CN1046308C - Depth Selective Cracking Method of Distillate Oil - Google Patents
Depth Selective Cracking Method of Distillate Oil Download PDFInfo
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Abstract
一种馏分油制取低碳烯烃和低凝柴油的催化转化方法,以215-420℃的石油馏分作为原料,与一种固体酸催化剂在固定床反应器内接触,进行深度选择裂化反应,温度为400-500℃,压力≯0.5MPa,空速0.5-10.0h-1。本方法的目的产物为富含低碳烯烃的裂化气,其产率可达40-45m%;低凝柴油的产率为42-50m%;其余为高辛烷值汽油调合组分和少量的干气。本方法的反应温度低,流程设备简单;除获得较高产率的丙、丁烯外还可生产较多的低凝柴油调合组分。A catalytic conversion method for producing low-carbon olefins and low-point diesel oil from distillate oil, using petroleum fractions at 215-420°C as raw materials, contacting with a solid acid catalyst in a fixed-bed reactor for deep selective cracking reaction, temperature 400-500℃, pressure≯0.5MPa, space velocity 0.5-10.0h -1 . The target product of this method is cracked gas rich in low-carbon olefins, and its yield can reach 40-45m%; the yield of low-point diesel oil is 42-50m%; the rest is high-octane gasoline blending components and a small amount dry air. The method has low reaction temperature and simple process equipment; in addition to obtaining higher yields of propylene and butene, more low-point diesel blending components can also be produced.
Description
本发明属于石油烃类的催化转化方法。The invention belongs to the catalytic conversion method of petroleum hydrocarbons.
具体地说,本发明是将炼油厂直馏常三线、常四线、减一线馏分油或其混合馏分及直馏汽油,柴油和炼厂、油田的轻烃作为原料,通过一种含ZSM-5高硅沸石的固体酸催化剂,在一定条件下进行深度选择裂化反应,目的产物为富含低碳烯烃的液化石油气及低凝固点轻柴油调合组分,同时副产高辛烷值汽油调合组分及少量的重柴油和干气。Specifically, the present invention uses refinery straight-run constant three-line, normal four-line, minus one-line distillate or its mixed fraction and straight-run gasoline, diesel oil and light hydrocarbons in refineries and oil fields as raw materials, through a ZSM-containing 5 High-silica zeolite solid acid catalyst, under certain conditions for deep selective cracking reaction, the target product is liquefied petroleum gas rich in low-carbon olefins and low freezing point light diesel blending components, and at the same time by-product high-octane gasoline adjustment Combined components and a small amount of heavy diesel oil and dry gas.
具有广泛用途的石油化工原料乙烯、丙烯、丁烯等低碳烯烃,通常采用油田轻烃、炼厂石脑油或轻柴油为原料,在水蒸汽存在的高温苛刻条件下,进行热分解来生产。在炼油厂中以生产燃料油为主的催化裂化装置,也生产少量的低碳烯烃,但其产量一般仅占裂化原料的10-15m%。用低碳醇催化转化成低碳烯烃还未形成工业生产规模。大规模地生产低碳烯烃的方法,目前仍以蒸汽裂解技术为主,裂解气中乙烯可达34%,而不好进一步利用的甲烷气也较多,约占干气的25%;蒸汽裂解的反应温度高达800℃以上,条件苛刻,设备投资昂贵。所以研究烃类催化转化制取低碳烯烃的新方法,新专利不断出现。如US 3,541,179,US3,647,682及DD 152,356以氧化铝或无定形硅铝为催化剂,有的负载0.5-20m%的金属如Cu、Mn、V等,大多采用移动床或流化床反应器,用C4、粗汽油、中间馏分油及减压瓦斯油等为原料,反应温度均在600-750℃,生产乙烯、丙烯、丁烯的总产率为30m%左右,其中乙烯为主约占45m%。近年来,已发展用高硅中孔沸石为催化剂的活性组分如:ZSM-5、ZSM-11、ZSM-12、ZSM-21、ZSM-23、ZSM-35、ZSM-38等。特开昭60-222428使用ZSM-5以C5-C25石蜡烃为主的烃类,在600-730℃、WHSV=20-300h-1,常压条件下进行裂解反应,C2-C4烯烃产率为10.5-29.1m%;以石脑油为原料,C2-C4烯烃的产率为31.9m%;以加氢减压瓦斯油为原料,C2-C4烯烃产率为27m%。US 3,926,782用含10m%REY,10m%ZSM-5,80m%粘土的催化剂,在试验室小型固定流化床,裂解瓦斯油,WHSV=5h-1500℃、CRT=5秒,C4总产率为22.6m%,干气11.4m%,焦炭4.7m%。GB2,034,352用H-ZSM-5为催化剂,以230-450℃的石油馏分为原料,在固定床反应器中转化,反应温度为260-430℃、LHSV=0.1-15h-1、P=25psia,C3-C4烯烃产率仅为2-10m%。CN-87105428用流化催化裂化工艺制取低碳烯烃,催化剂含ZSM-5沸石,以减压瓦斯油为原料,反应温度500-650℃,C3-C4烯烃产率可达42m%。以上方法大都需要高于500℃的反应温度,而低于500℃时烯烃产率很低。当反应温度高于500℃,采用流化床反应器时,设备材质要求高、工艺、流程、操作均比较复杂。Widely used petrochemical raw materials such as ethylene, propylene, butene and other low-carbon olefins are usually produced by thermal decomposition of oilfield light hydrocarbons, refinery naphtha or light diesel oil under high temperature and harsh conditions in the presence of water vapor . In the refinery, the catalytic cracking unit that mainly produces fuel oil also produces a small amount of low-carbon olefins, but its output generally only accounts for 10-15m% of the cracked raw materials. The catalytic conversion of low-carbon alcohols into low-carbon olefins has not yet formed an industrial production scale. The method of large-scale production of low-carbon olefins is still dominated by steam cracking technology. The ethylene in the cracked gas can reach 34%, and there is also a lot of methane gas that is not easy to be further utilized, accounting for about 25% of the dry gas; steam cracking The reaction temperature is as high as above 800°C, the conditions are harsh, and the equipment investment is expensive. Therefore, new patents are constantly appearing in the study of new methods for producing low-carbon olefins by catalytic conversion of hydrocarbons. For example, US 3,541,179, US3,647,682 and DD 152,356 use alumina or amorphous silica-alumina as catalysts, and some load 0.5-20m% metals such as Cu, Mn, V, etc. Most of them use moving bed or fluidized bed reactors. C4, crude gasoline, middle distillate oil and vacuum gas oil are used as raw materials, and the reaction temperature is 600-750°C. The total yield of ethylene, propylene and butene is about 30m%, of which ethylene mainly accounts for about 45m%. . In recent years, high-silicon mesoporous zeolites have been developed as active components of catalysts such as: ZSM-5, ZSM-11, ZSM-12, ZSM-21, ZSM-23, ZSM-35, ZSM-38, etc. JP-A-60-222428 uses ZSM-5 to C5-C25 paraffin-based hydrocarbons, conducts cracking reaction at 600-730°C, WHSV=20-300h -1 , and normal pressure conditions, and the yield of C2-C4 olefins is 10.5-29.1m%; with naphtha as raw material, the yield of C2-C4 olefins is 31.9m%; with hydrogenated vacuum gas oil as raw material, the yield of C2-C4 olefins is 27m%. US 3,926,782 uses a catalyst containing 10m% REY, 10m% ZSM-5, and 80m% clay to crack gas oil in a small fixed fluidized bed in the laboratory, WHSV=
本发明的目的是针对以上现有技术的不足之处,提出一种在较低的反应温度下,使用特定的固体酸催化剂,在固定床反应器中,以石油烃类为原料,进行深度选择裂化反应的方法;在制取C3、C4为主的低碳烯烃的同时,生产低凝固点柴油和高辛烷值汽油调合组分。The purpose of the present invention is to propose a kind of at lower reaction temperature, use specific solid acid catalyst, in fixed-bed reactor, take petroleum hydrocarbons as raw material, carry out depth selection at the deficiencies of the prior art above. A cracking reaction method; while preparing C3 and C4-based low-carbon olefins, it produces low-freezing-point diesel and high-octane gasoline blending components.
本发明使用的催化剂是含ZSM-5沸石的固体酸催化剂,包括三种已工业生产的商品催化剂,其中催化剂A商品牌号为CTL-1,催化剂B商品牌号为SKP-1,A、B催化剂均为上海染化七厂生产。催化剂C商品牌号为RDW-1,湖南长岭炼油化工厂生产。另外四种:D、E、FG,为试验室制备的催化剂。D是直接合成的Fe-ZSM-5催化剂;E是直接合成的Cr-ZSM-5催化剂;F是硅铝比(mol)为24的H-ZSM-5催化剂;G是用三乙胺和溴乙烷合成的硅铝比(mol)大于200的H-ZSM-5催化剂。以上七种催化剂的担体粘结剂均为人工合成的氧化铝。本发明所使用的催化剂的代号、商品牌号及主要物化性质列入表1;催化剂D、E、F、G的制备条件及制备过程见实施例1。The catalyzer that the present invention uses is the solid acid catalyst that contains ZSM-5 zeolite, comprises three kinds of industrially produced commercial catalysts, and wherein catalyst A trade mark is CTL-1, and catalyst B trade mark is SKP-1, and A, B catalyst are all Produced for Shanghai Dyestuff No.7 Factory. The trade name of catalyst C is RDW-1, produced by Hunan Changling Refinery and Chemical Plant. The other four: D, E, and FG are catalysts prepared in the laboratory. D is a directly synthesized Fe-ZSM-5 catalyst; E is a directly synthesized Cr-ZSM-5 catalyst; F is a H-ZSM-5 catalyst with a silicon-aluminum ratio (mol) of 24; G is a catalyst made of triethylamine and bromine H-ZSM-5 catalyst with silicon-aluminum ratio (mol) greater than 200 for ethane synthesis. The carrier binders of the above seven catalysts are all artificially synthesized alumina. The code name, brand name and main physicochemical properties of the catalyst used in the present invention are listed in Table 1; the preparation conditions and preparation process of catalysts D, E, F, G are shown in Example 1.
表1
本发明所用的原料油包括:炼油厂直馏常三线、常四线及减一线馏分油或其混合馏分;也包括直馏汽油、柴油,炼油厂及油田轻烃。对以生产低碳烯烃为主的过程,最好选用石蜡基原油加工得到的这些馏分,因为深度选择裂化反应的机理是利用高硅沸石固体酸催化剂的独特孔结构及表面质子酸的特性,对石油馏分中的直链烷烃进行择形裂化,生成更多小分子的烯烃和烷烃。原料油中蜡含量越高,气体烯烃的产率越高;对以生产低凝柴油为主的过程,可选低含蜡量的石油馏分为原料,能得到较高收率的低凝柴油,但相应的低碳烯烃产率也较低。本发明所用的几种原料油及性质列入表2。The raw material oil used in the present invention includes: refinery straight-run regular third-line, normal-fourth line and minus-first-line distillate or mixed fractions; also includes straight-run gasoline, diesel oil, light hydrocarbons in refineries and oilfields. For the process of producing low-carbon olefins, it is best to use these fractions obtained from the processing of paraffin-based crude oil, because the mechanism of the depth selective cracking reaction is to use the unique pore structure of the high-silica zeolite solid acid catalyst and the characteristics of the protonic acid on the surface. Linear alkanes in petroleum fractions undergo shape-selective cracking to generate more small-molecule alkenes and alkanes. The higher the wax content in the raw oil, the higher the yield of gas olefins; for the production of low-point diesel oil, the petroleum fraction with low wax content can be selected as the raw material, and a higher yield of low-point diesel oil can be obtained. But the corresponding yield of low carbon olefins is also low. Several feed oils and properties used by the present invention are listed in Table 2.
本发明的反应条件包括:反应温度400-500℃,反应压力不大于0.5MPa(表),重量空速为0.5-10.0h-1。反应温度范围既有别于以生产乙烯为主的高温催化裂解技术,也有别于以生产低凝柴油为主的低温催化脱蜡过程。在深度选择裂化反应过程中,随着反应时间的增长,催化剂表面积炭逐渐增加,其选择裂化活性缓慢下降,为了保持一定的转化率,要逐步提高反应温度来祢补催化剂活性的衰减,以达到对目的产物收率和柴油凝点降低的要求。反应压力对深度选择裂化反应的影响,主要表现在对汽油馏分二次裂化选择性的影响0.5MPa(表)与常压相比,液体产物收率高5-6个百分单位。随压力增高裂解气产率降低,液体产物中大分子胶状物增加,导致催化剂积碳速率增加,反应周期显著缩短。所以工业装置的设计和操作应尽可能降低系统压降,以延长反应周期。The reaction conditions of the present invention include: the reaction temperature is 400-500°C, the reaction pressure is not more than 0.5MPa (table), and the weight space velocity is 0.5-10.0h -1 . The reaction temperature range is different from the high-temperature catalytic cracking technology that mainly produces ethylene, and is also different from the low-temperature catalytic dewaxing process that mainly produces low-condensation diesel. In the process of deep selective cracking reaction, as the reaction time increases, the carbon area on the catalyst surface gradually increases, and its selective cracking activity decreases slowly. In order to maintain a certain conversion rate, the reaction temperature must be gradually increased to compensate for the attenuation of catalyst activity, so as to achieve Requirements for target product yield and freezing point depression of diesel. The influence of reaction pressure on the depth selective cracking reaction is mainly manifested in the influence on the secondary cracking selectivity of gasoline fraction. 0.5MPa (Table) Compared with normal pressure, the liquid product yield is 5-6 percent higher. As the pressure increases, the yield of cracked gas decreases, and the macromolecular jelly in the liquid product increases, which leads to an increase in the carbon deposition rate of the catalyst and a significant shortening of the reaction cycle. Therefore, the design and operation of industrial units should reduce the system pressure drop as much as possible to prolong the reaction cycle.
表2
适宜的反应空速的选择,有利于抑制氢转移反应,使裂解气中丙、丁烯收率增加。本发明的工艺条件为:反应温度400-550℃,最好是420-500℃;反应压力不大于0.5MPa(表),最好为0.2-0.4MPa(表);重量空速为0.5-10.0h-1,最好是1.0-3.0h-1。The selection of a suitable reaction space velocity is beneficial to suppress the hydrogen transfer reaction and increase the yield of propylene and butene in the cracked gas. The process conditions of the present invention are: reaction temperature 400-550 ℃, preferably 420-500 ℃; reaction pressure is not more than 0.5MPa (table), preferably 0.2-0.4MPa (table); weight space velocity is 0.5-10.0 h -1 , preferably 1.0-3.0h -1 .
本发明的工艺示意流程见图1,现将主要工艺过程结合图1叙述如下:原料油经缓冲罐1,用泵2送入换热器3,与反应产物换热后进入加热炉4,加热到反应温度,进入第一反应器5与催化剂接触,进行深度选择裂化反应,由于烃类裂解是较强的吸热反应,催化剂床层大约有60-70℃的温降,反应中间产物进入热分离器6,裂解气从分离器顶部分出去分液罐12。液体产物从分离器底部,进入第二加热炉7加热到反应温度再进第二反应器8继续反应,裂解产物经换热器3进入分馏塔9,裂解气和汽油从塔顶经冷却器10进入油气分离器11从顶部分出裂解气进入分液罐12,再从其顶部进入气压机13经一级压缩后进入分离罐14,底部经泵19抽除汽油,顶部气体经二级压缩后进入分离罐15顶部分出干气,底部出液化气。汽油从分离器11下部经泵18,一部分去分馏塔顶作为回流,其余出装置。分馏塔底柴油用泵16抽出,经换热器3、冷却器17出装置。The technological schematic flow sheet of the present invention is shown in Fig. 1, now main technological process is described as follows in conjunction with Fig. 1: raw material oil is sent into heat exchanger 3 with pump 2 through buffer tank 1, enters heating furnace 4 after exchanging heat with reaction product, heating When the reaction temperature reaches the reaction temperature, it enters the
本发明的特点和优点在于:Features and advantages of the present invention are:
1.本发明用三乙胺和溴乙烷合成的高硅铝比的ZSM-5为催化剂活性组分,增强了馏分油深度选择裂化反应的稳定性;减少了催化剂积炭。1. The invention uses the ZSM-5 with high silicon-aluminum ratio synthesized by triethylamine and bromoethane as the catalyst active component, which enhances the stability of deep selective cracking reaction of distillate oil and reduces catalyst carbon deposit.
2.本发明采用了适宜的反应空速以降低过程的氢转移反应;适当的提高反应温度以增加低碳烯烃的产率,主要是丙烯,异丁烯的产率,减少干气的产率,为石油化工提供更多的低碳烯烃原料。2. The present invention adopts suitable reaction space velocity to reduce the hydrogen transfer reaction of the process; appropriately raises the reaction temperature to increase the yield of low-carbon olefins, mainly propylene and isobutene, and reduces the yield of dry gas, which is a great contribution to the petrochemical industry. Provide more low-carbon olefin raw materials.
3.本发明与现有的制取低碳烯烃的催化裂解和蒸汽裂解比较,反应温度低100-300℃,对设备材质要求较低,可不采用昂贵的高合金钢材;另外由于本发明采用固定床反应器,反应压力又低,工艺比较简单,装置设备也容易解决。3. Compared with the existing catalytic cracking and steam cracking for producing low-carbon olefins, the present invention has a lower reaction temperature of 100-300°C, lower requirements for equipment materials, and does not need to use expensive high-alloy steel; in addition, because the present invention adopts fixed bed reaction device, the reaction pressure is low, the process is relatively simple, and the installation and equipment are also easy to solve.
4.本发明的工艺方法,在生产低碳烯烃的同时,还生产低凝固点柴油调合组分。另外通过改变操作条件,可以在一定范围内调整两种主要产品的比例,生产变通性强。4. The technical method of the present invention produces low-freezing-point diesel oil blending components while producing low-carbon olefins. In addition, by changing the operating conditions, the ratio of the two main products can be adjusted within a certain range, and the production flexibility is strong.
5.本发明的工艺可以与炼油厂的催化裂化联合,形成一种新的组合工艺,它们可以共用分馏、吸收,稳定系统:组合工艺可以节省投资,降低能耗,扩大催化裂化加工能力,增加低碳烯烃产量。5. The process of the present invention can be combined with catalytic cracking in oil refineries to form a new combined process, which can share fractionation, absorption, and stable systems: the combined process can save investment, reduce energy consumption, expand catalytic cracking processing capacity, and increase low-carbon Olefin production.
6.本发明使用的原料主要是含蜡中间馏分油,由于其馏程较轻不宜用来作催化裂化的原料;又由于其凝固点高,不能直接作为轻柴油使用。所以本发明使用的原料,可以说是不与炼油厂的骨干工艺催化裂化争原料。6. The raw material used in the present invention is mainly waxy middle distillate oil, which is not suitable for being used as raw material for catalytic cracking because of its light distillation range; and because of its high freezing point, it cannot be directly used as light diesel oil. So the raw material used in the present invention can be said not to compete with the backbone process catalytic cracking of the refinery for the raw material.
实施例1Example 1
本实施例叙述了催化剂D、E、F、G的实验室制备条件和制备过程:This embodiment has described the laboratory preparation condition and the preparation process of catalyst D, E, F, G:
1,催化剂D的制备1. Preparation of Catalyst D
分子筛合成:在合成釜中加入250克水玻璃(27.62%SiO2,8.71%Na2O)82克水和89.4毫升乙胺水溶液(浓度为0.243克/毫升),制成溶液Ⅰ,在烧杯中称取10克硝酸铁(Fe(NO3)3·9H2O)、25.1毫升硫酸(浓度为0.8786克/毫升)和120克水制成溶液Ⅱ,然后在搅拌下将溶液Ⅱ加到溶液Ⅰ中,再加入1克ZSM-5作晶种,搅匀后将釜密闭升温晶化,在145℃晶化44小时,晶化产物经冷却,用脱离子水洗涤至PH=8-9,在120℃干燥,经X光衍射分析为ZSM-5。催化剂制备:称取30克上述制备的分子筛,用5%氯化铵水溶液进行交换(每克分子筛加5ml氯化铵水溶液),90-100℃交换1小时,共交换2次,用脱离子水洗至无氯离子并干燥,称取20克交换后的分筛,加入16.4克氢氧化铝,混均后用5%的硝酸溶液捏合挤条成型(φ1.0×5.0-10.0mm),再经干燥并在540℃焙烧4小时,即得到催化剂D。Molecular sieve synthesis: add 250 grams of water glass (27.62% SiO 2 , 8.71% Na 2 O) 82 grams of water and 89.4 milliliters of ethylamine aqueous solution (concentration is 0.243 grams/ml) in the synthesis kettle to make solution I, in a
2,催化剂E的制备2. Preparation of Catalyst E
分子筛合成:在合成釜中加入240克水玻璃(27.24%SiO2,8.76%Na2O)240克水和14克四乙基碘化铵制成溶液Ⅰ,在烧杯中加入71毫升硫酸铬(Cr2(SO4)3·6H2O浓度为0.8266克/毫升)、19.6毫升硫酸水溶液(浓度为1.034克/毫升)和188克水混合制成溶液Ⅱ,然后在搅拌下将溶液Ⅱ加到溶液Ⅰ中,再加入0.8克ZSM-5作晶种,搅匀后将釜密闭升温晶化在165℃晶化20小时,晶化产物经冷却,用脱离子水洗涤至PH=8-9,在120℃干燥,经X光衍射分析为ZSM-5。催化剂E的制备方法同催化剂D。Molecular sieve synthesis: add 240 grams of water glass (27.24% SiO 2 , 8.76% Na 2 O) 240 grams of water and 14 grams of tetraethylammonium iodide in the synthesis kettle to make solution I, add 71 milliliters of chromium sulfate ( Cr 2 (SO 4 ) 3 ·6H 2 O concentration is 0.8266 g/ml), 19.6 ml of sulfuric acid aqueous solution (concentration is 1.034 g/ml) and 188 g of water are mixed to make solution II, and then solution II is added to In solution I, add 0.8 g of ZSM-5 as a seed crystal, stir well, seal the kettle and raise the temperature to crystallize at 165°C for 20 hours, and the crystallized product is cooled and washed with deionized water until pH = 8-9. Dried at 120°C, analyzed by X-ray diffraction as ZSM-5. The preparation method of catalyst E is the same as that of catalyst D.
3,催化剂F的制备3. Preparation of Catalyst F
分子筛合成:在合成釜中加入300克水玻璃(29.47%SiO2,9.28%Na2O)27.3毫升乙胺水溶液(浓度为0.243克/毫升)和300毫升水混合制成溶液Ⅰ,另外将32.71克硫酸铝(AI2(SO4)3·18H2O)、16.6毫升硫酸溶液(浓度为0.9959/毫升)和359克水混合制成溶液Ⅱ,然后在搅拌下将溶液Ⅱ加到溶液Ⅰ中,再加入1.0克ZSM-5作晶种,搅匀后将釜密闭升温晶化,在165℃晶化45小时,晶化产物经冷却,用脱离子水洗涤至PH=8-9,在120℃干燥,经X光衍射分析为ZSM-5。催化剂F的制备方法同催化剂D。Molecular sieve synthesis: add 300 grams of water glass (29.47% SiO 2 , 9.28% Na 2 O) 27.3 milliliters of ethylamine aqueous solution (concentration is 0.243 grams/ml) and 300 milliliters of water in the synthesis kettle and mix to make solution I, in addition 32.71 gram of aluminum sulfate (AI 2 (SO 4 ) 3 18H 2 O), 16.6 milliliters of sulfuric acid solution (concentration of 0.9959/ml) and 359 grams of water were mixed to make solution II, and then solution II was added to solution I under stirring , then add 1.0 g of ZSM-5 as a seed crystal, stir well, close the kettle and raise the temperature to crystallize, and crystallize at 165°C for 45 hours, the crystallized product is cooled, washed with deionized water to PH = 8-9, and heated at 120°C It was dried at ℃ and analyzed by X-ray diffraction as ZSM-5. The preparation method of catalyst F is the same as that of catalyst D.
3,催化剂G的制备3. Preparation of Catalyst G
分子筛合成:在合成釜中加入300克水玻璃(29.47%SiO2,9.28%Na2O)和200毫升水混合制成溶液Ⅰ,另外将35.7毫升硫酸溶液(浓度为0.9959/毫升)和220克水混合制成溶液Ⅱ,在搅拌下将溶液Ⅱ加到溶液Ⅰ中,再加入17.85克三乙胺、19.25克溴乙烷、20克乙醇及1.0克ZSM-5晶种,搅匀后将釜密闭升温晶化,在150℃晶化32小时,晶化产物经冷却,用脱离子水洗涤至PH=8-9,在120℃干燥,经X光衍射分析为ZSM-5。催化剂G的制备方法同催化剂D。Molecular sieve synthesis: add 300 grams of water glass (29.47% SiO 2 , 9.28% Na 2 O) and 200 milliliters of water in the synthesis kettle to mix to make solution I, and add 35.7 milliliters of sulfuric acid solution (concentration is 0.9959/ml) and 220 grams of Mix with water to make solution II, add solution II to solution I under stirring, then add 17.85 g triethylamine, 19.25 g bromoethane, 20 g ethanol and 1.0 g ZSM-5 seed crystal, stir well and put the kettle Enclosed and heated to crystallize, crystallize at 150°C for 32 hours, the crystallized product is cooled, washed with deionized water to pH=8-9, dried at 120°C, and analyzed by X-ray diffraction as ZSM-5. The preparation method of catalyst G is the same as that of catalyst D.
实施例2Example 2
本实施例说明在几种固体酸催化剂上,馏分油深度选择裂化的产物分布及转化率。原料为常三线馏分油,在小型固定床反应器中进行深度选择裂化反应,具体的反应条件为:温度450℃、重量空速2.0h-1,常压,连续反应100h的平均结果列入表3。This example illustrates the product distribution and conversion rate of deep selective cracking of distillate oil on several solid acid catalysts. The raw material is ordinary third-line distillate oil, and the depth selective cracking reaction is carried out in a small fixed-bed reactor. The specific reaction conditions are: temperature 450°C, weight space velocity 2.0h -1 , normal pressure, and the average results of continuous reaction for 100h are listed in the table 3.
表3
实施例3Example 3
本实施例说明不同反应温度下,馏分油深度选择裂化的产物分布,原料仍为常三线馏分油,催化剂为G,试验条件和结果列入表4。This example illustrates the product distribution of deep selective cracking of distillate oil at different reaction temperatures. The raw material is still ordinary third-line distillate oil, and the catalyst is G. The test conditions and results are listed in Table 4.
表4
实施例4Example 4
本实施例说明不同反应空速下,馏分油深度选择裂化的产物分布,原料仍为常三线馏分油,催化剂为G,试验条件和结果列入表5。This example illustrates the product distribution of deep selective cracking of distillate oil under different reaction space velocities. The raw material is still ordinary third-line distillate oil, and the catalyst is G. The test conditions and results are listed in Table 5.
表5
实施例5Example 5
本实施例说明不同原料油深度选择裂化的产物分布,原料分别为表2中的常三线馏分油、减一线馏分油、直馏汽油、直馏柴油和轻烃,催化剂为A,试验条件和结果列入表6。This example illustrates the product distribution of different depth selective cracking of feedstock oils. The feedstocks are the normal three-line distillate oil, the reduced first-line distillate oil, straight-run gasoline, straight-run diesel oil and light hydrocarbons in Table 2, the catalyst is A, and the test conditions and results Included in Table 6.
表6
实施例6Example 6
本实施例说明深度选择裂化一段反应和两段反应的不同结果,将催化剂(G)按一定比例分装在两个反应器内,试验使用的原料为常三线馏分油,试验条件和结果列入表7。在两段反应的总空速与一段反应的空速相同的条件下,由于两段反应中间将裂解气分出,有利于裂解气产率的增加,并且裂解气中的低碳烯烃、液化气的产率也都明显增加而干气却增加不多。This embodiment illustrates the different results of one-stage reaction and two-stage reaction of depth selective cracking. Catalyst (G) is divided into two reactors according to a certain proportion. The raw material used in the test is ordinary third-line distillate oil. The test conditions and results are listed in Table 7. Under the condition that the total space velocity of the two-stage reaction is the same as that of the first-stage reaction, since the cracked gas is separated in the middle of the two-stage reaction, it is beneficial to increase the yield of the cracked gas, and the low-carbon olefins and liquefied gas in the cracked gas The yields of both also increased significantly while the dry gas did not increase much.
表7
实施例7Example 7
本实施例说明,深度选择裂化两段反应的长周期运转结果,试验使用的原料为常三线馏分油,催化剂为(G),两个反应器催化剂的装填量共30g,第1反应器和第2反应器的装填比例为1∶3(m),总WHSV=1.0h-1,常压连续反应1071h,起始反应温度为400℃,953h的反应温度为440℃,954h至1071h进行反应温度和空速的条件试验。反应过程控制馏分油的转化率≮50m%,裂解气产率≮40m%。随反应时间的延长,催化剂因积炭而缓慢失活,为了保持一定的转化率,必须相应提高反应温度,长周期反应的升温曲线和相应的产物产率及柴油凝固点的关系见附图2,其中曲线1、2、3、4分别代表柴油馏分、液化石油气、汽油馏分和柴油凝点的变化曲线。反应温度与转化率及产物分布的关系见附图3,其中曲线1、2、3、4、5分别代表柴油馏分、转化率、液化石油气、裂解气中的低碳烯烃和汽油馏分的变化曲线。反应空速与与转化率及产物分布的关系见图4,其中曲线1、2、3、4、5分别代表:转化率、柴油馏分、液化石油气、裂解气中的低碳烯烃和汽油馏分的变化曲线。长周期试验汽油、柴油产品大样的性质列入表8。This embodiment illustrates, the result of the long-term operation of the deep selective cracking two-stage reaction, the raw material used in the test is the common third line distillate oil, the catalyst is (G), the loading amount of the two reactor catalysts is 30g altogether, the first reactor and the first reactor 2 The filling ratio of the reactor is 1:3 (m), the total WHSV=1.0h -1 , the continuous reaction at normal pressure is 1071h, the initial reaction temperature is 400°C, the reaction temperature is 440°C for 953h, and the reaction temperature is 954h to 1071h and airspeed conditions. The reaction process controls the conversion rate of distillate oil to ≮50m%, and the yield of cracked gas to ≮40m%. As the reaction time prolongs, the catalyst is slowly deactivated due to carbon deposits. In order to maintain a certain conversion rate, the reaction temperature must be increased accordingly. The relationship between the temperature rise curve of the long-term reaction and the corresponding product yield and the freezing point of diesel oil is shown in Figure 2. Among them, curves 1, 2, 3, and 4 represent the variation curves of diesel fraction, liquefied petroleum gas, gasoline fraction, and diesel freezing point, respectively. The relationship between reaction temperature and conversion rate and product distribution is shown in Figure 3, wherein curves 1, 2, 3, 4, and 5 represent the changes of diesel fraction, conversion rate, liquefied petroleum gas, low-carbon olefins in cracked gas, and gasoline fraction respectively curve. The relationship between reaction space velocity and conversion rate and product distribution is shown in Figure 4, where
表8
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