CN104511703B - Ceramic head and lead wire bonder - Google Patents
Ceramic head and lead wire bonder Download PDFInfo
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- CN104511703B CN104511703B CN201410233716.6A CN201410233716A CN104511703B CN 104511703 B CN104511703 B CN 104511703B CN 201410233716 A CN201410233716 A CN 201410233716A CN 104511703 B CN104511703 B CN 104511703B
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- H10W72/0711—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/40—Semiconductor devices
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- H10W72/07541—
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Abstract
本发明提供的陶瓷头以及引线焊线机,其中,陶瓷头的内部设置有用于形成烧球的烧球腔,第一表面上设置有与烧球腔连通的第一气孔,陶瓷头的内部还设置有用于向烧球腔通入保护气体的第一通道,第一表面上还设置有第二气孔,陶瓷头的内部还设置有用于向第二气孔通入保护气体的第二通道。本发明的引线焊线机包括本发明的陶瓷头。本发明的陶瓷头采用两路气体分别保护烧球区域和焊线区域,分别控制气体用量,以最小的耗气量达到最佳的保护效果。当利用本发明的陶瓷头进行铜线焊接时,保护气体在烧球位置形成惰性还原氛围,防止铜线氧化,同时,保护气体形成环形气流,并到达焊线区域,防止焊接时铜线被氧化,两路保护气体共同作用确保铜线焊接质量。
The ceramic head and the lead wire bonding machine provided by the present invention, wherein, the interior of the ceramic head is provided with a firing chamber for forming a firing ball, the first surface is provided with a first air hole communicating with the firing chamber, and the inside of the ceramic head is also A first channel for feeding protective gas into the ball burning chamber is provided, a second air hole is provided on the first surface, and a second channel for feeding protective gas into the second air hole is provided inside the ceramic head. The wire bonding machine of the present invention includes the ceramic head of the present invention. The ceramic head of the present invention adopts two paths of gas to respectively protect the burning ball area and the welding line area, respectively controls the gas consumption, and achieves the best protection effect with the minimum gas consumption. When the ceramic head of the present invention is used for copper wire welding, the protective gas forms an inert reducing atmosphere at the ball burning position to prevent the copper wire from being oxidized. At the same time, the protective gas forms an annular airflow and reaches the welding wire area to prevent the copper wire from being oxidized during welding , The two protective gases work together to ensure the quality of copper wire welding.
Description
技术领域technical field
本发明涉及基本电气元件的焊接,特别是涉及一种陶瓷头以及引线焊线机。The invention relates to the welding of basic electrical components, in particular to a ceramic head and a lead wire welding machine.
背景技术Background technique
全自动引线焊线机是以金属引线连接芯片焊盘和封装管脚的半导体生产设备。目前随着半导体市场对成本的要求越来越苛刻,主流厂商都在寻找更低廉的焊线材料来替代金线。经过大量实验,发现铜线与金线相比具有更好的电学性能,且成本远远低于金线,由此铜线焊接成为一种发展趋势。Fully automatic wire bonding machine is a semiconductor production equipment that connects chip pads and package pins with metal wires. At present, as the cost requirements of the semiconductor market become more and more stringent, mainstream manufacturers are looking for cheaper bonding wire materials to replace gold wires. After a lot of experiments, it is found that copper wire has better electrical properties than gold wire, and the cost is much lower than gold wire, so copper wire welding has become a development trend.
但是,铜线焊接存在一个致命缺陷——容易氧化。当通过现有技术的陶瓷头利用传统方法进行铜线焊接时,焊接粘合面易形成氧化层薄膜,影响粘结强度,进而影响产品质量。目前解决上述问题的主流做法是向焊线区域吹保护气体,以此保证焊接质量,但是由于是单路气体,所以气体流量不能分别控制来适应不同部位的保护要求,气体消耗量大,并且保护效果不理想。However, there is a fatal flaw in copper wire welding - it is easy to oxidize. When the ceramic head of the prior art is used for copper wire welding by the traditional method, an oxide layer film is easily formed on the welding bonding surface, which affects the bonding strength and further affects the product quality. At present, the mainstream way to solve the above problems is to blow the shielding gas to the welding line area to ensure the welding quality, but because it is a single-channel gas, the gas flow cannot be controlled separately to meet the protection requirements of different parts, the gas consumption is large, and the protection The effect is not ideal.
发明内容Contents of the invention
本发明的目的在于提供一种可以更全面地保证焊接质量的陶瓷头以及引线焊线机。The purpose of the present invention is to provide a ceramic head and a lead wire bonding machine which can guarantee the welding quality more comprehensively.
本发明的陶瓷头,所述陶瓷头的内部设置有用于形成烧球的烧球腔,所述陶瓷头的第一表面上设置有与所述烧球腔连通的第一气孔,所述陶瓷头的内部还设置有用于向所述烧球腔通入保护气体的第一通道,所述第一表面上还设置有第二气孔,所述陶瓷头的内部还设置有用于向所述第二气孔通入保护气体的第二通道。In the ceramic head of the present invention, a firing chamber for forming a firing ball is provided inside the ceramic head, a first air hole communicating with the firing ball chamber is provided on the first surface of the ceramic head, and the ceramic head The interior of the ceramic head is also provided with a first channel for introducing protective gas into the burning ball chamber, the first surface is also provided with a second air hole, and the interior of the ceramic head is also provided with a channel for feeding the second air hole The second channel leading to the protective gas.
本发明的陶瓷头,其中,所述陶瓷头的与第一表面相对应的第二表面上设置有与所述烧球腔连通的第三气孔。In the ceramic head of the present invention, the second surface of the ceramic head corresponding to the first surface is provided with a third air hole communicating with the ball firing chamber.
本发明的陶瓷头,其中,所述第一气孔与所述第二气孔不连通。In the ceramic head of the present invention, the first air hole is not connected to the second air hole.
本发明的陶瓷头,其中,所述第二气孔为多个,多个第二气孔在所述第一表面围绕所述第一气孔,多个第二气孔均与位于所述陶瓷头的内部的空腔连通,所述空腔与所述第二通道连通。In the ceramic head of the present invention, there are a plurality of second air holes, and the plurality of second air holes surround the first air hole on the first surface, and the plurality of second air holes are all connected to the interior of the ceramic head. The cavity communicates with the second channel.
本发明的陶瓷头,其中,所述第二通道与所述第一通道平行。In the ceramic head of the present invention, the second channel is parallel to the first channel.
本发明的陶瓷头,其中,所述第一通道内设置有打火针,所述打火针伸向所述烧球腔。In the ceramic head of the present invention, a firing pin is arranged in the first channel, and the firing pin extends toward the ball burning cavity.
本发明的陶瓷头,其中,所述打火针与所述第一通道的内壁之间设置有定位件,以保持所述打火针位于所述第一通道的中心位置。In the ceramic head of the present invention, a positioning piece is provided between the firing pin and the inner wall of the first passage to keep the firing pin at the center of the first passage.
本发明的陶瓷头,其中,所述定位件为圆环状,所述定位件的中心设置有用于所述打火针穿过的中心孔,所述定位件的外周壁与所述第一通道的内壁贴合,以保持所述中心孔内的所述打火针位于所述第一通道的中心位置。In the ceramic head of the present invention, wherein, the positioning member is in the shape of a ring, the center of the positioning member is provided with a central hole for the firing pin to pass through, and the outer peripheral wall of the positioning member is in contact with the first passage The inner wall of the center hole is fitted to keep the firing pin in the center hole at the center of the first channel.
本发明的陶瓷头,其中,所述陶瓷头的连接第一表面、第二表面的第三表面上设置有用于连接气管的凹槽,所述第二通道的第一端与所述空腔连通,所述第二通道的第一端与所述凹槽的槽底的圆孔连通。The ceramic head of the present invention, wherein, the third surface of the ceramic head connecting the first surface and the second surface is provided with a groove for connecting the trachea, and the first end of the second channel communicates with the cavity , the first end of the second channel communicates with the round hole at the bottom of the groove.
本发明的引线焊线机,包括陶瓷头,所述陶瓷头为本发明的陶瓷头。The wire bonding machine of the present invention includes a ceramic head, and the ceramic head is the ceramic head of the present invention.
本发明的陶瓷头采用两路气体分别保护烧球区域和焊线区域,分别控制气体用量,以最小的耗气量达到最佳的保护效果。The ceramic head of the present invention adopts two paths of gas to respectively protect the burning ball area and the welding line area, respectively controls the gas consumption, and achieves the best protection effect with the minimum gas consumption.
本发明的引线焊线机因为采用了本发明的引线焊线机,得到了更好的保护效果,其产品品质得到极大提高。Because the lead wire bonding machine of the present invention adopts the lead wire bonding machine of the present invention, better protection effect is obtained, and the product quality is greatly improved.
当利用本发明的陶瓷头进行铜线焊接时,保护气体在烧球位置形成惰性还原氛围,防止铜线氧化,还可以还原铜线表面的氧化层,确保烧球质量,防止出现球形不一的情况;同时,保护气体到达陶瓷头前端形成环形气流,并到达焊线区域,防止焊接时铜线被氧化,这两路保护气体共同作用确保铜线焊接质量。When the ceramic head of the present invention is used for copper wire welding, the protective gas forms an inert reducing atmosphere at the position of the burning ball, which prevents the oxidation of the copper wire, and can also reduce the oxide layer on the surface of the copper wire, so as to ensure the quality of the burning ball and prevent uneven spherical shape. At the same time, the shielding gas reaches the front end of the ceramic head to form a circular airflow, and reaches the welding wire area to prevent the copper wire from being oxidized during welding. The two paths of shielding gas work together to ensure the welding quality of the copper wire.
附图说明Description of drawings
图1为本发明的陶瓷头的实施例的结构示意图的主视图;Fig. 1 is the front view of the structural representation of the embodiment of ceramic head of the present invention;
图2为本发明的陶瓷头的实施例的结构示意图的主剖视图;Fig. 2 is the main sectional view of the schematic structural view of the embodiment of the ceramic head of the present invention;
图3为本发明的陶瓷头的实施例的结构示意图的俯视图;Fig. 3 is the plan view of the structural schematic diagram of the embodiment of ceramic head of the present invention;
图4为图3的B-B剖视图;Fig. 4 is the B-B sectional view of Fig. 3;
图5为图1的C-C剖视图。Fig. 5 is a C-C sectional view of Fig. 1 .
具体实施方式detailed description
本发明的引线焊线机的实施例,包括本发明的陶瓷头的实施例。Embodiments of the wire bonding machine of the present invention include embodiments of the ceramic head of the present invention.
如图1、图2、图5所示,本发明的陶瓷头的实施例为立方体结构,包括第一表面11、与第一表面11相对的第二表面12以及连接第一表面11与第二表面12的侧面。As shown in Fig. 1, Fig. 2 and Fig. 5, the embodiment of the ceramic head of the present invention is a cube structure, including a first surface 11, a second surface 12 opposite to the first surface 11 and connecting the first surface 11 and the second surface. side of surface 12.
本发明的陶瓷头的实施例的内部设置有用于形成烧球的烧球腔1,本发明的陶瓷头的实施例的第一表面11上设置有与烧球腔1连通的第一气孔2,本发明的陶瓷头的实施例的内部还设置有用于向烧球腔1通入保护气体的第一通道21,第一表面11上还设置有第二气孔3,本发明的陶瓷头的实施例的内部还设置有用于向第二气孔3通入保护气体的第二通道22。The interior of the embodiment of the ceramic head of the present invention is provided with a sintered ball chamber 1 for forming a sintered ball, and the first surface 11 of the embodiment of the ceramic head of the present invention is provided with a first air hole 2 communicating with the sintered ball chamber 1, The inside of the embodiment of the ceramic head of the present invention is also provided with a first channel 21 for passing protective gas into the burning ball cavity 1, and a second air hole 3 is also provided on the first surface 11. The embodiment of the ceramic head of the present invention A second channel 22 for passing protective gas into the second air hole 3 is also provided inside.
本发明的陶瓷头采用两路气体分别保护烧球区域和焊线区域,分别控制气体用量,以最小的耗气量达到最佳的保护效果。The ceramic head of the present invention adopts two paths of gas to respectively protect the burning ball area and the welding line area, respectively controls the gas consumption, and achieves the best protection effect with the minimum gas consumption.
当利用本发明的陶瓷头进行铜线焊接时,保护气体经由陶瓷头的第一通道21到达用于形成烧球的烧球腔1——烧球位置,在烧球位置形成惰性还原氛围,防止铜线氧化,还可以还原铜线表面的氧化层,确保烧球质量,防止出现球形不一的情况;同时,保护气体经由陶瓷头的第二通道22到达陶瓷头前端形成环形气流,并到达焊线区域,防止焊接时铜线被氧化。这两路保护气体共同作用确保铜线焊接质量。When utilizing the ceramic head of the present invention to carry out copper wire welding, the shielding gas reaches the burning ball cavity 1 for forming the burning ball through the first channel 21 of the ceramic head——the burning ball position, and an inert reducing atmosphere is formed at the burning ball position to prevent Oxidation of the copper wire can also reduce the oxide layer on the surface of the copper wire to ensure the quality of the ball and prevent the spherical shape from being uneven; at the same time, the shielding gas reaches the front end of the ceramic head through the second channel 22 of the ceramic head to form a circular air flow, and reaches the welding head. wire area to prevent the copper wire from being oxidized during soldering. These two shielding gases work together to ensure the quality of copper wire welding.
本发明的陶瓷头的实施例,其中,陶瓷头的与第一表面11相对应的第二表面12上设置有与烧球腔1连通的第三气孔4。In the embodiment of the ceramic head of the present invention, the second surface 12 of the ceramic head corresponding to the first surface 11 is provided with a third air hole 4 communicating with the ball burning cavity 1 .
本发明的陶瓷头的实施例,其中,第二气孔3的直径小于烧球腔1的直径,这样当利用本发明的陶瓷头进行铜线焊接时,气体在烧球腔1中形成涡旋气流。由于第二气孔3的开口较小,可有效防止气体快速流出,实现对保护气的充分利用。Embodiment of the ceramic head of the present invention, wherein, the diameter of the second air hole 3 is smaller than the diameter of the ball burning chamber 1, so that when the ceramic head of the present invention is used for copper wire welding, the gas forms a vortex flow in the ball burning chamber 1 . Since the opening of the second air hole 3 is small, it can effectively prevent the gas from flowing out quickly, and realize full utilization of the shielding gas.
本发明的陶瓷头的实施例,其中,第一气孔2与第二气孔3不连通。In the embodiment of the ceramic head of the present invention, the first air hole 2 and the second air hole 3 are not connected.
本发明的陶瓷头的实施例,其中,第二气孔3为多个,多个第二气孔3在第一表面11围绕第一气孔2。多个第二气孔3中,相邻的第二气孔3之间的距离均相等,由此保证流出的气流均匀。多个第二气孔3均与位于陶瓷头的内部的空腔6连通,空腔6与第二通道22连通。In the embodiment of the ceramic head of the present invention, there are multiple second air holes 3 , and the plurality of second air holes 3 surround the first air hole 2 on the first surface 11 . Among the plurality of second air holes 3 , the distances between adjacent second air holes 3 are equal, thereby ensuring uniform flow out. The plurality of second air holes 3 communicate with the cavity 6 inside the ceramic head, and the cavity 6 communicates with the second channel 22 .
本发明的陶瓷头的实施例为扁盒状,第一表面11第二表面12的面积较大,侧面的面积较小。The embodiment of the ceramic head of the present invention is a flat box shape, the area of the first surface 11 and the second surface 12 is relatively large, and the area of the side is relatively small.
侧面包括依次连接的第三表面13、第四表面16、第五表面14以及第六表面17,其中第三表面13与第五表面14相对应。本发明的陶瓷头包括用于形成烧球的烧球端10以及用于通入保护气体的连接端40,第五表面14位于烧球端10上,第三表面13位于连接端40上,第五表面14为圆弧面,烧球端10的宽度大于连接端40的宽度,由此保证涡旋气流的形成,更好地实现对保护气的充分利用。The side surface includes a third surface 13 , a fourth surface 16 , a fifth surface 14 and a sixth surface 17 connected in sequence, wherein the third surface 13 corresponds to the fifth surface 14 . The ceramic head of the present invention includes a burning ball end 10 for forming a burning ball and a connecting end 40 for passing through a protective gas, the fifth surface 14 is located on the burning ball end 10, the third surface 13 is located on the connecting end 40, and the third surface 13 is located on the connecting end 40. The five-surface 14 is an arc surface, and the width of the ball-burning end 10 is greater than that of the connecting end 40, thereby ensuring the formation of the vortex airflow and better realizing the full utilization of the shielding gas.
本发明的陶瓷头的实施例,其中,烧球腔1、空腔6均在烧球端10的内部,其中空腔6位于烧球腔1与第五表面14之间,相应的,多个第二气孔3的中轴的连线形成一圆弧,上述圆弧位于第一气孔2与第五表面14之间,且上述圆弧对第一气孔2半包围,由此进一步保证涡旋气流的形成,增强保护效果,更好地实现对保护气的充分利用。In the embodiment of the ceramic head of the present invention, the ball burning chamber 1 and the cavity 6 are both inside the ball burning end 10, wherein the cavity 6 is located between the ball burning chamber 1 and the fifth surface 14, correspondingly, a plurality of The connecting line of the central axis of the second air hole 3 forms a circular arc, the above-mentioned circular arc is located between the first air hole 2 and the fifth surface 14, and the above-mentioned circular arc semi-encloses the first air hole 2, thereby further ensuring the vortex air flow Formation, enhance the protective effect, and better realize the full utilization of the protective gas.
本发明的陶瓷头的实施例,其中,第二通道22与第一通道21平行。In an embodiment of the ceramic head of the present invention, the second channel 22 is parallel to the first channel 21 .
本发明的陶瓷头的实施例,其中,第一通道21通内设置有打火针30,打火针30伸向烧球腔1。In the embodiment of the ceramic head of the present invention, a firing pin 30 is arranged inside the first channel 21 , and the firing pin 30 extends toward the ball burning cavity 1 .
本发明的陶瓷头的实施例,其中,打火针30的延长线与烧球腔1的中轴线以及第一气孔2的中轴线均相交,打火针30的延长线与烧球腔1的中轴线以及第一气孔2的中轴线均垂直。In the embodiment of the ceramic head of the present invention, the extension line of the firing pin 30 intersects the central axis of the ball burning chamber 1 and the central axis of the first air hole 2, and the extension line of the firing pin 30 and the center axis of the ball burning chamber 1 Both the central axis and the central axis of the first air hole 2 are vertical.
结合图3、图4所示,本发明的陶瓷头的实施例,其中,打火针30与第一通道21的内壁之间设置有定位件7,为以保持打火针30位于第一通道21的中心位置。定位件7为圆环状,定位件7的中心设置有用于打火针30穿过的中心孔71,定位件7的外周壁与第一通道21的内壁贴合,打火针30穿过定位件7的中心孔,由此保持中心孔71内的打火针30位于第一通道21的中心位置。As shown in FIG. 3 and FIG. 4 , in the embodiment of the ceramic head of the present invention, a positioning member 7 is provided between the firing pin 30 and the inner wall of the first passage 21, in order to keep the firing pin 30 in the first passage 21 central location. The positioning piece 7 is circular, and the center of the positioning piece 7 is provided with a central hole 71 for the firing pin 30 to pass through. The central hole of the member 7, thereby keeping the firing pin 30 in the central hole 71 at the center of the first channel 21.
本发明的陶瓷头的实施例中设计了定位件7,在不影响气流大小的前提下实现对打火针30的定位,在此设计下可确保保护效果及烧球的一致性。The positioning part 7 is designed in the embodiment of the ceramic head of the present invention to realize the positioning of the firing pin 30 under the premise of not affecting the size of the airflow. This design can ensure the protection effect and the consistency of the burning ball.
本发明的陶瓷头的实施例,其中,陶瓷头的连接第一表面11、第二表面12的第三表面13上设置有用于连接气管的凹槽9,第二通道22的第一端与空腔6连通,第二通道22的第二端与凹槽9的槽底91的圆孔连通。The embodiment of the ceramic head of the present invention, wherein, the third surface 13 connecting the first surface 11 and the second surface 12 of the ceramic head is provided with a groove 9 for connecting the air pipe, and the first end of the second channel 22 is connected to the hollow The cavity 6 communicates, and the second end of the second channel 22 communicates with the round hole at the bottom 91 of the groove 9 .
本发明的陶瓷头,有效防止铜线在烧球和焊线区域发生氧化,提高粘结强度,进而提高焊线质量。The ceramic head of the present invention can effectively prevent the copper wire from being oxidized in the area of the burning ball and the welding wire, improve the bonding strength, and further improve the quality of the welding wire.
本发明的陶瓷头的烧球端10上开两个气体流道,一路保护烧球区域,另一路通过环向排布的下吹气孔来保护焊接区域。The ball-burning end 10 of the ceramic head of the present invention is provided with two gas flow passages, one of which protects the ball-burning area, and the other one protects the welding area through the circularly arranged downward blowing holes.
本发明的陶瓷头以及引线焊线机采用两路气体分别保护烧球区域和焊线区域,分别控制气体用量,以最小的耗气量达到最佳的保护效果。The ceramic head and the lead wire bonding machine of the present invention use two paths of gas to protect the burning ball area and the wire bonding area respectively, respectively control the gas consumption, and achieve the best protection effect with the minimum gas consumption.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
Claims (5)
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| CN111790977B (en) * | 2020-06-05 | 2022-05-06 | 淮北智行信息科技有限公司 | Porcelain nozzle device for wire bonding machine |
| CN112756827A (en) * | 2020-12-26 | 2021-05-07 | 上海仪电智能电子有限公司 | Discharge gas protection device for wire bonding lead welding and welding method |
| CN117123984A (en) * | 2023-10-27 | 2023-11-28 | 宁波尚进自动化科技有限公司 | Dual-channel nitrogen protection device |
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