CN104470817A - Lightweight closure and container package - Google Patents
Lightweight closure and container package Download PDFInfo
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- CN104470817A CN104470817A CN201380038441.4A CN201380038441A CN104470817A CN 104470817 A CN104470817 A CN 104470817A CN 201380038441 A CN201380038441 A CN 201380038441A CN 104470817 A CN104470817 A CN 104470817A
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- closure
- top wall
- closure member
- wall portion
- skirt portion
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D41/00—Caps, e.g. crown caps or crown seals, i.e. members having parts arranged for engagement with the external periphery of a neck or wall defining a pouring opening or discharge aperture; Protective cap-like covers for closure members, e.g. decorative covers of metal foil or paper
- B65D41/32—Caps or cap-like covers with lines of weakness, tearing-strips, tags, or like opening or removal devices, e.g. to facilitate formation of pouring openings
- B65D41/34—Threaded or like caps or cap-like covers provided with tamper elements formed in, or attached to, the closure skirt
- B65D41/3423—Threaded or like caps or cap-like covers provided with tamper elements formed in, or attached to, the closure skirt with flexible tabs, or elements rotated from a non-engaging to an engaging position, formed on the tamper element or in the closure skirt
- B65D41/3428—Threaded or like caps or cap-like covers provided with tamper elements formed in, or attached to, the closure skirt with flexible tabs, or elements rotated from a non-engaging to an engaging position, formed on the tamper element or in the closure skirt the tamper element being integrally connected to the closure by means of bridges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D41/00—Caps, e.g. crown caps or crown seals, i.e. members having parts arranged for engagement with the external periphery of a neck or wall defining a pouring opening or discharge aperture; Protective cap-like covers for closure members, e.g. decorative covers of metal foil or paper
- B65D41/02—Caps or cap-like covers without lines of weakness, tearing strips, tags, or like opening or removal devices
- B65D41/04—Threaded or like caps or cap-like covers secured by rotation
- B65D41/0407—Threaded or like caps or cap-like covers secured by rotation with integral sealing means
- B65D41/0414—Threaded or like caps or cap-like covers secured by rotation with integral sealing means formed by a plug, collar, flange, rib or the like contacting the internal surface of a container neck
- B65D41/0421—Threaded or like caps or cap-like covers secured by rotation with integral sealing means formed by a plug, collar, flange, rib or the like contacting the internal surface of a container neck and combined with integral sealing means contacting other surfaces of a container neck
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Closures For Containers (AREA)
Abstract
Description
技术领域technical field
本发明一般涉及用于充碳酸的饮料等的闭合件和容器包装,其中闭合件已经特别地配置成减少聚合物材料的使用,而同时为包装的充碳酸内容物提供所需的密封性能。The present invention relates generally to closures and container packages for carbonated beverages and the like, wherein the closures have been specifically configured to reduce the use of polymeric materials while at the same time providing the desired sealing properties for the packaged carbonated contents.
背景技术Background technique
由合适的聚合物材料形成的成型塑料闭合件已经受到了市场的广泛接受。一般由压缩成型或者注射成型形成的该特性的闭合件已经被证实对于使用在具有充碳酸或者加压内容物的容器上是特别有效的。经验已经显示出,为具有充碳酸内容物的包装提供有效密封通常需要非常巧妙地设计的闭合件以确保在温度范围和装卸条件下的有效密封。另外,该特性的闭合件一般包括例如窃启指示带的防窃启特征以确保消费新鲜质量的产品。Molded plastic closures formed from suitable polymeric materials have gained wide market acceptance. Closures of this nature, generally formed by compression molding or injection molding, have proven particularly effective for use on containers with carbonated or pressurized contents. Experience has shown that providing an effective seal for packages with carbonated contents often requires very cleverly designed closures to ensure an effective seal over temperature ranges and handling conditions. Additionally, closures of this nature typically include tamper-evident features such as tamper-indicating strips to ensure fresh quality product is consumed.
如将意识到的,与该特性的闭合件有关的重要成本是由其成型闭合件的聚合物材料。一般应用聚丙烯、聚乙烯、共聚物和类似聚合物来制造所述种类的闭合件。考虑到一般用于任一特定产品的闭合件的数量非常大,用于制造闭合件的聚合物材料量的任何减少可能令人期望地引起成本的显著节省。As will be appreciated, a significant cost associated with closures of this nature is the polymer material from which the closure is formed. Polypropylene, polyethylene, copolymers and similar polymers are generally used for the manufacture of closures of the type described. Given the very large number of closures typically used for any given product, any reduction in the amount of polymer material used to manufacture the closures may desirably result in a significant savings in cost.
本发明旨在一种闭合件和容器包装,包括已经具体地配置成减少聚合物材料的使用的轻重量闭合件,而仍然提供闭合件的必要性能,包括密封性能,而同时提供用于确保包装完整性的防窃启功能。The present invention is directed to a closure and container packaging comprising a lightweight closure that has been specifically configured to reduce the use of polymeric material, while still providing the necessary properties of the closure, including sealing properties, while at the same time providing Integrity anti-tampering function.
发明内容Contents of the invention
一种体现本发明原理的闭合件和容器包装已经具体配置成用于例如充碳酸饮料的充碳酸产品或者其他加压产品。特别是,所述包装的闭合件已经具体地配置成要求相对地减少聚合物材料量,而同时提供必要的密封性能和期望的窃启指示功能。A closure and container package embodying the principles of the present invention has been specifically configured for carbonated products such as carbonated beverages or other pressurized products. In particular, the closure of the package has been specifically configured to require a relatively reduced amount of polymeric material, while at the same time providing the necessary sealing properties and desired tamper-indicating functionality.
根据所示实施例,一种体现本发明原理的轻重量闭合件可以配置成由聚合物材料制成的整体的单件式闭合件。所述闭合件包括具有顶壁部分的闭合件盖和从顶壁部分处悬垂的环形裙部部分。裙部部分包括外部滚花图案和用于与相关联容器的外螺纹构造螺纹接合的内螺纹构造。According to the illustrated embodiment, a lightweight closure embodying the principles of the present invention may be configured as an integral, one-piece closure made of a polymeric material. The closure includes a closure cap having a top wall portion and an annular skirt portion depending from the top wall portion. The skirt portion includes an external knurled pattern and internal thread formations for threaded engagement with external thread formations of an associated container.
为了提供期望的窃启指示功能,本轻重量闭合件包括至少部分可拆开地连接至闭合件盖的裙部部分的防窃启带。防窃启带通过许多周向间隔开的易折断桥接部可拆开地连接至裙部部分,每个易折断桥接部限定在于裙部部分与防窃启带之间延伸入闭合件中的周向间隔开的刻痕之间。To provide the desired tamper-indicating function, the present lightweight closure includes a tamper-evident band at least partially detachably connected to the skirt portion of the closure cap. The tamper-evident band is detachably connected to the skirt portion by a plurality of circumferentially spaced frangible bridges, each frangible bridge defining a perimeter extending into the closure between the skirt portion and the tamper-evident band. Between spaced notches.
特别是,已经发现,本闭合件的研制使用具有某一密度的某些聚合物成分可能具有最大的成本效率而同时提供了期望的闭合件性能水平。为此,本闭合件假设优选由具有大约0.945g/cm到大约0.97g/cm密度的高密度聚乙烯聚合物形成的。在一个当前实施例中,已经成功地应用了具有0.955g/cm密度的高密度聚乙烯。In particular, it has been found that the development of the present closures may be most cost effective using certain polymer compositions having certain densities while providing the desired level of closure performance. For this reason, the present closure assumes that it is preferably formed from a high density polyethylene polymer having a density of about 0.945 g/cm to about 0.97 g/cm. In one current embodiment, high density polyethylene having a density of 0.955 g/cm has been successfully used.
满足使用在充碳酸饮料等上的闭合件所需性能特征的重要方面是闭合件的空间一致性,而不管聚合物成分方面的变化。为此,当在聚合物中提供着色剂时,聚合物的成分优选包括成核剂以从而使闭合件的尺寸变化最小。聚合物还优选包括按重量计算大致0.2到0.3%的润滑剂。An important aspect of meeting the required performance characteristics of closures used on carbonated beverages and the like is the dimensional consistency of the closure despite variations in polymer composition. To this end, when the colorant is provided in the polymer, the composition of the polymer preferably includes a nucleating agent to thereby minimize dimensional changes of the closure. The polymer also preferably includes approximately 0.2 to 0.3% by weight lubricant.
如所指出的,本闭合件可以配置成整体的单件结构,并且为此,优选包括用于与相关联容器密封配合的集成式密封特征。在所示实施例中,闭合件包括从闭合件盖的环形裙部部分的内侧顶壁部分悬垂的基本上连续的环状密封元件。外部密封元件是大致环形的并且限定出用于与相关联容器的大致面向外的密封面配合的大致面向内的密封面。As noted, the present closure may be configured as a unitary, one-piece construction, and to this end, preferably includes integrated sealing features for sealing engagement with an associated container. In the illustrated embodiment, the closure includes a substantially continuous annular sealing element depending from the inner top wall portion of the annular skirt portion of the closure cap. The outer sealing element is generally annular and defines a generally inwardly facing sealing surface for mating with a generally outwardly facing sealing surface of an associated container.
通过在外部密封元件径向向外的并邻近顶壁部分的所述裙部部分的内侧表面上设置多个周向间隔开的密封增强元件来增强外部密封元件的密封性能。增强元件可与外部密封元件接合以限制外部密封元件向外偏转,从而增加外部密封元件与相关联容器的密封配合并提高闭合件的抗冲击力。The sealing performance of the outer sealing element is enhanced by providing a plurality of circumferentially spaced seal enhancing elements on an inner side surface of said skirt portion radially outward of the outer sealing element and adjacent to the top wall portion. The reinforcing element is engageable with the outer sealing element to limit outward deflection of the outer sealing element, thereby increasing the sealing engagement of the outer sealing element with the associated container and improving the impact resistance of the closure.
在优选形式中,本闭合件还包括从闭合件盖的顶部部分悬垂的内塞式密封元件。塞式密封元件是大致圆柱形的,并且限定出用于与相关联容器的大致面向内的内表面密封接合的面向外的密封面。In a preferred form, the present closure further comprises an inner plug sealing element depending from the top portion of the closure cap. The plug seal element is generally cylindrical and defines an outwardly facing sealing surface for sealing engagement with a generally inwardly facing interior surface of an associated container.
在本闭合件的优选形式中,闭合件盖的内螺纹构造具体地配置来提升闭合件的性能,而同时减少聚合物材料的使用。为此,内螺纹构造优选配置成提供沿远离闭合件的顶壁部分的方向减小的保持力方面的变化。一般而言,这通过提供用于内螺纹构造的不同螺纹的几何形状来实现,朝向闭合件盖的顶壁部分具有更大横截面的内螺纹构造以提供更大的阻力。In preferred forms of the present closure, the internally threaded configuration of the closure cap is specifically configured to enhance the performance of the closure while at the same time reducing the use of polymeric material. To this end, the internal thread formation is preferably configured to provide a decreasing variation in retention force in a direction away from the top wall portion of the closure. Generally, this is achieved by providing a different thread geometry for the internal thread formation, with the top wall portion towards the closure cap having a larger cross-sectional internal thread formation to provide greater resistance.
如所指出的,本闭合件已经具体地配置成以可拆开地连接至闭合件盖的环形裙部部分的闭合件的防窃启带来提供窃启指示功能。根据所示实施例,防窃启带包括从裙部部分悬垂的环形带部分和从环形带部分的下边缘向内延伸的内部环形凸缘部分,该环形带部分可拆开地连接至裙部部分。特别是,内部凸缘部分限定出与其自由边缘间隔开的许多周向间隔开的开口。闭合件的窃启带已经具体地配置成提供期望的窃启指示性能,而同时使形成带子的聚合物材料的数量最少。在优选形式中,防窃启带具有基本上与裙部部分在其外部滚花部分处的最大外部尺寸匹配的最大外部尺寸。As noted, the present closure has been specifically configured to provide a tamper-indicating function with the tamper-evident band of the closure releasably connected to the annular skirt portion of the closure cap. According to the illustrated embodiment, the tamper-evident band includes an annular band portion depending from a skirt portion, and an inner annular flange portion extending inwardly from a lower edge of the annular band portion, the annular band portion being detachably connected to the skirt part. In particular, the inner flange portion defines a plurality of circumferentially spaced openings spaced from its free edge. The tamper-evident band of the closure has been specifically configured to provide the desired tamper-indicating properties while minimizing the amount of polymeric material forming the band. In a preferred form, the tamper-evident band has a largest outer dimension that substantially matches the largest outer dimension of the skirt portion at its outer knurled portion.
特别是,已经发现,体现本发明原理的闭合件以其大约1.95g重量的当前实施例提供了所有必需的性能特征并且具有至少大约40的总体轻重量的性能指标。In particular, it has been found that a closure embodying the principles of the present invention provides all the requisite performance characteristics in its current embodiment at a weight of about 1.95 g and has an overall light weight performance index of at least about 40.
本发明的其他特征和优点从以下的详细说明、附图和所附权利要求将变得显而易见。Other features and advantages of the present invention will become apparent from the following detailed description, drawings and appended claims.
附图说明Description of drawings
图1是显示体现本发明原理的、用于充碳酸产品的闭合件和容器包装的分解的、部分剖切的侧面正视图;Figure 1 is an exploded, partially cutaway side elevational view showing a closure and container package for carbonated products embodying the principles of the present invention;
图2是图1中所示的闭合件的剖视图;以及Figure 2 is a cross-sectional view of the closure shown in Figure 1; and
图3是显示了闭合件处于从相关联模具中脱模之后的其配置中的类似于图2的剖视图,其中闭合件的防窃启带松开并且处于其成型定向。Figure 3 is a cross-sectional view similar to Figure 2 showing the closure in its configuration after ejection from the associated mould, with the tamper-evident band of the closure loose and in its formed orientation.
具体实施方式Detailed ways
虽然本发明可以有在附图中示出的并且以下将在当前优选实施例中描述的不同形式的实施例,但是以本公开内容是本发明的一实例为条件的并且不打算将本发明限制于所示具体实施例。While the invention is capable of embodiments in different forms as shown in the drawings and described below in presently preferred embodiments, it is provided that this disclosure is an example of the invention and is not intended to limit the invention In the specific example shown.
现在参见附图,其中示出了用于充碳酸或者加压内容物的闭合件和容器包装10,包括体现了本发明原理的轻重量闭合件12和具有螺纹颈部部分的容器14,该螺纹颈部部分包含外部螺旋形螺纹构造16。螺纹构造终止于环形锁紧环18,该环形锁紧环18与闭合件12配合以用于窃启指示。如本领域技术人员所熟知的,可能需要为具有充碳酸内容物的闭合件和容器包装提供有效的密封性能。为了在延长期限和温度改变条件下保持碳化作用,需要细致地巧妙设计闭合件12以提供期望性能。同时,产品质量保证需要包装以闭合件12具体地配置成与相关联容器配合以提供可靠的窃启证据来提供可靠窃启指示。Referring now to the drawings, there is shown a closure and container package 10 for carbonated or pressurized contents including a lightweight closure 12 embodying the principles of the present invention and a container 14 with a threaded neck portion that The neck portion contains an external helical thread formation 16 . The threaded formation terminates in an annular locking ring 18 which cooperates with closure 12 for tamper indication. As is well known to those skilled in the art, it may be desirable to provide closures and container packages with carbonated contents with effective sealing properties. In order to maintain carbonation over extended periods and temperature changes, the closure 12 needs to be carefully engineered to provide the desired performance. At the same time, product quality assurance requires packaging to provide a reliable indication of tampering with a closure 12 specifically configured to cooperate with an associated container to provide reliable evidence of tampering.
不管所述需求,在操纵闭合件以有效地从相关联容器上移除期间不需要过量的施加力矩的情况下,闭合件必须便于消费者使用。闭合件必须适于利用自动加盖设备以非常低的错用率地高速施加到容器上。Regardless of said requirements, the closure must be easy to use by the consumer without requiring excessive applied torque during manipulation of the closure for effective removal from the associated container. Closures must be suitable for application to containers at high speeds with very low rates of misuse by automated capping equipment.
在该意义中,非常期望使形成闭合件的聚合物材料的量最少。聚合物材料代表了闭合件的成本的重要部分,并且因此最终将较大规模地实现任何材料节约,假定广泛应用例如充碳酸饮料的充碳酸产品的该类包装。In this sense it is highly desirable to minimize the amount of polymeric material forming the closure. Polymer materials represent a significant portion of the cost of closures and therefore any material savings will ultimately be realized on a larger scale given the widespread application of this type of packaging for carbonated products such as carbonated drinks.
如将进一步描述的,闭合件12已经具体地配置成提供必要的性能特征,包括密封性能,而同时期望地使形成闭合件的聚合物材料的使用最少并且使与其有关的成本最低。闭合件具体地配置成用于可部分或者全部从相关联容器上移除的可靠的窃启指示伴随物,因而为消费者提供期望的质量保证。As will be further described, the closure 12 has been specifically configured to provide the necessary performance characteristics, including sealing performance, while desirably minimizing the use of polymeric material forming the closure and the costs associated therewith. The closure is specifically configured for a reliable tamper-indicating accompaniment that is partially or fully removable from an associated container, thus providing the consumer with the desired assurance of quality.
进一步参见附图,在所示实施例中,闭合件12包括整体的单件式闭合件盖12,其具有顶壁部分20和从顶壁部分悬垂的环形裙部部分22。裙部部分22设有许多螺纹节段形式的内螺纹构造24,该螺纹节段共同地限定出内螺纹构造。特别是,内螺纹构造24优选配置成提供可变的保持力,也就是说,提供沿远离顶壁部分20的方向减小的保持力。为此,该螺纹构造可以根据2012年4月19日公开的美国专利公开文件2012/0091138来配置,其公开内容通过引用结合到本文中。在所示实施例中,保持力中的该变化通过提供内螺纹构造24的远离顶壁部分20的那部分具有减小的螺纹外形来实现,如图所示。已经期望地发现,内螺纹构造24的该优选配置提高了闭合件的去除力矩性能。Referring further to the drawings, in the illustrated embodiment, the closure 12 includes a unitary, one-piece closure cap 12 having a top wall portion 20 and an annular skirt portion 22 depending from the top wall portion. The skirt portion 22 is provided with an internal thread formation 24 in the form of a number of thread segments which collectively define an internal thread formation. In particular, the internal thread formation 24 is preferably configured to provide a variable retention force, that is to say a retention force that decreases in a direction away from the top wall portion 20 . To this end, the thread configuration may be configured according to US Patent Publication 2012/0091138, published April 19, 2012, the disclosure of which is incorporated herein by reference. In the illustrated embodiment, this change in retention force is achieved by providing the portion of the internal thread formation 24 remote from the top wall portion 20 with a reduced thread profile, as shown. It has been desirably found that this preferred configuration of the internal thread formation 24 improves the torque removal performance of the closure.
闭合件12配置成与闭合件的相关联容器14和容器包装10配合地密封接合。在所示实施例中,容器14显示为具有所谓的“CSD成品”,也就是说,按照用于充碳酸的软饮料的配置(这有时指定为“1881成品”)。The closure 12 is configured for cooperative sealing engagement with the closure's associated container 14 and container package 10 . In the illustrated embodiment, container 14 is shown as having a so-called "CSD finish," that is, in a configuration for carbonated soft drinks (this is sometimes designated "1881 finish").
闭合件12配置成通过内螺纹构造24与外螺纹构造16的相互接合以用于可旋转地螺接到容器14上并从其上移除。通过在裙部部分22的外表面上设置许多轴向延伸的外部抓握滚花26便于消费者方便地操纵闭合件12。The closure 12 is configured for rotatable threading onto and removal from the container 14 by interengagement of the internally threaded formation 24 with the externally threaded formation 16 . Convenient manipulation of the closure 12 by the consumer is facilitated by the provision of a plurality of axially extending outer grip knurls 26 on the outer surface of the skirt portion 22 .
如所指出的,在所示的闭合件12的实施例中,闭合件具有整体结构并且不包括单独的密封衬垫元件。虽然根据本发明配置的闭合件可能包括该单独的密封衬垫,但是在所示实施例中,闭合件盖设有用于提供与相关联容器14的期望密封配合的整体密封特征。具体地说,闭合件12包括从顶壁部分20整体地悬垂的内塞式密封元件30。内塞式密封元件30是大致圆柱形的,并且限定出用于与相关联容器的大致面向内的内表面密封接合的面向外的密封面。As noted, in the illustrated embodiment of the closure 12, the closure is of unitary construction and does not include a separate sealing gasket element. While closures configured in accordance with the present invention may include this separate sealing liner, in the illustrated embodiment the closure cap is provided with integral sealing features for providing the desired sealing fit with the associated container 14 . Specifically, closure 12 includes an inner plug seal element 30 integrally depending from top wall portion 20 . The inner plug sealing element 30 is generally cylindrical and defines an outwardly facing sealing surface for sealing engagement with a generally inwardly facing inner surface of an associated container.
通过进一步设置从环形裙部部分22内部的顶壁部分20处悬垂的外部密封元件32来获得闭合件12的密封性能。外部密封元件32限定出了用于与相关联容器14的大致面向外的表面接合的大致面向内的密封面,该外部密封元件32在所示实施例中具有小于内塞式密封元件30的轴向尺寸的轴向尺寸。The sealing performance of the closure 12 is achieved by further providing an outer sealing element 32 depending from the top wall portion 20 inside the annular skirt portion 22 . Outer sealing element 32 defines a generally inwardly facing sealing surface for engaging a generally outwardly facing surface of an associated container 14 , which in the illustrated embodiment has a smaller axis than inner plug sealing element 30 . Axial dimension to dimension.
在当前优选实施例中,通过在外部密封元件32的径向向外的裙部部分22的内表面上设置许多周向间隔开的密封增强元件来实现对闭合件12的增加的密封性能。增强元件34以单独增强元件围绕闭合件12内侧周向地间隔开地定位在顶壁部分22附近。增强元件可以根据美国专利公开文件2013/0175285来配置,并且配置成增强元件可被外部密封元件32接合以限制外部密封元件的向外偏转,从而增强外部密封元件与相关联容器14的密封配合。此外,还令人期望地增强了抗冲击力。In the presently preferred embodiment, increased sealing performance to closure 12 is achieved by providing a plurality of circumferentially spaced seal enhancing elements on the inner surface of radially outward skirt portion 22 of outer seal element 32 . The reinforcing elements 34 are positioned adjacent the top wall portion 22 as individual reinforcing elements spaced circumferentially around the inside of the closure 12 . The reinforcing element may be configured in accordance with US Patent Publication 2013/0175285 and configured such that the reinforcing element is engageable by the outer sealing element 32 to limit outward deflection of the outer sealing element, thereby enhancing the sealing engagement of the outer sealing element with the associated container 14 . In addition, impact resistance is also desirably enhanced.
如所指出的,防窃启是该类闭合件的重要能力,并且为此,闭合件12包括至少部分可拆开地连接至环形裙部部分22的防窃启带40。在本优选形式中,防窃启带40包括从带部分可拆开地连接至其上的裙部部分22悬垂的环形带部分42。防窃启带还包括从环形带部分42的下边缘向内延伸的环形内部凸缘部分44。As noted, tamper resistance is an important capability of this type of closure, and to this end, closure 12 includes a tamper-evident band 40 at least partially detachably connected to annular skirt portion 22 . In the preferred form, tamper-evident strap 40 includes an endless strap portion 42 depending from skirt portion 22 to which the strap portion is detachably connected. The tamper-evident band also includes an annular inner flange portion 44 extending inwardly from a lower edge of the annular band portion 42 .
在本优选实施例中,内部凸缘部分44限定出许多周向间隔开的开口或者窗口46,所述开口或窗口46与内部凸缘部分44的自由边缘间隔开。所述开口46的设置令人期望地便于将内部凸缘部分44在图3中所示的其被成型的定向折叠和内翻至图2中所示的其使用中的定向。还已经发现,开口46的设置令人期望地增强了防窃启带结构的窃启抗力,并且便于将凸缘部分44从其成型定向(图3)内翻或者转向至闭合件用于容器时的其定向(图2)。In the preferred embodiment, the inner flange portion 44 defines a plurality of circumferentially spaced openings or windows 46 spaced from the free edge of the inner flange portion 44 . The provision of the opening 46 desirably facilitates folding and inversion of the inner flange portion 44 from its formed orientation shown in FIG. 3 to its in-use orientation shown in FIG. 2 . It has also been found that the provision of the opening 46 desirably enhances the tamper resistance of the tamper-evident band structure and facilitates inversion or turning of the flange portion 44 from its formed orientation (FIG. 3) to the closure for use with a container. its orientation (Figure 2).
如所示的,防窃启带40具有基本上与裙部部分22在外部滚花图案26处的最大外部尺寸匹配的最大外部尺寸。已经发现,该布置在运输或者闭合件施加线中的传送期间可能发生任何侧面碰撞期间令人期望地尽可能在闭合件的边长上扩散负载。这令人期望地起作用来减小裙部部分与防窃启带之间的易折断连接部上的应力,这令人期望地限制了在消费者移除闭合件之前闭合件的无意断裂。As shown, the tamper-evident band 40 has a largest outer dimension that substantially matches the largest outer dimension of the skirt portion 22 at the outer knurled pattern 26 . It has been found that this arrangement desirably spreads the load as much as possible over the length of the closure as much as possible during any side impact that may occur during transport or transfer in the closure application line. This desirably acts to reduce stress on the frangible connection between the skirt portion and the tamper-evident band, which desirably limits inadvertent breakage of the closure prior to removal by the consumer.
通过在裙部部分22的下边缘与防窃启带40的环形带部分42之间延伸的许多周向间隔开的易折断桥接部48(参见图2)来提供防窃启带与裙部部分22之间期望的易折断连接。在裙部部分与防窃启带之间延伸入闭合件的周向间隔开的刻痕50之间限定出每个易折断桥接部48。在本发明的优选实践中,刻痕50是通过使用断续刻痕刀来形成的,已经发现,在施加至相关联容器期间和在运输及闭合件施加的传送期间,其令人期望地在垂直于施加至闭合件的负载的边缘上产生很小的应力集中。如有时应用的,已经发现,部分地切割易折断桥接部,沿闭合件经受的总负载的定向线产生应力集中。因此,通过使用断续的小刀刻痕工艺导致闭合件能够在带子不从闭合件的裙部部分脱开的情况下吸收更多负载。该构造方法在制造尽可能轻的闭合件的背景中是优选的,因为防窃启带具有比较小的强度。对于越低的带强度,则易折断桥接部必须沿纵向越脆弱以便在消费者移除闭合件期间带子仍然完全断裂。减小的应力集中和负载的方向允许桥接部纵向地变弱,而沿横向方向仍然足够强。The tamper-evident band and skirt portion are provided by a plurality of circumferentially spaced frangible bridges 48 (see FIG. 2 ) extending between the lower edge of the skirt portion 22 and the annular band portion 42 of the tamper-evident band 40. 22 desired frangible connections. Each frangible bridge 48 is defined between the skirt portion and the circumferentially spaced apart score 50 extending into the closure between the tamper-evident band. In the preferred practice of the invention, the score 50 is formed by using an intermittent scoring knife, which has been found to be desirably There is little stress concentration on the edges perpendicular to the load applied to the closure. As is sometimes applied, it has been found that partially cutting the frangible bridge creates stress concentrations along the line of orientation of the total load experienced by the closure. Thus, using an intermittent knife scoring process results in the closure being able to absorb more load without the strap detaching from the skirt portion of the closure. This construction method is preferred in the context of producing a closure that is as light as possible, since the tamper-evident strip has relatively low strength. For lower strip strengths, the frangible bridge must be weaker in the longitudinal direction in order for the strip to still break completely during removal of the closure by the consumer. The reduced stress concentrations and direction of loading allow the bridge to be weakened longitudinally while still being sufficiently strong in the transverse direction.
根据本发明获得的轻重量闭合件的一方面已经选择形成闭合件的聚合物材料。在本优选实施例中,闭合件12是由具有在大约0.945g/cm到大约0.97g/cm范围的密度的高密度聚乙烯聚合物形成的。在当前实施例中,可以从Dow化学制品中获得的标为1250(DMDA-1250或者DMDC-1250)的聚合物具有0.955g/cm的密度,所配制出的聚合物包含按重量计算大约0.2到0.3%的润滑剂(例如,芥酸酰胺)。在一般配方中,聚合物包含在0.5到2.0范围的重量百分数的放乳比的着色剂结合0.6-1.6重量百分数的成核剂母料的放乳比(实际的成核剂百万分率:300到800),其令人期望地减小如使用具有着色剂(colorance)的聚合物可能发生的闭合件的尺寸变化并使其最小。An aspect of the lightweight closure obtained according to the invention has been the choice of the polymer material forming the closure. In the preferred embodiment, closure 12 is formed from a high density polyethylene polymer having a density in the range of about 0.945 g/cm to about 0.97 g/cm. In the current example, the polymer designated 1250 (DMDA-1250 or DMDC-1250), available from Dow Chemicals, has a density of 0.955 g/cm, and the polymer formulated contains about 0.2 to 0.3% lubricant (eg, erucamide). In a typical formulation, the polymer comprises a letdown ratio of colorant in combination with a letdown ratio of 0.6-1.6 weight percent nucleating agent masterbatch in the range of 0.5 to 2.0 weight percent (actual nucleating agent parts per million: 300 to 800), which desirably reduces and minimizes the dimensional change of the closure as may occur with polymers with colorance.
成核剂是一种市场上可买到的添加剂,其为材料播种用于结晶(例如充碳酸钙)的地点。不同的色料不同地成核,以便成核剂克服着色剂的作用,并且材料立即结晶,并因此一旦闭合件被从工具中排出则变化很小。随着在色料内部和之间的尺寸变化更小,最终结果是闭合件变大。已经发现,这令人期望引起不同色料之间的移除力矩性能方面变化的减小。A nucleating agent is a commercially available additive that seeds the material with sites for crystallization (eg charged calcium carbonate). Different colorants nucleate differently so that the nucleating agent overcomes the action of the colorant and the material crystallizes immediately, and therefore changes little once the closure is ejected from the tool. The end result is a larger closure with less dimensional variation within and between the colors. It has been found that this desirably results in reduced variation in removal torque performance between different colorants.
如所指出的,闭合件12的所示实施例已经配置成工业标准的容器成品。在本闭合件的当前实施例中,闭合件配置成用于充碳酸的软饮料瓶成品(有时称为1881成品)的28mm的闭合件。在所示实施例中,闭合件12包括具有0.040英寸标称厚度的顶壁部分20和螺纹构造的根部处0.035英寸厚度的标称裙部部分。在该实施例中,闭合件从顶壁部分22至刻痕50的高度具有0.466英寸的标称尺寸,具有0.134英寸标称尺寸的防窃启带40。特别是,根据如本文上述的所述尺寸配置的闭合件具有不超过大约1.95g的重量。特别是,这非常比较接近具有介于2.2g到2.45g范围重量的市场上可买到的闭合件,同时本闭合件仍然满足密封和抗冲击力的性能标准。在这方面,闭合件优选呈现出至少大约40的总体轻重量性能指数、大于大约1.3的密封指数和大于大约15的去除力矩指数,如以下所论述。As noted, the illustrated embodiment of the closure 12 has been configured to industry standard container finishes. In the present embodiment of the closure, the closure is configured as a 28mm closure for carbonated soft drink bottle finishes (sometimes referred to as 1881 finishes). In the illustrated embodiment, the closure 12 includes a top wall portion 20 having a nominal thickness of 0.040 inches and a nominal skirt portion of 0.035 inches in thickness at the root of the thread formation. In this embodiment, the height of the closure from top wall portion 22 to score 50 has a nominal dimension of 0.466 inches, with a tamper-evident band 40 having a nominal dimension of 0.134 inches. In particular, closures configured according to the dimensions described herein above have a weight of no more than about 1.95g. In particular, this is very close to commercially available closures having weights in the range of 2.2g to 2.45g, while the closure still meets performance criteria for sealing and impact resistance. In this regard, the closure preferably exhibits an overall lightweight performance index of at least about 40, a seal index of greater than about 1.3, and a torque of removal index of greater than about 15, as discussed below.
可以根据2011年2月3日公开的美国专利公开文件2011/0024423中所阐述的测试协议来估算本闭合件和容器包装的性能,包括充碳酸软饮料的密封性能,该专利文件的公开内容通过引用结合到本文中。Performance of the present closures and container packages, including sealing performance for carbonated soft drinks, can be evaluated according to the testing protocol set forth in U.S. Patent Publication 2011/0024423, published February 3, 2011, the disclosure of which is incorporated by reference incorporated into this article.
如上所述,本发明的一方面(包括包装的轻重量闭合件)获得了预期的性能特征,包括充碳酸气保持,而同时使形成闭合件的聚合物材料的数量最少。为此,设想到,一种体现本发明的闭合件和容器包装呈现出至少大约40的总体轻重量性能指数(ALPI)。As noted above, one aspect of the present invention, including the lightweight closure of the package, achieves desired performance characteristics, including carbonation retention, while minimizing the amount of polymeric material forming the closure. To this end, it is contemplated that a closure and container package embodying the present invention exhibit an overall lightweight performance index (ALPI) of at least about 40.
ALPI是由包含密封指数(SI)和去除力矩指数(STI)的特性指数计算出的。为了计算ALPI,将密封指数乘以二十(20)的因子并且结合去除力矩指数(这反映了密封指数的相对重要性)。ALPI is calculated from a property index consisting of a sealing index (SI) and a removal torque index (STI). To calculate ALPI, the sealing index is multiplied by a factor of twenty (20) and combined with the removal moment index (which reflects the relative importance of the sealing index).
可以根据行业协议和美国专利公开文件2011/00224423中所阐述的性能测试来确定闭合件的密封指数,其中密封指数等于(平均保持的CO2体积/最初填充体积)的总和/总闭合件质量,在华氏(F)100度下状态调节2星期之后,处于最初充碳酸的4.2、4.5和4.7体积。充碳酸的体积是水在大气压和华氏60度时吸收的CO2的数量。The seal index of a closure can be determined according to industry protocols and the performance tests set forth in U.S. Patent Publication 2011/00224423, where the seal index is equal to the sum of (average volume of CO2 held/initial fill volume)/total closure mass, in After 2 weeks of conditioning at 100 degrees Fahrenheit (F), at initially carbonated 4.2, 4.5 and 4.7 volumes. Carbonated volume is the amount of CO2 absorbed by water at atmospheric pressure and 60 degrees Fahrenheit.
去除力矩指数等于平均的去除力矩/总闭合件质量,在华氏100度下状态调节24小时。The removal torque index equals the average removal torque/total closure mass, conditioned at 100 degrees Fahrenheit for 24 hours.
以下表1中阐述的比较数据显示了由本闭合件提供的性能标准的综合以呈现出至少大约40的ALPI。在本发明的当前实施例中,以比较数据为参考OmniMiniXP,利用测得的密封指数和去除力矩指数来计算至少大约40,具体地说42.24的ALPI。注意到,把闭合件重量计算在内的该性能水平显著超过了对比的、市场上可买到的闭合件的所确定的性能水平。The comparative data set forth in Table 1 below shows the combination of performance criteria provided by the present closures to exhibit an ALPI of at least about 40. In the current embodiment of the invention, the OmniMiniXP was referenced to comparative data, using the measured seal index and removal torque index to calculate an ALPI of at least about 40, specifically 42.24. It was noted that this level of performance, taking into account the weight of the closure, significantly exceeded the determined performance level of comparative, commercially available closures.
表1Table 1
密封指数 sealing index
去除力矩指数 Remove Moment Index
初始填充体积initial filling volume
ALPI ALPI
初始填充体积initial filling volume
质量 闭合件 quality closure
与这些性能标准相结合,将闭合件配置成包括单导程螺纹构造是目前优选的,以用于28mm的闭合件成品上(但不必是1881成品)。指定密度范围(从大约0.9克/立方厘米到大约0.97克/立方厘米,且更优选从大约0.945克/立方厘米到大约0.97克/立方厘米)的聚合物的使用一般排除了可能呈现出高密度/高模量的高成本聚合物。性能标准预期使用表示本领域中目前一般存在的瓶子的指定材料、壁厚和可能体积的瓶子或者容器。In conjunction with these performance criteria, it is presently preferred to configure closures to include a single lead thread configuration for use on 28mm closure finishes (but not necessarily 1881 finishes). The use of polymers in a specified density range (from about 0.9 g/cc to about 0.97 g/cm, and more preferably from about 0.945 g/cm to about 0.97 g/cm) generally precludes the possibility of exhibiting high density / high modulus high cost polymer. The performance standard contemplates using a bottle or container of specified material, wall thickness and likely volume representative of bottles currently present in the art.
测试协议test protocol
去除力矩Remove torque
目的Purpose
确定当沿错误方向转动时闭合件在成品上的去除阻力。Determines the closure's resistance to removal on the finished product when turned in the wrong direction.
测试设备Test Equipment
SecurePak型50MRA或者TMS5000弹簧扭矩测定仪或等效物(计算机接口模型还是可用的)SecurePak Model 50MRA or TMS5000 Spring Torque Tester or equivalent (computer interface models are still available)
能将测试样品加热至38±1℃(100±2°F)的环境舱Environmental chamber capable of heating test samples to 38±1°C (100±2°F)
定尺寸成覆盖闭合件高度的大约50%的闭合件的手动卡盘,或等同物Manual chucks for closures sized to cover approximately 50% of closure height, or equivalent
过程process
1.任意地选择12次执行或者填充并盖住12个瓶子1. Randomly choose 12 executions or fill and cap 12 bottles
2.根据以下图表来状态调节该样品:2. Condition the sample according to the following chart:
闭合件类型状态调节Closure Type Condition Adjustment
温度temperature
状态调节时间state adjustment time
铝ROPP无状态调节必要Aluminum ROPP No state regulation necessary
所有其他的38±1℃(100±2°F)24小时All others at 38±1°C (100±2°F) for 24 hours
如果样品已经热填充,则无须状态调节,当样品冷却至38±1℃(100±2°F)时前进到下一步。If the sample has been hot filled, no conditioning is required and proceed to the next step when the sample has cooled to 38±1°C (100±2°F).
3.将样品放置到扭矩计中。如果样品被状态调节或者热填充,则不允许其在测试之前冷却到38±1℃以下。3. Place the sample in the torque meter. If the sample is conditioned or hot filled, it is not allowed to cool below 38 ± 1°C before testing.
4.使用手动卡盘,以每秒2.3kg-cm(2in-lbs)的稳定速率沿顺时针方向慢慢转动闭合件直到可以感觉到闭合件“跳到”成品螺纹。4. Using the hand chuck, slowly turn the closure clockwise at a steady rate of 2.3 kg-cm (2 in-lbs) per second until the closure can be felt to "jump" to the finished threads.
5.记录去除力矩值。5. Record the removal torque value.
6.在剩余样品上重复所述过程。6. Repeat the process on the remaining samples.
TM-2.13:跌落测试:闭合件TM-2.13: Drop Test: Closures
目的Purpose
如果瓶子无意跌落以确保塑料闭合件不会松开。To ensure the plastic closure will not come loose if the bottle is accidentally dropped.
进程流图process flow diagram
加压、不加压&热填充的塑料CSDPressurized, Unpressurized & Hot Filled Plastic CSDs
1.将塑料闭合件施加至容纳以4.2±0.1CO2气体体积充碳酸水的PET瓶子1. Apply a plastic closure to a PET bottle containing carbonated water with a gas volume of 4.2 ± 0.1 CO2
2.使瓶子在4℃±1℃(39±2°F)下至少状态调节16小时2. Condition the bottle at 4°C±1°C (39±2°F) for at least 16 hours
3.使第一组瓶子从1.8米(72”)高度处竖直地掉落至基底,并且使第二组瓶子从1.8米(72”)处水平地掉落3. Drop the first set of bottles vertically from a height of 1.8 meters (72”) to the base and drop the second set of bottles horizontally from a height of 1.8 meters (72”)
4.观察闭合件松开和渗漏的任何破损4. Observe for any breakage of the closure loosening and leaking
操作原理operating principle
在正常的装卸过程中,存在包装(瓶子和闭合件一起)掉落的可能。在任何所述撞击期间和随后闭合件保持在瓶子是必须的。该测试模拟了可能发生的掉落撞击。During normal handling, there is a chance that the package (bottle and closure together) will fall. It is essential that the closure remains on the bottle during and after any such impact. This test simulates a possible drop impact.
设备equipment
-充碳酸到4.20±0.10CO2气体体积的设备或者化学试剂- equipment or chemical reagents filled with carbonic acid to a gas volume of 4.20 ± 0.10 CO2
-利用氮加压至25磅/平方英寸最大值的设备- Equipment pressurized to 25 psig maximum with nitrogen
闭合件施加设备(即,Alcoa的单头压盖机或等同物;处于应用方式的Vibrac扭矩测定仪等。)Closure application equipment (i.e., Alcoa's single head capper or equivalent; Vibrac torque gauge in application mode, etc.)
-温度控制室设为4℃(39°F)+/-1℃(2°F)-Temperature control chamber set to 4°C (39°F) +/- 1°C (2°F)
具有与混凝土楼板处于紧密接触的2'×2’(最小面积)0.5”扁钢板的撞击面的掉落簧片式冲击试验仪Drop reed impact tester with impact surface of 2' x 2' (minimum area) 0.5" flat steel plate in intimate contact with concrete floor
-围绕撞击面的塑料安全护罩-Plastic safety shield around impact surface
具有合适成品的塑料瓶(使用最大普通售卖尺寸,即,对于塑料CSD闭合件为1L或者2L,并且即,对于NCB加压和不加压的塑料闭合件为20fl.oz./600ml)A plastic bottle with a suitable finish (use the largest commonly sold size, i.e. 1 L or 2 L for plastic CSD closures, and i.e. 20 fl.oz./600ml for NCB pressurized and non-pressurized plastic closures)
具有83°+/-1℃(180°到183°F)的温度能力的热填充设备(Mokon型#310242或等同物)Hot fill device (Mokon model #310242 or equivalent) with temperature capability of 83° +/- 1°C (180° to 183°F)
-安全眼镜-safety glasses
-热防护手套或等同物- Heat protective gloves or equivalent
试剂/化学制品Reagents/Chemicals
不适用not applicable
标定calibration
不适用not applicable
测试频率test frequency
24个样品瓶24 vials
测试过程Testing process
1)给样品PET瓶填充标称内容物:1) Fill the sample PET bottle with the nominal content:
a)塑料CSD:a) Plastic CSDs :
以4.20+/-0.10气体体积的CO2水平填充充碳酸的水并且迅即盖上盖子。Fill with carbonated water at a CO2 level of 4.20 +/- 0.10 gas volume and immediately cap.
2)将样品放置到4℃(39°F)+/-1℃(2°F)的室内至少16小时。2) Place the sample in a room at 4°C (39°F) +/- 1°C (2°F) for at least 16 hours.
3)a)塑料CSD:3) a) Plastic CSD :
在状态调节期间之后,一次一个地取出样品,并且根据以下使瓶子从1.8米(72”)高度(从准备掉落位置中的摆动簧片板的顶部测得)处掉落:第一组样品竖直地掉落于瓶子底部After the conditioning period, the samples were removed one at a time and the bottles were dropped from a height of 1.8 meters (72") (measured from the top of the swinging reed plate in the ready-to-drop position) according to: First set of samples falls vertically to the bottom of the bottle
4)观察并记录任何破损(随着最初的撞击闭合件没有保持在成品上)。另外,观察随着最初的撞击而渗漏的任何闭合件。破坏类型和位置的关键代码4) Observe and record any breakage (closure not remaining on finished product following initial impact). Also, watch for any closures that leaked with the initial impact. Key codes for destruction type and location
1.没有破坏1. No destruction
2.瓶子溢出/裂缝2. Bottle spills/cracks
3.零件松开3. Parts come loose
4.闭合件松开4. Closure release
5.闭合件裂缝5. Closure cracks
计算calculate
不适用not applicable
记录保管record keeping
测试样品的量。Amount of test sample.
对于每个温度和撞击模式报告破坏(连破坏模式和储藏条件及掉落方向在内)的样品的数量。The number of samples that failed (with failure mode and storage condition and drop direction) was reported for each temperature and impact mode.
记录所有的数据。Record all data.
由前述事项,将观察到,在不脱离本发明的新颖构想的真实精神和范围的情况下,可以实施许多改进和变化。应当了解到,计划或者推断出对本文所图解的特定实施例没有限制。该公开内容意图通过所附权利要求来覆盖落入权利要求范围内的所有这样的改进。From the foregoing, it will be observed that many modifications and variations can be made without departing from the true spirit and scope of the novel concept of the present invention. It should be understood that no limitations to the particular embodiments illustrated herein are intended or inferred. It is intended by this disclosure to cover by the appended claims all such modifications as fall within the scope of the claims.
Claims (20)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201261673942P | 2012-07-20 | 2012-07-20 | |
| US61/673,942 | 2012-07-20 | ||
| PCT/US2013/051524 WO2014015342A1 (en) | 2012-07-20 | 2013-07-22 | Lightweight closure and container package |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104470817A true CN104470817A (en) | 2015-03-25 |
Family
ID=49945666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201380038441.4A Pending CN104470817A (en) | 2012-07-20 | 2013-07-22 | Lightweight closure and container package |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US20140021157A1 (en) |
| EP (1) | EP2874895A4 (en) |
| JP (1) | JP2015526351A (en) |
| KR (1) | KR20150034725A (en) |
| CN (1) | CN104470817A (en) |
| AU (1) | AU2013292280A1 (en) |
| CL (1) | CL2015000117A1 (en) |
| MX (1) | MX2015000833A (en) |
| PH (1) | PH12015500098A1 (en) |
| RU (1) | RU2015105810A (en) |
| WO (1) | WO2014015342A1 (en) |
| ZA (1) | ZA201500236B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| RU2015105810A (en) | 2016-09-10 |
| EP2874895A4 (en) | 2016-05-11 |
| US20140021157A1 (en) | 2014-01-23 |
| EP2874895A1 (en) | 2015-05-27 |
| AU2013292280A1 (en) | 2015-01-29 |
| CL2015000117A1 (en) | 2015-06-26 |
| WO2014015342A1 (en) | 2014-01-23 |
| MX2015000833A (en) | 2015-04-08 |
| JP2015526351A (en) | 2015-09-10 |
| PH12015500098A1 (en) | 2015-03-02 |
| KR20150034725A (en) | 2015-04-03 |
| ZA201500236B (en) | 2016-01-27 |
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