CN1045745C - Method and apparatus for generating droplets - Google Patents
Method and apparatus for generating droplets Download PDFInfo
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- CN1045745C CN1045745C CN94191362A CN94191362A CN1045745C CN 1045745 C CN1045745 C CN 1045745C CN 94191362 A CN94191362 A CN 94191362A CN 94191362 A CN94191362 A CN 94191362A CN 1045745 C CN1045745 C CN 1045745C
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- point
- blow
- viscosity
- drop
- printing ink
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/007—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means the high voltage supplied to an electrostatic spraying apparatus during spraying operation being periodical or in time, e.g. sinusoidal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/001—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means incorporating means for heating or cooling, e.g. the material to be sprayed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/0255—Discharge apparatus, e.g. electrostatic spray guns spraying and depositing by electrostatic forces only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/053—Arrangements for supplying power, e.g. charging power
- B05B5/0533—Electrodes specially adapted therefor; Arrangements of electrodes
- B05B5/0536—Dimensional characteristics of electrodes, e.g. diameter or radius of curvature of a needle-like corona electrode
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/06—Ink jet characterised by the jet generation process generating single droplets or particles on demand by electric or magnetic field
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17593—Supplying ink in a solid state
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/06—Ink jet characterised by the jet generation process generating single droplets or particles on demand by electric or magnetic field
- B41J2002/061—Ejection by electric field of ink or of toner particles contained in ink
Landscapes
- Particle Formation And Scattering Control In Inkjet Printers (AREA)
- Ink Jet Recording Methods And Recording Media Thereof (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Ink Jet (AREA)
- Electrostatic Spraying Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
A method for the formation of droplets for printing from meltable powdered, solid or highly viscous inks which contains a paint containing electrical powder and a non-electric meltable carrier. The process of the method comprises reducing the viscosity of the inks by heater to a viscosity by which the melting ink is capable of flowing to the ejection location, supplying an potential to the ejection location to form an electric field, and setting an point-heater on the ejection location for reducing the viscosity of the inks to a viscosity of droplet formation, thus the droplet is formed by the material of reduced viscosity on the ejection location and ejects on the direction of away from the ejection location by electrostatic means.
Description
The present invention relates to from the fusible material of solid-state, powder or high viscosity, produce the method and apparatus of the drop of material.
For non-impact printer, the present invention's a kind of specific use that can be used is that drop with the high strength color material is transferred to recording surface.But, be appreciated that to the invention is not restricted to be that nonimpact printing transmits coloured material, and can be used to produce the drop of material usually or material is coated on the matrix with the pattern of regulation.The example of other application is for being used for the aerosol of security code associated with phosphor coating or fluoro phosphor, hot-melt adhesive and non-propelling (propellantleas), particulate medicament and spraying microparticles medicament that non-propelling acceptable on the useful as drug of the present invention, meltable carrier is produced.
But the present invention will be applied to printing to it and be discussed, and as noted, its scope is more extensive than the above (printing).
Some devices multi-form, that be used for the nonimpact printing system that is referred to as ink jet are usually arranged.It is very common that printing ink is supplied with by nozzle.The outlet diameter of this nozzle is a principal element of determining the drop size, and therefore, the big or small drip point that is obtained will be dispersed on the record surface.Drop can produce in the nozzle continuously, and in this case, the method is called " printing continuously " or they can be produced separately on demand, and in this case, the method is called " pressing the consumption printing " (drop-on-demand printing).In printing continuously, printing ink transmits by nozzle under high pressure, and the pressure on nozzle is by constant basically frequency fluctuation, and this causes the drop of a series of constant size.By electric charge being applied to the outside of arriving nozzle on the drop with electric field action, selected drop can be displaced on the recording surface in their passages with the signal that produces electric field, therefore, according to this control number letter, can form pattern on recording surface.The drop of consumption printing is on demand controlled by producing local pressure pulsation near the fluid little nozzle, and this local pressure pulsation causes spraying from nozzle in the selected time droplet of fluid.
No matter in the jet printing of the sort of type, coloured material is that the soluble dye that combines with binding agent is with more permanent printed image in the liquid-carrier that provides.
The shortcoming of soluble dye is that printed image density is not sufficiently high in many application scenarios, and dyestuff can make image fade (fading away) being exposed under the extraneous occasion.Another shortcoming of solubility coloring material is the performance that the quality of printed image depends on recording surface.
As you know pigment ink can make than soluble dye density high the image and also be to preserve more permanent image, pigment also can be used from jet printers with carrier liquid one.But the image of hard produce need be in liquid-carrier the high concentration paint material, the paint material of high concentration can influence the drop separation in the continuous printing (machine), and causes uneven printing.Drop printing machine by consumption does not have high continuous pressure, and drop produces the own condition depend on nozzle consumingly, and therefore, the existence of pigment can improve state of this nozzle own or nozzle capable of blocking, in order to avoid liquid droplets improperly.
As the another kind of method of known electrostatic ink jet printing, its characteristics are the electrostatic attraction on the liquid (drawing gravitation) and as an example at United States Patent (USP) 3,060, have done announcement in 429.This comprises by the high voltage of the maintenance between nozzle and the pressing plate producing from the nozzle that contains liquid and has the electric charge drop and quicken to reach the pressing plate electrode.This method is further optimized by a valve formula electrode is housed, and this electrode can interrupt or control injection stream, and two pairs of electrodes as the range track of control drop are housed.Printing then can be by just in time placing paper substrate and using the ink solutions of conduction to finish before the pressing plate electrode.For example at U.S. Patent number 3,653, a kind of printing ink of solid is at room temperature used in suggestion once in 932, and by high voltage before inking is given nozzle and crossing the gap and be melted in printing ink in the heating container before continuously printing ink being attracted to substrate.This system and device have unnecessary complicated shortcoming to the adjusting of regulating between nozzle and the valve formula electrode and the voltage difference between the pressing plate of substrate is housed at the valve electrode with when printing.Similarly device is at IS﹠amp; The article of publishing in the 8th international executive session of T ' s, the prospect (1992) 334 of nonimpact printing technology ... be described in 339 pages.
The objective of the invention is in order to provide a kind of from method and apparatus such as formation drop the such material meltable pulverous, solid-state or high viscosity of printing ink, in these method and apparatus, drop is not produced by nozzle, thereby the size of drop is not subjected to the size impact of nozzle.
It is a kind of from such as the such material meltable pulverous, solid-state or high viscosity of printing ink and the method and apparatus that forms drop in high concentration pigment or other solid-state material that another object of the present invention is to provide, and maybe can produce the drop with relatively large solid-state material so that can form high brightness (intensity) image on recording surface.
A further object of the present invention is in order to provide a kind of from such as the printing ink that contains carrier or use method and apparatus conductive carrier not necessarily, that form drop the meltable material pulverous, solid-state or high viscosity.
Thereby in a kind of mode, described invention belongs to the method that forms drop from meltable material Powdered, solid-state or high viscosity, and its step comprises that the viscosity that makes material is reduced to the viscosity that can form drop; Supply with blow-off point reducing viscosity material; Current potential is added to the ejection position to form electric field at that point; Thereby the material that makes visbreaking forms drop and by electrostatic equipment this drop is sprayed from blow-off point on blow-off point.
Material pulverous, solid-state or high viscosity can be a kind of printing ink that contains colouring agent and carrier.Colouring agent then can be a pigment.
Viscosity can reduce by heating or pressurization.
This shows, the size that does not depend on arbitrary nozzle according to the drop size of the such material of the present invention such as printing ink, nozzle is sent to blow-off point to the visbreaking material, but it depend on the intensity level of blow-off point physical dimension, electric field, in the character and the viscosity when it sprays that add heat and the visbreaking material as printing ink on the blow-off point.
The difference that therefrom can also see the present invention and prior art is when drop forms, at the carrier liquid that not necessarily will contain conduction such as the such visbreaking material of printing ink.Drop can be thought to utilize electrostatic equipment and be formed, and electrostatic equipment can work to the particle such as the such solid of the pigment in the ink material of visbreaking.The liquid part only plays carrier.The transmission of the transmission replacement coloring material liquid solution of pigment means the image that can form better shading value (brightness) on substrate and can utilize and faster adjust the meticulous spot size of some formation.
In a kind of optimised form of the present invention, the current potential that forms electric field can be pulsed, so that form periodically and liquid droplets from blow-off point.
Current potential will make electric field be based upon on the blow-off point and can decide with the physical dimension such as the blow-off point of the radius of curvature of blow-off point, in most preferred embodiment of the present invention, blow-off point can be provided by the pin that has radius of curvature 5~50 particulate scopes on its top.On the other hand, blow-off point can be made of the sharp edges of elongation.May or have the blow-off point of ranks (matrix) at some blow-off points along the elongation edge.
Method of the present invention can produce diameter at 1~500 micron size range even bigger drop as materials such as printing ink, and this situation then depends on bearer type contained in the geometry, viscosity, material of blow-off point and the voltage that is applied.
Under the situation that lowers in viscosity, in the liquid that the carrier part of material is preferably non-conductive, printing ink as the solid material of pigment etc. then by forming by charged particle.Preferably, electrifiable particle can be charged to as the polarity that is applied to the voltage on the blow-off point.
Being applied to current potential on the blow-off point can be in 500 to 6000 volts scope or higher.
In a kind of interchangeable form, the present invention can be considered to belong to the device that produces the drop of material from fusible Powdered, solid-state or high viscosity material, this device comprises that one can make the viscosity of material pulverous, solid-state or high viscosity ease down to can to make the device, of the viscosity that drop forms that the supply of the material of visbreaking is given the device of blow-off point and current potential is applied to blow-off point to form the device of electric field at that point, therefore, making can be from the water drop of blow-off point formation and blasting materials.
Moreover material pulverous, solid-state or high viscosity can be a kind of printing ink that contains colouring agent and carrier, and colouring agent can be a kind of pigment.
Viscosity can be reduced by heating or pressurization.
Can see that the device that provides according to this form of the present invention can and spray fusible drop pulverous, solid-state or high viscosity material from the blow-off point generation.
The liquid stream that lowers cohesive material is supplied with the position of giving blow-off point can be reached by various devices according to the original character of material.
Under the situation of solid fusible material, a spring stand under load chamber that the particle or the bar of fusible material are housed can be arranged, on an end of the most close blow-off point, it is provided with one and is suitable for fusible material is melted to the heater that needs viscosity.On the other hand, the two-stage heating can be arranged, the first order is applicable to fusible material is softened to such gluing, and makes and can be pressed to second level heater to fusible material under spring pressure, and second level heater makes the viscosity of fusible material be reduced to final required viscosity.For using some printing ink, found that if they are contained in the container of a vertical sealing, the two-stage heating by means of gravity and/or the expansion of material when heating helps visbreaking and drop is delivered to blow-off point.
This heating can be induction type resistance type or so-called.
The heater of resistance type can be the resistance wire that twines around container of material.
The induction type is made up of a coil that is wound on the FERRITE CORE, and this coil is juxtaposed with respect to the container that printing ink is housed.Call by name, coil can be wound on the container, and wherein, described container then plays a magnetic core, and directly can heat printing ink.
Blow-off point also can be heated to keep required ink viscosity.
This heating of blow-off point can be constant or pulsation.The heating of blow-off point can be a kind of point source heater such as infra-red laser diode.
Under the situation of powdery ink, powder feeder can be used to the powder feeding heater stages and to make powder be not that one-level is exactly that secondary adds to pine for softening and can spray required viscosity.
Under the situation of high viscosity printing ink, this shell that spring stand under load piston can at one end be housed is supplied with.Spring pressure is suitable for cream pasty state or syrupy shape printing ink directly are pushed to heating clamber.
Printing ink can be by the low melting point of mixing mutually with pigment cured or resin form.Some examples of these materials comprise by A Lande, and snow is and the AC that makes
6, Ployethylene Wax; Ethylene vinyl acetate resin by Du Pont's manufacturing; Cured, the rilanit special of Syntha by Level and Kitchen manufacturing; Paraffin wax of making by Exxon and composition thereof.According to required color, pigment can be chosen from arbitrary class pigment.The example of some pigment comprises organic pigment, for example the blue LGLD of Irgalite that is made by Ciba-geigy, the blue 15:3 of pigment; The Microlite that is made by Ciba Geigy deceives CT, pigment black 7; By the yellow GNA of the Monolite of CIC manufacturing, pigment yellow 1 or inorganic pigment, for example silica, metallics or magnetic ferrous oxide.
The viscosity of printing ink can be that the drop of optimizing forms or anticipated drop forming.This can be by the temperature of control heating location, particularly in the temperature of blow-off point.The viscosity of printing ink can be by adding such as the Energol WM2 that is produced by the BP chemical company, paraffin wax foundation stone oil or similarly change.
In one form, blow-off point can be provided or blow-off point can be by being provided of extension edge with semi-cylinder surface of 5 to 50 microns of radius of curvature by a needle point with 5 to 50 microns radius of curvature.On the other hand, blow-off point can comprise the blow-off point of a matrix (row example).
Device according to the present invention is applicable to providing drop on request or continuous stream of liquid droplets being provided, and drop can be offset by device external static electrification device.The drop of Gong Geiing can put on blow-off point and reached by will pulse current potential or pulsation heating on request.
This current potential that periodically applies can allow uniform any waveform from the blow-off point liquid droplets.Optimum waveform comprises square wave and rectangular pulse, and these waveforms and pulse may have biasing or threshold potential.
The current potential that puts on blow-off point can be in+500 to+5000 volts scope.On the other hand, the current potential that puts on blow-off point also can comprise+pulsating volage of 500 to+5000 volts constant threshold values and reaching+800 volts.
Pulsation heating can by show admittedly the shape infra-red laser diode provided with as one at the blow-off point heat point source.
This heater can present some characteristic properties, for example fast conversion time, with respect to the suitable heat output of wavelength and frequency bandwidth, the thermal power of fusing such as materials such as printing ink and with respect to the spot size that is fit to of blow-off point size.
Generally speaking, the invention provides as can be seen that drop on blow-off point forms and the electrostatic spraying of this drop.
Although do not understand the mechanism that drop forms fully, the theory that a kind of theoretical applicant Mo Bi is fettered is as follows: the particle that flows to the visbreaking material of blow-off point was charged originally or was charged to and polarity is ordered the same in ejection.Increasing particle accumulates on the blow-off point in the formation drop of material support liquid continuously, along with repulsion increases, these particles are increased to such degree to the electrostatic repulsion that the direction of leaving blow-off point moves between blow-off point and formation charged particle drop, and promptly feasible surface tension of carrying the liquid of carrier secretly can make drop no longer remain in blow-off point.In this stage, drop is discharged by electrostatic equipment.
To notice that especially it is unwanted that drop is attracted to on-chip ground connection substrate because repulsive force is essentially static, in fact, before drop bump substrate, sizable drop flying distance can occur.This drop can be suitable for deflecting apparatus static or other form to make the pattern that whatsoever all needs drop on substrate.
Device can comprise a pair of blow-off point, and each produces the drop of a kind of composition of two kinds of composition adhesive agent systems.This can equip an adhesive agent spray gun.
Understand the present invention now in general, but help to understand the present invention that now consult all accompanying drawings, they show most preferred embodiment of the present invention and theoretic function of the present invention is described.
Fig. 1 is the cross sectional view of the droplet-shaped apparatus for converting of an embodiment of the invention;
Fig. 2 is the cross sectional view of the alternative embodiment of a droplet-shaped apparatus for converting;
Fig. 3 is the cross sectional view of another alternative embodiment of a droplet-shaped apparatus for converting.
Fig. 1 shows the one embodiment of the invention that are used to form printing ink droplet (ink droplet).
The device that produces discontinuous droplet from solid ink comprises a housing 1, and it can be that a kind of insulating materials that is suitable for forming tapering point is made.What stretch out from housing 1 is the conduction and the hollow pipe 2 of Heat Conduction Material, and this hollow pipe is charged by the conductor of drawing from power supply 4 (lead) 3.Ejection end (point) 6 is formed on the most advanced and sophisticated of pipe 2 and the curvature selected radius arranged, and is a ball point in this case.Housing has and passes its whole length and extend to pipe 2 hole 7.Hole 7 comprises that one is suitable for holding the first 8 of first diameter of a solid oil ink-stick 9.Heater coil 10 around first 8 provides heating, so that solid oil ink-stick 9 softens to such degree, so that spring 11 can make printing ink clamp-on the second portion 13 of tube reducing by the tapering part 12 in hole 7.In second portion 13, another heater coil 14 provides heating, can flow to the ejection end further to make the printing ink fusing when its viscosity can form droplet (drop) under the pressure that spring 11 is provided.At the ejection end, electrostatic charge has caused the formation of aforementioned droplet.
Fig. 2 represents to produce from solid ink another embodiment of discontinuous droplet.Has same reference number with parts same among Fig. 1.
Housing 1 be suitable for forming a cone point and make by insulating materials.Extended from housing is the pipe 2 of heat conduction and conductive material, and this pipe can be charged by the conductor 3 of drawing from power supply 4.The tip that ejection end 6 is in pipe 2 gradually taper to selected radius of curvature a bit, be a ball point in this case.Housing 1 has one can pass the hole 7 that its total length extends to the hollow of pipe 2 and ejection end 6 always.Hole 7 is applicable to and holds a solid oil ink-stick 9.One can make solid ink 9 deliquescing and expands around the heater coil 10 in hole 7, but and make described printing ink hole 7, footpath and ascending pipe 2, therefore, under pressure, can flow to ejection end 6 to the printing ink of meeting of providing that droplet forms, normal viscosity.Electrostatic charge causes that then aforesaid droplet forms on the ejection end.One chock plug 15 clogs the end away from the hole 7 of pipe 2, so that owing to the pressure that expansion produced of meltable printing ink when melting can be pressed to printing ink the ejection end.
Fig. 3 represents to produce from solid ink the another embodiment of the device of discontinuous droplet.Has same reference number with parts same among Fig. 1.
Housing 1 is that insulating materials is made and is suitable for forming a cone point.Extended from housing is the pipe 2 of heat conduction and conductive material, and this pipe can be charged by the conductor 3 of drawing from power supply 4.Ejection end 6 is to form on the tip of pipe 2, pipe on pipe one edge of selected radius of curvature gradually taper become a tip, in this case, be a spheric end.Housing has and passes its total length and extend to pipe 2 hole 7 always.Hole 7 comprises that one is suitable for holding the first 8 of first diameter of a solid oil ink-stick 9.One provides heating around the heater coil 10 of first 8, so that solid oil ink-stick 9 is softening so far forth, so that spring 11 can 7 tapered portion 12 be squeezed into the second portion 13 and the pipe 2 of tube reducing through the hole with printing ink.Further heating is supplied with towards the optical fiber 17 of pipe 2 because of attitude laser diode 16 and by infrared ray.This provides the heat of further fusing printing ink to be in the viscosity that can flow to the ejection end and can form droplet up to printing ink.By from infrared solid laser diode 16 after the heating of optical fiber 17 reduces viscosity, the electrostatic charge on blow-off point causes aforementioned droplet form.This heating produces formation and the ejection droplet of pulsation with energy selectivity or pulsation.
In following example 1~6, provided the operation embodiment that forms by method droplet of the present invention.
In these embodiments, printing ink mixes and is prepared by 99 grams being contained to become (syntha) cured (a kind of rilanit special) and 1 gram pigment blue 15, and mixture is put into the grinding equipment through heating, and is heated to 150 ℃ to impel the fusing of thermoplastic material.After grinding 6 hours, from grinding equipment, shift out and it is solidified by cooling melting printing ink.
Under the processing temperature that the permission droplet forms, the viscosity of this printing ink is 10mpa.s.Example 1
This printing ink has been placed in the device of describing according to embodiment shown in Figure 1, and loan has been placed on 20 millimeters places of single-ended (point) blow-off point apart from 25 microns radius of curvature.135 ℃ the temperature and sweep away and act on 5000 hertz of weary following+600 deep-sited pulses when the blow-off point place+1500 volts when (ontop of threshold potential), has obtained splendid result above the threshold voltage.The printed drop size is 10 microns and has fabulous colorant density and integrality.Example 2
This printing ink is placed on according in the described device of Fig. 1, and loan is placed on 20 millimeters places of single-ended blow-off point of 25 microns radius of curvature.Blow-off point be in 135 ℃ temperature and 5000 hertz of weary following+800 deep-sited pulses towards acting on 200 volts above the threshold voltage time, obtained fabulous result.Printed drop is of a size of 20 microns and have splendid colorant density and integrality.Example 3
This printing ink is placed in the device shown in Figure 1, and loan is placed on 10 millimeters places of single-ended blow-off point apart from 25 microns radius of curvature.Blow-off point be 135 ℃ and 5000 hertz of weary following+600 deep-sited pulses towards act on+1500 volts above the threshold voltage time, obtained fabulous result.The size of printed drop is 70 microns and has fabulous colorant density and integrality.Example 4
This printing ink is placed in the described device of Fig. 1, and loan is placed in 10 millimeters places of single-ended blow-off point apart from 25 microns radius of curvature.Be in the blow-off point position 135 ℃ and 5000 hertz of weary following+800 deep-sited pulses towards be added to+2000 volts above the threshold voltage time, obtained fabulous result.The size of printed drop is 150 microns and has fabulous colorant density and integrality.Example 5
This printing ink is placed in the described device of Fig. 1 and loan is placed in 5 millimeters places of single-ended blow-off point apart from 25 microns rate radiuses.Blow-off point be in 135 ℃ temperature and 5000 hertz of weary following+600 deep-sited pulses towards act on+1500 volts above the threshold voltage time, obtained fabulous effect.Printed drop is of a size of 150 microns and have fabulous colorant density and integrality.Example 6
This printing ink is placed in the described device of Fig. 1, and loan is placed on 5 millimeters places of single-ended blow-off point apart from 25 microns radius of curvature.When blow-off point 135 ℃ and 5000 hertz of weary following+800 deep-sited pulses towards act on+2000 volts above the threshold voltage time, obtained excellent results.Printed drop is of a size of 300 microns and have fabulous colorant density and integrality.
Example 7 to 13 expression the method according to this invention and device form with the droplet of other printing ink.Those printing ink are made by the described method of above-mentioned example.The viscosity test of all these examples is all at Haake (Haake) flow graph (current meter): carry out on the Rheostress RS100.Example 7
Paraffin wax 43 grams
AC-6 43 grams
Lrgalite Blue LGLD 4 grams
The viscosity of this printing ink under operating temperature is 45mpa.s.
This printing ink is placed in the device according to embodiment shown in Figure 1, and loan is placed in the 10 millimeters places of single-ended blow-off point apart from 25 microns radius of curvature.Blow-off point be in 135 ℃ and 5000 hertz of weary following+800 deep-sited pulses towards act on+2000 volts above the threshold voltage time, obtained excellent results.Printed drop has fabulous colorant density and integrality.Example 8
Paraffin wax 80 grams
Elvax 201 9 grams
Lrgalite Blue LGLD 4 grams
The viscosity of this printing ink is 32mpa.s under operating temperature.
In this printing ink is placed on according to described device embodiment illustrated in fig. 1 and loan, be placed in apart from 10 millimeters places of single-ended blow-off point in 25 microns curvature footpaths.Blow-off point be in 135 ℃ temperature and 500 hertz of weary following+800 deep-sited pulses towards act on+2000 volts above the threshold voltage time, obtained splendid result.Printed drop has fabulous colorant density and integrality.Example 9
Paraffin wax 80 grams
Elvax 201 9 grams
Energol WM2 20 grams
Lrgalite Blue LGLD 4 grams
The viscosity of this printing ink under operating temperature is 15mpa.s.
This printing ink is placed on according to being placed in 10 millimeters places of single-ended blow-off point apart from 25 microns radius of curvature in the described device embodiment illustrated in fig. 1 and loan.Be at blow-off point under 135 ℃ the temperature and 500 hertz of weary following+800 deep-sited pulses towards be added to+2000 volts above the threshold voltage time, obtained excellent results.Printed drop has good good colorant density and integrality.Example 10
Paraffin wax 49 grams
AC-6 49 grams
Lrgalite BlueLGLD 1 gram
Viscosity at this printing ink of operating temperature eyeball is 31mpa.s.
This printing ink is placed on according in the described device of embodiment shown in Figure 1, and loan is placed on 10 millimeters places of single-ended blow-off point apart from 25 microns radius of curvature.Blow-off point be in 135 ℃ and 5000 hertz of weary following+800 deep-sited pulses towards act on+2000 volts above the threshold voltage time, obtained fabulous result.Printed drop has fabulous colorant density.Example 11
Paraffin wax 99 grams
Black (Microlith Black) CT 1 gram of crystallite
The viscosity of this printing ink under operating temperature is 2.5mpa.s.
This printing ink is placed on according to being placed on apart from 10 millimeters places of single-ended blow-off point of 25 microns curvature half in the described device of embodiment shown in Figure 1 and security paper.Blow-off point be in 135 ℃ and 5000 hertz of weary following+800 deep-sited pulses towards act on+2000 volts above the threshold voltage time.Printed drop has bad density and integrality.Example 12
Paraffin wax 99 grams
Monolithic Huang (Monolite Yellow) GNA 1 gram
The viscosity of this printing ink under operating temperature is 13mpa.s.
This printing ink is placed on according in the described device of embodiment shown in Figure 1, and loan is placed on 10 millimeters places of single-ended blow-off point apart from 25 microns rate radiuses.Blow-off point be in 135 ℃ down and 5000 hertz of weary following+800 deep-sited pulses towards be added in+2000 volts above the threshold voltage.Printed drop has bad density and integrality.Example 13
Paraffin wax 43 grams
AC-6 43 grams
Lrgalite BlueLGLD 1 gram
The viscosity of this printing ink under operating temperature is 45mpa.s.
This printing ink is placed in the described device of the described embodiment of Fig. 3, and loan is placed on 10 millimeters places of single-ended blow-off point apart from 25 microns radius of curvature.When blow-off point is in 135 ℃ temperature and Laser Modulation is lacked following times at 5000 hertz, obtained fabulous result.+ 2800 volts voltage has been added to blow-off point.Printed drop has fabulous colorant density and integrality.
This shows, the invention provides a kind of simple method and apparatus, can produce drop such as such fusible solid, powdery or high viscosity substance of printing ink by it.
Claims (34)
1. device that produces the drop of material from soluble Powdered, solid-state or high viscosity substance, it is characterized in that, it comprises that one is reduced to the viscosity of Powdered, solid-state or high viscosity substance to make the device of the viscosity that drop forms, the device and one that material that reduces viscosity is supplied with blow-off point is applied to the device of blow-off point to voltage, forming an electric field at blow-off point, thereby can form and the drop of ejection material from blow-off point.
2. device that produces the drop of material from fusible Powdered, the solid-state or high viscosity substance that comprises solid fine grain and meltable carrier, it is characterized in that, this device comprises that one makes the viscosity of material be reduced to the reduction viscosity device of the viscosity that can form drop, the device and one that material substance that reduces viscosity is supplied with blow-off point is applied to the device of blow-off point to voltage, forming electrostatic field at blow-off point, thereby can form and the drop of ejection material from blow-off point by electrostatic repulsion.
3. device according to claim 2 is characterized in that, powder, viscosity solid-state or high viscosity substance reduce by heating or by pressurizeing.
4. device according to claim 2; it is characterized in that; the device that the material that described viscosity is reduced is supplied with blow-off point comprises that a spring that is suitable for holding particle or strip material loads the chamber, and the device that wherein reduces viscosity comprises and makes particle or strip material be fused into the resistance or the induction heating apparatus of required viscosity.
5. device according to claim 4, it is characterized in that, the device of described reduction viscosity comprises a two-stage heater, the first order is suitable for making material softening to arrive such viscosity, so that can force it to enter second level heater, second level heater then is suitable for making the viscosity of material to be reduced to final needed viscosity.
6. device according to claim 2 is characterized in that, blow-off point comprises that the viscosity that makes material remains on the heater of the viscosity that forms drop.
7. device according to claim 6 is characterized in that, the heater on blow-off point comprises a solid-state infrared laser diode.
8. device according to claim 7 is characterized in that, solid-state infrared laser diode is suitable for producing pulsation so that the heating at intermittence of blow-off point to be provided.
9. device according to claim 2 is characterized in that, blow-off point is chosen from the needle point with 5 to 50 microns radius of curvature, is chosen from the elongation edge of semi-cylinder surface with radius of curvature of 5 to 50 microns.
10. device according to claim 2 is characterized in that, the current potential that puts on blow-off point is in+500 to+5000 volts scope.
11. device according to claim 2 is characterized in that, the device that current potential is applied to blow-off point comprises the device that makes the current potential pulsation, so that periodically form and the ejection drop from blow-off point.
12. device according to claim 2 is characterized in that, the current potential that puts on blow-off point comprises+the constant threshold values of 500 to+5000 volts of scopes and+800 volts pulsating volage.
13. device according to claim 2 is characterized in that, pulsating volage comprises a square wave.
14. device that from solid-state meltable printing ink, produces droplet of ink, printing ink contains pigment and meltable carrier, it is characterized in that, this device comprises that one wherein has the housing of the chamber that holds solid ink, the heater, one of the printing ink in one melting chamber extends to blow-off point from this chamber and the capillary of fusing inking blow-off point with current potential is applied to the device of blow-off point, to form an electrostatic field at blow-off point, can form and ejection printing ink droplet from blow-off point by electrostatic repulsion whereby.
15. the device that produces ink droplet from solid-state meltable printing ink according to claim 14 is characterized in that, further comprises the device that makes the current potential pulsation, thereby can periodically form and the ejection drop from blow-off point.
16. the device that from the meltable printing ink of solid, produces droplets of ink according to claim 14, it is characterized in that, further comprise the heater at intermittence that offers blow-off point,, thereby can periodically form and the ejection drop from blow-off point with the viscosity of the printing ink on the reduction blow-off point.
17. the device that produces droplets of ink from the meltable printing ink of solid according to claim 16 is characterized in that, for lowering the ink viscosity on blow-off point, the heater at intermittence that offers blow-off point is a solid-state infrared laser diode.
18. device that from meltable pulverous solid-state or high viscosity material, produces the material droplet, this material comprises the fine-grained solids of being made up of chargeable particle and meltable carrier, it is characterized in that, this device comprises that one makes the viscosity of pulverous, solid-state or high viscosity substance be reduced to the reduction viscosity device of the viscosity that can form drop, one will reduce viscosity material supplies with the device of blow-off point and a current potential is applied on the blow-off point forming the device of electrostatic field on this position, thereby can form and spray the drop of material by electrostatic repulsion from blow-off point.
19. one kind from meltable pulverous, produce the device of droplets of ink in the solid-state or high viscosity printing ink, this printing ink comprises the fine-particle pigments and the meltable carrier of chargeable particle, it is characterized in that, this device comprises one with pulverous, viscosity solid-state or high viscosity printing ink is reduced to the reduction viscosity device that its viscosity is enough to inking blow-off point that viscosity is lowered, the material that reduces viscosity is supplied to the device of blow-off point, current potential is added to the device of blow-off point, to form electrostatic field at blow-off point, and the device that offers the some heating source of blow-off point, so that the viscosity of printing ink is reduced to the viscosity that can form drop, thus can be by the drop of electrostatic repulsion from blow-off point formation and ejection material.
20. method that from meltable Powdered, solid-state or high viscosity material, forms drop, it is characterized in that, may further comprise the steps, the viscosity of material is reduced to the viscosity that can form drop, the material that reduces viscosity is supplied with blow-off point, current potential is added on the blow-off point, on this position, forming electric field, therefore makes to reduce viscosity material and on blow-off point, forms drop and this drop is sprayed from blow-off point by electrostatic repulsion.
21. method according to claim 20 is characterized in that, viscosity is lowered with heating or pressing mode.
22. method according to claim 20 is characterized in that, the current potential that forms electric field is constant, and drop forms the degree that viscosity reduces that depends on.
23. method according to claim 20 is characterized in that, the heating that provides viscosity to reduce is pulsed, so that periodically form and the ejection drop from blow-off point.
24. method according to claim 20 is characterized in that, reducing of viscosity is constant, and drop forms the variation of depending on the current potential that forms electric field.
25. method according to claim 24 is characterized in that, the current potential that forms electric field is pulsed, and therefore, periodically forms and the ejection drop from blow-off point.
26. method according to claim 20 is characterized in that, blow-off point is the pin that its top has 5~50 microns radius of curvature.
27. method according to claim 20 is characterized in that, solid-state or high viscosity material is a printing ink of being made up of carrier and pigment, and carrier is non-conductive reducing viscosity state, and pigment then is made up of some chargeable particles.
28. method according to claim 27 is characterized in that, described chargeable particle can be filled the electric charge of polarity as the current potential on being applied to blow-off point with.
29. method according to claim 27, it is characterized in that, printing ink is cured or form with the resin of pigment combination by low melting point, cured or resin can be cured from low molecular weight polyethylene, rilanit special, ester, chosen paraffin wax, rosin, EVAc and its mixture, pigment can be chosen in the organic pigment of pigment yellow 17 and pigment inks 7 or the inorganic pigment such as silica (silica), metal or magnetic oxide from such as pigment orchid 15.
30. method according to claim 20 is characterized in that, the current potential that is applied to blow-off point is in+500 to+5000 volts scope.
31. method according to claim 20 is characterized in that, the current potential that puts on blow-off point is included in+and constant threshold values in 500 to+5000 volts the scope and+800 volts pulsating volage.
32. device according to claim 20 is characterized in that, pulsating volage comprises a square wave.
33. method that from meltable pulverous, solid-state or high viscosity printing ink, forms droplet of ink for the printing purpose, printing ink comprises the pigment of being made up of chargeable particle and non-conductive carrier, it is characterized in that, this method may further comprise the steps, and utilizes heater to make the viscosity of printing ink be reduced to the viscosity that can form drop; The ink flow that makes visbreaking is to blow-off point; Current potential is applied to blow-off point, on this position, forming electrostatic field, thereby makes the material of visbreaking on blow-off point, form drop, and this drop is sprayed to the direction of leaving blow-off point by electrostatic equipment.
34. method that from meltable, pulverous, solid-state or high viscosity printing ink, forms droplet of ink for the printing purpose, printing ink comprises the pigment of being made up of electrifiable particle and non-conductive meltable carrier, it is characterized in that, this method may further comprise the steps, and the printing ink that utilizes heater that the viscosity of printing ink is reduced to make fusing can flow to a blow-off point; The ink flow that viscosity is lowered arrives blow-off point; Current potential is added on the blow-off point to form electrostatic field on this position, on blow-off point, provide a heating source so that the viscosity of printing ink is reduced to the viscosity that can form drop, thereby make the material that reduces viscosity on blow-off point, form drop and this drop is sprayed to leaving the blow-off point direction by electrostatic equipment.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AUPL7274 | 1993-02-12 | ||
| AUPL727493 | 1993-02-12 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1119843A CN1119843A (en) | 1996-04-03 |
| CN1045745C true CN1045745C (en) | 1999-10-20 |
Family
ID=3776707
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN94191362A Expired - Fee Related CN1045745C (en) | 1993-02-12 | 1994-02-11 | Method and apparatus for generating droplets |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP0683731B1 (en) |
| JP (1) | JPH08506536A (en) |
| CN (1) | CN1045745C (en) |
| AT (1) | ATE196447T1 (en) |
| CA (1) | CA2155942A1 (en) |
| DE (1) | DE69425958T2 (en) |
| RU (1) | RU2110409C1 (en) |
| WO (1) | WO1994018011A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100336662C (en) * | 2003-03-28 | 2007-09-12 | 精工爱普生株式会社 | Drop injecting device and injecting controlling method therefor |
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| CA2195004A1 (en) * | 1994-07-14 | 1996-02-01 | Luis Lima-Marques | Solid ink jet ink |
| AU682975B2 (en) * | 1994-07-14 | 1997-10-23 | Tonejet Limited | Solid ink jet ink |
| US5510821B1 (en) * | 1994-09-20 | 2000-05-02 | Tektronix Inc | Solid ink stick |
| US5647543A (en) * | 1995-01-31 | 1997-07-15 | Graco Inc | Electrostatic ionizing system |
| EP0734777A3 (en) * | 1995-03-28 | 1997-08-20 | Graco Inc | Electrostatic ionizing system |
| GB9601226D0 (en) * | 1996-01-22 | 1996-03-20 | The Technology Partnership Plc | Ejection apparatus and method |
| GB9601212D0 (en) | 1996-01-22 | 1996-03-20 | The Technology Partnership Plc | Inkjet printer nozzle plate |
| RU2156697C2 (en) * | 1997-03-26 | 2000-09-27 | Автономная некоммерческая организация "Международный научный центр по теплофизике и энергетике" | Method and device for jet printing |
| JP3185729B2 (en) * | 1997-11-07 | 2001-07-11 | 富士ゼロックス株式会社 | Image forming apparatus and image forming method |
| US6328409B1 (en) | 1998-09-30 | 2001-12-11 | Xerox Corporation | Ballistic aerosol making apparatus for marking with a liquid material |
| US6116718A (en) * | 1998-09-30 | 2000-09-12 | Xerox Corporation | Print head for use in a ballistic aerosol marking apparatus |
| US6136442A (en) * | 1998-09-30 | 2000-10-24 | Xerox Corporation | Multi-layer organic overcoat for particulate transport electrode grid |
| DE19921925A1 (en) * | 1999-05-12 | 2000-11-16 | Dmc2 Degussa Metals Catalysts | Process for decorating solid materials |
| US6579574B2 (en) * | 2001-04-24 | 2003-06-17 | 3M Innovative Properties Company | Variable electrostatic spray coating apparatus and method |
| US6969160B2 (en) | 2003-07-28 | 2005-11-29 | Xerox Corporation | Ballistic aerosol marking apparatus |
| DE10353112B4 (en) * | 2003-11-12 | 2006-12-28 | Metec Ingenieur-Ag | Printhead and its use |
| US7497536B2 (en) * | 2004-04-19 | 2009-03-03 | Hewlett-Packard Development Company, L.P. | Fluid ejection device |
| CN101321899B (en) | 2005-10-31 | 2011-08-10 | 普林斯顿大学理事会 | Electrohydrodynamic printing and fabrication |
| US9381154B2 (en) * | 2011-06-09 | 2016-07-05 | Xerox Corporation | Direct inkjet fabrication of drug delivery devices |
| CN108254950B (en) * | 2018-02-09 | 2021-01-08 | 京东方科技集团股份有限公司 | Quantum dot pellet spraying equipment |
| KR102210311B1 (en) * | 2018-11-30 | 2021-02-01 | 서강대학교산학협력단 | Method of producing magnetic iron oxide nanoparticles |
| CN111319358A (en) * | 2018-12-13 | 2020-06-23 | 株式会社Enjet | Electrohydrodynamic printing apparatus |
| WO2020120773A1 (en) * | 2018-12-14 | 2020-06-18 | Poly Pico Technologies Limited | A droplet dispenser for high viscosity liquids |
| CN112431930A (en) | 2020-11-23 | 2021-03-02 | 石家庄禾柏生物技术股份有限公司 | Sealing valve and liquid outlet structure comprising same |
| CN115972770B (en) * | 2023-01-13 | 2025-07-01 | 华中科技大学 | An independent spray control method and spray device of arrayed electric fluid nozzle |
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- 1994-02-11 RU RU95121653A patent/RU2110409C1/en not_active IP Right Cessation
- 1994-02-11 EP EP94907456A patent/EP0683731B1/en not_active Expired - Lifetime
- 1994-02-11 CA CA002155942A patent/CA2155942A1/en not_active Abandoned
- 1994-02-11 AT AT94907456T patent/ATE196447T1/en not_active IP Right Cessation
- 1994-02-11 DE DE69425958T patent/DE69425958T2/en not_active Expired - Lifetime
- 1994-02-11 CN CN94191362A patent/CN1045745C/en not_active Expired - Fee Related
- 1994-02-11 WO PCT/AU1994/000065 patent/WO1994018011A1/en not_active Ceased
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Also Published As
| Publication number | Publication date |
|---|---|
| JPH08506536A (en) | 1996-07-16 |
| DE69425958T2 (en) | 2001-01-25 |
| ATE196447T1 (en) | 2000-10-15 |
| DE69425958D1 (en) | 2000-10-26 |
| CA2155942A1 (en) | 1994-08-18 |
| WO1994018011A1 (en) | 1994-08-18 |
| CN1119843A (en) | 1996-04-03 |
| EP0683731A4 (en) | 1996-04-03 |
| EP0683731B1 (en) | 2000-09-20 |
| EP0683731A1 (en) | 1995-11-29 |
| RU2110409C1 (en) | 1998-05-10 |
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