CN104311000A - Preparation method of ultrahigh-working-temperature X-R multilayer ceramic capacitor dielectric - Google Patents
Preparation method of ultrahigh-working-temperature X-R multilayer ceramic capacitor dielectric Download PDFInfo
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- 239000003985 ceramic capacitor Substances 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title claims description 4
- 239000000843 powder Substances 0.000 claims abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 229910003237 Na0.5Bi0.5TiO3 Inorganic materials 0.000 claims abstract description 8
- 229910010413 TiO 2 Inorganic materials 0.000 claims abstract description 8
- 239000011521 glass Substances 0.000 claims abstract description 8
- 229910001404 rare earth metal oxide Inorganic materials 0.000 claims abstract description 7
- 238000005245 sintering Methods 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 5
- 229910015902 Bi 2 O 3 Inorganic materials 0.000 claims abstract description 4
- 229910052779 Neodymium Inorganic materials 0.000 claims abstract description 4
- 229910052777 Praseodymium Inorganic materials 0.000 claims abstract description 4
- 229910004298 SiO 2 Inorganic materials 0.000 claims abstract description 4
- 229910052771 Terbium Inorganic materials 0.000 claims abstract description 4
- 239000004615 ingredient Substances 0.000 claims abstract description 4
- 229910052746 lanthanum Inorganic materials 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims abstract description 4
- 229910052691 Erbium Inorganic materials 0.000 claims abstract description 3
- 229910052689 Holmium Inorganic materials 0.000 claims abstract description 3
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 claims abstract description 3
- 238000005469 granulation Methods 0.000 claims abstract description 3
- 230000003179 granulation Effects 0.000 claims abstract description 3
- KJZYNXUDTRRSPN-UHFFFAOYSA-N holmium atom Chemical compound [Ho] KJZYNXUDTRRSPN-UHFFFAOYSA-N 0.000 claims abstract description 3
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims abstract description 3
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims abstract description 3
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 claims abstract description 3
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000008367 deionised water Substances 0.000 claims description 8
- 229910021641 deionized water Inorganic materials 0.000 claims description 8
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000004332 silver Substances 0.000 claims description 4
- 238000010304 firing Methods 0.000 claims description 3
- 239000012188 paraffin wax Substances 0.000 claims description 3
- 238000005070 sampling Methods 0.000 claims description 3
- 239000001993 wax Substances 0.000 claims description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- 238000012360 testing method Methods 0.000 claims description 2
- 231100000614 poison Toxicity 0.000 abstract description 2
- 239000003440 toxic substance Substances 0.000 abstract description 2
- 238000001354 calcination Methods 0.000 abstract 2
- 238000000498 ball milling Methods 0.000 abstract 1
- 238000007873 sieving Methods 0.000 abstract 1
- 239000003989 dielectric material Substances 0.000 description 5
- 238000011161 development Methods 0.000 description 2
- 229910001252 Pd alloy Inorganic materials 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- SWELZOZIOHGSPA-UHFFFAOYSA-N palladium silver Chemical compound [Pd].[Ag] SWELZOZIOHGSPA-UHFFFAOYSA-N 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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Abstract
本发明公开了一种超高工作温度X-R型多层陶瓷电容器介质的制备方法,先将Na2CO3、Bi2O3、TiO2按质量比3:15:10配料,球磨、烘干、煅烧后制得Na0.5Bi0.5TiO3粉末;该粉末与BaTiO3和Nb2O5按质量比0.5~1.5:3~6:0.1~2配料,预烧后得到熔块;另按原料30wt%ZnO+20wt%TiO2+25wt%SiO2+25wt%H3BO3进行配料,制得玻璃粉;按熔块100g计,外加2~8g ZnO,2~8g玻璃粉及0.2~1.0g的稀土氧化物RE2O3配料(RE为镧La、镨Pr、钕Nd、铽Tb、钬Ho或者铒Er中的一种或者几种),球磨、烘干、造粒、过筛后压制成生坯;生坯于1100~1150℃烧结,再烧渗制备电极,制得X-R型多层陶瓷电容器介质。本发明工作温度范围超宽(-55℃~450℃)、介电常数较高(>2400)、容量变化率较小(<±15%)、中温烧结(<1150℃)、不含有毒物质,且原材料成本较低,具有良好的应用前景。The invention discloses a method for preparing an ultra-high working temperature XR type multilayer ceramic capacitor medium. Firstly, Na 2 CO 3 , Bi 2 O 3 , and TiO 2 are mixed according to a mass ratio of 3:15:10, ball milled, dried, After calcination, Na 0.5 Bi 0.5 TiO 3 powder is obtained; the powder is mixed with BaTiO 3 and Nb 2 O 5 at a mass ratio of 0.5-1.5:3-6:0.1-2, and the frit is obtained after pre-calcination; another 30wt% raw material ZnO + 20wt% TiO 2 + 25wt% SiO 2 + 25wt% H 3 BO 3 for batching to obtain glass powder; based on 100g of frit, add 2-8g ZnO, 2-8g glass powder and 0.2-1.0g of rare earth Oxide RE 2 O 3 ingredients (RE is one or more of lanthanum La, praseodymium Pr, neodymium Nd, terbium Tb, holmium Ho or erbium Er), ball milling, drying, granulation, sieving and pressing to produce Blank; the green body is sintered at 1100-1150°C, and then fired and infiltrated to prepare electrodes, and the XR type multilayer ceramic capacitor dielectric is obtained. The invention has an ultra-wide working temperature range (-55°C to 450°C), high dielectric constant (>2400), small capacity change rate (<±15%), medium temperature sintering (<1150°C), and no toxic substances , and the cost of raw materials is low, and has a good application prospect.
Description
技术领域technical field
本发明涉及一种以成分为特征的陶瓷组合物,特别涉及一种以BaTiO3-Na0.5Bi0.5TiO3-Nb2O5为基体的无铅、高介电常数、高温稳定型陶瓷电容器介质及其制备方法。The present invention relates to a ceramic composition characterized by components, in particular to a lead-free, high dielectric constant, high-temperature stable ceramic capacitor dielectric with BaTiO 3 -Na 0.5 Bi 0.5 TiO 3 -Nb 2 O 5 as the matrix and its preparation method.
背景技术Background technique
近年来,多层陶瓷电容器用介质材料的发展趋势一直是改善其综合性能,在保证其高可靠性的前提下,扩展其使用温度范围,先后出现满足EIA(Electronic Industries Associate,国际电子工业协会)X7R(工作温度范围为-55~125℃)、X8R(工作温度范围为-55~150℃)、X9R(工作温度范围为-55~200℃)标准的介质材料。然而,在汽车电子领域,MLCC(片式多层陶瓷电容器)的使用温度较高,如在汽车的ABS(Anti-Block System,防抱死系统)传感器上,工作温度达到150~250℃,汽缸中传感器的工作温度达到200~300℃,且航空航天、地质勘探等领域使用环境更加苛刻,显然传统的X7R、X8R和X9R无法满足需求。为节约生产成本,必须使用银钯合金或纯银电极,因此实现中温烧结是近年来电介质材料方面的一个重要研究方向。随着通信技术的发展,电子元器件朝着小型化、微型化发展。为实现电容器的小型化,提高介质材料的介电常数是解决问题的关键。因此,研制一种中温烧结、高介电常数、高温稳定型陶瓷电容器介质材料迫在眉睫。In recent years, the development trend of dielectric materials for multilayer ceramic capacitors has been to improve their overall performance, and to expand their operating temperature range on the premise of ensuring their high reliability. X7R (working temperature range is -55~125°C), X8R (working temperature range is -55~150°C), X9R (working temperature range is -55~200°C) standard dielectric materials. However, in the field of automotive electronics, MLCC (Chip Multilayer Ceramic Capacitor) has a high operating temperature. For example, on the ABS (Anti-Block System, anti-lock braking system) sensor of the automobile, the operating temperature reaches 150-250 ° C. The working temperature of medium sensors reaches 200-300°C, and the use environment in aerospace, geological exploration and other fields is more harsh. Obviously, the traditional X7R, X8R and X9R cannot meet the demand. In order to save production costs, silver-palladium alloy or pure silver electrodes must be used, so the realization of medium temperature sintering is an important research direction of dielectric materials in recent years. With the development of communication technology, electronic components are developing toward miniaturization and miniaturization. In order to realize the miniaturization of the capacitor, improving the dielectric constant of the dielectric material is the key to solving the problem. Therefore, it is imminent to develop a medium temperature sintering, high dielectric constant, high temperature stable ceramic capacitor dielectric material.
发明内容Contents of the invention
本发明的目的,是为克服传统的X7R、X8R和X9R型多层陶瓷电容器无法满足更加苛刻需求环境的缺陷,提供一种烧结温度低、介电常数高、温度稳定好、上限工作温度高、介电损耗较低的超高工作温度X-R型多层陶瓷电容器介质。The purpose of the present invention is to overcome the defect that the traditional X7R, X8R and X9R multilayer ceramic capacitors cannot meet the more demanding environment, and to provide a low sintering temperature, high dielectric constant, good temperature stability, high upper limit operating temperature, Ultra-high operating temperature X-R type multilayer ceramic capacitor dielectric with low dielectric loss.
本发明通过如下技术方案予以实现。The present invention is realized through the following technical solutions.
一种超高工作温度X-R型多层陶瓷电容器介质的制备方法,具有如下步骤:A method for preparing an ultra-high working temperature X-R type multilayer ceramic capacitor dielectric, comprising the following steps:
(1)将Na2CO3、Bi2O3、TiO2按质量比3:15:10配料,与去离子水混合球磨6h,烘干后于800℃煅烧,制得Na0.5Bi0.5TiO3粉末;(1) Mix Na 2 CO 3 , Bi 2 O 3 , and TiO 2 in a mass ratio of 3:15:10, mix with deionized water and ball mill for 6 hours, dry and calcinate at 800°C to obtain Na 0.5 Bi 0.5 TiO 3 powder;
(2)将步骤(1)制得的Na0.5Bi0.5TiO3粉末与BaTiO3和Nb2O5按质量比0.5~1.5:3~6:0.1~2配料,再与去离子水混合球磨4h,烘干后于1000℃预烧,得到熔块;(2) Mix the Na 0.5 Bi 0.5 TiO 3 powder prepared in step (1) with BaTiO 3 and Nb 2 O 5 at a mass ratio of 0.5-1.5:3-6:0.1-2, then mix with deionized water and ball mill for 4 hours , pre-fired at 1000°C after drying to obtain a frit;
(3)另外,按照原料的质量百分比含量,将30wt%ZnO+20wt%TiO2+25wt%SiO2+25wt%H3BO3进行配料,与酒精混合球磨4h,再经过烘干、熔融淬冷、磨细、过筛,制得玻璃粉;(3) In addition, according to the mass percentage content of the raw materials, 30wt% ZnO + 20wt% TiO 2 + 25wt% SiO 2 + 25wt% H 3 BO 3 were mixed, mixed with alcohol and ball milled for 4 hours, then dried, melted and quenched , grind and sieve to obtain glass powder;
(4)将步骤(2)得到的熔块按100g计,外加2~8g ZnO,2~8g玻璃粉,及0.2~1.0g的稀土氧化物RE2O3配料;所述的稀土氧化物RE2O3中,RE为镧La、镨Pr、钕Nd、铽Tb、钬Ho或者铒Er中的一种或者几种;与去离子水混合球磨4h,再烘干;(4) The frit obtained in step (2) is calculated as 100g, plus 2-8g ZnO, 2-8g glass powder, and 0.2-1.0g rare earth oxide RE 2 O 3 ingredients; the rare earth oxide RE In 2 O 3 , RE is one or more of lanthanum La, praseodymium Pr, neodymium Nd, terbium Tb, holmium Ho or erbium Er; mix with deionized water and ball mill for 4 hours, then dry;
(5)将将步骤(4)烘干的原料外加质量百分比为7%的石蜡造粒,然后过1000孔/cm2分样筛,压制成生坯;(5) adding 7% paraffin wax granulation to the raw material dried in step (4), then passing through a 1000 holes/cm 2 sampling sieve, and pressing it into a green body;
(6)将将步骤(5)压制的生坯经3.5h升温至550℃排蜡,再经1~5h升温至1100~1150℃烧结,保温0.5~3h。(6) Heat up the green compact pressed in step (5) to 550°C for 3.5 hours to discharge wax, then heat up to 1100-1150°C for 1-5 hours for sintering, and keep warm for 0.5-3 hours.
(7)将所得到的的样品上下表面均匀涂覆银浆,经750℃烧渗制备电极,制得高介电常数超宽工作温度范围的多层陶瓷电容器介质;(7) Evenly coat the upper and lower surfaces of the obtained sample with silver paste, prepare electrodes by firing at 750°C, and obtain a multilayer ceramic capacitor dielectric with a high dielectric constant and an ultra-wide operating temperature range;
(8)测试该多层陶瓷电容器介质的介电性能。(8) Test the dielectric properties of the multilayer ceramic capacitor dielectric.
所述步骤(1)或步骤(2)或步骤(4)的烘干温度为120℃。The drying temperature of step (1) or step (2) or step (4) is 120°C.
所述步骤(5)是在4~10Mpa压强下压制成生坯。The step (5) is pressing into a green body under a pressure of 4-10 MPa.
本发明公开的超高工作温度X-R型陶瓷电容器介质,是一种工作温度范围超宽(-55℃~450℃)、介电常数较高(>2400)、容量变化率较小(<±15%)、中温烧结(<1150℃)的多层陶瓷电容器介质。本发明不含有毒物质,且原材料成本较低,具有良好的应用前景。The ultra-high working temperature X-R type ceramic capacitor medium disclosed by the invention is a kind of ultra-wide working temperature range (-55°C-450°C), high dielectric constant (>2400), and small capacity change rate (<±15°C). %), medium-temperature sintered (<1150°C) multilayer ceramic capacitor dielectric. The invention does not contain toxic substances, has low cost of raw materials, and has good application prospects.
具体实施方式Detailed ways
本发明所用原料均为分析纯原料,下面通过具体实施例对本发明作进一步说明。The raw materials used in the present invention are analytically pure raw materials, and the present invention will be further described below through specific examples.
将Na2CO3、Bi2O3、TiO2按质量百分比3:15:10配料,与去离子水混合球磨6h后烘干,于800℃煅烧,制得Na0.5Bi0.5TiO3粉末;将Na0.5Bi0.5TiO3粉末与BaTiO3和Nb2O5按质量比1:4:0.12配料,再与去离子水混合球磨4h,烘干后于1000℃预烧,得到熔块;熔块按100g计,外加2~8g ZnO、2~8g玻璃粉、0.2~1.0g稀土氧化物RE2O3,所述的稀土氧化物RE2O3中,RE为La、Pr、Nd、Tb、Ho、Er中一种或者几种配料,所述玻璃粉原料组成及其质量百分比含量为:30%ZnO、22%TiO2、25%SiO2、25%H3BO3,将上述原料与去离子水混合球磨4h并烘干;再将烘干后的原料外加质量百分比为7%的石蜡造粒,然后过1000孔/cm2分样筛,在6Mpa压强下压制成生坯;将压制的生坯经3.5小时升温至550℃排蜡,再经4小时升温至1150℃烧结,保温0.5~3h;将所制得的制品上下表面均匀涂覆银浆,经800℃烧渗制备电极,制得超高工作温度X-R型多层陶瓷电容器介质。Na 2 CO 3 , Bi 2 O 3 , and TiO 2 were mixed according to the mass percentage of 3:15:10, mixed with deionized water and ball-milled for 6 hours, dried, and calcined at 800°C to obtain Na 0.5 Bi 0.5 TiO 3 powder; Na 0.5 Bi 0.5 TiO 3 powder was mixed with BaTiO 3 and Nb 2 O 5 at a mass ratio of 1:4:0.12, mixed with deionized water and ball milled for 4 hours, dried and pre-calcined at 1000°C to obtain a frit; Based on 100g, add 2~8g ZnO, 2~8g glass powder, 0.2~1.0g rare earth oxide RE 2 O 3 , in the rare earth oxide RE 2 O 3 , RE is La, Pr, Nd, Tb, Ho , Er, one or more ingredients, the composition and mass percentage of the glass powder raw materials are: 30% ZnO, 22% TiO 2 , 25% SiO 2 , 25% H 3 BO 3 , the above raw materials and deionized Mix with water and ball mill for 4 hours and dry; add paraffin wax with a mass percentage of 7% to the dried raw materials, and then pass through a 1000 hole/cm 2 sampling sieve, and press it into a green body under a pressure of 6Mpa; the pressed raw material The billet is heated to 550°C for 3.5 hours to discharge wax, then heated to 1150°C for 4 hours for sintering, and kept for 0.5 to 3 hours; the upper and lower surfaces of the prepared product are evenly coated with silver paste, and the electrode is prepared by firing at 800°C. Ultra-high operating temperature XR type multilayer ceramic capacitor dielectric.
本发明具体实施例的主要工艺参数及其介电性能详见表1。The main process parameters and dielectric properties of specific embodiments of the present invention are shown in Table 1.
表1Table 1
上述实施例的工作温度范围全部符合-55℃~450℃的工作要求。The working temperature ranges of the above-mentioned embodiments all meet the working requirements of -55°C to 450°C.
本发明并不局限于上述实施例,很多细节的变化时可能的,但这并不因此违背本发明的范围和精神。The present invention is not limited to the above-described embodiments, and changes in many details are possible without departing from the scope and spirit of the present invention.
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