CN104406728A - Manganin pressure sensor and device for measuring underwater explosion near-field impact wave pressure - Google Patents
Manganin pressure sensor and device for measuring underwater explosion near-field impact wave pressure Download PDFInfo
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Abstract
本发明提供一种测量水下爆炸近场冲击波压力的锰铜压力传感器及装置,属于水下炸药冲击测量技术领域。本发明用于水下爆炸近场冲击波压力测量的锰铜压力传感器将敏感元件夹于两块覆铜薄板之间,增加了传感器整体结构强度,延长了传感器的工作寿命;本发明的用于水下爆炸近场冲击波压力测量的装置具备较强的抗干扰能力,能够抵抗炸药爆炸带点产物、水中残留电场、外界电磁场等对近场测量造成的干扰,为水下爆炸冲近场击波压力精确测量的实现提供了可能。
The invention provides a manganin pressure sensor and a device for measuring near-field shock wave pressure of an underwater explosion, belonging to the technical field of underwater explosive shock measurement. The manganese-copper pressure sensor for underwater explosion near-field shock wave pressure measurement of the present invention sandwiches the sensitive element between two copper-clad thin plates, which increases the overall structural strength of the sensor and prolongs the working life of the sensor; The device for measuring the near-field shock wave pressure of the underwater explosion has strong anti-interference ability, and can resist the interference caused by the explosive explosion products, the residual electric field in the water, and the external electromagnetic field. The realization of precise measurement provides the possibility.
Description
技术领域technical field
本发明属于水下炸药爆炸冲击测量技术领域,尤其涉及一种测量水下爆炸近场冲击波压力的锰铜压力传感器及装置。The invention belongs to the technical field of underwater explosive explosion impact measurement, in particular to a manganin pressure sensor and a device for measuring near-field shock wave pressure of an underwater explosion.
背景技术Background technique
炸药水下爆炸近场产生的冲击波压力的变化是非常迅速的,且同时具有压力峰值高、正压持续时间短、冲量较大等特点。同等质量的TNT水下爆炸与空气中爆炸相比,压力峰值水下是空中的227.15~247.86倍,冲量是8.48~11.80倍。因此,水下爆炸近场冲击波压力的测量相对困难,这主要是因为近场冲击波的压力峰值在几百MPa到几十GPa之间,超出常用压电传感器的量程,而且爆炸产生的冲击波和爆炸产物在近场范围内还未完全分离,会对测量造成一定的干扰。The pressure of the shock wave generated by the underwater explosion of explosives in the near field changes very rapidly, and at the same time has the characteristics of high peak pressure, short duration of positive pressure, and large impulse. Compared with the explosion in air of the same mass of TNT underwater, the peak pressure underwater is 227.15-247.86 times that in air, and the impulse is 8.48-11.80 times. Therefore, it is relatively difficult to measure the pressure of the near-field shock wave of an underwater explosion. The product has not been completely separated in the near-field range, which will cause certain interference to the measurement.
对于水下爆炸近场压力国内也开展过一些实验研究工作,其中池家春等人(池家春,马冰.TNT/RDX(40/60)炸药球水中爆炸波研究[J].高压物理学报,1999,13(3):199-204.)曾利用在高压范围内仍能有效工作的锰铜压阻压力计和PVDF压电压力计两种测试系统进行了TNT/RDX炸药球水中爆炸的探索性研究,得到了1≤R/R0≤10(R为传感器距爆心距离,R0为炸药半径)范围内冲击波的峰值压力的衰减规律。而赵继波、谭多望等人(赵继波,谭多望,张远平等.PVDF计在水中爆炸近场压力测试中的应用[J].火炸药学报.2009,32(3):1-4.)则主要使用了PVDF计测量了0.7到3倍药包半径内的水下爆炸近场压力,在冲击波峰值小于4GPa的范围内,得到了冲击波的压力衰减历程。Some experimental research work has been carried out in China on the near-field pressure of underwater explosions, among which Chi Jiachun et al. Journal of the Chinese Academy of Sciences, 1999,13(3):199-204.) used manganese copper piezoresistive pressure gauge and PVDF piezoelectric pressure gauge, which can still work effectively in the high pressure range, to carry out the explosion of TNT/RDX explosive ball in water According to the exploratory research, the attenuation law of the peak pressure of the shock wave is obtained in the range of 1≤R/R 0 ≤10 (R is the distance from the sensor to the explosion center, and R 0 is the radius of the explosive). And Zhao Jibo, Tan Duowang et al. (Zhao Jibo, Tan Duowang, Zhang Yuanping. Application of PVDF meter in near-field pressure test of water explosion[J]. Journal of Explosives and Explosives. 2009,32(3):1-4. ) mainly used the PVDF meter to measure the near-field pressure of the underwater explosion within 0.7 to 3 times the radius of the cartridge, and obtained the pressure decay history of the shock wave in the range where the peak value of the shock wave is less than 4GPa.
尽管PVDF传感器在水下爆炸冲击波压力测量中得到了很多的运用,但其仍然存在对温度变化很敏感这一问题,特别在测量类似于水下爆炸近场冲击波压力时,冲击波对介质压缩和炸药爆炸而产生的温升和PVDF材料本身的热释电性会给测量带来一定的误差。此外,池家春等人使用的锰铜压力计采用的是低阻值敏感元件和高压脉冲恒流源供电,通常只能用于1GPa以上压力的测量,不适用于数百MPa压力的测量。进一步的,一般的压电传感器也不适用于水下爆炸近场冲击波压力的测量,对于常用的压电传感器,其最大量程一般在一百MPa左右,如PCB 138A系列的传感器,其最高只能测量138MPa的压力。在水下爆炸近场区域,冲击波压力和粒子速度较高,会造成传感器的破坏,使用PCB类的传感器,成本很高。Although PVDF sensors have been widely used in the measurement of underwater explosion shock wave pressure, they still have the problem of being sensitive to temperature changes, especially when measuring the near-field shock wave pressure similar to underwater explosions, the shock wave affects the medium compression and explosives. The temperature rise caused by the explosion and the pyroelectricity of the PVDF material itself will bring certain errors to the measurement. In addition, the manganin pressure gauge used by Chi Jiachun and others uses low-resistance sensitive elements and a high-voltage pulse constant current source for power supply, which is usually only used for the measurement of pressures above 1GPa, and is not suitable for the measurement of pressures of hundreds of MPa. Furthermore, ordinary piezoelectric sensors are not suitable for the measurement of near-field shock wave pressure of underwater explosions. For commonly used piezoelectric sensors, the maximum range is generally around 100 MPa, such as PCB 138A series sensors, the maximum range is only Measure the pressure of 138MPa. In the near-field area of an underwater explosion, the shock wave pressure and particle velocity are high, which will cause damage to the sensor, and the use of a PCB sensor is very expensive.
综上所述,水下爆炸近场冲击波压力及其测量存在以下要求:(1)近场冲击波的峰值压力高、冲量大、传播速度快,导致其具有很强的破坏能力,故传感器必须具有一定的结构强度;(2)炸药爆炸带点产物、水中残留电场、外界电磁场等都会对近场测量造成一定的干扰,故传感器及其测量系统必须具备足够的抗干扰能力;(3)冲击波峰值高、变化快,传感器的响应时间必须非常短;(4)在近场测量时,从炸药引爆到冲击波到达传感器,历时很短,这就要求炸药的起爆电源能做到通电时间很短,且保证100%起爆。现有技术还未能达到上述要求。To sum up, the near-field shock wave pressure of underwater explosion and its measurement have the following requirements: (1) The near-field shock wave has high peak pressure, large impulse, and fast propagation speed, which lead to its strong destructive ability, so the sensor must have Certain structural strength; (2) Explosive explosive products, residual electric field in water, external electromagnetic field, etc. will cause certain interference to near-field measurement, so the sensor and its measurement system must have sufficient anti-interference ability; (3) Shock wave peak value The response time of the sensor must be very short; (4) In the near-field measurement, the time from the detonation of the explosive to the arrival of the shock wave at the sensor is very short, which requires that the detonation power supply of the explosive can be powered on for a short time, and 100% detonation guaranteed. Prior art still fails to meet above-mentioned requirement.
发明内容Contents of the invention
为解决上述问题,本发明提供一种测量水下爆炸近场冲击波压力的锰铜压力传感器及装置,该锰铜压力传感器将敏感元件夹于两块覆铜薄板之间,增加了传感器整体结构强度,延长了传感器的工作寿命;用于水下爆炸近场冲击波压力测量的装置具备较强的抗干扰能力,能够抵抗炸药爆炸带点产物、水中残留电场、外界电磁场等对近场测量造成的干扰,为水下爆炸近场冲击波压力精确测量的实现提供了可能。In order to solve the above problems, the present invention provides a manganin pressure sensor and device for measuring the near-field shock wave pressure of an underwater explosion. The manganin pressure sensor sandwiches the sensitive element between two copper-clad sheets, which increases the overall structural strength of the sensor. , prolonging the working life of the sensor; the device used for the measurement of near-field shock wave pressure in underwater explosions has strong anti-interference ability, and can resist the interference caused by explosive explosion products, residual electric field in water, external electromagnetic field, etc. , which provides the possibility for the realization of accurate measurement of near-field shock wave pressure of underwater explosion.
本发明提供一种测量水下爆炸近场冲击波压力的锰铜压力传感器,其包括:由锰铜合金丝制成的敏感元件(2)、两块覆铜薄板、测量线缆(8)和接地线缆(9);The invention provides a manganese-copper pressure sensor for measuring near-field shock wave pressure of an underwater explosion, which comprises: a sensitive element (2) made of manganese-copper alloy wire, two copper-clad sheets, a measuring cable (8) and a grounding cable (9);
其中,每块覆铜薄板均由覆铜层(10)和聚四氟乙烯层(11)构成;敏感元件(2)夹于两块覆铜薄板的聚四氟乙烯层(11)之间,每块覆铜薄板的覆铜层(10)覆于其聚四氟乙烯层(11)外部,且两块覆铜薄板的聚四氟乙烯层(11)之间由透明环氧灌封胶(12)灌装使得敏感元件(2)处于密封环境之中;Wherein, each copper-clad sheet is composed of a copper-clad layer (10) and a polytetrafluoroethylene layer (11); the sensitive element (2) is sandwiched between the polytetrafluoroethylene layers (11) of two copper-clad sheets, The copper-clad layer (10) of each copper-clad sheet is covered on the outside of its polytetrafluoroethylene layer (11), and a transparent epoxy potting glue ( 12) Filling makes the sensitive element (2) in a sealed environment;
其中,敏感元件(2)包括:敏感部分(5)、两根引线(4)和基底(3);敏感部分(5)和两根引线(4)均固定于基底(3)上;每根引线(4)一端连接敏感部分(5),另一端设置敏感元件信号输出焊点(6);两敏感元件信号输出焊点(6)分别连接测量线缆(9)的芯线和皮线;Wherein, the sensitive element (2) includes: a sensitive part (5), two lead wires (4) and a substrate (3); the sensitive part (5) and the two lead wires (4) are all fixed on the substrate (3); each One end of the lead wire (4) is connected to the sensitive part (5), and the other end is provided with a sensitive component signal output solder joint (6); the two sensitive component signal output solder joints (6) are respectively connected to the core wire and the sheath wire of the measurement cable (9);
令一块覆铜薄板为敏感元件(2)的底板(1),另一块覆铜薄板为敏感元件(2)的盖板(7);盖板(7)和底板(1)的铜外壳均与接地线缆(9)的芯线和皮线焊接。Let one copper-clad thin plate be the base plate (1) of the sensitive element (2), and another copper-clad thin plate be the cover plate (7) of the sensitive element (2); The core wire and leather wire of the grounding cable (9) are welded.
进一步的,敏感元件(2)的总厚度为0.04mm,宽9mm,长60mm,底板长80mm,宽20mm,厚0.45mm,盖板长52mm,宽20mm,厚0.45mm。Further, the total thickness of the sensitive element (2) is 0.04mm, width 9mm, length 60mm, base plate length 80mm, width 20mm, thickness 0.45mm, cover plate length 52mm, width 20mm, thickness 0.45mm.
进一步的,敏感元件(2)的敏感部分(5)为螺旋体,直径5mm,且敏感部分(5)的中心距离两块覆铜薄板的外边界垂直距离为10mm。Further, the sensitive part (5) of the sensitive element (2) is a spiral body with a diameter of 5mm, and the vertical distance between the center of the sensitive part (5) and the outer boundary of the two copper-clad sheets is 10mm.
进一步的,两根引线(4)长47mm,宽2mm,两根引线之间的间距1mm。Further, the length of the two lead wires (4) is 47 mm, the width is 2 mm, and the distance between the two lead wires is 1 mm.
进一步的,敏感元件信号输出焊点(6)宽2mm,长2mm。Further, the signal output solder joint (6) of the sensitive element is 2 mm wide and 2 mm long.
进一步的,敏感元件信号输出焊点(6)与测量电缆(8)的接头处,以及盖板(7)和底板(1)的铜外壳与接地线缆(9)的焊接处,均用铜箔包裹,形成法拉第笼。Further, the joints between the sensitive component signal output solder joints (6) and the measuring cables (8), as well as the joints between the copper shells of the cover plate (7) and the bottom plate (1) and the grounding cable (9), are all made of copper Wrapped in foil, forming a Faraday cage.
进一步的,敏感元件信号输出焊点(6)与测量电缆(8)的接头处,以及盖板(7)和底板(1)的铜外壳与接地线缆(9)的焊接处,均用热熔胶密封。Further, the joints of the sensitive element signal output solder joints (6) and the measuring cables (8), as well as the joints of the copper shells of the cover plate (7) and the bottom plate (1) and the grounding cable (9), are heated with heat. Melt glue seal.
进一步的,基底(3)为绝缘材料构成。Further, the base (3) is made of insulating material.
进一步的,敏感元件(2)为电阻值为50欧的锰铜合金丝。Further, the sensitive element (2) is a manganese-copper alloy wire with a resistance value of 50 ohms.
本发明还提供一种用于水下爆炸冲击波压力测量的装置,其包括:锰铜仪(13)、示波器(14)、脉冲起爆器(15)和上述四个锰铜压力传感器;The present invention also provides a kind of device that is used for underwater explosion shock wave pressure measurement, and it comprises: manganin instrument (13), oscilloscope (14), pulse detonator (15) and above-mentioned four manganin pressure sensors;
将四个锰铜压力传感器的测量线缆连接到锰铜仪(13),锰铜仪(13)输出端接示波器(14),且锰铜仪(13)、示波器(14)的地线一起接地;脉冲起爆器(15)连接炸药;Connect the measurement cables of the four manganese copper pressure sensors to the manganin meter (13), the output terminal of the manganin meter (13) is connected to the oscilloscope (14), and the ground wires of the manganin meter (13) and the oscilloscope (14) are connected together Grounding; Pulse detonator (15) connects explosive;
其中,两个锰铜压力传感器在炸药周向位置对称放置,两个锰铜压力传感器在炸药一端面一侧布置,四个锰铜压力传感器的厚度方向均正对炸药爆心;四个锰铜压力传感器利用钢丝固定;Among them, two manganese-copper pressure sensors are placed symmetrically in the circumferential position of the explosive, two manganese-copper pressure sensors are arranged on one side of the explosive, and the thickness directions of the four manganese-copper pressure sensors are all facing the explosion center of the explosive; the four manganese-copper pressure sensors The sensor is fixed by steel wire;
利用脉冲起爆器(15)起爆炸药,四个锰铜压力传感器将水下爆炸冲击波压力作用下电阻变化经电缆传输给锰铜仪(13),经锰铜仪(13)调理放大后发送给示波器(14),在示波器(14)上获得冲击波的波形曲线,利用该波形曲线利用现有技术计算水下爆炸冲击波压力。The pulse detonator (15) is used to detonate the explosive, and the four manganin pressure sensors transmit the resistance change under the action of the shock wave pressure of the underwater explosion to the manganese meter (13) through the cable, and then the manganin meter (13) conditioned and amplifies it and sends it to the oscilloscope (14), obtaining the waveform curve of the shock wave on the oscilloscope (14), and using the waveform curve to calculate the shock wave pressure of the underwater explosion by using the prior art.
有益效果:Beneficial effect:
1.本发明的锰铜压力传感器将敏感元件夹于两块覆铜薄板之间,传感器整体结构呈现薄片状,增加了传感器整体结构强度,延长了传感器的工作寿命。1. In the manganin pressure sensor of the present invention, the sensitive element is sandwiched between two copper-clad sheets, and the overall structure of the sensor is in the shape of a sheet, which increases the overall structural strength of the sensor and prolongs the working life of the sensor.
2.本发明的锰铜压力传感器将两块覆铜薄板表面的铜箔与线缆接头处缠绕的铜箔相连接,形成了一个法拉第笼,且采用独立的屏蔽接地线路,减少了爆轰带电产物、外界电磁信号、水中电场等因素对测量的干扰,有效的提高了测量系统的信噪比。2. The manganese-copper pressure sensor of the present invention connects the copper foil on the surface of two copper-clad thin plates with the copper foil wound at the cable joint to form a Faraday cage, and uses an independent shielding grounding line to reduce detonation electrification Products, external electromagnetic signals, electric fields in water and other factors interfere with the measurement, effectively improving the signal-to-noise ratio of the measurement system.
3.本发明的测量水下爆炸近场冲击波压力的装置在测量时将锰铜压力传感器的厚度方向指向炸药爆心,这就使冲击波在传感器的内部传播距离非常短,传感器的内部应力能够很快的达到平衡,缩短传感器的响应时间,从而提高了传感器的测量精度。3. The device for measuring the near-field shock wave pressure of an underwater explosion in the present invention points the thickness direction of the manganin pressure sensor to the explosion center of the explosive during measurement, which makes the propagation distance of the shock wave inside the sensor very short, and the internal stress of the sensor can be quickly The balance is reached, the response time of the sensor is shortened, and the measurement accuracy of the sensor is improved.
4.本发明的测量水下爆炸近场冲击波压力的装置在测量时,炸药起爆后裸露的雷管接头会在水中形成一个电场,故该装置的电源采用脉冲起爆器,其电压脉冲时间可调,在实际测量中脉冲时间调至小于雷管发火时间,确保了冲击波信号的测量不会受到残余电场的干扰。4. When the device for measuring the near-field shock wave pressure of an underwater explosion of the present invention is measured, the exposed detonator joint after the explosive detonates will form an electric field in the water, so the power supply of the device adopts a pulse detonator, and its voltage pulse time is adjustable. In the actual measurement, the pulse time is adjusted to be shorter than the ignition time of the detonator, which ensures that the measurement of the shock wave signal will not be disturbed by the residual electric field.
5.本发明的锰铜压力传感器将接地线缆与测量线缆分开,确保因外壳漏电等问题导入到地线的电荷不会影响到内部测量系统。5. The manganese-copper pressure sensor of the present invention separates the grounding cable from the measuring cable to ensure that the charge introduced into the grounding wire due to problems such as leakage of the casing will not affect the internal measurement system.
附图说明Description of drawings
图1为本发明的测量水下爆炸近场冲击波压力的锰铜压力传感器去掉盖板后的结构示意图;Fig. 1 is the structural representation after the cover plate is removed from the manganese-copper pressure sensor of the present invention for measuring the near-field shock wave pressure of an underwater explosion;
图2为本发明的测量水下爆炸近场冲击波压力的锰铜压力传感器的主视图;Fig. 2 is the front view of the manganese-copper pressure sensor measuring the near-field shock wave pressure of the underwater explosion of the present invention;
图3为本发明的测量水下爆炸近场冲击波压力的锰铜压力传感器的A-A剖面示意图;Fig. 3 is the A-A cross-sectional schematic diagram of the manganin pressure sensor measuring the near-field shock wave pressure of the underwater explosion of the present invention;
图4为本发明的测量水下爆炸近场冲击波压力的锰铜压力传感器的立体图;Fig. 4 is the three-dimensional view of the manganin pressure sensor of measuring underwater explosion near-field shock wave pressure of the present invention;
图5为本发明的测量水下爆炸近场冲击波压力的方法的布置图。Fig. 5 is a layout diagram of the method for measuring the near-field shock wave pressure of an underwater explosion according to the present invention.
附图标记为:The reference signs are:
1-覆铜薄板(底板),2-敏感元件,3-敏感元件基底,4-敏感元件引线,5-敏感元件敏感部分,6-敏感元件信号输出焊点,7-覆铜薄板(盖板),8-测量线缆,9-接地线缆,10-覆铜层,11-聚四氟乙烯层,12-透明环氧树脂粘接层,13-锰铜仪,14-示波器,15-脉冲起爆器。1- Copper-clad sheet (bottom plate), 2- Sensitive element, 3- Sensitive element base, 4- Sensitive element lead, 5- Sensitive part of sensitive element, 6- Sensitive element signal output solder joint, 7- Copper-clad sheet (cover plate ), 8-measurement cable, 9-grounding cable, 10-copper clad layer, 11-polytetrafluoroethylene layer, 12-transparent epoxy resin bonding layer, 13-manganin instrument, 14-oscilloscope, 15- Pulse detonator.
具体实施方式Detailed ways
本发明的测量水下爆炸近场冲击波压力的锰铜压力传感器的敏感元件是电阻值为50Ω的锰铜合金丝。研究表明,尽管锰铜合金的压阻系数不高,但由于其电阻温度系数小,优于PVDF材料,同时也具有响应快、线性较好的特点,非常适合于制作超高压力传感器。The sensitive element of the manganese-copper pressure sensor for measuring the near-field shock wave pressure of an underwater explosion is a manganese-copper alloy wire with a resistance value of 50Ω. Studies have shown that although the piezoresistive coefficient of manganese-copper alloy is not high, it is better than PVDF material due to its small temperature coefficient of resistance, and it also has the characteristics of fast response and good linearity, which is very suitable for making ultra-high pressure sensors.
如图1至图4所示,本发明主要由2块覆铜聚四氟乙烯薄板和一个锰铜敏感元件构成。敏感元件(2)被夹于薄板(1)和(7)之间,他们之间由透明环氧灌封胶连接密封(12),效果较佳的采用型号为HT 6308的透明环氧灌封胶连接密封。As shown in Figures 1 to 4, the present invention mainly consists of two copper-clad polytetrafluoroethylene sheets and a manganese-copper sensitive element. The sensitive element (2) is sandwiched between the thin plates (1) and (7), and they are connected and sealed by a transparent epoxy potting glue (12). The transparent epoxy potting model HT 6308 is better used Glue connection seal.
敏感元件的尺寸为:总厚度为0.04mm,宽9mm,长60mm,敏感元件螺旋状敏感部分(5)直径5mm,两根引线(4)长47mm,宽2mm,间距1mm,焊点(6)宽2mm,长2mm,敏感元件基底(3)为绝缘材料构成,敏感元件整体密封绝缘封装。The dimensions of the sensitive element are: the total thickness is 0.04mm, the width is 9mm, and the length is 60mm. The spiral sensitive part (5) of the sensitive element has a diameter of 5mm. The width is 2mm, the length is 2mm, the base (3) of the sensitive element is made of insulating material, and the whole sensitive element is hermetically sealed and insulated.
覆铜聚四氟乙烯薄板分为两种尺寸,薄板(1)长80mm,宽20mm,厚0.45mm,薄板(7)长52mm,宽20mm,厚0.45mm,两薄板均由覆铜层(10)和聚四氟乙烯层(11)构成。The copper-clad PTFE sheet is divided into two sizes, the sheet (1) is 80mm long, 20mm wide, and 0.45mm thick, and the sheet (7) is 52mm long, 20mm wide, and 0.45mm thick. ) and polytetrafluoroethylene layer (11) constitute.
由于近场测量时,冲击波的破坏力太强,为了增加传感器的整体结构强度,以延长传感器的有效工作时间,将锰铜敏感元件夹于两块聚四氟乙烯薄板之间,起到绝缘和加固的作用。同时,由于近场的爆炸产物运动速度快,且与冲击波未完全分离,会对测量造成一定的干扰,因此,做一些提高传感器抗干扰能力的附加处理,例如将薄板外表面覆铜、将焊点用铜箔包裹、整个传感器外壳接地等。Since the shock wave is too destructive in the near-field measurement, in order to increase the overall structural strength of the sensor and prolong the effective working time of the sensor, the manganese-copper sensitive element is sandwiched between two PTFE sheets for insulation and protection. The role of reinforcement. At the same time, because the explosion products in the near field move fast and are not completely separated from the shock wave, it will cause certain interference to the measurement. Therefore, some additional processing to improve the anti-interference ability of the sensor, such as coating the outer surface of the thin plate with copper, soldering The point is wrapped with copper foil, the entire sensor case is grounded, etc.
传感器在相关焊点接好电缆后,用热熔胶密封防水,同时,在接头处缠绕铜箔,铜箔与传感器的铜质外壳连接为一体,同时接地。After the sensor is connected to the cable at the relevant soldering point, it is sealed and waterproof with hot melt adhesive. At the same time, copper foil is wrapped around the joint. The copper foil is connected with the copper shell of the sensor as a whole and grounded at the same time.
本发明还提供一种测量水下爆炸近场冲击波压力的装置,其包括:锰铜仪(13)、示波器(14)、脉冲起爆器(15)和四个锰铜压力传感器;The present invention also provides a device for measuring the near-field shock wave pressure of an underwater explosion, which includes: a manganin meter (13), an oscilloscope (14), a pulse detonator (15) and four manganin pressure sensors;
将四个锰铜压力传感器的测量线缆连接到锰铜仪(13),锰铜仪(13)输出端接示波器(14),且锰铜仪(13)、示波器(14)的地线一起接地;脉冲起爆器(15)连接炸药;Connect the measurement cables of the four manganese copper pressure sensors to the manganin meter (13), the output terminal of the manganin meter (13) is connected to the oscilloscope (14), and the ground wires of the manganin meter (13) and the oscilloscope (14) are connected together Grounding; Pulse detonator (15) connects explosive;
其中,两个锰铜压力传感器在炸药周向位置对称放置,两个锰铜压力传感器在炸药轴向一个端面一侧布置,四个锰铜压力传感器的厚度方向均正对炸药爆心;四个锰铜压力传感器利用钢丝固定;Among them, two manganese-copper pressure sensors are placed symmetrically in the circumferential position of the explosive, two manganese-copper pressure sensors are arranged on one side of the end face of the explosive axis, and the thickness directions of the four manganese-copper pressure sensors are all facing the explosion center of the explosive; The copper pressure sensor is fixed by steel wire;
利用脉冲起爆器(15)起爆炸药,四个锰铜压力传感器将水下爆炸冲击波压力作用下电阻变化经电缆传输给锰铜仪(13),经锰铜仪(13)调理放大后发送给示波器(14),在示波器(14)上获得冲击波的波形曲线,利用该波形曲线利用现有技术计算水下爆炸冲击波压力。The pulse detonator (15) is used to detonate the explosive, and the four manganin pressure sensors transmit the resistance change under the action of the shock wave pressure of the underwater explosion to the manganese meter (13) through the cable, and then the manganin meter (13) conditioned and amplifies it and sends it to the oscilloscope (14), obtaining the waveform curve of the shock wave on the oscilloscope (14), and using the waveform curve to calculate the shock wave pressure of the underwater explosion by using the prior art.
测量时,传感器在炸药四周呈对称分布,分别位于柱状装药的轴向和周向,传感器的厚度方向正对炸药爆心,其位置由细钢丝固定,具体分布如图5所示。炸药由脉冲恒流源引爆,脉冲时间可调;传感器敏感元件两焊点分别连接测量线缆(8)的芯线和皮线,传感器的铜外壳连接接地线(9),与锰铜仪(13)、示波器(14)的地线一起接地;传感器的测量线缆连接到锰铜仪(13),锰铜仪(13)起到建立电桥电路、测量信号、放大信号、输出信号的作用,后锰铜仪(13)输出端接示波器(14)。During the measurement, the sensors are distributed symmetrically around the explosive, and are respectively located in the axial and circumferential directions of the columnar charge. The thickness direction of the sensor is directly facing the explosion center of the explosive, and its position is fixed by a thin steel wire. The specific distribution is shown in Figure 5. The explosive is detonated by a pulse constant current source, and the pulse time is adjustable; the two solder joints of the sensor sensitive element are respectively connected to the core wire and the leather wire of the measurement cable (8), and the copper shell of the sensor is connected to the ground wire (9), and is connected to the manganin meter ( 13), the ground wires of the oscilloscope (14) are grounded together; the measuring cable of the sensor is connected to the manganese copper instrument (13), and the manganese copper instrument (13) plays the role of establishing a bridge circuit, measuring signal, amplifying signal, and outputting signal , the output terminal of the rear manganin meter (13) is connected to the oscilloscope (14).
雷管起爆后,如果起爆器还有电压输出,起爆线相当于两根电极,在水中形成电磁场,在测量电路中形成干扰信号。为了减小起爆器对测量的干扰,须设计一种起爆电压输出时间可控的起爆器,起爆器输出电压时间小于雷管发火时间,这样在雷管起爆炸药时起爆线中没有电压输出,就不会在测量电路中形成干扰。本发明中使用脉冲起爆器(15)。After the detonator is detonated, if the detonator still has voltage output, the detonating wire is equivalent to two electrodes, forming an electromagnetic field in the water and forming an interference signal in the measurement circuit. In order to reduce the interference of the detonator on the measurement, it is necessary to design a detonator with a controllable detonation voltage output time. Cause interference in the measuring circuit. A pulse detonator (15) is used in the present invention.
在图2中,传感器层次分为:盖板-锰铜敏感元件-底板,敏感元件的敏感部分中心距离薄板边界的垂直距离为10mm,如图1。传感器的装配过程中,HT6308透明环氧树脂事先调制完成,于两块覆铜薄板的接触面和敏感元件上均匀涂抹,传感器装配完成后置于千斤顶中压紧,等待环氧树脂的凝固,一般耗时24小时。In Figure 2, the sensor level is divided into: cover plate - manganese copper sensitive element - bottom plate, the vertical distance between the center of the sensitive part of the sensitive element and the boundary of the thin plate is 10mm, as shown in Figure 1. During the assembly process of the sensor, HT6308 transparent epoxy resin is pre-prepared and spread evenly on the contact surface of the two copper-clad sheets and the sensitive element. It took 24 hours.
待环氧树脂凝固后,将传感器取出,去除多余的环氧树脂。然后,将信号线缆的芯线与皮线分别与两个焊点焊接,将接地线与传感器外壳焊接。后用热熔胶将接头密封,起到防水和固定线缆的作用。待热熔胶冷却后,利用铜箔将所有的接头包裹起来,起到屏蔽外界电磁干扰的作用。After the epoxy resin solidifies, take out the sensor and remove excess epoxy resin. Then, weld the core wire and sheath wire of the signal cable to the two welding spots respectively, and weld the ground wire to the sensor shell. Finally, use hot melt adhesive to seal the joint to play the role of waterproofing and fixing the cable. After the hot melt adhesive is cooled, wrap all the joints with copper foil to shield the external electromagnetic interference.
测量过程中,传感器厚度方向指向炸药爆心,减少变形对测量信号产生的影响,同时减少了传感器的响应时间。炸药由脉冲恒流源引爆,脉冲时间设为50us。传感器的测量线缆连接到锰铜应力仪,与仪器内部电路组成惠斯通电桥,利用高灵敏度多圈电位器调节,使初始输出信号趋于零。然后,初始输出信号经过放大电路进行增益,将信号输出到示波器,这样,得到经过放大后的输出信号。During the measurement process, the thickness direction of the sensor points to the explosion center of the explosive, which reduces the influence of deformation on the measurement signal and reduces the response time of the sensor at the same time. The explosive is detonated by a pulse constant current source, and the pulse time is set to 50us. The measurement cable of the sensor is connected to the manganin-copper strain gauge, which forms a Wheatstone bridge with the internal circuit of the instrument, and is adjusted by a high-sensitivity multi-turn potentiometer to make the initial output signal tend to zero. Then, the initial output signal is amplified by the amplifying circuit, and the signal is output to the oscilloscope, so that the amplified output signal is obtained.
实验中,TNT药量为50g,传感器距离炸药表面约90mm,冲击波从炸药表面传播到传感器测点大约需40us左右。同时测得,从雷管通电到测得信号,历时500-1000us不等,该时间受雷管和炸药的影响较大,意味着,起爆电源的脉冲时间不得高于500us,或更低。同时,在实验中,确实观测到水中电场对测量存在很大的干扰,说明利用脉冲恒流源进行性起爆是必须的。In the experiment, the amount of TNT is 50g, the sensor is about 90mm away from the surface of the explosive, and it takes about 40us for the shock wave to propagate from the surface of the explosive to the measuring point of the sensor. At the same time, it is measured that it takes 500-1000us from the detonator to the measured signal. This time is greatly affected by the detonator and explosives, which means that the pulse time of the detonation power supply should not be higher than 500us or lower. At the same time, in the experiment, it is indeed observed that the electric field in water has great interference on the measurement, which shows that it is necessary to use a pulsed constant current source for sexual detonation.
实验完成后,通过读取示波器上的波形曲线,得到输出信号的幅值ΔV(t),通过计算,得到敏感元件电阻的相对变化量ΔR0/R0,再通过传感器的灵敏度系数计算得到测得的压力值P。根据锰铜仪的工作原理,得到压力作用下敏感元件电阻相对变化量ΔR0/R0的计算公式如下:After the experiment is completed, the amplitude ΔV(t) of the output signal can be obtained by reading the waveform curve on the oscilloscope, and the relative change of the resistance of the sensitive element ΔR 0 /R 0 can be obtained through calculation, and then the measured value can be obtained by calculating the sensitivity coefficient of the sensor. The obtained pressure value P. According to the working principle of the manganin meter, the formula for calculating the relative change in resistance of the sensitive element ΔR 0 /R 0 under pressure is as follows:
式中:ΔR0/R0为压力作用后锰铜压力传感器电阻的相对变化量,ΔV(t)为传感器电阻变化引起锰铜仪输出电压的变化量,K为锰铜仪对应通道的系统灵敏度,为被测电阻单位电阻相对变化量引起的锰铜仪的电压输出值,系统灵敏度K由实验前进行系统标定得到。In the formula: ΔR 0 /R 0 is the relative change in the resistance of the manganese copper pressure sensor after the pressure is applied, ΔV(t) is the change in the output voltage of the manganese copper instrument caused by the change of the sensor resistance, and K is the system sensitivity of the corresponding channel of the manganin copper instrument , is the voltage output value of the manganin meter caused by the relative change of the unit resistance of the measured resistance, and the system sensitivity K is obtained by system calibration before the experiment.
测得电阻值的相对变化值后,就可以通过传感器的灵敏度系数(单位压力引起传感器电阻相对变化量)计算得到冲击波峰值压力。After the relative change value of the resistance value is measured, the shock wave peak pressure can be calculated by the sensitivity coefficient of the sensor (the relative change amount of the sensor resistance caused by the unit pressure).
另外本发明的锰铜压力传感器及装置也能用于水下爆炸中远场冲击波压力的测量,虽然当中远场冲击波压力很小时(如小于1MPa范围),测量存在困难,但是随着技术的发展,通过信号转换、增大输入值等方式利用本发明的锰铜压力传感器及装置进行测量水下爆炸中远场冲击波压力,也属于本发明所附的权利要求的保护范围。In addition, the manganese-copper pressure sensor and device of the present invention can also be used for the measurement of far-field shock wave pressure in underwater explosions. Although the middle and far-field shock wave pressure is very small (such as less than 1MPa range), there are difficulties in measurement, but along with the development of technology, Using the manganese-copper pressure sensor and device of the present invention to measure the mid- and far-field shock wave pressure of underwater explosions by means of signal conversion, increasing input values, etc. also belongs to the protection scope of the appended claims of the present invention.
当然,本发明还可有其他多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Of course, the present invention can also have other various embodiments, and those skilled in the art can make various corresponding changes and deformations according to the present invention without departing from the spirit and essence of the present invention, but these corresponding Changes and deformations should belong to the scope of protection of the appended claims of the present invention.
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