CN104356516A - 一种皮带机的皮带制备工艺 - Google Patents
一种皮带机的皮带制备工艺 Download PDFInfo
- Publication number
- CN104356516A CN104356516A CN201410589565.8A CN201410589565A CN104356516A CN 104356516 A CN104356516 A CN 104356516A CN 201410589565 A CN201410589565 A CN 201410589565A CN 104356516 A CN104356516 A CN 104356516A
- Authority
- CN
- China
- Prior art keywords
- parts
- belt
- rubber
- cooled
- conveyor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 239000000843 powder Substances 0.000 claims abstract description 9
- 229910002651 NO3 Inorganic materials 0.000 claims abstract description 8
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims abstract description 8
- 229920001971 elastomer Polymers 0.000 claims description 14
- 238000005516 engineering process Methods 0.000 claims description 12
- 230000003712 anti-aging effect Effects 0.000 claims description 8
- 244000043261 Hevea brasiliensis Species 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 235000021355 Stearic acid Nutrition 0.000 claims description 7
- 239000006229 carbon black Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- XENVCRGQTABGKY-ZHACJKMWSA-N chlorohydrin Chemical compound CC#CC#CC#CC#C\C=C\C(Cl)CO XENVCRGQTABGKY-ZHACJKMWSA-N 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 7
- 239000000155 melt Substances 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 239000010445 mica Substances 0.000 claims description 7
- 229910052618 mica group Inorganic materials 0.000 claims description 7
- 229920003052 natural elastomer Polymers 0.000 claims description 7
- 229920001194 natural rubber Polymers 0.000 claims description 7
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 7
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 7
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 7
- 229920002379 silicone rubber Polymers 0.000 claims description 7
- 239000008117 stearic acid Substances 0.000 claims description 7
- 229920001897 terpolymer Polymers 0.000 claims description 7
- 150000003673 urethanes Chemical class 0.000 claims description 7
- 239000003245 coal Substances 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 abstract 2
- 238000005299 abrasion Methods 0.000 abstract 1
- 230000032683 aging Effects 0.000 abstract 1
- 229910003460 diamond Inorganic materials 0.000 abstract 1
- 239000010432 diamond Substances 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L11/00—Compositions of homopolymers or copolymers of chloroprene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Ethene-propene or ethene-propene-diene copolymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2307/00—Characterised by the use of natural rubber
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2311/00—Characterised by the use of homopolymers or copolymers of chloroprene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/16—Ethene-propene or ethene-propene-diene copolymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
本发明涉及煤矿机械用工件领域，特别是涉及一种皮带机的皮带制备工艺，步骤如下：1）按下述质量份取个原料粉碎至100-120目后在1200-2500℃温度下熔融；2）向熔融物中加入200-250目的金刚石微粉并搅拌20-40min后倒入成型模具中冷却至20-40℃，在1.5-2.5T压力下压制20-30min后，在0.8-1.2T的拉力下拉伸10-15min后成型，然后将成型产物在100-150℃的混合硝酸盐中浸泡1.5-2.5h，然后取出冷却至室温即得所述皮带机的皮带。采用本发明技术方案制备所得的皮带，耐磨损，抗老化，使用时间长，适用于矿下作业。
Description
技术领域
本发明涉及煤矿机械用工件领域，特别是涉及一种皮带机的皮带制备工艺。
背景技术
皮带机是煤矿作业使用最多的一种传送机械，工作人员将采集的煤块通过皮带机的皮带传送，输送至地面。皮带机使用的皮带由于长时间工作，很容易受到磨损，加之工作环境的恶劣，老化现象也十分严重，因此常常出现摩擦力下降、断裂的现象，影响煤矿输送作业。
发明内容
本发明主要解决的技术问题是提供一种皮带机的皮带制备工艺，能够解决上述问题。
为解决上述技术问题，本发明采用的技术方案是：
一种皮带机的皮带制备工艺，包括如下步骤：
1）按下述质量份取氯丁橡胶50-160份、三元乙丙橡胶60-150份、硬脂酸1-5份、氯醇橡胶50-150份、天然橡胶50-120份、硅橡胶30-70份、聚氨酯橡胶20-60份、云母粉4-18份、防老剂1-5份、白炭黑1-5份，将上述原料粉碎至100-120目后在1200-2500℃温度下熔融；
2）向熔融物中加入200-250目的金刚石微粉并搅拌20-40min后倒入成型模具中冷却至20-40℃，在1.5-2.5T压力下压制20-30min后，在0.8-1.2T的拉力下拉伸10-15min后成型，然后将成型产物在100-150℃的混合硝酸盐中浸泡1.5-2.5h，然后取出冷却至室温即得所述皮带机的皮带。
优选的，按下述质量份取氯丁橡胶80份、三元乙丙橡胶120份、硬脂酸4份、氯醇橡胶85份、天然橡胶120份、硅橡胶60份、聚氨酯橡胶40份、云母粉16份、防老剂4份、白炭黑4份，将上述原料粉碎至100目后在2000℃温度下熔融。
优选的，向熔融物中加入250目的金刚石微粉并搅拌40min后倒入成型模具中冷却至40℃，在2T压力下压制25min后，在1T的拉力下拉伸15min后成型，然后将成型产物在150℃的混合硝酸盐中浸泡2.5h，然后取出冷却至室温即得所述皮带机的皮带。
本发明的有益效果是：采用本发明技术方案制备所得的皮带，耐磨损，抗老化，使用时间长，适用于矿下作业。
具体实施方式
实施例1：
一种皮带机的皮带制备工艺，包括如下步骤：
1）按下述质量份取氯丁橡胶50份、三元乙丙橡胶60份、硬脂酸1份、氯醇橡胶50份、天然橡胶50份、硅橡胶30份、聚氨酯橡胶20份、云母粉4份、防老剂1份、白炭黑1份，将上述原料粉碎至100目后在1200℃温度下熔融；
2）向熔融物中加入200目的金刚石微粉并搅拌20min后倒入成型模具中冷却至20℃，在1.5T压力下压制20min后，在0.8T的拉力下拉伸10min后成型，然后将成型产物在100℃的混合硝酸盐中浸泡1.5h，然后取出冷却至室温即得所述皮带机的皮带。
实施例2
一种皮带机的皮带制备工艺，包括如下步骤：
1）按下述质量份取氯丁橡胶160份、三元乙丙橡胶150份、硬脂酸5份、氯醇橡胶150份、天然橡胶120份、硅橡胶70份、聚氨酯橡胶60份、云母粉18份、防老剂5份、白炭黑5份，将上述原料粉碎至120目后在2500℃温度下熔融；
2）向熔融物中加入250目的金刚石微粉并搅拌40min后倒入成型模具中冷却至40℃，在2.5T压力下压制20-30min后，在1.2T的拉力下拉伸15min后成型，然后将成型产物在150℃的混合硝酸盐中浸泡2.5h，然后取出冷却至室温即得所述皮带机的皮带。
实施例3
一种皮带机的皮带制备工艺，包括如下步骤：
1）按下述质量份取氯丁橡胶80份、三元乙丙橡胶120份、硬脂酸4份、氯醇橡胶85份、天然橡胶120份、硅橡胶60份、聚氨酯橡胶40份、云母粉16份、防老剂4份、白炭黑4份，将上述原料粉碎至100目后在2000℃温度下熔融；
2）向熔融物中加入250目的金刚石微粉并搅拌40min后倒入成型模具中冷却至40℃，在2T压力下压制25min后，在1T的拉力下拉伸15min后成型，然后将成型产物在150℃的混合硝酸盐中浸泡2.5h，然后取出冷却至室温即得所述皮带机的皮带。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。
Claims (3)
1.一种皮带机的皮带制备工艺，其特征在于，包括如下步骤：
1）按下述质量份取氯丁橡胶50-160份、三元乙丙橡胶60-150份、硬脂酸1-5份、氯醇橡胶50-150份、天然橡胶50-120份、硅橡胶30-70份、聚氨酯橡胶20-60份、云母粉4-18份、防老剂1-5份、白炭黑1-5份，将上述原料粉碎至100-120目后在1200-2500℃温度下熔融；
2）向熔融物中加入200-250目的金刚石微粉并搅拌20-40min后倒入成型模具中冷却至20-40℃，在1.5-2.5T压力下压制20-30min后，在0.8-1.2T的拉力下拉伸10-15min后成型，然后将成型产物在100-150℃的混合硝酸盐中浸泡1.5-2.5h，然后取出冷却至室温即得所述皮带机的皮带。
2.根据权利要求1所述的一种皮带机的皮带制备工艺，其特征在于，按下述质量份取氯丁橡胶80份、三元乙丙橡胶120份、硬脂酸4份、氯醇橡胶85份、天然橡胶120份、硅橡胶60份、聚氨酯橡胶40份、云母粉16份、防老剂4份、白炭黑4份，将上述原料粉碎至100目后在2000℃温度下熔融。
3.根据权利要求1所述的一种皮带机的皮带制备工艺，其特征在于，向熔融物中加入250目的金刚石微粉并搅拌40min后倒入成型模具中冷却至40℃，在2T压力下压制25min后，在1T的拉力下拉伸15min后成型，然后将成型产物在150℃的混合硝酸盐中浸泡2.5h，然后取出冷却至室温即得所述皮带机的皮带。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410589565.8A CN104356516A (zh) | 2014-10-29 | 2014-10-29 | 一种皮带机的皮带制备工艺 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410589565.8A CN104356516A (zh) | 2014-10-29 | 2014-10-29 | 一种皮带机的皮带制备工艺 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104356516A true CN104356516A (zh) | 2015-02-18 |
Family
ID=52523838
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410589565.8A Pending CN104356516A (zh) | 2014-10-29 | 2014-10-29 | 一种皮带机的皮带制备工艺 |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104356516A (zh) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104804265A (zh) * | 2015-04-27 | 2015-07-29 | 安徽美祥实业有限公司 | 一种耐老化节能橡胶带复合材料 |
| CN106009094A (zh) * | 2016-07-26 | 2016-10-12 | 路望培 | 一种机械传动皮带及其制作方法 |
| CN107628407A (zh) * | 2017-10-27 | 2018-01-26 | 广州力博工业皮带有限公司 | 一种压梁装置的压板皮带及其生产工艺 |
-
2014
- 2014-10-29 CN CN201410589565.8A patent/CN104356516A/zh active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104804265A (zh) * | 2015-04-27 | 2015-07-29 | 安徽美祥实业有限公司 | 一种耐老化节能橡胶带复合材料 |
| CN106009094A (zh) * | 2016-07-26 | 2016-10-12 | 路望培 | 一种机械传动皮带及其制作方法 |
| CN107628407A (zh) * | 2017-10-27 | 2018-01-26 | 广州力博工业皮带有限公司 | 一种压梁装置的压板皮带及其生产工艺 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101629075B (zh) | 一种加煤矸石的石油压裂支撑剂 | |
| CN102876286A (zh) | 复合高效脱硫剂 | |
| CN104356516A (zh) | 一种皮带机的皮带制备工艺 | |
| CN103194595A (zh) | 一种复合型萤石球团粘结剂 | |
| CN104353826A (zh) | 一种耐磨耐腐蚀镍基复合材料及其粉末冶金制备方法 | |
| CN101186029A (zh) | 一种树脂增强高速磨削砂轮 | |
| CN102910883A (zh) | 锑尾矿渣加气混凝土砌块及其制备方法 | |
| CN101775238A (zh) | 活性超细研磨碳酸钙加工方法 | |
| CN101831104B (zh) | 塑料焊条 | |
| CN102002262A (zh) | 一种助磨改性剂及其制备方法 | |
| CN102659375A (zh) | 一种超强牙科模型石膏粉的生产方法 | |
| CN104875406A (zh) | 一种帆布输送带的生产工艺 | |
| CN101768664B (zh) | 用于金属粉矿冷固成型替代烧结矿的粘结剂及其应用方法 | |
| CN104261986A (zh) | 氢化地沟油化肥防结剂 | |
| CN106636532B (zh) | 石灰石泥饼返生产辅料及其制备工艺 | |
| CN101491831B (zh) | 一种硅铁合金粉的成型方法 | |
| CN104357724A (zh) | 煤矿用截齿的制备工艺 | |
| CN104162675A (zh) | 一种铁基金刚石刀齿的制造方法 | |
| CN103526059A (zh) | 一种自动化生产锻压锰制品的工艺 | |
| CN105199240A (zh) | 一种滚筒洗衣机密封垫的清模设备及其生产工艺 | |
| CN204022687U (zh) | 一种全自动生产生石灰粉末装置 | |
| CN102516938B (zh) | 一种助磨剂及其制备方法 | |
| CN103073316A (zh) | 一种高炉主铁沟噴补料及其制备方法 | |
| CN104844028A (zh) | 添加萘磺酸盐减水剂的水泥生产方法 | |
| CN105441797A (zh) | 一种颚式破碎机的耐磨衬板 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150218 |