatic feeding and discharging device for microbit processing |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105048731A (en) * | 2015-08-28 | 2015-11-11 | 三门县职业中等专业学校 | Rough machining device for motor rotor |
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| CN107116352A (en) * | 2017-04-21 | 2017-09-01 | 苏州爱沛达自动化设备有限公司 | A kind of axle interposer |
| CN107263108A (en) * | 2017-05-31 | 2017-10-20 | 六安市本精工齿轮有限公司 | A kind of gear bar automatic machining device |
| CN107985994A (en) * | 2017-12-27 | 2018-05-04 | 天津超金精密电子有限公司 | More specification motor shaft feed devices |
| CN109676450A (en) * | 2019-02-18 | 2019-04-26 | 葛润生 | A kind of process equipment of rods and bars of aluminium alloy |
| CN109702495A (en) * | 2019-02-18 | 2019-05-03 | 葛润生 | A kind of working method of the process equipment of rods and bars of aluminium alloy |
| CN109676450B (en) * | 2019-02-18 | 2020-01-31 | 百色市彩虹铝业有限公司 | Processing equipment for aluminum alloy bars |
| CN114473381A (en) * | 2022-01-20 | 2022-05-13 | 佛山市南海区伟业高强度标准件有限公司 | Production process of front and rear wheel shafts of motorcycle |
| CN114473381B (en) * | 2022-01-20 | 2023-01-17 | 佛山市南海区伟业高强度标准件有限公司 | Production process of front and rear wheel shafts of motorcycle |
| CN115533551A (en) * | 2022-10-20 | 2022-12-30 | 江苏沃尔森自动化装备有限公司 | Multi-station turning, drilling, sawing and boring combined machining center |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104801979B (en) | 2017-07-04 |
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Inventor after: Zheng Ailing Inventor after: Guo Zhengsong Inventor before: Zheng Ailing |
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Address after: 315000 Zhejiang city of Ningbo province Beilun Xiaogang Tsin industrial zone three road, Lane 18 No. 15 Patentee after: Ningbo Ye Feng Machinery Co., Ltd. Address before: Beilun District of Zhejiang city in Ningbo province 315812 industrial district Xiaogang Tsin three road, Lane 18 No. 15 Patentee before: Beilun In Ningbo Ye Feng Machinery Co., Ltd. |
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| CP02 | Change in the address of a patent holder |
Address after: 315000 No. 169, Linyu North Road, Jiaochuan, Zhenhai District, Ningbo City, Zhejiang Province Patentee after: Ningbo Ye Feng Machinery Co.,Ltd. Address before: 315000 No. 15, Lane 18, jingsan Road, Yaqian Industrial Zone, Xiaogang, Beilun, Ningbo, Zhejiang Patentee before: Ningbo Ye Feng Machinery Co.,Ltd. |
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| CP02 | Change in the address of a patent holder |