CN104411811A - Poly(meth)acrylate viscosity index improver, and lubricating oil composition and lubricating oil additive containing said viscosity index improver - Google Patents
Poly(meth)acrylate viscosity index improver, and lubricating oil composition and lubricating oil additive containing said viscosity index improver Download PDFInfo
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
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Abstract
Description
技术领域technical field
本发明涉及聚(甲基)丙烯酸酯系粘度指数改进剂、以及含有该粘度指数改进剂的润滑油添加剂及润滑油组合物。The present invention relates to a poly(meth)acrylate viscosity index improver, a lubricating oil additive and a lubricating oil composition containing the viscosity index improver.
背景技术Background technique
以往,在润滑油的领域中,从节能性的观点出发对润滑油的改良进行了研究。特别是近年来,保护地球环境的趋向高,对润滑油的节能性改善效果的要求进一步增强。Conventionally, in the field of lubricating oil, studies have been made on improvement of lubricating oil from the viewpoint of energy saving. Especially in recent years, the tendency to protect the global environment has been increasing, and the demand for improving the energy-saving performance of lubricating oils has further increased.
例如,在汽车发动机等的内燃机中使用的润滑油(也称为“内燃机用润滑油”或“发动机油”。)的情况下,作为改善省燃耗性的手段之一,已知通过向润滑油基础油添加粘度指数改进剂来提高润滑油的粘度指数的方法。For example, in the case of lubricating oil used in internal combustion engines such as automobile engines (also referred to as "lubricating oil for internal combustion engines" or "engine oil"), as one of means for improving fuel economy, it is known that by adding A method in which a viscosity index improver is added to an oil base oil to increase the viscosity index of a lubricating oil.
另外,例如在汽车的变速机中使用的ATF、MTF、CVTF等润滑油(也称为“变速机用润滑油”或“驱动系统油”。)的情况下,作为改善省燃耗性的手段之一,可列举出将变速机用润滑油低粘度化来降低粘性阻力的方法。然而,将变速机用润滑油低粘度化时,有可能产生漏油、烧结等其它问题。In addition, for example, in the case of lubricating oils such as ATF, MTF, and CVTF used in automobile transmissions (also called "transmission lubricating oil" or "drive system oil"), as a means of improving fuel efficiency One of them is a method of lowering the viscosity of lubricating oil for a transmission to reduce viscous resistance. However, reducing the viscosity of lubricating oil for transmissions may cause other problems such as oil leakage and seizing.
因此,作为改善省燃耗性的其它方法,有使用粘度指数改进剂的方法。该方法通过使用粘度指数改进剂来提高变速机用润滑油的粘度指数,维持高温区域下的粘度且抑制低温区域下的粘度增加。Therefore, as another method of improving fuel efficiency, there is a method of using a viscosity index improver. This method raises the viscosity index of the lubricating oil for a transmission by using a viscosity index improver, maintains the viscosity in a high-temperature region, and suppresses an increase in viscosity in a low-temperature region.
关于粘度指数改进剂,迄今为止提出了各种粘度指数改进剂的使用,特别是提出了很多聚(甲基)丙烯酸酯系粘度指数改进剂的使用(例如参照专利文献1~7)。Regarding viscosity index improvers, the use of various viscosity index improvers has been proposed so far, and in particular, the use of many poly(meth)acrylate-based viscosity index improvers has been proposed (for example, refer to Patent Documents 1 to 7).
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开平7-48421号公报Patent Document 1: Japanese Patent Application Laid-Open No. 7-48421
专利文献2:日本特开平7-62372号公报Patent Document 2: Japanese Patent Application Laid-Open No. 7-62372
专利文献3:日本特开平6-145258号公报Patent Document 3: Japanese Patent Application Laid-Open No. 6-145258
专利文献4:日本特开平3-100099号公报Patent Document 4: Japanese Patent Application Laid-Open No. 3-100099
专利文献5:日本特开2002-302687号公报Patent Document 5: Japanese Patent Laid-Open No. 2002-302687
专利文献6:日本特开2004-124080号公报Patent Document 6: Japanese Patent Laid-Open No. 2004-124080
专利文献7:日本特开2005-187736号公报Patent Document 7: Japanese Patent Laid-Open No. 2005-187736
发明内容Contents of the invention
发明要解决的问题The problem to be solved by the invention
然而,例如内燃机用润滑油中,使用上述现有的聚(甲基)丙烯酸酯系粘度指数改进剂时,为了达成实用上充分的省燃耗性,在高剪切粘度方面存在改善的余地。特别是省燃耗性的要求高的0W-20中,需要将150℃下的高剪切粘度维持在某种程度高的水平、另一方面降低100℃下的高剪切粘度。与此相对,利用现有的聚(甲基)丙烯酸酯系粘度指数改进剂时,维持150℃下的高剪切粘度且降低100℃下的高剪切粘度是困难的。However, for example, in lubricating oils for internal combustion engines, when the above-mentioned conventional poly(meth)acrylate-based viscosity index improvers are used, there is room for improvement in terms of high-shear viscosity in order to achieve practically sufficient fuel economy. In particular, in 0W-20, which requires high fuel efficiency, it is necessary to maintain the high-shear viscosity at 150°C at a somewhat high level while reducing the high-shear viscosity at 100°C. On the other hand, with the conventional poly(meth)acrylate-based viscosity index improvers, it is difficult to maintain the high-shear viscosity at 150°C and reduce the high-shear viscosity at 100°C.
另外,例如变速机用润滑油中,作为省燃耗性变差的原因之一,可列举出位于驱动装置内的齿轮的传动时的摩擦损耗。因此,如果可以实现高剪切条件下粘性阻力低的润滑油,则可以降低摩擦损耗、可以进一步提高省燃耗性。In addition, for example, in lubricating oils for transmissions, friction loss during transmission of gears in a drive unit can be cited as one of the causes of poor fuel efficiency. Therefore, if a lubricating oil with low viscous resistance under high-shear conditions can be realized, friction loss can be reduced and fuel economy can be further improved.
然而,上述现有的粘度指数改进剂通过高粘度指数化来实现高温区域和低温区域的粘度特性的改善,在摩擦损耗降低效果方面还不充分。However, the conventional viscosity index improvers described above are not sufficient in terms of the frictional loss reduction effect to improve the viscosity characteristics in the high-temperature region and the low-temperature region by increasing the viscosity index.
因此,本发明的目的在于,提供能够达成省燃耗性的粘度指数改进剂、以及含有该粘度指数改进剂的润滑油添加剂及润滑油组合物。Therefore, an object of the present invention is to provide a viscosity index improver capable of achieving fuel economy, and a lubricating oil additive and lubricating oil composition containing the viscosity index improver.
另外,本发明的另一目的在于,提供可以维持150℃下的高剪切粘度且充分降低100℃下的高剪切粘度的粘度指数改进剂,以及含有该粘度指数改进剂的润滑油添加剂及润滑油组合物。In addition, another object of the present invention is to provide a viscosity index improver capable of maintaining a high shear viscosity at 150°C and sufficiently reducing a high shear viscosity at 100°C, and a lubricating oil additive containing the viscosity index improver and lubricating oil composition.
另外,本发明的又一目的在于,提供可以对润滑油赋予充分的摩擦损耗降低效果的粘度指数改进剂,以及含有该粘度指数改进剂的润滑油添加剂及润滑油组合物。Another object of the present invention is to provide a viscosity index improver capable of imparting a sufficient friction loss reducing effect to lubricating oil, and a lubricating oil additive and lubricating oil composition containing the viscosity index improver.
用于解决问题的方案solutions to problems
本发明人等进行了深入地研究,结果发现,通过具有特定的结构,重均分子量、以及重均分子量Mw与数均分子量Mn之比Mw/Mn满足特定条件的聚(甲基)丙烯酸酯系粘度指数改进剂(以下称为“第一聚(甲基)丙烯酸酯系粘度指数改进剂”。),可以维持150℃下的高剪切粘度且充分降低100℃下的高剪切粘度,从而完成了本发明。The inventors of the present invention conducted in-depth studies and found that by having a specific structure, the weight-average molecular weight and the ratio Mw/Mn of the weight-average molecular weight Mw to the number-average molecular weight Mn satisfy specific conditions. The viscosity index improver (hereinafter referred to as "the first poly(meth)acrylate viscosity index improver") can maintain the high-shear viscosity at 150°C and sufficiently reduce the high-shear viscosity at 100°C, thereby The present invention has been accomplished.
即,本发明提供一种聚(甲基)丙烯酸酯系粘度指数改进剂,其具有含有下述通式(1)所示的结构单元的聚合链,该聚(甲基)丙烯酸酯系粘度指数改进剂的重均分子量Mw为100000以上,重均分子量Mw与数均分子量Mn之比Mw/Mn为1.6以下。That is, the present invention provides a poly(meth)acrylate viscosity index improver having a polymer chain containing a structural unit represented by the following general formula (1), the poly(meth)acrylate viscosity index The weight average molecular weight Mw of the improver is 100,000 or more, and the ratio Mw/Mn of the weight average molecular weight Mw to the number average molecular weight Mn is 1.6 or less.
[式(1)中,R1表示氢或甲基,R2表示碳原子数为1~36的烷基。][In formula (1), R 1 represents hydrogen or a methyl group, and R 2 represents an alkyl group having 1 to 36 carbon atoms. ]
另外,本发明人等进行了深入地研究,结果发现,通过具有特定的结构,重均分子量、以及重均分子量Mw与数均分子量Mn之比Mw/Mn满足特定条件的聚(甲基)丙烯酸酯系粘度指数改进剂(以下称为“第一聚(甲基)丙烯酸酯系粘度指数改进剂”。),可以赋予摩擦损耗降低效果,从而完成了本发明。In addition, the inventors of the present invention conducted intensive studies and found that poly(meth)acrylic acid having a specific structure, a weight-average molecular weight, and a ratio Mw/Mn of the weight-average molecular weight Mw to the number-average molecular weight Mn satisfies specific conditions. The ester-based viscosity index improver (hereinafter referred to as "the first poly(meth)acrylate-based viscosity index improver") is capable of imparting a frictional loss reduction effect, and completed the present invention.
即,本发明提供一种聚(甲基)丙烯酸酯系粘度指数改进剂,其具有含有下述通式(1)所示的结构单元的聚合链,该聚(甲基)丙烯酸酯系粘度指数改进剂的重均分子量Mw不足100000,重均分子量Mw与数均分子量Mn之比Mw/Mn为1.6以下。That is, the present invention provides a poly(meth)acrylate viscosity index improver having a polymer chain containing a structural unit represented by the following general formula (1), the poly(meth)acrylate viscosity index The weight average molecular weight Mw of the improver is less than 100,000, and the ratio Mw/Mn of the weight average molecular weight Mw to the number average molecular weight Mn is 1.6 or less.
[式(1)中,R1表示氢或甲基,R2表示碳原子数为1~36的烷基。][In formula (1), R 1 represents hydrogen or a methyl group, and R 2 represents an alkyl group having 1 to 36 carbon atoms. ]
另外,本发明提供一种润滑油添加剂,其含有选自上述第一聚(甲基)丙烯酸酯系粘度指数改进剂及第二聚(甲基)丙烯酸酯系粘度指数改进剂中的至少一种。In addition, the present invention provides a lubricating oil additive containing at least one of the above-mentioned first poly(meth)acrylate viscosity index improvers and second poly(meth)acrylate viscosity index improvers. .
另外,本发明提供一种润滑油组合物,其含有润滑油基础油、和选自上述第一聚(甲基)丙烯酸酯系粘度指数改进剂及第二聚(甲基)丙烯酸酯系粘度指数改进剂中的至少一种。In addition, the present invention provides a lubricating oil composition comprising a lubricating oil base oil, and a viscosity index improver selected from the first poly(meth)acrylate-based viscosity index improver and the second poly(meth)acrylate-based viscosity index improver. At least one of the improvers.
发明的效果The effect of the invention
根据本发明,可以提供能够达成省燃耗性的粘度指数改进剂、以及含有该粘度指数改进剂的润滑油添加剂及润滑油组合物。According to the present invention, it is possible to provide a viscosity index improver capable of achieving fuel economy, and a lubricating oil additive and lubricating oil composition containing the viscosity index improver.
另外,根据本发明,可以提供能够维持150℃下的高剪切粘度且充分降低100℃下的高剪切粘度的粘度指数改进剂,以及含有该粘度指数改进剂的润滑油添加剂及润滑油组合物。In addition, according to the present invention, a viscosity index improver capable of maintaining a high shear viscosity at 150°C and sufficiently reducing a high shear viscosity at 100°C, and a lubricating oil additive and a lubricating oil combination containing the viscosity index improver can be provided things.
另外,根据本发明,可以提供能够降低摩擦损耗的粘度指数改进剂,以及含有该粘度指数改进剂的润滑油添加剂及润滑油组合物。Also, according to the present invention, a viscosity index improver capable of reducing friction loss, and a lubricating oil additive and a lubricating oil composition containing the viscosity index improver can be provided.
具体实施方式Detailed ways
以下,对本发明的优选实施方式进行详细说明,但是本发明不受以下的实施方式任何限定。Hereinafter, preferred embodiments of the present invention will be described in detail, but the present invention is not limited at all by the following embodiments.
[第一实施方式:第一聚(甲基)丙烯酸酯系粘度指数改进剂][First Embodiment: First Poly(meth)acrylate Viscosity Index Improver]
第一实施方式的聚(甲基)丙烯酸酯系粘度指数改进剂具有含有下述通式(1)所示的结构单元的聚合链。该聚(甲基)丙烯酸酯系粘度指数改进剂的重均分子量Mw(以下,有时仅称为“Mw”。)为100000以上,重均分子量Mw与数均分子量Mn(以下,有时仅称为“Mn”。)之比Mw/Mn(以下,有时仅称为“Mw/Mn”。)为1.6以下。The poly(meth)acrylate viscosity index improver of 1st Embodiment has a polymer chain containing the structural unit represented by following General formula (1). The poly(meth)acrylate-based viscosity index improver has a weight-average molecular weight Mw (hereinafter, sometimes simply referred to as "Mw") of 100,000 or more, and the weight-average molecular weight Mw and the number-average molecular weight Mn (hereinafter, sometimes simply referred to as "Mn".) The ratio Mw/Mn (hereinafter, may be simply referred to as "Mw/Mn") is 1.6 or less.
[式(1)中,R1表示氢或甲基,R2表示碳原子数为1~36的烷基。][In formula (1), R 1 represents hydrogen or a methyl group, and R 2 represents an alkyl group having 1 to 36 carbon atoms. ]
R1可以为氢或甲基的任一种,优选为甲基。R 1 can be either hydrogen or methyl, preferably methyl.
作为R2所示烷基的碳原子数,如上所述为1~36,从操作性和制造容易性的观点考虑,优选为1~30、更优选为1~26、进一步优选为1~22。另外,R2所示的烷基可以为直链状或支链状。The number of carbon atoms of the alkyl group represented by R2 is 1 to 36 as described above, preferably 1 to 30, more preferably 1 to 26, and even more preferably 1 to 22 from the viewpoint of handleability and ease of manufacture. . In addition, the alkyl group represented by R 2 may be linear or branched.
聚合链所含的上述通式(1)所示的结构单元为2个以上的情况下,R1及R2在结构单元之间可以相同或不同。含有R2不同的2种以上结构单元的情况下,从省燃耗特性和溶解性的观点考虑,以聚合链所含的结构单元的总量为基准,R2为甲基的结构单元优选含有10~45质量%、更优选含有15~45质量%、进一步优选含有20~45质量%。另外,从省燃耗特性的观点考虑,以聚合链所含的结构单元的总量为基准,R2是碳原子数为18以上的烷基的结构单元优选含有10质量%以上、更优选含有15质量%以上、进一步优选含有20质量%以上。When the polymer chain contains two or more structural units represented by the above general formula (1), R 1 and R 2 may be the same or different between the structural units. In the case of containing two or more structural units with different R 2 , from the viewpoint of fuel-saving properties and solubility, based on the total amount of structural units contained in the polymer chain, the structural unit in which R 2 is a methyl group preferably contains 10 to 45% by mass, more preferably 15 to 45% by mass, still more preferably 20 to 45% by mass. In addition, from the viewpoint of fuel-saving characteristics, based on the total amount of structural units contained in the polymer chain, the structural unit in which R is an alkyl group with 18 or more carbon atoms preferably contains 10% by mass or more, more preferably contains 15% by mass or more, more preferably 20% by mass or more.
聚合链可以仅含有上述通式(1)所示的结构单元,或者除了上述通式(1)所示的结构单元之外、还可以含有上述通式(1)所示的结构单元以外的结构单元。另外,聚合链的末端没有特别限制。优选为这种聚合链中,仅含有上述通式(1)所示的结构单元、末端为氢原子的聚合链,即下述通式(2)所示的聚合链。The polymer chain may contain only the structural unit represented by the above general formula (1), or may contain structures other than the structural unit represented by the above general formula (1) in addition to the structural unit represented by the above general formula (1) unit. In addition, the terminal of the polymer chain is not particularly limited. It is preferable that such a polymer chain contains only the structural unit represented by the above-mentioned general formula (1) and has a terminal hydrogen atom, that is, a polymer chain represented by the following general formula (2).
式(2)中,R1表示氢或甲基,R2表示碳原子数为1~36的烷基,n为以Mw及Mw/Mn满足上述条件来选择的整数。n例如为400~2,000的整数。In formula (2), R 1 represents hydrogen or a methyl group, R 2 represents an alkyl group having 1 to 36 carbon atoms, and n is an integer selected so that Mw and Mw/Mn satisfy the above conditions. n is, for example, an integer of 400 to 2,000.
重均分子量Mw为100,000以上,从省燃耗性的观点考虑,优选为125,000以上、更优选为150,000以上、进一步优选为175,000以上。Mw的上限没有特别限制,Mw例如为500,000以下。The weight-average molecular weight Mw is 100,000 or more, preferably 125,000 or more, more preferably 150,000 or more, and still more preferably 175,000 or more from the viewpoint of fuel efficiency. The upper limit of Mw is not particularly limited, and Mw is, for example, 500,000 or less.
数均分子量Mn以Mw/Mn满足上述条件来适当选择。从降低100℃下的HTHS粘度的观点考虑,Mn优选为75,000以上、更优选为94,000以上、进一步优选为110,000以上。Mn的上限没有特别限制,Mn例如为300,000以下。The number average molecular weight Mn is appropriately selected so that Mw/Mn satisfies the above conditions. From the viewpoint of reducing the HTHS viscosity at 100°C, Mn is preferably 75,000 or more, more preferably 94,000 or more, and still more preferably 110,000 or more. The upper limit of Mn is not particularly limited, and Mn is, for example, 300,000 or less.
Mw/Mn为1.6以下,从省燃耗性的观点考虑,优选为1.5以下、更优选为1.4以下、进一步优选为1.2以下。另外,从聚(甲基)丙烯酸酯的收率的观点考虑,Mw/Mn优选为1.0以上、更优选为1.01以上、进一步优选为1.02以上。Mw/Mn is 1.6 or less, preferably 1.5 or less, more preferably 1.4 or less, and still more preferably 1.2 or less from the viewpoint of fuel efficiency. Moreover, from a viewpoint of the yield of poly(meth)acrylate, Mw/Mn becomes like this. Preferably it is 1.0 or more, More preferably, it is 1.01 or more, More preferably, it is 1.02 or more.
需要说明的是,本发明中所称的“重均分子量Mw”、“数均分子量Mn”及“重均分子量Mw与数均分子量Mn之比Mw/Mn”指的是通过GPC分析得到的Mw、Mn及Mw/Mn(聚苯乙烯(标准试样)换算值)。具体而言,例如可以如下测定。It should be noted that the "weight average molecular weight Mw", "number average molecular weight Mn" and "ratio Mw/Mn of weight average molecular weight Mw to number average molecular weight Mn" referred to in the present invention refer to the Mw obtained by GPC analysis. , Mn and Mw/Mn (polystyrene (standard sample) conversion value). Specifically, for example, it can be measured as follows.
作为溶剂使用四氢呋喃,进行稀释而制备试样浓度为2质量%的溶液。该试样溶液使用GPC装置(Waters Alliance2695)进行分析。溶剂的流速为1ml/分钟,使用可分析分子量为10,000至256,000的色谱柱,以折射率作为检测器实施分析。需要说明的是,使用分子量明确的标准聚苯乙烯求得色谱柱保留时间与分子量的关系,另外制作标准曲线,由所得到的保留时间确定分子量。As a solvent, tetrahydrofuran was used and diluted to prepare a solution having a sample concentration of 2% by mass. This sample solution was analyzed using a GPC device (Waters Alliance 2695). The flow rate of the solvent was 1 ml/min, and the analysis was carried out using a column with an analyzable molecular weight of 10,000 to 256,000 with a refractive index as a detector. It should be noted that the relationship between the column retention time and the molecular weight was obtained using standard polystyrene with a definite molecular weight, and a calibration curve was prepared separately, and the molecular weight was determined from the obtained retention time.
本实施方式的聚(甲基)丙烯酸酯系粘度指数改进剂的制造方法没有特别限制,可列举出例如向含有(甲基)丙烯酸烷基酯、聚合试剂和溶剂的混合溶液中加入引发剂,在规定的温度下聚合(甲基)丙烯酸烷基酯的方法。The method for producing the poly(meth)acrylate-based viscosity index improver of this embodiment is not particularly limited, and examples include adding an initiator to a mixed solution containing an alkyl (meth)acrylate, a polymerization reagent, and a solvent, A method of polymerizing alkyl (meth)acrylates at a specified temperature.
作为(甲基)丙烯酸烷基酯,可以使用下述通式(3)所示的(甲基)丙烯酸烷基酯。As the alkyl (meth)acrylate, an alkyl (meth)acrylate represented by the following general formula (3) can be used.
式(3)中,R1表示氢或甲基,R2表示碳原子数为1~36的烷基。In formula (3), R 1 represents hydrogen or a methyl group, and R 2 represents an alkyl group having 1 to 36 carbon atoms.
R1优选为甲基。作为R2所示烷基的碳原子数,优选为1~30、更优选为1~26、进一步优选为1~22。R 1 is preferably methyl. The number of carbon atoms in the alkyl group represented by R 2 is preferably 1-30, more preferably 1-26, even more preferably 1-22.
作为(甲基)丙烯酸烷基酯,可以单独使用一种或者混合使用两种以上的上述通式(3)所示的(甲基)丙烯酸烷基酯,优选混合使用两种以上。混合使用两种以上的情况下,以(甲基)丙烯酸烷基酯总量为基准,R2为甲基的(甲基)丙烯酸甲酯的含量优选为5~50质量%、更优选为10~50质量%、进一步优选为20~45质量%。另外,以(甲基)丙烯酸烷基酯总量为基准,R2是碳原子数为18以上的烷基的(甲基)丙烯酸烷基酯的含量优选为10质量%以上、更优选为15质量%以上、进一步优选为20质量%以上。As the alkyl (meth)acrylate, one kind can be used alone or two or more kinds of alkyl (meth)acrylates represented by the general formula (3) can be used in combination, and two or more kinds can be used in combination. When two or more are used in combination, the content of methyl (meth)acrylate in which R2 is a methyl group is preferably 5 to 50% by mass, more preferably 10% by mass, based on the total amount of alkyl (meth)acrylates. -50% by mass, more preferably 20-45% by mass. In addition, based on the total amount of alkyl (meth)acrylates, the content of alkyl (meth)acrylates in which R is an alkyl group with 18 or more carbon atoms is preferably 10% by mass or more, more preferably 15% by mass. Mass % or more, More preferably, it is 20 mass % or more.
作为聚合试剂,例如可以使用二硫代苯甲酸异丙苯基酯等具有硫代羰基的化合物。作为优选的聚合试剂,可例示出二硫代苯甲酸异丙苯基酯。As a polymerization reagent, for example, a compound having a thiocarbonyl group such as cumyl dithiobenzoate can be used. Cumyl dithiobenzoate can be illustrated as a preferable polymerization reagent.
作为溶剂,例如可以使用高度精制矿物油、茴香醚、甲苯。作为优选的溶剂,可例示出高度精制矿物油。As the solvent, for example, highly purified mineral oil, anisole, and toluene can be used. As a preferable solvent, highly purified mineral oil can be illustrated.
作为引发剂,例如可以使用偶氮双异丁腈、偶氮双甲基戊腈、偶氮双甲基丁腈。作为优选的引发剂,可例示出偶氮双异丁腈。As the initiator, for example, azobisisobutyronitrile, azobismethylvaleronitrile and azobismethylbutyronitrile can be used. As a preferable initiator, azobisisobutyronitrile can be illustrated.
作为聚合(甲基)丙烯酸烷基酯时的反应温度,优选为70~120℃、更优选为80~110℃、进一步优选为90~100℃。通过使反应温度处于上述范围内,所得到的聚(甲基)丙烯酸酯系粘度指数改进剂的Mw/Mn容易为1.6以下。例如反应温度为90~100℃时有Mw/Mn为1.0~1.2的倾向,反应温度为100~110℃时有Mw/Mn为1.2~1.4的倾向,反应温度为110~120℃时有Mw/Mn为1.4~1.6的倾向。As reaction temperature at the time of superposing|polymerizing an alkyl (meth)acrylate, Preferably it is 70-120 degreeC, More preferably, it is 80-110 degreeC, More preferably, it is 90-100 degreeC. When the reaction temperature is within the above range, Mw/Mn of the obtained poly(meth)acrylate-based viscosity index improver is likely to be 1.6 or less. For example, when the reaction temperature is 90-100°C, Mw/Mn tends to be 1.0-1.2; when the reaction temperature is 100-110°C, Mw/Mn tends to be 1.2-1.4; Mn tends to be 1.4 to 1.6.
反应时间可以根据作为原料的(甲基)丙烯酸烷基酯、聚合试剂、溶剂及引发剂的种类及用量、反应温度等反应条件、目的聚(甲基)丙烯酸酯的Mw及Mw/Mn适当选择。作为优选的反应时间,可例示出10~14小时。The reaction time can be appropriately selected according to reaction conditions such as the alkyl (meth)acrylate used as a raw material, the type and amount of the polymerization reagent, solvent, and initiator, the reaction temperature, and the Mw and Mw/Mn of the target poly(meth)acrylate. . As a preferable reaction time, 10 to 14 hours can be illustrated.
(甲基)丙烯酸烷基酯的聚合优选在氮气气氛下进行。The polymerization of the alkyl (meth)acrylate is preferably performed under a nitrogen atmosphere.
[第二实施方式:润滑油添加剂][Second Embodiment: Lubricating Oil Additive]
本发明的第二实施方式的润滑油添加剂含有聚(甲基)丙烯酸酯系粘度指数改进剂,该聚(甲基)丙烯酸酯系粘度指数改进剂具有含有上述通式(1)所示的结构单元的聚合链,该聚(甲基)丙烯酸酯系粘度指数改进剂的重均分子量Mw为100,000以上,重均分子量Mw与数均分子量Mn之比Mw/Mn为1.6以下。需要说明的是,本实施方式中的聚(甲基)丙烯酸酯系粘度指数改进剂与上述第一实施方式中的粘度指数改进剂相同,在此省略重复的说明。The lubricating oil additive according to the second embodiment of the present invention contains a poly(meth)acrylate viscosity index improver having a structure represented by the above general formula (1) The poly(meth)acrylate-based viscosity index improver has a weight-average molecular weight Mw of 100,000 or more, and a ratio Mw/Mn of the weight-average molecular weight Mw to the number-average molecular weight Mn of 1.6 or less. It should be noted that the poly(meth)acrylate-based viscosity index improver in this embodiment is the same as the viscosity index improver in the above-mentioned first embodiment, and repeated descriptions are omitted here.
润滑油添加剂可以仅包含上述聚(甲基)丙烯酸酯系粘度指数改进剂,或者也可以为该粘度指数改进剂与其它添加剂的混合物(即添加剂组合物)。润滑油添加剂为该粘度指数改进剂与其它添加剂的混合物时,对它们的混合比率没有特别限制,可以根据用途适当选择。The lubricating oil additive may contain only the above-mentioned poly(meth)acrylate viscosity index improver, or may be a mixture of the viscosity index improver and other additives (ie, an additive composition). When the lubricating oil additive is a mixture of the viscosity index improver and other additives, their mixing ratio is not particularly limited, and can be appropriately selected according to the application.
作为其它添加剂,可列举出上述聚(甲基)丙烯酸酯系粘度指数改进剂以外的粘度指数改进剂、抗氧化剂、抗磨耗剂(或极压剂)、抗腐蚀剂、防锈剂、粘度指数改进剂、降凝剂、抗乳化剂、金属减活剂、消泡剂、无灰摩擦调节剂等添加剂等。这些添加剂可以单独使用一种或者组合使用两种以上。Examples of other additives include viscosity index improvers other than the aforementioned poly(meth)acrylate-based viscosity index improvers, antioxidants, antiwear agents (or extreme pressure agents), anticorrosion agents, rust inhibitors, viscosity index improvers, etc. Additives such as additives, pour point depressants, demulsifiers, metal deactivators, defoamers, ashless friction modifiers, etc. These additives may be used alone or in combination of two or more.
作为上述聚(甲基)丙烯酸酯系粘度指数改进剂以外的粘度指数改进剂,可列举出上述聚(甲基)丙烯酸酯系粘度指数改进剂以外的聚(甲基)丙烯酸酯系粘度指数改进剂、聚异丁烯系粘度指数改进剂、乙烯-丙烯共聚物系粘度指数改进剂、氢化苯乙烯-丁二烯共聚物系粘度指数改进剂等。Examples of viscosity index improvers other than the aforementioned poly(meth)acrylate viscosity index improvers include poly(meth)acrylate viscosity index improvers other than the aforementioned poly(meth)acrylate viscosity index improvers. agent, polyisobutylene-based viscosity index improver, ethylene-propylene copolymer-based viscosity index improver, hydrogenated styrene-butadiene copolymer-based viscosity index improver, etc.
作为抗氧化剂,可列举出酚系、胺系等无灰抗氧化剂,锌系、铜系、钼系等金属系抗氧化剂。Examples of the antioxidant include ashless antioxidants such as phenol-based and amine-based antioxidants, and metal-based antioxidants such as zinc-based, copper-based, and molybdenum-based antioxidants.
作为酚系抗氧化剂,可列举出例如4,4’-亚甲基双(2,6-二叔丁基苯酚)、4,4’-双(2,6-二叔丁基苯酚)、4,4’-双(2-甲基-6-叔丁基苯酚)、2,2’-亚甲基双(4-乙基-6-叔丁基苯酚)、2,2’-亚甲基双(4-甲基-6-叔丁基苯酚)、4,4’-亚丁基双(3-甲基-6-叔丁基苯酚)、4,4’-异亚丙基双(2,6-二叔丁基苯酚)、2,2’-亚甲基双(4-甲基-6-壬基苯酚)、2,2’-异亚丁基双(4,6-二甲基苯酚)、2,2’-亚甲基双(4-甲基-6-环己基苯酚)、2,6-二叔丁基-4-甲基苯酚、2,6-二叔丁基-4-乙基苯酚、2,4-二甲基-6-叔丁基苯酚、2,6-二-叔-α-二甲氨基-对甲酚、2,6-二叔丁基-4-(N,N-二甲氨基甲基苯酚)、4,4’-硫代双(2-甲基-6-叔丁基苯酚)、4,4’-硫代双(3-甲基-6-叔丁基苯酚)、2,2’-硫代双(4-甲基-6-叔丁基苯酚)、双(3-甲基-4-羟基-5-叔丁基苄基)硫醚、双(3,5-二叔丁基-4-羟基苄基)硫醚、2,2’-硫代-二亚乙基双[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯]、十三烷基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯、季戊四醇-四[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯]、辛基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯、十八烷基3-(3,5-二叔丁基-4-羟基苯基)丙酸酯、辛基-3-(3-甲基-5-二叔丁基-4-羟基苯基)丙酸酯等。它们可以混合使用两种以上。Examples of phenolic antioxidants include 4,4'-methylenebis(2,6-di-tert-butylphenol), 4,4'-bis(2,6-di-tert-butylphenol), 4 ,4'-bis(2-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-ethyl-6-tert-butylphenol), 2,2'-methylene Bis(4-methyl-6-tert-butylphenol), 4,4'-butylenebis(3-methyl-6-tert-butylphenol), 4,4'-isopropylidenebis(2, 6-di-tert-butylphenol), 2,2'-methylenebis(4-methyl-6-nonylphenol), 2,2'-isobutylenebis(4,6-dimethylphenol) , 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 2,6-di-tert-butyl-4-methylphenol, 2,6-di-tert-butyl-4-ethane phenylphenol, 2,4-dimethyl-6-tert-butylphenol, 2,6-di-tert-α-dimethylamino-p-cresol, 2,6-di-tert-butyl-4-(N, N-dimethylaminomethylphenol), 4,4'-thiobis(2-methyl-6-tert-butylphenol), 4,4'-thiobis(3-methyl-6-tert-butyl phenylphenol), 2,2'-thiobis(4-methyl-6-tert-butylphenol), bis(3-methyl-4-hydroxy-5-tert-butylbenzyl)sulfide, bis( 3,5-di-tert-butyl-4-hydroxybenzyl)sulfide, 2,2'-thio-diethylenebis[3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate], tridecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, pentaerythritol-tetrakis[3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate], octyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, octadecyl 3-(3,5-di-tert-butyl- 4-hydroxyphenyl)propionate, octyl-3-(3-methyl-5-di-tert-butyl-4-hydroxyphenyl)propionate, and the like. These may be used in combination of two or more.
作为胺系抗氧化剂,可列举出例如芳香族胺化合物、烷基二苯胺、烷基萘胺、苯基-α-萘胺、烷基苯基-α-萘胺等作为润滑油用而通常使用的公知的胺系抗氧化剂。Examples of amine-based antioxidants include aromatic amine compounds, alkyldiphenylamines, alkylnaphthylamines, phenyl-α-naphthylamines, and alkylphenyl-α-naphthylamines, which are commonly used for lubricating oils. known amine antioxidants.
作为抗腐蚀剂,可列举出例如苯并三唑系、甲苯并三唑系、噻二唑系或咪唑系化合物等。Examples of anticorrosion agents include benzotriazole-based, tolyltriazole-based, thiadiazole-based, and imidazole-based compounds.
作为防锈剂,可列举出例如石油磺酸(酯)盐、烷基苯磺酸(酯)盐、二壬基萘磺酸(酯)盐、烯基琥珀酸酯或多元醇酯等。Examples of the rust preventive include petroleum sulfonic acid (ester) salts, alkylbenzenesulfonic acid (ester) salts, dinonylnaphthalenesulfonic acid (ester) salts, alkenyl succinic acid esters, polyol esters, and the like.
作为金属减活剂,可列举出例如咪唑啉、嘧啶衍生物、烷基噻二唑、巯基苯并噻唑、苯并三唑或其衍生物、1,3,4-噻二唑多硫化物、1,3,4-噻二唑基-2,5-双二烷基二硫代氨基甲酸酯、2-(烷基二硫代)苯并咪唑、或β-(邻羧基苄基硫代)丙腈等。Examples of metal deactivators include imidazolines, pyrimidine derivatives, alkylthiadiazoles, mercaptobenzothiazoles, benzotriazoles or derivatives thereof, 1,3,4-thiadiazole polysulfides, 1,3,4-Thiadiazolyl-2,5-dialkyldithiocarbamate, 2-(alkyldithio)benzimidazole, or β-(o-carboxybenzylthiocarbamate ) propionitrile etc.
作为消泡剂,可列举出例如25℃时的运动粘度为1,000~100,000mm2/s的硅油、烯基琥珀酸衍生物、多羟基脂肪族醇与长链脂肪酸的酯、甲基水杨酸盐与邻羟基苄醇等。Examples of antifoaming agents include silicone oils having a kinematic viscosity of 1,000 to 100,000 mm 2 /s at 25°C, alkenyl succinic acid derivatives, esters of polyhydric aliphatic alcohols and long-chain fatty acids, and methyl salicylic acid Salt and o-hydroxybenzyl alcohol, etc.
作为无灰摩擦调节剂,可以使用作为润滑油用的无灰摩擦调节剂而通常使用的任意化合物,可列举出例如分子中至少具有1个碳原子数6~30的烷基或烯基、尤其是碳原子数6~30的直链烷基或直链烯基的胺化合物、脂肪酸酯、脂肪酰胺、脂肪酸、脂肪族醇、脂肪族醚等无灰摩擦调节剂等。另外,还可以使用日本特开2009-286831号公报中记载的含氮化合物及其酸改性衍生物等、国际公开第2005/037967号小册子中例示的各种无灰摩擦调节剂。As the ashless friction modifier, any compound generally used as an ashless friction modifier for lubricating oil can be used, for example, an alkyl or alkenyl group having at least one carbon number of 6 to 30 in the molecule, especially Ashless friction modifiers such as straight-chain alkyl or straight-chain alkenyl amine compounds, fatty acid esters, fatty amides, fatty acids, aliphatic alcohols, and aliphatic ethers with 6 to 30 carbon atoms. In addition, various ashless friction modifiers such as nitrogen-containing compounds and their acid-modified derivatives described in JP-A-2009-286831 and exemplified in International Publication No. 2005/037967 can also be used.
另外,本实施方式的润滑油添加剂还可以含有溶剂。作为溶剂,可以使用高度精制矿物油、茴香醚、甲苯。这些之中,优选使用高度精制矿物油。润滑油添加剂含有溶剂时,从作为添加剂的操作性的观点考虑,以润滑油添加剂的总量为基准,溶剂的含量优选为5~75质量%、更优选为30~60质量%。In addition, the lubricating oil additive of this embodiment may further contain a solvent. As a solvent, highly purified mineral oil, anisole, and toluene can be used. Among these, highly refined mineral oil is preferably used. When the lubricating oil additive contains a solvent, the content of the solvent is preferably 5 to 75% by mass, more preferably 30 to 60% by mass, based on the total amount of the lubricating oil additive, from the viewpoint of handling properties of the additive.
[第三实施方式:润滑油组合物][Third Embodiment: Lubricating Oil Composition]
第三实施方式的润滑油组合物含有润滑油基础油和聚(甲基)丙烯酸酯系粘度指数改进剂,该聚(甲基)丙烯酸酯系粘度指数改进剂具有含有上述通式(1)所示的结构单元的聚合链,该聚(甲基)丙烯酸酯系粘度指数改进剂的重均分子量Mw为100,000以上,重均分子量Mw与数均分子量Mn之比Mw/Mn为1.6以下。在此,本实施方式的润滑油组合物包括含有润滑油基础油和上述第二实施方式的润滑油添加剂的方式。本实施方式中的聚(甲基)丙烯酸酯系粘度指数改进剂与上述第一实施方式及第二实施方式中的聚(甲基)丙烯酸酯系粘度指数改进剂相同,另外润滑油组合物中含有的其它添加剂及溶剂与第二实施方式中的其它添加剂及溶剂相同,在此省略重复的说明。The lubricating oil composition of the third embodiment contains a lubricating oil base oil and a poly(meth)acrylate viscosity index improver, and the poly(meth)acrylate viscosity index improver has The polymer chain of the structural unit shown, the weight average molecular weight Mw of the poly(meth)acrylate viscosity index improver is 100,000 or more, and the ratio Mw/Mn of the weight average molecular weight Mw to the number average molecular weight Mn is 1.6 or less. Here, the lubricating oil composition of the present embodiment includes an embodiment including the lubricating oil base oil and the lubricating oil additive of the above-mentioned second embodiment. The poly(meth)acrylate-based viscosity index improver in this embodiment is the same as the poly(meth)acrylate-based viscosity index improver in the above-mentioned first embodiment and second embodiment, and in addition, in the lubricating oil composition The other additives and solvents contained are the same as those in the second embodiment, and repeated descriptions are omitted here.
作为润滑油基础油没有特别限制,可以使用通常的润滑油中使用的润滑油基础油。具体而言,可以使用矿物油系润滑油基础油、合成油系润滑油基础油或以任意比率混合选自这些之中的两种以上的润滑油基础油而成的混合物等。The lubricating oil base oil is not particularly limited, and lubricating oil base oils used in general lubricating oils can be used. Specifically, a mineral oil-based lubricating oil base oil, a synthetic oil-based lubricating oil base oil, or a mixture of two or more lubricating oil base oils selected from these in an arbitrary ratio can be used.
作为矿物油系润滑油基础油,可列举出例如将原油常压蒸馏而得到常压残油,对该常压残油进行减压蒸馏得到润滑油馏分,对所得到的润滑油馏分进行溶剂脱沥青、溶剂萃取、加氢裂解、溶剂脱蜡、加氢精制等处理中的1种以上而精制得到的基础油;或者通过将蜡异构化矿物油、GTL蜡(Gas toliquid wax)异构化的方法而制造得到的基础油等。Examples of mineral oil-based lubricating oil base oils include, for example, distilling crude oil at atmospheric pressure to obtain an atmospheric residual oil, subjecting the atmospheric residual oil to vacuum distillation to obtain a lubricating oil fraction, and performing solvent removal on the obtained lubricating oil fraction. Base oil refined by one or more of asphalt, solvent extraction, hydrocracking, solvent dewaxing, hydrofining, etc.; or by isomerizing wax isomerized mineral oil and GTL wax (Gas toliquid wax) The base oil and the like manufactured by the method.
作为合成油系润滑油,可例示出例如聚丁烯或其氢化物;1-辛烯低聚物、1-癸烯低聚物等聚-α-烯烃或其氢化物;戊二酸双十三烷基酯、己二酸二(2-乙基己基)酯、己二酸二异癸酯、己二酸双十三烷基酯、癸二酸二(2-乙基己基)酯等二酯;三羟甲基丙烷辛酸酯、三羟甲基丙烷壬酸酯、季戊四醇-2-乙基己酸酯、季戊四醇壬酸酯等多元醇酯;烷基萘、烷基苯等芳香族系合成油或它们的混合物等。Examples of synthetic oil-based lubricating oils include polybutene or its hydrogenated products; poly-α-olefins such as 1-octene oligomers and 1-decene oligomers or their hydrogenated products; Trialkyl ester, bis(2-ethylhexyl) adipate, diisodecyl adipate, ditridecyl adipate, bis(2-ethylhexyl) sebacate, etc. Esters; trimethylolpropane octanoate, trimethylolpropane nonanoate, pentaerythritol-2-ethylhexanoate, pentaerythritol nonanoate and other polyol esters; alkylnaphthalene, alkylbenzene and other aromatics Synthetic oils or their mixtures etc.
润滑油基础油的100℃时的运动粘度优选为2.5~10.0mm2/s、更优选为3.0~8.0mm2/s、进一步优选为3.5~6.0mm2/s。另外,润滑油基础油的粘度指数优选为90~165、更优选为100~155、进一步优选为120~150。The kinematic viscosity at 100°C of the lubricating base oil is preferably 2.5 to 10.0 mm 2 /s, more preferably 3.0 to 8.0 mm 2 /s, and still more preferably 3.5 to 6.0 mm 2 /s. In addition, the viscosity index of the lubricating base oil is preferably 90-165, more preferably 100-155, and still more preferably 120-150.
为了容易发挥第一实施方式的聚(甲基)丙烯酸酯系粘度指数改进剂等添加剂的效果,对润滑油基础油采用色谱分析得到的饱和成分优选为80%以上、更优选为85%以上、进一步优选为90%以上、最优选为95%以上。In order to easily exert the effect of additives such as the poly(meth)acrylate viscosity index improver of the first embodiment, the saturated content of the lubricating base oil by chromatographic analysis is preferably 80% or more, more preferably 85% or more, More preferably, it is 90% or more, and most preferably, it is 95% or more.
以润滑油组合物总量为基准,第一实施方式的聚(甲基)丙烯酸酯系粘度指数改进剂的含量优选为0.1~20.0质量%、更优选为0.5~15.0质量%、进一步优选为1.0~10.0质量%。该含量为上述下限值以上时,容易得到充分的添加效果,另一方面,该含量为上述上限值以下时,剪切稳定性升高,燃耗持续性提高。Based on the total amount of the lubricating oil composition, the content of the poly(meth)acrylate viscosity index improver according to the first embodiment is preferably 0.1 to 20.0% by mass, more preferably 0.5 to 15.0% by mass, and even more preferably 1.0% by mass. ~10.0% by mass. When this content is more than the said lower limit, sufficient addition effect is easy to be acquired, and on the other hand, when this content is below the said upper limit, shear stability improves and fuel consumption sustainability improves.
润滑油组合物的100℃时的运动粘度优选为3.0~16.3mm2/s、更优选为3.5~12.5mm2/s、进一步优选为4.0~9.3mm2/s。100℃时的运动粘度为上述下限值以上时,容易确保润滑性,另一方面,100℃时的运动粘度为上述上限值以下时,省燃耗性进一步提高。需要说明的是,本发明中的100℃时的运动粘度指的是JIS K-2283-1993中规定的100℃时的运动粘度。The kinematic viscosity at 100°C of the lubricating oil composition is preferably 3.0 to 16.3 mm 2 /s, more preferably 3.5 to 12.5 mm 2 /s, and still more preferably 4.0 to 9.3 mm 2 /s. When the kinematic viscosity at 100° C. is not less than the above lower limit, it is easy to ensure lubricity, while on the other hand, when the kinematic viscosity at 100° C. is not more than the above upper limit, fuel efficiency is further improved. In addition, the kinematic viscosity at 100 degreeC in this invention means the kinematic viscosity at 100 degreeC prescribed|regulated by JISK-2283-1993.
润滑油组合物的粘度指数优选为150~250、更优选为160~240、进一步优选为170~230。粘度指数为上述下限值以上时,可以在维持HTHS粘度的同时进一步提高省燃耗性,另外容易降低低温粘度。另一方面,粘度指数为上述上限值以下时,可以确保低温流动性、添加剂的溶解性、以及与密封材料的适合性。需要说明的是,本发明中的粘度指数指的是JIS K-2283-1993中规定的粘度指数。The viscosity index of the lubricating oil composition is preferably 150-250, more preferably 160-240, even more preferably 170-230. When the viscosity index is more than the above lower limit, the fuel economy can be further improved while maintaining the HTHS viscosity, and the low-temperature viscosity can be easily lowered. On the other hand, when the viscosity index is not more than the above-mentioned upper limit, low-temperature fluidity, solubility of additives, and compatibility with sealing materials can be ensured. It should be noted that the viscosity index in the present invention refers to the viscosity index specified in JIS K-2283-1993.
润滑油组合物的150℃时的HTHS粘度优选为1.7mPa·s以上、更优选为2.0mPa·s以上、进一步优选为2.3mPa·s以上、最优选为2.6mPa·s以上。150℃时的HTHS粘度为上述下限值以上时,可以抑制润滑油组合物的蒸发,可以确保润滑性。另外,润滑油组合物的100℃时的HTHS粘度优选为5.2mPa·s以下、更优选为5.1mPa·s以下、进一步优选为5.0mPa·s以下。100℃时的HTHS粘度为上述上限值以下时,能够得到更高的省燃耗性。需要说明的是,本发明中的150℃或100℃时的HTHS粘度指的是ASTM D-4683中规定的150℃或100℃时的高温高剪切粘度。The HTHS viscosity at 150° C. of the lubricating oil composition is preferably 1.7 mPa·s or higher, more preferably 2.0 mPa·s or higher, still more preferably 2.3 mPa·s or higher, most preferably 2.6 mPa·s or higher. When the HTHS viscosity at 150° C. is more than the above lower limit, evaporation of the lubricating oil composition can be suppressed and lubricity can be ensured. In addition, the HTHS viscosity at 100° C. of the lubricating oil composition is preferably 5.2 mPa·s or less, more preferably 5.1 mPa·s or less, even more preferably 5.0 mPa·s or less. When the HTHS viscosity at 100° C. is not more than the above upper limit, higher fuel efficiency can be obtained. It should be noted that the HTHS viscosity at 150°C or 100°C in the present invention refers to the high-temperature high-shear viscosity at 150°C or 100°C specified in ASTM D-4683.
以上说明的第一实施方式的粘度指数改进剂、第二实施方式的润滑油添加剂以及第三实施方式的润滑油组合物可以在内燃机用润滑油、驱动系统润滑油等广泛的领域中使用,尤其是在内燃机用润滑油的领域中是有用的。对于该情况下的内燃机的燃料,可以使用汽油或柴油燃料中的任一种。The viscosity index improver of the first embodiment described above, the lubricating oil additive of the second embodiment, and the lubricating oil composition of the third embodiment can be used in a wide range of fields such as lubricating oils for internal combustion engines and lubricating oils for driving systems. It is useful in the field of lubricating oil for internal combustion engines. For the fuel of the internal combustion engine in this case, either gasoline or diesel fuel can be used.
[第四实施方式:第二聚(甲基)丙烯酸酯系粘度指数改进剂][Fourth Embodiment: Second Poly(meth)acrylate-based Viscosity Index Improver]
第四实施方式的聚(甲基)丙烯酸酯系粘度指数改进剂具有含有下述通式(1)所示的结构单元的聚合链。该聚(甲基)丙烯酸酯系粘度指数改进剂的重均分子量Mw(以下,有时仅称为“Mw”。)不足100,000,重均分子量Mw与数均分子量Mn(以下,有时仅称为“Mn”。)之比Mw/Mn(以下,有时仅称为“Mw/Mn”。)为1.6以下。The poly(meth)acrylate viscosity index improver of 4th Embodiment has a polymer chain containing the structural unit represented by following General formula (1). The weight average molecular weight Mw (hereinafter, sometimes simply referred to as "Mw") of this poly(meth)acrylate viscosity index improver is less than 100,000, and the weight average molecular weight Mw and the number average molecular weight Mn (hereinafter, sometimes simply referred to as " Mn".) The ratio Mw/Mn (Hereinafter, it may only be referred to as "Mw/Mn".) is 1.6 or less.
[式(1)中,R1表示氢或甲基,R2表示碳原子数为1~36的烷基。][In formula (1), R 1 represents hydrogen or a methyl group, and R 2 represents an alkyl group having 1 to 36 carbon atoms. ]
R1可以为氢或甲基的任一种,优选为甲基。R 1 can be either hydrogen or methyl, preferably methyl.
作为R2所示烷基的碳原子数,如上所述为1~36,从操作性和制造容易性的观点考虑,优选为1~30、更优选为1~26、进一步优选为1~22。另外,R2所示的烷基可以为直链状或支链状。The number of carbon atoms of the alkyl group represented by R2 is 1 to 36 as described above, preferably 1 to 30, more preferably 1 to 26, and even more preferably 1 to 22 from the viewpoint of handleability and ease of manufacture. . In addition, the alkyl group represented by R 2 may be linear or branched.
聚合链所含的上述通式(1)所示的结构单元为2个以上的情况下,R1及R2在结构单元之间可以相同或不同。含有R2不同的2种以上结构单元的情况下,从粘度温度特性的观点考虑,以聚合链所含的结构单元的总量为基准,R2为甲基的结构单元优选含有10~45质量%、更优选含有15~45质量%、进一步优选含有20~45质量%。另外,从省燃耗特性的观点考虑,以聚合链所含的结构单元的总量为基准,R2是碳原子数为18以上的烷基的结构单元优选含有10质量%以上、更优选含有15质量%以上、进一步优选含有20质量%以上。When the polymer chain contains two or more structural units represented by the above general formula (1), R 1 and R 2 may be the same or different between the structural units. In the case of containing two or more structural units with different R 2 , from the viewpoint of viscosity temperature characteristics, based on the total amount of structural units contained in the polymer chain, the structural unit in which R 2 is a methyl group preferably contains 10 to 45 mass %, more preferably 15 to 45% by mass, still more preferably 20 to 45% by mass. In addition, from the viewpoint of fuel-saving characteristics, based on the total amount of structural units contained in the polymer chain, the structural unit in which R is an alkyl group with 18 or more carbon atoms preferably contains 10% by mass or more, more preferably contains 15% by mass or more, more preferably 20% by mass or more.
聚合链可以仅含有上述通式(1)所示的结构单元,或者除了上述通式(1)所示的结构单元之外、还可以含有上述通式(1)所示的结构单元以外的结构单元。另外,聚合链的末端没有特别限制。优选为这种聚合链中,仅含有上述通式(1)所示的结构单元、末端为氢原子的聚合链,即下述通式(2)所示的聚合链。The polymer chain may contain only the structural unit represented by the above general formula (1), or may contain structures other than the structural unit represented by the above general formula (1) in addition to the structural unit represented by the above general formula (1) unit. In addition, the terminal of the polymer chain is not particularly limited. It is preferable that such a polymer chain contains only the structural unit represented by the above-mentioned general formula (1) and has a terminal hydrogen atom, that is, a polymer chain represented by the following general formula (2).
式(2)中,R1表示氢或甲基,R2表示碳原子数为1~36的烷基,n为以Mw及Mw/Mn满足上述条件来选择的整数。n例如为40~450的整数。In formula (2), R 1 represents hydrogen or a methyl group, R 2 represents an alkyl group having 1 to 36 carbon atoms, and n is an integer selected so that Mw and Mw/Mn satisfy the above conditions. n is an integer of 40-450, for example.
重均分子量Mw不足100,000,从省燃耗特性的观点考虑,优选为80,000以下、更优选为70,000以下、进一步优选为60,000以下。Mw的下限没有特别限制,Mw例如为10,000以上。The weight average molecular weight Mw is less than 100,000, and is preferably 80,000 or less, more preferably 70,000 or less, and still more preferably 60,000 or less from the viewpoint of fuel-saving characteristics. The lower limit of Mw is not particularly limited, and Mw is, for example, 10,000 or more.
数均分子量Mn以Mw/Mn满足上述条件来适当选择。从省燃耗特性的观点考虑,Mn优选为6,000以上、更优选为10,000以上、进一步优选为12,500以上。Mn的上限没有特别限制,Mn例如为60,000以下。The number average molecular weight Mn is appropriately selected so that Mw/Mn satisfies the above conditions. From the viewpoint of fuel-saving characteristics, Mn is preferably 6,000 or more, more preferably 10,000 or more, and still more preferably 12,500 or more. The upper limit of Mn is not particularly limited, and Mn is, for example, 60,000 or less.
Mw/Mn为1.6以下,从省燃耗性的观点考虑,优选为1.5以下、更优选为1.4以下、进一步优选为1.3以下。另外,从省燃耗性的观点考虑,Mw/Mn优选为1.0以上、更优选为1.01以上、进一步优选为1.02以上。Mw/Mn is 1.6 or less, preferably 1.5 or less, more preferably 1.4 or less, and still more preferably 1.3 or less from the viewpoint of fuel efficiency. In addition, from the viewpoint of fuel efficiency, Mw/Mn is preferably 1.0 or more, more preferably 1.01 or more, and still more preferably 1.02 or more.
需要说明的是,本发明中所称的“重均分子量Mw”、“数均分子量Mn”及“重均分子量Mw与数均分子量Mn之比Mw/Mn”指的是通过GPC分析得到的Mw、Mn及Mw/Mn(聚苯乙烯(标准试样)换算值)。具体而言,例如可以如下测定。It should be noted that the "weight average molecular weight Mw", "number average molecular weight Mn" and "ratio Mw/Mn of weight average molecular weight Mw to number average molecular weight Mn" referred to in the present invention refer to the Mw obtained by GPC analysis. , Mn and Mw/Mn (polystyrene (standard sample) conversion value). Specifically, for example, it can be measured as follows.
作为溶剂使用四氢呋喃,进行稀释而制备试样浓度为2质量%的溶液。该试样溶液使用GPC装置(Waters Alliance2695)进行分析。溶剂的流速为1ml/分钟,使用可分析分子量为10,000至256,000的色谱柱,以折射率作为检测器实施分析。需要说明的是,使用分子量明确的标准聚苯乙烯求得色谱柱保留时间与分子量的关系,另外制作标准曲线,由所得到的保留时间确定分子量。As a solvent, tetrahydrofuran was used and diluted to prepare a solution having a sample concentration of 2% by mass. This sample solution was analyzed using a GPC device (Waters Alliance 2695). The flow rate of the solvent was 1 ml/min, and the analysis was carried out using a column with an analyzable molecular weight of 10,000 to 256,000 with a refractive index as a detector. It should be noted that the relationship between the column retention time and the molecular weight was obtained using standard polystyrene with a definite molecular weight, and a calibration curve was prepared separately, and the molecular weight was determined from the obtained retention time.
本实施方式的聚(甲基)丙烯酸酯系粘度指数改进剂的制造方法没有特别限制,可列举出例如向含有(甲基)丙烯酸烷基酯、聚合试剂和溶剂的混合溶液中加入引发剂,在规定的温度下聚合(甲基)丙烯酸烷基酯的方法。The method for producing the poly(meth)acrylate-based viscosity index improver of this embodiment is not particularly limited, and examples include adding an initiator to a mixed solution containing an alkyl (meth)acrylate, a polymerization reagent, and a solvent, A method of polymerizing alkyl (meth)acrylates at a specified temperature.
作为(甲基)丙烯酸烷基酯,可以使用下述通式(3)所示的(甲基)丙烯酸烷基酯。As the alkyl (meth)acrylate, an alkyl (meth)acrylate represented by the following general formula (3) can be used.
式(3)中,R1表示氢或甲基,R2表示碳原子数为1~36的烷基。In formula (3), R 1 represents hydrogen or a methyl group, and R 2 represents an alkyl group having 1 to 36 carbon atoms.
R1优选为甲基。作为R2所示烷基的碳原子数,优选为1~36、更优选为1~30、进一步优选为1~22。R 1 is preferably methyl. The number of carbon atoms in the alkyl group represented by R 2 is preferably 1-36, more preferably 1-30, even more preferably 1-22.
作为(甲基)丙烯酸烷基酯,可以单独使用一种或者混合使用两种以上的上述通式(3)所示的(甲基)丙烯酸烷基酯,优选混合使用两种以上。混合使用两种以上的情况下,以(甲基)丙烯酸烷基酯总量为基准,R2为甲基的(甲基)丙烯酸甲酯的含量优选为5~50质量%、更优选为10~50质量%、进一步优选为20~45质量%。另外,以(甲基)丙烯酸烷基酯总量为基准,R2是碳原子数为18以上的烷基的(甲基)丙烯酸烷基酯的含量优选为10质量%以上、更优选为15质量%以上、进一步优选为20质量%以上。As the alkyl (meth)acrylate, one kind can be used alone or two or more kinds of alkyl (meth)acrylates represented by the general formula (3) can be used in combination, and two or more kinds can be used in combination. When two or more are used in combination, the content of methyl (meth)acrylate in which R2 is a methyl group is preferably 5 to 50% by mass, more preferably 10% by mass, based on the total amount of alkyl (meth)acrylates. -50% by mass, more preferably 20-45% by mass. In addition, based on the total amount of alkyl (meth)acrylates, the content of alkyl (meth)acrylates in which R is an alkyl group with 18 or more carbon atoms is preferably 10% by mass or more, more preferably 15% by mass. Mass % or more, More preferably, it is 20 mass % or more.
作为聚合试剂,例如可以使用二硫代苯甲酸异丙苯基酯、含有硫代羰基的物质。作为优选的聚合试剂,可例示出二硫代苯甲酸异丙苯基酯。As a polymerization reagent, for example, cumyl dithiobenzoate and a thiocarbonyl group-containing substance can be used. Cumyl dithiobenzoate can be illustrated as a preferable polymerization reagent.
作为溶剂,例如可以使用高度精制矿物油、茴香醚、甲苯。作为优选的溶剂,可例示出高度精制矿物油。As the solvent, for example, highly purified mineral oil, anisole, and toluene can be used. As a preferable solvent, highly purified mineral oil can be illustrated.
作为引发剂,例如可以使用偶氮双异丁腈、偶氮双二甲基戊腈、偶氮双甲基丁腈。作为优选的引发剂,可例示出偶氮双异丁腈。As the initiator, for example, azobisisobutyronitrile, azobisdimethylvaleronitrile and azobismethylbutyronitrile can be used. As a preferable initiator, azobisisobutyronitrile can be illustrated.
作为聚合(甲基)丙烯酸烷基酯时的反应温度,优选为70~120℃、更优选为80~110℃、进一步优选为80~120℃。通过使反应温度处于上述范围内,所得到的聚(甲基)丙烯酸酯系粘度指数改进剂的Mw/Mn容易为1.6以下。例如反应温度为90~100℃时有Mw/Mn为1.0~1.2的倾向,反应温度为100~110℃时有Mw/Mn为1.2~1.4的倾向,反应温度为110~120℃时有Mw/Mn为1.4~1.6的倾向。As reaction temperature at the time of superposing|polymerizing an alkyl (meth)acrylate, Preferably it is 70-120 degreeC, More preferably, it is 80-110 degreeC, More preferably, it is 80-120 degreeC. When the reaction temperature is within the above range, Mw/Mn of the obtained poly(meth)acrylate-based viscosity index improver is likely to be 1.6 or less. For example, when the reaction temperature is 90-100°C, Mw/Mn tends to be 1.0-1.2; when the reaction temperature is 100-110°C, Mw/Mn tends to be 1.2-1.4; Mn tends to be 1.4 to 1.6.
反应时间可以根据作为原料的(甲基)丙烯酸烷基酯、聚合试剂、溶剂及引发剂的种类及用量、反应温度等反应条件、目的聚(甲基)丙烯酸酯的Mw及Mw/Mn适当选择。作为优选的反应时间,可例示出10~14小时。The reaction time can be appropriately selected according to reaction conditions such as the alkyl (meth)acrylate used as a raw material, the type and amount of the polymerization reagent, solvent, and initiator, the reaction temperature, and the Mw and Mw/Mn of the target poly(meth)acrylate. . As a preferable reaction time, 10 to 14 hours can be illustrated.
(甲基)丙烯酸烷基酯的聚合优选在氮气气氛下进行。The polymerization of the alkyl (meth)acrylate is preferably performed under a nitrogen atmosphere.
[第五实施方式:润滑油添加剂][Fifth Embodiment: Lubricating Oil Additive]
本发明的第五实施方式的润滑油添加剂含有聚(甲基)丙烯酸酯系粘度指数改进剂,该聚(甲基)丙烯酸酯系粘度指数改进剂具有含有上述通式(1)所示的结构单元的聚合链,该聚(甲基)丙烯酸酯系粘度指数改进剂的重均分子量Mw不足100,000,重均分子量Mw与数均分子量Mn之比Mw/Mn为1.6以下。需要说明的是,本实施方式中的聚(甲基)丙烯酸酯系粘度指数改进剂与上述第四实施方式中的粘度指数改进剂相同,在此省略重复的说明。The lubricating oil additive according to the fifth embodiment of the present invention contains a poly(meth)acrylate viscosity index improver having a structure represented by the above general formula (1) The poly(meth)acrylate-based viscosity index improver has a weight-average molecular weight Mw of less than 100,000 and a ratio Mw/Mn of the weight-average molecular weight Mw to the number-average molecular weight Mn of 1.6 or less. It should be noted that the poly(meth)acrylate-based viscosity index improver in this embodiment is the same as the viscosity index improver in the fourth embodiment described above, and repeated descriptions are omitted here.
润滑油添加剂可以仅包含上述聚(甲基)丙烯酸酯系粘度指数改进剂,或者也可以为该粘度指数改进剂与其它添加剂的混合物(即添加剂组合物)。润滑油添加剂为该粘度指数改进剂与其它添加剂的混合物时,对它们的混合比率没有特别限制,可以根据用途适当选择。作为其它添加剂,与上述第二实施方式中的其它添加剂相同,在此省略重复的说明。The lubricating oil additive may contain only the above-mentioned poly(meth)acrylate viscosity index improver, or may be a mixture of the viscosity index improver and other additives (ie, an additive composition). When the lubricating oil additive is a mixture of the viscosity index improver and other additives, their mixing ratio is not particularly limited, and can be appropriately selected according to the application. As other additives, they are the same as those in the above-mentioned second embodiment, and repeated descriptions are omitted here.
另外,本实施方式的润滑油添加剂还可以含有溶剂。作为溶剂,可以使用高度精制矿物油、溶剂精制矿物油、合成油。这些之中,优选使用高度精制矿物油。润滑油添加剂含有溶剂时,以润滑油添加剂的总量为基准,溶剂的含量优选为5~75质量%、更优选为30~60质量%。In addition, the lubricating oil additive of this embodiment may further contain a solvent. As the solvent, highly refined mineral oil, solvent refined mineral oil, and synthetic oil can be used. Among these, highly refined mineral oil is preferably used. When the lubricating oil additive contains a solvent, the content of the solvent is preferably 5 to 75% by mass, more preferably 30 to 60% by mass, based on the total amount of the lubricating oil additive.
[第六实施方式:润滑油组合物][Sixth Embodiment: Lubricating Oil Composition]
第六实施方式的润滑油组合物含有润滑油基础油和聚(甲基)丙烯酸酯系粘度指数改进剂,该聚(甲基)丙烯酸酯系粘度指数改进剂具有含有上述通式(1)所示的结构单元的聚合链,该聚(甲基)丙烯酸酯系粘度指数改进剂的重均分子量Mw不足100,000,重均分子量Mw与数均分子量Mn之比Mw/Mn为1.6以下。在此,本实施方式的润滑油组合物包括含有润滑油基础油和上述第五实施方式的润滑油添加剂的方式。本实施方式中的聚(甲基)丙烯酸酯系粘度指数改进剂与上述第四实施方式及第五实施方式中的聚(甲基)丙烯酸酯系粘度指数改进剂相同,另外润滑油组合物中可以含有的其它添加剂及溶剂与第五实施方式中的其它添加剂及溶剂相同,在此省略重复的说明。The lubricating oil composition according to the sixth embodiment contains a lubricating oil base oil and a poly(meth)acrylate viscosity index improver, and the poly(meth)acrylate viscosity index improver has The poly(meth)acrylate-based viscosity index improver has a weight average molecular weight Mw of less than 100,000, and the ratio Mw/Mn of the weight average molecular weight Mw to the number average molecular weight Mn is 1.6 or less. Here, the lubricating oil composition of the present embodiment includes an embodiment including the lubricating oil base oil and the lubricating oil additive of the fifth embodiment described above. The poly(meth)acrylate-based viscosity index improver in this embodiment is the same as the poly(meth)acrylate-based viscosity index improver in the above-mentioned fourth embodiment and fifth embodiment. In addition, in the lubricating oil composition Other additives and solvents that may be contained are the same as those in the fifth embodiment, and repeated descriptions are omitted here.
润滑油基础油与上述第三实施方式中的润滑油基础油相同,在此省略重复的说明。The lubricating oil base oil is the same as the lubricating oil base oil in the above-mentioned third embodiment, and repeated description is omitted here.
以润滑油组合物总量为基准,第四实施方式的聚(甲基)丙烯酸酯系粘度指数改进剂的含量优选为0.1~20.0质量%、更优选为0.5~15.0质量%、进一步优选为1.0~10.0质量%。该含量为上述下限值以上时,容易得到充分的添加效果,另一方面,该含量为上述上限值以下时,剪切稳定性升高,燃耗持续性提高。Based on the total amount of the lubricating oil composition, the content of the poly(meth)acrylate viscosity index improver according to the fourth embodiment is preferably 0.1 to 20.0% by mass, more preferably 0.5 to 15.0% by mass, and even more preferably 1.0% by mass. ~10.0% by mass. When this content is more than the said lower limit, sufficient addition effect is easy to be acquired, and on the other hand, when this content is below the said upper limit, shear stability improves and fuel consumption sustainability improves.
润滑油组合物的100℃时的运动粘度优选为2.0~16.3mm2/s、更优选为2.5~12.5mm2/s、进一步优选为3.0~10.0mm2/s。100℃时的运动粘度为上述下限值以上时,容易确保润滑性,另一方面,100℃时的运动粘度为上述上限值以下时,省燃耗性进一步提高。需要说明的是,本发明中的100℃时的运动粘度指的是JIS K-2283-1993中规定的100℃时的运动粘度。The kinematic viscosity at 100°C of the lubricating oil composition is preferably 2.0 to 16.3 mm 2 /s, more preferably 2.5 to 12.5 mm 2 /s, and still more preferably 3.0 to 10.0 mm 2 /s. When the kinematic viscosity at 100° C. is not less than the above lower limit, it is easy to ensure lubricity, while on the other hand, when the kinematic viscosity at 100° C. is not more than the above upper limit, fuel efficiency is further improved. In addition, the kinematic viscosity at 100 degreeC in this invention means the kinematic viscosity at 100 degreeC prescribed|regulated by JISK-2283-1993.
润滑油组合物的粘度指数优选为130~250、更优选为140~240、进一步优选为160~230。粘度指数为上述下限值以上时,可以在维持HTHS粘度的同时进一步提高省燃耗性,另外容易降低低温粘度。另一方面,粘度指数为上述上限值以下时,可以确保低温流动性、添加剂的溶解性、以及与密封材料的适合性。需要说明的是,本发明中的粘度指数指的是JIS K-2283-1993中规定的粘度指数。The viscosity index of the lubricating oil composition is preferably 130-250, more preferably 140-240, even more preferably 160-230. When the viscosity index is more than the above lower limit, the fuel economy can be further improved while maintaining the HTHS viscosity, and the low-temperature viscosity can be easily lowered. On the other hand, when the viscosity index is not more than the above-mentioned upper limit, low-temperature fluidity, solubility of additives, and compatibility with sealing materials can be ensured. It should be noted that the viscosity index in the present invention refers to the viscosity index specified in JIS K-2283-1993.
以上说明的第四实施方式的粘度指数改进剂、第五实施方式的润滑油添加剂以及第六实施方式的润滑油组合物可以在内燃机用润滑油、驱动系统润滑油等广泛的领域中使用,尤其是在驱动系统润滑油的领域中是有用的。对于该情况下的驱动装置,可以为自动变速机(AT)、无级自动变速机(CVT)和手动变速机(TM)中的任一种。The viscosity index improver of the fourth embodiment described above, the lubricating oil additive of the fifth embodiment, and the lubricating oil composition of the sixth embodiment can be used in a wide range of fields such as lubricating oils for internal combustion engines and lubricating oils for driving systems. is useful in the field of drive system lubricants. The drive device in this case may be any one of an automatic transmission (AT), a continuously variable automatic transmission (CVT), and a manual transmission (TM).
实施例Example
以下,列举出实施例对本发明进行更具体的说明,但本发明不被以下的实施例任何限定。Hereinafter, examples are given and the present invention will be described more specifically, but the present invention is not limited at all by the following examples.
[实施例1-1][Example 1-1]
在下述条件(“合成条件1-1”)下合成聚(甲基)丙烯酸酯系粘度指数改进剂。The poly(meth)acrylate viscosity index improver was synthesized under the following conditions ("synthesis conditions 1-1").
向安装有锚型金属制搅拌叶片(带有真空密封)、蛇形冷凝管、氮气导入用三通活塞及样品导入口的300ml五颈可拆式烧瓶中投入甲基丙烯酸甲酯(式(3)中的R1及R2都为甲基的化合物。以下记载为“C1-MA”。)12g、甲基丙烯酸硬脂酯(式(3)中的R1为甲基、R2为硬脂基(碳原子数为18的直链烷基)的化合物。以下记载为“C18-MA”。)18g、二硫代苯甲酸异丙苯基酯(CDTBA)0.030g、及作为溶剂的高度精制矿物油30g,搅拌下形成均匀溶液。将该溶液在冰浴中冷却至0℃,使用隔膜泵实施5次反应体系的真空脱气/氮气吹扫。进一步,在氮气气流下由样品导入口投入作为自由基引发剂的偶氮双异丁腈(AIBN)0.052g,然后在氮气气氛下于溶液温度110℃下实施12小时聚合,得到含有聚(甲基)丙烯酸酯系粘度指数改进剂的溶液。Add methyl methacrylate (formula (3 ) in which both R 1 and R 2 are methyl. Hereinafter described as "C1-MA".) 12 g, stearyl methacrylate (R 1 in formula (3) is methyl, R 2 is stearyl Aliphatic group (straight chain alkyl with 18 carbon atoms). Hereinafter described as "C18-MA".) 18g, cumyl dithiobenzoate (CDTBA) 0.030g, and the height of the solvent 30g of refined mineral oil was stirred to form a homogeneous solution. The solution was cooled to 0° C. in an ice bath, and vacuum degassing/nitrogen purging of the reaction system was performed 5 times using a diaphragm pump. Further, 0.052 g of azobisisobutyronitrile (AIBN) as a free radical initiator was dropped from the sample inlet under a nitrogen stream, and then polymerized for 12 hours at a solution temperature of 110° C. under a nitrogen atmosphere to obtain base) solution of acrylate viscosity index improver.
对于所得到的聚(甲基)丙烯酸酯系粘度指数改进剂,通过GPC分析测定重均分子量Mw及数均分子量Mn。其结果,重均分子量Mw为230,000、数均分子量Mn为152,000、Mw/Mn为1.51。GPC分析的步骤如以下所述。About the obtained poly(meth)acrylate viscosity index improver, the weight average molecular weight Mw and the number average molecular weight Mn were measured by GPC analysis. As a result, the weight average molecular weight Mw was 230,000, the number average molecular weight Mn was 152,000, and Mw/Mn was 1.51. The procedure of GPC analysis is as follows.
作为溶剂使用四氢呋喃,进行稀释而制备试样浓度为2质量%的溶液。该试样溶液使用GPC装置(Waters Alliance2695)进行分析。溶剂的流速为1ml/分钟,使用可分析分子量为10,000至256,000的色谱柱,以折射率作为检测器实施分析。需要说明的是,使用分子量明确的标准聚苯乙烯求得色谱柱保留时间与分子量的关系,另外制作标准曲线,由所得到的保留时间确定分子量。As a solvent, tetrahydrofuran was used and diluted to prepare a solution having a sample concentration of 2% by mass. This sample solution was analyzed using a GPC device (Waters Alliance 2695). The flow rate of the solvent was 1 ml/min, and the analysis was carried out using a column with an analyzable molecular weight of 10,000 to 256,000 with a refractive index as a detector. It should be noted that the relationship between the column retention time and the molecular weight was obtained using standard polystyrene with a definite molecular weight, and a calibration curve was prepared separately, and the molecular weight was determined from the obtained retention time.
[实施例1-2][Example 1-2]
在下述条件(“合成条件1-2”)下合成聚(甲基)丙烯酸酯系粘度指数改进剂。The poly(meth)acrylate viscosity index improver was synthesized under the following conditions ("synthesis conditions 1-2").
向安装有锚型金属制搅拌叶片(带有真空密封)、蛇形冷凝管、氮气导入用三通活塞及样品导入口的300ml五颈可拆式烧瓶中投入甲基丙烯酸甲酯(C1-MA)12g、甲基丙烯酸硬脂酯(C18-MA)18g、二硫代苯甲酸异丙苯基酯(CDTBA)0.031g、及作为溶剂的高度精制矿物油30g,搅拌下形成均匀溶液。将该溶液在冰浴中冷却至0℃,使用隔膜泵实施5次反应体系的真空脱气/氮气吹扫。进一步,在氮气气流下由样品导入口投入作为自由基引发剂的偶氮双异丁腈(AIBN)0.051g,然后在氮气气氛下于溶液温度100℃下实施12小时聚合,得到含有聚(甲基)丙烯酸酯系粘度指数改进剂的溶液。Throw methyl methacrylate (C1-MA ) 12g, stearyl methacrylate (C18-MA) 18g, cumyl dithiobenzoate (CDTBA) 0.031g, and highly refined mineral oil 30g as a solvent, and stirred to form a uniform solution. The solution was cooled to 0° C. in an ice bath, and vacuum degassing/nitrogen purging of the reaction system was performed 5 times using a diaphragm pump. Further, 0.051 g of azobisisobutyronitrile (AIBN) as a free radical initiator was dropped from the sample introduction port under a nitrogen stream, and then polymerized at a solution temperature of 100° C. under a nitrogen atmosphere for 12 hours to obtain base) solution of acrylate viscosity index improver.
对于所得到的聚(甲基)丙烯酸酯系粘度指数改进剂,与实施例1-1同样地进行GPC分析的结果,重均分子量Mw为220,000、数均分子量Mn为167,000、Mw/Mn为1.32。As a result of GPC analysis of the obtained poly(meth)acrylate viscosity index improver in the same manner as in Example 1-1, the weight average molecular weight Mw was 220,000, the number average molecular weight Mn was 167,000, and the Mw/Mn was 1.32. .
[实施例1-3][Example 1-3]
在下述条件(“合成条件1-3”)下合成聚(甲基)丙烯酸酯系粘度指数改进剂。The poly(meth)acrylate viscosity index improver was synthesized under the following conditions ("synthesis conditions 1-3").
向安装有锚型金属制搅拌叶片(带有真空密封)、蛇形冷凝管、氮气导入用三通活塞及样品导入口的300ml五颈可拆式烧瓶中投入甲基丙烯酸甲酯(C1-MA)12g、甲基丙烯酸硬脂酯(C18-MA)18g、二硫代苯甲酸异丙苯基酯(CDTBA)0.033g、及作为溶剂的高度精制矿物油30g,搅拌下形成均匀溶液。将该溶液在冰浴中冷却至0℃,使用隔膜泵实施5次反应体系的真空脱气/氮气吹扫。进一步,在氮气气流下由样品导入口投入作为自由基引发剂的偶氮双异丁腈(AIBN)0.055g,然后在氮气气氛下于溶液温度90℃下实施12小时聚合,得到含有聚(甲基)丙烯酸酯系粘度指数改进剂的溶液。Throw methyl methacrylate (C1-MA ) 12g, stearyl methacrylate (C18-MA) 18g, cumyl dithiobenzoate (CDTBA) 0.033g, and highly refined mineral oil 30g as a solvent, and stirred to form a uniform solution. The solution was cooled to 0° C. in an ice bath, and vacuum degassing/nitrogen purging of the reaction system was performed 5 times using a diaphragm pump. Further, 0.055 g of azobisisobutyronitrile (AIBN) as a free radical initiator was dropped from the sample inlet under a nitrogen stream, and then polymerized for 12 hours at a solution temperature of 90° C. under a nitrogen atmosphere to obtain base) solution of acrylate viscosity index improver.
对于所得到的聚(甲基)丙烯酸酯系粘度指数改进剂,与实施例1-1同样地进行GPC分析的结果,重均分子量Mw为210,000、数均分子量Mn为186,000、Mw/Mn为1.13。As a result of GPC analysis of the obtained poly(meth)acrylate viscosity index improver in the same manner as in Example 1-1, the weight average molecular weight Mw was 210,000, the number average molecular weight Mn was 186,000, and the Mw/Mn was 1.13 .
[比较例1-1][Comparative Example 1-1]
在下述条件(“合成条件1-4”)下合成聚(甲基)丙烯酸酯系粘度指数改进剂。The poly(meth)acrylate viscosity index improver was synthesized under the following conditions ("synthesis conditions 1-4").
向安装有搅拌叶片(带有真空密封)、蛇形冷凝管、氮气导入用三通活塞及样品导入用滴液漏斗的300ml四颈反应烧瓶中投入作为溶剂的高度精制矿物油30g,在85℃的油浴内边实施氮气吹扫边搅拌1小时。向样品导入用滴液漏斗中投入作为原料单体的甲基丙烯酸甲酯(C1-MA)12g及甲基丙烯酸硬脂酯(C18-MA)18g、作为自由基引发剂的偶氮双异丁腈(AIBN)0.12g混合而成的原料,用70分钟将该原料滴加到反应烧瓶内。然后,在氮气气流下于85℃下保持搅拌并实施8小时聚合,得到含有聚(甲基)丙烯酸酯系粘度指数改进剂的溶液。然后,在130℃、1mmHg下实施3小时真空蒸馏,从而由上述溶液去除未反应单体。Add 30 g of highly refined mineral oil as a solvent to a 300 ml four-neck reaction flask equipped with a stirring blade (with a vacuum seal), a serpentine condenser, a three-way piston for nitrogen introduction, and a dropping funnel for sample introduction, and place at 85° C. The mixture was stirred for 1 hour while purging nitrogen gas in an oil bath. Into the dropping funnel for sample introduction, 12 g of methyl methacrylate (C1-MA) and 18 g of stearyl methacrylate (C18-MA) as raw material monomers, and azobisisobutylene as a radical initiator Nitrile (AIBN) 0.12 g was mixed as a raw material, and this raw material was dripped in the reaction flask over 70 minutes. Then, it superposed|polymerized while keeping stirring at 85 degreeC under nitrogen flow for 8 hours, and obtained the solution containing the poly(meth)acrylate viscosity index improver. Then, vacuum distillation was implemented at 130 degreeC and 1 mmHg for 3 hours, and the unreacted monomer was removed from the said solution.
对于所得到的聚(甲基)丙烯酸酯系粘度指数改进剂,与实施例1-1同样地进行GPC分析的结果,重均分子量Mw为260,000、数均分子量Mn为158,000、Mw/Mn为1.65。As a result of GPC analysis of the obtained poly(meth)acrylate viscosity index improver in the same manner as in Example 1-1, the weight average molecular weight Mw was 260,000, the number average molecular weight Mn was 158,000, and the Mw/Mn was 1.65 .
[实施例1-4~1-15,比较例1-2~1-4][Examples 1-4 to 1-15, Comparative Examples 1-2 to 1-4]
原料的配混量如表1、3、5、7所示进行变更,除此之外与上述合成条件1-1~1-4中的任一种同样地合成聚(甲基)丙烯酸酯系粘度指数改进剂。需要说明的是,表中,C12-MA表示式(3)中的R1为甲基、R2为十二烷基(碳原子数为12的直链烷基)的化合物,另外,C22-MA表示式(3)中的R1为甲基、R2为二十二烷基(碳原子数为22的直链烷基)的化合物。所得到的聚(甲基)丙烯酸酯系粘度指数改进剂的Mw、Mn及Mw/Mn示于表2、4、6、8。The compounding quantity of the raw material was changed as shown in Table 1, 3, 5, 7, and the poly(meth)acrylate system was synthesized in the same manner as any of the above-mentioned synthesis conditions 1-1 to 1-4. Viscosity index improver. It should be noted that, in the table, C12-MA represents the compound in which R in formula (3) is a methyl group and R is a dodecyl group (straight-chain alkyl group with 12 carbon atoms). In addition, C22- MA represents a compound in which R 1 in formula (3) is a methyl group and R 2 is a docosyl group (straight-chain alkyl group having 22 carbon atoms). Mw, Mn, and Mw/Mn of the obtained poly(meth)acrylate viscosity index improver are shown in Tables 2, 4, 6, and 8.
<润滑油组合物的制备><Preparation of lubricating oil composition>
将实施例1-1~1-15及比较例1-1~1-4中分别得到的聚(甲基)丙烯酸酯系粘度指数改进剂,含有金属系(磺酸钙系)净化剂、无灰分散剂(琥珀酰亚胺)、摩擦调节剂(单油酸甘油酯)及抗磨耗剂(二硫代磷酸锌)的性能添加剂,和高度精制矿物油(GroupIII基础油、100℃时的运动粘度:4.2mm2/s、VI:125)以表2、4、6、8所示的比率配混,制备润滑油组合物。The poly(meth)acrylate-based viscosity index improvers obtained in Examples 1-1 to 1-15 and Comparative Examples 1-1 to 1-4 respectively contained metal-based (calcium sulfonate-based) scavenger, no Performance additives for ash dispersants (succinimide), friction modifiers (glyceryl monooleate) and antiwear agents (zinc dithiophosphate), and highly refined mineral oils (GroupIII base oils, kinematic viscosity at 100°C : 4.2 mm 2 /s, VI: 125) were blended at the ratios shown in Tables 2, 4, 6, and 8 to prepare lubricating oil compositions.
<润滑油组合物的评价><Evaluation of lubricating oil composition>
对于实施例1-1~1-15及比较例1-1~1-4的各润滑油组合物,分别通过按照下述标准的方法对100℃时的运动粘度、粘度指数、以及100℃及150℃时的HTHS粘度进行测定。结果示于表2、4、6、8。For each lubricating oil composition of Examples 1-1 to 1-15 and Comparative Examples 1-1 to 1-4, the kinematic viscosity at 100°C, viscosity index, and 100°C and The HTHS viscosity at 150°C was measured. The results are shown in Tables 2, 4, 6, and 8.
运动粘度:JIS K-2283-1993Kinematic viscosity: JIS K-2283-1993
粘度指数:JIS K 2283-1993Viscosity index: JIS K 2283-1993
HTHS粘度:ASTM D-4683HTHS Viscosity: ASTM D-4683
[表1][Table 1]
[表2][Table 2]
[表3][table 3]
[表4][Table 4]
[表5][table 5]
[表6][Table 6]
[表7][Table 7]
[表8][Table 8]
[实施例2-1][Example 2-1]
在下述条件(“合成条件2-1”)下合成聚(甲基)丙烯酸酯系粘度指数改进剂。A poly(meth)acrylate viscosity index improver was synthesized under the following conditions ("synthesis conditions 2-1").
向安装有锚型金属制搅拌叶片(带有真空密封)、蛇形冷凝管、氮气导入用三通活塞及样品导入口的300ml五颈可拆式烧瓶中投入甲基丙烯酸甲酯(式(3)中的R1及R2都为甲基的化合物。以下记载为“C1-MA”。)12g、甲基丙烯酸硬脂酯(式(3)中的R1为甲基、R2为硬脂基(碳原子数为18的直链烷基)的化合物。以下记载为“C18-MA”。)18g、二硫代苯甲酸异丙苯基酯(CDTBA)0.081g、及作为溶剂的高度精制矿物油30g,搅拌下形成均匀溶液。将该溶液在冰浴中冷却至0℃,使用隔膜泵实施5次反应体系的真空脱气/氮气吹扫。进一步,在氮气气流下由样品导入口投入作为自由基引发剂的偶氮双异丁腈(AIBN)0.014g,然后在氮气气氛下于溶液温度110℃下实施12小时聚合,得到含有聚(甲基)丙烯酸酯系粘度指数改进剂的溶液。Add methyl methacrylate (formula (3 ) in which both R 1 and R 2 are methyl. Hereinafter described as "C1-MA".) 12 g, stearyl methacrylate (R 1 in formula (3) is methyl, R 2 is stearyl Aliphatic group (straight chain alkyl with 18 carbon atoms). Hereinafter described as "C18-MA".) 18g, cumyl dithiobenzoate (CDTBA) 0.081g, and the height of the solvent 30g of refined mineral oil was stirred to form a homogeneous solution. The solution was cooled to 0° C. in an ice bath, and vacuum degassing/nitrogen purging of the reaction system was performed 5 times using a diaphragm pump. Further, 0.014 g of azobisisobutyronitrile (AIBN) as a free radical initiator was dropped from the sample inlet under a nitrogen stream, and then polymerized at a solution temperature of 110° C. under a nitrogen atmosphere for 12 hours to obtain base) solution of acrylate viscosity index improver.
对于所得到的聚(甲基)丙烯酸酯系粘度指数改进剂,通过GPC分析测定重均分子量Mw及数均分子量Mn。其结果,重均分子量Mw为83,000、数均分子量Mn为55,000、Mw/Mn为1.51。GPC分析的步骤如以下所述。About the obtained poly(meth)acrylate viscosity index improver, the weight average molecular weight Mw and the number average molecular weight Mn were measured by GPC analysis. As a result, the weight average molecular weight Mw was 83,000, the number average molecular weight Mn was 55,000, and Mw/Mn was 1.51. The procedure of GPC analysis is as follows.
作为溶剂使用四氢呋喃,进行稀释而制备试样浓度为2质量%的溶液。该试样溶液使用GPC装置(Waters Alliance2695)进行分析。溶剂的流速为1ml/分钟,使用可分析分子量为10,000至256,000的色谱柱,以折射率作为检测器实施分析。需要说明的是,使用分子量明确的标准聚苯乙烯求得色谱柱保留时间与分子量的关系,另外制作标准曲线,由所得到的保留时间确定分子量。通过所得到的分子量(Mw和Mn)除以引发剂的官能团数而可以算出臂的分子量(Mw和Mn)。As a solvent, tetrahydrofuran was used and diluted to prepare a solution having a sample concentration of 2% by mass. This sample solution was analyzed using a GPC device (Waters Alliance 2695). The flow rate of the solvent was 1 ml/min, and the analysis was carried out using a column with an analyzable molecular weight of 10,000 to 256,000 with a refractive index as a detector. It should be noted that the relationship between the column retention time and the molecular weight was obtained using standard polystyrene with a definite molecular weight, and a calibration curve was prepared separately, and the molecular weight was determined from the obtained retention time. The molecular weights (Mw and Mn) of the arms can be calculated by dividing the obtained molecular weights (Mw and Mn) by the number of functional groups of the initiator.
[实施例2-2][Example 2-2]
在下述条件(“合成条件2-2”)下合成聚(甲基)丙烯酸酯系粘度指数改进剂。The poly(meth)acrylate viscosity index improver was synthesized under the following conditions ("synthesis conditions 2-2").
向安装有锚型金属制搅拌叶片(带有真空密封)、蛇形冷凝管、氮气导入用三通活塞及样品导入口的300ml五颈可拆式烧瓶中投入甲基丙烯酸甲酯(C1-MA)12g、甲基丙烯酸硬脂酯(C18-MA)18g、二硫代苯甲酸异丙苯基酯(CDTBA)0.085g、及作为溶剂的高度精制矿物油30g,搅拌下形成均匀溶液。将该溶液在冰浴中冷却至0℃,使用隔膜泵实施5次反应体系的真空脱气/氮气吹扫。进一步,在氮气气流下由样品导入口投入作为自由基引发剂的偶氮双异丁腈(AIBN)0.013g,然后在氮气气氛下于溶液温度100℃下实施12小时聚合,得到含有聚(甲基)丙烯酸酯系粘度指数改进剂的溶液。Throw methyl methacrylate (C1-MA ) 12g, stearyl methacrylate (C18-MA) 18g, cumyl dithiobenzoate (CDTBA) 0.085g, and highly refined mineral oil 30g as a solvent, and stirred to form a uniform solution. The solution was cooled to 0° C. in an ice bath, and vacuum degassing/nitrogen purging of the reaction system was performed 5 times using a diaphragm pump. Further, 0.013 g of azobisisobutyronitrile (AIBN) as a free radical initiator was dropped into the sample inlet under a nitrogen stream, and then polymerized at a solution temperature of 100° C. under a nitrogen atmosphere for 12 hours to obtain base) solution of acrylate viscosity index improver.
对于所得到的聚(甲基)丙烯酸酯系粘度指数改进剂,与实施例2-1同样地进行GPC分析的结果,重均分子量Mw为78,000、数均分子量Mn为59,000、Mw/Mn为1.32。As a result of GPC analysis of the obtained poly(meth)acrylate viscosity index improver in the same manner as in Example 2-1, the weight average molecular weight Mw was 78,000, the number average molecular weight Mn was 59,000, and the Mw/Mn was 1.32 .
[实施例2-3][Example 2-3]
在下述条件(“合成条件2-3”)下合成聚(甲基)丙烯酸酯系粘度指数改进剂。The poly(meth)acrylate viscosity index improver was synthesized under the following conditions ("synthesis conditions 2-3").
向安装有锚型金属制搅拌叶片(带有真空密封)、蛇形冷凝管、氮气导入用三通活塞及样品导入口的300ml五颈可拆式烧瓶中投入甲基丙烯酸甲酯(C1-MA)12g、甲基丙烯酸硬脂酯(C18-MA)18g、二硫代苯甲酸异丙苯基酯(CDTBA)0.084g、及作为溶剂的高度精制矿物油30g,搅拌下形成均匀溶液。将该溶液在冰浴中冷却至0℃,使用隔膜泵实施5次反应体系的真空脱气/氮气吹扫。进一步,在氮气气流下由样品导入口投入作为自由基引发剂的偶氮双异丁腈(AIBN)0.014g,然后在氮气气氛下于溶液温度90℃下实施12小时聚合,得到含有聚(甲基)丙烯酸酯系粘度指数改进剂的溶液。Throw methyl methacrylate (C1-MA ) 12g, stearyl methacrylate (C18-MA) 18g, cumyl dithiobenzoate (CDTBA) 0.084g, and highly refined mineral oil 30g as a solvent, and stirred to form a uniform solution. The solution was cooled to 0° C. in an ice bath, and vacuum degassing/nitrogen purging of the reaction system was performed 5 times using a diaphragm pump. Further, 0.014 g of azobisisobutyronitrile (AIBN) as a free radical initiator was dropped from the sample introduction port under a nitrogen stream, and then polymerized at a solution temperature of 90° C. under a nitrogen atmosphere for 12 hours to obtain base) solution of acrylate viscosity index improver.
对于所得到的聚(甲基)丙烯酸酯系粘度指数改进剂,与实施例2-1同样地进行GPC分析的结果,重均分子量Mw为85,000、数均分子量Mn为75,000、Mw/Mn为1.13。As a result of GPC analysis of the obtained poly(meth)acrylate viscosity index improver in the same manner as in Example 2-1, the weight average molecular weight Mw was 85,000, the number average molecular weight Mn was 75,000, and Mw/Mn was 1.13 .
[比较例2-1][Comparative Example 2-1]
在下述条件(“合成条件2-4”)下合成聚(甲基)丙烯酸酯系粘度指数改进剂。The poly(meth)acrylate viscosity index improver was synthesized under the following conditions ("synthesis conditions 2-4").
向安装有搅拌叶片(带有真空密封)、蛇形冷凝管、氮气导入用三通活塞及样品导入用滴液漏斗的300ml四颈反应烧瓶中投入作为溶剂的高度精制矿物油30g,在85℃的油浴内边实施氮气吹扫边搅拌1小时。向样品导入用滴液漏斗中投入作为原料单体的甲基丙烯酸甲酯(C1-MA)12g及甲基丙烯酸硬脂酯(C18-MA)18g、作为自由基引发剂的偶氮双异丁腈(AIBN)0.068g混合而成的原料,用70分钟将该原料滴加到反应烧瓶内。然后,在氮气气流下于85℃下保持搅拌并实施8小时聚合,得到含有聚(甲基)丙烯酸酯系粘度指数改进剂的溶液。然后,在130℃、1mmHg下实施3小时真空蒸馏,从而由上述溶液去除未反应单体。Add 30 g of highly refined mineral oil as a solvent to a 300 ml four-neck reaction flask equipped with a stirring blade (with a vacuum seal), a serpentine condenser, a three-way piston for nitrogen introduction, and a dropping funnel for sample introduction, and place at 85° C. The mixture was stirred for 1 hour while purging nitrogen gas in an oil bath. Into the dropping funnel for sample introduction, 12 g of methyl methacrylate (C1-MA) and 18 g of stearyl methacrylate (C18-MA) as raw material monomers, and azobisisobutylene as a radical initiator Nitrile (AIBN) 0.068 g of the mixed raw material was dropped into the reaction flask over 70 minutes. Then, it superposed|polymerized while keeping stirring at 85 degreeC under nitrogen flow for 8 hours, and obtained the solution containing the poly(meth)acrylate viscosity index improver. Then, vacuum distillation was implemented at 130 degreeC and 1 mmHg for 3 hours, and the unreacted monomer was removed from the said solution.
对于所得到的聚(甲基)丙烯酸酯系粘度指数改进剂,与实施例2-1同样地进行GPC分析的结果,重均分子量Mw为18,000、数均分子量Mn为11,000、Mw/Mn为1.65。As a result of GPC analysis of the obtained poly(meth)acrylate viscosity index improver in the same manner as in Example 2-1, the weight average molecular weight Mw was 18,000, the number average molecular weight Mn was 11,000, and Mw/Mn was 1.65 .
[实施例2-4~2-14,比较例2-2~2-5][Examples 2-4 to 2-14, Comparative Examples 2-2 to 2-5]
原料的配混量如表9、11、13、15所示进行变更,除此之外与上述合成条件2-1~2-4中的任一种同样地合成聚(甲基)丙烯酸酯系粘度指数改进剂。需要说明的是,表中,C12-MA表示式(3)中的R1为甲基、R2为十二烷基(碳原子数为12的直链烷基)的化合物,另外,C22-MA表示式(3)中的R1为甲基、R2为二十二烷基(碳原子数为22的直链烷基)的化合物。所得到的聚(甲基)丙烯酸酯系粘度指数改进剂的Mw、Mn及Mw/Mn示于表2、4、6、8。The compounding quantity of raw materials was changed as shown in Table 9, 11, 13, and 15, and the poly(meth)acrylate system was synthesized in the same manner as any of the above-mentioned synthesis conditions 2-1 to 2-4. Viscosity index improver. It should be noted that, in the table, C12-MA represents the compound in which R in formula (3) is a methyl group and R is a dodecyl group (straight-chain alkyl group with 12 carbon atoms). In addition, C22- MA represents a compound in which R 1 in formula (3) is a methyl group and R 2 is a docosyl group (straight-chain alkyl group having 22 carbon atoms). Mw, Mn, and Mw/Mn of the obtained poly(meth)acrylate viscosity index improver are shown in Tables 2, 4, 6, and 8.
<润滑油组合物的制备><Preparation of lubricating oil composition>
将实施例2-1~2-14及比较例2-1~2-5中分别得到的聚(甲基)丙烯酸酯系粘度指数改进剂,含有金属系(TBN300mgKOH/g的磺酸钙系)净化剂、无灰分残剂(琥珀酰亚胺)、摩擦调节剂(油酰胺)、抗磨耗剂(磷酸)、抗氧化剂(二苯胺)、金属减活剂(噻二唑)及硫系添加剂(硫化酯)的性能添加剂,和高度精制矿物油(GroupIII基础油、100℃时的运动粘度:3.3mm2/s、VI:110)以表10、12、14、16所示的比率配混,制备润滑油组合物。The poly(meth)acrylate-based viscosity index improvers obtained in Examples 2-1 to 2-14 and Comparative Examples 2-1 to 2-5 respectively contained metal-based (calcium sulfonate-based TBN300mgKOH/g) Cleaning agent, ash-free residual agent (succinimide), friction modifier (oleamide), anti-wear agent (phosphoric acid), antioxidant (diphenylamine), metal deactivator (thiadiazole) and sulfur additives ( sulfurized ester) and highly refined mineral oil (Group III base oil, kinematic viscosity at 100°C: 3.3mm 2 /s, VI: 110) at the ratios shown in Tables 10, 12, 14, and 16, A lubricating oil composition is prepared.
<润滑油组合物的评价><Evaluation of lubricating oil composition>
对于实施例2-1~2-14及比较例2-1~2-5的各润滑油组合物,分别通过按照下述标准的方法对100℃时的运动粘度以及粘度指数进行测定。结果示于表10、12、14、16。For each lubricating oil composition of Examples 2-1 to 2-14 and Comparative Examples 2-1 to 2-5, the kinematic viscosity and viscosity index at 100° C. were measured by the following standard method, respectively. The results are shown in Tables 10, 12, 14, and 16.
运动粘度:JIS K-2283-1993Kinematic viscosity: JIS K-2283-1993
粘度指数:JIS K 2283-1993Viscosity index: JIS K 2283-1993
另外,对于实施例2-1~2-14及比较例2-1~2-5的各润滑油组合物的摩擦特性,使用双圆筒旋转滑动摩擦试验机,通过一定载荷条件下的摩擦系数进行评价。具体而言,在试验温度80℃、载荷142N、表面压力0.48GPa、圆周速度1.0m/s、滑动系数5.1%的条件下,将试验开始起10分钟内的摩擦系数平均。结果示于表10、12、14、16。In addition, regarding the friction characteristics of the lubricating oil compositions of Examples 2-1 to 2-14 and Comparative Examples 2-1 to 2-5, using a double-cylinder rotary sliding friction tester, the friction coefficient under a constant load condition Make an evaluation. Specifically, under the conditions of a test temperature of 80° C., a load of 142 N, a surface pressure of 0.48 GPa, a peripheral velocity of 1.0 m/s, and a slip coefficient of 5.1%, the friction coefficients within 10 minutes from the start of the test were averaged. The results are shown in Tables 10, 12, 14, and 16.
[表9][Table 9]
[表10][Table 10]
[表11][Table 11]
[表12][Table 12]
[表13][Table 13]
[表14][Table 14]
[表15][Table 15]
[表16][Table 16]
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| CN113150857A (en) * | 2020-11-30 | 2021-07-23 | 大连同康新材料科技有限公司 | Application of polymethacrylate as viscosity index improver of energy-saving hydraulic oil and energy-saving hydraulic oil |
| CN114369196A (en) * | 2022-01-17 | 2022-04-19 | 新乡市瑞丰新材料股份有限公司 | Polymethacrylate viscosity index improver and preparation method thereof |
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| JP6420964B2 (en) * | 2014-03-31 | 2018-11-07 | 出光興産株式会社 | Lubricating oil composition for internal combustion engines |
| JP6342502B2 (en) | 2014-09-17 | 2018-06-13 | 株式会社日本触媒 | Viscosity index improver, method for producing the same, and lubricating oil composition |
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Also Published As
| Publication number | Publication date |
|---|---|
| EP2878657A4 (en) | 2015-07-08 |
| EP2878657B1 (en) | 2018-06-13 |
| US20150203782A1 (en) | 2015-07-23 |
| EP2878657A1 (en) | 2015-06-03 |
| WO2014017558A1 (en) | 2014-01-30 |
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