CN104380203A - Photon source, metrology apparatus, lithographic system and device manufacturing method - Google Patents
Photon source, metrology apparatus, lithographic system and device manufacturing method Download PDFInfo
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Abstract
Description
相关申请的交叉引用Cross References to Related Applications
本申请要求于2012年6月12日递交的美国临时申请61/658,654的权益,并且通过引用将其全部内容并入到本文中。This application claims the benefit of US Provisional Application 61/658,654, filed June 12, 2012, which is hereby incorporated by reference in its entirety.
技术领域technical field
本发明涉及基于等离子体的光子源。这种源可以例如用于在方法中提供高亮度的照射,并且可用于例如能够在由光刻技术进行的器件制造中使用的量测以及使用光刻技术制造器件的方法。The present invention relates to plasma-based photon sources. Such a source can be used, for example, in methods to provide high-intensity illumination and can be used, for example, in metrology that can be used in the manufacture of devices by lithography and methods of manufacturing devices using lithography.
背景技术Background technique
根据本发明的光子源可以应用在很宽范围的情形中。作为示例性应用,我们将描述本发明用作量测中的光源。作为量测的具体应用领域,为了举例,我们将参考通过光刻术制造器件过程中的量测。术语“光”和“光源”可以被方便地用于指示所产生的辐射以及光子源本身,而不意味着限于具有可见波长的辐射。The photon source according to the invention can be applied in a wide range of situations. As an exemplary application, we will describe the invention as a light source in metrology. As a specific field of application of metrology, for the sake of example we will refer to metrology during the fabrication of devices by photolithography. The terms "light" and "source of light" may be used conveniently to refer to the radiation produced as well as the photon source itself, and are not meant to be limited to radiation having visible wavelengths.
光刻设备是一种将所需图案应用到衬底上,通常是衬底的目标部分上的机器。例如,可以将光刻设备用在集成电路(IC)的制造中。在这种情况下,可以将可选地称为掩模或掩模版的图案形成装置用于生成待形成在所述IC的单层上的电路图案。可以将该图案转移到衬底(例如,硅晶片)上的目标部分(例如,包括一部分管芯、一个或多个管芯)上。通常,图案的转移是通过把图案成像到设置在衬底上的辐射敏感材料(抗蚀剂)层上进行的。通常,单个的衬底将包含被连续形成图案的相邻目标部分的网络。已知的光刻设备包括:所谓的步进机,在所谓的步进机中,每个目标部分通过一次将整个图案曝光到目标部分上来辐照每个目标部分;以及所谓的扫描器,在所谓的扫描器中,通过辐射束沿给定方向(“扫描”方向)扫描所述图案、同时沿与该方向平行或反向平行的方向同步扫描所述衬底来辐照每个目标部分。也可以通过将图案压印到衬底上来将图案从图案形成装置转移到衬底上。A lithographic apparatus is a machine that applies a desired pattern to a substrate, usually a target portion of the substrate. For example, lithographic equipment may be used in the manufacture of integrated circuits (ICs). In this case, a patterning device, alternatively referred to as a mask or reticle, may be used to generate the circuit pattern to be formed on the individual layers of the IC. The pattern can be transferred onto a target portion (eg, comprising a portion, one or more dies) on a substrate (eg, a silicon wafer). Typically, the pattern is transferred by imaging the pattern onto a layer of radiation-sensitive material (resist) disposed on the substrate. Typically, a single substrate will contain a network of adjacent target portions that are successively patterned. Known lithographic apparatuses include: so-called steppers, in which each target portion is irradiated by exposing the entire pattern onto the target portion at a time; and so-called scanners, in which In so-called scanners, each target portion is irradiated by scanning the pattern with a radiation beam in a given direction (the "scanning" direction) while synchronously scanning the substrate in a direction parallel or anti-parallel to this direction. The pattern can also be transferred from the patterning device to the substrate by imprinting the pattern onto the substrate.
在光刻过程中,经常期望对所生成的结构进行测量,例如用于过程控制和验证。用于进行这种测量的多种工具是已知的,包括经常用于测量临界尺寸(CD)的扫描电子显微镜以及用于测量重叠(在器件中两个层的对准精度)的专用工具。近来,用于光刻领域的各种形式的散射仪已经被研制。这些装置将辐射束引导到目标上并测量被散射的辐射的一种或更多种性质。从这些被测量的性质,能够确定目标的感兴趣的性质。During lithography, it is often desirable to take measurements of the resulting structures, eg for process control and verification. A variety of tools are known for making such measurements, including scanning electron microscopes, which are often used to measure critical dimension (CD), and specialized tools for measuring overlay (the alignment accuracy of two layers in a device). Recently, various forms of scatterometers have been developed for use in the field of lithography. These devices direct a beam of radiation onto a target and measure one or more properties of the scattered radiation. From these measured properties, properties of interest of the target can be determined.
在一种商业上可以获得的量测设备中,光源是氙(Xe)弧放电灯。来自该灯的光通过设备传感器的照射支路而被成像到测量目标上,所述照射支路的最后一级由具有高数值孔径的物镜构成。测量光斑可以例如具有25μm的直径。辐射的光谱分布在属性上可以是宽带或窄带,波长可以在近红外、可见光和/或紫外波带中。每次测量所需的时间在实际中依赖于光源在给定波长或波段处的亮度。期望未来的设备能够提供增大的光谱带宽并且提供具有低透射的传感器设计,同时保持测量时间不变或者更短。显著的源亮度的改善是需要的,以便实现这些需求。In one commercially available measurement device, the light source is a xenon (Xe) arc discharge lamp. The light from this lamp is imaged onto the measurement target through the illumination branch of the device sensor, the last stage of which consists of an objective lens with a high numerical aperture. The measurement spot can for example have a diameter of 25 μm. The spectral distribution of radiation may be broadband or narrowband in nature, with wavelengths in the near-infrared, visible and/or ultraviolet bands. The time required for each measurement depends in practice on the brightness of the light source at a given wavelength or band. It is expected that future devices will be able to provide increased spectral bandwidth and provide sensor designs with low transmission, while keeping measurement times constant or shorter. Significant improvement in source brightness is required in order to achieve these requirements.
不能简单地通过增大总的源功率来获得增大的亮度。为了增大亮度,必然会有更高的功率被传递到相同的小的光斑尺寸中。集光率是光线在光学系统中“展开或传播开”得如何的一种度量。光学系统的基本性质是“集光率”在通过系统时从不会降低。在量测设备中的光学系统的目标侧处的光学集光率是非常小的(由于小的光斑尺寸)。因此,光源必须在非常小的集光率下传递它所有的能量,以便提供可用亮度的真实的增大。Increased brightness cannot be achieved simply by increasing the total source power. In order to increase brightness, higher power must be delivered into the same small spot size. Etendue is a measure of how "unfolded or spread out" light is in an optical system. It is a fundamental property of an optical system that the "Etendue" never decreases as it passes through the system. The optical etendue at the target side of the optical system in the metrology device is very small (due to the small spot size). Therefore, the light source must deliver all of its energy at very small etendue in order to provide a true increase in usable brightness.
基于等离子体的光子源,例如激光器驱动的光源(LDLS)提供较高的亮度。通过利用放电施加能量以及通过施加激光能量,可以在气体介质中产生等离子体。然而,等离子体具有有限的物理范围,增大亮度对于这些源来说仍然是个挑战。Plasma-based photon sources, such as laser-driven light sources (LDLS), provide higher brightness. Plasma can be generated in a gaseous medium by applying energy using a discharge and by applying laser energy. However, plasmas have a limited physical range, and increasing brightness remains a challenge for these sources.
发明内容Contents of the invention
本发明旨在通过替代的方式提供具有高亮度的光子源。The present invention aims to provide a photon source with high brightness by alternative means.
本发明在第一方面中提供了一种基于等离子体的光子源设备,包括:用于容纳气体环境的容器;驱动系统,用于产生辐射,以下将称为驱动辐射,并且该驱动系统用于将所述驱动辐射形成为在所述容器内的等离子体形成区上聚焦的至少一个束;以及收集光学系统,用于收集被通过所述辐射束保持在等离子体部位处的等离子体发射的光子,并且用于将所收集的光子形成为至少一个输出辐射束。所述驱动系统被配置用于将等离子体保持为细长形状,所述细长形状具有沿纵轴的长度并且所述长度实质上大于在横向于所述纵轴的至少一个方向上的等离子体的直径,并且其中所述收集光学系统被配置用于沿着所述纵轴从所述等离子体的一端收集自所述等离子体射出的光子。The present invention provides a plasma-based photon source device in a first aspect, comprising: a container for containing a gas environment; a drive system for generating radiation, hereinafter referred to as drive radiation, and the drive system for forming the drive radiation into at least one beam focused on a plasma formation region within the vessel; and collection optics for collecting photons emitted by the plasma held at the plasma site by the radiation beam , and for forming the collected photons into at least one output radiation beam. The drive system is configured to maintain the plasma in an elongated shape having a length along a longitudinal axis substantially greater than the plasma in at least one direction transverse to the longitudinal axis and wherein the collection optics are configured to collect photons emitted from the plasma from one end of the plasma along the longitudinal axis.
所述驱动系统可以包括至少一个激光器,用于产生所述辐射束,其中所述辐射束具有例如处于红外或可见光波带内的波长。因此,本发明适于应用于激光驱动的光源。可选地,所述驱动系统可以被布置用于产生处于微波范围内的辐射。在任一情况中,驱动系统可以被认为是驱动光学系统,根据情况应用例如红外光学装置或微波光学装置。The drive system may comprise at least one laser for generating the radiation beam, wherein the radiation beam has a wavelength eg in the infrared or visible light band. Therefore, the present invention is suitable for application to laser-driven light sources. Alternatively, the drive system may be arranged to generate radiation in the microwave range. In either case, the drive system may be considered to be a drive optics system, applying eg infrared optics or microwave optics as the case may be.
如所述,新的光子源可以应用于量测中,例如光刻术中。本发明在另一方面中提供一种测量通过光刻过程形成在衬底上的结构的性质的方法,所述方法包括步骤:使用根据如上所述的本发明第一方面所述的光子源的输出辐射照射所述结构;检测由所述结构衍射的辐射;以及从所述衍射辐射的性质确定所述结构的一种或更多种性质。As mentioned, the new photon source can be applied in metrology, for example in photolithography. In another aspect the invention provides a method of measuring properties of a structure formed on a substrate by a photolithographic process, said method comprising the steps of using a photon source according to the first aspect of the invention as described above The output radiation illuminates the structure; the radiation diffracted by the structure is detected; and one or more properties of the structure are determined from the properties of the diffracted radiation.
本发明还提供一种用于测量衬底上的结构的性质的检查设备,所述设备包括:用于其上具有所述结构的支撑件;光学系统,用于在预定的照射条件下照射所述结构,并且用于在所述照射条件下检测辐射的被组成目标结构衍射的预定部分;处理器,所述处理器被布置用于处理表征检测到的辐射的信息,以获得所述结构的性质的测量。所述光学系统包括根据上述本发明所述的光子源设备。The invention also provides an inspection apparatus for measuring properties of structures on a substrate, said apparatus comprising: a support for having said structures thereon; an optical system for illuminating said structures under predetermined illumination conditions. said structure, and for detecting a predetermined portion of radiation which is diffracted by the constituent target structure under said illumination conditions; and a processor arranged to process information characterizing the detected radiation to obtain the structure's measurement of properties. The optical system comprises a photon source device according to the invention described above.
本发明还提供一种光刻系统,所述光刻系统包括光刻设备,所述光刻设备包括:照射光学系统,被布置用于照射图案;投影光学系统,被布置用于将所述图案的图像投影到衬底上;以及根据如上所述的本发明的实施例所述的检查设备。所述光刻设备被布置用于在将所述图案应用于其他衬底时使用来自所述检查设备的测量结果。The present invention also provides a lithography system comprising a lithography apparatus comprising: an illumination optics system arranged to illuminate a pattern; a projection optics system arranged to illuminate the pattern An image of is projected onto a substrate; and an inspection apparatus according to an embodiment of the present invention as described above. The lithographic apparatus is arranged to use measurements from the inspection apparatus when applying the pattern to other substrates.
本发明还提供一种制造器件的方法,其中使用光刻过程将器件图案应用于一系列衬底,所述方法包括:使用根据权利要求12所述的检查方法检查至少一个复合目标结构,其中所述至少一个复合目标结构形成为所述衬底中的至少一个衬底上的器件图案的一部分或形成在所述衬底中的至少一个衬底上的器件图案的旁边;以及根据所述检查方法的结果控制用于后续衬底的光刻过程。The present invention also provides a method of manufacturing a device in which a device pattern is applied to a series of substrates using a photolithographic process, the method comprising: inspecting at least one composite target structure using an inspection method according to claim 12, wherein the The at least one composite target structure is formed as part of a device pattern on at least one of the substrates or is formed next to the device pattern on at least one of the substrates; and according to the inspection method The results control the lithography process for subsequent substrates.
本发明的进一步的特征和优点以及本发明的各种实施例的结构和操作将在下文中参照附图进行详细描述。应当注意,本发明不限于本文所述的具体实施例。这种实施例在本文中仅仅以示例的目的给出。另外的实施例将是相关领域的技术人员根据本文中所包含的教导能够理解的。Further features and advantages of the invention, as well as the structure and operation of various embodiments of the invention are described in detail hereinafter with reference to the accompanying drawings. It should be noted that the invention is not limited to the specific examples described herein. Such embodiments are given herein for the purpose of illustration only. Additional embodiments will be apparent to those skilled in the relevant art from the teachings contained herein.
附图说明Description of drawings
在此包含在说明书中并形成说明书的一部分的附图示出本发明,并与文字描述一起进一步用于解释本发明的原理且能够使相关领域的技术人员实现和使用本发明。The accompanying drawings, which are incorporated in and form a part of this specification, illustrate the invention and, together with the description, further serve to explain the principles of the invention and enable those skilled in the relevant art to make and use the invention.
图1示出根据本发明一实施例的光刻设备。Figure 1 shows a lithographic apparatus according to an embodiment of the invention.
图2示出根据本发明一实施例的光刻单元或集群(cluster)。Figure 2 illustrates a lithographic cell or cluster according to an embodiment of the invention.
图3包括包含光子源的光学设备的示例性视图,在该示例中,该设备具有用于量测中的散射仪的形式。Figure 3 includes an exemplary view of an optical device containing a photon source, in this example in the form of a scatterometer for use in metrology.
图4是根据本发明第一实施例的用于图3所示设备中的新的光子源的示意性视图。Fig. 4 is a schematic view of a new photon source used in the device shown in Fig. 3 according to a first embodiment of the present invention.
图5是表示当沿纵向和横向看时有关细长等离子体的相对亮度的实验数据的图表。Figure 5 is a graph showing experimental data regarding the relative brightness of elongated plasmas when viewed longitudinally and laterally.
图6是根据本发明第二实施例的用于图3所示设备中的新的光子源的示意性视图。Fig. 6 is a schematic view of a new photon source used in the device shown in Fig. 3 according to a second embodiment of the present invention.
图7(a)和(b)是根据本发明第三实施例的用于图3所示设备中的新的光子源的示例性视图。7(a) and (b) are exemplary views of a new photon source used in the apparatus shown in FIG. 3 according to a third embodiment of the present invention.
本发明的特征和优势将根据下面阐述的具体描述并结合附图而更容易理解,在附图中,自始至终,同样的参考字母表示对应的元件。在附图中,同样的附图标记大体上表示相同的、功能相似和/或结构相似的元件。元件第一次出现所在的附图由相应的附图标记的最左面的数字表示。The features and advantages of the present invention will be more readily understood from the detailed description set forth below when taken in conjunction with the accompanying drawings, in which like reference letters designate corresponding elements throughout. In the drawings, like reference numbers generally indicate identical, functionally similar, and/or structurally similar elements. The drawing in which an element first appears is indicated by the leftmost digit(s) in the corresponding reference number.
具体实施方式detailed description
本说明书公开了包含本发明的特征的一个或更多个实施例。所公开的实施例仅仅示例性地说明本发明。本发明的范围不限于所公开的实施例。本发明由所附的权利要求来限定。This specification discloses one or more embodiments that incorporate the features of this invention. The disclosed embodiments are merely illustrative of the invention. The scope of the invention is not limited to the disclosed embodiments. The invention is defined by the appended claims.
所述实施例以及在本说明书中提及的“一个实施例”、“一实施例”、“示例实施例”等表示所述实施例可以包括特定的特征、结构或特性,但是每个实施例可以不必包括该特定的特征、结构或特性。另外,这些措辞不必涉及同一实施例。而且,当特定的特征、结构或特性结合实施例进行描述时,应当理解,不论是否明确地描述,其都在本领域技术人员的知识范围内,用以结合其他实施例来实现这种特征、结构或特性。The embodiments and references in this specification to "one embodiment," "an embodiment," "example embodiment" and the like mean that the embodiments may include a particular feature, structure, or characteristic, but each embodiment It may not be necessary to include that particular feature, structure or characteristic. Additionally, these terms are not necessarily referring to the same embodiment. Furthermore, when a particular feature, structure, or characteristic is described in conjunction with an embodiment, it should be understood that it is within the knowledge of those skilled in the art, whether explicitly described or not, to implement such feature, structure, or characteristic in conjunction with other embodiments. structure or property.
本发明的实施例可以被实现为硬件、固件、软件或其任意组合。本发明的实施例也可以被实现为存储在机器可读介质上的指令,其可以由一个或更多个处理器来读取和执行。机器可读介质可以包括用于存储或传送呈机器(例如计算装置)可读形式的信息的任何机制。例如,机器可读介质可以包括只读存储器(ROM);随机存取存储器(RAM);磁盘存储介质;光存储介质;闪存装置;电、光、声或其他形式的传播信号(例如载波、红外信号、数字信号等)及其他。而且,固件、软件、例程、指令可以在此被描述为执行特定的动作。然而,应当理解,这种描述仅仅是为了方便起见,这种动作实际上由计算装置、处理器、控制器或用于执行固件、软件、例程、指令等的其他装置所导致。Embodiments of the invention may be implemented as hardware, firmware, software or any combination thereof. Embodiments of the invention can also be implemented as instructions stored on a machine-readable medium, which can be read and executed by one or more processors. A machine-readable medium may include any mechanism for storing or transmitting information in a form readable by a machine (eg, a computing device). For example, a machine-readable medium may include read-only memory (ROM); random-access memory (RAM); magnetic disk storage media; optical storage media; flash memory devices; signal, digital signal, etc.) and others. Also, firmware, software, routines, instructions may be described herein as performing certain actions. It should be understood, however, that this description is for convenience only and that such actions are actually caused by a computing device, processor, controller, or other means for executing firmware, software, routines, instructions, or the like.
然而,在更详细地描述这样的实施例之前,阐释本发明的实施例可以实施的示例环境是有意义的。Before describing such embodiments in more detail, however, it is instructive to illustrate an example environment in which embodiments of the invention may be implemented.
图1示意地示出了光刻设备LA。所述设备包括:照射系统(照射器)IL,其配置用于调节辐射束B(例如,UV辐射或DUV辐射);图案形成装置支撑件或支撑结构(例如掩模台)MT,其构造用于支撑图案形成装置(例如掩模)MA,并与配置用于根据特定的参数精确地定位图案形成装置的第一定位装置PM相连;衬底台(例如晶片台)WT,其构造用于保持衬底(例如涂覆有抗蚀剂的晶片)W,并与配置用于根据特定的参数精确地定位衬底的第二定位装置PW相连;和投影系统(例如折射式投影透镜系统)PS,其配置成用于将由图案形成装置MA赋予辐射束B的图案投影到衬底W的目标部分C(例如包括一根或更多根管芯)上。Figure 1 schematically shows a lithographic apparatus LA. The apparatus comprises: an illumination system (illuminator) IL configured to condition a radiation beam B (e.g. UV radiation or DUV radiation); a patterning device support or support structure (e.g. a mask table) MT configured for For supporting the patterning device (such as a mask) MA, and connected to the first positioning device PM configured to accurately position the patterning device according to specific parameters; the substrate table (such as a wafer table) WT, which is configured to hold a substrate (e.g. a resist-coated wafer) W connected to a second positioner PW configured to precisely position the substrate according to specific parameters; and a projection system (e.g. a refractive projection lens system) PS, It is configured for projecting the pattern imparted to the radiation beam B by the patterning device MA onto a target portion C of the substrate W (eg comprising one or more dies).
照射系统可以包括各种类型的光学部件,例如折射型、反射型、磁性型、电磁型、静电型或其它类型的光学部件、或其任意组合,以引导、成形、或控制辐射。The illumination system may include various types of optical components, such as refractive, reflective, magnetic, electromagnetic, electrostatic, or other types of optical components, or any combination thereof, to direct, shape, or control the radiation.
所述图案形成装置支撑件以依赖于图案形成装置的方向、光刻设备的设计以及诸如例如图案形成装置是否保持在真空环境中等其他条件的方式保持图案形成装置。所述图案形成装置支撑件可以采用机械的、真空的、静电的或其它夹持技术来保持图案形成装置。所述图案形成装置支撑件可以是框架或台,例如,其可以根据需要成为固定的或可移动的。所述图案形成装置支撑件可以确保图案形成装置位于所需的位置上(例如相对于投影系统)。这里使用的任何术语“掩模版”或“掩模”可以看作与更为上位的术语“图案形成装置”同义。The patterning device support holds the patterning device in a manner that depends on the orientation of the patterning device, the design of the lithographic apparatus, and other conditions such as, for example, whether the patterning device is held in a vacuum environment. The patterning device support may employ mechanical, vacuum, electrostatic or other clamping techniques to hold the patterning device. The patterning device support may be a frame or a table, for example, which may be fixed or movable as desired. The patterning device support may secure the patterning device in a desired position (eg relative to the projection system). Any use of the terms "reticle" or "mask" herein may be considered synonymous with the more general term "patterning device."
这里所使用的术语“图案形成装置”应该被广义地理解为表示能够用于将图案在辐射束的横截面上赋予辐射束、以便在衬底的目标部分上形成图案的任何装置。应该注意的是,赋予辐射束的图案可能不与衬底的目标部分上的所需图案精确地对应(例如,如果所述图案包括相移特征或所谓的辅助特征)。通常,被赋予辐射束的图案将与在目标部分上形成的器件中的特定的功能层相对应,例如集成电路。The term "patterning device" as used herein should be broadly construed to mean any device that can be used to impart a radiation beam with a pattern in its cross-section so as to form a pattern in a target portion of a substrate. It should be noted that the pattern imparted to the radiation beam may not correspond exactly to the desired pattern on the target portion of the substrate (eg if the pattern includes phase shifting features or so called assist features). Typically, the pattern imparted to the radiation beam will correspond to a specific functional layer in a device formed on the target portion, such as an integrated circuit.
图案形成装置可以是透射型的或反射型的。图案形成装置的示例包括掩模、可编程反射镜阵列以及可编程LCD面板。掩模在光刻技术中是熟知的,并且包括诸如二元掩模类型、交替型相移掩模类型、衰减型相移掩模类型和各种混合掩模类型之类的掩模类型。可编程反射镜阵列的示例采用小反射镜的矩阵布置,每一个小反射镜可以独立地倾斜,以便沿不同方向反射入射的辐射束。所述已倾斜的反射镜将图案赋予由所述反射镜矩阵反射的辐射束。The patterning device can be transmissive or reflective. Examples of patterning devices include masks, programmable mirror arrays, and programmable LCD panels. Masks are well known in lithography and include mask types such as binary, alternating phase-shift, attenuated phase-shift, and various hybrid mask types. An example of a programmable mirror array employs a matrix arrangement of small mirrors, each of which can be independently tilted to reflect an incident radiation beam in different directions. The tilted mirrors impart a pattern to the radiation beam reflected by the mirror matrix.
这里使用的术语“投影系统”可以广义地解释为包括任意类型的投影系统,包括折射型、反射型、反射折射型、磁性型、电磁型和静电型光学系统、或其任意组合,如对于所使用的曝光辐射所适合的、或对于诸如使用浸没液或使用真空之类的其他因素所适合的。这里使用的任何术语“投影透镜”可以认为是与更上位的术语“投影系统”同义。The term "projection system" as used herein may be broadly interpreted to include any type of projection system, including refractive, reflective, catadioptric, magnetic, electromagnetic, and electrostatic optical systems, or any combination thereof, as for all as appropriate for the exposure radiation used, or for other factors such as the use of immersion liquid or the use of a vacuum. Any use of the term "projection lens" herein may be considered synonymous with the more general term "projection system".
如这里所示的,所述设备是透射型的(例如,采用透射式掩模)。替代地,所述设备可以是反射型的(例如,采用如上所述类型的可编程反射镜阵列,或采用反射式掩模)。As shown here, the device is transmissive (eg, employs a transmissive mask). Alternatively, the device may be reflective (eg, employing a programmable mirror array of the type described above, or employing a reflective mask).
光刻设备可以是具有两个(双台)或更多衬底台(和/或两个或更多的掩模台)的类型。在这种“多平台”机器中,可以并行地使用附加的台,或可以在一个或更多个台上执行预备步骤的同时,将一个或更多个其它台用于曝光。The lithographic apparatus may be of the type with two (dual-stage) or more substrate stages (and/or two or more mask stages). In such "multi-stage" machines, additional tables may be used in parallel, or one or more other tables may be used for exposure while preparatory steps are being performed on one or more tables.
所述光刻设备还可以是这种类型:其中衬底的至少一部分可以由具有相对高的折射率的液体(例如水)覆盖,以便填充投影系统和衬底之间的空间。浸没液体还可以施加到光刻设备中的其他空间,例如掩模和投影系统之间的空间。浸没技术用于提高投影系统的数值孔径在本领域是熟知的。这里使用的术语“浸没”并不意味着必须将结构(例如衬底)The lithographic apparatus may also be of the type in which at least a part of the substrate may be covered by a liquid having a relatively high refractive index, such as water, in order to fill the space between the projection system and the substrate. The immersion liquid can also be applied to other spaces in the lithographic apparatus, such as the space between the mask and the projection system. Immersion techniques are well known in the art for increasing the numerical aperture of projection systems. The term "immersion" as used here does not mean that the structure (such as the substrate) must be
浸入到液体中,而仅意味着在曝光过程中液体位于投影系统和该衬底之间。Immersed in a liquid, but only means that the liquid is between the projection system and the substrate during exposure.
参照图1,照射器IL接收来自辐射源SO的辐射束。所述源和光刻设备可以是分立的实体(例如当该源为准分子激光器时)。在这种情况下,不会将该源考虑成形成光刻设备的一部分,并且通过包括例如合适的定向反射镜和/或扩束器的束传递系统BD的帮助,将所述辐射束从所述源SO传到所述照射器IL。在其它情况下,所述源可以是所述光刻设备的组成部分(例如当所述源是汞灯时)。可以将所述源SO和所述照射器IL、以及如果需要时设置的所述束传递系统BD一起称作辐射系统。Referring to FIG. 1 , an illuminator IL receives a radiation beam from a radiation source SO. The source and lithographic apparatus may be separate entities (eg when the source is an excimer laser). In this case, the source is not considered to form part of the lithographic apparatus, and the radiation beam is diverted from the The source SO is passed to the illuminator IL. In other cases, the source may be an integral part of the lithographic apparatus (eg when the source is a mercury lamp). The source SO and the illuminator IL, together with the beam delivery system BD if required, may be referred to as a radiation system.
所述照射器IL可以包括用于调整所述辐射束的角强度分布的调整器AD。通常,可以对所述照射器的光瞳平面中的强度分布的至少所述外部和/或内部径向范围(一般分别称为σ-外部和σ-内部)进行调整。此外,所述照射器IL可以包括各种其它部件,例如整合器IN和聚光器CO。可以将所述照射器用于调节所述辐射束,以在其横截面中具有所需的均匀性和强度分布。The illuminator IL may comprise an adjuster AD for adjusting the angular intensity distribution of the radiation beam. Typically, at least the outer and/or inner radial extent (commonly referred to as σ-outer and σ-inner, respectively) of the intensity distribution in the pupil plane of the illuminator can be adjusted. In addition, the illuminator IL may include various other components, such as an integrator IN and a concentrator CO. The illuminator can be used to condition the radiation beam to have a desired uniformity and intensity distribution in its cross-section.
所述辐射束B入射到保持在图案形成装置支撑件(例如,掩模台MT)上的所述图案形成装置(例如,掩模)MA上,并且通过所述图案形成装置来形成图案。已经穿过图案形成装置(例如,掩模)MA之后,所述辐射束B通过投影系统PS,所述投影系统将辐射束聚焦到所述衬底W的目标部分C上。通过第二定位装置PW和位置传感器IF(例如,干涉仪器件、线性编码器、二维编码器或电容传感器)的帮助,可以精确地移动所述衬底台WT,例如以便将不同的目标部分C定位于所述辐射束B的路径中。类似地,例如在从掩模库的机械获取之后或在扫描期间,可以将所述第一定位装置PM和另一个位置传感器(在图1中没有明确地示出)用于相对于所述辐射束B的路径精确地定位图案形成装置(例如掩模)MA。通常,可以通过形成所述第一定位装置PM的一部分的长行程模块(粗定位)和短行程模块(精定位)的帮助来实现图案形成装置支撑件(例如掩模台)MT的移动。类似地,可以采用形成所述第二定位装置PW的一部分的长行程模块和短行程模块来实现所述衬底台WT的移动。在步进机的情况下(与扫描器相反),图案形成装置支撑件(例如掩模台)MT可以仅与短行程致动器相连,或可以是固定的。The radiation beam B is incident on the patterning device (eg mask) MA held on a patterning device support (eg mask table MT) and is patterned by the patterning device. After having passed through the patterning device (eg mask) MA, the radiation beam B passes through a projection system PS which focuses the radiation beam onto a target portion C of the substrate W. With the help of a second positioner PW and a position sensor IF (e.g. an interferometric device, a linear encoder, a two-dimensional encoder or a capacitive sensor), the substrate table WT can be moved precisely, for example in order to place different target parts C is positioned in the path of said radiation beam B. Similarly, the first positioner PM and a further position sensor (not explicitly shown in FIG. The path of beam B precisely positions patterning device (eg, mask) MA. Typically movement of the patterning device support (eg mask table) MT can be achieved with the aid of a long stroke module (coarse positioning) and a short stroke module (fine positioning) forming part of said first positioner PM. Similarly, movement of the substrate table WT may be achieved using a long-stroke module and a short-stroke module forming part of the second positioner PW. In the case of a stepper (as opposed to a scanner), the patterning device support (eg mask table) MT may only be associated with a short-stroke actuator, or may be fixed.
可以使用掩模对准标记M1、M2和衬底对准标记P1、P2来对准图案形成装置(例如掩模)MA和衬底W。尽管所示的衬底对准标记占据了专用目标部分,但是它们可以位于目标部分(这些公知为划线对齐标记)之间的空间中。类似地,在将多于一个的管芯设置在图案形成装置(例如掩模)MA上的情况下,所述掩模对准标记可以位于所述管芯之间。小的对准标记也可以被包括在管芯内、在器件特征之间,在这种情况下,期望所述标记尽可能小且不需要任何与相邻的特征不同的成像或处理条件。检测对准标记的对准系统将在下文中进一步描述。Patterning device (eg mask) MA and substrate W may be aligned using mask alignment marks M1 , M2 and substrate alignment marks P1 , P2 . Although the substrate alignment marks are shown occupying dedicated target portions, they may be located in spaces between target portions (these are known as scribe line alignment marks). Similarly, where more than one die is disposed on the patterning device (eg mask) MA, the mask alignment marks may be located between the dies. Small alignment marks may also be included within the die, between device features, in which case it is desirable that the marks be as small as possible and not require any different imaging or processing conditions than adjacent features. An alignment system that detects alignment marks will be described further below.
可以将所示的设备用于以下模式中的至少一种中:The device shown can be used in at least one of the following modes:
1.在步进模式中,在将图案形成装置支撑件(例如掩模台)MT和衬底台WT保持为基本静止的同时,将赋予所述辐射束的整个图案一次投影到目标部分C上(即,单一的静态曝光)。然后将所述衬底台WT沿X和/或Y方向移动,使得可以对不同目标部分C曝光。在步进模式中,曝光场的最大尺寸限制了在单一的静态曝光中成像的所述目标部分C的尺寸。1. In step mode, the entire pattern imparted to the radiation beam is projected onto a target portion C at once while holding the patterning device support (e.g. mask table) MT and substrate table WT substantially stationary (ie, a single static exposure). The substrate table WT is then moved in the X and/or Y direction so that different target portions C can be exposed. In step mode, the maximum size of the exposure field limits the size of the target portion C imaged in a single static exposure.
2.在扫描模式中,在对图案形成装置支撑件(例如掩模台)MT和衬底台WT同步地进行扫描的同时,将赋予所述辐射束的图案投影到目标部分C上(即,单一的动态曝光)。衬底台WT相对于图案形成装置支撑件(例如掩模台)MT的速度和方向可以通过所述投影系统PS的(缩小)放大率和图像反转特性来确定。在扫描模式中,曝光场的最大尺寸限制了单一的动态曝光中的所述目标部分的宽度(沿非扫描方向),而所述扫描移动的长度确定了所述目标部分的高度(沿扫描方向)。2. In scanning mode, the pattern imparted to the radiation beam is projected onto a target portion C while simultaneously scanning the patterning device support (e.g. mask table) MT and substrate table WT (i.e. single dynamic exposure). The velocity and direction of the substrate table WT relative to the patterning device support (eg mask table) MT can be determined by the (de-)magnification and image inversion characteristics of the projection system PS. In scanning mode, the maximum size of the exposure field limits the width of the target portion in a single dynamic exposure (in the non-scanning direction), while the length of the scanning movement determines the height of the target portion (in the scanning direction). ).
3.在另一模式中,将用于保持可编程图案形成装置的图案形成装置支撑件(例如掩模台)MT保持为基本静止,并且在将赋予所述辐射束的图案投影到目标部分C上的同时,对所述衬底台WT进行移动或扫描。在这种模式中,通常采用脉冲辐射源,并且在所述衬底台WT的每一次移动之后、或在扫描期间的连续辐射脉冲之间,根据需要更新所述可编程图案形成装置。这种操作模式可易于应用于利用可编程图案形成装置(例如,如上所述类型的可编程反射镜阵列)的无掩模光刻术中。3. In another mode, the patterning device support (e.g. mask table) MT holding the programmable patterning device is held substantially stationary and the pattern imparted to the radiation beam is projected onto the target portion C At the same time, the substrate table WT is moved or scanned. In this mode, a pulsed radiation source is typically employed and the programmable patterning device is updated as required after each movement of the substrate table WT, or between successive radiation pulses during scanning. This mode of operation is readily applicable in maskless lithography using programmable patterning devices, such as programmable mirror arrays of the type described above.
也可以采用上述使用模式的组合和/或变体,或完全不同的使用模式。Combinations and/or variations of the above described modes of use, or entirely different modes of use may also be employed.
光刻设备LA是所谓的双平台类型,其具有两个衬底台WTa、WTb和两个站—曝光站和测量站,在曝光站和测量站之间衬底台可以被进行交换。当一个衬底台上的一个衬底在曝光站被进行曝光时,另一衬底可以被加载到测量站处的另一衬底台上且执行各种预备步骤。所述预备步骤可以包括使用水平传感器LS对衬底的表面控制进行规划和使用对准传感器AS测量衬底上的对准标记的位置。这能够实质地增加设备的生产率。如果当衬底台处于测量站以及处于曝光站时,位置传感器IF不能测量衬底台的位置,则可以设置第二位置传感器来使得衬底台的位置能够在两个站处被追踪。The lithographic apparatus LA is of the so-called dual-stage type, which has two substrate tables WTa, WTb and two stations - an exposure station and a measurement station, between which the substrate tables can be exchanged. While one substrate on one substrate table is being exposed at the exposure station, another substrate can be loaded onto another substrate table at the measurement station and various preparatory steps performed. Said preliminary steps may include planning the surface control of the substrate using the level sensor LS and measuring the position of the alignment marks on the substrate using the alignment sensor AS. This can substantially increase the productivity of the plant. If the position sensor IF cannot measure the position of the substrate table when the substrate table is at the measurement station as well as at the exposure station, a second position sensor may be provided to enable the position of the substrate table to be tracked at both stations.
如图2所示,光刻设备LA形成光刻单元LC(有时也称为光刻元或者光刻集群)的一部分,光刻单元LC还包括用以在衬底上执行曝光前和曝光后处理的设备。通常,这些包括用以沉积抗蚀剂层的旋涂器SC、用以对曝光后的抗蚀剂显影的显影器DE、激冷板CH和烘烤板BK。衬底操纵装置或机械人RO从输入/输出口I/O1、I/O2拾取衬底,然后将它们在不同的处理设备之间移动,然后将它们传递到光刻设备的进料台LB。经常统称为轨道的这些装置处在轨道控制单元TCU的控制之下,所述轨道控制单元TCU自身由管理控制系统SCS控制,所述管理控制系统SCS也经由光刻控制单元LACU控制光刻设备。因此,不同的设备可以被操作用于将生产率和处理效率最大化。As shown in Figure 2, the lithographic apparatus LA forms part of a lithographic cell LC (sometimes referred to as a lithocell or a lithocluster), which also includes components for performing pre- and post-exposure processing on a substrate. device of. Typically these include spin coaters SC to deposit the resist layer, developers DE to develop the exposed resist, chill plates CH and bake plates BK. A substrate handler or robot RO picks up substrates from the input/output ports I/O1, I/O2 and moves them between different processing tools before transferring them to the feed table LB of the lithographic tool. These devices, often collectively referred to as a track, are under the control of a track control unit TCU which itself is controlled by a supervisory control system SCS which also controls the lithographic apparatus via the lithographic control unit LACU. Accordingly, different devices can be operated to maximize productivity and process efficiency.
图3是适于结合图2的光刻单元执行量测的散射仪形式的光学设备的示意性视图。所述设备可以用于测量通过光刻术形成的特征的临界尺寸,可以用于测量层之间的重叠,等等。产品特征或专用的量测目标形成在衬底W上。所述设备可以是独立装置或者可以合并在光刻设备(例如在测量站处)或光刻单元LC中。光轴由虚线O表示,其有多个贯穿设备的支路。在该设备中,由源11发出的光借助于包括透镜12、14和物镜16的光学系统经由分束器15被引导到衬底W上。这些透镜被布置成4F布置的双序列。可以使用不同的透镜布置,只要这样的透镜布置仍然能够将源的图像提供到衬底上,并且同时对于空间-频率过滤允许访问中间光瞳平面。因此,辐射入射到衬底上的角度范围可以通过在一平面中定义表示衬底平面(在此称为(共轭)光瞳平面)的空间谱的空间强度分布来选择。尤其,这可以通过将合适形式的孔板13在作为物镜光瞳平面的后投影图像的平面中插入到透镜12和14之间来完成。例如,如所示的,孔板13可以具有不同的形式,其中的两种形式以13N和13S标记,允许选择不同的照射模式。在本示例中的照射系统形成离轴照射模式。在第一照射模式中,孔板13N提供从标记为“N(北)”的方向(仅仅为了说明起见)的离轴。在第二照射模式中,孔板13S用于提供类似的照射,但是从标记为“S(南)”的相反方向。也可以通过使用不同的孔来实现其它的照射模式。光瞳平面的其余部分期望是暗的,因为所期望的照射模式之外的任何非必要的光将干扰所期望的测量信号。FIG. 3 is a schematic view of an optical device in the form of a scatterometer suitable for performing measurements in conjunction with the lithography cell of FIG. 2 . The apparatus can be used to measure critical dimensions of features formed by photolithography, can be used to measure overlap between layers, and the like. Product features or dedicated metrology targets are formed on the substrate W. The apparatus may be a stand-alone device or may be incorporated in a lithographic apparatus (for example at a measurement station) or a lithographic cell LC. The optical axis is indicated by a dotted line O, which has a number of branches running through the device. In this device, light emitted by a source 11 is directed onto a substrate W via a beam splitter 15 by means of an optical system comprising lenses 12 , 14 and an objective 16 . The lenses are arranged in a double sequence of 4F arrangement. Different lens arrangements may be used as long as such a lens arrangement is still capable of providing an image of the source onto the substrate and at the same time allows access to the intermediate pupil plane for space-frequency filtering. Thus, the range of angles over which radiation is incident on the substrate can be selected by defining a spatial intensity distribution in a plane representing the spatial spectrum of the substrate plane (herein referred to as the (conjugate) pupil plane). In particular, this can be done by inserting an aperture plate 13 of suitable form between the lenses 12 and 14 in the plane of the post-projected image which is the pupil plane of the objective. For example, as shown, aperture plate 13 may have different forms, two of which are labeled 13N and 13S, allowing selection of different modes of illumination. The illumination system in this example forms an off-axis illumination pattern. In the first illumination mode, the aperture plate 13N provides off-axis from a direction labeled "N (North)" (for illustration only). In a second illumination mode, aperture plate 13S is used to provide similar illumination, but from the opposite direction labeled "S (South)". Other illumination patterns can also be achieved by using different apertures. The remainder of the pupil plane is desirably dark, since any unnecessary light outside the desired illumination pattern will interfere with the desired measurement signal.
至少由衬底W上的目标所衍射的0级以及+1级和-1级中的一个被物镜16所收集并通过分束器15被引导返回。第二分束器17将衍射束分成两个测量支路。在第一测量支路中,光学系统18使用第零级和第一级衍射束在第一传感器19(例如CCD或CMOS传感器)上形成目标的衍射光谱(光瞳平面图像)。每个衍射级击中传感器上的不同的点,以使得图像处理可以对衍射级进行比较和对比。由传感器19所捕捉的光瞳平面图像可以被用于会聚量测设备和/或归一化第一级束的强度测量。光瞳平面图像也可以用于许多的测量目的,例如重建。At least the 0 order and one of the +1 order and −1 order diffracted by the target on the substrate W are collected by the objective lens 16 and guided back through the beam splitter 15 . The second beam splitter 17 splits the diffracted beam into two measurement branches. In the first measurement branch, the optical system 18 uses the zeroth and first order diffracted beams to form a diffracted spectrum (pupil plane image) of the target on a first sensor 19 (eg CCD or CMOS sensor). Each diffraction order hits a different point on the sensor so that image processing can compare and contrast the diffraction orders. The pupil plane image captured by the sensor 19 may be used for a convergence metrology device and/or to normalize intensity measurements of the first order beam. The pupil plane image can also be used for many measurement purposes, such as reconstruction.
在第二测量支路中,光学系统20、22在传感器23(例如CCD或CMOS传感器)上形成衬底W上的目标的图像。在第二测量支路中,孔径光阑21设置在与光瞳平面共轭的平面中。孔径光阑21的功能是阻挡第零级衍射束以使得形成在传感器23上的目标的图像仅仅由-1或+1第一级束形成。因此,被传感器23检测的图像被称为“暗场”图像。注意到,术语“图像”在此用于广泛的含义。如果仅存在-1和+1衍射级中的一个,则光栅线的图像同样将不被形成。In the second measurement branch, the optical system 20, 22 forms an image of the object on the substrate W on a sensor 23, eg a CCD or CMOS sensor. In the second measurement branch, the aperture stop 21 is arranged in a plane conjugate to the pupil plane. The function of the aperture stop 21 is to block the zeroth order diffracted beams so that the image of the object formed on the sensor 23 is formed only by the -1 or +1 first order beams. Therefore, the image detected by the sensor 23 is called a "dark field" image. Note that the term "image" is used here in a broad sense. If only one of the -1 and +1 diffraction orders is present, the image of the grating lines will also not be formed.
由传感器19和23捕捉的图像被输出到图像处理器和控制器PU,所述图像处理器和控制器PU的功能将依赖于所进行的测量的特定类型。设备和它的应用的更多细节可以在以上介绍中提及的在先专利申请中找到。本公开涉及光源11的构造和操作,以提供比已知设备中使用的氙弧灯高的亮度。The images captured by the sensors 19 and 23 are output to an image processor and controller PU whose functionality will depend on the particular type of measurement being made. Further details of the device and its applications can be found in the earlier patent applications mentioned in the introduction above. The present disclosure relates to the construction and operation of light source 11 to provide higher brightness than xenon arc lamps used in known devices.
散射仪和技术的示例可以在专利申请US2006/066855A1、WO2009/078708、WO2009/106279和US2011/0027704A中找到,这几篇专利文献以引用方式整体并入本文。以引用方式整体并入的公开的专利申请US 2011/204265A1公开了基于等离子体的光源,包括激光驱动的光源。可以解释为,等离子体可以采用细长的形状,这增大辐射面积并且增大亮度。描述了以增大亮度为目的而用于减小等离子体的纵向范围的措施。Examples of scatterometers and techniques can be found in patent applications US2006/066855A1, WO2009/078708, WO2009/106279 and US2011/0027704A, which are hereby incorporated by reference in their entirety. Published patent application US 2011/204265A1, which is incorporated by reference in its entirety, discloses plasma-based light sources, including laser-driven light sources. It can be explained that the plasma can take an elongated shape, which increases the radiation area and increases brightness. Measures are described for reducing the longitudinal extent of the plasma for the purpose of increasing the brightness.
图4示意性示出激光驱动的光子源设备的主要部件。中心部件是容器40,例如玻璃囊,包含预定的气体环境或气氛。适当气体例如可以是氙(Xe)或者氙-氩混合气体。在这个气体环境中,等离子体42以将要被描述的方式产生,并且等离子体发射光(更一般地说,具有期望波长的辐射光子)。收集光学装置44形成辐射束46,所述辐射束耦合到光纤48。光纤48将辐射传送至其所需要的点。当光子源用作图3的设备中的源时,光纤48的端部形成图3中所看到的源11。收集光学装置44在此示出为简单的透镜,但是在实际的实施例中当然可以是更复杂的。可以使用反射光学装置,而不是折射光学装置。Figure 4 schematically shows the main components of a laser-driven photon source device. The central component is a container 40, such as a glass capsule, containing a predetermined gaseous environment or atmosphere. A suitable gas may be, for example, xenon (Xe) or a xenon-argon gas mixture. In this gaseous environment, a plasma 42 is created in the manner to be described, and the plasma emits light (more generally, radiation photons having a desired wavelength). Collection optics 44 form a radiation beam 46 which is coupled to an optical fiber 48 . Optical fiber 48 delivers the radiation to its desired point. The end of the optical fiber 48 forms the source 11 seen in FIG. 3 when the photon source is used as the source in the device of FIG. 3 . Collection optics 44 are shown here as simple lenses, but could of course be more complex in practical embodiments. Reflective optics may be used instead of refractive optics.
在该实施例中的等离子体42通过施加驱动辐射50而被产生,在该示例中驱动辐射50被激光器52产生。驱动光学装置54将激光聚焦到会聚光束56中,会聚光束56在等离子体42期望被形成和被保持的位置处达到它的最窄的点。激光器52可以是当今或未来能够得到的多种不同类型的高功率激光器中的一种。例如可以是Nd:YAG激光器、CO2激光器、二极管激光器、光纤激光器。驱动光学装置54在此示出为简单的透镜,但是在实际的实施例中当然可以是更复杂的。可以使用反射光学装置,而不是折射光学装置。可以设置另外的部件,以调节激光辐射的轮廓或者光谱特性。例如可以使用扩束器。The plasma 42 in this embodiment is generated by applying driving radiation 50 , which is generated by a laser 52 in this example. Drive optics 54 focus the laser light into a converging beam 56 that reaches its narrowest point at the location where plasma 42 is desired to be formed and maintained. Laser 52 may be one of many different types of high power lasers available today or in the future. Examples include Nd:YAG lasers, CO 2 lasers, diode lasers, fiber lasers. The drive optics 54 are shown here as simple lenses, but could of course be more complex in practical embodiments. Reflective optics may be used instead of refractive optics. Additional components can be provided in order to adjust the profile or spectral properties of the laser radiation. For example a beam expander may be used.
例如激光辐射可以处于红外波长中,诸如700至2000nm。典型地,等离子体将产生在红外、可见和/或紫外频带中的处于较短波长处的辐射,例如低至200nm或更低。在这个等离子体辐射中的是用于量测设备或其他应用中的期望的波长。滤光片部件58可以设置在光学路径中,例如用于减少进入收集光学装置44和/或滤光片48的红外辐射的量。这种滤光片可以放置在容器40内和/或容器40外。它们也可以与容器壁集成,和/或与收集光学装置44的其他部件集成。For example laser radiation may be in the infrared wavelengths, such as 700 to 2000 nm. Typically, the plasma will generate radiation at shorter wavelengths, for example down to 200 nm or less, in the infrared, visible and/or ultraviolet bands. In this plasma radiation is the desired wavelength for use in metrology equipment or other applications. A filter assembly 58 may be disposed in the optical path, for example to reduce the amount of infrared radiation entering collection optics 44 and/or filter 48 . Such filters may be placed inside container 40 and/or outside container 40 . They can also be integrated with the container wall and/or with other components of the collection optics 44 .
虽然激光能量50被非常窄地会聚,但是激光能量50不一定足以点燃来自冷启动的等离子体,电极60和62设置有适当的功率和控制电路(未示出),以便点燃等离子体。这些电极可以与传统气体放电灯中使用的那些类似,但是仅仅在操作的启动阶段期间被使用。Although the laser energy 50 is very narrowly focused, the laser energy 50 is not necessarily sufficient to ignite the plasma from a cold start, the electrodes 60 and 62 are provided with appropriate power and control circuitry (not shown) to ignite the plasma. These electrodes may be similar to those used in conventional gas discharge lamps, but are only used during the start-up phase of operation.
在视图中,出于描述的原因,定义了X、Y和Z轴。Z轴与光轴O对准。Y方向与电极60、62对准。X轴横穿于电极并且正交于视图的平面。所述设备可以在任何便于其应用的取向上构造或安装有这些轴线。注意到,在Z方向上没有部件阻挡从等离子体42至收集光学装置的光学路径。在该示例中,在X方向上也没有任何部件阻挡光的路径(在该视图中未示出)。In the view, the X, Y and Z axes are defined for descriptive reasons. The Z axis is aligned with the optical axis O. The Y direction is aligned with the electrodes 60,62. The X-axis runs across the electrodes and is normal to the plane of view. The apparatus may be constructed or mounted with these axes in any orientation convenient for its application. Note that there are no components blocking the optical path from the plasma 42 to the collection optics in the Z direction. In this example there is also nothing blocking the path of the light in the X direction (not shown in this view).
将注意到,等离子体42或者至少等离子体的、产生期望的辐射的区域部分采用细长的形状,具有大致圆筒的形状或者雪茄的形状。为了解释,我们将参考圆筒的形状。圆筒的长度是L,它的直径是d。实际的等离子体将包括细长形状的云,在该圆筒区域上居中。收集光学装置44被设置为:它的光轴O与等离子体的纵向对准,在该示例中为Z方向。因此,等离子体的面积显示为πd2/4,这是圆筒的一个端部的面积。当L实质地大于d时,与沿横向看等离子体相比,光子能够通过该小面积进入收集光学装置所经过的等离子体的深度较大。这使得对于具有给定尺寸和强度的等离子体来说,能够在该面积上看到更高的亮度。一般来说,光源(或接收器)的集光率是源(收集器)的面积和它的出射(入射)角度的乘积。与任何成像系统一样,收集光学装置44的集光率是光斑尺寸倍数与它的数值孔径的平方(NA2)的乘积。而数值孔径NA又由入射角度Θ确定。辐射等离子体的集光率通常将大于收集光学装置44的集光率。收集光学装置44可以在沿着圆筒的中途处被会聚在假想的源点64处,如图所示。在实际的示例中,光发射等离子体区域42的长度L可以是毫米量级的,如0.5至5mm。直径d可以是非常小的,在如0.01至2mm的范围内,例如在0.1至1mm的范围内。It will be noted that the plasma 42 , or at least the portion of the region of the plasma that produces the desired radiation, takes an elongated shape, having a generally cylindrical shape or the shape of a cigar. For the sake of explanation, we will refer to the shape of a cylinder. The length of the cylinder is L and its diameter is d. The actual plasma will consist of a cloud of elongated shape, centered over this cylindrical region. The collection optics 44 are arranged such that its optical axis O is aligned with the longitudinal direction of the plasma, in this example the Z direction. Therefore, the area of the plasma is shown as πd 2 /4, which is the area of one end of the cylinder. When L is substantially greater than d, the depth through which photons can enter the collection optics through this small area is greater than when looking at the plasma laterally. This enables a higher brightness to be seen over that area for a plasma of a given size and intensity. In general, the etendue of a light source (or receiver) is the product of the area of the source (collector) and its exit (incidence) angle. As with any imaging system, the etendue of collection optics 44 is the product of the spot size multiple and its numerical aperture squared (NA2). The numerical aperture NA is determined by the incident angle Θ. The etendue of the radiating plasma will generally be greater than the etendue of the collection optics 44 . Collection optics 44 may be converged at an imaginary source point 64 halfway along the cylinder, as shown. In a practical example, the length L of the light-emitting plasma region 42 may be on the order of millimeters, such as 0.5 to 5 mm. The diameter d may be very small, eg in the range of 0.01 to 2 mm, for example in the range of 0.1 to 1 mm.
实际上,等离子体吸收非常少量的需要的辐射,使得沿着圆筒的长度L从任何地方发射的光子能够在收集光学装置44的入射锥中行进而进入光纤48。因此,与横向相比,等离子体比沿横向观看的情况显得更亮(每单位面积、每单位立体角的光通量更大)。虽然在US2011/204265A1中描述的已知的激光驱动的光源(以引用方式整体并入本文)寻求捕捉沿横向发射的光,但是新的光子源捕捉沿纵向发射的光,以开发增大的亮度和较小范围的等离子体。虽然在已知的源中设计措施被采取以试图减小等离子体的长度L、以将它的功率集中在更小的长度上,但是在新的源中对于等离子体形状的约束是相对宽松的。虽然在在先专利申请中的一些示例中,等离子体在点燃电极之间沿纵向(以下我们描述为Y方向)延伸,但是在新的源中正常操作中的等离子体被布置成使得沿纵向的光线不被遮掩,并且能够被收集光学装置44捕获。类似地,虽然在在先的专利申请中的其他示例中等离子体沿着我们描述为Z方向的方向延伸,但是这会被驱动激光光学装置遮挡,并且有用的光在从等离子体沿X和Y方向被发射之后,被曲面反射镜捕获。因此,在在先的专利中的所有示例依赖于捕获从等离子体沿横向发射的光子。In fact, the plasma absorbs very little of the required radiation so that photons emitted from anywhere along the length L of the cylinder can travel in the incidence cone of the collection optics 44 to enter the optical fiber 48 . Thus, the plasma appears brighter (more luminous flux per unit area, per unit solid angle) than when viewed in the lateral direction compared to the lateral direction. While the known laser-driven light source described in US2011/204265A1 (herein incorporated by reference in its entirety) seeks to capture light emitted in the transverse direction, the new photon source captures light emitted in the longitudinal direction to exploit increased brightness and to a lesser extent plasma. While in known sources design measures were taken in an attempt to reduce the length L of the plasma to concentrate its power over a smaller length, in the new source the constraints on the shape of the plasma are relatively relaxed . While in some examples in earlier patent applications the plasma extends between the ignition electrodes in the longitudinal direction (hereafter we describe it as the Y direction), in the new source the plasma in normal operation is arranged such that the longitudinal direction The light rays are not obscured and can be captured by collection optics 44 . Similarly, while in other examples in the prior patent application the plasma extends along what we describe as the Z direction, this is blocked by the drive laser optics and useful light travels from the plasma along the X and Y directions. After the direction is emitted, it is captured by the curved mirror. Thus, all examples in the prior patents rely on trapping photons emitted laterally from the plasma.
图5示出当沿纵向、而不是横向观看时,确认在整个波长光谱上具有细长等离子体42的增强的亮度的实验结果。水平轴表示波长(λ),从紫外端处的200nm延伸至近红外中的850nm。垂直轴表示在每个波长处的亮度(B),单位为104W/m2/nm/sr。上曲线70示出当沿纵向看等离子体时测量的亮度,而下曲线72、74(这两条线非常靠近,显示为重叠)示出当沿横向看等离子体时测量的亮度。清楚地,在整个光谱上,纵向视图展示为更大的亮度。在光谱的可见和紫外线部分中,亮度的增大倍数为5或更大。在该实验中等离子体具有近似0.3mm的直径d和近似1.5mm的长度L。Figure 5 shows experimental results confirming the enhanced brightness of the elongated plasma 42 across the entire wavelength spectrum when viewed in the longitudinal direction, but not in the transverse direction. The horizontal axis represents wavelength (λ), extending from 200 nm in the ultraviolet end to 850 nm in the near infrared. The vertical axis represents luminance (B) at each wavelength in units of 10 4 W/m 2 /nm/sr. The upper curve 70 shows the measured brightness when looking at the plasma longitudinally, while the lower curves 72, 74 (the two lines are very close together, shown overlapping) show the measured brightness when looking at the plasma laterally. Clearly, the portrait view exhibits greater brightness across the entire spectrum. In the visible and ultraviolet parts of the spectrum, the brightness increases by a factor of 5 or more. The plasma in this experiment had a diameter d of approximately 0.3 mm and a length L of approximately 1.5 mm.
数值建模也确认沿纵向看的亮度将作为等离子体长度的函数增大(相对于横向)。对于第一建模示例(其中具有直径d=300μm(0.3mm)的等离子体,以及对于收集光学装置具有50mrad半角(Θ/2)),亮度作为长度L的函数非常快速地增大,在大约5mm长度处达到10倍并且达到大约15倍的上限。对于d=1mm并且Θ/2=15mrad的第二建模示例,亮度的增大更稳定地上升,在大约10mm处达到10倍。Numerical modeling also confirms that brightness seen along the longitudinal direction will increase as a function of plasma length (relative to the transverse direction). For the first modeled example (with a plasma of diameter d = 300 μm (0.3 mm) and a half angle (Θ/2) of 50 mrad for the collection optics), the brightness increases very rapidly as a function of length L, at approximately Up to 10 times at 5mm length and up to about 15 times the upper limit. For the second modeling example with d = 1 mm and Θ/2 = 15 mrad, the increase in brightness rises more steadily, reaching a factor of 10 at about 10 mm.
应该注意到,等离子体源所发射的辐射的强度轮廓在收集光学装置44的整个视场中可能不是非常均匀的。虽然如上所述对于等离子体尺寸的约束被放松,但是收集光学装置44的入口NA仍然应该适当均匀地被填充以辐射。等离子体的纵横比L/d越大,辐射将在其中被均匀分布的集光率越小。例如在光子源设备被用于在图13所示的设备中传递经过孔13的均匀光场时,混合光以使得它更均匀可能是期望的。充分的混合会在光纤48中自然地发生,或者可以采用附加的措施。而且,容器40的壁的光学性质应该在关键部位处足够好,使得它们不会降低从等离子体42发出至收集光学装置44的光线束或驱动激光束的品质。在设计和构建收集光学装置44和聚焦光学装置54的过程中当然应该考虑容器壁的光学性质。如果希望,收集光学装置44和聚焦光学装置54的功能元件可以放置在容器40中,和/或可以与容器的壁集成。It should be noted that the intensity profile of the radiation emitted by the plasma source may not be very uniform throughout the field of view of the collection optics 44 . Although the constraint on the plasma size is relaxed as described above, the entrance NA of the collection optics 44 should still be filled with radiation suitably uniformly. The larger the aspect ratio L/d of the plasma, the smaller the etendue within which the radiation will be uniformly distributed. For example when a photon source device is used to deliver a uniform light field through the aperture 13 in the device shown in Figure 13, it may be desirable to mix the light so that it is more uniform. Sufficient mixing will occur naturally within the fiber 48, or additional measures may be employed. Furthermore, the optical properties of the walls of the vessel 40 should be good enough in critical locations that they do not degrade the quality of the beam of light or the driving laser beam emitted from the plasma 42 to the collection optics 44 . The optical properties of the container walls should of course be considered during the design and construction of the collection optics 44 and focusing optics 54 . If desired, the functional elements of collection optics 44 and focusing optics 54 may be placed in container 40 and/or may be integrated with the walls of the container.
图6和7示出基于刚刚描述的原理的另外的实施例。与图4中相同的附图标记将被用于具有相同功能的部件。光纤48在图6和7中被省略,仅仅是为了生成空间。除非另有说明,对应图4的示例描述的选项和性质等同地应用于图6和7的示例。Figures 6 and 7 show further embodiments based on the principles just described. The same reference numerals as in Fig. 4 will be used for components having the same functions. The optical fibers 48 are omitted in Figures 6 and 7 only to create space. Unless otherwise stated, the options and properties described with respect to the example of FIG. 4 apply equally to the examples of FIGS. 6 and 7 .
在图6中的布置与图4的布置非常类似,除了回射反射镜80被设置用于沿逆向的纵向发射的光线82反射回等离子体。反射器80例如可以是球面的,以焦点64为中心弯曲,半径为r。因为逆向的纵向也是入射激光束50的方向,反射器80形成有具有适当尺寸的孔,以允许激光束通过。反射器80可以设置在容器40的内部或外部,并且可以形成在容器40本身的壁上。可以设置附加的反射器来捕获横向发射的光子,并且使它们返回至等离子体。这些的示例将在图7的示例中被解释。被这些侧反射器反射的光子将不会进入如所述的具有小的集光率的收集光学装置。然而,它们可以帮助激光能量50来维持等离子体,并且它们可以改进等离子体的均匀性,因此能够改进被发射的辐射的均匀性。如前所述,光纤58或者等同部件可以被设置用于定制出射的辐射束46的光谱性质。尤其地,光纤58可以被设置用于减少或消除从激光器(例如红外辐射)进入收集光学装置44的辐射50。The arrangement in Figure 6 is very similar to that of Figure 4, except that a retroreflective mirror 80 is arranged to reflect light 82 emitted in the reverse longitudinal direction back into the plasma. The reflector 80 may, for example, be spherical, curved about the focal point 64 with a radius r. Since the reverse longitudinal direction is also the direction of the incident laser beam 50, the reflector 80 is formed with holes of appropriate size to allow the laser beam to pass through. The reflector 80 may be provided inside or outside the container 40, and may be formed on the wall of the container 40 itself. Additional reflectors can be provided to capture laterally emitted photons and return them to the plasma. Examples of these will be explained in the example of FIG. 7 . Photons reflected by these side reflectors will not enter the collection optics with small etendue as described. However, they can assist the laser energy 50 in maintaining the plasma, and they can improve the uniformity of the plasma and thus the uniformity of the emitted radiation. As previously mentioned, the optical fiber 58 or equivalent may be arranged to tailor the spectral properties of the outgoing radiation beam 46 . In particular, optical fiber 58 may be configured to reduce or eliminate radiation 50 entering collection optics 44 from a laser (eg, infrared radiation).
图7示出另一个修改的实施例的两个视图。等离子体42和收集光学装置44的形状和取向与之前的示例中的一样,还设置有回射反射器80。然而,在该示例中,驱动等离子体的激光辐射50例如沿X方向被横向传递至细长的等离子体。附加的“侧”反射器84可以被设置用于捕获横向发射的光子86,并且使它们返回至等离子体。可以设置相对的侧反射器88,其具有允许被聚焦光学装置54传递形成束90的激光辐射通过的孔89。被这些侧反射器反射的光子将不会进入如所述的具有小集光率的收集光学装置。然而,它们可以帮助激光能量50来维持等离子体,并且它们可以改进等离子体的均匀性,因此能够改进被发射的辐射的均匀性。反射器84和88可以是球面的、圆筒形的或者可以是两者的复合形状,这依赖于在纵向上是否需要能量的某些再分配(混合)。反射器84可以设置有与反射器88中的孔类似的孔,以便允许激光辐射离开。如果需要,侧反射器可以被定位成靠近电极部位。如前所述,反射器可以在容器40的内部(如所示)或容器40的外部。它们可以与容器壁集成。Figure 7 shows two views of another modified embodiment. The plasma 42 and collection optics 44 are shaped and oriented as in the previous example, with a retroreflector 80 also provided. In this example, however, the plasma-driving laser radiation 50 is delivered transversely to the elongated plasma, for example in the X-direction. Additional "side" reflectors 84 may be provided to capture laterally emitted photons 86 and return them to the plasma. Opposite side reflectors 88 may be provided having apertures 89 allowing passage of laser radiation delivered by focusing optics 54 to form beam 90 . Photons reflected by these side reflectors will not enter the collection optics with small etendue as described. However, they can assist the laser energy 50 in maintaining the plasma, and they can improve the uniformity of the plasma and thus the uniformity of the emitted radiation. Reflectors 84 and 88 may be spherical, cylindrical, or may be a composite shape of both, depending on whether some redistribution (mixing) of energy in the longitudinal direction is desired. Reflector 84 may be provided with holes similar to those in reflector 88 to allow laser radiation to exit. Side reflectors can be positioned close to the electrode sites if desired. As previously mentioned, the reflector can be inside the container 40 (as shown) or outside the container 40 . They can be integrated with the container wall.
代替被聚焦成与纵向对准的细长束,激光辐射50在该示例中被展开和聚焦成束90,束90具有线状焦点(line-shaped focus)或线聚焦,与期望的等离子体42的尺寸匹配。为此,聚焦光学装置54主要包括柱面透镜,如所示的,以便形成如在图7(b)中沿Z方向看到的会聚束90。扩束器92可以设置在激光器52与光学装置54之间,以便将束扩展到期望的宽度。沿Y方向看,如图7(a)中所示,束90可以如所示是会聚的。可选地,沿Y方向看,束90可以是发散的,并且沿Z方向看束90是会聚的。多个激光束和透镜可以被配置用于沿着等离子体42的线生成期望的聚焦。如果期望,驱动辐射可以沿横向和纵向被传递,将图4-6和7的特征组合在一起。Instead of being focused into an elongated beam aligned with the longitudinal direction, the laser radiation 50 is in this example spread out and focused into a beam 90 having a line-shaped focus or line focus, aligned with the desired plasma 42 size match. To this end, the focusing optics 54 essentially comprise cylindrical lenses, as shown, in order to form a converging beam 90 as seen in the Z direction in FIG. 7( b ). A beam expander 92 may be disposed between the laser 52 and the optics 54 to expand the beam to a desired width. Looking in the Y direction, as shown in Figure 7(a), beam 90 may be convergent as shown. Alternatively, beam 90 may be divergent when viewed in the Y direction and convergent when viewed in the Z direction. Multiple laser beams and lenses may be configured to generate a desired focus along the line of plasma 42 . If desired, driving radiation may be delivered in both the transverse and longitudinal directions, combining the features of FIGS. 4-6 and 7 .
在该第二示例中,虽然聚焦光学装置可以更复杂,但是与图4和6的示例相比可以具有一些优点。从原理上讲,将可以看到,等离子体的纵向也是有用辐射的出射方向并且与点燃电极的轴线正交,而点燃电极的轴线又正交于驱动激光束的入射轴线。因此,这样的布置对于这些子系统之间的机械和光学干涉方面的约束具有更大的自由度。例如,一个优点是,回射反射器80(如果设置有)不需要孔。可选地,第二收集光学装置和第二输出可以从等离子体的“后”端取。对于进行过滤、以防止激光辐射进入收集光学装置44的要求也被消除或减少。在之前的示例的情况下讨论的其他改变和变更也可以应用到图7所示的示例中。In this second example, although the focusing optics may be more complex, there may be some advantages over the examples of FIGS. 4 and 6 . In principle, it will be seen that the longitudinal direction of the plasma is also the exit direction of useful radiation and is orthogonal to the axis of the ignition electrode, which in turn is orthogonal to the entry axis of the driving laser beam. Thus, such an arrangement has greater freedom from constraints in terms of mechanical and optical interference between these subsystems. For example, one advantage is that retroreflector 80 (if provided) does not require holes. Optionally, the second collection optics and second output can be taken from the "back" end of the plasma. The requirement for filtering to prevent laser radiation from entering collection optics 44 is also eliminated or reduced. Other changes and modifications discussed in the context of the previous example can also be applied to the example shown in FIG. 7 .
也注意到,使用沿细长等离子体的纵向发射的辐射来增大亮度的原理不限于上述的激光驱动的光源示例。可以通过聚焦其他类型的辐射,尤其是微波辐射来产生细长等离子体。用适当的一个或更多个微波源替换激光器50以及用适当的微波聚焦光学装置替换聚焦光学装置54,则形成细长等离子体42和使用纵向发射的优点可以被应用。使用纵向发射的原理可以使用被其他装置或方法(例如被电场)形成的等离子体而被应用。It is also noted that the principle of increasing brightness using radiation emitted in the longitudinal direction of the elongated plasma is not limited to the above-mentioned example of a laser-driven light source. Elongated plasmas can be produced by focusing other types of radiation, especially microwave radiation. By replacing laser 50 with a suitable microwave source or sources and focusing optics 54 with suitable microwave focusing optics, the advantages of forming elongated plasma 42 and using longitudinal emission can be applied. The principle of using longitudinal emission can be applied using a plasma formed by other means or methods, eg by an electric field.
根据本发明的另外实施例在以下编号的各方案中被提供:Further embodiments according to the present invention are provided in the following numbered schemes:
1.一种基于等离子体的光子源设备,包括:1. A plasma-based photon source device comprising:
(a)用于容纳气体环境的容器;(a) Containers used to contain gaseous environments;
(b)驱动系统,用于产生辐射(以下将称为驱动辐射),并且用于将所述驱动辐射形成为在所述容器内的等离子体形成区上聚焦的至少一个束;以及(b) a drive system for generating radiation (hereinafter referred to as drive radiation) and for forming said drive radiation into at least one beam focused on a plasma formation region within said vessel; and
(c)收集光学系统,用于收集由通过所述辐射束保持在等离子体部位处的等离子体发射的光子,并且用于将所收集的光子形成为至少一个输出辐射束,(c) collection optics for collecting photons emitted by the plasma held at the plasma site by said radiation beam and for forming the collected photons into at least one output radiation beam,
其中所述驱动光学系统被配置用于将等离子体保持为细长形状,所述细长形状具有沿纵轴的长度并且所述长度实质上或显著地大于在横向于所述纵轴的至少一个方向上的等离子体的直径,并且其中所述收集光学系统被配置用于沿着纵轴从所述等离子体的一端收集从所述等离子体出射的光子。wherein the drive optics are configured to maintain the plasma in an elongated shape having a length along a longitudinal axis substantially or significantly greater than at least one The diameter of the plasma in the direction, and wherein the collection optics are configured to collect photons exiting the plasma from one end of the plasma along the longitudinal axis.
2.根据方案1所述的设备,其中所述驱动系统包括至少一个激光器,用于产生所述辐射束。2. Apparatus according to claim 1, wherein said drive system comprises at least one laser for generating said radiation beam.
3.根据方案1或2所述的设备,其中所述驱动辐射具有主要处于第一范围内的波长,例如红外波长,并且所述输出辐射具有主要处于与所述第一范围不同的第二范围内的波长,例如可见光和/或紫外辐射。3. A device according to claim 1 or 2, wherein the driving radiation has a wavelength predominantly in a first range, such as infrared wavelengths, and the output radiation has a wavelength predominantly in a second range different from the first range within wavelengths, such as visible light and/or ultraviolet radiation.
4.根据方案1-3中任一项所述的设备,其中所述驱动系统被布置用于沿所述纵轴在所述等离子体的、与所收集的光子出射所在的等离子体的一端相反的一端处传递所述驱动辐射。4. Apparatus according to any one of clauses 1-3, wherein the drive system is arranged for along the longitudinal axis at an end of the plasma opposite that from which the collected photons exit the plasma passing the driving radiation at one end of the .
5.根据方案1-4中任一项所述的设备,其中所述驱动系统被布置用于沿横向于所述纵向的方向将所述驱动辐射传递至所述等离子体形成部位。5. Apparatus according to any one of clauses 1-4, wherein the drive system is arranged to deliver the drive radiation to the plasma formation site in a direction transverse to the longitudinal direction.
6.根据方案5所述的设备,其中所述驱动系统被布置用于将所述驱动辐射聚焦成与所述等离子体的细长形状相对应的大致的线聚焦。6. Apparatus according to clause 5, wherein the drive system is arranged to focus the drive radiation into a substantially line focus corresponding to the elongated shape of the plasma.
7.根据前述各方案中任一项所述的设备,还包括定位在所述等离子体形成部位的相对侧上的两个或更多个电极,用于在操作之前点燃所述等离子体,所述电极放置为离开所述纵轴。7. Apparatus according to any one of the preceding aspects, further comprising two or more electrodes positioned on opposite sides of the plasma formation site for igniting the plasma prior to operation, the The electrodes are positioned away from the longitudinal axis.
8.根据方案7所述的设备,其中所述电极定位在正交于所述纵轴的轴线上。8. The apparatus of claim 7, wherein the electrodes are positioned on an axis orthogonal to the longitudinal axis.
9.根据方案8所述的设备,其中所述电极、所述驱动系统和所述收集光学系统被布置在相互正交的三个轴线上。9. The device according to clause 8, wherein the electrodes, the drive system and the collection optics are arranged on three mutually orthogonal axes.
10.根据前述各方案中任一项所述的设备,还包括反射器,所述反射器被定位和成形为将沿纵向从等离子体的相对端出射的光子反射回等离子体中。10. Apparatus according to any one of the preceding aspects, further comprising a reflector positioned and shaped to reflect photons exiting longitudinally from opposite ends of the plasma back into the plasma.
11.根据前述各方案中任一项所述的设备,还包括一个或更多个反射器,所述一个或更多个反射器被定位和成形为将沿横向于等离子体的纵向的一个或更多个方向出现的光子反射回等离子体中。11. Apparatus according to any one of the preceding aspects, further comprising one or more reflectors positioned and shaped to move along one or more Photons emerging from more directions are reflected back into the plasma.
12.一种测量已经通过光刻过程形成在衬底上的结构的性质的方法,所述方法包括步骤:12. A method of measuring properties of a structure that has been formed on a substrate by a photolithographic process, said method comprising the steps of:
(a)使用根据方案1-11中任一项所述的光子源的输出辐射照射所述结构;(a) irradiating the structure with the output radiation of the photon source according to any one of schemes 1-11;
(b)检测通过所述结构衍射的辐射;以及(b) detecting radiation diffracted by said structure; and
(c)从所述衍射辐射的性质确定所述结构的一种或更多种性质。(c) determining one or more properties of the structure from properties of the diffracted radiation.
13.一种用于测量衬底上的结构的性质的检查设备,所述设备包括:13. An inspection apparatus for measuring properties of structures on a substrate, the apparatus comprising:
(a)支撑件,用于其上具有所述结构的衬底;(a) a support for a substrate having said structure thereon;
(b)光学系统,用于在预定的照射条件下照射所述结构,并且用于在所述照射条件下检测辐射的被组成目标结构衍射的预定部分;(b) an optical system for illuminating said structure under predetermined illumination conditions and for detecting a predetermined portion of radiation diffracted by the constituent target structure under said illumination conditions;
(c)处理器,所述处理器被布置用于处理表征检测到的辐射的信息,以获得所述结构的性质的测量;(c) a processor arranged to process information characterizing the detected radiation to obtain a measure of a property of the structure;
(d)其中所述光学系统包括根据方案1-11中任一项所述的光子源设备。(d) wherein the optical system comprises the photon source device according to any one of schemes 1-11.
14.一种光刻系统,包括:14. A photolithography system comprising:
(a)光刻设备,所述光刻设备包括:(a) lithographic equipment, said lithographic equipment comprising:
(b)照射光学系统,被布置用于照射图案;(b) an illumination optics system arranged to illuminate the pattern;
(c)投影光学系统,被布置用于将所述图案的图像投影到衬底上;以及(c) a projection optics system arranged to project an image of said pattern onto a substrate; and
(d)根据方案13所述的检查设备,(d) an inspection device according to scheme 13,
其中所述光刻设备被布置用于在将所述图案应用于其他衬底时使用来自所述检查设备的测量结果。Wherein the lithographic apparatus is arranged to use measurements from the inspection apparatus when applying the pattern to other substrates.
15.一种制造器件的方法,其中使用光刻过程将器件图案应用于一系列衬底,所述方法包括:使用根据方案12所述的检查方法检查至少一个复合目标结构,其中所述至少一个组成目标结构形成为所述衬底中的至少一个衬底上的器件图案的一部分或形成在所述衬底中的至少一个衬底上的器件图案的旁边;以及根据所述检查方法的结果控制用于后续衬底的光刻过程。15. A method of fabricating a device, wherein a photolithographic process is used to apply a device pattern to a series of substrates, the method comprising: inspecting at least one composite target structure using the inspection method according to claim 12, wherein the at least one forming a target structure formed as part of a device pattern on at least one of the substrates or beside a device pattern on at least one of the substrates; and controlling according to a result of the inspection method Photolithography process for subsequent substrates.
16.一种基于等离子体的光子源设备,包括:16. A plasma-based photon source apparatus comprising:
容器,所述容器被构造用于容纳气体环境;a container configured to contain a gaseous environment;
驱动系统,所述驱动系统被配置用于产生驱动辐射以及用于将所述驱动辐射形成为聚焦在所述容器内的等离子体形成区上的至少一个束,以及a drive system configured for generating drive radiation and for forming the drive radiation into at least one beam focused on a plasma formation region within the vessel, and
收集光学系统,所述收集光学系统被配置用于收集由通过所述辐射束保持在等离子体部位处的等离子体发射的光子,并且用于将所收集的光子形成为至少一个输出辐射束,collection optics configured for collecting photons emitted by the plasma held at the plasma site by the radiation beam and for forming the collected photons into at least one output radiation beam,
其中所述驱动光学系统被配置用于将等离子体保持为细长形状,所述细长形状具有沿纵轴的长度并且所述长度实质上大于在横向于所述纵轴的至少一个方向上的等离子体的直径,以及wherein the drive optics are configured to maintain the plasma in an elongated shape having a length along a longitudinal axis substantially greater than in at least one direction transverse to the longitudinal axis the diameter of the plasma, and
其中所述收集光学系统被配置用于沿着纵轴从所述等离子体的一端收集从所述等离子体出射的光子。Wherein the collection optics are configured to collect photons emerging from the plasma along a longitudinal axis from one end of the plasma.
17.根据方案16所述的设备,其中所述驱动系统包括至少一个激光器,用于产生所述辐射束。17. The apparatus according to clause 16, wherein said drive system comprises at least one laser for generating said radiation beam.
18.根据方案16所述的设备,其中所述驱动辐射具有主要处于红外波长的第一范围内的波长,并且所述输出辐射具有主要处于与所述第一范围不同的可见光和/或紫外辐射的第二范围内的波长。18. The device of claim 16, wherein the drive radiation has a wavelength primarily in a first range of infrared wavelengths, and the output radiation has visible and/or ultraviolet radiation primarily in a different range than the first range wavelengths in the second range of .
19.根据方案16所述的设备,其中所述驱动系统被布置用于沿所述纵轴在所述等离子体的、与所收集的光子出射所在的等离子体的一端相反的一端处传递所述驱动辐射。19. The apparatus of claim 16, wherein the drive system is arranged to deliver the drive radiation.
20.根据方案16所述的设备,其中所述驱动系统被布置用于沿横向于所述纵向的方向将所述驱动辐射传递至所述等离子体形成部位。20. The apparatus of clause 16, wherein the drive system is arranged to deliver the drive radiation to the plasma formation site in a direction transverse to the longitudinal direction.
21.根据方案20所述的设备,其中所述驱动系统被布置用于将所述驱动辐射聚焦成与所述等离子体的细长形状相对应的大致的线聚焦。21. The apparatus of clause 20, wherein the drive system is arranged to focus the drive radiation into a substantially line focus corresponding to the elongate shape of the plasma.
22.根据方案16所述的设备,还包括:22. The device of embodiment 16, further comprising:
定位在所述等离子体形成部位的相对的侧上的两个或更多个电极,用于在操作之前点燃所等离子体,所述电极被放置为离开所述纵轴。Two or more electrodes positioned on opposite sides of the plasma formation site for igniting the plasma prior to operation, the electrodes being positioned away from the longitudinal axis.
23.根据方案22所述的设备,其中所述电极定位在正交于所述纵轴的轴线上。23. The apparatus of clause 22, wherein the electrodes are positioned on an axis normal to the longitudinal axis.
24.根据方案23所述的设备,其中所述电极、所述驱动系统和所述收集光学系统被布置在相互正交的三个轴线上。24. The apparatus of clause 23, wherein the electrodes, the drive system and the collection optics are arranged on three mutually orthogonal axes.
25.根据方案16所述的设备,还包括反射器,所述反射器被定位和成形为将沿纵向从等离子体的相对端出现的光子反射回等离子体中。25. The apparatus of clause 16, further comprising a reflector positioned and shaped to reflect photons emerging longitudinally from opposite ends of the plasma back into the plasma.
26.根据方案16所述的设备,还包括一个或更多个反射器,所述一个或更多个反射器被定位和成形为将沿横向于等离子体的纵向的一个或更多个方向出射的光子反射回等离子体中。26. The apparatus of clause 16, further comprising one or more reflectors positioned and shaped to emit light in one or more directions transverse to the longitudinal direction of the plasma photons are reflected back into the plasma.
27.一种方法,包括步骤:27. A method comprising the steps of:
使用光子源设备的输出辐射照射结构,所述光子源设备包括;illuminating the structure with output radiation from a photon source device comprising;
容器,被配置用于容纳气体环境;a container configured to contain a gaseous environment;
驱动系统,被配置用于产生驱动辐射,并且用于将所述驱动辐射形成为在所述容器内的等离子体形成区上聚焦的至少一个束;以及a drive system configured to generate drive radiation and to form the drive radiation into at least one beam focused on a plasma formation region within the vessel; and
收集光学系统,被配置用于收集由通过所述辐射束保持在等离子体部位处的等离子体发射的光子,并且用于将所收集的光子形成为至少一个输出辐射束,a collection optics system configured for collecting photons emitted by the plasma held at the plasma site by said radiation beam and for forming the collected photons into at least one output radiation beam,
其中所述驱动光学系统被配置用于将等离子体保持为细长形状,所述细长形状具有沿纵轴的长度并且所述长度实质上大于在横向于所述纵轴的至少一个方向上的等离子体的直径,以及wherein the drive optics are configured to maintain the plasma in an elongated shape having a length along a longitudinal axis substantially greater than in at least one direction transverse to the longitudinal axis the diameter of the plasma, and
其中所述收集光学系统被配置用于沿着纵轴从所述等离子体的一端收集从所述等离子体出射的光子;wherein the collection optics are configured to collect photons exiting the plasma along a longitudinal axis from one end of the plasma;
检测通过所述结构衍射的辐射;以及detecting radiation diffracted by the structure; and
从所述衍射辐射的性质确定所述结构的一种或更多种性质。One or more properties of the structure are determined from the properties of the diffracted radiation.
28.一种检查设备,包括:28. An inspection device comprising:
支撑件,用于其上具有所述结构的衬底;a support for the substrate having the structure thereon;
光学系统,用于在预定的照射条件下照射所述结构,并且用于在所述照射条件下检测辐射的被组成目标结构衍射的预定部分;an optical system for illuminating said structure under predetermined illumination conditions and for detecting a predetermined portion of radiation diffracted by the constituent target structure under said illumination conditions;
处理器,所述处理器被布置用于处理表征检测到的辐射的信息,以获得所述结构的性质的测量;a processor arranged to process information characterizing the detected radiation to obtain a measure of a property of the structure;
其中所述光学系统包括光子源设备,所述光子源设备包括:Wherein said optical system comprises photon source equipment, said photon source equipment comprises:
容器,被配置用于容纳气体环境;a container configured to contain a gaseous environment;
驱动系统,被配置用于产生驱动辐射,并且用于将所述驱动辐射形a drive system configured to generate drive radiation and to transform the drive radiation into
成为在所述容器内的等离子体形成区上聚焦的至少一个束;以及become at least one beam focused on a plasma formation region within the vessel; and
收集光学系统,被配置用于收集由通过所述辐射束保持在等离子体a collection optics system configured to collect the plasma maintained by the radiation beam by passing
部位处的等离子体发射的光子,并且用于将所收集的光子形成为至photons emitted by the plasma at the site and used to form the collected photons into
少一个输出辐射束,one less output radiation beam,
其中所述驱动光学系统被配置用于将等离子体保持为细长形状,所述细长形状具有沿纵轴的长度并且所述长度实质上大于在横向于所述纵轴的至少一个方向上的等离子体的直径,以及wherein the drive optics are configured to maintain the plasma in an elongated shape having a length along a longitudinal axis substantially greater than in at least one direction transverse to the longitudinal axis the diameter of the plasma, and
其中所述收集光学系统被配置用于沿着纵轴从所述等离子体的一端收集从所述等离子体出射的光子。Wherein the collection optics are configured to collect photons emerging from the plasma along a longitudinal axis from one end of the plasma.
29.一种光刻系统,包括:29. A photolithography system comprising:
光刻设备,所述光刻设备包括:Lithographic equipment, said lithographic equipment comprising:
照射光学系统,被布置用于照射图案;an illumination optics system arranged to illuminate the pattern;
投影光学系统,被布置用于将所述图案的图像投影到衬底上;以及projection optics arranged to project an image of said pattern onto a substrate; and
检查设备,包括:Check equipment, including:
支撑件,用于其上具有所述结构的衬底;a support for the substrate having the structure thereon;
光学系统,用于在预定的照射条件下照射所述结构,并且用于在所述照射条件下检测辐射的被组成目标结构衍射的预定部分;an optical system for illuminating said structure under predetermined illumination conditions and for detecting a predetermined portion of radiation diffracted by the constituent target structure under said illumination conditions;
处理器,所述处理器被布置用于处理表征检测到的辐射的信息,以获得所述结构的性质的测量;a processor arranged to process information characterizing the detected radiation to obtain a measure of a property of the structure;
其中所述光学系统包括光子源设备,所述光子源设备包括:Wherein said optical system comprises photon source equipment, said photon source equipment comprises:
容器,被配置用于容纳气体环境;a container configured to contain a gaseous environment;
驱动系统,被配置用于产生驱动辐射,并且用于将所述驱动辐射形成为在所述容器内的等离子体形成区上聚焦的至少一个束;以及a drive system configured to generate drive radiation and to form the drive radiation into at least one beam focused on a plasma formation region within the vessel; and
收集光学系统,被配置用于收集由通过所述辐射束保持在等离子体部位处的等离子体发射的光子,并且用于将所收集的光子形成为至少一个输出辐射束,a collection optics system configured for collecting photons emitted by the plasma held at the plasma site by said radiation beam and for forming the collected photons into at least one output radiation beam,
其中所述驱动光学系统被配置用于将等离子体保持为细长形状,所述细长形状具有沿纵轴的长度并且所述长度实质上大于在横向于所述纵轴的至少一个方向上的等离子体的直径,以及wherein the drive optics are configured to maintain the plasma in an elongated shape having a length along a longitudinal axis substantially greater than in at least one direction transverse to the longitudinal axis the diameter of the plasma, and
其中所述收集光学系统被配置用于沿着纵轴从所述等离子体的一端收集从所述等离子体出射的光子;wherein the collection optics are configured to collect photons exiting the plasma along a longitudinal axis from one end of the plasma;
其中所述光刻设备被布置用于在将所述图案应用于其他衬底时使用来自所述检查设备的测量结果。Wherein the lithographic apparatus is arranged to use measurements from the inspection apparatus when applying the pattern to other substrates.
30.一种器件制造方法,包括:30. A method of manufacturing a device, comprising:
使用检查方法检查至少一个复合目标结构,其中所述至少一个复合目标结构形成为多个衬底中的至少一个衬底上的器件图案的一部分或形成在多个衬底中的至少一个衬底上的器件图案的旁边,所述检查方法包括:Inspecting at least one composite target structure using an inspection method, wherein the at least one composite target structure is formed as part of a device pattern on at least one of the plurality of substrates or formed on at least one of the plurality of substrates Next to the device pattern, the inspection method includes:
使用光子源设备的输出辐射照射结构,所述光子源设备包括;illuminating the structure with output radiation from a photon source device comprising;
容器,被配置用于容纳气体环境;a container configured to contain a gaseous environment;
驱动系统,被配置用于产生驱动辐射,并且用于将所述驱动辐射形成为在所述容器内的等离子体形成区上聚焦的至少一个束;以及a drive system configured to generate drive radiation and to form the drive radiation into at least one beam focused on a plasma formation region within the vessel; and
收集光学系统,被配置用于收集由通过所述辐射束保持在等离子体部位处的等离子体发射的光子,并且用于将所收集的光子形成为至少一个输出辐射束,a collection optics system configured for collecting photons emitted by the plasma held at the plasma site by said radiation beam and for forming the collected photons into at least one output radiation beam,
其中所述驱动光学系统被配置用于将等离子体保持为细长形状,所述细长形状具有沿纵轴的长度并且所述长度实质上大于在横向于所述纵轴的至少一个方向上的等离子体的直径,以及wherein the drive optics are configured to maintain the plasma in an elongated shape having a length along a longitudinal axis substantially greater than in at least one direction transverse to the longitudinal axis the diameter of the plasma, and
其中所述收集光学系统被配置用于沿着纵轴从所述等离子体的一端收集从所述等离子体出射的光子;wherein the collection optics are configured to collect photons exiting the plasma along a longitudinal axis from one end of the plasma;
检测由所述结构衍射的辐射;以及detecting radiation diffracted by the structure; and
从所述衍射辐射的性质确定所述结构的一种或更多种性质;以及determining one or more properties of the structure from properties of the diffracted radiation; and
根据所述检查方法的结果控制用于后续衬底的光刻过程。A photolithography process for subsequent substrates is controlled according to the results of the inspection method.
虽然上文已经做出了具体参考,将本发明的实施例用于光学光刻术的情况中,应该注意到,本发明可以用在其它的应用中,例如压印光刻术,并且只要情况允许,不局限于光学光刻术。在压印光刻术中,图案形成装置中的拓扑或形貌限定了在衬底上产生的图案。可以将所述图案形成装置的拓扑印刷到提供给所述衬底的抗蚀剂层中,在其上通过施加电磁辐射、热、压力或其组合来使所述抗蚀剂固化。在所述抗蚀剂固化之后,所述图案形成装置被从所述抗蚀剂上移走,并在抗蚀剂中留下图案。Although specific references have been made above, using embodiments of the invention in the context of optical lithography, it should be noted that the invention may be used in other applications, such as imprint lithography, and as long as Allowed, not limited to optical lithography. In imprint lithography, the topology or topography in the patterning device defines the pattern produced on the substrate. The topography of the patterning device may be printed into a resist layer provided to the substrate whereupon the resist is cured by application of electromagnetic radiation, heat, pressure or a combination thereof. After the resist has cured, the patterning device is removed from the resist, leaving a pattern in the resist.
这里使用的术语“辐射”和“束”包含全部类型的电磁辐射,包括:紫外辐射(UV)(例如具有或约为365、355、248、193、157或126nm的波长)和极紫外(EUV)辐射(例如具有在5-20nm范围内的波长),以及粒子束,例如离子束或电子束。如上所述,在驱动系统的情况下术语“辐射”还可以包括微波辐射。The terms "radiation" and "beam" as used herein include all types of electromagnetic radiation, including: ultraviolet radiation (UV) (e.g. having a wavelength at or about 365, 355, 248, 193, 157 or 126 nm) and extreme ultraviolet (EUV ) radiation (for example having a wavelength in the range of 5-20 nm), and particle beams, such as ion beams or electron beams. As mentioned above, the term "radiation" in the context of drive systems may also include microwave radiation.
在允许的情况下,术语“透镜”可以表示各种类型的光学部件中的任何一种或其组合,包括折射式的、反射式的、磁性的、电磁的以及静电的光学部件。Where the context allows, the term "lens" may refer to any one or combination of various types of optical components, including refractive, reflective, magnetic, electromagnetic, and electrostatic optical components.
具体实施例的前述说明将充分地揭示本发明的一般属性,以致于其他人通过应用本领域技术的知识可以在不需要过多的实验、不背离本发明的整体构思的情况下针对于各种应用容易地修改和/或适应这样的具体实施例。因此,基于这里给出的教导和启示,这种修改和适应应该在所公开的实施例的等价物的范围和含义内。应该理解,这里的术语或措辞是为了举例描述的目的,而不是限制性的,使得本说明书的术语或措辞由本领域技术人员根据教导和启示进行解释。The foregoing descriptions of specific embodiments will reveal the general properties of the invention sufficiently that others, by applying the knowledge of the art, can target various applications without undue experimentation and without departing from the general concept of the invention. Applications are readily modified and/or adapted to such specific embodiments. Therefore, such modifications and adaptations are intended to be within the range and meaning of equivalents of the disclosed embodiments, based on the teaching and suggestion presented herein. It should be understood that the terms or expressions herein are for the purpose of exemplification and description rather than limitation, so that the terms or expressions in this specification can be interpreted by those skilled in the art according to the teaching and inspiration.
本发明的覆盖度和范围不应该受上述的示例性实施例的任何一个限制,而应该仅根据随附的权利要求及其等价物限定。The coverage and scope of the present invention should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the appended claims and their equivalents.
应该认识到,具体实施例部分,而不是发明内容和摘要部分,用于解释权利要求。发明内容和摘要部分可以阐述本发明人所构思的本发明的一个或更多个示例性实施例、但不是全部示例性实施例,因而不能够以任何方式限制本发明和随附的权利要求。It should be appreciated that the Detailed Examples section, rather than the Summary and Abstract sections, is used to interpret the claims. The Summary and Abstract sections may set forth one or more, but not all, exemplary embodiments of the invention as contemplated by the inventors, and thus should not limit the invention and the appended claims in any way.
上面借助示出具体功能及其关系的实施方式的功能性构造块描述了本发明。为了方便说明,这些功能性构造块的边界在此任意限定。可以限定替代的边界,只要特定功能及其关系被适当地执行即可。The invention has been described above with the aid of functional building blocks illustrating the implementation of specified functions and relationships thereof. The boundaries of these functional building blocks have been arbitrarily defined herein for the convenience of the description. Alternate boundaries can be defined so long as the specified functions and relationships thereof are appropriately performed.
具体实施例的前述说明将充分地揭示本发明的一般属性,以致于其他人通过应用本领域技术的知识可以在不需要过多的实验、不背离本发明的整体构思的情况下针对于各种应用容易地修改和/或适应这样的具体实施例。因此,基于这里给出的教导和启示,这种修改和适应应该在所公开的实施例的等价物的范围和含义内。应该理解,这里的术语或措辞是为了描述的目的,而不是限制性的,使得本说明书的术语或措辞由本领域技术人员根据教导和启示进行解释。The foregoing descriptions of specific embodiments will reveal the general properties of the invention sufficiently that others, by applying the knowledge of the art, can target various applications without undue experimentation and without departing from the general concept of the invention. Applications are readily modified and/or adapted to such specific embodiments. Therefore, such modifications and adaptations are intended to be within the range and meaning of equivalents of the disclosed embodiments, based on the teaching and suggestion presented herein. It should be understood that the terms or expressions herein are for the purpose of description rather than limitation, so that the terms or expressions in this specification can be interpreted by those skilled in the art according to the teaching and inspiration.
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| CN110914966A (en) * | 2017-06-08 | 2020-03-24 | 布鲁克斯自动化(德国)有限公司 | Method for inspecting containers and inspection system |
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| WO2014000998A1 (en) | 2014-01-03 |
| IL235964B (en) | 2019-05-30 |
| IL235964A0 (en) | 2015-01-29 |
| KR20150028990A (en) | 2015-03-17 |
| SG11201407782QA (en) | 2015-01-29 |
| US20130329204A1 (en) | 2013-12-12 |
| EP2859410B1 (en) | 2019-11-20 |
| TWI476811B (en) | 2015-03-11 |
| JP6077649B2 (en) | 2017-02-08 |
| TW201403658A (en) | 2014-01-16 |
| CN104380203B (en) | 2017-09-08 |
| US20150108373A1 (en) | 2015-04-23 |
| EP2859410A1 (en) | 2015-04-15 |
| NL2010849A (en) | 2013-12-16 |
| KR101714563B1 (en) | 2017-03-09 |
| US8921814B2 (en) | 2014-12-30 |
| US9357626B2 (en) | 2016-05-31 |
| JP2015531076A (en) | 2015-10-29 |
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