CN104338803A

CN104338803A - Continuous axial rolling forming machine

Info

Publication number: CN104338803A
Application number: CN201410672151.1A
Authority: CN
Inventors: 张悦; 鞠强; 朱传茗; 李同实; 高春蕾
Original assignee: SHANGDONG KERUN MECHANICAL Co Ltd
Current assignee: SHANGDONG KERUN MECHANICAL Co Ltd
Priority date: 2014-11-22
Filing date: 2014-11-22
Publication date: 2015-02-11

Abstract

The invention relates to the field of machining of metal filter elements, in particular to a continuous axial rolling forming machine, which comprises a high-frequency heating device, a power motor, a triangular belt, a main unit base, a main unit rack, rolling wheels, a power transmission system and a discharging receiving frame, wherein power is output by the power motor placed on the main unit base, and is transmitted to the power transmission system through the triangular belt to drive the rolling wheels to rotate in opposite directions, a long-strip material heated by the high-frequency heating device is longitudinally fed and continuously rolled into a filter element, and the formed filter element automatically extends out and falls onto the discharging receiving frame. According to the continuous axial rolling forming machine, the production efficiency of the metal filter element can be effectively improved.

Description

The axial rolling formation machine of a kind of continous way

Technical field

The present invention relates to metal filtering core manufacture field, be specifically related to the axial rolling formation machine of a kind of continous way.

Background technology

At present, metal filtering core generally adopts filter fuel on the injection pump of diesel engine, existing manufacture craft is: Cutting stick---drill centers---rough turn cylindrical---milling oil strain groove---fine turning outer circle, because there is no special process equipment, all process steps is all complete on common apparatus, and in process, there are the following problems:

1, the utilization rate of material is low;

2, workpiece own dimensions is little, and difficulty of processing is large;

3, in milling oil strain groove operation, each part needs 4 roads or 6 road wedge shape oil strain grooves, but at every turn can only milling 1 road oil strain groove on milling machine, production efficiency is very low.

In view of this, need to provide a kind of continous way axial rolling formation machine, improve the production efficiency of metal filtering core.

Summary of the invention

The object of the invention is to solve the problem, provide a kind of continous way axial rolling formation machine, improve the production efficiency of metal filtering core.

For achieving the above object, the technical solution used in the present invention is:

The axial rolling formation machine of a kind of continous way, comprising: thermatron, power motor, V-belt, main machine base, main frame, rolling wheel set, and PWTN is unified discharging splicing frame; The power motor outputting power be placed on main machine base drives rolling wheel set subtend to rotate by V-belt to power drive system, by the rectangular material length feed after being heated by thermatron and continuous rolling is configured as filter core, the filter core auto-extending of shaping drops on discharging splicing frame.

Further, the axial rolling formation machine of described continous way also comprises: driven wheel, rolling bearing and worm and gear group, and power drive system is by described driven wheel, and rolling bearing and worm and gear group drive rolling wheel set subtend to rotate.

Further, the high-frequency heating power of the axial rolling formation machine of described continous way is 25KW, maximum rolling force is 5 ~ 10KN, the power of power motor is 1.5 ~ 3KW, the rotating speed of rolling wheel set is 4 ~ 6rpm, the diameter of rolling wheel set is 150 ~ 300mm, and the width of rolling wheel set is 20 ~ 30mm, and the diameter of filter core is Φ 3 ~ Φ 10mm.

Further, it is protruding that described rolling wheel set is provided with equally distributed wedge shape, and described wedge shape is protruding corresponding with the groove on filter core.

Further, described wedge shape projection is 8 ~ 16, and rolling wheel set is rotated one week can rolling formation 16 ~ 32 filter cores.

Further, described filter core is metal filtering core.

Further, described rolling wheel set is 4 or 6, is evenly arranged on described main frame.

After adopting said structure, beneficial effect of the present invention is: the axial rolling formation machine of a kind of continous way of the present invention, effectively can improve the production efficiency of metal filtering core, have structure simple, easy to maintenance, stable drive, noise is low, the advantage that energy consumption is low simultaneously.

Accompanying drawing explanation

Fig. 1 is the structural representation of the axial rolling formation machine of continous way of the present invention;

Fig. 2 is the partial structurtes schematic diagram one of the axial rolling formation machine of continous way of the present invention;

Fig. 3 is the partial structurtes schematic diagram two of the axial rolling formation machine of continous way of the present invention.

Description of reference numerals:

1, thermatron; 2, power motor; 3, V-belt; 4, main machine base;

5, main frame; 6, rolling wheel set; 7, power drive system; 8, discharging splicing frame;

9, driven wheel; 10, rolling bearing; 11, worm and gear group.

Detailed description of the invention

Below in conjunction with accompanying drawing, the present invention is further illustrated.

As shown in Figure 1 to Figure 3, the axial rolling formation machine of a kind of continous way of the present invention, comprising: thermatron 1, power motor 2, V-belt 3, main machine base 4, main frame 5, rolling wheel set 6, power drive system 7 and discharging splicing frame 9.Power motor 2 outputting power be placed on main machine base 4 drives rolling wheel set 6 subtend to rotate by V-belt 3 to power drive system 7, by the rectangular material length feed after being heated by thermatron 1 and continuous rolling is configured as filter core, the filter core auto-extending of shaping drops on discharging splicing frame 8.

Wherein, rolling wheel set 6 is 4 or 6, be evenly arranged on main frame 5, it is protruding that rolling wheel set 6 is provided with equally distributed wedge shape, wedge shape is protruding corresponding with the groove on filter core, and wedge shape projection is 8 ~ 16, and rolling wheel set is rotated one week can rolling formation 16 ~ 32 filter cores, wherein, filter core is metal filtering core.

The axial rolling formation machine of continous way also comprises: driven wheel 9, and rolling bearing 10 and worm and gear group 11, power drive system 7 is by driven wheel 9, and rolling bearing 10 and worm and gear group 11 drive rolling wheel set 6 subtend to rotate.

The high-frequency heating power of the axial rolling formation machine of continous way is 25KW, maximum rolling force is 5 ~ 10KN, the power of power motor 2 is 1.5 ~ 3KW, the rotating speed of rolling wheel set 6 is 4 ~ 6rpm, the diameter of rolling wheel set 6 is 150 ~ 300mm, the width of rolling wheel set 6 is 20 ~ 30mm, and the diameter of filter core is Φ 3 ~ Φ 10mm.

The above is only better embodiment of the present invention, therefore all equivalences done according to structure, feature and the principle described in patent claim of the present invention change or modify, and are included in patent claim of the present invention.

Claims

1. the axial rolling formation machine of continous way, is characterized in that, comprising: thermatron, power motor, V-belt, main machine base, main frame, rolling wheel set, and PWTN is unified discharging splicing frame; The power motor outputting power be placed on main machine base drives rolling wheel set subtend to rotate by V-belt to power drive system, by the rectangular material length feed after being heated by thermatron and continuous rolling is configured as filter core, the filter core auto-extending of shaping drops on discharging splicing frame.

2. the axial rolling formation machine of continous way according to claim 1, it is characterized in that, the axial rolling formation machine of described continous way also comprises: driven wheel, rolling bearing and worm and gear group, power drive system is by described driven wheel, and rolling bearing and worm and gear group drive rolling wheel set subtend to rotate.

3. the axial rolling formation machine of continous way according to claim 1, it is characterized in that, the high-frequency heating power of the axial rolling formation machine of described continous way is 25KW, maximum rolling force is 5 ~ 10KN, the power of power motor is 1.5 ~ 3KW, and the rotating speed of rolling wheel set is 4 ~ 6rpm, and the diameter of rolling wheel set is 150 ~ 300mm, the width of rolling wheel set is 20 ~ 30mm, and the diameter of filter core is Φ 3 ~ Φ 10mm.

4. according to the axial rolling formation machine of the continous way described in claim 1, it is characterized in that, it is protruding that described rolling wheel set is provided with equally distributed wedge shape, and described wedge shape is protruding corresponding with the groove on filter core.

5. the axial rolling formation machine of continous way according to claim 4, it is characterized in that, described wedge shape projection is 8 ~ 16, and rolling wheel set is rotated one week can rolling formation 16 ~ 32 filter cores.

6. the axial rolling formation machine of continous way according to claim 4, it is characterized in that, described filter core is metal filtering core.

7. the axial rolling formation machine of the continous way according to claim 1 to 6 any one, it is characterized in that, described rolling wheel set is 4 or 6, is evenly arranged on described main frame.