CN104401900A - Cover plate hoisting device - Google Patents
Cover plate hoisting device Download PDFInfo
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- CN104401900A CN104401900A CN201410574118.5A CN201410574118A CN104401900A CN 104401900 A CN104401900 A CN 104401900A CN 201410574118 A CN201410574118 A CN 201410574118A CN 104401900 A CN104401900 A CN 104401900A
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- lifting
- cover plate
- swing rod
- hoisting device
- suspender
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D3/00—Portable or mobile lifting or hauling appliances
- B66D3/18—Power-operated hoists
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
本发明公开了一种盖板吊装装置。吊杆沿上下方向导向装配在吊运支架上,而吊杆的顶部和吊运支架之间装配的竖向倾斜设置的摆杆,摆杆的上端绕水平延伸的轴线铰接在吊杆的顶部,摆杆的下端通过连接件绕水平延伸的轴线铰接在吊运支架上,连接件沿水平方向导向移动装配在吊运支架上,并在摆杆和吊运之间装配有驱动装置。吊杆将会在自身重力和吊具、盖板重力的牵拉下下降,因此本发明中驱动装置通过连接件、摆杆和吊杆在吊运支架上形成的连杆机构来实现盖板的吊运,升降原理和升降动作更为简单。
The invention discloses a cover board hoisting device. The boom is guided and assembled on the lifting bracket along the up and down direction, and a vertically inclined swing rod is installed between the top of the boom and the lifting bracket. The upper end of the swing rod is hinged on the top of the boom around the axis extending horizontally. The lower end of the swing rod is hinged on the lifting bracket around the horizontally extending axis through the connecting piece, and the connecting piece guides and moves in the horizontal direction and is assembled on the lifting bracket, and a driving device is installed between the swing rod and the lifting. The boom will drop under the pull of its own gravity and the gravity of the spreader and the cover plate. Therefore, in the present invention, the driving device realizes the lifting of the cover plate through the link mechanism formed by the connecting piece, the swing rod and the hanger rod on the lifting bracket. Lifting, lifting principle and lifting action are simpler.
Description
技术领域 technical field
本发明涉及一种盖板吊装装置。 The invention relates to a cover plate hoisting device.
背景技术 Background technique
在车间进行1100kV 等电压等级GIS用断路器、隔离开关、接地开关、快速接地开关等设备的拆装作业时,经常会遇到需要在设备上拆装盖板的工序。目前在车间中进行盖板运输的方式主要有两种:1)利用大型吊车把盖板吊至适当位置;2)先利用一台大型吊车将盖板吊至运输小车,待把运输小车移动至某个位置后,用另一台大型吊车卸下盖板,再吊至适当位置。而盖板的传统安装方式是利用大型吊车(或叉车)把盖板吊至适当位置,再由1人(或多人)搬动盖板至安装位置、定位,另1人安装连接螺栓,从而实现盖板安装;盖板的拆卸过程与上述过程相反。这样的盖板安装/拆卸方式不仅费时、费力,而且在装配过程中存在挤伤、砸伤手指等安全隐患。 When disassembling and assembling equipment such as 1100kV and other voltage level GIS circuit breakers, isolating switches, grounding switches, and quick grounding switches in the workshop, it is often necessary to disassemble and assemble the cover plate on the equipment. At present, there are two main ways to transport the cover plate in the workshop: 1) use a large crane to lift the cover plate to the appropriate position; 2) first use a large crane to lift the cover plate to the transport trolley, and then move the transport trolley to After a certain position, use another large crane to remove the cover plate, and then hoist it to an appropriate position. The traditional installation method of the cover plate is to use a large crane (or forklift) to lift the cover plate to an appropriate position, and then one person (or more than one person) moves the cover plate to the installation position and positions it, and another person installs the connecting bolts. The installation of the cover plate is realized; the removal process of the cover plate is opposite to the above process. Such a cover plate installation/removal method is not only time-consuming and laborious, but also has potential safety hazards such as crushing injuries and finger injuries during the assembly process.
发明内容 Contents of the invention
本发明的目的是提供一种盖板吊装装置,旨在解决现有技术中通过大型吊车起吊盖板费时费力的问题。 The object of the present invention is to provide a cover plate hoisting device, aiming to solve the problem of time-consuming and labor-intensive lifting of the cover plate by a large crane in the prior art.
为了实现以上目的,本发明中盖板吊装装置的技术方案如下: In order to achieve the above object, the technical scheme of the cover plate hoisting device in the present invention is as follows:
盖板吊装装置,包括吊运支架,吊运支架上沿上下方向导向装配有吊杆,吊杆的底部设有用于连接吊具的吊具安装结构,吊杆的顶部和吊运支架之间装配的竖向倾斜设置的摆杆,摆杆的上端绕水平延伸的轴线铰接在吊杆的顶部,摆杆的下端通过连接件绕水平延伸的轴线铰接在吊运支架上,摆杆上、下端的转动轴线平行,连接件沿吊杆的径向导向移动装配在吊运支架上,并在摆杆和吊运之间装配有用于驱动摆杆的下端在水平方向移动的驱动装置。 The cover plate hoisting device includes a hoisting bracket, on which a suspender is guided along the up and down direction, and a hoisting installation structure for connecting the hoist is provided at the bottom of the suspender, and the top of the suspender is assembled between the hoisting bracket The swing rod installed vertically inclined, the upper end of the swing rod is hinged on the top of the boom around the horizontally extending axis, the lower end of the swing rod is hinged on the lifting bracket around the horizontally extending axis through the connecting piece, the upper and lower ends of the swing rod The axis of rotation is parallel, the connecting piece moves along the radial direction of the suspension rod and is assembled on the lifting support, and a driving device for driving the lower end of the swing rod to move in the horizontal direction is installed between the swing rod and the lifting.
驱动装置为工作缸,工作缸的缸体连接在吊运支架上,工作缸的活塞杆连接在摆杆或连接件上。 The driving device is a working cylinder, the cylinder body of the working cylinder is connected on the lifting support, and the piston rod of the working cylinder is connected on the swing rod or the connecting piece.
工作缸倾斜设置,工作缸的缸体铰接在吊运支架上,工作缸的活塞杆铰接在摆杆的中部于吊运支架和吊杆之间的位置处。 The working cylinder is arranged obliquely, the cylinder body of the working cylinder is hinged on the lifting support, and the piston rod of the working cylinder is hinged at the middle part of the fork between the lifting support and the boom.
工作缸为处于摆杆、吊杆和吊运支架所围成的三角空间内的顶推缸。 The working cylinder is a push cylinder in the triangular space surrounded by the swing rod, the boom and the lifting bracket.
连接件为固连在摆杆端部的导向轴销,导向轴销装配在吊运支架上设置的导向槽内,导向轴销的外周面和导向槽的槽壁面绕摆杆下端的转动轴线转动配合。 The connecting piece is the guide shaft pin fixedly connected to the end of the swing rod. The guide shaft pin is assembled in the guide groove provided on the lifting bracket. The outer peripheral surface of the guide shaft pin and the groove wall surface of the guide groove rotate around the rotation axis of the lower end of the swing rod. Cooperate.
导向槽为从吊运支架的侧边向内凹陷的外端开口、封端封闭的半通槽,半通槽的槽口部位装配有用于封上开口而阻止连接件脱出的挡止件。 The guide groove is a semi-through groove with an outer end recessed inwardly from the side of the lifting bracket, and the end is closed. The notch of the half-through groove is equipped with a stopper for sealing the opening and preventing the connector from coming out.
吊具安装结构包括固定在吊杆底部的吊绳,吊绳有两个以上并在吊杆的周向上间隔均布。 The installation structure of the spreader includes a suspension rope fixed at the bottom of the suspension rod, and there are more than two suspension ropes which are evenly spaced around the circumference of the suspension rod.
各吊绳的下端均固定有吊环。 The lower ends of each suspension rope are fixed with suspension rings.
吊运支架的底部装配有车轮。 The bottom of the lifting frame is fitted with wheels.
本发明中吊杆沿上下方向导向装配在吊运支架上,而吊杆的顶部和吊运支架之间装配的竖向倾斜设置的摆杆,摆杆的上端绕水平延伸的轴线铰接在吊杆的顶部,摆杆的下端通过连接件绕水平延伸的轴线铰接在吊运支架上,摆杆上、下端的转动轴线平行,连接件沿水平方向导向移动装配在吊运支架上,并在摆杆和吊运之间装配有用于驱动摆杆的下端在水平方向移动的驱动装置。在需要吊运盖板时,驱动装置驱动摆杆的下端向靠近吊杆的方向移动,以使摆杆的上端向上翘起,这样连接在吊杆下端的吊具将会带动盖板上升;当盖板需要下降时,驱动装置又会驱动摆杆的下端向背离吊杆的方向移动,以接触摆杆上端施加在吊杆顶部的上提牵拉力,这样吊杆将会在自身重力和吊具、盖板重力的牵拉下下降,相比现有技术中大型吊车通过复杂的液压系统吊运盖板的方式,本发明中驱动装置通过连接件、摆杆和吊杆在吊运支架上形成的连杆机构来实现盖板的吊运,升降原理和升降动作更为简单,也使得工作人员能够更加方便的使用,从而解决了现有技术中通过大型吊车起吊盖板费时费力的问题。 In the present invention, the boom is guided and assembled on the lifting bracket along the up and down direction, and the vertically inclined swing rod assembled between the top of the boom and the lifting bracket, the upper end of the swing rod is hinged on the boom around the axis extending horizontally. The lower end of the swing rod is hinged on the lifting bracket around the horizontally extending axis through the connecting piece. The rotation axes of the upper and lower ends of the swing rod are parallel. A driving device for driving the lower end of the pendulum to move in the horizontal direction is installed between the hoisting and lifting. When the cover plate needs to be lifted, the driving device drives the lower end of the pendulum bar to move towards the direction close to the suspender bar, so that the upper end of the pendulum bar is tilted upwards, so that the spreader connected to the lower end of the suspender bar will drive the cover plate up; when When the cover plate needs to be lowered, the driving device will drive the lower end of the swing rod to move away from the boom to contact the lifting force exerted by the upper end of the swing rod on the top of the boom. Compared with the way in the prior art that large-scale cranes lift the cover through a complex hydraulic system, the driving device in the present invention is on the lifting bracket through the connecting piece, the pendulum and the boom. The formed link mechanism realizes the hoisting of the cover plate, the lifting principle and lifting action are simpler, and it also makes it more convenient for the staff to use, thus solving the time-consuming and laborious problem of lifting the cover plate by a large crane in the prior art.
附图说明 Description of drawings
图1是本发明的实施例的结构示意图; Fig. 1 is the structural representation of the embodiment of the present invention;
图2是图1的俯视图。 FIG. 2 is a top view of FIG. 1 .
具体实施方式 Detailed ways
本发明中盖板吊装装置的实施例:如图1和图2所示,该盖板吊装装置是一种盖板转运及盖板安装、拆卸吊装装置,包括吊运支架和升降机构两部分。吊运支架是由支腿9和横梁11构成的门式架体,并在吊运支架的顶部固定有从左边缘延伸的中间部位的支撑杆5。升降机构主要由沿上下方向导向装配在横梁11中间部位的吊杆6、倾斜设置在支撑杆5和吊杆6之间的摆杆3、连接在摆杆3和支撑杆5之间的连接件及倾斜装配在支撑杆5和摆杆3之间的驱动装置构成。横梁11的中间部位固定穿装有竖向设置的导向套7,导向套7的底部穿装在横梁11的中间部位,导向套7的顶部穿装在支撑杆5的右侧,导向套7的内壁面沿上下方向与吊杆6的外周面导向配合。吊杆6的底部设有连接吊具的吊具安装结构,吊具安装结构为固定在吊杆6底端的四根等长的吊绳8,四根吊绳8在吊杆6的周向上间隔均布,并在每根吊绳8的底端均固定有吊环。摆杆3的上端绕前后延伸的轴线铰接在吊杆6的顶端,而摆杆3的下端固连在连接件上,摆杆3自左向右逐渐向上倾斜,摆杆3的中段和吊杆6的中段、吊运支架的横梁11左侧围成三角形的摆动空间。连接件为沿左右方向导向移动装配在支撑杆5左段开设的导向槽2内的导向轴销1,导向槽2为从支撑杆5的左侧面向右凹陷且左端开口、右端封闭的半通槽,并在导向槽2的左端开口部位固设有封堵该开口的挡止件,而导向槽2的槽壁面和导向轴销1的外周面绕前后延伸的轴线转动配合,从而使得摆杆3上、下端的转动轴线相互平行。驱动装置为装配在摆动空间内的千斤顶4,千斤顶4的缸体铰接在支撑杆5上,千斤顶4的活塞杆铰接在摆杆3的中部于支撑杆5和吊杆6之间的位置处。 Embodiment of the cover plate lifting device in the present invention: as shown in Figure 1 and Figure 2, the cover plate lifting device is a cover plate transfer and cover plate installation, removal lifting device, including two parts of the lifting bracket and the lifting mechanism. The hoisting bracket is a portal frame body made of legs 9 and crossbeams 11, and the top of the hoisting bracket is fixed with a support rod 5 extending from the middle part of the left edge. The lifting mechanism is mainly composed of the suspension rod 6 assembled in the middle of the beam 11 along the up and down direction, the swing rod 3 obliquely arranged between the support rod 5 and the suspension rod 6, and the connecting piece connected between the swing rod 3 and the support rod 5. And the driving device that is obliquely assembled between the support rod 5 and the fork 3 constitutes. The middle part of the crossbeam 11 is fixedly equipped with a guide sleeve 7 arranged vertically, the bottom of the guide sleeve 7 is worn on the middle part of the crossbeam 11, the top of the guide sleeve 7 is worn on the right side of the support rod 5, and the bottom of the guide sleeve 7 is mounted on the right side of the support rod 5. The inner wall surface guides and cooperates with the outer peripheral surface of the suspension rod 6 along the up and down direction. The bottom of the boom 6 is provided with a spreader installation structure connected to the spreader. The spreader installation structure is four equal-length suspension ropes 8 fixed at the bottom of the suspension rod 6, and the four suspension ropes 8 are spaced apart in the circumferential direction of the suspension rod 6. Evenly distributed, and all be fixed with suspension ring at the bottom of every suspension rope 8. The upper end of the swing rod 3 is hinged on the top of the boom 6 around the axis extending forward and backward, and the lower end of the swing rod 3 is fixedly connected on the connecting piece. The swing rod 3 gradually tilts upward from left to right. The middle section of 6, the crossbeam 11 left sides of hoisting support surround the swinging space of triangle. The connecting piece is a guide shaft pin 1 that guides and moves in the left and right directions and is assembled in the guide groove 2 provided on the left section of the support rod 5. The guide groove 2 is a half-way that is recessed from the left side of the support rod 5 to the right and has an open left end and a closed right end. The opening of the left end of the guide groove 2 is fixed with a stopper to block the opening, and the groove wall surface of the guide groove 2 and the outer peripheral surface of the guide shaft pin 1 rotate around the axis extending forward and backward, so that the swing rod 3 The rotation axes of the upper and lower ends are parallel to each other. The driving device is the jack 4 assembled in the swing space, the cylinder of the jack 4 is hinged on the support rod 5, and the piston rod of the jack 4 is hinged at the middle part of the fork 3 between the support rod 5 and the suspension rod 6.
吊运支架的支腿9有两个并左右间隔设置,横梁11桥接在支腿9的顶部,并在各支腿9的底边分别设置有车轮10,其中两支腿9上的车轮10均为万向轮,以便于通过推拉吊运支架来使得该吊装装置在车间内移动。 The supporting legs 9 of the hoisting bracket have two and are arranged at intervals left and right, and the crossbeam 11 is bridged on the top of the supporting legs 9, and wheels 10 are respectively arranged on the bottom of each supporting leg 9, wherein the wheels 10 on the two supporting legs 9 are It is a universal wheel, so that the lifting device can be moved in the workshop by pushing and pulling the lifting bracket.
本实施例中吊装装置的工作原理如下: The operating principle of the hoisting device in the present embodiment is as follows:
转运盖板:把吊绳8上的吊环安装到盖板上,再操作千斤顶4提升盖板,然后移动小车至目标位置,接着操作千斤顶4降下盖板,最后卸下吊环。 Transfer cover: install the lifting ring on the lifting rope 8 to the cover, then operate the jack 4 to lift the cover, then move the trolley to the target position, then operate the jack 4 to lower the cover, and finally remove the lifting ring.
安装盖板:先操作千斤顶4提升盖板,然后移动吊运支架至与盖板连接法兰的上方,接着操作千斤顶4把盖板降至距连接面10mm左右位置,再然后利用定位销对盖板螺栓孔、连接法兰螺栓孔(螺纹孔)进行定位(由于采用的是吊绳8,且车轮10是万向轮,在定位销定位时能够方便实现定位),再次降低盖板至合适位置,装配连接螺栓,最后卸下吊绳8上的吊环,移走本装置。 Install the cover plate: first operate the jack 4 to lift the cover plate, then move the lifting bracket to the top of the connecting flange with the cover plate, then operate the jack 4 to lower the cover plate to a position about 10mm away from the connecting surface, and then use the positioning pin to align the cover Plate bolt holes and connecting flange bolt holes (threaded holes) for positioning (since the sling 8 is used and the wheels 10 are universal wheels, the positioning can be easily realized when the positioning pin is positioned), and then lower the cover plate to a suitable position , Assembling connecting bolts, finally unload the suspension ring on the suspension rope 8, remove this device.
拆卸盖板:先把本装置移动至要拆卸的盖板上方,然后把吊绳8安装吊环安装到盖板上,再拆卸连接螺栓,通过操作千斤顶4提升盖板,接着移动吊运支架,把盖板移至合适位置后,操作千斤顶4降下盖板,最后卸下吊绳8上的吊环,移走本装置。 Remove the cover plate: first move the device to the top of the cover plate to be dismantled, then install the lifting ring 8 on the cover plate, then remove the connecting bolts, lift the cover plate by operating the jack 4, and then move the lifting bracket, put the After the cover plate was moved to a suitable position, the operation jack 4 lowered the cover plate, finally unloaded the suspension ring on the suspension rope 8, and removed the device.
在上述实施例中,驱动装置为千斤顶,并处于摆动空间内,以通过费力杠杆结构来实现提高吊杆的升降形成,保证吊运高度,在其他实施例中,千斤顶也可以处于摆杆在吊运支架上的铰点的背向吊杆的一侧,这样千斤顶的驱动过程将可使用省力杠杆机构。另外,驱动装置也可以选用电机、气缸等,尤其在驱动装置在采用电机时,电机可直接驱动摆杆下端的连接件在吊运支架上移动来实现对摆杆的驱动,即连接件采用齿轮、链轮等结构,而摆杆下端在吊运支架上的导向采用啮合配合结构等。 In the above-mentioned embodiments, the driving device is a jack, and it is located in the swing space, so as to realize the raising and lowering of the suspender through a laborious lever structure, so as to ensure the lifting height. The side of the hinge point on the transport bracket is facing away from the boom, so that the driving process of the jack can use a labor-saving lever mechanism. In addition, the driving device can also use motors, cylinders, etc., especially when the driving device uses a motor, the motor can directly drive the connecting piece at the lower end of the pendulum to move on the lifting bracket to realize the drive of the pendulum, that is, the connecting piece uses a gear , sprocket and other structures, and the guide of the lower end of the swing rod on the lifting bracket adopts an meshing and matching structure.
Claims (9)
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| CN201410574118.5A CN104401900A (en) | 2014-10-24 | 2014-10-24 | Cover plate hoisting device |
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| CN104929393A (en) * | 2015-06-19 | 2015-09-23 | 秦春明 | Three-dimensional parking garage |
| CN108487665A (en) * | 2018-02-01 | 2018-09-04 | 上海市政工程设计研究总院(集团)有限公司 | The quick method for dismounting of high hanging steel-concrete structure under cover board |
| CN111636291A (en) * | 2020-05-22 | 2020-09-08 | 中铁上海工程局集团有限公司 | A recyclable door-type steel cover beam pre-embedded device |
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| CN202957491U (en) * | 2012-11-19 | 2013-05-29 | 沧州供电公司 | Lifting and hanging support for on-load voltage regulating device body |
| CN203596541U (en) * | 2013-10-23 | 2014-05-14 | 国家电网公司 | Cable duct cover plate hoisting device |
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| CN102874712A (en) * | 2012-09-26 | 2013-01-16 | 宁波电业局 | Cable cover plate hoisting device |
| CN202957491U (en) * | 2012-11-19 | 2013-05-29 | 沧州供电公司 | Lifting and hanging support for on-load voltage regulating device body |
| CN203596541U (en) * | 2013-10-23 | 2014-05-14 | 国家电网公司 | Cable duct cover plate hoisting device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104929393A (en) * | 2015-06-19 | 2015-09-23 | 秦春明 | Three-dimensional parking garage |
| CN104929393B (en) * | 2015-06-19 | 2017-04-26 | 秦春明 | three-dimensional parking garage |
| CN108487665A (en) * | 2018-02-01 | 2018-09-04 | 上海市政工程设计研究总院(集团)有限公司 | The quick method for dismounting of high hanging steel-concrete structure under cover board |
| CN111636291A (en) * | 2020-05-22 | 2020-09-08 | 中铁上海工程局集团有限公司 | A recyclable door-type steel cover beam pre-embedded device |
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Application publication date: 20150311 |