CN104711007A - Preparation method of aviation kerosene or diesel oil scope liquid alkane - Google Patents
Preparation method of aviation kerosene or diesel oil scope liquid alkane Download PDFInfo
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- CN104711007A CN104711007A CN201310689191.2A CN201310689191A CN104711007A CN 104711007 A CN104711007 A CN 104711007A CN 201310689191 A CN201310689191 A CN 201310689191A CN 104711007 A CN104711007 A CN 104711007A
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- Prior art keywords
- reaction
- product
- aldol condensation
- compounds
- preparation
- Prior art date
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- 239000007788 liquid Substances 0.000 title claims abstract description 27
- 239000003350 kerosene Substances 0.000 title claims abstract description 26
- 150000001335 aliphatic alkanes Chemical class 0.000 title claims abstract description 23
- 238000002360 preparation method Methods 0.000 title claims description 16
- 239000002283 diesel fuel Substances 0.000 title claims description 5
- 238000006243 chemical reaction Methods 0.000 claims abstract description 44
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical class O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000005882 aldol condensation reaction Methods 0.000 claims abstract description 41
- 239000003054 catalyst Substances 0.000 claims abstract description 38
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 22
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 claims abstract description 22
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000002994 raw material Substances 0.000 claims abstract description 19
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 claims abstract description 15
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims abstract description 13
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052751 metal Inorganic materials 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims abstract description 12
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 claims abstract description 11
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 claims abstract description 11
- -1 ketone compounds Chemical class 0.000 claims abstract description 11
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 9
- OZXIZRZFGJZWBF-UHFFFAOYSA-N 1,3,5-trimethyl-2-(2,4,6-trimethylphenoxy)benzene Chemical compound CC1=CC(C)=CC(C)=C1OC1=C(C)C=C(C)C=C1C OZXIZRZFGJZWBF-UHFFFAOYSA-N 0.000 claims abstract description 7
- NOEGNKMFWQHSLB-UHFFFAOYSA-N 5-hydroxymethylfurfural Chemical compound OCC1=CC=C(C=O)O1 NOEGNKMFWQHSLB-UHFFFAOYSA-N 0.000 claims abstract description 7
- 150000001875 compounds Chemical class 0.000 claims abstract description 7
- RJGBSYZFOCAGQY-UHFFFAOYSA-N hydroxymethylfurfural Natural products COC1=CC=C(C=O)O1 RJGBSYZFOCAGQY-UHFFFAOYSA-N 0.000 claims abstract description 7
- SHOJXDKTYKFBRD-UHFFFAOYSA-N mesityl oxide Natural products CC(C)=CC(C)=O SHOJXDKTYKFBRD-UHFFFAOYSA-N 0.000 claims abstract description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000001301 oxygen Substances 0.000 claims abstract description 6
- 239000002243 precursor Substances 0.000 claims abstract description 6
- QGGBLTNZCCNDGV-UHFFFAOYSA-N 3-(chloromethyl)furan-2-carbaldehyde Chemical compound ClCC=1C=COC=1C=O QGGBLTNZCCNDGV-UHFFFAOYSA-N 0.000 claims abstract description 5
- 230000001588 bifunctional effect Effects 0.000 claims abstract description 5
- 238000006555 catalytic reaction Methods 0.000 claims abstract description 5
- 229940058349 sodium levulinate Drugs 0.000 claims abstract description 5
- RDKYCKDVIYTSAJ-UHFFFAOYSA-M sodium;4-oxopentanoate Chemical compound [Na+].CC(=O)CCC([O-])=O RDKYCKDVIYTSAJ-UHFFFAOYSA-M 0.000 claims abstract description 5
- 239000003513 alkali Substances 0.000 claims abstract description 3
- 239000000047 product Substances 0.000 claims description 27
- 239000007859 condensation product Substances 0.000 claims description 24
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 12
- 239000001257 hydrogen Substances 0.000 claims description 12
- 229910052739 hydrogen Inorganic materials 0.000 claims description 12
- 239000002808 molecular sieve Substances 0.000 claims description 12
- 229910052763 palladium Inorganic materials 0.000 claims description 12
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 239000002585 base Substances 0.000 claims description 9
- 150000002576 ketones Chemical class 0.000 claims description 9
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 8
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical class [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 6
- 238000005470 impregnation Methods 0.000 claims description 5
- 229910052697 platinum Inorganic materials 0.000 claims description 4
- 230000035484 reaction time Effects 0.000 claims description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 3
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 229910052741 iridium Inorganic materials 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 238000002161 passivation Methods 0.000 claims description 3
- 229910052707 ruthenium Inorganic materials 0.000 claims description 3
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 3
- OUDFNZMQXZILJD-UHFFFAOYSA-N 5-methyl-2-furaldehyde Chemical compound CC1=CC=C(C=O)O1 OUDFNZMQXZILJD-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 238000004821 distillation Methods 0.000 claims description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 2
- 239000003456 ion exchange resin Substances 0.000 claims description 2
- 229920003303 ion-exchange polymer Polymers 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 239000012263 liquid product Substances 0.000 claims description 2
- 229910044991 metal oxide Inorganic materials 0.000 claims description 2
- 150000004706 metal oxides Chemical class 0.000 claims description 2
- 229910001463 metal phosphate Inorganic materials 0.000 claims description 2
- 239000011707 mineral Substances 0.000 claims description 2
- 150000007530 organic bases Chemical class 0.000 claims description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims description 2
- 239000000376 reactant Substances 0.000 claims description 2
- 239000012266 salt solution Substances 0.000 claims description 2
- 239000012265 solid product Substances 0.000 claims description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 claims 2
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 claims 1
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- 238000002156 mixing Methods 0.000 claims 1
- 229910052757 nitrogen Inorganic materials 0.000 claims 1
- 239000000446 fuel Substances 0.000 abstract description 11
- DSMRYCOTKWYTRF-UHFFFAOYSA-N 3-methylfuran-2-carbaldehyde Chemical compound CC=1C=COC=1C=O DSMRYCOTKWYTRF-UHFFFAOYSA-N 0.000 abstract description 4
- JOOXCMJARBKPKM-UHFFFAOYSA-M 4-oxopentanoate Chemical compound CC(=O)CCC([O-])=O JOOXCMJARBKPKM-UHFFFAOYSA-M 0.000 abstract description 4
- 229940058352 levulinate Drugs 0.000 abstract description 4
- 229910052799 carbon Inorganic materials 0.000 abstract description 3
- 230000009471 action Effects 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000003786 synthesis reaction Methods 0.000 abstract description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 24
- 230000000694 effects Effects 0.000 description 20
- 230000008569 process Effects 0.000 description 13
- 229910004298 SiO 2 Inorganic materials 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 239000002028 Biomass Substances 0.000 description 11
- 230000008014 freezing Effects 0.000 description 11
- 238000007710 freezing Methods 0.000 description 11
- 239000000243 solution Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000005984 hydrogenation reaction Methods 0.000 description 6
- 229910001701 hydrotalcite Inorganic materials 0.000 description 6
- 229960001545 hydrotalcite Drugs 0.000 description 6
- 150000002894 organic compounds Chemical class 0.000 description 6
- 238000000855 fermentation Methods 0.000 description 5
- 230000004151 fermentation Effects 0.000 description 5
- 229930195733 hydrocarbon Natural products 0.000 description 5
- 150000002430 hydrocarbons Chemical class 0.000 description 5
- JOOXCMJARBKPKM-UHFFFAOYSA-N laevulinic acid Natural products CC(=O)CCC(O)=O JOOXCMJARBKPKM-UHFFFAOYSA-N 0.000 description 5
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 5
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 5
- VQKFNUFAXTZWDK-UHFFFAOYSA-N 2-Methylfuran Chemical compound CC1=CC=CO1 VQKFNUFAXTZWDK-UHFFFAOYSA-N 0.000 description 4
- HSJKGGMUJITCBW-UHFFFAOYSA-N 3-hydroxybutanal Chemical compound CC(O)CC=O HSJKGGMUJITCBW-UHFFFAOYSA-N 0.000 description 4
- 239000001913 cellulose Substances 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 4
- 238000006297 dehydration reaction Methods 0.000 description 4
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000005160 1H NMR spectroscopy Methods 0.000 description 3
- 240000008892 Helianthus tuberosus Species 0.000 description 3
- 235000003230 Helianthus tuberosus Nutrition 0.000 description 3
- JFBZPFYRPYOZCQ-UHFFFAOYSA-N [Li].[Al] Chemical compound [Li].[Al] JFBZPFYRPYOZCQ-UHFFFAOYSA-N 0.000 description 3
- 238000005804 alkylation reaction Methods 0.000 description 3
- BLJNPOIVYYWHMA-UHFFFAOYSA-N alumane;cobalt Chemical compound [AlH3].[Co] BLJNPOIVYYWHMA-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 229940040102 levulinic acid Drugs 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 2
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 2
- UVMPXOYNLLXNTR-UHFFFAOYSA-N butan-1-ol;ethanol;propan-2-one Chemical compound CCO.CC(C)=O.CCCCO UVMPXOYNLLXNTR-UHFFFAOYSA-N 0.000 description 2
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 2
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 229910052682 stishovite Inorganic materials 0.000 description 2
- 229910052905 tridymite Inorganic materials 0.000 description 2
- 238000005292 vacuum distillation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- LBLYYCQCTBFVLH-UHFFFAOYSA-N 2-Methylbenzenesulfonic acid Chemical compound CC1=CC=CC=C1S(O)(=O)=O LBLYYCQCTBFVLH-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229910021094 Co(NO3)2-6H2O Inorganic materials 0.000 description 1
- 229920002488 Hemicellulose Polymers 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910019427 Mg(NO3)2-6H2O Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 description 1
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000006114 decarboxylation reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- XPFVYQJUAUNWIW-UHFFFAOYSA-N furfuryl alcohol Chemical compound OCC1=CC=CO1 XPFVYQJUAUNWIW-UHFFFAOYSA-N 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000019837 monoammonium phosphate Nutrition 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 1
- URLJKFSTXLNXLG-UHFFFAOYSA-N niobium(5+);oxygen(2-) Chemical class [O-2].[O-2].[O-2].[O-2].[O-2].[Nb+5].[Nb+5] URLJKFSTXLNXLG-UHFFFAOYSA-N 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- NYGSPCGCXLLSCZ-UHFFFAOYSA-N oct-1-ene-1,3-dione Chemical compound CCCCCC(=O)C=C=O NYGSPCGCXLLSCZ-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical group O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- CMOAHYOGLLEOGO-UHFFFAOYSA-N oxozirconium;dihydrochloride Chemical compound Cl.Cl.[Zr]=O CMOAHYOGLLEOGO-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000012264 purified product Substances 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- DANYXEHCMQHDNX-UHFFFAOYSA-K trichloroiridium Chemical compound Cl[Ir](Cl)Cl DANYXEHCMQHDNX-UHFFFAOYSA-K 0.000 description 1
- 238000005829 trimerization reaction Methods 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P30/00—Technologies relating to oil refining and petrochemical industry
- Y02P30/20—Technologies relating to oil refining and petrochemical industry using bio-feedstock
Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
一种以木质纤维素基平台化合物为原料的,完全不依赖化石能源的航空煤油(或柴油)液态烷烃燃料合成路线,所获得的液态燃料可以用于航空煤油(或柴油)的替代品。方法共分为两部分:1)在碱催化作用下,木质纤维素基糠醛类化合物(包括糠醛、甲基糠醛、氯甲基糠醛或5-羟甲基糠醛等)和酮类化合物(包括丙酮、丁酮、2-戊酮、2-庚酮、环戊酮、异丙叉丙酮、甲基异丁基酮(MIBK)、乙酰丙酸钠或乙酰丙酸酯等)通过羟醛缩合反应合成碳链长度为9~16的含氧前驱体;2)采用负载金属A/X型双功能催化剂,对步骤1产生的前驱体在低温、无溶剂的条件下进行一步加氢脱氧反应,获得碳链长度9~16的航空煤油(或柴油)范围长链液态烷烃。A synthesis route of aviation kerosene (or diesel) liquid alkane fuel that uses lignocellulose-based platform compounds as raw materials and is completely independent of fossil energy. The obtained liquid fuel can be used as a substitute for aviation kerosene (or diesel). The method is divided into two parts: 1) Under the action of alkali catalysis, lignocellulose-based furfural compounds (including furfural, methylfurfural, chloromethylfurfural or 5-hydroxymethylfurfural, etc.) and ketone compounds (including acetone , butanone, 2-pentanone, 2-heptanone, cyclopentanone, mesityl oxide, methyl isobutyl ketone (MIBK), sodium levulinate or levulinate, etc.) by aldol condensation reaction Oxygen-containing precursors with a carbon chain length of 9-16; 2) Using a supported metal A/X type bifunctional catalyst, the precursor produced in step 1 is subjected to a one-step hydrodeoxygenation reaction under low temperature and solvent-free conditions to obtain carbon Aviation kerosene (or diesel) long-chain liquid alkanes with a chain length of 9 to 16.
Description
技术领域technical field
本发明涉及以木质纤维素基糠醛类化合物(包括糠醛、甲基糠醛、氯甲基糠醛或5-羟甲基糠醛)和酮类化合物(包括丙酮、丁酮、2-戊酮、2-庚酮、环戊酮、异丙叉丙酮、甲基异丁基酮(MIBK)、乙酰丙酸钠或乙酰丙酸酯等)为原料,完全不依赖化石能源的航空煤油或柴油范围长链液态烷烃合成路线,具体包括两个步骤:1)糠醛类和酮类化合物通过羟醛缩合反应生成碳链长度为9~16的含氧化合物;2)通过担载型金属催化剂对这些含氧化合物直接加氢脱氧,从而获得碳链长度为9~16的液态烷烃。与目前国际上已有报导的工作相比,本工作首次以丙酮、丁酮、2-戊酮、2-庚酮、环戊酮、异丙叉丙酮、甲基异丁基酮(MIBK)、乙酰丙酸钠或乙酰丙酸酯等为原料与糠醛类化合物通过无溶剂条件下的羟醛缩合和直接加氢脱氧合成C9~C16烷烃。利用低凝固点羟醛缩合产物对高凝固点羟醛缩合产物的溶解作用,克服了目前国际上已有工作中羟醛缩合产物是固体,羟醛缩合和加氢脱氧过程需要加入溶剂帮助传质、工艺复杂较多等缺点。The present invention relates to lignocellulose-based furfural compounds (including furfural, methylfurfural, chloromethylfurfural or 5-hydroxymethylfurfural) and ketone compounds (including acetone, butanone, 2-pentanone, 2-heptanone Ketone, cyclopentanone, mesityl oxide, methyl isobutyl ketone (MIBK), sodium levulinate or levulinic acid ester, etc.) as raw materials, aviation kerosene or diesel long-chain liquid alkanes completely independent of fossil energy The synthetic route specifically includes two steps: 1) furfurals and ketones undergo an aldol condensation reaction to generate oxygenates with a carbon chain length of 9-16; Hydrodeoxygenation to obtain liquid alkanes with a carbon chain length of 9-16. Compared with the work that has been reported internationally, this work is the first to use acetone, butanone, 2-pentanone, 2-heptanone, cyclopentanone, mesityl oxide, methyl isobutyl ketone (MIBK), Sodium levulinate or levulinate is used as raw materials to synthesize C9-C16 alkanes through aldol condensation and direct hydrodeoxygenation with furfural compounds under solvent-free conditions. Utilizing the dissolving effect of aldol condensation products with low freezing point on aldol condensation products with high freezing point, it overcomes the existing work in the world that the aldol condensation products are solid, and the process of aldol condensation and hydrodeoxygenation needs to add solvents to help mass transfer and process. More complex and other disadvantages.
背景技术Background technique
目前,世界上常用的液体燃料主要是以石油为原料,经精馏,裂解,重整等工艺制备,具有不可再生性,面对能源短缺和环境恶化的双重压力。近年来由生物质出发制备液体燃料由于其原料可再生,制备和使用过程二氧化碳中性的特点受到了国际社会的普遍关注。航空燃料作为一种需求量巨大的运输燃料,是一个国家的战略性物资。航空煤油一般是由碳数在6~16间的烷烃组成。目前常见的有Jet-A和JP-8,其中JP-8的组成[2]如下:C8~C15的直链烷烃占35%,C8~C15的支链烷烃占35%,C7~C10的芳香烃占18%,C6~C10的环烷烃占7%。从保护环境、国家能源安全以及潜在的经济价值三方面考虑,需要大力发展以可再生的生物质为原料的航空煤油制备技术。At present, the commonly used liquid fuels in the world are mainly made of petroleum as raw materials, and are prepared by rectification, cracking, reforming and other processes. They are non-renewable and face the dual pressures of energy shortage and environmental degradation. In recent years, the preparation of liquid fuels from biomass has attracted widespread attention from the international community due to its renewable raw materials and the characteristics of carbon dioxide neutrality in the preparation and use process. As a transportation fuel with huge demand, aviation fuel is a country's strategic material. Aviation kerosene is generally composed of alkanes with carbon numbers between 6 and 16. Currently, Jet-A and JP-8 are commonly used, and the composition of JP-8 [2] is as follows: C8-C15 straight-chain alkanes account for 35%, C8-C15 branched-chain alkanes account for 35%, C7-C10 aromatic Hydrocarbons account for 18%, and C6-C10 naphthenes account for 7%. From three aspects of environmental protection, national energy security and potential economic value, it is necessary to vigorously develop aviation kerosene preparation technology using renewable biomass as raw material.
由生物质出发制备液体燃料的路线经历了一定时间的发展。第一代生物质燃料是以淀粉,动植物油为原料。这种以可食用生物质为原料的路线成本太高,不适合我国人多地少的国情。因此,以农林废弃物的主要成分-木质纤维素为原料的第二代生物质燃料近年来受到更多关注。其中,利用木质纤维素经过化学及生物处理(包括水解、发酵、选择性加氢等)得到的小分子平台物为原料,通过碳-碳偶联反应获得具有航空煤油链长的含氧有机化合物,接着对这些含氧有机化合物进行加氢脱氧制取液态烷烃,是一条极具前景的生物质燃料新路线。该过程具有条件相对比较温和,合成路线灵活等优点。The route of preparing liquid fuels from biomass has been developed for a certain period of time. The first generation of biomass fuel is based on starch, animal and vegetable oils as raw materials. The cost of this route of using edible biomass as raw material is too high, and it is not suitable for the national conditions of our country with many people and little land. Therefore, the second-generation biomass fuel based on lignocellulose, which is the main component of agricultural and forestry waste, has received more attention in recent years. Among them, the small molecular platform substances obtained from lignocellulose through chemical and biological treatment (including hydrolysis, fermentation, selective hydrogenation, etc.) are used as raw materials, and oxygen-containing organic compounds with aviation kerosene chain length are obtained through carbon-carbon coupling , followed by hydrodeoxygenation of these oxygenated organic compounds to produce liquid alkanes is a promising new route for biomass fuels. The process has the advantages of relatively mild conditions and flexible synthetic routes.
目前国际上已有技术中关于木质纤维素衍生物制备航空煤油的方法有:At present, the methods for preparing aviation kerosene from lignocellulose derivatives in the existing international technologies include:
Dumesic等人在专利[US7,671,246]报道了羟甲基糠醛或糠醛与丙酮通过碱催化的羟醛缩合反应,再经过低温加氢和加氢脱氧等步骤制取C8~C15范围的液态烷烃。他们采用Pt/SiO2-Al2O3作为加氢脱氧催化剂,采用固定床四相流反应器,反应过程中需要向原料中加入十六烷,工艺比较复杂(Science,2005,308,1446-1450)。为解决这个问题,专利[US7,880,049]采用磷酸化的铌氧化物作载体,不使用十六烷也能取得很好的效果,从而简化了工艺(ChemSusChem,2008,1,417-424)。但是该路线存在下列问题:1)糠醛(或羟甲基呋喃)和丙酮羟醛缩合产物为固体且在水中的溶解度很低,所以羟醛缩合以及加氢脱氧过程中都必须使用有机溶剂,导致设备效率降低和运行成本加大。2)工艺繁杂:由糠醛和丙酮合成长链烷烃需经过羟醛缩合-低温加氢-加氢脱氧3步反应。Dumesic et al. reported in the patent [US7,671,246] that hydroxymethylfurfural or furfural and acetone undergo alkali-catalyzed aldol condensation reaction, and then undergo steps such as low-temperature hydrogenation and hydrodeoxygenation to prepare liquid alkanes in the C8-C15 range. They used Pt/SiO2-Al2O3 as the hydrodeoxygenation catalyst in a fixed-bed four-phase flow reactor. During the reaction process, hexadecane needs to be added to the raw materials, and the process is relatively complicated (Science, 2005, 308, 1446-1450). To solve this problem, the patent [US7,880,049] uses phosphorylated niobium oxide as a carrier, which can achieve good results without using hexadecane, thus simplifying the process (ChemSusChem, 2008, 1, 417-424). But there are following problems in this route: 1) the aldol condensation product of furfural (or hydroxymethylfuran) and acetone is solid and has very low solubility in water, so organic solvents must be used in the aldol condensation and hydrodeoxygenation process, resulting in Reduced equipment efficiency and increased operating costs. 2) The process is complicated: the synthesis of long-chain alkanes from furfural and acetone requires three steps of aldol condensation-low-temperature hydrogenation-hydrodeoxygenation.
Corma等人报道了酸催化下甲基呋喃与丁醛、5-甲基糠醛、5-羟甲基糠醛之间的烷基化反应以及甲基呋喃自身三聚反应,制备了具有航空煤油或柴油链长范围的含氧有机化合物,其后,他们又通过对这些化合物加氢脱氧获得了一系列具有较低凝固点的航空煤油支链烃(Angew.Chem.Int.Ed.2011,50,1-5)。但该方法采用硫酸和甲基苯磺酸为催化剂会造成对设备的腐蚀和对环境的污染。Corma et al reported the acid-catalyzed alkylation reaction between methyl furan and butyraldehyde, 5-methylfurfural, 5-hydroxymethylfurfural and the trimerization reaction of methyl furan itself, and prepared aviation kerosene or diesel oil Oxygenated organic compounds in the chain length range, and then they obtained a series of aviation kerosene branched hydrocarbons with lower freezing points by hydrodeoxygenating these compounds (Angew.Chem.Int.Ed.2011,50,1- 5). However, using sulfuric acid and toluenesulfonic acid as catalysts in this method will cause corrosion to equipment and pollution to the environment.
在本课题组前期的工作中[中国专利:申请号:201110346501.1;201210169817.2;20121043947.9],采用木质纤维素基平台化合物为前驱体通过烷基化反应或羟醛缩合反应获得了一系列具有航空煤油链长范围的含氧有机化合物,通过对这些有机化合物直接加氢脱氧获得具有航空煤油链长范围的低凝固点支链烃。同时还开发出了镍促进的碳化钨催化剂,可以实现替代贵金属进行加氢脱氧反应。但是这些方法在加氢脱氧步骤需要的反应温度仍然较高(350℃)。In the previous work of our research group [Chinese patent: application number: 201110346501.1; 201210169817.2; 20121043947.9], a series of aviation kerosene chains with lignocellulose-based platform compounds were obtained through alkylation reaction or aldol condensation reaction Long-range oxygen-containing organic compounds, through direct hydrodeoxygenation of these organic compounds to obtain low freezing point branched chain hydrocarbons with aviation kerosene chain length range. At the same time, a nickel-promoted tungsten carbide catalyst has also been developed, which can replace noble metals for hydrodeoxygenation reactions. However, these methods still require high reaction temperature (350°C) in the hydrodeoxygenation step.
糠醛是一种由各类农林废弃物中的半纤维素部分通过水解-脱水反应得到的重要化学品,它是一种可再生的、绿色的化工产品。甲基糠醛是纤维素、菊芋等生物质脱水-部分加氢产物、氯甲基糠醛是纤维素、菊芋等生物质在盐酸催化作用下脱水产物、羟甲基糠醛是纤维素、菊芋等生物质脱水产物;2-戊酮和2-庚酮是利用木质纤维素发酵法(Acetone-Butanol-EthanolFermentation)得到的丙酮、丁醇和乙醇,通过钯催化作用下烷基化反应得到的一系列链长较短的直链酮(Nature,2012,491,235-239)。丙酮是Acetone-Butanol-Ethanol Fermentation获得的主要产物。异丙叉丙酮是丙酮自身羟醛缩合产物。甲基异丁基酮是异丙叉丙酮部分加氢产物。环戊酮是糠醛选择性加氢产物。乙酰丙酸或乙酰丙酸酯是纤维素水解产物六碳糖脱水(或脱水-酯化)产物。丁酮可由生物质发酵产物2-丁醇部分氧化获得或乙酰丙酸催化脱羧获得。这些酮类化合物经加氢脱氧后得到的烷烃链长较短,不宜用作航空煤油。本发明工作通过羟醛缩合将这些酮类化合物与糠醛等化合物进行碳-碳偶联,实现碳链增长,高选择性得到具有航空煤油(或柴油)链长的含氧化合物,并通过对这些含氧化合物的温和条件下直接加氢脱氧获得具有航空煤油或柴油链长范围的长链液态烷烃。此外,本发明首次采用低凝固点羟醛产物对高凝固点羟醛缩合产物的溶解效应,获得液态混合含氧前驱体,克服了高凝固点羟醛缩合产物在常温下呈固体,需添加溶剂才能进行羟醛缩合和加氢脱氧的缺点,摆脱了反应体系对有机溶剂的依赖,简化了工艺,降低了成本。Furfural is an important chemical obtained from the hydrolysis-dehydration reaction of hemicellulose in various agricultural and forestry wastes. It is a renewable and green chemical product. Methylfurfural is the dehydration-partial hydrogenation product of biomass such as cellulose and Jerusalem artichoke; chloromethylfurfural is the dehydration product of biomass such as cellulose and Jerusalem artichoke under the catalysis of hydrochloric acid; hydroxymethylfurfural is the product of biomass such as cellulose and Jerusalem artichoke Dehydration products; 2-pentanone and 2-heptanone are acetone, butanol and ethanol obtained by lignocellulose fermentation method (Acetone-Butanol-Ethanol Fermentation), and a series of chain lengths obtained by alkylation reaction under palladium catalysis Short linear ketones (Nature, 2012, 491, 235-239). Acetone is the main product obtained by Acetone-Butanol-Ethanol Fermentation. Mesityl oxide is an aldol condensation product of acetone itself. Methyl isobutyl ketone is a partial hydrogenation product of mesityl oxide. Cyclopentanone is a selective hydrogenation product of furfural. Levulinic acid or levulinate is the dehydration (or dehydration-esterification) product of six carbon sugars, a product of cellulose hydrolysis. Butanone can be obtained from the partial oxidation of 2-butanol, a biomass fermentation product, or the catalytic decarboxylation of levulinic acid. The alkanes obtained after hydrodeoxygenation of these ketones have relatively short chain lengths and are not suitable for use as aviation kerosene. The work of the present invention carries out carbon-carbon coupling of these ketone compounds and furfural and other compounds through aldol condensation, realizes carbon chain growth, and obtains oxygenated compounds with aviation kerosene (or diesel) chain length with high selectivity, and through these Direct hydrodeoxygenation of oxygenates under mild conditions to obtain long-chain liquid alkanes in the range of aviation kerosene or diesel chain lengths. In addition, the present invention uses the dissolution effect of aldol products with low freezing point on aldol condensation products with high freezing point for the first time to obtain a liquid mixed oxygen-containing precursor, which overcomes the fact that aldol condensation products with high freezing points are solid at room temperature, and solvents need to be added to carry out the aldol condensation process. The shortcomings of aldehyde condensation and hydrodeoxygenation get rid of the dependence of the reaction system on organic solvents, simplify the process and reduce the cost.
发明内容Contents of the invention
本发明的目的在于提供一种从木质纤维素基平台化合物出发,制备C9~C16航空煤油或柴油范围长链液态烷烃的新型合成路线。The purpose of the present invention is to provide a novel synthetic route for preparing long-chain liquid alkanes in the range of C9-C16 aviation kerosene or diesel oil starting from lignocellulose-based platform compounds.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
第一步通过碱催化木质纤维素基糠醛类化合物和酮类化合物之间的羟醛缩合反应制取碳链长度在9~16之间的含氧有机化合物;The first step is to prepare oxygen-containing organic compounds with a carbon chain length between 9 and 16 by alkali-catalyzed aldol condensation reaction between lignocellulosic furfural compounds and ketone compounds;
糠醛类化合物为:糠醛、甲基糠醛、氯甲基糠醛或5-羟甲基糠醛中的一种或两种以上的混合物;酮类化合物为:丙酮、丁酮、2-戊酮、2-庚酮、环戊酮、异丙叉丙酮、甲基异丁基酮(MIBK)、乙酰丙酸钠或乙酰丙酸酯等中的一种或两种以上的混合物;碱催化剂为矿物碱、有机碱或固体碱。包括碱金属、碱土金属的氢氧化物或氧化物如NaOH、MgO、CaO、SrO、BaO等、水滑石类化合物如镁铝水滑石、锂铝水滑石、钴铝水滑石等、KF/Al2O3、MgO-ZrO2、有机胺、季铵盐、碱性分子筛、碱性离子交换树脂等中的一种或两种以上的混合物。Furfural compounds are: one or more mixtures of furfural, methylfurfural, chloromethylfurfural or 5-hydroxymethylfurfural; ketone compounds are: acetone, methyl ethyl ketone, 2-pentanone, 2- One or more mixtures of heptanone, cyclopentanone, mesityl oxide, methyl isobutyl ketone (MIBK), sodium levulinate or levulinate; the base catalyst is mineral base, organic base or solid base. Including hydroxides or oxides of alkali metals and alkaline earth metals such as NaOH, MgO, CaO, SrO, BaO, etc., hydrotalcite compounds such as magnesium aluminum hydrotalcite, lithium aluminum hydrotalcite, cobalt aluminum hydrotalcite, etc., KF/Al 2 One or a mixture of two or more of O 3 , MgO-ZrO 2 , organic amines, quaternary ammonium salts, basic molecular sieves, basic ion exchange resins, etc.
该步骤采用间歇式釜式反应器。木质纤维素基糠醛类和酮类化合物摩尔比为10:1至1:10,优选为1:3,未反应的原料可蒸馏移除且循环使用;反应温度在50-200℃间,优选为130~150℃;反应时间为1-12h,优选为4~6h;反应可在无溶剂条件下进行。This step uses a batch tank reactor. The molar ratio of lignocellulose-based furfurals to ketones is 10:1 to 1:10, preferably 1:3, unreacted raw materials can be removed by distillation and recycled; the reaction temperature is between 50-200°C, preferably 130-150°C; the reaction time is 1-12h, preferably 4-6h; the reaction can be carried out without solvent.
对于一些羟醛缩合产物为固体的反应可采用两种以上酮和糠醛类化合物同时发生羟醛缩合反应,利用低凝固点羟醛缩合产物对高凝固点羟醛缩合产物的溶解作用,使得最终获得产物为液体,可以直接用于加氢脱氧反应。For some aldol condensation products that are solid, two or more ketones and furfural compounds can be used to undergo aldol condensation reactions at the same time, and the aldol condensation product with a low freezing point can be used to dissolve the aldol condensation product with a high freezing point, so that the final product obtained is Liquid, can be directly used in hydrodeoxygenation reaction.
第二步采用担载型金属催化剂对羟醛缩合获得的液体产物直接加氢脱氧获得碳链长度在9~16之间的航空煤油或柴油范围长链液态烷烃。In the second step, a supported metal catalyst is used to directly hydrodeoxygenate the liquid product obtained by the aldol condensation to obtain long-chain liquid alkanes in the range of aviation kerosene or diesel oil with a carbon chain length of 9-16.
加氢脱氧反应在液态无溶剂条件下,采用固定床反应器进行。羟醛缩合产物经过减压蒸馏纯化处理,直接进入固定床反应器。The hydrodeoxygenation reaction is carried out in a fixed-bed reactor under liquid-state solvent-free conditions. The aldol condensation product is purified by vacuum distillation and directly enters the fixed-bed reactor.
固定床反应器的条件为:温度在150~400℃间,反应压力在0.1~20.0MPa之间,反应物/催化剂质量空速在0.1~20.0h-1,H2与底物的摩尔比为20~1500。优选条件为:温度230~260℃,氢气压力4~10MPa,反应原料/催化剂的质量空速为0.3~2h-1,氢气与反应原料的摩尔比为200~800。The conditions of the fixed bed reactor are as follows: the temperature is between 150 and 400°C, the reaction pressure is between 0.1 and 20.0 MPa, the reactant/catalyst mass space velocity is between 0.1 and 20.0 h -1 , and the molar ratio of H 2 to substrate is 20~1500. The preferred conditions are: temperature 230-260°C, hydrogen pressure 4-10 MPa, mass space velocity of reaction raw material/catalyst 0.3-2h -1 , and molar ratio of hydrogen to reaction raw material 200-800.
负载型金属A/X型催化剂中活性组分A为Pt、Pd、Ru、Ir、Ni、Cu、Fe中的一种或两种以上的混合物,载体X为氧化铝、氧化硅、硅铝复合载体、分子筛(HZSM-5型、Hβ分子筛、HY型、HMOR型)、活性炭、金属磷酸盐、金属氧化物中的一种或两种以上的混合物;In the supported metal A/X type catalyst, the active component A is one or a mixture of two or more of Pt, Pd, Ru, Ir, Ni, Cu, Fe, and the carrier X is aluminum oxide, silicon oxide, silicon-aluminum composite One or more mixtures of carrier, molecular sieve (HZSM-5 type, Hβ molecular sieve, HY type, HMOR type), activated carbon, metal phosphate, metal oxide;
负载型金属催化剂采用等体积浸渍法制备,活性组分A的质量分数1~10%。将A的可溶性盐溶液按计量比加入至预先成型的载体X中等体积浸渍,静置6h后80℃下干燥,再在300~600℃下用氢气还原3~5h,待温度降低至室温后通入含体积浓度1%O2的氮气钝化。The supported metal catalyst is prepared by an equal-volume impregnation method, and the mass fraction of the active component A is 1-10%. Add the soluble salt solution of A to the medium-volume preformed carrier X for impregnation, let it stand for 6 hours and then dry it at 80°C, then reduce it with hydrogen at 300-600°C for 3-5 hours, and pass it after the temperature drops to room temperature. passivation by nitrogen gas containing 1% O 2 by volume.
通过以上步骤,取得了较高收率(90%)的碳链长度C9~C16的航空煤油(或柴油)范围的长链液态烷烃,实现了以木质纤维素衍生物为原料制备航空煤油(或柴油)的一条新型简易合成路线。Through the above steps, a relatively high yield (90%) of long-chain liquid alkanes in the range of aviation kerosene (or diesel) with a carbon chain length of C9 to C16 has been obtained, and the preparation of aviation kerosene (or diesel) using lignocellulose derivatives as raw materials has been realized. Diesel) a new and simple synthetic route.
附图说明Description of drawings
图1糠醛和2-戊酮缩合产物A的13C-NMR图;The 13 C-NMR figure of Fig. 1 furfural and 2-pentanone condensation product A;
图2糠醛和2-戊酮缩合产物A的1H-NMR图;The 1 H-NMR figure of Fig. 2 furfural and 2-pentanone condensation product A;
图3糠醛和2-庚酮缩合产物B的13C-NMR图;Fig. 3 The 13 C-NMR figure of condensation product B of furfural and 2-heptanone;
图4糠醛和2-庚酮缩合产物B的1H-NMR图。Fig. 4 1 H-NMR chart of condensation product B of furfural and 2-heptanone.
具体实施方式Detailed ways
下面将以具体的实施例来对本发明加以说明,但本发明的保护范围不局限于这些实例。The present invention will be described below with specific examples, but the protection scope of the present invention is not limited to these examples.
实施例1-13Examples 1-13
1.催化剂的制备:1. Preparation of catalyst:
1)固体碱催化剂的制备:碱土氧化物(MgO、CaO、SrO、BaO)由相应的硝酸盐在N2气氛下煅烧8h得到。镁铝水滑石是将一定摩尔比混合的Mg(NO3)2·6H2O和Al(NO3)3·9H2O溶液在70℃水浴条件下滴加入NaOH和NaCO3的混合溶液中([CO3]/[Al]+[Mg]=0.53,[OH]/[Al]+[Mg]=2.33),滴加结束后继续搅拌老化过夜,过滤洗涤后80℃干燥过夜,450℃煅烧8h,得到镁铝混合氧化物。锂铝水滑石是于室温将Al(NO3)3·9H2O溶液滴加到LiOH和Na2CO3的混合溶液中,75℃水浴老化过夜,过滤洗涤后80℃干燥过夜,450℃煅烧8h,得到锂铝混合氧化物。钴铝水滑石将一定摩尔比混合的Co(NO3)2·6H2O和Al(NO3)3·9H2O溶液在25℃水浴条件下滴加入NaOH和NaCO3的混合溶液中,pH控制在10~11,80℃水浴老化过夜,过滤洗涤后80℃干燥过夜,300℃煅烧8h,得到钴铝混合氧化物。1) Preparation of solid base catalyst: Alkaline earth oxides (MgO, CaO, SrO, BaO) were obtained by calcination of corresponding nitrates under N 2 atmosphere for 8 h. Magnesium aluminum hydrotalcite is a solution of Mg(NO 3 ) 2 6H 2 O and Al(NO 3 ) 3 9H 2 O mixed in a certain molar ratio is added dropwise to a mixed solution of NaOH and NaCO 3 in a water bath at 70°C ( [CO 3 ]/[Al]+[Mg]=0.53, [OH]/[Al]+[Mg]=2.33), after the dropwise addition, continue to stir and age overnight, filter and wash, dry at 80°C overnight, and calcined at 450°C 8h, the mixed oxide of magnesium and aluminum was obtained. Lithium aluminum hydrotalcite is made by adding Al(NO 3 ) 3 9H 2 O solution dropwise to the mixed solution of LiOH and Na 2 CO 3 at room temperature, aged in a water bath at 75°C overnight, filtered and washed, dried overnight at 80°C, and calcined at 450°C 8h, lithium aluminum mixed oxide was obtained. Cobalt aluminum hydrotalcite Add Co(NO 3 ) 2 6H 2 O and Al(NO 3 ) 3 9H 2 O solutions in a certain molar ratio dropwise to the mixed solution of NaOH and NaCO 3 in a water bath at 25°C, the pH Controlled at 10-11, aged overnight in a water bath at 80°C, dried overnight at 80°C after filtering and washing, and calcined at 300°C for 8 hours to obtain a cobalt-aluminum mixed oxide.
KF/Al2O3通过等体积浸渍法将γ-Al2O3浸在KF溶液中12h,80℃干燥后得到理论担载量23%的KF/γ-Al2O3。MgO-ZrO2将25%NaOH溶液滴加到一定摩尔比混合的Mg(NO3)2.6H2O和ZrO(NO3)2溶液中至pH=10,室温老化72h,过滤洗涤,80℃干燥过夜,600℃煅烧8h。所有固体碱催化剂使用前均要在N2气氛中预处理2h。KF/Al 2 O 3 Immersed γ-Al 2 O 3 in KF solution for 12 hours by equal volume impregnation method, and dried at 80℃ to obtain KF/γ-Al 2 O 3 with a theoretical loading of 23%. MgO-ZrO 2 Add 25% NaOH solution dropwise to Mg(NO 3 ) 2 .6H 2 O and ZrO(NO 3 ) 2 solution mixed in a certain molar ratio to pH=10, age at room temperature for 72h, filter and wash, 80℃ Dry overnight and calcined at 600°C for 8h. All solid base catalysts should be pretreated in N2 atmosphere for 2h before use.
3)加氢脱氧催化剂的制备:3) Preparation of hydrodeoxygenation catalyst:
配制质量分数为10%氯铂酸、氯化钯、氯化钌、氯化铱、硝酸镍溶液,按照载体饱和吸水量稀释,将其一种或几种加入氧化硅载体等体积浸渍,静置过夜,80℃干燥,在500℃下焙烧2h,500℃氢气还原2h,待温度降低至室温后通入体积比1%O2/N2钝化,可制备负载型单金属或合金催化剂(见表1,实施例1-6)。Prepare a solution with a mass fraction of 10% chloroplatinic acid, palladium chloride, ruthenium chloride, iridium chloride, and nickel nitrate, dilute it according to the saturated water absorption of the carrier, add one or more of them to the silica carrier to impregnate the same volume, and let stand Overnight, dry at 80°C, roast at 500°C for 2 hours, reduce with hydrogen at 500°C for 2 hours, passivate with volume ratio of 1% O 2 /N 2 after the temperature drops to room temperature, and prepare supported single metal or alloy catalysts (see Table 1, Examples 1-6).
配制质量比10%的氯化钯溶液,按照载体的饱和吸水量进行相应的稀释,加入氧化铝、氧化硅、硅铝复合载体、分子筛、活性炭、磷酸锆,然后静置2h,在120℃下干燥过夜,在500℃空气焙烧2h,500℃下用氢气还原2h,待温度降低至室温后通入体积比1%O2/N2钝化,可制备不同载体负载的钯催化剂(见表1,实施例7-13)。本发明中所用的活性炭均采用质量浓度20-50%硝酸按质量比按1:15比例混合,80℃浸泡24小时进行预处理。过滤并用80℃热水洗涤至中性后干燥。磷酸锆(ZrP)催化剂是将1mol/L的氧氯化锆和磷酸二氢铵水溶液按体积比2:1混合,得到的沉淀经反复洗涤过滤后在120℃下烘干10h,然后在400℃下焙烧4h。HZSM-5分子筛、Hβ分子筛、HY型分子筛、HMOR分子筛为直接购买的商业催化剂。Prepare a palladium chloride solution with a mass ratio of 10%, dilute it according to the saturated water absorption of the carrier, add alumina, silicon oxide, silicon-aluminum composite carrier, molecular sieve, activated carbon, zirconium phosphate, and then let it stand for 2 hours. Drying overnight, roasting in air at 500°C for 2h, reducing with hydrogen at 500°C for 2h, passing through passivation with a volume ratio of 1% O 2 /N 2 after the temperature is lowered to room temperature, palladium catalysts supported on different supports can be prepared (see Table 1 , Examples 7-13). The activated carbon used in the present invention is all mixed with nitric acid with a mass concentration of 20-50% in a mass ratio of 1:15, and soaked at 80°C for 24 hours for pretreatment. Filter and wash with hot water at 80°C until neutral and then dry. Zirconium phosphate (ZrP) catalyst is mixed with 1mol/L zirconium oxychloride and ammonium dihydrogen phosphate aqueous solution at a volume ratio of 2:1, and the obtained precipitate is washed and filtered repeatedly, dried at 120°C for 10h, and then dried at 400°C Under roasting 4h. HZSM-5 molecular sieves, Hβ molecular sieves, HY type molecular sieves, and HMOR molecular sieves are commercial catalysts purchased directly.
表1负载金属A/X型双功能催化剂Table 1 Supported metal A/X type bifunctional catalyst
实施例14-26Examples 14-26
2.羟醛缩合反应:在10mL的反应釜中加入1.92g糠醛、5.16g2-戊酮(或摩尔比1:3的木质纤维素基糠醛类化合物和酮类化合物)、0.36g催化剂(催化剂比例10wt%),在130℃油浴下搅拌6h。反应结果见表2。2. Aldol condensation reaction: Add 1.92g furfural, 5.16g 2-pentanone (or lignocellulose-based furfural compounds and ketone compounds with a molar ratio of 1:3), 0.36g catalyst (catalyst ratio 10wt%), stirred in an oil bath at 130°C for 6h. The reaction results are shown in Table 2.
表2羟醛缩合反应及其结果Table 2 Aldol condensation reaction and its results
表3羟醛缩合目标产物结构式Table 3 Aldol condensation target product structural formula
由表2可以看出,在不同的固体碱催化剂作用下,均有一定产率的羟醛缩合产物生成。其中以CaO活性最好。图1-4分别为产物A和产物B的13C-HMR和1H-NMR图,证明通过羟醛缩合反应可以合成出这些产物。It can be seen from Table 2 that under the action of different solid base catalysts, aldol condensation products are produced in a certain yield. Among them, CaO has the best activity. Figures 1-4 are the 13 C-HMR and 1 H-NMR charts of product A and product B respectively, which prove that these products can be synthesized by aldol condensation reaction.
实施例27-31Examples 27-31
选取CaO为例,催化剂用量保持10wt%,进行反应条件的优化探索。Taking CaO as an example, the amount of catalyst is kept at 10wt%, and the optimization of reaction conditions is explored.
1)不同反应底物比例对糠醛—2-戊酮体系收率的影响1) The effect of different reaction substrate ratios on the yield of furfural-2-pentanone system
表4.不同反应底物比例对A收率的影响Table 4. Effect of different reaction substrate ratios on A yield
由表4可以看出,2-戊酮过量有利于高收率获得目的产物,考虑到操作成本和环境因素,选择底物比例1:3为适宜反应条件。It can be seen from Table 4 that the excess of 2-pentanone is beneficial to obtain the target product in high yield. Considering the operating cost and environmental factors, the suitable reaction conditions were selected with a substrate ratio of 1:3.
实施例32-35Examples 32-35
2)不同反应温度对糠醛—2-戊酮体系收率的影响2) Effect of different reaction temperatures on the yield of furfural-2-pentanone system
表5.不同反应温度比例对A收率的影响Table 5. Effect of different reaction temperature ratios on A yield
由表5可以看出,当反应温度为130℃时产物A收率最高。As can be seen from Table 5, the yield of product A is the highest when the reaction temperature is 130°C.
实施例36-39Examples 36-39
3)不同反应时间对糠醛—2-戊酮体系收率的影响3) Effect of different reaction time on the yield of furfural-2-pentanone system
表6.不同反应温度比例对A收率的影响Table 6. Effect of different reaction temperature ratios on A yield
由表6可以看出,反应时间为6h时,产物A收率基本达到稳定。As can be seen from Table 6, when the reaction time is 6h, the yield of product A is basically stable.
实施例40-42Examples 40-42
为克服一些糠醛类化合物和酮类化合物反应生成固态产物不利于传质以及下一步直接加氢脱氧反应的缺点,采取糠醛类化合物与两种混合酮类作为反应底物,由于其中的一种具有较低的凝固点,对高凝固点羟醛缩合产物有溶解作用,因而得到的产物是液态的混合前驱体。In order to overcome the shortcomings of some furfural compounds and ketone compounds reacting to form solid products that are not conducive to mass transfer and the next direct hydrodeoxygenation reaction, furfural compounds and two mixed ketones are used as reaction substrates, because one of them has The lower freezing point can dissolve the high freezing point aldol condensation product, so the obtained product is a liquid mixed precursor.
以糠醛—2-戊酮—2-庚酮体系为例,进行反应条件优化。Taking the furfural-2-pentanone-2-heptanone system as an example, the reaction conditions were optimized.
1)不同反应底物比例对糠醛—2-戊酮—2-庚酮体系收率的影响1) Effect of different reaction substrate ratios on the yield of furfural-2-pentanone-2-heptanone system
表7.不同反应底物比例对A和B收率的影响Table 7. Effects of different reaction substrate ratios on the yields of A and B
由表7可以看出,糠醛、2-戊酮、2-庚酮的摩尔比为1:2:1时,总收率最高达到94%。It can be seen from Table 7 that when the molar ratio of furfural, 2-pentanone, and 2-heptanone is 1:2:1, the total yield can reach up to 94%.
实施例43-46Examples 43-46
2)不同反应温度对糠醛—2-戊酮—2-庚酮体系收率的影响2) Effect of different reaction temperatures on the yield of furfural-2-pentanone-2-heptanone system
表8.不同反应温度对A和B收率的影响Table 8. Effects of different reaction temperatures on the yields of A and B
由表8可以看出,当反应温度为130~150℃时,产物A和B总收率较理想。It can be seen from Table 8 that when the reaction temperature is 130-150° C., the total yield of products A and B is ideal.
实施例47-58Examples 47-58
3.加氢脱氧反应:在固定床反应器中,将2g催化剂装入反应管中,保持反应器中压力为6.0MPa,温度260℃,氢气流速120mL/min,将经过减压蒸馏纯化处理的羟醛缩合产物A(实施例16)用高效液相色谱泵以0.04mL/min泵入反应器中。反应结果见表9。3. Hydrodeoxygenation reaction: In a fixed bed reactor, put 2g of catalyst into the reaction tube, keep the pressure in the reactor at 6.0MPa, the temperature at 260°C, and the hydrogen flow rate at 120mL/min. The aldol condensation product A (Example 16) was pumped into the reactor at 0.04 mL/min with a high-performance liquid chromatography pump. The reaction results are shown in Table 9.
表9.不同A/X型双功能催化剂对加氢脱氧反应活性的影响Table 9. Effects of different A/X-type bifunctional catalysts on the activity of hydrodeoxygenation reactions
由表9可以看出,在原料不添加任何溶剂的条件下时,在金属A负载酸性载体上更易实现原料的完全加氢及加氢脱氧,得到收率理想的航空煤油范围内的长链液态烷烃。It can be seen from Table 9 that when the raw material does not add any solvent, it is easier to realize the complete hydrogenation and hydrodeoxygenation of the raw material on the acidic carrier supported by metal A, and obtain a long-chain liquid state within the range of aviation kerosene with an ideal yield. alkanes.
实施例59-71Examples 59-71
1)在固定床反应器中,不同的氢气压力、反应温度、反应原料与催化剂的质量空速、氢气流量对加氢脱氧反应的影响见表10。原料为实施例16中的纯化产物A,催化剂Pd/H-β。1) In a fixed-bed reactor, see Table 10 for the effects of different hydrogen pressures, reaction temperatures, mass space velocities of reaction raw materials and catalysts, and hydrogen flow rates on the hydrodeoxygenation reaction. The starting material is the purified product A in Example 16, catalyst Pd/H-β.
表10.温度、压力、质量空速、氢气流量对加氢脱氧反应活性的影响Table 10. Effects of temperature, pressure, mass space velocity, and hydrogen flow rate on hydrodeoxygenation reaction activity
由表10可以看出,当温度大于260℃,质量空速小于1h-1,反应压力大于6MPa,氢气流量大于60mL/min时,可以得到较理想的航空煤油或柴油范围长链液态烷烃收率。It can be seen from Table 10 that when the temperature is greater than 260°C, the mass space velocity is less than 1h -1 , the reaction pressure is greater than 6MPa, and the hydrogen flow rate is greater than 60mL/min, an ideal yield of long-chain liquid alkanes in the aviation kerosene or diesel range can be obtained .
实施例72Example 72
2)在固定床反应器中,反应器中压力为6.0MPa,温度260℃,氢气流速120mL/min,将经过减压蒸馏纯化处理的羟醛缩合产品A和B(实施例40)用高效液相色谱泵以0.04mL/min泵入反应器中,催化剂为Pd/H-β。2) In a fixed bed reactor, the pressure in the reactor is 6.0MPa, the temperature is 260°C, and the hydrogen flow rate is 120mL/min. Aldol condensation products A and B (Example 40) that have been purified by vacuum distillation The phase chromatography pump is pumped into the reactor at 0.04mL/min, and the catalyst is Pd/H-β.
表11.不同进料底物加氢脱氧反应活性的影响Table 11. Effect of different feed substrate hydrodeoxygenation reactivity
由表11可以看出,当固定床进料为混合羟醛缩合底物时,不仅实现无溶剂过程,也可获得理想的烷烃收率。It can be seen from Table 11 that when the fixed bed feed is a mixed aldol condensation substrate, not only a solvent-free process is realized, but also an ideal alkane yield can be obtained.
通过以上实施例,详述了一系列负载金属A/X型催化剂制备的详细过程,和碱催化对木质纤维素基糠醛类和酮类化合物之间羟醛缩合反应活性的影响(实施例1-46),并讨论了A/X型双功能催化剂对木质纤维素基航空煤油前驱体的加氢脱氧反应活性。在以上所给出的条件下(实施例47-72),获得了单一收率88%的C10直链烃或混合收率90%的C10+C12直链烃类化合物(产物C和D)。它们可以作为新型的液体碳氢燃料直接用于或以一定比例添加在现有航空煤油或柴油中使用。Through the above examples, the detailed process of the preparation of a series of supported metal A/X type catalysts has been described in detail, and the impact of alkali catalysis on the aldol condensation reaction activity between lignocellulose-based furfurals and ketones (embodiment 1- 46), and discussed the hydrodeoxygenation reactivity of A/X-type bifunctional catalysts for lignocellulosic-based aviation kerosene precursors. Under the conditions given above (Examples 47-72), a single yield of 88% of C10 linear hydrocarbons or a combined yield of 90% of C10+C12 linear hydrocarbons (products C and D) were obtained. They can be used directly as a new type of liquid hydrocarbon fuel or added to existing aviation kerosene or diesel in a certain proportion.
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