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CN104658926B - Element anoxybiotic encapsulating method and its element being made - Google Patents

Element anoxybiotic encapsulating method and its element being made Download PDF

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Publication number
CN104658926B
CN104658926B CN201510106966.8A CN201510106966A CN104658926B CN 104658926 B CN104658926 B CN 104658926B CN 201510106966 A CN201510106966 A CN 201510106966A CN 104658926 B CN104658926 B CN 104658926B
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China
Prior art keywords
pptc
groove
anoxybiotic
hemisection
substrate
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CN201510106966.8A
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CN104658926A (en
Inventor
哈鸣
马抗震
顾中山
李伟
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Union Electronics (china) Co Ltd
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Union Electronics (china) Co Ltd
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Publication of CN104658926A publication Critical patent/CN104658926A/en
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Abstract

Present invention is disclosed a kind of element anoxybiotic encapsulating method, including:A PPTC substrates are provided, the substrate is formed by some PPTC units repeated arrangements, to the upper and lower surface printing fluid sealant of the substrate;Surface one upper and lower to substrate carries out first time hemisection, forms the first groove;To the first cutting surfaces printing and sealing glue, the first groove is filled and led up;Second of hemisection of progress another to the upper and lower surface of substrate, forms the second groove;To the second cutting surfaces printing and sealing glue, the second groove is filled and led up;Cut entirely with the second groove in the first groove;Wherein, the depth of cut sum of first time hemisection and second of hemisection is more than plate body thickness.The present invention also provides the element according to this method insulated enclosure, the advantage is that, plate face flatness is high, and sealant is difficult to form cavity, and anoxybiotic effect is good, reduces the risk of short circuit.

Description

Element anoxybiotic encapsulating method and its element being made
Technical field
The invention belongs to electronic products manufacturing technology field, and in particular to a kind of element anoxybiotic encapsulating method and its be made Element.
Background technology
PPTC (Polymeric Positive Temperature Coefficient, high molecular positive temperature coefficient electricity Resistance), circuit can be shielded when in current surge, excessive, temperature is too high.By PPTC concatenations in circuit, in normal condition Under, its resistance is small, and loss is also small, and circuit normal work is not influenceed;If but having excessively stream(Such as short circuit)Occur, the rise of its temperature, resistance Value is drastically raised therewith, reaches the effect of limitation electric current, it is to avoid the component damaged in circuit.
PPTC need to use the epoxy glue seal using epoxy resin as representative with anoxybiotic, only reserve electrode part and other electronics Component is electrically connected with.With reference to Fig. 1 a to Fig. 1 f, during prior art sealing PPTC, first to by some PPTC units 10 being connected The PPTC substrates 1 that matrix arrangement is constituted are printed on one side fluid sealant 2, then cut off the connection between PPTC units 10 with wide otch 3.For Fixedly separated PPTC units 10 are an entirety, in the print glue surface Continuous pressing device for stereo-pattern 4 of PPTC substrates 1.Then, in PPTC substrates 1 The opposite another side printing and sealing glue 2 of glue surface is printed, while making fluid sealant 2 insert in wide otch 3.After adhesive curing to be sealed, in width On the position of the edge of a knife 3, fluid sealant 2 is cut off with narrow otch 5, sealed PPTC units 10 are made.
Prior art the disadvantage is that, fluid sealant is gradually printed using one side.In the fluid sealant of coating fusing, pcb board Heated, stress is concentrated to the one side more than glue, and plate face bends, finished product poor flatness.In addition, irrigating fluid sealant into otch When, because colloid viscosity is high, poor fluidity, easily there is cavity, cause the discontented situation of injecting glue in otch, influence PPTC sealings Property, cause product failure.
The content of the invention
It is an object of the invention to solve the product poor flatness of existing anoxybiotic Sealing Technology production, poorly sealed ask Topic.
For achieving the above object, the present invention provides a kind of element anoxybiotic encapsulating method, comprises the following steps:
A PPTC substrates are provided, the substrate is formed by some PPTC units repeated arrangements, PPTC units include electrode, to this The upper and lower surface printing fluid sealant of substrate;
Surface one upper and lower to substrate carries out first time hemisection, forms the first groove;
To the first cutting surfaces printing and sealing glue, the first groove is filled and led up;
Second of hemisection of progress another to the upper and lower surface of substrate, forms the second groove;
To the second cutting surfaces printing and sealing glue, the second groove is filled and led up;
Cut entirely with the second groove in the first groove;
Wherein, the depth of cut sum of first time hemisection and second of hemisection is more than plate body thickness.
As the further improvement of an embodiment of the present invention, first time hemisection is relative with the cleavage site of second of hemisection Should.
As the further improvement of an embodiment of the present invention, the cleavage site of first time hemisection and second of hemisection is located at The electrode edge of PPTC units.
As the further improvement of an embodiment of the present invention, the first groove and the second groove are located at opposite two surface of substrate And position is corresponding.
As the further improvement of an embodiment of the present invention, first time hemisection is combined with second of hemisection, cuts off substrate Body.
As the further improvement of an embodiment of the present invention, printing and sealing glue is to whole plate applying paste.
As the further improvement of an embodiment of the present invention, fluid sealant is epoxy glue.
As the further improvement of an embodiment of the present invention, the upper and lower surface of substrate forms on vertical direction and protrudes from table The boss in face, boss is located in PPTC cell electrodes and close to cleavage site.
As the further improvement of an embodiment of the present invention, the electrode of PPTC units locally adds one layer of copper of plating, is formed convex Platform.
Another aspect of the present invention provides a kind of PPTC elements, is formed by above method insulated enclosure.
Compared with prior art, the anoxybiotic encapsulating method provided and its PPTC elements being made of the invention, plate face flatness Height, sealant is difficult to form cavity, and anoxybiotic effect is good, reduces the risk of short circuit.
Brief description of the drawings
Fig. 1 a ~ 1f is the side view using the sealed PPTC of prior art anoxybiotic;
Fig. 2 is a kind of top view of PPTC substrates;
Fig. 3 is the side view of the embodiment of element anoxybiotic encapsulating method one of the present invention;
Fig. 4 is the side view of the embodiment of element anoxybiotic encapsulating method one of the present invention;
Fig. 5 is the flow chart of element anoxybiotic encapsulating method of the present invention.
Embodiment
Below with reference to embodiment shown in the drawings, the present invention will be described in detail.But these embodiments are simultaneously The present invention is not limited, structure that one of ordinary skill in the art is made according to these embodiments, method or functionally Conversion is all contained in protection scope of the present invention.
The matrix arrangement of PPTC units 10 to be sealed constitutes PPTC substrates 1.It is mono- that Fig. 1 a and Fig. 2 schematically show some PPTC The position of electrode 13 that member 10 is arranged as PPTC units 10 in the structure of PPTC substrates 1, two figures is different, it is adaptable to different electronics productions Product, but it is applied to the anoxybiotic encapsulating method of the present invention.The present disclosure additionally applies for the PPTC units of other similar Structural Transformations.
PPTC substrates and PPTC units are flat sheet-like structure, define its two opposite maximum area surface for it is upper, Lower surface.
With reference to Fig. 1 a, Fig. 2 and Fig. 3, no matter how the structure of electrode 13 changes, each PPTC units 10 to be sealed are wrapped Include the flat layer 15 of high molecular polymer composition.Copper electrode 13 is located at the upper and lower surface of flat layer 15, for PPTC and other yuan The electric connection of part.Adjacent PPTC units 10, its flat layer 15 is connected.The process for sealing PPTC is also by PPTC substrates 1 On PPTC units 10 be divided into the process of monomer.
In an embodiment of the present invention, comprise the following steps:
S1, provide a PPTC substrates 1, to thereon, the nearly cut edge region of lower surface copper electrode 13 add plating one layer of copper, formed The boss 17 on surface is protruded from vertical direction.For every PPTC units 10, upper and lower surface respectively forms a boss 17, point On two electrodes 13 that Wei Yu be electrically not relative.Fig. 3 shows to be located at the model of each side in upper and lower surface of PPTC units 10 in electrode 13 The position of boss 17 in example.Boss 17 is close but is not located at cleavage site a and a ' in following cutting steps.It is easy to during cutting Cause into edge of a knife cut edge copper top layer flange.Flange layers of copper, which is exposed, can cause product short circuit outside sealed insulation layer.Boss 17 Effect is, in cutting action, and cut edge layers of copper flange is no more than the height of boss 17, it is ensured that electrode is covered by insulation glue-line In.
It should be appreciated that the step of above-mentioned plus plating boss 17 are not necessarily, also can be by the way of adjustment cutting technique The generation of flange phenomenon is reduced, yield is improved.
S2, to the upper and lower surface printing fluid sealant of PPTC substrates 1.Specifically, after fluid sealant fusing, with scraper even spread To the upper and lower surface of PPTC substrates 1, resolidification fluid sealant.In this way, when substrate 1 is heated in follow-up printing and sealing glue step, upper, Lower surface stress is averaged, and is difficult flexural deformation.
Fluid sealant generally uses epoxy resin, or other equivalent substitutions.
S3, to the upper and lower surface one of PPTC substrates 1 carry out first time hemisection, formed the first groove.Herein, term " half Cut " refer to from a surface to opposite another surface and be switched to specific plate body thickness, substrate is still remained connected to, be not turned off.In this way, The step of taping can be omitted, maintains substrate to be an entirety without adhesive tape.
It should be noted that the depth of cut of hemisection is adjusted because of the hardness and thickness parameter adaptability of PPTC substrates 1, no It should be understood to literal 1/2 plate body thickness.
Cleavage site a is located at the edge of electrode 13 of PPTC units 10, and groove is formed between adjacent PPTC units 10.Groove Width is suitable with the width of wide otch in the prior art.
S4, to the first cutting surfaces printing and sealing glue.Specifically, after fusing fluid sealant, using scraper even spread extremely The cutting surfaces whole plate of PPTC substrates 1.This step purpose is to walk scraper by whole plate, fluid sealant is pressed into the first groove, made First cutting surfaces are filled out as flat surface.The plane domain of printing and sealing glue in abovementioned steps S1, by increasing scraper power Degree, can reduce newly-increased bondline thickness.
Solidify fluid sealant.
S5, second of hemisection of progress another to the upper and lower surface of PPTC substrates 1, form the second groove.Cleavage site a ' is located at The edge of electrode 13 of PPTC units 10, the cleavage site with foregoing first groove is corresponding.First time hemisection and second of hemisection Depth of cut sum be more than plate body thickness, i.e. the connection of the body of second of hemisection cut-out PPTC substrates 1, make the first groove with Second groove insertion.Substrate 1 is still connected as entirety by the fluid sealant of the first recessed in-tank-solidification.The groove of insertion is equivalent to existing There is the wide otch in technology, the fluid sealant of the first recessed in-tank-solidification is played to be acted on adhesive tape identical in the prior art, and set Effect more preferably, reduces the difficulty of processing of subsequent handling.
S6, to the second cutting surfaces printing and sealing glue.Melt after fluid sealant, cut with scraper even spread to PPTC substrates 1 Cut surface whole plate.This step purpose is to walk scraper by whole plate, fluid sealant is pressed into the second groove, makes the second cutting surfaces Filled out as flat surface.
Solidify fluid sealant.
S7, using minor diameter knife in a groove between cut entirely at b points, cut off fluid sealant, substrate 1 is divided into independent PPTC Unit 10.
With reference to Fig. 4, the PPTC units 10 after oxygen barrier sealing are stained with silver paste 41 at electrode 13, so that nickeltin set. The surface re-plating nickeltin 51 of silver slurry layer 41.
In element anoxybiotic encapsulating method of the present invention, groove not insertion plate body, depth is less than the depth of wide otch in the prior art Degree, therefore be easier to make sealing fill up groove, the mobility of less external force association colloid itself may achieve in purpose, groove not Easily form cavity.
It should be understood that, although the present specification is described in terms of embodiments, but not each embodiment only includes one Individual independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art will should say Bright book is as an entirety, and the technical scheme in each embodiment may also be suitably combined to form those skilled in the art can With the other embodiment of understanding.
Those listed above is a series of to be described in detail only for feasibility embodiment of the invention specifically Bright, they simultaneously are not used to limit the scope of the invention, all equivalent implementations made without departing from skill spirit of the present invention Or change should be included in the scope of the protection.

Claims (9)

1. a kind of element anoxybiotic encapsulating method is formed there is provided a PPTC substrates, the substrate by some PPTC units repeated arrangements, The PPTC units include electrode, are characterised by, comprise the following steps:
To the upper and lower surface printing fluid sealant of substrate;
Surface one upper and lower to substrate carries out first time hemisection, forms the first groove;
To the first cutting surfaces printing and sealing glue, the first groove is filled and led up;
Second of hemisection of progress another to the upper and lower surface of substrate, forms the second groove;
To the second cutting surfaces printing and sealing glue, the second groove is filled and led up;
Cut entirely with the second groove in the first groove;
Wherein, first time hemisection is corresponding with the cleavage site of second of hemisection and depth of cut sum is more than plate body thickness.
2. element anoxybiotic encapsulating method according to claim 1, it is characterised in that the first time hemisection and for the second time half The cleavage site cut is located at the electrode edge of PPTC units.
3. element anoxybiotic encapsulating method according to claim 1, it is characterised in that the first groove and the second groove position In opposite two surface of substrate and position is corresponding.
4. element anoxybiotic encapsulating method according to claim 1, it is characterised in that the first time hemisection and for the second time half Combination is cut, substrate body is cut off.
5. element anoxybiotic encapsulating method according to claim 1, it is characterised in that the printing and sealing glue is to be applied to whole plate Cloth fluid sealant.
6. element anoxybiotic encapsulating method according to claim 1, it is characterised in that the fluid sealant is epoxy glue.
7. element anoxybiotic encapsulating method according to claim 1, it is characterised in that the upper and lower surface of substrate forms perpendicular Nogata projects upwards the boss in surface, and the boss is located in the PPTC cell electrodes and close to cleavage site.
8. element anoxybiotic encapsulating method according to claim 7, it is characterised in that the PPTC cell electrodes locally add plating One layer of copper, forms boss.
9. a kind of PPTC elements, it is characterised in that use any methods described insulated enclosures of claim 1-8.
CN201510106966.8A 2015-03-11 2015-03-11 Element anoxybiotic encapsulating method and its element being made Active CN104658926B (en)

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* Cited by examiner, † Cited by third party
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CN105470232A (en) * 2015-12-30 2016-04-06 宁波康强电子股份有限公司 Manufacturing method for pre-packaged lead frame

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1379905A (en) * 1999-09-14 2002-11-13 泰科电子有限公司 Electrical device and method for manufacturing same
CN102447038A (en) * 2010-10-14 2012-05-09 展晶科技(深圳)有限公司 Formation method of light-emitting diode packaging structure
CN104392938A (en) * 2014-10-29 2015-03-04 禾邦电子(苏州)有限公司 Semiconductor chip packaging method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI456596B (en) * 2012-07-31 2014-10-11 Polytronics Technology Corp Over-current protection device and method of making the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1379905A (en) * 1999-09-14 2002-11-13 泰科电子有限公司 Electrical device and method for manufacturing same
CN102447038A (en) * 2010-10-14 2012-05-09 展晶科技(深圳)有限公司 Formation method of light-emitting diode packaging structure
CN104392938A (en) * 2014-10-29 2015-03-04 禾邦电子(苏州)有限公司 Semiconductor chip packaging method

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