CN104590591B - One is novel arrests and retaining mechanism in-orbit - Google Patents
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Abstract
本发明提供一种新型在轨抓捕与锁紧机构,该机构通过抓捕阶段、轴线旋转校正阶段、锁紧阶段和释放分离阶段,可以有效的将空间目标进行抓捕与锁紧,尤其是解决空间飞行器绕轴线旋转的角度容差,最终保证将空间目标飞行器快速地抓捕与锁紧,从而有利于提高我国在轨服务技术的水平。
The invention provides a new type of on-orbit capture and locking mechanism, which can effectively capture and lock space objects through the capture phase, axis rotation correction phase, locking phase and release separation phase, especially Solve the angular tolerance of the space vehicle's rotation around the axis, and finally ensure the rapid capture and locking of the space target vehicle, which is conducive to improving the level of my country's on-orbit service technology.
Description
技术领域technical field
本发明属于空间目标在轨抓捕领域,涉及对目标飞行器在轨抓捕机构的设计,特别是在对目标飞行器进行在轨抓捕和拉近时绕轴线方向旋转容差情况的控制,本机构可以有效的给与解决,最终实现对目标飞行器的抓捕和锁紧。The invention belongs to the field of on-orbit capture of space targets, and relates to the design of an on-orbit capture mechanism for a target aircraft, especially the control of the rotation tolerance around the axis when the target aircraft is captured and pulled closer. It can effectively solve the problem, and finally realize the capture and locking of the target aircraft.
背景技术Background technique
空间飞行器在我国的国民经济和国防军工中起着重要作用,是我国获得空间信息的主要手段之一。随着我国空间科学技术的快速发展,部分关键技术已经达到或接近国外先进水平。飞行器在轨服务技术有着极强的军事背景,能为未来的空间军事化提供快速、高效的后勤保障,并可直接对目标实施抓捕、攻击,从而大幅度提高空间反战能力。Space vehicles play an important role in my country's national economy and national defense industry, and are one of the main means for my country to obtain space information. With the rapid development of my country's space science and technology, some key technologies have reached or approached the advanced level of foreign countries. Aircraft in-orbit service technology has a strong military background, which can provide fast and efficient logistics support for future space militarization, and can directly capture and attack targets, thereby greatly improving space anti-war capabilities.
目前,我国飞行器在轨服务技术系统中,对空间目标飞行器在轨抓捕技术的处理不是很完善,抓捕过程中绕轴线旋转的角度容差不能很好的控制,在抓捕并将其锁紧的过程不能快速有效的处理,从而影响空间目标的在轨抓捕机构的功能和效率,无法保障飞行器的功能。At present, in my country's aircraft on-orbit service technology system, the processing of space target aircraft on-orbit capture technology is not perfect, and the angle tolerance of the rotation around the axis during the capture process cannot be well controlled. The tight process cannot be handled quickly and effectively, which will affect the function and efficiency of the on-orbit capture mechanism for space targets, and cannot guarantee the function of the aircraft.
发明内容Contents of the invention
本发明的目的是提供一套新型的在轨抓捕与锁紧机构,解决空间飞行器绕轴线旋转的角度容差问题。The purpose of the present invention is to provide a new set of on-orbit capture and locking mechanism to solve the problem of angular tolerance of the space vehicle rotating around the axis.
本发明采用以下方法实现上述目的:The present invention adopts the following methods to achieve the above object:
一种新型在轨抓捕与锁紧机构,包括基座一主支架1、软轴2、旋转电机组件3、基座一4、传动组件一5、套筒组件6、转动组件一7、基座二8、自动对齐杆9、预加载止动扣组件10、弹簧加载探头组件11、转动组件二12、螺杆组件13、传动组件二14、锁紧电机组件15、锁紧电机支架16、丝杠17、基座一辅助支架18、主电机19、传动系统20、丝杠轴承座21、连接座22、辅助轴23、传动装置轴承24、传动装置轴承座25、传动装置基座26、校正电机27、旋转电机联轴器28、旋转电机连接轴29、齿轮一30、齿轮二31、旋转套筒32、旋转套筒轴承33、旋转套筒轴承座34、硬对接探头35、弹簧36、端盖37、预加载止动扣38、预加载止动扣基座39、锁紧电机40、锁紧电机联轴器41、锁紧电机连接轴42、齿轮三43、齿轮四44、锁紧套筒组件45、锁紧丝杠46、锁紧螺杆47、锁紧套筒轴承48、锁紧套筒轴承座49;以入基座一主支架1为基准,依次安装传动系统20、主电机19、丝杠轴承座21、传动装置轴承24、丝杠17、辅助轴23、连接座22和软轴2;以基座二8为基准,依次安装自动对齐杆9、弹簧加载探头组件11、预加载止动扣10、锁紧电机支架16、锁紧电机组件15、传动组件二14、螺杆组件13和转动组件二12;其中基座一主支架1、丝杠17和基座一4相配合,用于固定基座一的位置和保证动力的顺利传递;软轴2和基座一4相配合,用于对空间进行在轨抓捕;旋转电机组件3、转动组件一7、套筒组件6、基座二8、自动对齐杆9、预加载止动扣组件10和弹簧加载探头组件11相配合,用于将空间目标飞行器进行姿态的校正;基座二8、转动组件二12、螺杆组件13、传动组件二14、锁紧电机组件15和锁紧电机支架16相配合,用于将空间目标飞行器锁紧;A new type of on-rail capture and locking mechanism, including a base-main bracket 1, a flexible shaft 2, a rotating motor assembly 3, a base-4, a transmission assembly-5, a sleeve assembly 6, a rotating assembly-7, a base Seat Two 8, Automatic Alignment Rod 9, Preload Stop Buckle Assembly 10, Spring Loaded Probe Assembly 11, Rotation Assembly Two 12, Screw Assembly 13, Transmission Assembly Two 14, Locking Motor Assembly 15, Locking Motor Bracket 16, Wire Bar 17, base-auxiliary bracket 18, main motor 19, transmission system 20, screw bearing housing 21, connecting seat 22, auxiliary shaft 23, transmission device bearing 24, transmission device bearing housing 25, transmission device base 26, correction Motor 27, rotating motor coupling 28, rotating motor connecting shaft 29, gear one 30, gear two 31, rotating sleeve 32, rotating sleeve bearing 33, rotating sleeve bearing seat 34, hard docking probe 35, spring 36, End cover 37, preload stop buckle 38, preload stop buckle base 39, lock motor 40, lock motor coupling 41, lock motor connecting shaft 42, gear three 43, gear four 44, lock Sleeve assembly 45, locking lead screw 46, locking screw rod 47, locking sleeve bearing 48, locking sleeve bearing seat 49; take the base-main support 1 as a benchmark, install the transmission system 20, the main motor in sequence 19. Lead screw bearing housing 21, transmission bearing 24, lead screw 17, auxiliary shaft 23, connecting seat 22 and flexible shaft 2; based on base 2 8, install the automatic alignment rod 9, spring-loaded probe assembly 11, Preloading stop buckle 10, locking motor bracket 16, locking motor assembly 15, transmission assembly 2 14, screw assembly 13 and rotating assembly 2 12; wherein base-main bracket 1, lead screw 17 and base-1 are 4 phases Matching, used to fix the position of the base one and ensure the smooth transmission of power; the flexible shaft 2 and the base one 4 cooperate to capture the space on the track; the rotating motor assembly 3, the rotating assembly one 7, the sleeve Component 6, base 2 8, automatic alignment rod 9, preloaded stop buckle component 10 and spring-loaded probe component 11 cooperate to correct the attitude of the space target aircraft; base 2 8, rotating component 2 12, Screw assembly 13, transmission assembly 2 14, locking motor assembly 15 and locking motor support 16 cooperate to be used for locking the space object aircraft;
所述的旋转电机组件3主要由校正电机27、旋转电机联轴器28和相应的键组成,在校正电机27的旋转下,通过旋转电机联轴器28将运动电机的旋转运动传递至传动组件;The rotating motor assembly 3 is mainly composed of a correcting motor 27, a rotating motor coupling 28 and corresponding keys. Under the rotation of the correcting motor 27, the rotating motion of the moving motor is transmitted to the transmission assembly through the rotating motor coupling 28 ;
所述传动系统20包括齿轮、轴、平键和安装板;The transmission system 20 includes gears, shafts, flat keys and mounting plates;
所述的传动组件一5、传动组件二14主要由旋转电机联轴器28和相应的键以及旋转电机连接轴29、锁紧电机连接轴43组成,主要是将电机的旋转运动传递至齿轮一30和齿轮三43上;The first transmission assembly 5 and the second transmission assembly 14 are mainly composed of a rotating motor coupling 28 and corresponding keys, a rotating motor connecting shaft 29, and a locking motor connecting shaft 43, mainly to transmit the rotational motion of the motor to the gear one 30 and gear three 43 on;
所述的转动组件一7、转动组件二12主要由齿轮一30和齿轮二31或者齿轮三43和齿轮四44以及相应的键和旋转电机联轴器28、预加载止动扣38组成,在转动组件一7和转动组件二12的作用下,驱动齿轮一30和齿轮二31或者齿轮三43和齿轮四44相啮合,为校正姿态或锁紧做好准备;The first rotating assembly 7 and the second rotating assembly 12 are mainly composed of the first gear 30 and the second gear 31 or the third gear 43 and the fourth gear 44, as well as the corresponding key, the rotating motor coupling 28, and the preloaded stop buckle 38. Under the action of rotating assembly 1 7 and rotating assembly 2 12, driving gear 1 30 meshes with gear 2 31 or gear 3 43 and gear 4 44 to prepare for posture correction or locking;
所述套筒组件6主要由旋转套筒轴承座34、旋转套筒32和旋转套筒轴承33组成,在对目标飞行器进行姿态校正时,主要起传递动力的中间桥梁作用;The sleeve assembly 6 is mainly composed of a rotating sleeve bearing seat 34, a rotating sleeve 32 and a rotating sleeve bearing 33, and mainly acts as an intermediate bridge for power transmission when the target aircraft is corrected for its attitude;
所述的锁紧组件主要由锁紧电机支架16、锁紧电机40、锁紧电机联轴器41、锁紧电机连接轴42、齿轮三43、齿轮四44、锁紧丝杠46、锁紧螺杆47以及锁紧套筒轴承48和锁紧套筒轴承座49组成,锁紧电机40旋转,带动锁紧电机联轴器41、锁紧电机连接轴42和齿轮三43一起旋转,通过齿轮三43和齿轮四44相啮合,进而驱动锁紧套筒旋转,在锁紧螺杆47与锁紧套筒和锁紧丝杠46的配合下,最终将螺杆缓慢的旋出;The locking assembly is mainly composed of a locking motor bracket 16, a locking motor 40, a locking motor coupling 41, a locking motor connecting shaft 42, a gear three 43, a gear four 44, a locking screw 46, a locking Screw rod 47 and locking sleeve bearing 48 and locking sleeve bearing seat 49 are formed, and locking motor 40 rotates, drives locking motor coupling 41, locking motor connecting shaft 42 and gear three 43 to rotate together, through gear three 43 and gear four 44 are meshed, and then drive the locking sleeve to rotate, and under the cooperation of the locking screw rod 47, the locking sleeve and the locking screw 46, the screw rod is finally slowly unscrewed;
所述的弹簧加载探头组件11主要由硬对接探头35、弹簧36、空心阶梯轴和相应的端盖37组成,弹簧加载探头中安装有弹簧,外围有端盖37固定,在将目标飞行器接近的过程中,目标中心锥与硬对接探头35接触,一方面减小飞行器之间的冲击并消除间隙,另一方面弹簧受压,储存能量,为以后的释放分离做准备;The spring-loaded probe assembly 11 is mainly composed of a hard docking probe 35, a spring 36, a hollow stepped shaft and a corresponding end cap 37. A spring is installed in the spring-loaded probe, and an end cap 37 is fixed on the periphery. During the process, the target center cone is in contact with the hard docking probe 35, which reduces the impact between the aircraft and eliminates the gap on the one hand, and on the other hand, the spring is compressed to store energy and prepare for the release and separation in the future;
所述的预加载止动扣组件10主要由预加载止动扣38、预加载止动扣基座39和相应的扭簧组成;所述的弹簧加载探头组件11主要由硬对接探头35、弹簧36和相应的端盖37组成,弹簧加载探头的中间安装有弹簧,外围有端盖37固定;预加载止动扣基座39安装并固定在基座二8上,预加载止动扣38安装在预加载止动扣基座39上,在硬对接探头35受到冲击向后运动,此时,硬对接探头35和预加载止动扣38接触并使预加载止动扣38中的扭簧受力,从而减小两飞行器的冲击;The preloaded stop buckle assembly 10 is mainly composed of a preloaded stop buckle 38, a preloaded stop buckle base 39 and a corresponding torsion spring; the spring loaded probe assembly 11 is mainly composed of a hard docking probe 35, a spring 36 and the corresponding end cap 37, the middle of the spring-loaded probe is equipped with a spring, and the periphery is fixed by the end cap 37; the preloading stopper base 39 is installed and fixed on the base two 8, and the preloading stopper 38 is installed On the preloading stopper base 39, when the hard docking probe 35 is impacted and moves backward, at this time, the hard buttocking probe 35 contacts the preloading stopper 38 and the torsion spring in the preloading stopper 38 is pressed Force, thereby reducing the impact of the two aircraft;
当目标飞行器在抓捕范围以内时,主电机19启动,经过传动系统20将电机的旋转运动传递至丝杠17上,通过丝杠17与连接座22的配合,将丝杠17的旋转运动转化为连接座22的直线运动;在连接座22与软轴2和连接座22与辅助轴23的配合下,最终实现连接座22与软轴2一起做直线运动;当软轴2缓慢伸入至目标中心锥的锁紧位置并完成软连接之后,主电机19反转,将软轴2和目标飞行器一起拉回;若自动对齐杆9不在防滚罩的范围以内,校正电机27开始启动,经过传动组件5将校正电机27的旋转运动传递至转动组件一7和套筒组件6上,最终套筒组件带动基座二8和其上面的组件一起旋转,使得自动对齐杆9在防滚罩的范围以内;随着目标飞行器被继续拉近,自动对齐杆9与防滚罩接触,对目标飞行器进行姿态校正;同时,弹簧加载探头组件11减轻两飞行器接触的冲击并受压储存能力,消除间隙;当自动对齐杆9进入至自动对齐插口之后,锁紧电机组件15启动,经过传动组件二14、转动组件二12、锁紧套筒组件45以及锁紧电机组件15和螺杆组件13的配合,最终将螺杆旋出并与自动对齐插口配合锁紧;在目标飞行器需要释放分离时,锁紧电机组件15反转,将螺杆从自动对齐插口中旋出,在弹簧加载探头组件中的弹簧恢复力的作用下,通过目标中心锥与弹簧加载探头组件11的接触将两飞行器释放分离。When the target aircraft is within the capture range, the main motor 19 starts, and the rotation of the motor is transmitted to the lead screw 17 through the transmission system 20, and the rotation of the lead screw 17 is transformed by the cooperation of the lead screw 17 and the connecting seat 22. is the linear motion of the connecting seat 22; under the cooperation of the connecting seat 22 and the flexible shaft 2 and the connecting seat 22 and the auxiliary shaft 23, the connecting seat 22 and the flexible shaft 2 are finally realized to perform linear motion together; when the flexible shaft 2 slowly extends to After the locking position of the target center cone and the soft connection are completed, the main motor 19 reverses to pull the flexible shaft 2 and the target aircraft back together; The transmission assembly 5 transmits the rotational movement of the correction motor 27 to the rotation assembly 1 7 and the sleeve assembly 6, and finally the sleeve assembly drives the base 2 8 and the components on it to rotate together, so that the automatic alignment rod 9 is on the roll cover. Within the range; as the target aircraft continues to be drawn closer, the automatic alignment rod 9 contacts with the roll cover to correct the attitude of the target aircraft; at the same time, the spring-loaded probe assembly 11 reduces the impact of the contact between the two aircraft and has a pressurized storage capacity to eliminate the gap After the automatic alignment rod 9 enters the automatic alignment socket, the locking motor assembly 15 starts, and through the cooperation of the transmission assembly two 14, the rotating assembly two 12, the locking sleeve assembly 45, the locking motor assembly 15 and the screw assembly 13, Finally, the screw rod is unscrewed and locked with the automatic alignment socket; when the target aircraft needs to be released and separated, the locking motor assembly 15 is reversed, the screw rod is unscrewed from the automatic alignment socket, and the spring restoring force in the spring-loaded probe assembly Under the action of the target center cone and the contact of the spring-loaded probe assembly 11, the two aircraft are released and separated.
进一步,软轴2与连接座22、连接座与辅助轴23和丝杠17的配合所形成完整的伸缩机构;在主电机19的工作下,将电机的旋转运动传递至丝杠17,经过丝杠17与连接座22、连接座22与软轴2以及连接座22与辅助轴23的配合,最终将主电机19的旋转运动转化为软轴2的直线运动,此过程中,丝杠17的螺距设计为2mm,长度为1800mm、连接座22的厚度为20mm和辅助轴23中心距软轴2中心45mm,距丝杠17为60mm的位置选择。Further, the flexible shaft 2 and the connecting seat 22, the connecting seat and the auxiliary shaft 23 and the lead screw 17 form a complete telescopic mechanism; under the operation of the main motor 19, the rotational motion of the motor is transmitted to the lead screw 17, and the motor is passed through the lead screw 17 to The cooperation between the bar 17 and the connecting seat 22, the connecting seat 22 and the flexible shaft 2, and the connecting seat 22 and the auxiliary shaft 23 finally converts the rotational motion of the main motor 19 into the linear motion of the flexible shaft 2. During this process, the movement of the lead screw 17 The screw pitch is designed to be 2mm, the length is 1800mm, the thickness of the connecting seat 22 is 20mm and the center of the auxiliary shaft 23 is 45mm away from the center of the flexible shaft 2, and the position of 60mm is selected from the leading screw 17.
进一步,在校正电机27启动,经过传动组件一5将选择运动传递至基座二8后,基座二8的末端旋转角速度应不大于rad/s,从而保证可以在360°范围内校正后有足够时间进行锁紧。Further, after the correction motor 27 is started, after the transmission assembly one 5 transmits the selected motion to the base two 8, the terminal rotational angular velocity of the base two 8 should not be greater than rad/s, so as to ensure that there is enough time for locking after correction within the 360° range.
进一步,锁紧电机40启动后,将锁紧电机40旋转运动传递至锁紧螺杆47后,锁紧螺杆47的前进速度不小于2mm/s,保证有足够时间进行锁紧;收回的速度不小于4mm/s,用于保证能够快速解锁释放。Further, after the locking motor 40 is started, after the rotational movement of the locking motor 40 is transmitted to the locking screw 47, the forward speed of the locking screw 47 is not less than 2mm/s, ensuring that there is enough time for locking; the retracting speed is not less than 4mm/s, used to ensure quick unlock and release.
进一步,若自动对齐杆9不在防滚罩的范围以内,校正电机27开始启动,经过传动组件5将校正电机27的旋转运动传递至转动组件一7,通过齿轮一30和齿轮二31的啮合,旋转运动进一步传递至套筒组件6上,最终套筒组件带动基座二8和其上面的组件一起旋转,使得自动对齐杆9在防滚罩的范围以内。Further, if the automatic alignment rod 9 is not within the range of the roll cover, the correction motor 27 starts to start, and the rotary motion of the correction motor 27 is transmitted to the first rotating assembly 7 through the transmission assembly 5, and through the engagement of the first gear 30 and the second gear 31, The rotary motion is further transmitted to the sleeve assembly 6, and finally the sleeve assembly drives the base 2 8 and the components on it to rotate together, so that the automatic alignment rod 9 is within the range of the roll cage.
本发明通过该新型的在轨抓捕与锁紧机构,可以有效的将空间目标进行抓捕与锁紧,尤其是解决空间飞行器绕轴线旋转的角度容差,最终保证将空间目标飞行器快速地抓捕与锁紧,从而有利于提高我国在轨服务技术的水平。The present invention can effectively capture and lock the space target through the novel on-orbit capture and locking mechanism, especially solve the angle tolerance of the space vehicle rotating around the axis, and finally ensure that the space target vehicle can be quickly grasped. Capture and lock, which is conducive to improving the level of my country's on-orbit service technology.
附图说明Description of drawings
图1是本发明装配结构示意图;Fig. 1 is a schematic diagram of the assembly structure of the present invention;
图2是主电机、传动装置、软轴和安装支架之间位置关系示意图;Figure 2 is a schematic diagram of the positional relationship among the main motor, the transmission device, the flexible shaft and the mounting bracket;
图3是自动对齐杆、弹簧加载探头、旋转电机组件和校正组件之间位置关系示意图;Figure 3 is a schematic diagram of the positional relationship among the automatic alignment rod, the spring-loaded probe, the rotating motor assembly and the calibration assembly;
图4是锁紧组件、传动组件、转动组件和螺杆之间结构装配示意图;Figure 4 is a schematic diagram of the structural assembly between the locking assembly, the transmission assembly, the rotating assembly and the screw;
图5、图6是软轴将目标抓捕并主动校正姿态的过程示意图;Figure 5 and Figure 6 are schematic diagrams of the process of the flexible shaft capturing the target and actively correcting the attitude;
图7、图8是对目标飞行器的锁紧与释放分离结构示意图。Fig. 7 and Fig. 8 are schematic diagrams of locking and releasing separation structures of the target aircraft.
具体实施方式detailed description
以下通过具体应用实施对本发明新型抓捕与锁紧机构的结构及功能、抓捕过程、锁紧过程和释放分离过程进行详细的说明。The structure and function of the novel catching and locking mechanism of the present invention, the catching process, the locking process and the release and separation process will be described in detail below through specific application implementation.
1、新型抓捕与锁紧机构主要部件的装配关系和功能(图1)1. The assembly relationship and functions of the main components of the new capture and locking mechanism (Figure 1)
一种新型在轨抓捕与锁紧机构,包括基座一主支架1、软轴2、旋转电机组件3、基座一4、传动组件一5、套筒组件6、转动组件一7、基座二8、自动对齐杆9、预加载止动扣组件10、弹簧加载探头组件11、转动组件二12、螺杆组件13、传动组件二14、锁紧电机组件15、锁紧电机支架16、丝杠17、基座一辅助支架18、主电机19、传动系统20、丝杠轴承座21、连接座22、辅助轴23、传动装置轴承24、传动装置轴承座25、传动装置基座26、校正电机27、旋转电机联轴器28、旋转电机连接轴29、齿轮一30、齿轮二31、旋转套筒32、旋转套筒轴承33、旋转套筒轴承座34、硬对接探头35、弹簧36、端盖37、预加载止动扣38、预加载止动扣基座39、锁紧电机40、锁紧电机联轴器41、锁紧电机连接轴42、齿轮三43、齿轮四44、锁紧套筒组件45、锁紧丝杠46、锁紧螺杆47、锁紧套筒轴承48、锁紧套筒轴承座49;以入基座一主支架1为基准,依次安装传动系统20、主电机19、丝杠轴承座21、传动装置轴承24、丝杠17、辅助轴23、连接座22和软轴2;以基座二8为基准,依次安装自动对齐杆9、弹簧加载探头组件11、预加载止动扣10、锁紧电机支架16、锁紧电机组件15、传动组件二14、螺杆组件13和转动组件二12;其中基座一主支架1、丝杠17和基座一4相配合,用于固定基座一的位置和保证动力的顺利传递;软轴2和基座一4相配合,用于对空间进行在轨抓捕;旋转电机组件3、转动组件一7、套筒组件6、基座二8、自动对齐杆9、预加载止动扣组件10和弹簧加载探头组件11相配合,用于将空间目标飞行器进行姿态的校正;基座二8、转动组件二12、螺杆组件13、传动组件二14、锁紧电机组件15和锁紧电机支架16相配合,用于将空间目标飞行器锁紧;A new type of on-rail capture and locking mechanism, including a base-main bracket 1, a flexible shaft 2, a rotating motor assembly 3, a base-4, a transmission assembly-5, a sleeve assembly 6, a rotating assembly-7, a base Seat Two 8, Automatic Alignment Rod 9, Preload Stop Buckle Assembly 10, Spring Loaded Probe Assembly 11, Rotation Assembly Two 12, Screw Assembly 13, Transmission Assembly Two 14, Locking Motor Assembly 15, Locking Motor Bracket 16, Wire Bar 17, base-auxiliary bracket 18, main motor 19, transmission system 20, screw bearing housing 21, connecting seat 22, auxiliary shaft 23, transmission device bearing 24, transmission device bearing housing 25, transmission device base 26, correction Motor 27, rotating motor coupling 28, rotating motor connecting shaft 29, gear one 30, gear two 31, rotating sleeve 32, rotating sleeve bearing 33, rotating sleeve bearing seat 34, hard docking probe 35, spring 36, End cover 37, preload stop buckle 38, preload stop buckle base 39, lock motor 40, lock motor coupling 41, lock motor connecting shaft 42, gear three 43, gear four 44, lock Sleeve assembly 45, locking lead screw 46, locking screw rod 47, locking sleeve bearing 48, locking sleeve bearing seat 49; take the base-main support 1 as a benchmark, install the transmission system 20, the main motor in sequence 19. Lead screw bearing housing 21, transmission bearing 24, lead screw 17, auxiliary shaft 23, connecting seat 22 and flexible shaft 2; based on base 2 8, install the automatic alignment rod 9, spring-loaded probe assembly 11, Preloading stop buckle 10, locking motor bracket 16, locking motor assembly 15, transmission assembly 2 14, screw assembly 13 and rotating assembly 2 12; wherein base-main bracket 1, lead screw 17 and base-1 are 4 phases Matching, used to fix the position of the base one and ensure the smooth transmission of power; the flexible shaft 2 and the base one 4 cooperate to capture the space on the track; the rotating motor assembly 3, the rotating assembly one 7, the sleeve Component 6, base 2 8, automatic alignment rod 9, preloaded stop buckle component 10 and spring-loaded probe component 11 cooperate to correct the attitude of the space target aircraft; base 2 8, rotating component 2 12, Screw assembly 13, transmission assembly 2 14, locking motor assembly 15 and locking motor support 16 cooperate to be used for locking the space object aircraft;
旋转电机组件3主要由校正电机27、旋转电机联轴器28和相应的键组成,在校正电机27的旋转下,通过旋转电机联轴器28将运动电机的旋转运动传递至传动组件;The rotating motor assembly 3 is mainly composed of a correcting motor 27, a rotating motor coupling 28 and corresponding keys. Under the rotation of the correcting motor 27, the rotating motion of the moving motor is transmitted to the transmission assembly through the rotating motor coupling 28;
传动系统20包括齿轮、轴、平键和安装板;Transmission system 20 includes gears, shafts, flat keys and mounting plates;
传动组件一5、传动组件二14主要由旋转电机联轴器28和相应的键以及旋转电机连接轴29、锁紧电机连接轴43组成,主要是将电机的旋转运动传递至齿轮一30和齿轮三43上;Transmission assembly one 5 and transmission assembly two 14 are mainly composed of rotating motor coupling 28 and corresponding keys, rotating motor connecting shaft 29, and locking motor connecting shaft 43, mainly to transmit the rotational motion of the motor to gear one 30 and gear Three 43 on;
转动组件一7、转动组件二12主要由齿轮一30和齿轮二31或者齿轮三43和齿轮四44以及相应的键和旋转电机联轴器28、预加载止动扣38组成,在转动组件一7和转动组件二12的作用下,驱动齿轮一30和齿轮二31或者齿轮三43和齿轮四44相啮合,为校正姿态或锁紧做好准备;Rotating assembly one 7 and rotating assembly two 12 are mainly composed of gear one 30 and gear two 31 or gear three 43 and gear four 44, as well as corresponding keys, rotating motor couplings 28, and preloaded stop buckles 38. Under the action of 7 and rotating assembly 2 12, driving gear 1 30 and gear 2 31 or gear 3 43 and gear 4 44 are meshed to prepare for attitude correction or locking;
套筒组件6主要由旋转套筒轴承座34、旋转套筒32和旋转套筒轴承33组成,在对目标飞行器进行姿态校正时,主要起传递动力的中间桥梁作用;The sleeve assembly 6 is mainly composed of a rotating sleeve bearing seat 34, a rotating sleeve 32 and a rotating sleeve bearing 33, and mainly plays the role of an intermediate bridge for power transmission when the target aircraft is corrected for its attitude;
锁紧组件主要由锁紧电机支架16、锁紧电机40、锁紧电机联轴器41、锁紧电机连接轴42、齿轮三43、齿轮四44、锁紧丝杠46、锁紧螺杆47以及锁紧套筒轴承48和锁紧套筒轴承座49组成,锁紧电机40旋转,带动锁紧电机联轴器41、锁紧电机连接轴42和齿轮三43一起旋转,通过齿轮三43和齿轮四44相啮合,进而驱动锁紧套筒旋转,在锁紧螺杆47与锁紧套筒和锁紧丝杠46的配合下,最终将螺杆缓慢的旋出;The locking assembly mainly consists of a locking motor support 16, a locking motor 40, a locking motor coupling 41, a locking motor connecting shaft 42, a gear three 43, a gear four 44, a locking screw 46, a locking screw 47 and Locking sleeve bearing 48 and locking sleeve bearing seat 49 are formed, and locking motor 40 rotates, drives locking motor coupling 41, locking motor connecting shaft 42 and gear three 43 to rotate together, through gear three 43 and gear Four 44 are meshed, and then the locking sleeve is driven to rotate, and finally the screw is slowly unscrewed under the cooperation of the locking screw 47, the locking sleeve and the locking screw 46;
弹簧加载探头组件11主要由硬对接探头35、弹簧36、空心阶梯轴和相应的端盖37组成,弹簧加载探头的中安装有弹簧,外围有端盖37固定,在将目标飞行器接近的过程中,目标中心锥与硬对接探头35接触,一方面减小飞行器之间的冲击并消除间隙,另一方面弹簧受压,储存能量,为以后的释放分离做准备;The spring-loaded probe assembly 11 is mainly composed of a hard docking probe 35, a spring 36, a hollow stepped shaft and a corresponding end cap 37. A spring is installed in the middle of the spring-loaded probe, and an end cap 37 is fixed on the periphery. In the process of approaching the target aircraft , the target center cone is in contact with the hard docking probe 35, on the one hand, it reduces the impact between the aircraft and eliminates the gap, on the other hand, the spring is compressed to store energy and prepare for the release and separation in the future;
预加载止动扣组件10主要由预加载止动扣38、预加载止动扣基座39和相应的扭簧组成;所述的弹簧加载探头组件11主要由硬对接探头35、弹簧36和相应的端盖37组成,弹簧加载探头的中间安装有弹簧,外围有端盖37固定;预加载止动扣基座39安装并固定在基座二8上,预加载止动扣38安装在预加载止动扣基座39上,在硬对接探头35受到冲击向后运动,此时,硬对接探头35和预加载止动扣38接触并使预加载止动扣38中的扭簧受力,从而减小两飞行器的冲击。The preloaded stop buckle assembly 10 is mainly composed of a preloaded stop buckle 38, a preloaded stop buckle base 39 and corresponding torsion springs; the spring loaded probe assembly 11 is mainly composed of a hard docking probe 35, a spring 36 and corresponding The end cover 37 is made up of, and spring is installed in the middle of spring loaded probe, and end cover 37 is fixed on the periphery; On the stop buckle base 39, when the hard butt joint probe 35 is impacted and moves backward, at this moment, the hard butt joint probe 35 contacts the preload stop buckle 38 and makes the torsion spring in the preload stop buckle 38 stressed, thereby Reduce the impact of the two aircraft.
2、新型抓捕与锁紧机构抓捕过程说明2. Description of the capture process of the new capture and locking mechanism
抓捕过程中,可以分为两个阶段:检测阶段和抓捕阶段。The capture process can be divided into two phases: the detection phase and the capture phase.
1)检测阶段1) Detection stage
在检测装置的检测下,若目标飞行器不在抓捕以内时,服务飞行器继续不断进行姿态的调整,直至使目标飞行器在抓捕范围以内;若目标飞行器在抓捕范围以内时,驱动主电机19准备开始工作。Under the detection of the detection device, if the target aircraft is not within the capture range, the service aircraft continues to adjust the attitude until the target aircraft is within the capture range; if the target aircraft is within the capture range, the main motor 19 is driven to prepare start working.
2)抓捕阶段2) Capture stage
主电机19启动,经过传动系统20将电机的旋转运动传递至丝杠17上,丝杠17两端分别有传动装置轴承24和传动装置轴承座25对丝杠进行定位;通过丝杠17与连接座22的配合,将丝杠17的旋转运动转化为连接座22的直线运动;在连接座22与软轴2和连接座22与辅助轴23的配合下,最终实现辅助轴23为连接座22的直线运动提供轨道,连接座22与软轴2一起做直线运动。当软轴2缓慢伸入至目标中心锥的锁紧位置并完成软连接之后,主电机19反转,将软轴2和目标飞行器一起拉回。The main motor 19 is started, and the rotational motion of the motor is transmitted to the lead screw 17 through the transmission system 20. The two ends of the lead screw 17 are respectively equipped with transmission device bearings 24 and transmission device bearing seats 25 to position the lead screw; The cooperation of the seat 22 converts the rotary motion of the lead screw 17 into the linear motion of the connecting seat 22; under the cooperation of the connecting seat 22 and the flexible shaft 2 and the connecting seat 22 and the auxiliary shaft 23, the auxiliary shaft 23 is finally realized as the connecting seat 22 The rectilinear motion provides a track, and the connecting seat 22 and the flexible shaft 2 do rectilinear motion together. When the flexible shaft 2 is slowly stretched into the locking position of the target center cone and the flexible connection is completed, the main motor 19 reverses to pull the flexible shaft 2 and the target aircraft back together.
3、新型抓捕与锁紧机构锁紧过程说明3. Description of the locking process of the new capture and locking mechanism
锁紧过程中,可以分为两个阶段:轴线旋转校正阶段和锁紧阶段。The locking process can be divided into two stages: axis rotation correction stage and locking stage.
1)轴线旋转校正阶段1) Axis rotation correction stage
在将目标飞行器拉近之后,在检测装置的检测下,判断自动对齐杆9是否在目标飞行器的防滚罩范围以内。After the target aircraft is pulled closer, under the detection of the detection device, it is judged whether the automatic alignment rod 9 is within the range of the roll cover of the target aircraft.
若在范围以内,则无需进行旋转校正;若自动对齐杆9不在防滚罩的范围以内,校正电机27开始启动,经过传动组件一5将校正电机27的旋转运动传递至转动组件一7,通过齿轮一30和齿轮二31的啮合,旋转运动进一步传递至套筒组件6上,最终套筒组件带动基座二8和其上面的组件一起旋转,使得自动对齐杆9在防滚罩的范围以内。If it is within the range, then there is no need to perform rotation correction; if the automatic alignment rod 9 is not within the range of the roll cover, the correction motor 27 starts to start, and the rotational movement of the correction motor 27 is transmitted to the rotation assembly 7 through the transmission assembly one 5. The meshing of gear 1 30 and gear 2 31, the rotation motion is further transmitted to the sleeve assembly 6, and finally the sleeve assembly drives the base 2 8 and the components on it to rotate together, so that the automatic alignment rod 9 is within the range of the roll cover .
2)锁紧阶段2) Locking stage
随着目标飞行器被继续拉近,自动对齐杆9与防滚罩接触,对目标飞行器进行姿态校正;同时,目标中心锥与弹簧加载探头组件11接触,一方面缓冲两飞行器接触的冲击,另一方面弹簧加载探头组件中的弹簧36受压并储存能力,消除间隙,并为分离释放做准备。As the target aircraft continues to be drawn closer, the automatic alignment rod 9 contacts with the roll cover to correct the attitude of the target aircraft; at the same time, the target center cone contacts with the spring-loaded probe assembly 11, on the one hand buffering the impact of the contact between the two aircraft, and on the other hand On the one hand the spring 36 in the spring loaded probe assembly is compressed and stores capacity, eliminates the gap, and prepares for separation release.
当自动对齐杆9进入至自动对齐插口之后,锁紧电机40启动,经过传动组件二14、转动组件二12以及锁紧套筒组件45的配合,最终在锁紧电机40的作用将锁紧螺杆47旋出并与自动对齐插口配合锁紧。After the automatic alignment rod 9 enters the automatic alignment socket, the locking motor 40 starts, and through the cooperation of the transmission assembly 2 14, the rotating assembly 12 and the locking sleeve assembly 45, the locking screw rod will be locked by the action of the locking motor 40. 47 is unscrewed and locked with the automatic alignment socket.
4、新型抓捕与锁紧机构释放分离过程说明4. Description of the release and separation process of the new capture and locking mechanism
在目标飞行器需要释放分离时,锁紧电机40反转,将锁紧螺杆47从自动对齐插口中旋出,在弹簧加载探头组件中的弹簧36的恢复力下,通过目标中心锥与弹簧加载探头组件11的接触将两飞行器释放分离。When the target aircraft needs to be released and separated, the locking motor 40 reverses, and the locking screw 47 is unscrewed from the automatic alignment socket. Under the restoring force of the spring 36 in the spring-loaded probe assembly, the target center cone and the spring-loaded probe The contact of the components 11 releases the separation of the two aircraft.
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| CN105035369B (en) * | 2015-08-14 | 2017-07-28 | 西北工业大学 | A kind of allosteric type module leading screw self-locking plane connecting equipment |
| CN110104226A (en) * | 2019-04-25 | 2019-08-09 | 北京控制工程研究所 | A kind of satellites coupling is berthed and make-up system |
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