CN104801882A - 一种焊接工艺用焊药的制备工艺 - Google Patents
一种焊接工艺用焊药的制备工艺 Download PDFInfo
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- CN104801882A CN104801882A CN201510198866.2A CN201510198866A CN104801882A CN 104801882 A CN104801882 A CN 104801882A CN 201510198866 A CN201510198866 A CN 201510198866A CN 104801882 A CN104801882 A CN 104801882A
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- 238000003466 welding Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 238000003723 Smelting Methods 0.000 claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims abstract description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 16
- 238000005516 engineering process Methods 0.000 claims description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 239000011572 manganese Substances 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052787 antimony Inorganic materials 0.000 claims description 4
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 230000004927 fusion Effects 0.000 claims description 4
- 229910052741 iridium Inorganic materials 0.000 claims description 4
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229910052702 rhenium Inorganic materials 0.000 claims description 4
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 229910052720 vanadium Inorganic materials 0.000 claims description 4
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 2
- 239000005864 Sulphur Substances 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 230000007547 defect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonmetallic Welding Materials (AREA)
Abstract
本发明公开了一种焊接工艺用焊药的制备工艺,包括:⑴按以下重量份数配比各组分:铼Re:12.6份;铱Ir:11.8份;碳C:5份;锰Mn:6份;硅Si:7份;硼B:8份;锑Ti:12份;钒V:2份;镍Ni:3份;铜Cu:4.5份;硫S:0.05份;碰P:0.12份;铁Fe:15份;⑵将各组分按相应的重量份数配比后,在金属冶炼炉中熔融冶炼后,使用焊药模具制得所需焊药。本发明所述焊接工艺用焊药的制备工艺,可以克服现有技术中配比不合理、稳定性差和承载力弱等缺陷,以实现配比合理、稳定性好和承载力强的优点。
Description
技术领域
本发明涉及机械工程中焊接工艺技术领域,具体地,涉及一种焊接工艺用焊药的制备工艺。
背景技术
焊接,也称作熔接、镕接,是一种以加热、高温或者高压的方式接合金属或其他热塑性材料如塑料的制造工艺及技术。
焊接的能量来源有很多种,包括气体焰、电弧、激光、电子束、摩擦和超声波等。除了在工厂中使用外,焊接还可以在多种环境下进行,如野外、水下和太空。无论在何处,焊接都可能给操作者带来危险,所以在进行焊接时必须采取适当的防护措施。焊接给人体可能造成的伤害包括烧伤、触电、视力损害、吸入有毒气体、紫外线照射过度等。
但是,目前的焊药,焊缝的塑性和韧性低,造成焊接结构裂纹敏感性增加、承载能力下降。
在实现本发明的过程中,发明人发现现有技术中至少存在配比不合理、稳定性差和承载力弱等缺陷。
发明内容
本发明的目的在于,针对上述问题,提出一种焊接工艺用焊药的制备工艺,以实现配比合理、稳定性好和承载力强的优点。
为实现上述目的,本发明采用的技术方案是:一种焊接工艺用焊药的制备工艺,包括:
⑴按以下重量份数配比各组分:
铼Re:12.6份;
铱Ir:11.8份;
碳C:5份;
锰Mn:6份;
硅Si:7份;
硼B:8份;
锑Ti:12份;
钒V:2份;
镍Ni:3份;
铜Cu:4.5份;
硫S:0.05份;
碰P:0.12份;
铁Fe:15份;
⑵将各组分按相应的重量份数配比后,在金属冶炼炉中熔融冶炼后,使用焊药模具制得所需焊药。
本发明各实施例的焊接工艺用焊药的制备工艺,由于包括:⑴按以下重量份数配比各组分:铼Re:12.6份;铱Ir:11.8份;碳C:5份;锰Mn:6份;硅Si:7份;硼B:8份;锑Ti:12份;钒V:2份;镍Ni:3份;铜Cu:4.5份;硫S:0.05份;碰P:0.12份;铁Fe:15份;⑵将各组分按相应的重量份数配比后,在金属冶炼炉中熔融冶炼后,使用焊药模具制得所需焊药;从而可以克服现有技术中配比不合理、稳定性差和承载力弱的缺陷,以实现配比合理、稳定性好和承载力强的优点。
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。
下面通过实施例,对本发明的技术方案做进一步的详细描述。
具体实施方式
以下对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。
根据本发明实施例,提供了一种焊接工艺用焊药的制备工艺,包括:
⑴按以下重量份数配比各组分:
铼Re:12.6份;
铱Ir:11.8份;
碳C:5份;
锰Mn:6份;
硅Si:7份;
硼B:8份;
锑Ti:12份;
钒V:2份;
镍Ni:3份;
铜Cu:4.5份;
硫S:0.05份;
碰P:0.12份;
铁Fe:15份;
⑵将各组分按相应的重量份数配比后,在金属冶炼炉中熔融冶炼后,使用焊药模具制得所需焊药。
经大量试验验证,使用本发明的技术方案所得材料焊接,焊接材料的稳定性高,减小了焊缝的淬硬倾向和裂纹敏感性。
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (1)
1.一种焊接工艺用焊药的制备工艺,其特征在于,包括:
⑴按以下重量份数配比各组分:
铼Re:12.6份;
铱Ir:11.8份;
碳C:5份;
锰Mn:6份;
硅Si:7份;
硼B:8份;
锑Ti:12份;
钒V:2份;
镍Ni:3份;
铜Cu:4.5份;
硫S:0.05份;
碰P:0.12份;
铁Fe:15份;
⑵将各组分按相应的重量份数配比后,在金属冶炼炉中熔融冶炼后,使用焊药模具制得所需焊药。
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510198866.2A CN104801882A (zh) | 2015-04-24 | 2015-04-24 | 一种焊接工艺用焊药的制备工艺 |
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| Publication Number | Publication Date |
|---|---|
| CN104801882A true CN104801882A (zh) | 2015-07-29 |
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| CN201510198866.2A Pending CN104801882A (zh) | 2015-04-24 | 2015-04-24 | 一种焊接工艺用焊药的制备工艺 |
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| CN (1) | CN104801882A (zh) |
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2015
- 2015-04-24 CN CN201510198866.2A patent/CN104801882A/zh active Pending
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Application publication date: 20150729 |