CN104457153A - All-weather ultraviolet stoving and drying box - Google Patents
All-weather ultraviolet stoving and drying box Download PDFInfo
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- CN104457153A CN104457153A CN201410718081.9A CN201410718081A CN104457153A CN 104457153 A CN104457153 A CN 104457153A CN 201410718081 A CN201410718081 A CN 201410718081A CN 104457153 A CN104457153 A CN 104457153A
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- 238000001035 drying Methods 0.000 title abstract description 38
- 238000009423 ventilation Methods 0.000 claims abstract description 17
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 15
- 238000007791 dehumidification Methods 0.000 claims abstract description 5
- 239000011521 glass Substances 0.000 claims description 20
- 239000000523 sample Substances 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000009413 insulation Methods 0.000 claims 1
- 201000004792 malaria Diseases 0.000 claims 1
- 230000001954 sterilising effect Effects 0.000 abstract description 7
- 239000000047 product Substances 0.000 abstract description 6
- 239000013589 supplement Substances 0.000 abstract description 5
- 241000233866 Fungi Species 0.000 abstract description 4
- 241000196324 Embryophyta Species 0.000 abstract description 2
- 241001465754 Metazoa Species 0.000 abstract description 2
- 230000002542 deteriorative effect Effects 0.000 abstract description 2
- 241000411851 herbal medicine Species 0.000 abstract 1
- 238000000034 method Methods 0.000 description 12
- 230000005855 radiation Effects 0.000 description 5
- 241000894006 Bacteria Species 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000036561 sun exposure Effects 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 102000011931 Nucleoproteins Human genes 0.000 description 1
- 108010061100 Nucleoproteins Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 238000007603 infrared drying Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920002477 rna polymer Polymers 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
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Abstract
本发明涉及一种全天候紫外烘晒箱,由箱体系统、温度控制系统、紫外线消毒控制系统、换气除湿系统构成。晴天可以充分利用太阳光的能量,在夜间和阴雨天阳光不足的情况下,开启紫外灯保证紫外光强度、加热补充热量保证烘晒温度、通风换气降低箱内湿度。这种干燥设备兼具紫外杀菌、烘晒结合、成本低廉等优点;可以24小时全天候恒温恒紫外光杀菌烘晒干燥,防止被烘晒物品在烘晒过程中变质腐烂;适用于干燥各种来源于动物、植物、菌类的农产品、水产品、中药材等。
The invention relates to an all-weather ultraviolet drying box, which is composed of a box system, a temperature control system, an ultraviolet disinfection control system, and a ventilation and dehumidification system. Sunny days can make full use of the energy of sunlight. At night and when there is insufficient sunlight in rainy days, turn on the ultraviolet light to ensure the intensity of ultraviolet light, heat and supplement heat to ensure the drying temperature, and ventilate to reduce the humidity in the box. This kind of drying equipment has the advantages of ultraviolet sterilization, combination of drying and drying, and low cost; it can be sterilized and dried with constant temperature and constant ultraviolet light 24 hours a day, preventing the items to be dried from deteriorating and rotting during the drying process; suitable for drying various sources Agricultural products of animals, plants and fungi, aquatic products, Chinese herbal medicines, etc.
Description
技术领域technical field
本发明涉及一种干燥设备,具体是一种可以充分利用太阳光,及时补充紫外光、补充热量、换气除湿,全程控温的全天候紫外烘晒箱。The invention relates to a drying device, in particular to an all-weather ultraviolet drying oven which can make full use of sunlight, timely supplement ultraviolet light, supplement heat, ventilate and dehumidify, and control temperature throughout the process.
背景技术Background technique
干燥法是通过减少物品含水量,从而长时间保存物品的方法。干燥的方法有阳光暴晒法、加热烘干法、红外线干燥法、微波干燥法、冷冻干燥法、吸湿干燥法等。其中最简单易行的是阳光暴晒法和加热烘干法。The drying method is a method of preserving items for a long time by reducing the moisture content of the items. Drying methods include sun exposure method, heating drying method, infrared drying method, microwave drying method, freeze drying method, moisture absorption drying method, etc. Among them, the simplest and most feasible are the sun exposure method and the heating and drying method.
阳光暴晒法利用阳光中的紫外线消毒杀菌;利用阳光的光能转化成热能,升高被干燥物品的温度,促进水分蒸发;利用自然通风排除湿气达到干燥目的。其优点是操作简单、能源免费。其缺点是:受夜间、阴雨、刮风、潮湿、大气污染等自然因素的影响,难以实现全天候暴晒;暴晒过程中不同时段接受的光强度不恒定,被暴晒物品温度无法控制;被干燥物品在几次晴天暴晒的间隔期内由于没有紫外线消毒杀菌而容易滋生真菌、细菌,引起腐烂变质;当大气受到污染、空气湿度大、防虫措施不到位时,直接影响产品品质。The sun exposure method uses the ultraviolet rays in the sun to sterilize and sterilize; uses the light energy of the sun to convert it into heat energy, increases the temperature of the dried items, and promotes the evaporation of water; uses natural ventilation to remove moisture to achieve the purpose of drying. Its advantages are simple operation and free energy. Its disadvantages are: affected by natural factors such as night, rain, wind, humidity, air pollution, etc., it is difficult to achieve all-weather exposure; the light intensity received at different times during the exposure process is not constant, and the temperature of the exposed items cannot be controlled; During the interval between several sunny days, there is no ultraviolet disinfection and sterilization, so it is easy to breed fungi and bacteria, causing rot and deterioration; when the atmosphere is polluted, the air humidity is high, and the anti-insect measures are not in place, the product quality will be directly affected.
加热烘干法通过热辐射、热传导、热空气对流等热传递方式加热被干燥物品,促进水分蒸发;同时利用温差或鼓风使空气对流排除湿气,从而达到干燥目的。其优点是不受昼夜、天气、气候、空气质量等自然因素的影响,可以恒温不间断烘干。其缺点是:由于没有紫外光的照射杀菌,在干燥过程中有一段时间恰好处在细菌和真菌容易繁殖的最适宜温度和湿度,产品容易霉变;没有利用太阳光这种免费的自然资源,能源成本过高。The heating and drying method heats the object to be dried through heat transfer methods such as heat radiation, heat conduction, and hot air convection to promote water evaporation; at the same time, it uses temperature difference or blast to make air convection remove moisture, so as to achieve the purpose of drying. Its advantage is that it is not affected by natural factors such as day and night, weather, climate, air quality, etc., and can be dried at a constant temperature without interruption. Its disadvantages are: due to the absence of ultraviolet light for sterilization, there is a period of time during the drying process that happens to be at the optimum temperature and humidity for bacteria and fungi to multiply easily, and the product is prone to mildew; without utilizing the free natural resource of sunlight, Energy costs are too high.
在上述两种干燥方法中,干燥过程的杀菌是一个难点。紫外线是电磁波谱中波长从10nm到400nm辐射的总称,其中250-270nm范围内杀菌力最强。当该波段的紫外线照射细菌体后,细胞的核蛋白和核糖核酸强烈地吸收该波段的能量,它们之间的链被打开断裂,从而使细菌死亡。紫外线消毒灯能产生253.7nm的紫外线,能集中高强度紫外线在短时间内即可杀菌,广泛应用于空气、各类材质表面、水或其它液体的消毒杀菌。In the above two drying methods, the sterilization of the drying process is a difficult point. Ultraviolet rays are the general term for radiation with wavelengths from 10nm to 400nm in the electromagnetic spectrum, among which the bactericidal power is the strongest in the range of 250-270nm. When the ultraviolet rays of this band irradiate the bacteria body, the nucleoprotein and ribonucleic acid of the cell strongly absorb the energy of this band, and the chains between them are opened and broken, thus causing the bacteria to die. The ultraviolet disinfection lamp can produce 253.7nm ultraviolet rays, which can concentrate high-intensity ultraviolet rays to sterilize in a short time. It is widely used in the disinfection and sterilization of air, various material surfaces, water or other liquids.
目前还没有一种兼具紫外杀菌、烘晒结合、成本低廉的全天候干燥设备。At present, there is no all-weather drying equipment that combines ultraviolet sterilization, drying and drying, and is low in cost.
发明内容Contents of the invention
本发明的目的是设计一种可以充分利用太阳光,及时补充紫外光、补充热量、换气除湿,全程控温的全天候紫外烘晒箱。The purpose of the present invention is to design an all-weather ultraviolet drying oven that can make full use of sunlight, supplement ultraviolet light in time, supplement heat, ventilate and dehumidify, and control temperature throughout the process.
本发明的目的是以如下方式实现的:The purpose of the present invention is achieved in the following manner:
一种全天候紫外烘晒箱,由箱体、箱体门、采光玻璃、紫外灯、紫外线传感器探头、紫外传感器控制面板、加热管、温度控制器探头、温度控制器控制面板、换气扇、遮光帘、搁物架等部件构成。采光玻璃在箱体向阳的面上;紫外灯、加热管、搁物架等都在箱体内;换气扇连接箱体内外,将箱体外干燥的空气送入箱体,同时将箱体内潮湿的空气排出;温度控制器探头、紫外传感器探头在箱体内;温度控制器控制面板、紫外传感器控制面板在箱体外,便于操作控制;遮光帘在箱体的采光玻璃外面,收起遮光帘露出采光玻璃时太阳光经采光玻璃照射进箱体,铺展遮光帘遮蔽采光玻璃时紫外灯光和箱体内热量不能外泄;箱体附有保温层,可以减少箱体内热量向外散发而消耗。箱体、箱体门、采光玻璃、搁物架共同构成箱体系统。采光玻璃、紫外灯、紫外线传感器探头、紫外传感器控制面板共同构成紫外线消毒控制系统。采光玻璃、加热管、温度控制器探头、温度控制器控制面板、换气扇、遮光帘共同构成温度控制系统。箱体门、换气扇、温度控制面板共同构成换气除湿系统。An all-weather ultraviolet drying box, consisting of box body, box door, lighting glass, ultraviolet lamp, ultraviolet sensor probe, ultraviolet sensor control panel, heating pipe, temperature controller probe, temperature controller control panel, ventilation fan, blackout curtain, Components such as shelves. The lighting glass is on the sunny side of the box; the ultraviolet lamp, heating pipe, shelf, etc. are all in the box; the ventilation fan is connected to the inside and outside of the box, and the dry air outside the box is sent into the box, and the humid air in the box is simultaneously Discharge; temperature controller probe and ultraviolet sensor probe are inside the box; temperature controller control panel and ultraviolet sensor control panel are outside the box, which is convenient for operation and control; the shading curtain is outside the lighting glass of the box body, and the lighting glass is exposed when the shading curtain is closed When the sun shines into the box through the lighting glass, the ultraviolet light and the heat inside the box cannot leak out when the blackout curtain is spread to cover the daylighting glass; The cabinet, the cabinet door, the lighting glass and the shelf together constitute the cabinet system. Daylighting glass, ultraviolet lamp, ultraviolet sensor probe and ultraviolet sensor control panel together constitute the ultraviolet disinfection control system. Daylighting glass, heating pipe, temperature controller probe, temperature controller control panel, ventilation fan, and blackout curtains together constitute a temperature control system. The cabinet door, ventilation fan and temperature control panel together constitute a ventilation and dehumidification system.
附图说明Description of drawings
下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
图1是全天候紫外烘晒箱示意图。在图1中,1是箱体,2是搁物架,3是温度控制器控制面板,4是紫外传感器控制面板,5是遮光帘,6是采光玻璃,7是紫外灯,8是箱体门,9是紫外传感器探头,10是温度控制器探头,11是加热管,12是换气扇。Figure 1 is a schematic diagram of an all-weather ultraviolet drying oven. In Figure 1, 1 is the cabinet, 2 is the shelf, 3 is the temperature controller control panel, 4 is the UV sensor control panel, 5 is the blackout curtain, 6 is the lighting glass, 7 is the ultraviolet lamp, and 8 is the cabinet Door, 9 is an ultraviolet sensor probe, 10 is a temperature controller probe, 11 is a heating pipe, and 12 is a ventilation fan.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步描述。The present invention will be further described below in conjunction with embodiment.
根据待干燥物品质地、尺寸、数量、含水量、干燥要求等因素设计干燥方案,即温度、紫外线强度、换气量、换气频率、干燥时间等指标。打开箱体门,将待干燥物品置于搁物架上,关上箱体门。白天阳光充足时,收起遮光帘,让阳光通过采光玻璃照射到箱体内;夜晚或阴雨天阳光不足时,通过加热管提高箱体内温度,通过紫外灯提高紫外线照射强度;箱体内温度过高时,停止加热管加热,通过换气扇换气降温,白天阳光过于强烈时可以适当铺展遮光帘减少阳光辐射;箱体内温度过低时,利用加热管加热,夜晚铺展遮光帘减少箱体内热量散失;箱体内湿度过高时,打开换气扇通风除湿。总之,通过温度控制系统保证箱体内温度恒定;通过紫外线消毒控制系统保证紫外线照射强度充足,全程消毒杀菌;通过换气除湿系统排除湿气、通风干燥。待干燥物品达到干燥时间,在紫外线照射下通风降温至室温。打开箱体门,取出被干燥物品,完成干燥过程。According to the texture, size, quantity, water content, drying requirements and other factors of the items to be dried, the drying plan is designed, that is, the indicators such as temperature, ultraviolet intensity, air exchange rate, air exchange frequency, and drying time. Open the cabinet door, put the items to be dried on the shelf, and close the cabinet door. When the sun is sufficient during the day, put away the blackout curtains to allow sunlight to shine into the box through the lighting glass; at night or when the sun is not enough in rainy days, use the heating tube to increase the temperature inside the box, and use the ultraviolet lamp to increase the intensity of ultraviolet radiation; when the temperature inside the box is too high , stop heating the heating pipe, and cool down through the ventilation fan. When the sun is too strong in the daytime, you can properly spread the shading curtain to reduce sunlight radiation; When the humidity is too high, turn on the ventilation fan to ventilate and dehumidify. In short, the temperature control system ensures a constant temperature in the box; the ultraviolet disinfection control system ensures that the ultraviolet radiation intensity is sufficient, and the whole process is disinfected and sterilized; the ventilation and dehumidification system is used to remove moisture and ventilate and dry. After the dry items reach the drying time, ventilate and cool down to room temperature under ultraviolet light. Open the door of the cabinet, take out the items to be dried, and complete the drying process.
由于具备温度控制系统、紫外线消毒控制系统、换气除湿系统的保障,不受天气条件昼夜阴晴、空气质量好坏的影响,全天候紫外烘晒箱都可以在恒定温度、充足的紫外线照射、通风除湿的环境中,对被干燥物品进行全天候灭菌烘晒干燥,防止被烘晒物品在烘晒过程中腐烂变质。Due to the guarantee of temperature control system, ultraviolet disinfection control system, and ventilation and dehumidification system, it is not affected by weather conditions, day and night, and air quality. In a dehumidified environment, the dried items are sterilized and dried around the clock to prevent the dried items from rotting and deteriorating during the drying process.
这是一种兼具紫外杀菌、烘晒结合、成本低廉的全天候干燥设备,适用于干燥各种来源于动物、植物、菌类的农产品、水产品、中药材等。This is a low-cost all-weather drying equipment that combines ultraviolet sterilization, drying and drying, and is suitable for drying various agricultural products, aquatic products, and Chinese medicinal materials derived from animals, plants, and fungi.
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CN104930827A (en) * | 2015-05-27 | 2015-09-23 | 无锡市崇安区科技创业服务中心 | Intelligent airing and drying device |
CN108375284A (en) * | 2018-01-16 | 2018-08-07 | 江苏大学 | A kind of thermoelectric integral solar energy drying case |
CN111721078A (en) * | 2020-06-29 | 2020-09-29 | 杭州恒谷传媒科技有限公司 | Device for adjusting light intensity of instrument storage position according to air humidity |
CN112747570A (en) * | 2019-10-29 | 2021-05-04 | 宿州学院 | Food processing drying device |
WO2022035407A1 (en) * | 2020-08-13 | 2022-02-17 | Kahramanmaraş Sütçü İmam Üni̇versi̇tesi̇ | Solar-powered hybrid vacuum dryer |
WO2023049226A1 (en) * | 2021-09-22 | 2023-03-30 | White William H | Systems and methods for direct use of solar energy |
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CN101627707A (en) * | 2009-08-21 | 2010-01-20 | 北京盛阳谷科技有限公司 | Environmental-control type closed greenhouse |
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Application publication date: 20150325 |