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CN104311876A - Polymerization type phosphorus-containing flame retardant as well as preparation method and application thereof as epoxy resin flame retardant - Google Patents

Polymerization type phosphorus-containing flame retardant as well as preparation method and application thereof as epoxy resin flame retardant Download PDF

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CN104311876A
CN104311876A CN201410624650.3A CN201410624650A CN104311876A CN 104311876 A CN104311876 A CN 104311876A CN 201410624650 A CN201410624650 A CN 201410624650A CN 104311876 A CN104311876 A CN 104311876A
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phosphorus
flame retardant
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aqueous solution
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许苗军
李斌
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Northeast Forestry University
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Abstract

聚合型含磷阻燃剂及其制备方法和作为环氧树脂阻燃剂的应用,它涉及一种耐水解的含磷阻燃剂及其制备方法。本发明的目的是解决现有含磷阻燃剂存在的热稳定性低、易水解、加工困难的问题。聚合型含磷阻燃剂结构通式为: 方法:以磷酸或硫酸作为催化剂,在室温下将三羟甲基氧化磷水溶液或四羟甲基硫酸磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入三聚氰胺或胺类化合物,调节pH,在一定搅拌速度下升温,在一定温度下反应,然后回流反应,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到白色粉末状固体,即聚合型含磷阻燃剂。聚合型含磷阻燃剂作为环氧树脂阻燃剂添加到环氧树脂中。

A polymeric phosphorus-containing flame retardant, a preparation method thereof, and an application as an epoxy resin flame retardant relate to a hydrolysis-resistant phosphorus-containing flame retardant and a preparation method thereof. The purpose of the invention is to solve the problems of low thermal stability, easy hydrolysis and difficult processing of the existing phosphorus-containing flame retardants. The general structural formula of polymeric phosphorus-containing flame retardants is: Method: using phosphoric acid or sulfuric acid as a catalyst, adding an aqueous solution of trihydroxymethyl phosphorus oxide or tetrahydroxymethyl phosphorus sulfate, a reaction solvent and a catalyst to a reaction vessel at room temperature, and then adding melamine or an amine compound at room temperature, Adjust the pH, heat up at a certain stirring speed, react at a certain temperature, then reflux reaction, cool to room temperature, then perform suction filtration, water washing and drying in sequence to obtain a white powdery solid, that is, a polymeric phosphorus-containing flame retardant . Polymeric phosphorus-containing flame retardants are added to epoxy resins as epoxy resin flame retardants.

Description

聚合型含磷阻燃剂及其制备方法和作为环氧树脂阻燃剂的应用Polymeric phosphorus-containing flame retardant, preparation method thereof and application as epoxy resin flame retardant

技术领域technical field

本发明涉及一种耐水解的含磷阻燃剂及其制备方法和作为环氧树脂阻燃剂的应用。The invention relates to a hydrolysis-resistant phosphorus-containing flame retardant, a preparation method thereof and an application as an epoxy resin flame retardant.

背景技术Background technique

聚合物材料具有优异的综合性能而被广泛应用于航空航天、电子电器、汽车工业等领域,但聚合物材料的易燃性以及燃烧释放有毒气体等危害阻碍了它们更广泛的应用。阻燃剂是一类能够赋予聚合物材料难燃性的功能性助剂,卤系阻燃剂尤其是含溴阻燃剂具有阻燃效率高、价格低廉等优点而得到了广泛的应用。但卤系阻燃剂在热裂解或燃烧时会生成大量的浓烟和腐蚀性的有毒气体,如:多溴二苯并呋喃、二噁英等,基于环保和可持续发展的要求,一些含卤阻燃剂已被禁用,自2003年欧盟RoHS和WEEE两个指令的颁布,使得开发绿色无卤环保阻燃剂的呼声越来越高。Polymer materials have excellent comprehensive properties and are widely used in aerospace, electronic appliances, automobile industry and other fields, but the flammability of polymer materials and the hazards of burning and releasing toxic gases hinder their wider application. Flame retardants are a class of functional additives that can impart flame retardancy to polymer materials. Halogenated flame retardants, especially bromine-containing flame retardants, have been widely used due to their high flame retardant efficiency and low price. However, when halogenated flame retardants are thermally cracked or burned, they will generate a lot of smoke and corrosive toxic gases, such as: polybrominated dibenzofurans, dioxins, etc. Based on the requirements of environmental protection and sustainable development, some containing Halogenated flame retardants have been banned. Since the promulgation of the EU RoHS and WEEE directives in 2003, there has been an increasing call for the development of green, halogen-free and environmentally friendly flame retardants.

有机含磷阻燃剂在燃烧过程中具有低烟、无毒等优点,使用时更为环保,被公认是可替代含卤阻燃剂的重要产品之一,具有很好的发展前景。目前有机含磷阻燃剂大多数为液体,如BDP、RDP、TPP等,耐热性差且易水解。同时随着RoHS指令的实施,使材料无铅化成为趋势,而无铅焊接材料的使用温度将比传统含铅系统的使用温度提高了30~50℃,要求材料能承受更高的加工温度,这就要求阻燃材料具有良好的热稳定性和加工性能,而一些传统的磷系阻燃剂无法达到这样的要求。阻燃材料在户外或潮湿的环境中使用时,阻燃剂发生水解或迁移到材料的表面则会引起材料阻燃等性能的下降,恶化材料的性能。近年来随着电子产业的快速发展,人们对电子电气工业用材料提出了更高的要求,对绿色环保的要求进一步提高,同时制得的阻燃产品需要满足阻燃剂添加量少、机械性能好、热稳定性高、耐水解、不迁移等特点。为此,迫切需要研究开发具有高效阻燃、相容性好、热稳定性高及耐水解的磷系阻燃剂,以适应快速发展的高新技术领域对阻燃材料的高要求。Organic phosphorus-containing flame retardants have the advantages of low smoke and non-toxicity during combustion, and are more environmentally friendly when used. They are recognized as one of the important products that can replace halogen-containing flame retardants and have good development prospects. At present, most organic phosphorus-containing flame retardants are liquid, such as BDP, RDP, TPP, etc., which have poor heat resistance and are easy to hydrolyze. At the same time, with the implementation of the RoHS directive, lead-free materials have become a trend, and the use temperature of lead-free soldering materials will be 30-50°C higher than that of traditional lead-containing systems, requiring materials to withstand higher processing temperatures. This requires flame retardant materials to have good thermal stability and processability, but some traditional phosphorus-based flame retardants cannot meet such requirements. When the flame retardant material is used outdoors or in a humid environment, the hydrolysis or migration of the flame retardant to the surface of the material will cause a decrease in the flame retardancy of the material and deteriorate the performance of the material. In recent years, with the rapid development of the electronics industry, people have put forward higher requirements for materials used in the electrical and electronic industries, and the requirements for green environmental protection have been further improved. Good, high thermal stability, hydrolysis resistance, non-migration and other characteristics. Therefore, there is an urgent need to research and develop phosphorus-based flame retardants with high-efficiency flame retardancy, good compatibility, high thermal stability and hydrolysis resistance to meet the high requirements for flame-retardant materials in the rapidly developing high-tech field.

发明内容Contents of the invention

本发明的目的是解决现有含磷阻燃剂存在的热稳定性低、易水解、加工困难的问题,而提供聚合型含磷阻燃剂及其制备方法和作为环氧树脂阻燃剂的应用。The purpose of the present invention is to solve the problems of low thermal stability, easy hydrolysis and difficult processing of existing phosphorus-containing flame retardants, and provide polymeric phosphorus-containing flame retardants and their preparation methods and as epoxy resin flame retardants. application.

聚合型含磷阻燃剂,其结构通式为: Polymerized phosphorus-containing flame retardant, its general structural formula is:

上述聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:The preparation method of the above-mentioned polymeric phosphorus-containing flame retardant is specifically prepared according to the following steps:

采用水作为反应溶剂,以三羟甲基氧化磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将三羟甲基氧化磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入三聚氰胺,再将pH值调至4~6,在搅拌速度为300r/min~400r/min搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应10min~15min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到白色粉末状固体;所述的三羟甲基氧化磷水溶液的质量分数为97%;所述的三聚氰胺与三羟甲基氧化磷水溶液的质量比为1:(1~1.1);所述的三羟甲基氧化磷水溶液的质量与水的体积比为1g:(1~2)mL;所述的三羟甲基氧化磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;Adopt water as reaction solvent, take trihydroxymethyl phosphorus oxide aqueous solution as starting material, use phosphoric acid or sulfuric acid as catalyst, add trihydroxymethyl phosphorus oxide aqueous solution, reaction solvent and catalyzer in the reaction vessel at room temperature, then in Add melamine at room temperature, then adjust the pH value to 4-6, stir evenly at a stirring speed of 300r/min-400r/min, and then at a stirring speed of 300r/min-400r/min at a heating rate of 5°C/min from Raise the temperature from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 10min-15min, and then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a temperature of 2°C/min at a temperature increase rate of 2°C/min. The reaction was continued for 2h to 3h at high temperature, and after cooling to room temperature, a white powdery solid was obtained after suction filtration, water washing and drying in sequence; the mass fraction of the trihydroxymethylphosphine oxide aqueous solution was 97%; the The mass ratio of melamine and trimethylol phosphorus oxide aqueous solution is 1:(1~1.1); the mass of described trimethylol phosphorus oxide aqueous solution and the volume ratio of water are 1g:(1~2) mL; The mass of trihydroxymethyl phosphorus oxide aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL;

所述的聚合型含磷阻燃剂的结构通式为: The general structural formula of the polymeric phosphorus-containing flame retardant is:

聚合型含磷阻燃剂,其结构通式为: Polymerized phosphorus-containing flame retardant, its general structural formula is:

上述聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:The preparation method of the above-mentioned polymeric phosphorus-containing flame retardant is specifically prepared according to the following steps:

采用水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将四羟甲基硫酸磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入三聚氰胺,再将pH值调至4~6,在搅拌速度为300r/min~400r/min下搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应10min~15min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到白色固体;所述的四羟甲基硫酸磷水溶液质量分数为75%;所述的三聚氰胺与四羟甲基硫酸磷水溶液的质量比为1:(1.5~1.7);所述的四羟甲基硫酸磷水溶液的质量与水的体积比为1g:(1~1.2)mL;所述的四羟甲基硫酸磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;Adopt water as reaction solvent, be starting raw material with tetrakis hydroxymethyl phosphorus sulfate aqueous solution, with phosphoric acid or sulfuric acid as catalyzer, tetrakis hydroxymethyl phosphorus sulfate aqueous solution, reaction solvent and catalyzer are added in the reaction container at room temperature, then in Add melamine at room temperature, then adjust the pH value to 4~6, stir evenly at a stirring speed of 300r/min~400r/min, and then heat up at a rate of 5°C/min at a stirring speed of 300r/min~400r/min Raise the temperature from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 10min-15min, then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min, in the reaction solvent Continue to react at reflux temperature for 2h to 3h, after cooling to room temperature, then sequentially carry out suction filtration, washing and drying to obtain a white solid; the mass fraction of the tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 75%; the melamine and The mass ratio of tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 1:(1.5~1.7); The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of water are 1g:(1~1.2) mL; Described four The mass of hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL;

所述的聚合型含磷阻燃剂的结构通式为: The general structural formula of the polymeric phosphorus-containing flame retardant is:

聚合型含磷阻燃剂,其结构通式为:结构通式中n=2、3、4…,结构通式中R为中m=2、3、4…。Polymerized phosphorus-containing flame retardant, its general structural formula is: In the general structural formula, n=2, 3, 4..., in the general structural formula, R is or and where m=2, 3, 4....

上述聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:The preparation method of the above-mentioned polymeric phosphorus-containing flame retardant is specifically prepared according to the following steps:

采用水作为反应溶剂,以三羟甲基氧化磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将三羟甲基氧化磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入胺类化合物,再将pH值调至4~6,在搅拌速度为300r/min~400r/min下搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应15min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到淡黄色粉末;所述的三羟甲基氧化磷水溶液质量分数为97%;所述的胺类化合物与三羟甲基氧化磷水溶液的摩尔比为3:2;所述的三羟甲基氧化磷水溶液的质量与水的体积比为100g:(30~40)mL;所述的三羟甲基氧化磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;所述的胺类化合物为乙二胺或尿素;Adopt water as reaction solvent, take trihydroxymethyl phosphorus oxide aqueous solution as starting material, use phosphoric acid or sulfuric acid as catalyst, add trihydroxymethyl phosphorus oxide aqueous solution, reaction solvent and catalyzer in the reaction vessel at room temperature, then in Add amine compounds at room temperature, then adjust the pH value to 4-6, stir evenly at a stirring speed of 300r/min-400r/min, and then increase the temperature at a rate of 5°C at a stirring speed of 300r/min-400r/min /min from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 15 minutes, then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min, in the reaction solvent Continue to react at reflux temperature for 2h-3h, after cooling to room temperature, then sequentially carry out suction filtration, water washing and drying to obtain a light yellow powder; the mass fraction of the trihydroxymethyl phosphorus oxide aqueous solution is 97%; the amine The molar ratio of compound and trihydroxymethyl phosphorus oxide aqueous solution is 3:2; The quality of described trihydroxymethyl phosphorus oxide aqueous solution and the volume ratio of water are 100g:(30~40) mL; The mass of methyl phosphorus oxide aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL; Described amine compound is ethylenediamine or urea;

所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant is: In the general structural formula, n=2, 3, 4....

聚合型含磷阻燃剂,其结构通式为:结构通式中n=2、3、4…。Polymerized phosphorus-containing flame retardant, its general structural formula is: In the general structural formula, n=2, 3, 4....

上述聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:The preparation method of the above-mentioned polymeric phosphorus-containing flame retardant is specifically prepared according to the following steps:

采用水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将四羟甲基硫酸磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入胺类化合物,再将pH值调至4~6,在搅拌速度为300r/min~400r/min下搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应10min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到固体;所述的四羟甲基硫酸磷水溶液质量分数为75%;所述的胺类化合物与四羟甲基硫酸磷水溶液的摩尔比为4:1;所述的四羟甲基硫酸磷水溶液的质量与水的体积比为100g:(30~40)mL;所述的四羟甲基硫酸磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;所述的胺类化合物为乙二胺或尿素;Adopt water as reaction solvent, be starting raw material with tetrakis hydroxymethyl phosphorus sulfate aqueous solution, with phosphoric acid or sulfuric acid as catalyzer, tetrakis hydroxymethyl phosphorus sulfate aqueous solution, reaction solvent and catalyzer are added in the reaction container at room temperature, then in Add amine compounds at room temperature, then adjust the pH value to 4-6, stir evenly at a stirring speed of 300r/min-400r/min, and then increase the temperature at a rate of 5°C at a stirring speed of 300r/min-400r/min /min from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 10 minutes, then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min. Continue to react at reflux temperature for 2h to 3h, after cooling to room temperature, and then sequentially carry out suction filtration, washing and drying to obtain a solid; the mass fraction of the tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 75%; the amine compound The molar ratio with tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 4:1; The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of water are 100g:(30~40) mL; The quality of phosphorus sulfate aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL; Described amine compound is ethylenediamine or urea;

所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant is: In the general structural formula, n=2, 3, 4....

聚合型含磷阻燃剂,其结构通式为:结构通式中n=2、3、4…。Polymerized phosphorus-containing flame retardant, its general structural formula is: In the general structural formula, n=2, 3, 4....

上述聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:The preparation method of the above-mentioned polymeric phosphorus-containing flame retardant is specifically prepared according to the following steps:

采用蒸馏水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将哌嗪、蒸馏水和催化剂加入到反应容器中,在搅拌速度为300r/min~400r/min下搅拌至完全溶解,然后采用恒压滴液漏斗滴加质量分数为75%的四羟甲基硫酸磷水溶液,滴加完毕后水浴加热升温至85℃~95℃,并在温度为85℃~95℃和搅拌速度为300r/min~400r/min下反应2h,冷却至室温后,减压抽滤得白色固体粉末,利用蒸馏水对白色固体粉末洗涤3次,然后在温度为105℃下烘干2h~3h,得淡黄色粉末;所述的哌嗪与四羟甲基硫酸磷水溶液的质量比为1:(1.5~1.6);所述的四羟甲基硫酸磷水溶液的质量与蒸馏水的体积比为1g:(1~3)mL;所述的四羟甲基硫酸磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;Using distilled water as the reaction solvent, tetrakis hydroxymethyl phosphorus sulfate aqueous solution as the starting material, phosphoric acid or sulfuric acid as the catalyst, piperazine, distilled water and the catalyst are added to the reaction vessel at room temperature, and the stirring speed is 300r/min~ Stir at 400r/min until completely dissolved, then use a constant pressure dropping funnel to add dropwise an aqueous solution of tetrakis hydroxymethylphosphorus sulfate with a mass fraction of 75%. React at 85°C-95°C and a stirring speed of 300r/min-400r/min for 2h, cool to room temperature, filter under reduced pressure to obtain a white solid powder, wash the white solid powder 3 times with distilled water, and then heat Under drying 2h~3h, get light yellow powder; The mass ratio of described piperazine and tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 1:(1.5~1.6); The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and The volume ratio of distilled water is 1g:(1~3)mL; The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL;

所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant is: In the general structural formula, n=2, 3, 4....

聚合型含磷阻燃剂作为环氧树脂阻燃剂的应用,作为环氧树脂阻燃剂和间苯二胺作为环氧树脂固化剂添加到环氧树脂中,得到阻燃环氧树脂固化物,当聚合型含磷阻燃剂添加量达到10wt%~15wt%时,阻燃环氧树脂固化物垂直燃烧测试通过UL-94V-0级。The application of polymeric phosphorus-containing flame retardants as epoxy resin flame retardants is added to epoxy resins as epoxy resin flame retardants and m-phenylenediamine as epoxy resin curing agents to obtain flame-retardant epoxy resin cured products , when the polymeric phosphorus-containing flame retardant is added in an amount of 10wt% to 15wt%, the flame-retardant epoxy resin cured product passes the UL-94V-0 level in the vertical burning test.

本发明优点:一、本发明制备的聚合型含磷阻燃剂分子结构中含有P-C键,耐热耐水解,产品为白色或淡黄色的粉末,产率在94%以上,1%热失重分解温度均在210℃以上,在氮气气氛下,800℃时的成炭量均在35%以上。产物在加热发泡膨胀,最终生成膨胀疏松且强度优良的炭层,它具有成炭和膨胀能力强,热稳定性好的优点;二、本发明采用水做溶剂,反应过程为连续式反应,合成工艺简单,而且反应时间短,通常只需3~4h,大大节约了能耗,提高了生产效率,降低了生产成本;三、与现有的技术相比,本发明制备的聚合型含磷阻燃剂的热稳定性好,且具有良好的耐水解性能,将合成的阻燃剂在100℃的水中煮2小时后过滤烘干,阻燃剂的质量损失仅为0.6wt%左右;本发明制备的聚合型含磷阻燃剂与共混的聚合物基材的相容性好,不易迁移,能保证材料阻燃性能的耐久性,克服了小分子磷酸酯阻燃剂热分解温度低、与聚合物基体相容性差及易迁移的缺点。与现有聚合型磷系阻燃剂相比,其具有很好的膨胀成炭性能,阻燃效率高,用于阻燃环氧树脂时,当聚合型含磷阻燃剂的添加量仅为10~15%时,环氧树脂材料的极限氧指数由17.8%提高到了30%以上,垂直燃烧等级达到了UL-94V-0级。Advantages of the present invention: 1. The polymeric phosphorus-containing flame retardant prepared by the present invention contains P-C bonds in its molecular structure, heat-resistant and hydrolysis-resistant, and the product is white or light yellow powder, with a yield of more than 94% and 1% thermal weight loss decomposition The temperature is above 210°C, and the amount of char formation at 800°C is above 35% in nitrogen atmosphere. The product foams and expands when heated, and finally generates a charcoal layer with loose expansion and excellent strength. It has the advantages of strong charcoal formation and expansion ability and good thermal stability; 2. The present invention uses water as a solvent, and the reaction process is a continuous reaction. The synthesis process is simple, and the reaction time is short, usually only 3 to 4 hours, which greatly saves energy consumption, improves production efficiency, and reduces production costs; 3. Compared with the existing technology, the polymeric phosphorus-containing The flame retardant has good thermal stability and good hydrolysis resistance. After boiling the synthesized flame retardant in 100°C water for 2 hours and then filtering and drying, the mass loss of the flame retardant is only about 0.6wt%. The polymeric phosphorus-containing flame retardant prepared by the invention has good compatibility with the blended polymer substrate, is not easy to migrate, can ensure the durability of the flame retardant performance of the material, and overcomes the low thermal decomposition temperature of the small molecule phosphate flame retardant Poor compatibility with polymer matrix and easy migration. Compared with the existing polymeric phosphorus-based flame retardants, it has good swelling charcoal performance and high flame-retardant efficiency. When used in flame-retardant epoxy resins, when the addition amount of polymeric phosphorus-containing flame retardants is only When the concentration is 10-15%, the limiting oxygen index of the epoxy resin material increases from 17.8% to more than 30%, and the vertical combustion level reaches the UL-94V-0 level.

附图说明Description of drawings

图1至试验七制备的聚合型含磷阻燃剂红外谱图;The infrared spectrograms of polymeric phosphorus-containing flame retardants prepared from Fig. 1 to test seven;

图2是本试验制备的聚合型含磷阻燃剂的13C-NMR谱图;Fig. 2 is the 13 C-NMR spectrogram of the polymeric phosphorus-containing flame retardant prepared in this test;

图3是本试验制备的聚合型含磷阻燃剂的的31P-NMR谱图。Figure 3 is the 31 P-NMR spectrum of the polymeric phosphorus-containing flame retardant prepared in this experiment.

具体实施方式Detailed ways

具体实施方式一:本实施方式是聚合型含磷阻燃剂,其结构通式为:Specific implementation mode 1: This implementation mode is a polymeric phosphorus-containing flame retardant, and its general structural formula is:

具体实施方式二:本实施方式是聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:Specific embodiment two: This embodiment is a preparation method of a polymeric phosphorus-containing flame retardant, specifically prepared according to the following steps:

采用水作为反应溶剂,以三羟甲基氧化磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将三羟甲基氧化磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入三聚氰胺,再将pH值调至4~6,在搅拌速度为300r/min~400r/min搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应10min~15min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到白色粉末状固体;所述的三羟甲基氧化磷水溶液的质量分数为97%;所述的三聚氰胺与三羟甲基氧化磷水溶液的质量比为1:(1~1.1);所述的三羟甲基氧化磷水溶液的质量与水的体积比为1g:(1~2)mL;所述的三羟甲基氧化磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;Adopt water as reaction solvent, take trihydroxymethyl phosphorus oxide aqueous solution as starting material, use phosphoric acid or sulfuric acid as catalyst, add trihydroxymethyl phosphorus oxide aqueous solution, reaction solvent and catalyzer in the reaction vessel at room temperature, then in Add melamine at room temperature, then adjust the pH value to 4-6, stir evenly at a stirring speed of 300r/min-400r/min, and then at a stirring speed of 300r/min-400r/min at a heating rate of 5°C/min from Raise the temperature from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 10min-15min, and then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a temperature of 2°C/min at a temperature increase rate of 2°C/min. The reaction was continued for 2h to 3h at high temperature, and after cooling to room temperature, a white powdery solid was obtained after suction filtration, water washing and drying in sequence; the mass fraction of the trihydroxymethylphosphine oxide aqueous solution was 97%; the The mass ratio of melamine and trimethylol phosphorus oxide aqueous solution is 1:(1~1.1); the mass of described trimethylol phosphorus oxide aqueous solution and the volume ratio of water are 1g:(1~2) mL; The mass of trihydroxymethyl phosphorus oxide aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL;

本实施方式所述的聚合型含磷阻燃剂的结构通式为: The general structural formula of the polymeric phosphorus-containing flame retardant described in this embodiment is:

本实施方式在温度为85℃~95℃下反应10min~15min过程中反应体系由白色浑浊变成澄清透明,然后逐渐产生白色的固体颗粒。In this embodiment, the reaction system changes from white and turbid to clear and transparent during the reaction at a temperature of 85° C. to 95° C. for 10 minutes to 15 minutes, and then gradually produces white solid particles.

具体实施方式三:本实施方式是聚合型含磷阻燃剂,其结构通式为: Specific embodiment three: This embodiment is a polymeric phosphorus-containing flame retardant, and its general structural formula is:

具体实施方式四:本实施方式是聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:Specific embodiment four: This embodiment is a preparation method of a polymeric phosphorus-containing flame retardant, specifically prepared according to the following steps:

采用水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将四羟甲基硫酸磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入三聚氰胺,再将pH值调至4~6,在搅拌速度为300r/min~400r/min下搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应10min~15min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到白色固体;所述的四羟甲基硫酸磷水溶液质量分数为75%;所述的三聚氰胺与四羟甲基硫酸磷水溶液的质量比为1:(1.5~1.7);所述的四羟甲基硫酸磷水溶液的质量与水的体积比为1g:(1~1.2)mL;所述的四羟甲基硫酸磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;Adopt water as reaction solvent, be starting raw material with tetrakis hydroxymethyl phosphorus sulfate aqueous solution, with phosphoric acid or sulfuric acid as catalyzer, tetrakis hydroxymethyl phosphorus sulfate aqueous solution, reaction solvent and catalyzer are added in the reaction container at room temperature, then in Add melamine at room temperature, then adjust the pH value to 4~6, stir evenly at a stirring speed of 300r/min~400r/min, and then heat up at a rate of 5°C/min at a stirring speed of 300r/min~400r/min Raise the temperature from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 10min-15min, then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min, in the reaction solvent Continue to react at reflux temperature for 2h to 3h, after cooling to room temperature, then sequentially carry out suction filtration, washing and drying to obtain a white solid; the mass fraction of the tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 75%; the melamine and The mass ratio of tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 1:(1.5~1.7); The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of water are 1g:(1~1.2) mL; Described four The mass of hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL;

本实施方式所述的聚合型含磷阻燃剂的结构通式为: The general structural formula of the polymeric phosphorus-containing flame retardant described in this embodiment is:

具体实施方式五:本实施方式是聚合型含磷阻燃剂,其结构通式为:结构通式中n=2、3、4…,结构通式中R为中m=2、3、4…。Specific implementation mode five: This implementation mode is a polymeric phosphorus-containing flame retardant, and its general structural formula is: In the general structural formula, n=2, 3, 4..., in the general structural formula, R is or and where m=2, 3, 4....

具体实施方式六:本实施方式是聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:Specific embodiment six: This embodiment is a preparation method of a polymeric phosphorus-containing flame retardant, specifically prepared according to the following steps:

采用水作为反应溶剂,以三羟甲基氧化磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将三羟甲基氧化磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入胺类化合物,再将pH值调至4~6,在搅拌速度为300r/min~400r/min下搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应15min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到淡黄色粉末;所述的三羟甲基氧化磷水溶液质量分数为97%;所述的胺类化合物与三羟甲基氧化磷水溶液的摩尔比为3:2;所述的三羟甲基氧化磷水溶液的质量与水的体积比为100g:(30~40)mL;所述的三羟甲基氧化磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;所述的胺类化合物为乙二胺或尿素;Adopt water as reaction solvent, take trihydroxymethyl phosphorus oxide aqueous solution as starting material, use phosphoric acid or sulfuric acid as catalyst, add trihydroxymethyl phosphorus oxide aqueous solution, reaction solvent and catalyzer in the reaction vessel at room temperature, then in Add amine compounds at room temperature, then adjust the pH value to 4-6, stir evenly at a stirring speed of 300r/min-400r/min, and then increase the temperature at a rate of 5°C at a stirring speed of 300r/min-400r/min /min from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 15 minutes, then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min, in the reaction solvent Continue to react at reflux temperature for 2h-3h, after cooling to room temperature, then sequentially carry out suction filtration, water washing and drying to obtain a light yellow powder; the mass fraction of the trihydroxymethyl phosphorus oxide aqueous solution is 97%; the amine The molar ratio of compound and trihydroxymethyl phosphorus oxide aqueous solution is 3:2; The quality of described trihydroxymethyl phosphorus oxide aqueous solution and the volume ratio of water are 100g:(30~40) mL; The mass of methyl phosphorus oxide aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL; Described amine compound is ethylenediamine or urea;

本实施方式所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant described in this embodiment is: In the general structural formula, n=2, 3, 4....

具体实施方式七:本实施方式是聚合型含磷阻燃剂,其结构通式为:结构通式中n=2、3、4…。Specific embodiment seven: This embodiment is a polymeric phosphorus-containing flame retardant, and its general structural formula is: In the general structural formula, n=2, 3, 4....

具体实施方式八:本实施方式是聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:Embodiment 8: This embodiment is a method for preparing a polymeric phosphorus-containing flame retardant, which is specifically prepared according to the following steps:

采用水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将四羟甲基硫酸磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入胺类化合物,再将pH值调至4~6,在搅拌速度为300r/min~400r/min下搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应10min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到固体;所述的四羟甲基硫酸磷水溶液质量分数为75%;所述的胺类化合物与四羟甲基硫酸磷水溶液的摩尔比为4:1;所述的四羟甲基硫酸磷水溶液的质量与水的体积比为100g:(30~40)mL;所述的四羟甲基硫酸磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;所述的胺类化合物为乙二胺或尿素;Adopt water as reaction solvent, be starting raw material with tetrakis hydroxymethyl phosphorus sulfate aqueous solution, with phosphoric acid or sulfuric acid as catalyzer, tetrakis hydroxymethyl phosphorus sulfate aqueous solution, reaction solvent and catalyzer are added in the reaction container at room temperature, then in Add amine compounds at room temperature, then adjust the pH value to 4-6, stir evenly at a stirring speed of 300r/min-400r/min, and then increase the temperature at a rate of 5°C at a stirring speed of 300r/min-400r/min /min from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 10 minutes, then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min. Continue to react at reflux temperature for 2h to 3h, after cooling to room temperature, and then sequentially carry out suction filtration, washing and drying to obtain a solid; the mass fraction of the tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 75%; the amine compound The molar ratio with tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 4:1; The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of water are 100g:(30~40) mL; The quality of phosphorus sulfate aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL; Described amine compound is ethylenediamine or urea;

本实施方式所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant described in this embodiment is: In the general structural formula, n=2, 3, 4....

具体实施方式九:本实施方式是聚合型含磷阻燃剂,其结构通式为:结构通式中n=2、3、4…。Specific embodiment nine: This embodiment is a polymeric phosphorus-containing flame retardant, and its general structural formula is: In the general structural formula, n=2, 3, 4....

具体实施方式十:本实施方式是聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:Specific Embodiment Ten: This embodiment is a preparation method of a polymeric phosphorus-containing flame retardant, specifically prepared according to the following steps:

采用蒸馏水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将哌嗪、蒸馏水和催化剂加入到反应容器中,在搅拌速度为300r/min~400r/min下搅拌至完全溶解,然后采用恒压滴液漏斗滴加质量分数为75%的四羟甲基硫酸磷水溶液,滴加完毕后水浴加热升温至85℃~95℃,并在温度为85℃~95℃和搅拌速度为300r/min~400r/min下反应2h,冷却至室温后,减压抽滤得白色固体粉末,利用蒸馏水对白色固体粉末洗涤3次,然后在温度为105℃下烘干2h~3h,得淡黄色粉末;所述的哌嗪与四羟甲基硫酸磷水溶液的质量比为1:(1.5~1.6);所述的四羟甲基硫酸磷水溶液的质量与蒸馏水的体积比为1g:(1~3)mL;所述的四羟甲基硫酸磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;Using distilled water as the reaction solvent, tetrakis hydroxymethyl phosphorus sulfate aqueous solution as the starting material, phosphoric acid or sulfuric acid as the catalyst, piperazine, distilled water and the catalyst are added to the reaction vessel at room temperature, and the stirring speed is 300r/min~ Stir at 400r/min until completely dissolved, then use a constant pressure dropping funnel to add dropwise an aqueous solution of tetrakis hydroxymethylphosphorus sulfate with a mass fraction of 75%. React at 85°C-95°C and a stirring speed of 300r/min-400r/min for 2h, cool to room temperature, filter under reduced pressure to obtain a white solid powder, wash the white solid powder 3 times with distilled water, and then heat Under drying 2h~3h, get light yellow powder; The mass ratio of described piperazine and tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 1:(1.5~1.6); The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and The volume ratio of distilled water is 1g:(1~3)mL; The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL;

所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant is: In the general structural formula, n=2, 3, 4....

具体实施方式十一:本实施方式是聚合型含磷阻燃剂作为环氧树脂阻燃剂的应用,聚合型含磷阻燃剂作为环氧树脂阻燃剂和间苯二胺作为环氧树脂固化剂添加到环氧树脂中,得到阻燃环氧树脂固化物,当聚合型含磷阻燃剂添加量达到10wt%~15wt%时,阻燃环氧树脂固化物垂直燃烧测试通过UL-94V-0级。Specific Embodiment Eleven: This embodiment is the application of polymeric phosphorus-containing flame retardants as epoxy resin flame retardants, polymeric phosphorus-containing flame retardants as epoxy resin flame retardants and m-phenylenediamine as epoxy resins The curing agent is added to the epoxy resin to obtain a flame-retardant epoxy resin cured product. When the amount of the polymeric phosphorus-containing flame retardant reaches 10wt% to 15wt%, the flame-retardant epoxy resin cured product passes the vertical burning test of UL-94V -Level 0.

采用下述试验验证本发明效果Adopt following experiment verification effect of the present invention

试验一:聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:Test 1: The preparation method of the polymeric phosphorus-containing flame retardant is specifically prepared according to the following steps:

采用水作为反应溶剂,以三羟甲基氧化磷水溶液为起始原料,以磷酸作为催化剂,在室温下将50.0g三羟甲基氧化磷水溶液、100mL反应溶剂和4mL催化剂添加到反应容器中,然后在室温下加入49.2g三聚氰胺,再将pH值调至5,在搅拌速度为300r/min搅拌均匀,然后在搅拌速度为300r/min下以升温速率5℃/min从室温升温至92℃,在温度为92℃下反应10min,然后以升温速率2℃/min从温度为92℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到白色粉末状固体;所述的三羟甲基氧化磷水溶液的质量分数为97%;Adopt water as reaction solvent, take trishydroxymethyl phosphorus oxide aqueous solution as starting raw material, with phosphoric acid as catalyst, add 50.0g trihydroxymethyl phosphorus oxide aqueous solution, 100mL reaction solvent and 4mL catalyzer in the reaction vessel at room temperature, Then add 49.2g of melamine at room temperature, then adjust the pH value to 5, stir evenly at a stirring speed of 300r/min, then raise the temperature from room temperature to 92°C at a heating rate of 5°C/min at a stirring speed of 300r/min, React at a temperature of 92°C for 10 minutes, then raise the temperature from 92°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min, continue the reaction at the reflux temperature of the reaction solvent for 2 hours, cool to room temperature, and then perform suction filtration, After washing and drying, a white powdery solid is obtained; the mass fraction of the trihydroxymethyl phosphorus oxide aqueous solution is 97%;

本试验所述的聚合型含磷阻燃剂的结构通式为: The general structural formula of the polymeric phosphorus-containing flame retardant described in this test is:

通过计算可知,本试验得到的聚合型含磷阻燃剂产率为95.2%。通过测试可知本试验得到的聚合型含磷阻燃剂的起始热分解温度为317℃,800℃时的残炭量为33.5%。It can be known by calculation that the yield of the polymeric phosphorus-containing flame retardant obtained in this test is 95.2%. It can be seen from the test that the initial thermal decomposition temperature of the polymeric phosphorus-containing flame retardant obtained in this test is 317°C, and the char residue at 800°C is 33.5%.

试验二:聚合型含磷阻燃剂作为环氧树脂阻燃剂的应用,聚合型含磷阻燃剂作为环氧树脂阻燃剂和间苯二胺作为环氧树脂固化剂添加到环氧树脂中,得到阻燃环氧树脂固化物,当聚合型含磷阻燃剂添加量为10wt%时,阻燃环氧树脂固化物垂直燃烧测试通过UL-94V-0级。Experiment 2: Application of polymeric phosphorus-containing flame retardants as epoxy resin flame retardants, polymeric phosphorus-containing flame retardants as epoxy resin flame retardants and m-phenylenediamine as epoxy resin curing agents added to epoxy resins In the process, a flame-retardant epoxy resin cured product was obtained. When the polymeric phosphorus-containing flame retardant was added in an amount of 10 wt%, the flame-retardant epoxy resin cured product passed the UL-94V-0 level in the vertical burning test.

本试验所述的聚合型含磷阻燃剂是试验一制备的。The polymeric phosphorus-containing flame retardant described in this test was prepared in Test 1.

本试验所述的聚合型含磷阻燃剂具体应用过程如下:The specific application process of the polymeric phosphorus-containing flame retardant described in this test is as follows:

将聚合型含磷阻燃剂(聚合型含磷阻燃剂作为环氧树脂阻燃剂)添加到50g环氧树脂中,在120℃下搅拌混合均匀后,加入7.42g间苯二胺(间苯二胺作为环氧树脂的固化剂),继续搅拌至间苯二胺溶解,混匀后浇注到标准模具中,在150℃条件下固化2h,冷却至室温后脱膜,得到阻燃环氧树脂固化物;所述的阻燃环氧树脂固化物中聚合型含磷阻燃剂添加量为10wt%。Add polymeric phosphorus-containing flame retardant (polymeric phosphorus-containing flame retardant as epoxy resin flame retardant) to 50g epoxy resin, stir and mix evenly at 120°C, add 7.42g m-phenylenediamine (m-phenylenediamine Phenylenediamine is used as the curing agent of epoxy resin), continue to stir until m-phenylenediamine dissolves, mix well and pour into a standard mold, solidify at 150°C for 2 hours, and remove the film after cooling to room temperature to obtain a flame-retardant epoxy resin Resin cured product; the addition amount of polymeric phosphorus-containing flame retardant in the flame retardant epoxy resin cured product is 10wt%.

对阻燃环氧树脂固化物通过极限氧指数和垂直燃烧测试,聚合型含磷阻燃剂的添加量为10wt%时,材料的垂直燃烧测试就能达到UL-94V-0级,极限氧指数达到了30.4%。将阻燃环氧树脂固化物放入到恒温70℃水浴槽中保持168h,每隔24h换水,取出后烘干,对该材料进行极限氧指数和垂直燃烧测试,该材料的垂直燃烧测试依然能通过UL-94V-0级,极限氧指数略有下降,为29.1%。The flame-retardant epoxy resin cured product has passed the limiting oxygen index and vertical burning test. When the addition amount of polymeric phosphorus-containing flame retardant is 10wt%, the vertical burning test of the material can reach UL-94V-0 level, and the limiting oxygen index It reached 30.4%. Put the cured flame-retardant epoxy resin into a constant temperature 70°C water bath for 168 hours, change the water every 24 hours, take it out and dry it. The limiting oxygen index and vertical combustion test of the material are carried out. The vertical combustion test of the material is still It can pass the UL-94V-0 level, and the limiting oxygen index is slightly lowered to 29.1%.

试验三:聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:Experiment 3: The preparation method of polymeric phosphorus-containing flame retardant, specifically prepared according to the following steps:

采用水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以硫酸作为催化剂,在室温下将50.0g四羟甲基硫酸磷水溶液、60mL反应溶剂和4mL催化剂添加到反应容器中,然后在室温下加入17.0g三聚氰胺,再将pH值调至5,在搅拌速度为300r/min下搅拌均匀,然后在搅拌速度为300r/min下以升温速率5℃/min从室温升温至92℃,在温度为92℃下反应10min,然后以升温速率2℃/min从温度为92℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到白色固体;所述的四羟甲基硫酸磷水溶液质量分数为75%;Adopt water as reaction solvent, take tetrakis hydroxymethyl phosphorus sulfate aqueous solution as starting raw material, take sulfuric acid as catalyzer, 50.0g tetrakis hydroxymethyl phosphorus sulfate aqueous solution, 60mL reaction solvent and 4mL catalyzer are added in the reaction vessel at room temperature, Then add 17.0g melamine at room temperature, then adjust the pH value to 5, stir evenly at a stirring speed of 300r/min, then raise the temperature from room temperature to 92°C at a heating rate of 5°C/min at a stirring speed of 300r/min , react at a temperature of 92°C for 10min, then raise the temperature from 92°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min, continue the reaction at the reflux temperature of the reaction solvent for 2h, cool to room temperature, and then carry out suction filtration in sequence , washing and drying to obtain a white solid; the mass fraction of the tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 75%;

本试验所述的聚合型含磷阻燃剂的结构通式为:化学名称为三聚氰胺四亚甲基硫酸磷齐聚物。The general structural formula of the polymeric phosphorus-containing flame retardant described in this test is: The chemical name is melamine tetramethylene phosphorus sulfate oligomer.

通过计算可知,本试验得到的聚合型含磷阻燃剂(三聚氰胺四亚甲基硫酸磷齐聚物)产率为94.15%。通过测试可知本试验得到的聚合型含磷阻燃剂的起始热分解温度为313℃,800℃时的残炭量达到了43.5%。It can be known by calculation that the yield of the polymeric phosphorus-containing flame retardant (melamine tetramethylene phosphorus sulfate oligomer) obtained in this test is 94.15%. It can be seen from the test that the initial thermal decomposition temperature of the polymeric phosphorus-containing flame retardant obtained in this test is 313°C, and the carbon residue at 800°C reaches 43.5%.

试验四:聚合型含磷阻燃剂作为环氧树脂阻燃剂的应用,聚合型含磷阻燃剂作为环氧树脂阻燃剂和间苯二胺作为环氧树脂固化剂添加到环氧树脂中,得到阻燃环氧树脂固化物,当聚合型含磷阻燃剂添加量为11~15wt%时,阻燃环氧树脂固化物垂直燃烧测试通过UL-94V-0级。Experiment 4: Application of polymeric phosphorus-containing flame retardants as epoxy resin flame retardants, polymeric phosphorus-containing flame retardants as epoxy resin flame retardants and m-phenylenediamine as epoxy resin curing agents added to epoxy resins In the process, a cured flame retardant epoxy resin is obtained. When the polymeric phosphorus-containing flame retardant is added in an amount of 11 to 15 wt%, the cured flame retardant epoxy resin passes the UL-94V-0 level in the vertical burning test.

本试验所述的聚合型含磷阻燃剂是试验三制备的。The polymeric phosphorus-containing flame retardant described in this test was prepared in Test 3.

本试验所述的聚合型含磷阻燃剂具体应用过程如下:The specific application process of the polymeric phosphorus-containing flame retardant described in this test is as follows:

将聚合型含磷阻燃剂(聚合型含磷阻燃剂作为环氧树脂阻燃剂)添加到25g环氧树脂中,在120℃下搅拌30min,加入3.18g间苯二胺(间苯二胺作为环氧树脂的固化剂),继续搅拌至间苯二胺溶解,混合均匀后浇注到标准模具中,在150℃条件下固化2h,自然冷却至室温,脱膜后得到阻燃环氧树脂固化物。Add polymeric phosphorus-containing flame retardant (polymeric phosphorus-containing flame retardant as epoxy resin flame retardant) to 25g epoxy resin, stir at 120°C for 30min, add 3.18g m-phenylenediamine (m-phenylenediamine amine as the curing agent of epoxy resin), continue to stir until m-phenylenediamine dissolves, mix evenly, pour into a standard mold, cure at 150°C for 2 hours, cool naturally to room temperature, and obtain a flame-retardant epoxy resin after demoulding Cured.

聚合型含磷阻燃剂的添加量与阻燃环氧树脂固化物的性能的关系如表1所示。从表1中可以看出,当聚合型含磷阻燃剂的添加量仅为11wt%时,材料的氧指数由17.8%提高到了31.1%,材料的垂直燃烧等级通过了UL-94V-0级。Table 1 shows the relationship between the amount of polymeric phosphorus-containing flame retardant added and the properties of the cured flame-retardant epoxy resin. It can be seen from Table 1 that when the addition amount of polymeric phosphorus-containing flame retardant is only 11wt%, the oxygen index of the material is increased from 17.8% to 31.1%, and the vertical combustion level of the material has passed the UL-94V-0 level .

将阻燃环氧树脂固化物放入到恒温70℃水浴槽中,每隔24h换水,保持168h,取出后将试样烘干,测试该试样的极限氧指数和垂直燃烧,如表1所示。表1中数据表明,阻燃环氧树脂材料在经过耐水测试后,添加了11wt%的聚合型含磷阻燃剂的阻燃环氧树脂固化物依然能通过UL-94V-0级,材料的极限氧指数基本保持不变,表明材料在水煮测试后依然保持了非常好的阻燃性能,阻燃剂具有很好的耐水性能。Put the cured flame retardant epoxy resin into a constant temperature 70°C water bath, change the water every 24 hours, and keep it for 168 hours. After taking it out, dry the sample, and test the limiting oxygen index and vertical combustion of the sample, as shown in Table 1 shown. The data in Table 1 shows that after the flame retardant epoxy resin material has passed the water resistance test, the cured product of the flame retardant epoxy resin added with 11wt% polymeric phosphorus-containing flame retardant can still pass the UL-94V-0 level, and the material’s The limiting oxygen index remains basically unchanged, indicating that the material still maintains very good flame retardancy after the water boiling test, and the flame retardant has good water resistance.

表1聚合型含磷阻燃剂的添加量与阻燃环氧树脂固化物的性能Table 1 The addition amount of polymeric phosphorus-containing flame retardant and the performance of flame-retardant epoxy resin cured product

试验五:聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:Experiment 5: The preparation method of polymeric phosphorus-containing flame retardants is specifically prepared according to the following steps:

采用水作为反应溶剂,以三羟甲基氧化磷水溶液为起始原料,以磷酸作为催化剂,在室温下将100.0g三羟甲基氧化磷水溶液、40mL反应溶剂和4mL催化剂添加到反应容器中,然后在室温下加入32.26g胺类化合物,再将pH值调至5,在搅拌速度为300r/min下搅拌均匀,然后在搅拌速度为300r/min下以升温速率5℃/min从室温升温至90℃,在温度为90℃下反应15min,然后以升温速率2℃/min从温度为90℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到淡黄色粉末;所述的三羟甲基氧化磷水溶液质量分数为97%;所述的胺类化合物为乙二胺;Water is used as the reaction solvent, with trishydroxymethyl phosphorus oxide aqueous solution as the starting raw material, phosphoric acid is used as the catalyst, 100.0g tris hydroxymethyl phosphorus oxide aqueous solution, 40mL reaction solvent and 4mL catalyst are added in the reaction vessel at room temperature, Then add 32.26g of amine compounds at room temperature, adjust the pH value to 5, stir evenly at a stirring speed of 300r/min, and then raise the temperature from room temperature to 90°C, react at a temperature of 90°C for 15 minutes, then raise the temperature from 90°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min, continue the reaction at the reflux temperature of the reaction solvent for 2 hours, cool to room temperature, and then proceed sequentially After suction filtration, water washing and drying, a light yellow powder is obtained; the mass fraction of the trihydroxymethyl phosphorus oxide aqueous solution is 97%; the amine compound is ethylenediamine;

本实施方式所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant described in this embodiment is: In the general structural formula, n=2, 3, 4....

经过计算可知,本试验制备的聚合型含磷阻燃剂产率为96.26%。通过测试可知本试验制备的聚合型含磷阻燃剂的起始热分解温度为212℃,在800℃时的残炭量为30.4%。After calculation, it can be known that the yield of polymeric phosphorus-containing flame retardant prepared in this test is 96.26%. It can be seen from the test that the initial thermal decomposition temperature of the polymeric phosphorus-containing flame retardant prepared in this test is 212°C, and the carbon residue at 800°C is 30.4%.

试验六:聚合型含磷阻燃剂作为环氧树脂阻燃剂的应用,聚合型含磷阻燃剂作为环氧树脂阻燃剂和间苯二胺作为环氧树脂固化剂添加到环氧树脂中,得到阻燃环氧树脂固化物,当聚合型含磷阻燃剂添加量为12wt%时,阻燃环氧树脂固化物垂直燃烧测试通过UL-94V-0级。Experiment 6: Application of polymeric phosphorus-containing flame retardants as epoxy resin flame retardants, polymeric phosphorus-containing flame retardants as epoxy resin flame retardants and m-phenylenediamine as epoxy resin curing agents added to epoxy resins In the process, a flame-retardant epoxy resin cured product was obtained. When the polymeric phosphorus-containing flame retardant was added in an amount of 12 wt%, the flame-retardant epoxy resin cured product passed the UL-94V-0 level in the vertical burning test.

本试验所述的聚合型含磷阻燃剂是试验五制备的。The polymeric phosphorus-containing flame retardant described in this test was prepared in Test 5.

本试验所述的聚合型含磷阻燃剂具体应用过程如下:The specific application process of the polymeric phosphorus-containing flame retardant described in this test is as follows:

将聚合型含磷阻燃剂(聚合型含磷阻燃剂作为环氧树脂阻燃剂)添加到50g环氧树脂中,在120℃下搅拌30min,加入7.42g间苯二胺(间苯二胺作为环氧树脂的固化剂),继续搅拌至间苯二胺溶解,混合均匀后浇注到标准模具中,在105℃的烘箱内保持1h,然后在150℃条件下保持2h,自然冷却至室温,脱膜后得到阻燃环氧树脂固化物;所述的阻燃环氧树脂固化物中聚合型含磷阻燃剂添加量为12wt%。Add polymeric phosphorus-containing flame retardant (polymeric phosphorus-containing flame retardant as epoxy resin flame retardant) to 50g epoxy resin, stir at 120°C for 30min, add 7.42g m-phenylenediamine (m-phenylenediamine amine as the curing agent for epoxy resin), continue to stir until m-phenylenediamine dissolves, mix well and pour into a standard mold, keep in an oven at 105°C for 1h, then keep at 150°C for 2h, and cool to room temperature naturally After the film is removed, a flame-retardant epoxy resin cured product is obtained; the addition amount of the polymeric phosphorus-containing flame retardant in the flame-retardant epoxy resin cured product is 12 wt%.

对阻燃环氧树脂固化物通过极限氧指数和垂直燃烧测试,聚合型含磷阻燃剂的添加量为12wt%时,材料的垂直燃烧测试就能达到UL-94V-0级,极限氧指数从17.8%提高到30.1%。将阻燃环氧树脂固化物放入到恒温70℃水浴槽中保持168h,每隔24h换水,取出后烘干,对该材料进行极限氧指数和垂直燃烧测试,该材料的垂直燃烧测试依然能通过UL-94V-0级。The flame-retardant epoxy resin cured product has passed the limiting oxygen index and vertical burning test. When the addition amount of polymeric phosphorus-containing flame retardant is 12wt%, the vertical burning test of the material can reach UL-94V-0 level, and the limiting oxygen index From 17.8% to 30.1%. Put the cured flame-retardant epoxy resin into a constant temperature 70°C water bath for 168 hours, change the water every 24 hours, take it out and dry it. The limiting oxygen index and vertical combustion test of the material are carried out. The vertical combustion test of the material is still Can pass UL-94V-0 level.

试验七:聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:Experiment 7: The preparation method of polymeric phosphorus-containing flame retardants is specifically prepared according to the following steps:

采用水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以硫酸作为催化剂,在室温下将100.00g四羟甲基硫酸磷水溶液、30mL反应溶剂和8mL催化剂添加到反应容器中,然后在室温下加入26.61g胺类化合物,再将pH值调至4~6,在搅拌速度为300r/min下搅拌均匀,然后在搅拌速度为300r/min下以升温速率5℃/min从室温升温至90℃,在温度为90℃下反应10min,然后以升温速率2℃/min从温度为90℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到固体;所述的四羟甲基硫酸磷水溶液质量分数为75%;所述的胺类化合物为尿素;Adopt water as reaction solvent, be starting raw material with tetrakis hydroxymethyl phosphorus sulfate aqueous solution, with sulfuric acid as catalyzer, 100.00g tetrakis hydroxymethyl phosphorus sulfate aqueous solution, 30mL reaction solvent and 8mL catalyzer are added in the reaction vessel at room temperature, Then add 26.61g of amine compounds at room temperature, then adjust the pH value to 4-6, stir evenly at a stirring speed of 300r/min, and then increase the temperature from room temperature at a heating rate of 5°C/min at a stirring speed of 300r/min. Raise the temperature to 90°C, react at a temperature of 90°C for 10 minutes, then raise the temperature from 90°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min, continue the reaction at the reflux temperature of the reaction solvent for 2 hours, cool to room temperature, and then Suction filtration, water washing and drying are carried out successively to obtain a solid; the mass fraction of the tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 75%; the amine compound is urea;

本实施方式所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant described in this embodiment is: In the general structural formula, n=2, 3, 4....

经过计算可知,本试验制备的聚合型含磷阻燃剂产率为98.84%。通过测试可知本试验制备的聚合型含磷阻燃剂的起始热分解温度为211.5℃,在800℃时的残炭量为38.1%。After calculation, it can be known that the yield of the polymeric phosphorus-containing flame retardant prepared in this test is 98.84%. It can be seen from the test that the initial thermal decomposition temperature of the polymeric phosphorus-containing flame retardant prepared in this test is 211.5°C, and the carbon residue at 800°C is 38.1%.

利用傅里叶红外光谱仪对本试验制备的聚合型含磷阻燃剂进行表征,如图1所示,图1至试验七制备的聚合型含磷阻燃剂红外谱图;从图中能够看出:3250cm-1处宽吸收峰为N-H的伸缩振动峰;2973cm-1、2914cm-1两处吸收峰为亚甲基伸缩振动峰;1671cm-1处吸收峰为C=O伸缩振动;1551cm-1处吸收峰为N-H弯曲振动;1391cm-1处吸收峰为C-N伸缩振动;1248cm-1处吸收峰为P-C伸缩振动;1107cm-1、1043cm-1两处吸收峰为C-O伸缩振动,866cm-1处吸收峰为S-O伸缩振动;从红外谱图中可以看出,在3400cm-1、3500cm-1附近并未出现伯酰胺的两个中等强度的N-H对称和不对称的伸缩振动特殊峰,说明伯酰胺参与了脱水反应,综上初步确定了目标产物为部分羟基与氨基进行缩水反应生成。The polymeric phosphorus-containing flame retardant prepared in this test was characterized by Fourier transform infrared spectrometer, as shown in Figure 1, and the infrared spectrum of the polymeric phosphorus-containing flame retardant prepared from Figure 1 to Experiment 7; it can be seen from the figure : The broad absorption peak at 3250cm -1 is the stretching vibration peak of NH; the two absorption peaks at 2973cm -1 and 2914cm -1 are the stretching vibration peaks of methylene; the absorption peak at 1671cm -1 is the stretching vibration of C=O; 1551cm -1 The absorption peak at 1391cm -1 is NH bending vibration; the absorption peak at 1391cm -1 is CN stretching vibration; the absorption peak at 1248cm -1 is PC stretching vibration; the two absorption peaks at 1107cm -1 and 1043cm -1 are CO stretching vibration, The absorption peak is SO stretching vibration; it can be seen from the infrared spectrum that there are no two moderately strong NH symmetric and asymmetric stretching vibration special peaks of primary amides around 3400cm -1 and 3500cm -1 , indicating that primary amides Participated in the dehydration reaction. In summary, it was preliminarily determined that the target product was formed by the shrinkage reaction of some hydroxyl groups and amino groups.

图2是本试验制备的聚合型含磷阻燃剂的13C-NMR谱图,从图中可以看出,位于159.2ppm处峰为产物的羰基的化学位移;位于32.6ppm-52.6ppm处出现了多重峰均为亚甲基(—CH2—)的化学位移。Figure 2 is the 13 C-NMR spectrum of the polymeric phosphorus-containing flame retardant prepared in this test. It can be seen from the figure that the peak at 159.2ppm is the chemical shift of the carbonyl of the product; it appears at 32.6ppm-52.6ppm All the multiple peaks are chemical shifts of methylene (—CH 2 —).

图3是本试验制备的聚合型含磷阻燃剂的的31P-NMR谱图。图中28.4ppm处有一个很强的峰是产物中P的化学位移,说明产物中大多数P都是存在于这种化学环境中。另外,在66.39ppm、-8.55ppm和-38.02ppm处出现了三个小峰,是由于在一定的条件下,少量的四羟甲基氧化磷在反应过程中转化为三羟甲基膦和三羟甲基氧化膦等物质。Figure 3 is the 31 P-NMR spectrum of the polymeric phosphorus-containing flame retardant prepared in this experiment. There is a strong peak at 28.4ppm in the figure, which is the chemical shift of P in the product, indicating that most of P in the product exists in this chemical environment. In addition, three small peaks appeared at 66.39ppm, -8.55ppm and -38.02ppm, because under certain conditions, a small amount of tetrakishydroxymethylphosphine oxide was converted into trihydroxymethylphosphine and trihydroxymethylphosphine during the reaction process. Substances such as methylphosphine oxide.

综上所述确定了目标产物为部分羟基与氨基进行缩水反应生成,结构式为化学名称为四羟甲基硫酸磷-乙二胺齐聚物。In summary, it is determined that the target product is generated by the shrinkage reaction between some hydroxyl groups and amino groups, and the structural formula is The chemical name is Tetrahydroxymethyl Phosphate-Ethylenediamine Oligomer.

试验八:聚合型含磷阻燃剂作为环氧树脂阻燃剂的应用,聚合型含磷阻燃剂作为环氧树脂阻燃剂和间苯二胺作为环氧树脂固化剂添加到环氧树脂中,得到阻燃环氧树脂固化物,当聚合型含磷阻燃剂添加量为11wt%~15wt%时,阻燃环氧树脂固化物垂直燃烧测试通过UL-94V-0级。Experiment 8: Application of polymeric phosphorus-containing flame retardant as epoxy resin flame retardant, polymeric phosphorus-containing flame retardant as epoxy resin flame retardant and m-phenylenediamine as epoxy resin curing agent added to epoxy resin In the process, a cured flame retardant epoxy resin is obtained. When the polymeric phosphorus-containing flame retardant is added in an amount of 11wt% to 15wt%, the cured flame retardant epoxy resin passes the UL-94V-0 level in the vertical burning test.

本试验所述的聚合型含磷阻燃剂是试验七制备的。The polymeric phosphorus-containing flame retardant described in this test was prepared in Test 7.

本试验所述的聚合型含磷阻燃剂具体应用过程如下:The specific application process of the polymeric phosphorus-containing flame retardant described in this test is as follows:

将聚合型含磷阻燃剂(聚合型含磷阻燃剂作为环氧树脂阻燃剂)添加到50g环氧树脂中,在120℃下搅拌30min,加入7.42g间苯二胺(间苯二胺作为环氧树脂的固化剂),继续搅拌至间苯二胺溶解,混合均匀后浇注到标准模具中,在105℃的烘箱内保持1h,然后在150℃条件下保持2h,自然冷却至室温,脱膜后得到阻燃环氧树脂固化物。Add polymeric phosphorus-containing flame retardant (polymeric phosphorus-containing flame retardant as epoxy resin flame retardant) to 50g epoxy resin, stir at 120°C for 30min, add 7.42g m-phenylenediamine (m-phenylenediamine amine as the curing agent for epoxy resin), continue to stir until m-phenylenediamine dissolves, mix well and pour into a standard mold, keep in an oven at 105°C for 1h, then keep at 150°C for 2h, and cool to room temperature naturally , to obtain a cured flame retardant epoxy resin after stripping.

聚合型含磷阻燃剂的添加量与阻燃环氧树脂固化物的性能间的关系见如表2所示。从表2中可以看出,当阻燃剂的添加仅为12wt%时,材料的极限氧指数从17.8%提高到了28.0%,材料的燃烧级别达到了UL-94V-0级。Table 2 shows the relationship between the amount of polymeric phosphorus-containing flame retardant added and the properties of the cured flame-retardant epoxy resin. It can be seen from Table 2 that when the addition of flame retardant is only 12wt%, the limiting oxygen index of the material is increased from 17.8% to 28.0%, and the combustion level of the material reaches the UL-94V-0 level.

将阻燃环氧树脂固化物放入到恒温70℃水浴槽中,每隔24h换水,保持168h,取出后将试样烘干,测试该试样的极限氧指数和垂直燃烧,如表2所示。表2中数据表明,阻燃环氧树脂材料在经过耐水测试后,添加了12wt%的聚合型含磷阻燃剂的阻燃环氧树脂固化物依然能通过UL-94V-0级,材料的极限氧指数略有下降,表明材料在水煮测试后依然保持了非常好的阻燃性能,阻燃剂具有很好的耐水性能。Put the flame-retardant epoxy resin cured product into a constant temperature 70°C water bath, change the water every 24 hours, and keep it for 168 hours. After taking it out, dry the sample, and test the limiting oxygen index and vertical combustion of the sample, as shown in Table 2 shown. The data in Table 2 shows that after the flame retardant epoxy resin material has passed the water resistance test, the cured flame retardant epoxy resin with 12wt% polymeric phosphorus-containing flame retardant can still pass the UL-94V-0 level, and the material’s The limiting oxygen index decreased slightly, indicating that the material still maintained very good flame retardancy after the water boiling test, and the flame retardant had good water resistance.

表2.聚合型含磷阻燃剂的添加量与阻燃环氧树脂固化物的性能Table 2. The addition amount of polymeric phosphorus-containing flame retardants and the performance of flame-retardant epoxy resin cured products

试验九:聚合型含磷阻燃剂的制备方法,具体是按以下步骤制备的:Experiment 9: The preparation method of polymeric phosphorus-containing flame retardants is specifically prepared according to the following steps:

采用蒸馏水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以硫酸作为催化剂,在室温下将191.8g哌嗪、900mL蒸馏水和24mL催化剂加入到反应容器中,在搅拌速度为300r/min下搅拌至完全溶解,然后采用恒压滴液漏斗滴加300g质量分数为75%的四羟甲基硫酸磷水溶液,滴加完毕后水浴加热升温至90℃,并在温度为90℃和搅拌速度为300r/min下反应2h,冷却至室温后,减压抽滤得白色固体粉末,利用蒸馏水对白色固体粉末洗涤3次,然后在温度为105℃下烘干2h,得淡黄色粉末;Adopt distilled water as reaction solvent, take tetrakis hydroxymethyl phosphorus sulfate aqueous solution as starting raw material, take sulfuric acid as catalyzer, at room temperature, 191.8g piperazine, 900mL distilled water and 24mL catalyzer are joined in the reaction container, and stirring speed is 300r/ Stir at 1 min until completely dissolved, then use a constant pressure dropping funnel to add dropwise 300g of tetrakishydroxymethylphosphorus sulfate aqueous solution with a mass fraction of 75%. React at a speed of 300r/min for 2h, cool to room temperature, filter under reduced pressure to obtain a white solid powder, wash the white solid powder with distilled water for 3 times, and then dry at 105°C for 2h to obtain a light yellow powder;

所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant is: In the general structural formula, n=2, 3, 4....

经过计算可知,本试验制备的聚合型含磷阻燃剂产率为96.8%。通过检测本试验制备的聚合型含磷阻燃剂熔点为286.0~289.7℃。通过热重分析仪对本试验制备的聚合型含磷阻燃剂进行测试,本试验制备的聚合型含磷阻燃剂的起始热分解温度为217.5℃,最大热分解速率峰出现在275.3℃,在800℃时的残炭量为22.3%。After calculation, it can be known that the yield of the polymeric phosphorus-containing flame retardant prepared in this test is 96.8%. The melting point of the polymeric phosphorus-containing flame retardant prepared by testing this test is 286.0-289.7°C. The polymeric phosphorus-containing flame retardant prepared in this test was tested by a thermogravimetric analyzer. The initial thermal decomposition temperature of the polymeric phosphorus-containing flame retardant prepared in this test was 217.5°C, and the maximum thermal decomposition rate peak appeared at 275.3°C. The carbon residue at 800°C is 22.3%.

试验十:聚合型含磷阻燃剂作为环氧树脂阻燃剂的应用,聚合型含磷阻燃剂作为环氧树脂阻燃剂和间苯二胺作为环氧树脂固化剂添加到环氧树脂中,得到阻燃环氧树脂固化物,当聚合型含磷阻燃剂添加量为11wt%时,阻燃环氧树脂固化物垂直燃烧测试通过UL-94V-0级。Experiment 10: Application of polymeric phosphorus-containing flame retardant as epoxy resin flame retardant, polymeric phosphorus-containing flame retardant as epoxy resin flame retardant and m-phenylenediamine as epoxy resin curing agent added to epoxy resin In the process, a flame-retardant epoxy resin cured product was obtained. When the polymeric phosphorus-containing flame retardant was added in an amount of 11 wt%, the flame-retardant epoxy resin cured product passed the UL-94V-0 level in the vertical burning test.

本试验所述的聚合型含磷阻燃剂是试验九制备的。The polymeric phosphorus-containing flame retardant described in this test was prepared in Test 9.

本试验所述的聚合型含磷阻燃剂具体应用过程如下:The specific application process of the polymeric phosphorus-containing flame retardant described in this test is as follows:

将聚合型含磷阻燃剂(聚合型含磷阻燃剂作为环氧树脂阻燃剂)添加到50g环氧树脂中,在120℃下搅拌30min,加入7.42g间苯二胺(间苯二胺作为环氧树脂的固化剂),继续搅拌至间苯二胺溶解,混合均匀后浇注到标准模具中,在105℃的烘箱内保持1h,然后在150℃条件下保持2h,自然冷却至室温,脱膜后得到阻燃环氧树脂固化物;所述的阻燃环氧树脂固化物中聚合型含磷阻燃剂添加量为11wt%。Add polymeric phosphorus-containing flame retardant (polymeric phosphorus-containing flame retardant as epoxy resin flame retardant) to 50g epoxy resin, stir at 120°C for 30min, add 7.42g m-phenylenediamine (m-phenylenediamine amine as the curing agent for epoxy resin), continue to stir until m-phenylenediamine dissolves, mix well and pour into a standard mold, keep in an oven at 105°C for 1h, then keep at 150°C for 2h, and cool to room temperature naturally After the film is removed, a flame-retardant epoxy resin cured product is obtained; the addition amount of the polymeric phosphorus-containing flame retardant in the flame-retardant epoxy resin cured product is 11 wt%.

对阻燃环氧树脂固化物通过极限氧指数和垂直燃烧测试,聚合型含磷阻燃剂的添加量为11wt%时,材料的垂直燃烧测试就能达到UL-94V-0级,极限氧指数从17.8%提高到30.4%。将阻燃环氧树脂固化物放入到恒温70℃水浴槽中保持168h,每隔24h换水,取出后烘干,对该材料进行极限氧指数和垂直燃烧测试,该材料的垂直燃烧测试依然能通过UL-94V-0级,材料的极限氧指数从30.4%下降到29.7%,保持了很好的阻燃性能。The flame-retardant epoxy resin cured product has passed the limiting oxygen index and vertical burning test. When the addition amount of polymeric phosphorus-containing flame retardant is 11wt%, the vertical burning test of the material can reach UL-94V-0 level, and the limiting oxygen index From 17.8% to 30.4%. Put the cured flame-retardant epoxy resin into a constant temperature 70°C water bath for 168 hours, change the water every 24 hours, take it out and dry it. The limiting oxygen index and vertical combustion test of the material are carried out. The vertical combustion test of the material is still It can pass the UL-94V-0 level, and the limiting oxygen index of the material drops from 30.4% to 29.7%, maintaining a good flame retardant performance.

Claims (10)

1.聚合型含磷阻燃剂,其特征在于聚合型含磷阻燃剂的结构通式为: 1. The polymeric phosphorus-containing flame retardant is characterized in that the general structural formula of the polymeric phosphorus-containing flame retardant is: 2.如权利要求1所述的聚合型含磷阻燃剂的制备方法,其特征在于聚合型含磷阻燃剂的制备方法是按以下步骤制备的:2. the preparation method of polymeric phosphorus-containing flame retardant as claimed in claim 1 is characterized in that the preparation method of polymeric phosphorus-containing flame retardant is prepared according to the following steps: 采用水作为反应溶剂,以三羟甲基氧化磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将三羟甲基氧化磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入三聚氰胺,再将pH值调至4~6,在搅拌速度为300r/min~400r/min搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应10min~15min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到白色粉末状固体;所述的三羟甲基氧化磷水溶液的质量分数为97%;所述的三聚氰胺与三羟甲基氧化磷水溶液的质量比为1:(1~1.1);所述的三羟甲基氧化磷水溶液的质量与水的体积比为1g:(1~2)mL;所述的三羟甲基氧化磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;Adopt water as reaction solvent, take trihydroxymethyl phosphorus oxide aqueous solution as starting material, use phosphoric acid or sulfuric acid as catalyst, add trihydroxymethyl phosphorus oxide aqueous solution, reaction solvent and catalyzer in the reaction vessel at room temperature, then in Add melamine at room temperature, then adjust the pH value to 4-6, stir evenly at a stirring speed of 300r/min-400r/min, and then at a stirring speed of 300r/min-400r/min at a heating rate of 5°C/min from Raise the temperature from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 10min-15min, and then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a temperature of 2°C/min at a temperature increase rate of 2°C/min. The reaction was continued for 2h to 3h at high temperature, and after cooling to room temperature, a white powdery solid was obtained after suction filtration, water washing and drying in sequence; the mass fraction of the trihydroxymethylphosphine oxide aqueous solution was 97%; the The mass ratio of melamine and trimethylol phosphorus oxide aqueous solution is 1:(1~1.1); the mass of described trimethylol phosphorus oxide aqueous solution and the volume ratio of water are 1g:(1~2) mL; The mass of trihydroxymethyl phosphorus oxide aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL; 所述的聚合型含磷阻燃剂的结构通式为: The general structural formula of the polymeric phosphorus-containing flame retardant is: 3.聚合型含磷阻燃剂,其特征在于聚合型含磷阻燃剂的结构通式为: 3. Polymerized phosphorus-containing flame retardant, characterized in that the general structural formula of the polymerized phosphorus-containing flame retardant is: 4.如权利要求3所述的聚合型含磷阻燃剂的制备方法,其特征在于聚合型含磷阻燃剂的制备方法是按以下步骤制备的:4. the preparation method of polymeric phosphorus-containing flame retardant as claimed in claim 3 is characterized in that the preparation method of polymeric phosphorus-containing flame retardant is prepared according to the following steps: 采用水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将四羟甲基硫酸磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入三聚氰胺,再将pH值调至4~6,在搅拌速度为300r/min~400r/min下搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应10min~15min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到白色固体;所述的四羟甲基硫酸磷水溶液质量分数为75%;所述的三聚氰胺与四羟甲基硫酸磷水溶液的质量比为1:(1.5~1.7);所述的四羟甲基硫酸磷水溶液的质量与水的体积比为1g:(1~1.2)mL;所述的四羟甲基硫酸磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;Adopt water as reaction solvent, be starting raw material with tetrakis hydroxymethyl phosphorus sulfate aqueous solution, with phosphoric acid or sulfuric acid as catalyzer, tetrakis hydroxymethyl phosphorus sulfate aqueous solution, reaction solvent and catalyzer are added in the reaction container at room temperature, then in Add melamine at room temperature, then adjust the pH value to 4~6, stir evenly at a stirring speed of 300r/min~400r/min, and then heat up at a rate of 5°C/min at a stirring speed of 300r/min~400r/min Raise the temperature from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 10min-15min, then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min, in the reaction solvent Continue to react at reflux temperature for 2h to 3h, after cooling to room temperature, then sequentially carry out suction filtration, washing and drying to obtain a white solid; the mass fraction of the tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 75%; the melamine and The mass ratio of tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 1:(1.5~1.7); The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of water are 1g:(1~1.2) mL; Described four The mass of hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL; 所述的聚合型含磷阻燃剂的结构通式为: The general structural formula of the polymeric phosphorus-containing flame retardant is: 5.聚合型含磷阻燃剂的制备方法,其特征在于聚合型含磷阻燃剂的制备方法是按以下步骤制备的:5. The preparation method of polymeric phosphorus-containing flame retardant is characterized in that the preparation method of polymeric phosphorus-containing flame retardant is prepared according to the following steps: 采用水作为反应溶剂,以三羟甲基氧化磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将三羟甲基氧化磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入胺类化合物,再将pH值调至4~6,在搅拌速度为300r/min~400r/min下搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应15min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到淡黄色粉末;所述的三羟甲基氧化磷水溶液质量分数为97%;所述的胺类化合物与三羟甲基氧化磷水溶液的摩尔比为3:2;所述的三羟甲基氧化磷水溶液的质量与水的体积比为100g:(30~40)mL;所述的三羟甲基氧化磷水溶液的质量与催化剂的体积比为50:(3~4)mL;所述的胺类化合物为乙二胺或尿素;Adopt water as reaction solvent, take trihydroxymethyl phosphorus oxide aqueous solution as starting material, use phosphoric acid or sulfuric acid as catalyst, add trihydroxymethyl phosphorus oxide aqueous solution, reaction solvent and catalyzer in the reaction vessel at room temperature, then in Add amine compounds at room temperature, then adjust the pH value to 4-6, stir evenly at a stirring speed of 300r/min-400r/min, and then increase the temperature at a rate of 5°C at a stirring speed of 300r/min-400r/min /min from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 15 minutes, then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min, in the reaction solvent Continue to react at reflux temperature for 2h-3h, after cooling to room temperature, then sequentially carry out suction filtration, water washing and drying to obtain a light yellow powder; the mass fraction of the trihydroxymethyl phosphorus oxide aqueous solution is 97%; the amine The molar ratio of compound and trihydroxymethyl phosphorus oxide aqueous solution is 3:2; The quality of described trihydroxymethyl phosphorus oxide aqueous solution and the volume ratio of water are 100g:(30~40) mL; The mass of methyl phosphorus oxide aqueous solution and the volume ratio of catalyst are 50:(3~4)mL; Described amine compound is ethylenediamine or urea; 所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant is: In the general structural formula, n=2, 3, 4.... 6.聚合型含磷阻燃剂,其特征在于聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。6. Polymerized phosphorus-containing flame retardant, characterized in that the general structural formula of the polymerized phosphorus-containing flame retardant is: In the general structural formula, n=2, 3, 4.... 7.如权利要求6所述的聚合型含磷阻燃剂的制备方法,其特征在于聚合型含磷阻燃剂的制备方法是按以下步骤制备的:7. the preparation method of polymeric phosphorus-containing flame retardant as claimed in claim 6 is characterized in that the preparation method of polymeric phosphorus-containing flame retardant is prepared according to the following steps: 采用水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将四羟甲基硫酸磷水溶液、反应溶剂和催化剂添加到反应容器中,然后在室温下加入胺类化合物,再将pH值调至4~6,在搅拌速度为300r/min~400r/min下搅拌均匀,然后在搅拌速度为300r/min~400r/min下以升温速率5℃/min从室温升温至85℃~95℃,在温度为85℃~95℃下反应10min,然后以升温速率2℃/min从温度为85℃~95℃升温至反应溶剂回流温度,在反应溶剂回流温度下持续反应2h~3h,冷却至室温后,然后依次进行抽滤、水洗和烘干后得到固体;所述的四羟甲基硫酸磷水溶液质量分数为75%;所述的胺类化合物与四羟甲基硫酸磷水溶液的摩尔比为4:1;所述的四羟甲基硫酸磷水溶液的质量与水的体积比为100g:(30~40)mL;所述的四羟甲基硫酸磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;所述的胺类化合物为乙二胺或尿素;Adopt water as reaction solvent, be starting raw material with tetrakis hydroxymethyl phosphorus sulfate aqueous solution, with phosphoric acid or sulfuric acid as catalyzer, tetrakis hydroxymethyl phosphorus sulfate aqueous solution, reaction solvent and catalyzer are added in the reaction container at room temperature, then in Add amine compounds at room temperature, then adjust the pH value to 4-6, stir evenly at a stirring speed of 300r/min-400r/min, and then increase the temperature at a rate of 5°C at a stirring speed of 300r/min-400r/min /min from room temperature to 85°C-95°C, react at a temperature of 85°C-95°C for 10 minutes, then raise the temperature from 85°C-95°C to the reflux temperature of the reaction solvent at a heating rate of 2°C/min. Continue to react at reflux temperature for 2h to 3h, after cooling to room temperature, and then sequentially carry out suction filtration, washing and drying to obtain a solid; the mass fraction of the tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 75%; the amine compound The molar ratio with tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 4:1; The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of water are 100g:(30~40) mL; The quality of phosphorus sulfate aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL; Described amine compound is ethylenediamine or urea; 所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant is: In the general structural formula, n=2, 3, 4.... 8.聚合型含磷阻燃剂,其特征在于聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。8. Polymerized phosphorus-containing flame retardant, characterized in that the general structural formula of the polymerized phosphorus-containing flame retardant is: In the general structural formula, n=2, 3, 4.... 9.如权利要求8所述的聚合型含磷阻燃剂的制备方法,其特征在于聚合型含磷阻燃剂的制备方法是按以下步骤制备的:9. the preparation method of polymeric phosphorus-containing flame retardant as claimed in claim 8, is characterized in that the preparation method of polymeric phosphorus-containing flame retardant is prepared according to the following steps: 采用蒸馏水作为反应溶剂,以四羟甲基硫酸磷水溶液为起始原料,以磷酸或硫酸作为催化剂,在室温下将哌嗪、蒸馏水和催化剂加入到反应容器中,在搅拌速度为300r/min~400r/min下搅拌至完全溶解,然后采用恒压滴液漏斗滴加质量分数为75%的四羟甲基硫酸磷水溶液,滴加完毕后水浴加热升温至85℃~95℃,并在温度为85℃~95℃和搅拌速度为300r/min~400r/min下反应2h,冷却至室温后,减压抽滤得白色固体粉末,利用蒸馏水对白色固体粉末洗涤3次,然后在温度为105℃下烘干2h~3h,得淡黄色粉末;所述的哌嗪与四羟甲基硫酸磷水溶液的质量比为1:(1.5~1.6);所述的四羟甲基硫酸磷水溶液的质量与蒸馏水的体积比为1g:(1~3)mL;所述的四羟甲基硫酸磷水溶液的质量与催化剂的体积比为50g:(3~4)mL;Using distilled water as the reaction solvent, tetrakis hydroxymethyl phosphorus sulfate aqueous solution as the starting material, phosphoric acid or sulfuric acid as the catalyst, piperazine, distilled water and the catalyst are added to the reaction vessel at room temperature, and the stirring speed is 300r/min~ Stir at 400r/min until completely dissolved, then use a constant pressure dropping funnel to add dropwise an aqueous solution of tetrakis hydroxymethylphosphorus sulfate with a mass fraction of 75%. React at 85°C-95°C and a stirring speed of 300r/min-400r/min for 2h, cool to room temperature, filter under reduced pressure to obtain a white solid powder, wash the white solid powder 3 times with distilled water, and then heat Under drying 2h~3h, get light yellow powder; The mass ratio of described piperazine and tetrakis hydroxymethyl phosphorus sulfate aqueous solution is 1:(1.5~1.6); The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and The volume ratio of distilled water is 1g:(1~3)mL; The quality of described tetrakis hydroxymethyl phosphorus sulfate aqueous solution and the volume ratio of catalyst are 50g:(3~4)mL; 所述的聚合型含磷阻燃剂的结构通式为:结构通式中n=2、3、4…。The general structural formula of the polymeric phosphorus-containing flame retardant is: In the general structural formula, n=2, 3, 4.... 10.如权利要求1、3、5、6或8所述的聚合型含磷阻燃剂作为环氧树脂阻燃剂的应用,其特征在于聚合型含磷阻燃剂作为环氧树脂阻燃剂和间苯二胺作为环氧树脂固化剂添加到环氧树脂中,得到阻燃环氧树脂固化物,当聚合型含磷阻燃剂添加量达到10wt%~15wt%时,阻燃环氧树脂固化物垂直燃烧测试通过UL-94V-0级。10. The application of the polymeric phosphorus-containing flame retardant as claimed in claim 1, 3, 5, 6 or 8 as an epoxy resin flame retardant, characterized in that the polymeric phosphorus-containing flame retardant is used as an epoxy resin flame retardant Adding m-phenylenediamine and m-phenylenediamine as epoxy resin curing agent to epoxy resin to obtain cured flame retardant epoxy resin. The vertical burning test of the cured resin has passed the UL-94V-0 level.
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CN116262810A (en) * 2021-12-15 2023-06-16 华阳新材料科技集团有限公司 Preparation method of reactive flame retardant containing phosphorus and nitrogen elements
CN116262810B (en) * 2021-12-15 2024-04-26 华阳新材料科技集团有限公司 Preparation method of reactive flame retardant containing phosphorus and nitrogen elements
CN115785676A (en) * 2022-11-30 2023-03-14 清远市普塞呋磷化学有限公司 Flame-retardant silicone rubber material and preparation method and application thereof
CN115785676B (en) * 2022-11-30 2024-02-06 清远市普塞呋磷化学有限公司 Flame-retardant silicone rubber material and preparation method and application thereof

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Application publication date: 20150128