CN104779440B - A kind of intelligent three-dimensional programmable antenna reflecting surface - Google Patents
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Abstract
一种智能三维可编程天线反射面,它由反射面主体和控制系统组成,控制系统置于反射面主体旁以便进行控制操纵,控制系统接口与放射面主体接口之间由对应线路连接;所述反射面主体由静平台和多个并联机构模块组成,多个并联机构模块置于静平台之上;所述控制系统是由电机伺服驱动器、运动控制卡、传感器接收器和放大器、控制系统软件、微计算机、液晶显示器和监控摄像头、安全保障系统组成,微计算机与运动控制卡、液晶显示器和监控摄像头实现电气连接。本发明是一种大小可调形状可智能控制的天线反射面,具有很强的适应性,能满足不同条件下对反射面形状的要求,且此种天线反射面为组合型,便于拆卸存放。
An intelligent three-dimensional programmable antenna reflecting surface, which is composed of a reflecting surface main body and a control system, the control system is placed next to the reflecting surface main body for control and manipulation, and the interface of the control system and the main interface of the radiation surface are connected by corresponding lines; the said The main body of the reflecting surface is composed of a static platform and multiple parallel mechanism modules, and multiple parallel mechanism modules are placed on the static platform; the control system is composed of a motor servo driver, a motion control card, a sensor receiver and amplifier, control system software, micro It is composed of computer, liquid crystal display, monitoring camera and security system, and the microcomputer is electrically connected with the motion control card, liquid crystal display and monitoring camera. The invention is an antenna reflective surface with adjustable size and intelligent controllable shape, which has strong adaptability and can meet the requirements for the shape of the reflective surface under different conditions, and the reflective surface of the antenna is a combined type, which is convenient for disassembly and storage.
Description
技术领域:Technical field:
本发明涉及一种智能三维可编程天线反射面,属于卫星天线领域。The invention relates to an intelligent three-dimensional programmable antenna reflection surface, which belongs to the field of satellite antennas.
背景技术:Background technique:
天线结构由反射面和支撑反射面的背架结构组成,其中反射面是天线发射和接受电磁信号的主要构件。按需要不同,反射面的大小有很大的区别。按天线的形状来划分主要有板状天线、鞭状天线、抛物面天线、柱状天线。其中锅式抛物面天线反射面最为常见,但移动不方便且除尘困难。The antenna structure is composed of a reflective surface and a back frame structure supporting the reflective surface, where the reflective surface is the main component for the antenna to emit and receive electromagnetic signals. Depending on the needs, the size of the reflective surface varies greatly. According to the shape of the antenna, there are mainly plate antennas, whip antennas, parabolic antennas, and cylindrical antennas. Among them, the dish-type parabolic antenna reflection surface is the most common, but it is inconvenient to move and difficult to remove dust.
发明内容:Invention content:
1、目的:本发明的目的是以并联机构为依托提供一种智能三维可编程天线反射面,它是一种大小可调形状可智能控制的天线反射面,具有很强的适应性,可满足不同条件下对反射面形状的要求。且此种天线反射面为组合型,便于拆卸存放。1. Purpose: The purpose of the present invention is to provide an intelligent three-dimensional programmable antenna reflective surface based on a parallel mechanism. It is an antenna reflective surface with adjustable size and intelligent control. It has strong adaptability and can meet Requirements for the shape of the reflective surface under different conditions. And the reflective surface of this antenna is combined type, which is convenient for disassembly and storage.
2、技术方案:2. Technical solution:
见图1a、b:本发明一种智能三维可编程天线反射面,由反射面主体和控制系统组成。两者之间的关系是:控制系统置于反射面主体旁以便进行控制操纵,控制系统接口与放射面主体接口之间由对应线路连接。See Fig. 1a, b: an intelligent three-dimensional programmable antenna reflective surface of the present invention, which is composed of a reflective surface main body and a control system. The relationship between the two is: the control system is placed next to the main body of the reflective surface for control and manipulation, and the interface of the control system and the main interface of the radiating surface are connected by corresponding lines.
所述反射面主体由静平台和多个并联机构模块组成。多个并联机构模块置于静平台之上。该静平台为长方形板料,其具体尺寸取决于拓扑结构的尺寸。该并联机构模块通过螺栓固定在静平台上。其主体为并联机构模块的拓扑结构。通过改变并联机构模块的拓扑数量可调节反射面的大小。见图2,该并联机构模块,由支链组件、动平台、双头球铰杆、球铰盖组成。动平台、双头球铰杆、球铰盖均置于动平台之上。该动平台为六边形板料结构,铝质。六边形中不相邻的三条边等价对称分布2个球窝为一组,保证相邻球窝的角度不等于60度,从而避免并联机构奇异。也相当于六边形每个角附近有一个球窝。其中需要注意的是,动平台拓扑时,相邻的两条边需要保证一边有两个球窝而另一边无球窝分布,从而保证装配的正确性。假设相邻动平台对边间距为D,在T拓扑结构内环,支链组件为相邻三个动平台公用,处于三个角的中心位置。在拓扑结构最外环,支链组件为相邻两个动平台使用或单独为一个动平台使用,处于形成六边形角的两面向外偏置D/2的位置。双头球铰杆,圆柱两端各连接一个大于二分之一的球。球铰盖,1/2空心柱形,内部孔径的最大值等于球铰球的直径,孔表面为球面,两个球铰盖配合使用,周向均布四个通孔用以连接。双头球铰杆一端通过球铰盖与动平台的球窝相连,另一端通过球铰盖与支链组件相连。通过支链组件的运动,动平台具有三个方向的转动、三个方向的移动,通过所有支链组件的配合运动,使反射面形成不同的形状。The main body of the reflecting surface is composed of a static platform and a plurality of parallel mechanism modules. Multiple parallel mechanism modules are placed on the static platform. The static platform is a rectangular sheet whose exact size depends on the size of the topological structure. The parallel mechanism module is fixed on the static platform by bolts. Its main body is the topology structure of the parallel mechanism module. The size of the reflective surface can be adjusted by changing the topology number of the parallel mechanism modules. As shown in Figure 2, the parallel mechanism module is composed of a branch chain assembly, a moving platform, a double-headed ball hinge rod, and a ball hinge cover. The moving platform, the double-headed ball hinge rod and the ball hinge cover are all placed on the moving platform. The moving platform is a hexagonal plate structure made of aluminum. The three non-adjacent sides of the hexagon are equivalently and symmetrically distributed with two ball sockets as a group to ensure that the angle of adjacent ball sockets is not equal to 60 degrees, thereby avoiding the singularity of the parallel mechanism. It is also equivalent to having a ball socket near each corner of the hexagon. It should be noted that when moving the platform topology, two adjacent sides need to ensure that there are two ball sockets on one side and no ball sockets on the other side, so as to ensure the correctness of assembly. Assuming that the distance between adjacent moving platforms is D, in the inner ring of the T topology, the branch chain components are shared by three adjacent moving platforms and are located at the center of the three corners. In the outermost ring of the topological structure, the branch chain assembly is used for two adjacent moving platforms or for one moving platform alone, and is located at a position where the two sides forming the hexagonal angle are offset by D/2. Double-headed ball hinge rod, each of the two ends of the cylinder is connected with a ball larger than one-half. Spherical hinge cover, 1/2 hollow cylinder, the maximum internal hole diameter is equal to the diameter of the spherical hinge ball, the surface of the hole is spherical, two spherical hinge covers are used together, and four through holes are evenly distributed in the circumferential direction for connection. One end of the double-headed ball hinge rod is connected with the ball socket of the moving platform through the ball hinge cover, and the other end is connected with the branch chain assembly through the ball hinge cover. Through the movement of the branch chain components, the moving platform can rotate in three directions and move in three directions. Through the cooperative movement of all the branch chain components, the reflecting surface can form different shapes.
见图3,支链组件示意图。该支链组件由伺服电机(1件),联轴器(1件),滚珠丝杠(1件),圆锥滚子轴承(2件),轴承固定端盖(1件),伸缩套筒(1件),上连接杆(1件),三维力传感器(1件),球铰接口(1件),上套筒(1件),下套筒(1件),转接板(1件),电机外套(1件),下连接平板(1件),键(1件),键用定位端盖(1件),旋转编码器(1件)组成。其间关系是:该伸缩套筒,柱形,有通孔,孔径比滚珠丝杠外径略大,以保证丝杠可穿人。一端为与螺母法兰形状相同的法兰,用于连接滚珠丝杠的螺母。另一端为与法兰同心空心圆柱,圆柱外表面开有键槽,内表面攻有一定长度的螺纹用以连接上连接杆。该上连接杆为三段阶梯轴,两端轴直径与伸缩套筒内径相同,两端轴外表面攻有螺纹,中间轴直径与伸缩套筒空心圆柱外径相同。该下套筒,柱形,两端为方形法兰,中心为阶梯通孔,大孔直径与螺母法兰的直径相同,使滚珠丝杠可以在下套筒内部运动。中孔直径与滚珠丝杠用轴承外径相同,用以固定滚珠丝杠用轴承,小孔直径与联轴器直径相同,小孔长度与联轴器长度相同。该轴承固定端盖,柱形,通孔,内径等于丝杠直径,外径等于上套筒中孔直径,外表面攻有螺纹。该上套筒为两端阶梯轴,内部为阶梯孔,大轴一端为方形法兰,其法兰端的孔为大孔,孔径与下套筒孔径相同,另一端小孔直径与伸缩套筒外径相同,小孔内侧有键槽,键槽长度小于小孔长度且上套筒的小轴外表面攻有螺纹。该键的长度等于上套筒小孔内侧键槽的长度。该键用定位端盖,柱形,外径与上套筒大轴轴径相同,内部为阶梯通孔,大孔表面攻有螺纹用以连接上套筒小孔处螺纹,大孔孔径与上套筒小轴轴颈相同,长度与上套筒小轴长度相同。小孔直径为伸缩套筒外径,以便于伸缩套筒能顺利穿入。该电机外套为方盒形结构,两端为方形法兰,内部开有方形孔用于容纳伺服电机。该三维力传感器,柱形,两端有孔,孔径大小等于上连接杆的小轴直径,孔表面攻有螺纹。该球铰接口为阶梯轴,小轴攻有螺纹,孔径大小等于三维力传感器的内孔径,大轴端面周向均布三个球窝。该转接板,方形,其长宽与伺服电机长宽相同,通孔,孔径等于滚珠丝杠的直径。将轴承固定端盖与圆锥滚子轴承依次装入滚珠丝杠,组成丝杠组件。丝杠组件装入下套筒,圆锥滚子轴承装入下套筒中孔,以中孔和小孔轴肩定位,拧紧轴承固定端盖。由此将圆锥滚子轴承固定。该旋转编码器用以测量外围支链的伸缩量,与伺服电机整合为一体。其之间的位置关系是:伺服电机为运动执行器,通过联轴器与滚珠丝杠连接。滚珠丝杠上的螺母通过螺栓连接伸缩套筒的法兰,当伺服电机带动滚珠丝杠运动时,螺母带动伸缩套筒伸缩。伸缩套筒螺纹连接上连接杆。上连接杆与三维力传感器螺纹相连,三维力传感器螺纹连接球铰接口。伺服电机与联轴器之间安放转接板,用以定位下套筒的小孔端法兰。下套筒与上套筒通过方形法兰螺栓连接,上下套筒内部大孔长度需保证不干涉丝杠的运动。等上套筒装配完成后,需保证伸缩套筒上的键槽和上套筒小孔表面的键槽对齐,将键装入键槽。上套筒与键用定位端盖螺纹连接,压紧键的一端,由此键得到定位,从而起到导向作用,同时上套筒和下套筒不会发生旋转。下套筒的另一端法兰与电机外套的一端方形法兰螺栓连接,将电机包围起来,电机外套的方形法兰与下连接平板螺钉连接,下连接平板为圆形,其直径大于下套筒方形法兰的尺寸,与下套筒法兰的螺纹孔对应开有阶梯孔,小孔直径为小套筒法兰的螺纹孔的大径,大孔为所用螺钉的头部直径,长度大于螺钉头部直径以保证装配后下连接平板可以平稳的放置在静平台上。下连接平板有通孔,与静平台中心对应分布的螺纹孔螺栓连接,从而实现与静平台的固定。See Figure 3, a schematic diagram of the branch chain assembly. The branch chain assembly consists of servo motor (1 piece), coupling (1 piece), ball screw (1 piece), tapered roller bearing (2 pieces), bearing fixed end cover (1 piece), telescopic sleeve ( 1 piece), upper connecting rod (1 piece), three-dimensional force sensor (1 piece), ball joint (1 piece), upper sleeve (1 piece), lower sleeve (1 piece), adapter plate (1 piece ), the motor jacket (1 piece), the lower connecting plate (1 piece), the key (1 piece), the key positioning end cover (1 piece), and the rotary encoder (1 piece). The relationship therebetween is: the telescopic sleeve is cylindrical and has a through hole whose aperture is slightly larger than the outer diameter of the ball screw to ensure that the screw can pass through people. One end is a flange with the same shape as the nut flange, which is used to connect the nut of the ball screw. The other end is a hollow cylinder concentric with the flange, the outer surface of the cylinder is provided with a keyway, and the inner surface is tapped with a certain length of thread for connecting the upper connecting rod. The upper connecting rod is a three-stage stepped shaft, the shaft diameters at both ends are the same as the inner diameter of the telescopic sleeve, the outer surfaces of the shafts at both ends are threaded, and the diameter of the middle shaft is the same as the hollow cylinder outer diameter of the telescopic sleeve. The lower sleeve is cylindrical, with square flanges at both ends and a stepped through hole in the center. The diameter of the large hole is the same as that of the nut flange, so that the ball screw can move inside the lower sleeve. The diameter of the middle hole is the same as the outer diameter of the ball screw bearing, and it is used to fix the ball screw bearing. The diameter of the small hole is the same as the diameter of the coupling, and the length of the small hole is the same as the length of the coupling. The fixed end cap of the bearing is cylindrical, has a through hole, the inner diameter is equal to the diameter of the lead screw, the outer diameter is equal to the diameter of the middle hole of the upper sleeve, and the outer surface is tapped with threads. The upper sleeve is a stepped shaft with two ends, the inside is a stepped hole, one end of the large shaft is a square flange, and the hole at the flange end is a large hole with the same diameter as the lower sleeve, and the diameter of the small hole at the other end is the same as that of the telescopic sleeve. The diameters are the same, there is a keyway inside the small hole, the length of the keyway is less than the length of the small hole and the outer surface of the small shaft of the upper sleeve is tapped with threads. The length of this key is equal to the length of the keyway inside the small hole of the upper sleeve. The key uses a positioning end cap, cylindrical, the outer diameter is the same as the shaft diameter of the upper sleeve, and the inside is a stepped through hole. The surface of the large hole is tapped to connect the thread at the small hole of the upper sleeve. The small shaft journal of the sleeve is the same, and the length is the same as that of the small shaft of the upper sleeve. The diameter of the small hole is the outer diameter of the telescopic sleeve, so that the telescopic sleeve can penetrate smoothly. The outer casing of the motor is in the shape of a square box, with square flanges at both ends and a square hole inside to accommodate the servo motor. The three-dimensional force sensor is cylindrical and has holes at both ends. The size of the holes is equal to the diameter of the small shaft of the upper connecting rod, and the surface of the holes is tapped with threads. The spherical hinge interface is a stepped shaft, the small shaft is tapped with threads, the hole diameter is equal to the inner hole diameter of the three-dimensional force sensor, and three ball sockets are evenly distributed around the end surface of the big shaft. The adapter plate is square, its length and width are the same as those of the servo motor, and the diameter of the through hole is equal to the diameter of the ball screw. Install the bearing fixed end cover and the tapered roller bearing into the ball screw in sequence to form the screw assembly. The screw assembly is put into the lower sleeve, the tapered roller bearing is put into the middle hole of the lower sleeve, positioned with the middle hole and the small hole shoulder, and the bearing fixed end cover is tightened. This secures the tapered roller bearing. The rotary encoder is used to measure the expansion and contraction of the peripheral branch chain, and is integrated with the servo motor. The positional relationship between them is: the servo motor is a motion actuator, which is connected with the ball screw through a coupling. The nut on the ball screw is connected to the flange of the telescopic sleeve through bolts. When the servo motor drives the ball screw to move, the nut drives the telescopic sleeve to expand and contract. The telescopic sleeve is threadedly connected to the upper connecting rod. The upper connecting rod is threadedly connected with the three-dimensional force sensor, and the three-dimensional force sensor is threadedly connected with the spherical joint interface. An adapter plate is placed between the servo motor and the coupling to locate the small hole end flange of the lower sleeve. The lower sleeve and the upper sleeve are connected by square flange bolts, and the length of the large hole inside the upper and lower sleeves must ensure that it does not interfere with the movement of the lead screw. After the upper sleeve is assembled, it is necessary to ensure that the keyway on the telescopic sleeve is aligned with the keyway on the small hole surface of the upper sleeve, and then install the key into the keyway. The upper sleeve and the key are threaded with the positioning end cap, and one end of the key is pressed, so that the key is positioned and plays a guiding role, and at the same time, the upper sleeve and the lower sleeve will not rotate. The other end flange of the lower sleeve is connected with the square flange bolt at one end of the motor casing to surround the motor. The square flange of the motor casing is connected to the lower connecting plate with screws. The lower connecting plate is circular and its diameter is larger than that of the lower sleeve. The size of the square flange corresponds to the threaded hole of the lower sleeve flange with a stepped hole, the diameter of the small hole is the major diameter of the threaded hole of the small sleeve flange, the large hole is the diameter of the head of the screw used, and the length is longer than the screw The diameter of the head is to ensure that the lower connecting plate can be placed on the static platform smoothly after assembly. The lower connecting plate has a through hole, which is connected with the threaded hole bolts corresponding to the center of the static platform, so as to realize the fixation with the static platform.
所述控制系统是由电机伺服驱动器、运动控制卡、传感器接收器和放大器、控制系统软件、微计算机、液晶显示器和监控摄像头、安全保障系统组成。其之间的电气连接关系是:微计算机与运动控制卡、液晶显示器和监控摄像头实现电气连接,同时,运动控制卡与电机伺服驱动器、传感器接收器和放大器实现电气连接。控制系统软件以及安全保障系统安装于微计算机的操作系统内。该电机伺服驱动器采用交流伺服驱动器,数量为每支链组件1件,可实现对伺服电机自身性能的整定,测试伺服控制系统反馈设置情况,设定伺服电机的具体工作模式以及实现对伺服的电机的开环和闭环控制。该运动控制卡采用多轴运动控制卡,数量为1件,可以实现同时对四套伺服电机进行协调控制,从而实现控制并联机构动平台位姿、移动速度和加载载荷。同时,通过控制卡的编程与自定义伺服算法,可对伺服电机进行位置、速度以及力的精确控制,从而控制支链组件的位置、移动速度以及加载载荷。通过控制卡的信号采集接口,可实现对三维力传感器采集信号的处理,实现对加载装置的精确控制。三维力传感器放大器,数量为1件,可以实现对三维力传感器高精度的数据的读取和数模转换处理。该控制系统软件包括虚拟坐标系和实坐标系的转换模块、软件编程界面、实时显示界面,数量为1套。可实现输入指定载荷、观察传感器数值、计算和显示载荷分布等功能。该微计算机采用工业控制计算机,数量为1件。可以实现对传感器接受数据的处理,对操作人员所发出指令的处理和执行,以及对测量数据的计算和绘图。该液晶显示器和监控摄像头数量均为1件,可以实现操作人员对加载试验装置各个环节的实时监控、显示控制系统的操作界面和显示试验中所需的输入输出数据。该安全保障系统通过对并联机构装置各传感器的监控和观测,在试验过程中,如果传感器反馈数据出现异常,该系统则会发出警示信号。The control system is composed of a motor servo driver, a motion control card, a sensor receiver and an amplifier, control system software, a microcomputer, a liquid crystal display, a monitoring camera, and a security system. The electrical connection relationship between them is: the microcomputer is electrically connected with the motion control card, the liquid crystal display and the monitoring camera, and at the same time, the motion control card is electrically connected with the motor servo driver, the sensor receiver and the amplifier. The control system software and the security system are installed in the operating system of the microcomputer. The motor servo driver adopts AC servo driver, the quantity is 1 piece for each branch chain component, which can realize the tuning of the performance of the servo motor itself, test the feedback setting of the servo control system, set the specific working mode of the servo motor and realize the control of the servo motor. open-loop and closed-loop control. The motion control card adopts a multi-axis motion control card, and the quantity is 1 piece, which can realize the coordinated control of four sets of servo motors at the same time, so as to realize the control of the posture, moving speed and loading load of the parallel mechanism actuation platform. At the same time, through the programming of the control card and the custom servo algorithm, the position, speed and force of the servo motor can be precisely controlled, so as to control the position, moving speed and loading load of the branch chain components. Through the signal acquisition interface of the control card, the signal processing of the three-dimensional force sensor acquisition can be realized, and the precise control of the loading device can be realized. Three-dimensional force sensor amplifier, the quantity is one piece, which can realize the reading and digital-to-analog conversion processing of high-precision data of the three-dimensional force sensor. The control system software includes a conversion module between the virtual coordinate system and the real coordinate system, a software programming interface, and a real-time display interface, and the quantity is 1 set. It can realize the functions of inputting specified load, observing sensor value, calculating and displaying load distribution, etc. The microcomputer adopts an industrial control computer, and the quantity is 1 piece. It can realize the processing of the data received by the sensor, the processing and execution of the instructions issued by the operator, and the calculation and drawing of the measurement data. The number of the liquid crystal display and the monitoring camera is 1, which can realize the real-time monitoring of each link of the loading test device by the operator, display the operation interface of the control system and display the input and output data required in the test. The safety guarantee system monitors and observes each sensor of the parallel mechanism device. During the test, if the sensor feedback data is abnormal, the system will send out a warning signal.
综上所述,具体操作为由欲达到的曲面位置计算出各支链组件的伸缩量,控制伺服电机运动,伺服电机在电机伺服驱动器的作用下通过滚珠丝杠带动伸缩套筒伸缩从而实现动平台的位姿变化,同时过程中采用传感器力反馈对运动过程进行实时反馈,直到各支链组件到达指定位置,模拟出理想的曲面构成反射面。To sum up, the specific operation is to calculate the expansion and contraction of each branch chain component from the position of the curved surface to be achieved, and control the movement of the servo motor. The pose of the platform changes, and at the same time, sensor force feedback is used to provide real-time feedback on the movement process until each branch chain component reaches the designated position, simulating an ideal curved surface to form a reflective surface.
3、优点及功效:本发明的智能三维可编程天线反射面的优点是:可智能控制调整反射面的形状,可根据拓扑数量的多少控制反射面的大小,具有极强的适应性。而且反射面为组合式,便于拆卸移动。在控制过程中能实现实时操作,具有安全性。3. Advantages and effects: The advantages of the intelligent three-dimensional programmable antenna reflective surface of the present invention are: the shape of the reflective surface can be intelligently controlled and adjusted, and the size of the reflective surface can be controlled according to the number of topologies, which has strong adaptability. Moreover, the reflective surface is combined, which is convenient for disassembly and movement. Real-time operation can be realized in the control process, which is safe.
附图说明Description of drawings
图1a是智能三维可编程天线反射面正视图。Figure 1a is a front view of the reflective surface of the smart 3D programmable antenna.
图1b是智能三维可编程天线反射面俯视图。Figure 1b is a top view of the reflective surface of the smart 3D programmable antenna.
图2a是并联机构模块示意图。Fig. 2a is a schematic diagram of a parallel mechanism module.
图2b是动平台拓扑示意图。Figure 2b is a schematic diagram of the moving platform topology.
图2c(1)、图2c(2)是支链组件安装示意图。Fig. 2c(1) and Fig. 2c(2) are schematic diagrams of installation of branch chain components.
图3a是外围支链组件示意图。Figure 3a is a schematic diagram of a peripheral branch chain assembly.
图3b是外围支链组件剖视图。Figure 3b is a cross-sectional view of the peripheral branch chain assembly.
图3c是外围支链组件局部示意图。Fig. 3c is a partial schematic diagram of the peripheral branch chain assembly.
图4是控制系统控制流程示意图。Fig. 4 is a schematic diagram of the control flow of the control system.
图5是整体具体操作示意图。Figure 5 is a schematic diagram of the overall specific operation.
图中具体标号说明如下:The specific labels in the figure are explained as follows:
1、静平台 2、反射面主体 3、动平台1. Static platform 2. Reflecting surface main body 3. Dynamic platform
4、支链组件 5、球铰盖 6、双头球铰盖4. Branch chain assembly 5. Ball hinge cover 6. Double-headed ball hinge cover
7、球铰接口 8、三维力传感器 9、上连接杆7. Ball hinge interface 8. Three-dimensional force sensor 9. Upper connecting rod
10、伸缩套筒 11、键用定位端盖 12、上套筒10. Telescopic sleeve 11. Key positioning end cap 12. Upper sleeve
13、下套筒 14、电机外套 15、伺服电机13. Lower sleeve 14. Motor jacket 15. Servo motor
16、下连接平板 17、螺母 18、滚珠丝杠16. Lower connecting plate 17. Nut 18. Ball screw
19、轴承固定端盖 20、圆锥滚子轴承 21、联轴器19. Bearing fixed end cover 20. Tapered roller bearing 21. Coupling
22、转接板 23、旋转编码器 24、键22. Adapter board 23. Rotary encoder 24. Key
具体实施方式detailed description
见图1a、b:本发明一种智能三维可编程天线反射面,由反射面主体和控制系统组成。两者之间的关系是:控制系统置于反射面主体旁以便进行控制操纵,控制系统接口与放射面主体接口之间由对应线路连接。See Fig. 1a, b: an intelligent three-dimensional programmable antenna reflective surface of the present invention, which is composed of a reflective surface main body and a control system. The relationship between the two is: the control system is placed next to the main body of the reflective surface for control and manipulation, and the interface of the control system and the main interface of the radiating surface are connected by corresponding lines.
所述反射面主体由静平台和多个并联机构模块组成。多个并联机构模块置于静平台之上。该静平台为长方形板料,其具体尺寸取决于拓扑结构的尺寸。该并联机构模块通过螺栓固定在静平台上。其主体为并联机构模块的拓扑结构。通过改变并联机构模块的拓扑数量可调节反射面的大小。见图2a、b、c(1)、(2),该并联机构模块,由支链组件、动平台、双头球铰杆、球铰盖组成。动平台、双头球铰杆、球铰盖均置于动平台之上。该动平台为六边形板料结构,铝质。六边形中不相邻的三条边等价对称分布2个球窝为一组,保证相邻球窝的角度不等于60度,从而避免并联机构奇异。也相当于六边形每个角附近有一个球窝。其中需要注意的是,动平台拓扑时,相邻的两条边需要保证一边有两个球窝而另一边无球窝分布,从而保证装配的正确性。假设相邻动平台对边间距为D,在T拓扑结构内环,支链组件为相邻三个动平台公用,处于三个角的中心位置。在拓扑结构最外环,支链组件为相邻两个动平台使用或单独为一个动平台使用,处于形成六边形角的两面向外偏置D/2的位置。双头球铰杆,圆柱两端各连接一个大于二分之一的球。球铰盖,1/2空心柱形,内部孔径的最大值等于球铰球的直径,孔表面为球面,两个球铰盖配合使用,周向均布四个通孔用以连接。双头球铰杆一端通过球铰盖与动平台的球窝相连,另一端通过球铰盖与支链组件相连。通过支链组件的运动,动平台具有三个方向的转动、三个方向的移动,通过所有支链组件的配合运动,使反射面形成不同的形状。The main body of the reflecting surface is composed of a static platform and a plurality of parallel mechanism modules. Multiple parallel mechanism modules are placed on the static platform. The static platform is a rectangular sheet whose exact size depends on the size of the topological structure. The parallel mechanism module is fixed on the static platform by bolts. Its main body is the topology structure of the parallel mechanism module. The size of the reflective surface can be adjusted by changing the topology number of the parallel mechanism modules. See Fig. 2a, b, c (1), (2), the parallel mechanism module is composed of a branch chain assembly, a moving platform, a double-headed ball hinge rod, and a ball hinge cover. The moving platform, the double-headed ball hinge rod and the ball hinge cover are all placed on the moving platform. The moving platform is a hexagonal plate structure made of aluminum. The three non-adjacent sides of the hexagon are equivalently and symmetrically distributed with two ball sockets as a group to ensure that the angle of adjacent ball sockets is not equal to 60 degrees, thereby avoiding the singularity of the parallel mechanism. It is also equivalent to having a ball socket near each corner of the hexagon. It should be noted that when moving the platform topology, two adjacent sides need to ensure that there are two ball sockets on one side and no ball sockets on the other side, so as to ensure the correctness of assembly. Assuming that the distance between adjacent moving platforms is D, in the inner ring of the T topology, the branch chain components are shared by three adjacent moving platforms and are located at the center of the three corners. In the outermost ring of the topological structure, the branch chain assembly is used for two adjacent moving platforms or for one moving platform alone, and is located at a position where the two sides forming the hexagonal angle are offset by D/2. Double-headed ball hinge rod, each of the two ends of the cylinder is connected with a ball larger than one-half. Spherical hinge cover, 1/2 hollow cylinder, the maximum internal hole diameter is equal to the diameter of the spherical hinge ball, the surface of the hole is spherical, two spherical hinge covers are used together, and four through holes are evenly distributed in the circumferential direction for connection. One end of the double-headed ball hinge rod is connected with the ball socket of the moving platform through the ball hinge cover, and the other end is connected with the branch chain assembly through the ball hinge cover. Through the movement of the branch chain components, the moving platform can rotate in three directions and move in three directions. Through the cooperative movement of all the branch chain components, the reflecting surface can form different shapes.
见图3a、b、c,支链组件示意图。该支链组件由伺服电机(1件),联轴器(1件),滚珠丝杠(1件),圆锥滚子轴承(2件),轴承固定端盖(1件),伸缩套筒(1件),上连接杆(1件),三维力传感器(1件),球铰接口(1件),上套筒(1件),下套筒(1件),转接板(1件),电机外套(1件),下连接平板(1件),键(1件),键用定位端盖(1件),旋转编码器(1件)组成。其间关系是:该伸缩套筒,柱形,有通孔,孔径比滚珠丝杠外径略大,以保证丝杠可穿人。一端为与螺母法兰形状相同的法兰,用于连接滚珠丝杠的螺母。另一端为与法兰同心空心圆柱,圆柱外表面开有键槽,内表面攻有一定长度的螺纹用以连接上连接杆。该上连接杆为三段阶梯轴,两端轴直径与伸缩套筒内径相同,两端轴外表面攻有螺纹,中间轴直径与伸缩套筒空心圆柱外径相同。该下套筒,柱形,两端为方形法兰,中心为阶梯通孔,大孔直径与螺母法兰的直径相同,使滚珠丝杠可以在下套筒内部运动。中孔直径与滚珠丝杠用轴承外径相同,用以固定滚珠丝杠用轴承,小孔直径与联轴器直径相同,小孔长度与联轴器长度相同。该轴承固定端盖,柱形,通孔,内径等于丝杠直径,外径等于上套筒中孔直径,外表面攻有螺纹。该上套筒为两端阶梯轴,内部为阶梯孔,大轴一端为方形法兰,其法兰端的孔为大孔,孔径与下套筒孔径相同,另一端小孔直径与伸缩套筒外径相同,小孔内侧有键槽,键槽长度小于小孔长度且上套筒的小轴外表面攻有螺纹。该键的长度等于上套筒小孔内侧键槽的长度。该键用定位端盖,柱形,外径与上套筒大轴轴径相同,内部为阶梯通孔,大孔表面攻有螺纹用以连接上套筒小孔处螺纹,大孔孔径与上套筒小轴轴颈相同,长度与上套筒小轴长度相同。小孔直径为伸缩套筒外径,以便于伸缩套筒能顺利穿入。该电机外套为方盒形结构,两端为方形法兰,内部开有方形孔用于容纳伺服电机。该三维力传感器,柱形,两端有孔,孔径大小等于上连接杆的小轴直径,孔表面攻有螺纹。该球铰接口为阶梯轴,小轴攻有螺纹,孔径大小等于三维力传感器的内孔径,大轴端面周向均布三个球窝。该转接板,方形,其长宽与伺服电机长宽相同,通孔,孔径等于滚珠丝杠的直径。将轴承固定端盖与圆锥滚子轴承依次装入滚珠丝杠,组成丝杠组件。丝杠组件装入下套筒,圆锥滚子轴承装入下套筒中孔,以中孔和小孔轴肩定位,拧紧轴承固定端盖。由此将圆锥滚子轴承固定。该旋转编码器用以测量外围支链的伸缩量,与伺服电机整合为一体。其之间的位置关系是:伺服电机为运动执行器,通过联轴器与滚珠丝杠连接。滚珠丝杠上的螺母通过螺栓连接伸缩套筒的法兰,当伺服电机带动滚珠丝杠运动时,螺母带动伸缩套筒伸缩。伸缩套筒螺纹连接上连接杆。上连接杆与三维力传感器螺纹相连,三维力传感器螺纹连接球铰接口。伺服电机与联轴器之间安放转接板,用以定位下套筒的小孔端法兰。下套筒与上套筒通过方形法兰螺栓连接,上下套筒内部大孔长度需保证不干涉丝杠的运动。等上套筒装配完成后,需保证伸缩套筒上的键槽和上套筒小孔表面的键槽对齐,将键装入键槽。上套筒与键用定位端盖螺纹连接,压紧键的一端,由此键得到定位,从而起到导向作用,同时上套筒和下套筒不会发生旋转。下套筒的另一端法兰与电机外套的一端方形法兰螺栓连接,将电机包围起来,电机外套的方形法兰与下连接平板螺钉连接,下连接平板为圆形,其直径大于下套筒方形法兰的尺寸,与下套筒法兰的螺纹孔对应开有阶梯孔,小孔直径为小套筒法兰的螺纹孔的大径,大孔为所用螺钉的头部直径,长度大于螺钉头部直径以保证装配后下连接平板可以平稳的放置在静平台上。下连接平板有通孔,与静平台中心对应分布的螺纹孔螺栓连接,从而实现与静平台的固定。See Figure 3a, b, c, schematic diagrams of branched chain components. The branch chain assembly consists of servo motor (1 piece), coupling (1 piece), ball screw (1 piece), tapered roller bearing (2 pieces), bearing fixed end cover (1 piece), telescopic sleeve ( 1 piece), upper connecting rod (1 piece), three-dimensional force sensor (1 piece), ball joint (1 piece), upper sleeve (1 piece), lower sleeve (1 piece), adapter plate (1 piece ), the motor jacket (1 piece), the lower connecting plate (1 piece), the key (1 piece), the key positioning end cover (1 piece), and the rotary encoder (1 piece). The relationship therebetween is: the telescopic sleeve is cylindrical and has a through hole whose aperture is slightly larger than the outer diameter of the ball screw to ensure that the screw can pass through people. One end is a flange with the same shape as the nut flange, which is used to connect the nut of the ball screw. The other end is a hollow cylinder concentric with the flange, the outer surface of the cylinder is provided with a keyway, and the inner surface is tapped with a certain length of thread for connecting the upper connecting rod. The upper connecting rod is a three-stage stepped shaft, the shaft diameters at both ends are the same as the inner diameter of the telescopic sleeve, the outer surfaces of the shafts at both ends are threaded, and the diameter of the middle shaft is the same as the hollow cylinder outer diameter of the telescopic sleeve. The lower sleeve is cylindrical, with square flanges at both ends and a stepped through hole in the center. The diameter of the large hole is the same as that of the nut flange, so that the ball screw can move inside the lower sleeve. The diameter of the middle hole is the same as the outer diameter of the ball screw bearing, and it is used to fix the ball screw bearing. The diameter of the small hole is the same as the diameter of the coupling, and the length of the small hole is the same as the length of the coupling. The fixed end cap of the bearing is cylindrical, has a through hole, the inner diameter is equal to the diameter of the lead screw, the outer diameter is equal to the diameter of the middle hole of the upper sleeve, and the outer surface is tapped with threads. The upper sleeve is a stepped shaft with two ends, the inside is a stepped hole, one end of the large shaft is a square flange, and the hole at the flange end is a large hole with the same diameter as the lower sleeve, and the diameter of the small hole at the other end is the same as that of the telescopic sleeve. The diameters are the same, there is a keyway inside the small hole, the length of the keyway is less than the length of the small hole and the outer surface of the small shaft of the upper sleeve is tapped with threads. The length of this key is equal to the length of the keyway inside the small hole of the upper sleeve. The key uses a positioning end cap, cylindrical, the outer diameter is the same as the shaft diameter of the upper sleeve, and the inside is a stepped through hole. The surface of the large hole is tapped to connect the thread at the small hole of the upper sleeve. The small shaft journal of the sleeve is the same, and the length is the same as that of the small shaft of the upper sleeve. The diameter of the small hole is the outer diameter of the telescopic sleeve, so that the telescopic sleeve can penetrate smoothly. The outer casing of the motor is in the shape of a square box, with square flanges at both ends and a square hole inside to accommodate the servo motor. The three-dimensional force sensor is cylindrical and has holes at both ends. The size of the holes is equal to the diameter of the small shaft of the upper connecting rod, and the surface of the holes is tapped with threads. The spherical hinge interface is a stepped shaft, the small shaft is tapped with threads, the hole diameter is equal to the inner hole diameter of the three-dimensional force sensor, and three ball sockets are evenly distributed around the end surface of the big shaft. The adapter plate is square, its length and width are the same as those of the servo motor, and the diameter of the through hole is equal to the diameter of the ball screw. Install the bearing fixed end cover and the tapered roller bearing into the ball screw in sequence to form the screw assembly. The screw assembly is put into the lower sleeve, the tapered roller bearing is put into the middle hole of the lower sleeve, positioned with the middle hole and the small hole shoulder, and the bearing fixed end cover is tightened. This secures the tapered roller bearing. The rotary encoder is used to measure the expansion and contraction of the peripheral branch chain, and is integrated with the servo motor. The positional relationship between them is: the servo motor is a motion actuator, which is connected with the ball screw through a coupling. The nut on the ball screw is connected to the flange of the telescopic sleeve through bolts. When the servo motor drives the ball screw to move, the nut drives the telescopic sleeve to expand and contract. The telescopic sleeve is threadedly connected to the upper connecting rod. The upper connecting rod is threadedly connected with the three-dimensional force sensor, and the three-dimensional force sensor is threadedly connected with the spherical joint interface. An adapter plate is placed between the servo motor and the coupling to locate the small hole end flange of the lower sleeve. The lower sleeve and the upper sleeve are connected by square flange bolts, and the length of the large hole inside the upper and lower sleeves must ensure that it does not interfere with the movement of the lead screw. After the upper sleeve is assembled, it is necessary to ensure that the keyway on the telescopic sleeve is aligned with the keyway on the small hole surface of the upper sleeve, and then install the key into the keyway. The upper sleeve and the key are threaded with the positioning end cap, and one end of the key is pressed, so that the key is positioned and plays a guiding role, and at the same time, the upper sleeve and the lower sleeve will not rotate. The other end flange of the lower sleeve is connected with the square flange bolt at one end of the motor casing to surround the motor. The square flange of the motor casing is connected to the lower connecting plate with screws. The lower connecting plate is circular and its diameter is larger than that of the lower sleeve. The size of the square flange corresponds to the threaded hole of the lower sleeve flange with a stepped hole, the diameter of the small hole is the major diameter of the threaded hole of the small sleeve flange, the large hole is the diameter of the head of the screw used, and the length is longer than the screw The diameter of the head is to ensure that the lower connecting plate can be placed on the static platform smoothly after assembly. The lower connecting plate has a through hole, which is connected with the threaded hole bolts corresponding to the center of the static platform, so as to realize the fixation with the static platform.
所述控制系统是由电机伺服驱动器、运动控制卡、传感器接收器和放大器、控制系统软件、微计算机、液晶显示器和监控摄像头、安全保障系统组成。其之间的电气连接关系是:微计算机与运动控制卡、液晶显示器和监控摄像头实现电气连接,同时,运动控制卡与电机伺服驱动器、传感器接收器和放大器实现电气连接。控制系统软件以及安全保障系统安装于微计算机的操作系统内。该电机伺服驱动器采用交流伺服驱动器,数量为每支链组件1件,可实现对伺服电机自身性能的整定,测试伺服控制系统反馈设置情况,设定伺服电机的具体工作模式以及实现对伺服的电机的开环和闭环控制。该运动控制卡采用多轴运动控制卡,数量为1件,可以实现同时对四套伺服电机进行协调控制,从而实现控制并联机构动平台位姿、移动速度和加载载荷。同时,通过控制卡的编程与自定义伺服算法,可对伺服电机进行位置、速度以及力的精确控制,从而控制支链组件的位置、移动速度以及加载载荷。通过控制卡的信号采集接口,可实现对三维力传感器采集信号的处理,实现对加载装置的精确控制。三维力传感器放大器,数量为1件,可以实现对三维力传感器高精度的数据的读取和数模转换处理。该控制系统软件包括虚拟坐标系和实坐标系的转换模块、软件编程界面、实时显示界面,数量为1套。可实现输入指定载荷、观察传感器数值、计算和显示载荷分布等功能。该微计算机采用工业控制计算机,数量为1件。可以实现对传感器接受数据的处理,对操作人员所发出指令的处理和执行,以及对测量数据的计算和绘图。该液晶显示器和监控摄像头数量均为1件,可以实现操作人员对加载试验装置各个环节的实时监控、显示控制系统的操作界面和显示试验中所需的输入输出数据。该安全保障系统通过对并联机构装置各传感器的监控和观测,在试验过程中,如果传感器反馈数据出现异常,该系统则会发出警示信号。图4是控制系统控制流程示意图;图5是整体具体操作示意图。The control system is composed of a motor servo driver, a motion control card, a sensor receiver and an amplifier, control system software, a microcomputer, a liquid crystal display, a monitoring camera, and a security system. The electrical connection relationship between them is: the microcomputer is electrically connected with the motion control card, the liquid crystal display and the monitoring camera, and at the same time, the motion control card is electrically connected with the motor servo driver, the sensor receiver and the amplifier. The control system software and the security system are installed in the operating system of the microcomputer. The motor servo driver adopts AC servo driver, the quantity is 1 piece for each branch chain component, which can realize the tuning of the performance of the servo motor itself, test the feedback setting of the servo control system, set the specific working mode of the servo motor and realize the control of the servo motor. open-loop and closed-loop control. The motion control card adopts a multi-axis motion control card, and the quantity is 1 piece, which can realize the coordinated control of four sets of servo motors at the same time, so as to realize the control of the posture, moving speed and loading load of the parallel mechanism actuation platform. At the same time, through the programming of the control card and the custom servo algorithm, the position, speed and force of the servo motor can be precisely controlled, so as to control the position, moving speed and loading load of the branch chain components. Through the signal acquisition interface of the control card, the signal processing of the three-dimensional force sensor acquisition can be realized, and the precise control of the loading device can be realized. Three-dimensional force sensor amplifier, the quantity is one piece, which can realize the reading and digital-to-analog conversion processing of high-precision data of the three-dimensional force sensor. The control system software includes a conversion module between the virtual coordinate system and the real coordinate system, a software programming interface, and a real-time display interface, and the quantity is 1 set. It can realize the functions of inputting specified load, observing sensor value, calculating and displaying load distribution, etc. The microcomputer adopts an industrial control computer, and the quantity is 1 piece. It can realize the processing of the data received by the sensor, the processing and execution of the instructions issued by the operator, and the calculation and drawing of the measurement data. The number of the liquid crystal display and the monitoring camera is 1, which can realize the real-time monitoring of each link of the loading test device by the operator, display the operation interface of the control system and display the input and output data required in the test. The safety guarantee system monitors and observes each sensor of the parallel mechanism device. During the test, if the sensor feedback data is abnormal, the system will send out a warning signal. Fig. 4 is a schematic diagram of the control flow of the control system; Fig. 5 is a schematic diagram of the overall specific operation.
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