CN104300711A - Spoke motor and hoist for elevator using spoke motor - Google Patents
Spoke motor and hoist for elevator using spoke motor Download PDFInfo
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Abstract
本发明提供一种能够以简单的结构切实地固定电动机转子的轮辐式电动机以及使用轮辐式电动机的电梯用卷扬机。在设置有各个可动件铁心(28)的外周侧端部的圆周方向上设置具有多个窗部(34)的由非磁性材料构成的带状构件(31),通过螺栓(30)将各个可动件铁心(28)的内周侧端部固定在内侧可动支承部(23)上。另一方面,将各个可动件铁心(28)的外周侧端部分别插入并支承于带状构件(31)的各个窗部(34)。
The present invention provides a spoke-type motor capable of reliably fixing a motor rotor with a simple structure, and an elevator hoist using the spoke-type motor. A belt-shaped member (31) made of non-magnetic material having a plurality of windows (34) is provided in the circumferential direction of the outer peripheral end portion of each movable element core (28), and each is connected by a bolt (30). The inner peripheral end of the movable element core (28) is fixed to the inner movable support portion (23). On the other hand, the outer peripheral end portions of the respective movable element cores (28) are respectively inserted into and supported by the respective window portions (34) of the belt-shaped member (31).
Description
技术领域technical field
本发明涉及一种在从主轴的中心部在同一平面内呈放射状延伸的各条直线上设置电动机定子和电动机转子而构成的轮辐式(spoke-type)电动机以及使用轮辐式电动机的电梯用卷扬机。The present invention relates to a spoke-type motor in which a motor stator and a motor rotor are arranged on straight lines extending radially in the same plane from the center of a main shaft, and an elevator hoist using the spoke-type motor.
背景技术Background technique
在无机械室电梯设备中,由于薄型卷扬机设置在升降通道内的有限的空间内,所以如果能够使薄型卷扬机实现小型化,就能够提高升降通道内的设备的配置自由度。因此,使在无机械室电梯设备中使用的薄型卷扬机实现小型化很重要,尤其是使作为薄型卷扬机的重要构件的电动机实现小型化很重要。In elevator equipment without a machine room, since the thin hoist is installed in a limited space in the hoistway, if the thin hoist can be miniaturized, the degree of freedom in the arrangement of the equipment in the hoistway can be improved. Therefore, it is important to reduce the size of a thin hoist used in an elevator system without a machine room, and it is especially important to reduce the size of a motor that is an important component of the thin hoist.
作为使电动机小型化的技术之一,已知有轮辐式电动机。轮辐式电动机在从主轴的中心部在同一平面内呈放射状延伸的各条直线上设置电动机定子和电动机转子而构成,电动机转子在同一圆周上使多个永久磁铁与由磁性材料成形而成且彼此以不接触的方式设置的多个可动铁心彼此交替设置而构成。在现有的轮辐式电动机中,难以将多个永久磁铁与多个可动铁心形成为一体而将其与旋转轴连结。已知有主要以简化结构和提高制作性为目的,通过树脂铸模将永久磁铁、可动铁心以及旋转轴连结用构件等的电动机转子整体形成为一体而进行固定的技术、以及在电动机定子侧的前端设置突起,并将永久磁铁搭载在该突起上的技术(例如专利文献1、2)。As one of techniques for downsizing electric motors, a spoke-type electric motor is known. The spoke motor is composed of a motor stator and a motor rotor arranged on straight lines extending radially from the center of the main shaft in the same plane. The motor rotor is formed by forming a plurality of permanent magnets and magnetic materials on the same circumference. A plurality of movable iron cores arranged so as not to contact each other are alternately arranged. In conventional spoke-type motors, it is difficult to integrate a plurality of permanent magnets and a plurality of movable iron cores and connect them to a rotating shaft. For the main purpose of simplifying the structure and improving manufacturability, there are known technologies in which a permanent magnet, a movable iron core, a member for connecting a rotating shaft, etc. A technique in which a protrusion is provided at the tip and a permanent magnet is mounted on the protrusion (for example, Patent Documents 1 and 2).
在先技术文献prior art literature
专利文献patent documents
专利文献1:日本特开平11-341757号公报Patent Document 1: Japanese Patent Application Laid-Open No. 11-341757
专利文献2:日本特开2003-533158号公报Patent Document 2: Japanese Patent Laid-Open No. 2003-533158
发明概要Summary of the invention
发明要解决的课题The problem to be solved by the invention
可是,现有的采用树脂铸模技术制造的电动机与采用钢材等制造的电动机相比,强度低并且使用寿命短。此外,在采用将永久磁铁搭载在可动铁心的突起上的技术时,虽然永久磁铁由可动铁心固定,但由于可动铁心通过树脂固定在旋转轴上,所以无法提高电动机转子整体的强度及使用寿命。However, conventional motors manufactured using resin molding technology have low strength and short service life compared to motors manufactured using steel materials. In addition, when the technique of mounting permanent magnets on the protrusions of the movable iron core is adopted, although the permanent magnets are fixed by the movable iron core, since the movable iron core is fixed to the rotating shaft by resin, the overall strength and the strength of the motor rotor cannot be improved. service life.
另外,在电梯设备中,将悬吊电梯轿厢的线缆卷绕在卷扬机的绳轮上,通过使绳轮旋转来使电梯轿厢进行升降,当线缆在上下发生晃动时,电梯轿厢在上下方向发生大幅度振动,使得乘坐舒适性变差。导致线缆在上下方向产生晃动的主要原因之一是卷扬机上的绳轮的旋转脉动(也就是电动机转矩脉动),所以有必要对该脉动进行抑制。导致电动机产生转矩脉动的原因有很多,其中之一是电动机铁心的尺寸精度的问题,如果尺寸精度不够,会导致电动机产生大的转矩脉动。In addition, in the elevator equipment, the cable for suspending the elevator car is wound on the sheave of the winch, and the elevator car is raised and lowered by rotating the sheave. When the cable shakes up and down, the elevator car A large vibration occurs in the up and down direction, so that the riding comfort is deteriorated. One of the main causes of vibration in the vertical direction of the cable is the rotational pulsation of the sheave on the hoist (that is, the torque pulsation of the motor), so it is necessary to suppress this pulsation. There are many reasons for the torque ripple of the motor, one of which is the dimensional accuracy of the motor core. If the dimensional accuracy is not enough, the motor will produce large torque ripple.
发明内容Contents of the invention
本发明的目的在于提供一种能够以简单的结构切实地固定电动机转子的轮辐式电动机以及使用轮辐式电动机的电梯用卷扬机。An object of the present invention is to provide a spoke-type motor capable of reliably fixing a motor rotor with a simple structure, and an elevator hoist using the spoke-type motor.
解决方案solution
为了实现上述目的,本发明提供一种轮辐式电动机,其具备:外侧固定支承部;内侧可动支承部,其形成在所述外侧固定支承部的内侧,并且与所述外侧固定支承部对置;多个电动机定子,其安装在所述外侧固定支承部的与所述内侧可动支承部对置的一侧,并且在圆周方向上等间隔地设置;以及电动机转子,其安装在所述内侧可动支承部上,与所述电动机定子之间形成有气隙,并且在所述圆周方向上交替地设置有可动件铁心和永久磁铁,所述轮辐式电动机的特征在于,在设置有各个所述可动件铁心的外周侧端部的所述圆周方向上设置带状构件,该带状构件由非磁性材料构成且具有多个窗部,通过螺栓将所述可动件铁心的内周侧端部固定在所述内侧可动支承部上,并且将各个所述可动件铁心的外周侧端部分别插入并支承于所述带状构件的各个窗部。In order to achieve the above object, the present invention provides a spoke-type motor comprising: an outer fixed support part; an inner movable support part formed inside the outer fixed support part and facing the outer fixed support part a plurality of motor stators mounted on a side of the outer fixed support portion opposite to the inner movable support portion and arranged at equal intervals in the circumferential direction; and motor rotors mounted on the inner side An air gap is formed between the movable supporting part and the motor stator, and the movable element cores and permanent magnets are alternately arranged in the circumferential direction. The spoke type motor is characterized in that each A belt-shaped member is provided in the circumferential direction on the outer peripheral end of the movable element core. The belt-shaped member is made of a non-magnetic material and has a plurality of windows. The side end portion is fixed to the inner movable support portion, and the outer peripheral end portion of each movable element core is inserted into and supported by each window portion of the belt-shaped member.
根据上述结构,能够通过螺栓将可动件铁心的内周侧端部切实地固定在内侧可动支承部上,并且能够通过结构简单的带状构件切实地将可动件铁心的外周侧端部保持在以螺栓为中心发生偏移的位置上。因此,能够通过简单的结构切实地在电动机定子与电动机转子之间保持气隙的同时,有效地控制永久磁铁的磁通,由此能够高效率地获得高转矩。According to the above configuration, the inner peripheral end of the movable element core can be securely fixed to the inner movable support portion by bolts, and the outer peripheral end of the movable element core can be securely fixed by the belt-shaped member having a simple structure. Stay in the offset position centered on the bolt. Therefore, it is possible to effectively control the magnetic flux of the permanent magnets while reliably maintaining the air gap between the motor stator and the motor rotor with a simple structure, whereby high torque can be efficiently obtained.
另外,本发明在上述结构的基础上,其特征还在于,在位于与所述带状构件的外周侧面对应的位置的各个所述可动件铁心的外周侧端部分别形成切口,将由非磁性材料构成的外周侧保持板固定在邻接的各个所述可动件铁心的所述切口之间,通过所述外周侧保持板和所述带状构件来保持所述永久磁铁的位置。In addition, in addition to the above-mentioned structure, the present invention is further characterized in that cutouts are respectively formed on the outer peripheral side ends of the movable element cores at positions corresponding to the outer peripheral side surfaces of the belt-shaped member, and the nonmagnetic An outer peripheral holding plate made of a material is fixed between the cutouts of the adjacent movable element cores, and the position of the permanent magnet is held by the outer peripheral holding plate and the band member.
根据上述结构,外周侧保持板和带状构件能够由薄板简单地构成,并且能够通过该简单的结构切实地保持各个可动件铁心和永久磁铁的外周侧端部,使得其不会在圆周方向和径向上移动。According to the above-mentioned structure, the outer peripheral side holding plate and the band-shaped member can be simply constituted by thin plates, and the outer peripheral side ends of the respective movable element cores and permanent magnets can be reliably held by this simple structure so that they do not move in the circumferential direction. and move radially upwards.
另外,本发明在上述结构的基础上,其特征还在于,在所述可动件铁心的位于所述螺栓的附近的内周侧端部设置有内周侧位置保持部,该内周侧位置保持部用于限制所述永久磁铁的内周侧端部的位置。In addition, the present invention is characterized in that, in addition to the above configuration, an inner peripheral position holding portion is provided at the inner peripheral end portion of the movable element core in the vicinity of the bolt, and the inner peripheral position The holding portion restricts the position of the inner peripheral end of the permanent magnet.
根据上述结构,能够有效地利用永久磁铁的外周侧端部的简单的支承结构,通过内周侧位置保持部方便地限制永久磁铁的内周侧端部的位置。此外,由于不需要对永久磁铁进行加工就能够保持位置,所以能够有效地利用由永久磁铁产生的磁通。According to the above configuration, the position of the inner peripheral end of the permanent magnet can be easily regulated by the inner peripheral position holding portion by effectively utilizing the simple support structure of the outer peripheral end of the permanent magnet. In addition, since the position can be maintained without processing the permanent magnet, the magnetic flux generated by the permanent magnet can be effectively used.
此外,为了实现上述目的,本发明提供一种使用轮辐式电动机的电梯用薄型卷扬机,所述轮辐式电动机具备:外侧固定支承部;内侧可动支承部,其形成在所述外侧固定支承部的内侧,并且与所述外侧固定支承部对置;多个电动机定子,其安装在所述外侧固定支承部的与所述内侧可动支承部对置的一侧,并且在圆周方向上等间隔地设置;以及电动机转子,其安装在所述内侧可动支承部上,与所述电动机定子之间形成有气隙,并且在所述圆周方向上交替地设置有可动件铁心和永久磁铁,在该轮辐式电动机中,将绳轮可旋转地支承于一端固定在框体上的主轴的另一端,所述外侧固定支承部以从所述框体的对置侧向所述绳轮侧延伸的方式形成,所述内侧可动支承部以从所述绳轮的对置侧向所述框体侧延伸的方式形成,所述使用轮辐式电动机的电梯用薄型卷扬机的特征在于,在设置有各个所述可动件铁心的外周侧端部的所述圆周方向上设置带状构件,该带状构件由非磁性材料构成且具有多个窗部,通过螺栓将所述可动件铁心的内周侧端部固定在所述内侧可动支承部上,并且将各个所述可动件铁心的外周侧端部分别插入并支承于所述带状构件的各个窗部。Furthermore, in order to achieve the above object, the present invention provides a thin hoisting machine for an elevator using a spoke-type motor comprising: an outer fixed support portion; an inner movable support portion formed on the outer fixed support portion; inside, and opposite to the outer fixed support part; a plurality of motor stators, which are installed on the side of the outer fixed support part opposite to the inner movable support part, and are equally spaced in the circumferential direction and a motor rotor mounted on the inner movable support portion with an air gap formed therebetween and the motor stator, and movable piece iron cores and permanent magnets alternately arranged in the circumferential direction, in In this spoke-type motor, the sheave is rotatably supported on the other end of the main shaft whose one end is fixed on the frame, and the outer fixed support part is formed by a sheave extending from the opposite side of the frame to the side of the sheave. The inner movable support portion is formed in such a way that it extends from the opposite side of the sheave to the side of the frame, and the thin hoisting machine for an elevator using a spoke motor is characterized in that each A belt-shaped member is provided in the circumferential direction on the outer peripheral end of the movable element core. The belt-shaped member is made of a non-magnetic material and has a plurality of windows. The side end portion is fixed to the inner movable support portion, and the outer peripheral end portion of each movable element core is inserted into and supported by each window portion of the belt-shaped member.
根据上述结构,能够通过螺栓将可动件铁心的内周侧端部切实地固定在内侧可动支承部上,并且能够通过结构简单的带状构件切实地将可动件铁心的外周侧端部保持在以螺栓为中心发生偏移的位置上。因此,能够构成适合电梯设备使用的结构简单的小型卷扬机,能够切实地在电动机定子与电动机转子之间保持气隙的同时,有效地控制永久磁铁的磁通,由此能够防止转矩脉动。According to the above configuration, the inner peripheral end of the movable element core can be securely fixed to the inner movable support portion by bolts, and the outer peripheral end of the movable element core can be securely fixed by the belt-shaped member having a simple structure. Stay in the offset position centered on the bolt. Therefore, it is possible to configure a small hoisting machine with a simple structure suitable for use in elevator equipment, and it is possible to effectively control the magnetic flux of the permanent magnet while reliably maintaining the air gap between the motor stator and the motor rotor, thereby preventing torque ripple.
发明效果Invention effect
根据本发明的轮辐式电动机,能够通过螺栓将可动件铁心的内周侧端部切实地固定在内侧可动支承部上,并且能够通过结构简单的带状构件切实地将可动件铁心的外周侧端部保持在以螺栓为中心发生偏移的位置上。因此,能够通过简单的结构切实地在电动机定子与电动机转子之间保持气隙的同时,有效地控制永久磁铁的磁通。According to the spoke motor of the present invention, the inner peripheral end of the movable element core can be reliably fixed to the inner movable support portion by bolts, and the end of the movable element iron core can be securely fixed by the belt-shaped member with a simple structure. The outer peripheral end portion is held at a position shifted around the bolt. Therefore, it is possible to effectively control the magnetic flux of the permanent magnet while reliably maintaining the air gap between the motor stator and the motor rotor with a simple structure.
根据本发明的使用轮辐式电动机的电梯用薄型卷扬机,能够通过螺栓将可动件铁心的内周侧端部切实地固定在内侧可动支承部上,并且能够通过结构简单的带状构件切实地将可动件铁心的外周侧端部保持在以螺栓为中心发生偏移的位置上。因此,能够构成适合电梯设备使用的结构简单的小型卷扬机,能够切实地在电动机定子与电动机转子之间保持气隙的同时,有效地控制永久磁铁的磁通,由此能够防止转矩脉动。According to the thin hoisting machine for an elevator using a spoke-type motor of the present invention, the inner peripheral end of the movable element core can be reliably fixed to the inner movable support portion by bolts, and the belt-shaped member with a simple structure can be reliably fixed. The outer peripheral end of the movable element core is held at a position offset from the center of the bolt. Therefore, it is possible to configure a small hoisting machine with a simple structure suitable for use in elevator equipment, and it is possible to effectively control the magnetic flux of the permanent magnet while reliably maintaining the air gap between the motor stator and the motor rotor, thereby preventing torque ripple.
附图说明Description of drawings
图1是应用本发明的无机械室电梯的剖视图。Fig. 1 is a sectional view of an elevator without a machine room to which the present invention is applied.
图2是图1所示的电梯用薄型卷扬机的侧视图。Fig. 2 is a side view of the thin hoisting machine for an elevator shown in Fig. 1 .
图3是图2所示的电梯用薄型卷扬机的主视图。Fig. 3 is a front view of the thin hoisting machine for an elevator shown in Fig. 2 .
图4是图2所示的电梯用薄型卷扬机的剖视图。Fig. 4 is a sectional view of the thin hoisting machine for an elevator shown in Fig. 2 .
图5是图4所示的电梯用薄型卷扬机的主要部分的放大图。Fig. 5 is an enlarged view of a main part of the thin hoisting machine for an elevator shown in Fig. 4 .
图6是表示作为本发明的一实施方式所涉及的电梯用薄型卷扬机的主要部分的轮辐式电动机的放大主视图。Fig. 6 is an enlarged front view showing a spoke motor as a main part of the thin hoisting machine for an elevator according to the embodiment of the present invention.
图7是表示图6所示的电梯用薄型卷扬机的带状构件的俯视图。Fig. 7 is a plan view showing a belt-shaped member of the thin elevator hoist shown in Fig. 6 .
图8是图7所示的带状构件的侧视图。Fig. 8 is a side view of the belt member shown in Fig. 7 .
图9是表示本发明的一实施方式所涉及的电梯用薄型卷扬机的电动机转子的侧视图。Fig. 9 is a side view showing a motor rotor of the thin hoisting machine for an elevator according to the embodiment of the present invention.
附图标记说明如下:The reference signs are explained as follows:
3 电梯轿厢3 elevator cars
6 电梯用卷扬机6 Winch for elevator
7 框体7 frame
8 绳轮8 sheaves
13 主轴13 spindle
22 外侧固定支承部22 Outer fixed support part
23 内侧可动支承部23 Inner movable support
24 电动机定子24 motor stator
25 电动机转子25 Motor rotor
28 可动件铁心28 movable core
29 永久磁铁29 permanent magnet
30 螺栓30 bolts
31 带状构件31 Ribbon member
34 窗部34 window
35 内周侧位置保持部35 Inner peripheral side position holding part
36 切口36 cuts
37 外周侧保持板37 Peripheral holding plate
38 垫板38 backing plate
具体实施方式Detailed ways
以下,参照附图对本发明的实施方式进行说明。Hereinafter, embodiments of the present invention will be described with reference to the drawings.
图1是采用了本发明的一实施方式所涉及的电梯用薄型卷扬机的无机械室电梯的升降通道的剖视图。Fig. 1 is a cross-sectional view of a hoistway of an elevator without a machine room using a thin hoist for an elevator according to an embodiment of the present invention.
在升降通道1内具有可沿着一对导轨2进行升降的电梯轿厢3、可沿着一对导轨4进行升降的平衡重5以及设置在位于升降通道1与电梯轿厢3之间的间隙的电梯用薄型卷扬机6。在电梯用薄型卷扬机6中,将固定侧的框体7设置在电梯轿厢3侧,将可相对于该框体7旋转的绳轮8设置在升降通道壁侧。将未图示的主吊索卷绕在绳轮8上,使得在电梯轿厢3借助绳轮8的旋转而上升时,平衡重5与电梯轿厢3联动地下降。电梯用薄型卷扬机6的详细结构在后述部分中说明。In the elevator passage 1, there is an elevator car 3 that can be raised and lowered along a pair of guide rails 2, a counterweight 5 that can be raised and lowered along a pair of guide rails 4, and a gap between the elevator passage 1 and the elevator car 3. Thin winches for elevators6. In the thin hoisting machine 6 for an elevator, a fixed frame 7 is provided on the elevator car 3 side, and a sheave 8 rotatable relative to the frame 7 is provided on the hoistway wall side. A main rope (not shown) is wound around the sheave 8 so that the counterweight 5 descends in conjunction with the elevator car 3 when the elevator car 3 is raised by the rotation of the sheave 8 . The detailed structure of the thin hoisting machine 6 for elevators will be described later.
电梯用薄型卷扬机6通常以面向升降通道1的方式设置在位于升降通道1与电梯轿厢3之间的数百mm左右的间隙内。并且,平衡重5和平衡重用的导轨4通常设置在电梯用薄型卷扬机6的横侧,所以电梯用薄型卷扬机6以四周被升降通道1、电梯轿厢3以及平衡重5围住的方式设置。因此,如果能够使电梯用薄型卷扬机6实现小型化,就能够缩小升降通道的剖面,能够扩大设置在升降通道1内的设备的配置自由度。The thin hoist 6 for an elevator is usually installed in a gap of several hundred mm between the hoistway 1 and the elevator car 3 so as to face the hoistway 1 . In addition, the counterweight 5 and the guide rail 4 for the counterweight are usually arranged on the lateral side of the thin hoist 6 for the elevator, so the thin hoist 6 for the elevator is surrounded by the hoistway 1, the elevator car 3 and the counterweight 5. Therefore, if the thin elevator hoist 6 can be miniaturized, the section of the hoistway can be reduced, and the degree of freedom in arrangement of the equipment installed in the hoistway 1 can be increased.
图2和图3是上述电梯用薄型卷扬机6的侧视图和后视图。Fig. 2 and Fig. 3 are side views and rear views of the aforementioned thin hoisting machine 6 for an elevator.
在绳轮8的外周部一体地结合有制动鼓9,在该制动鼓9的靠电梯轿厢3侧的部位设置有框体7,绳轮8和制动鼓9被支承成能够相对于框体7旋转。如在后述部分详细说明的那样,在绳轮8或者制动鼓9与框体7之间的对置部构成有电动机,该电动机的转子安装在制动鼓9的外周部,该电动机的转子安装在框体7的对置部。电动机在通电时驱动以绳轮8和制动鼓9为代表的可动部一体旋转,在断电时,通过分别设置在框体7的上下部的相同结构的电磁制动装置10、11对制动鼓9进行制动。A brake drum 9 is integrally combined with the outer peripheral portion of the sheave 8, and a frame body 7 is provided at a position of the brake drum 9 near the elevator car 3, and the sheave 8 and the brake drum 9 are supported so as to be able to face each other. Rotate on frame 7. As will be described in detail later, a motor is formed at the opposing portion between the sheave 8 or the brake drum 9 and the frame 7, and the rotor of the motor is mounted on the outer periphery of the brake drum 9. The rotor is attached to an opposing portion of the frame body 7 . When the motor is powered on, the movable part represented by the sheave 8 and the brake drum 9 is driven to rotate integrally. Brake drum 9 performs braking.
图4是图2所示的电梯用薄型卷扬机6的剖视图。Fig. 4 is a cross-sectional view of the thin elevator hoist 6 shown in Fig. 2 .
框体7通过在由铸铁成形为大致的形状后进行机械加工而成,中心部具有中空圆筒形状的轮毂部12。主轴13的左侧端通过牢固地嵌入轮毂部12而被悬臂支承,轴承外壳15借助轴承14可旋转地支承于主轴13的右侧端。绳轮8与该轴承外壳15的外周部一体结合,制动鼓9与该绳轮8的外周部一体结合。主轴13和轴承14的右侧端面由固定在轴承外壳15上的轴承罩16覆盖。The frame body 7 is machined after being formed into a rough shape from cast iron, and has a hollow cylindrical hub portion 12 at the center. The left end of the main shaft 13 is cantilever-supported by being firmly fitted into the hub portion 12 , and the bearing housing 15 is rotatably supported by the right end of the main shaft 13 via the bearing 14 . The sheave 8 is integrally joined to the outer periphery of the bearing housing 15 , and the brake drum 9 is integrally joined to the outer periphery of the sheave 8 . The right end surfaces of the main shaft 13 and the bearing 14 are covered by a bearing cover 16 fixed on the bearing housing 15 .
如上所述,在主轴13的两端侧使作为固定部的框体7、作为可动部的绳轮8、制动鼓9以及轴承外壳15对置地设置,后者的可动部相对于主轴13可旋转地支承于主轴13上。在前者的固定部与后者的可动部之间的对置部构成轮辐式电动机装置。该轮辐式电动机装置的具体结构在后述部分说明。As mentioned above, the frame body 7 as the fixed part, the sheave 8 as the movable part, the brake drum 9 and the bearing housing 15 are arranged to face each other on both ends of the main shaft 13, and the movable part of the latter is opposite to the main shaft. 13 is rotatably supported on the main shaft 13 . The opposing portion between the former fixed portion and the latter movable portion constitutes a spoke-type motor device. The specific structure of this spoke motor device will be described later.
在制动鼓9的外周部一体结合有向框体7侧突出的环状突出部17,在框体7的位于比该环状突出部17靠外侧的位置的上方端面19上形成有贯穿孔20。设置在框体7上方侧的电磁制动装置10具有以贯穿在框体7的上方端面19设置的贯穿孔20的方式设置的制动垫21,通过在电磁制动装置10产生的电磁力使制动垫21朝向下方移动而将制动垫21按压在制动鼓9的环状突出部17上,由此对绳轮8和制动鼓9进行制动。设置在框体7的下方侧的电磁制动装置11具有相同的结构。An annular protruding portion 17 protruding toward the frame body 7 is integrally joined to the outer peripheral portion of the brake drum 9 , and a through hole is formed on an upper end surface 19 of the frame body 7 located outside the annular protruding portion 17 . 20. The electromagnetic brake device 10 provided on the upper side of the frame body 7 has a brake pad 21 provided in the manner of penetrating through the through hole 20 provided on the upper end surface 19 of the frame body 7, and the electromagnetic force generated by the electromagnetic brake device 10 makes the The brake pad 21 moves downward to press the brake pad 21 against the annular protrusion 17 of the brake drum 9 , thereby braking the sheave 8 and the brake drum 9 . The electromagnetic brake device 11 provided on the lower side of the housing 7 has the same structure.
以下对设置在上述作为固定部的框体7侧与作为可动部的绳轮8和制动鼓9侧之间的对置部的轮辐式电动机装置进行说明。Next, a spoke-type motor device provided at an opposing portion between the frame body 7 side as the fixed portion and the sheave 8 and brake drum 9 sides as the movable portion will be described.
图5是图4的主要部分的放大图。形成在制动鼓9的外周部的环状突出部17的内侧形成有外侧固定支承部22,该外侧固定支承部22与框体7一体结合,朝向制动鼓9方向突出,并且具有环状或者在周向上被分割的形状。在外侧固定支承部22的进一步靠内侧的位置形成有内侧可动支承部23,该内侧可动支承部23与绳轮8一体结合,朝向框体7侧突出,并且具有环状或者在周向上被分割的形状。外侧固定支承部22和内侧可动支承部23隔开规定距离对置设置,在外侧固定支承部22的对置侧构成有电动机定子24,在内侧可动支承部23的对置侧构成有电动机转子25。在电动机定子24和电动机转子25之间形成有气隙。FIG. 5 is an enlarged view of a main part of FIG. 4 . An outer fixed support portion 22 is formed inside the annular protruding portion 17 formed on the outer periphery of the brake drum 9. The outer fixed support portion 22 is integrally combined with the frame body 7, protrudes toward the brake drum 9, and has an annular shape. Or a shape that is divided in the circumferential direction. An inner movable support portion 23 is formed at a further inner position of the outer fixed support portion 22. The inner movable support portion 23 is integrally combined with the sheave 8, protrudes toward the frame body 7 side, and has a ring shape or a circumferential direction. Divided shape. The outer fixed support portion 22 and the inner movable support portion 23 are arranged facing each other at a predetermined distance, the motor stator 24 is formed on the opposite side of the outer fixed support portion 22, and the motor stator 24 is formed on the opposite side of the inner movable support portion 23. rotor 25. An air gap is formed between the motor stator 24 and the motor rotor 25 .
电动机定子24具有由层叠电磁钢板等构成的定子铁心26和由铜丝构成的绕组27,并且被构造成三相交流电动机的定子。另一方面,电动机转子25与电动机定子24对置设置,两者之间形成有气隙。此外,电动机转子25具有可动件铁心28和多个永久磁铁,如在后述部分详细说明的那样,多个永久磁铁在圆周方向上与可动件铁心28交替设置。具有上述结构的轮辐式电动机装置因为电动机转子25设置在电动机定子24的内侧,所以被称为内转子式电动机。The motor stator 24 has a stator core 26 made of laminated electromagnetic steel sheets or the like and a winding 27 made of copper wire, and is configured as a stator of a three-phase AC motor. On the other hand, the motor rotor 25 is disposed opposite to the motor stator 24 with an air gap formed therebetween. Furthermore, the motor rotor 25 has movable element cores 28 and a plurality of permanent magnets, and as will be described in detail later, the plurality of permanent magnets are arranged alternately with the movable element cores 28 in the circumferential direction. The spoke type motor device having the above structure is called an inner rotor type motor because the motor rotor 25 is provided inside the motor stator 24 .
图6是图5所示的电动机定子24和电动机转子25的部分(也就是轮辐式电动机)的放大主视图。FIG. 6 is an enlarged front view of part of the motor stator 24 and the motor rotor 25 shown in FIG. 5 (that is, the spoke motor).
电动机定子24由多个被称为齿部(teeth)的单元构成,多个该单元通过将由铜丝构成的绕组27卷绕于通过在主轴13的轴向上层叠多块电磁钢板而构成的定子铁心26而构成。也就是说,多个齿部在从主轴13的中心呈放射状延伸的径向直线大致到达外侧固定支承部22的内周面的位置处沿着外侧固定支承部22的内表面的圆周方向等间隔地设置,并且分别固定在外侧固定支承部22上。此外,各个齿部以其长度方向大致与上述呈放射状延伸的径向直线对齐的方式设置。在图6中示出了以集中方式卷绕的绕组27,但绕组27也可以是分布式卷绕的绕组。The motor stator 24 is composed of a plurality of units called teeth, and the plurality of units are formed by winding a winding 27 made of copper wire around a stator formed by laminating a plurality of electromagnetic steel plates in the axial direction of the main shaft 13. Iron core 26 and constitute. That is, the plurality of tooth portions are equally spaced along the circumferential direction of the inner surface of the outer fixed support portion 22 at positions where radial straight lines extending radially from the center of the main shaft 13 approximately reach the inner peripheral surface of the outer fixed support portion 22 and are respectively fixed on the outer fixed support parts 22. In addition, each tooth portion is arranged such that its longitudinal direction is substantially aligned with the above-mentioned radially extending radial direction. In FIG. 6 a winding 27 wound in a concentrated manner is shown, but the winding 27 may also be a winding wound wound in a distributed manner.
另一方面,电动机转子25通过在圆周方向上交替设置永久磁铁29和在主轴13的轴向上层叠多块层叠电磁钢板等而成的可动件铁心28而构成。可动件铁心28在从主轴13的中心呈放射状延伸的径向直线大致到达内侧可动支承部23的外周面的位置处沿着内侧可动支承部23的外表面的圆周方向以大致相等的间隔设置,并且通过螺栓30分别固定在内侧可动支承部23上。此外,各个可动件铁心28以其长度方向大致与上述呈放射状延伸的径向直线对齐的方式设置。各个永久磁铁29以夹在沿着圆周方向邻接的可动件铁心28之间的方式设置。通过上述方法,与各个可动件铁心28一样,在圆周方向等间隔地设置的多个永久磁铁29被设置成N极和S极在圆周方向上交替设置。On the other hand, the motor rotor 25 is constituted by alternately arranging permanent magnets 29 in the circumferential direction and movable element cores 28 in which a plurality of laminated electromagnetic steel sheets are laminated in the axial direction of the main shaft 13 . The movable element core 28 is approximately equal along the circumferential direction of the outer surface of the inner movable support portion 23 at a position where a radial straight line extending radially from the center of the main shaft 13 substantially reaches the outer peripheral surface of the inner movable support portion 23 . They are arranged at intervals, and are respectively fixed on the inner movable supporting parts 23 by bolts 30 . In addition, each movable element core 28 is provided so that its longitudinal direction is substantially aligned with the above-mentioned radially extending radial line. Each permanent magnet 29 is provided so as to be sandwiched between movable element cores 28 adjacent in the circumferential direction. By the method described above, like the respective movable element cores 28 , the plurality of permanent magnets 29 arranged at equal intervals in the circumferential direction are provided such that N poles and S poles are alternately arranged in the circumferential direction.
各个可动件铁心28使用形成在其内径侧的螺栓孔而由螺栓30固定在内侧可动支承部23上。为了方便组装作业以及提高尺寸精度,优选设置成各个可动件铁心28的螺栓孔比螺栓30的螺杆部分的外径尺寸略大,也就是说优选形成铰孔与铰刀轴之间的关系。此外,各个可动件铁心28的螺栓孔优选在径向上设置两处,并且使用两根螺栓30分别固定在内侧可动支承部23上。Each movable element core 28 is fixed to the inner movable support portion 23 by bolts 30 using bolt holes formed on the inner diameter side thereof. In order to facilitate assembly and improve dimensional accuracy, it is preferable to set the bolt hole of each movable element core 28 slightly larger than the outer diameter of the screw part of the bolt 30, that is to say, it is preferable to form a relationship between the reamer hole and the reamer shaft. In addition, it is preferable that two bolt holes are provided in the radial direction for each movable element core 28 , and they are respectively fixed to the inner movable support portion 23 using two bolts 30 .
通过永久磁铁29的磁通将可动件铁心28磁化,使得在与电动机定子24对置的可动件铁心28的外周侧端部,N极和S极在圆周方向上交替排列。因此,可动件铁心28采用磁性材料制成。为了降低涡电流损耗和磁滞损耗等铁损,优选使用层叠电磁钢板或者压粉铁心等。The magnetic flux passing through the permanent magnet 29 magnetizes the movable element core 28 such that N poles and S poles are arranged alternately in the circumferential direction at the outer peripheral end of the movable element core 28 facing the motor stator 24 . Therefore, the movable element core 28 is made of a magnetic material. In order to reduce iron losses such as eddy current loss and hysteresis loss, it is preferable to use laminated electrical steel sheets or dust cores.
图7和图8分别是表示用于支承可动件铁心28和永久磁铁29的外周侧端部的带状构件31的俯视图和侧视图。7 and 8 are a plan view and a side view, respectively, showing a belt-shaped member 31 for supporting the outer peripheral end portions of the movable element core 28 and the permanent magnet 29 .
由非磁性材料构成的带状构件31被形成为厚度为2mm左右的薄带状,在其长度方向端部形成有凸状连结部32和凹状连结部33。此外,在带状构件31中,沿着长度方向隔开规定的间隔形成有多个窗部34。各个窗部34的间隔与上述各个可动件铁心28的外周侧端部在圆周方向上的间隔相同。并且,各个窗部34的形状被构造成能够供各个可动件铁心28的外周侧端部插入,并且能够保持插入后的各个可动件铁心28的外周侧端部。The belt-shaped member 31 made of a non-magnetic material is formed in a thin belt shape with a thickness of about 2 mm, and has a convex connecting portion 32 and a concave connecting portion 33 formed at its longitudinal end. In addition, in the belt-shaped member 31 , a plurality of window portions 34 are formed at predetermined intervals along the longitudinal direction. The intervals between the respective window portions 34 are the same as the intervals in the circumferential direction of the outer peripheral end portions of the respective movable element cores 28 described above. Furthermore, each window portion 34 is shaped so as to allow insertion of an outer peripheral end portion of each movable element core 28 and to hold the inserted outer peripheral end portion of each movable element core 28 .
带状构件31具有规定的长度,具体来说是具有能够在所有的可动件铁心28头部插入各个窗部34内后,在圆周方向环绕一圈而将凸状连结部32嵌入凹状连结部33内进行连结的长度。在此,由于带状构件31薄且刚性低,所以没有必要预先成形为圆形,只需一边将可动件铁心28的外周侧端部一个一个插入带状构件31的窗部34一边弯曲成圆形即可。由于带状构件31使用带状物体,并且环绕一周进行连结,所以与预先将整体形成为环状的情况相比,制作性优异,并且能够提高作业性。The belt-shaped member 31 has a predetermined length, and specifically, it has the ability to fit the convex connecting portion 32 into the concave connecting portion by going around in the circumferential direction after all the heads of the movable element cores 28 are inserted into the respective window portions 34 . The length of the connection within 33. Here, since the belt-shaped member 31 is thin and has low rigidity, it is not necessary to preform it into a circular shape, and it is only necessary to bend the outer peripheral end portion of the movable element core 28 into the window portion 34 of the belt-shaped member 31 one by one. Round is fine. Since the belt-shaped member 31 uses a belt-shaped object and is connected around a circle, it is excellent in manufacturability and can improve workability compared with the case where the whole is formed into a ring shape in advance.
带状构件31可以使用预先在圆周方向上分割成多个部分的构件。此时,在每个分割部分的两端预先形成凸状连结部32和凹状连结部33,通过使邻接的各个分割部分的凸状连结部32和凹状连结部33彼此啮合来进行连结,在连结后使整体形成为环状。无论哪一个情况,为了降低邻接的可动件铁心28之间的磁通的短路以及带状构件31自身产生的涡电流损耗和磁滞损耗等铁损,优选采用非磁性材料来形成带状构件31。The belt-shaped member 31 may be divided into a plurality of parts in the circumferential direction in advance. At this time, a convex coupling portion 32 and a concave coupling portion 33 are formed in advance at both ends of each divisional portion, and the convex coupling portion 32 and the concave coupling portion 33 of adjacent divisional portions are engaged with each other to perform coupling. Then the whole is formed into a ring shape. In any case, in order to reduce short-circuiting of magnetic flux between adjacent movable element cores 28 and iron losses such as eddy current loss and hysteresis loss generated by the strip-shaped member 31 itself, it is preferable to form the strip-shaped member using a non-magnetic material. 31.
如图6所示,各个可动件铁心28的内周侧端部通过螺栓30分别固定在内侧可动支承部23,所以在径向和圆周方向上基本上不能移动。并且,各个可动件铁心28的外周侧端部通过后述的支承结构来防止在圆周方向上发生移动,所以同时还能够防止其在永久磁铁29的径向上移动。As shown in FIG. 6 , the inner peripheral ends of the movable element cores 28 are respectively fixed to the inner movable support portions 23 by bolts 30 , so that they are substantially immovable in the radial and circumferential directions. Furthermore, since the outer peripheral end portion of each movable element core 28 is prevented from moving in the circumferential direction by a support structure described later, it can also be prevented from moving in the radial direction of the permanent magnet 29 at the same time.
在使用螺栓30进行固定的各个可动件铁心28的固定部的附近分别形成有朝着邻接的可动件铁心28侧突出(也就是在圆周方向上突出)的内周侧位置保持部35。以夹在邻接的可动件铁心28之间的方式插入设置的各个永久磁铁29,通过使其内周侧端部与内周侧位置保持部35接触来决定插入方向的位置。Inner peripheral position holding portions 35 protruding toward the adjacent movable core 28 (that is, protruding in the circumferential direction) are formed near the fixing portions of the respective movable cores 28 fixed with the bolts 30 . The positions in the insertion direction of the permanent magnets 29 inserted between the adjacent movable element cores 28 are determined by contacting the inner peripheral end portions with the inner peripheral position holding portions 35 .
使用上述带状构件31将各个可动件铁心28的外周侧端部分别插入各个窗部34内,此后,使带状构件31的凸状连结部32和凹状连结部33彼此啮合,由此来连结各个可动件铁心28的外周侧端部。此时,位于各个可动件铁心28的外周侧端部之间的各永久磁铁29的外周侧端面与带状构件31的内周侧端面接触,由此来限制各永久磁铁29的外周侧端面位置。The outer peripheral end portions of the respective movable element cores 28 are inserted into the respective window portions 34 using the belt-shaped member 31, and thereafter, the convex connecting portion 32 and the concave connecting portion 33 of the belt-shaped member 31 are engaged with each other, whereby The outer peripheral end portions of the respective movable element cores 28 are connected. At this time, the outer peripheral end surfaces of the permanent magnets 29 located between the outer peripheral end portions of the movable element cores 28 are in contact with the inner peripheral end surfaces of the belt-shaped member 31, whereby the outer peripheral end surfaces of the permanent magnets 29 are restricted. Location.
另外,在处于安装有上述带状构件31的状态的各个可动件铁心28的外周侧端部,在与带状构件31的外表面一致的位置分别形成有切口36。在将带状构件31设置后,将外周侧保持板37分别嵌入位于邻接的各个可动件铁心28的对置侧的各个切口36中。In addition, notches 36 are respectively formed at positions corresponding to the outer surface of the belt-shaped member 31 on the outer peripheral end portion of each movable element core 28 in the state where the above-mentioned belt-shaped member 31 is attached. After the belt-shaped member 31 is installed, the outer peripheral side holding plates 37 are respectively fitted into the respective notches 36 on the opposite sides of the respective adjacent movable element cores 28 .
在圆周方向上邻接的所有的可动件铁心28之间以相同的方法设置有外周侧保持板37,外周侧保持板37的数量与可动件铁心28的数量相同。切口36在径向上的尺寸与外周侧保持板37的厚度尺寸相同或者略小。由此,在通过嵌入进行固定后,不会出现松动。各个外周侧保持板37与各带状构件31一样,为了降低邻接的可动件铁心28彼此之间的磁通的短路以及外周侧保持板37自身产生的涡电流损耗和磁滞损耗等铁损,优选采用非磁性材料来形成。Outer peripheral holding plates 37 are provided in the same manner between all movable element cores 28 adjacent in the circumferential direction, and the number of outer peripheral holding plates 37 is the same as the number of movable element cores 28 . The size of the cutout 36 in the radial direction is the same as or slightly smaller than the thickness of the outer peripheral holding plate 37 . As a result, loosening does not occur after fixing by embedding. Each outer peripheral side holding plate 37 is similar to each belt-shaped member 31, in order to reduce the short circuit of the magnetic flux between the adjacent movable element cores 28 and the iron loss such as eddy current loss and hysteresis loss generated by the outer peripheral side holding plate 37 itself. , preferably formed of non-magnetic materials.
将各个外周侧保持板37分别嵌入各切口36后,各切口36的内侧面与带状构件31的外周侧面接触,并且带状构件31的内周侧面与各个永久磁铁29的外周侧端面接触。此时,通过带状构件31和各个外周侧保持板37在圆周方向上牢固地对各个可动件铁心28进行固定,同时在圆周方向和径向牢固地对各个永久磁铁29进行固定。After each outer peripheral holding plate 37 is fitted into each notch 36 , the inner surface of each notch 36 contacts the outer peripheral surface of the belt-shaped member 31 , and the inner peripheral surface of the belt-shaped member 31 contacts the outer peripheral end surface of each permanent magnet 29 . At this time, each movable element core 28 is firmly fixed in the circumferential direction by the belt-shaped member 31 and each outer peripheral side holding plate 37 , and each permanent magnet 29 is firmly fixed in the circumferential direction and the radial direction.
如此,在外侧固定支承部22的内侧沿着圆周方向等间隔地设置的多个齿部与在内侧可动支承部23的外周沿着圆周方向等间隔地设置的多个可动件铁心28分别隔着气隙对置,由此来构成永磁式同步电动机。In this way, the plurality of tooth portions arranged at equal intervals in the circumferential direction on the inner side of the outer fixed support portion 22 and the plurality of movable element cores 28 arranged at equal intervals in the circumferential direction on the outer periphery of the inner movable support portion 23 are respectively They face each other across an air gap, thereby constituting a permanent magnet synchronous motor.
可是,为了防止因尺寸精度不够而产生的转矩脉动,可动件铁心28的外周侧端部的定位精度尤其重要,在可动件铁心28的外周侧端部的位置相对于理想位置在径向或者圆周方向上发生了偏移时,会产生转矩脉动。However, in order to prevent torque ripple due to insufficient dimensional accuracy, the positioning accuracy of the outer peripheral end of the movable element core 28 is particularly important. When there is a deviation in the axial or circumferential direction, torque ripple will occur.
由于可动件铁心28通过精密板金等成形,所以可动件铁心28自身的尺寸精度高,问题是可动件铁心28的组装精度。在径向上,通过用铰孔螺栓30对可动件铁心28的内周侧端部进行固定,由此能够高精度地进行定位。另一方面,在圆周方向上,由于铰孔与螺杆之间存在间隙,所以可动件铁心28能够以铰孔螺栓30的位置为基准进行旋转,从而导致可动件铁心28的位置精度变差。Since the movable core 28 is formed by precision sheet metal or the like, the dimensional accuracy of the movable core 28 itself is high, but the problem is the assembly accuracy of the movable core 28 . In the radial direction, by fixing the inner peripheral end portion of the movable element core 28 with the reamer bolt 30 , positioning can be performed with high precision. On the other hand, in the circumferential direction, since there is a clearance between the reaming hole and the screw, the movable core 28 can rotate with the position of the reaming bolt 30 as a reference, resulting in poor positional accuracy of the movable core 28. .
通过将可动件铁心28的内周侧端部的螺栓孔的尺寸设定成小于铰孔螺栓30的螺杆部的尺寸,并且将间隙设定为0以下,由此能够防止可动件铁心28在圆周方向移动。可是,由于可动件铁心28和螺栓30都具有高刚性,所以不容易将铰孔螺栓30嵌入螺栓孔内。此外,由于可动件铁心28由0.2~0.5mm左右的电磁钢板等层叠而成,所以如果强行将高刚性的铰孔螺栓30嵌入螺栓孔,可能会导致可动件铁心28受到损伤。By setting the size of the bolt hole on the inner peripheral side end of the movable element core 28 to be smaller than the size of the screw portion of the reaming bolt 30 and setting the gap to 0 or less, it is possible to prevent the movable element core 28 from Move in a circular direction. However, since both the movable element core 28 and the bolt 30 have high rigidity, it is not easy to fit the reaming bolt 30 into the bolt hole. In addition, since the movable element core 28 is formed by laminating electromagnetic steel sheets of about 0.2 to 0.5 mm, if the highly rigid reaming bolts 30 are forcibly inserted into the bolt holes, the movable element core 28 may be damaged.
另一方面,使用图7和图8所示的带状构件31,将各个可动件铁心28的外周侧端部插入带状构件31的各个窗部34,并固定成使带状构件31的内周侧面与永久磁铁29的外周侧端面接触。为此,能够方便地进行组装,能够在周向对可动件铁心28的外周侧端部进行高精度的定位,所以在使用电梯用薄型卷扬机时,也能够防止出现上述脉动。On the other hand, using the belt-shaped member 31 shown in FIG. 7 and FIG. The inner peripheral side is in contact with the outer peripheral end surface of the permanent magnet 29 . Therefore, assembly can be easily performed, and the outer peripheral end of the movable element core 28 can be positioned with high precision in the circumferential direction, so that the above-mentioned pulsation can be prevented even when a thin elevator hoist is used.
优选将形成在带状构件31上的窗部34的数量设置成与可动件铁心28的数量相同,并且使窗部34的尺寸与可动件铁心28的剖面尺寸相同或者略小,使得不会出现松动。此外,优选与可动件铁心28一样,通过精密板金或者激光加工等对带状构件31的窗部34进行高精度加工。如上所述,通过使用带状构件31来固定各个可动件铁心28,能够在圆周方向上对可动件铁心28的外周侧端部进行高精度的定位。It is preferable to set the number of windows 34 formed on the band-shaped member 31 to be the same as the number of movable piece cores 28, and to make the size of the windows 34 the same as or slightly smaller than the cross-sectional size of the movable piece core 28 so that there is no There will be looseness. In addition, it is preferable that the window portion 34 of the belt-shaped member 31 be processed with high precision by precision sheet metal or laser processing, as with the movable element core 28 . As described above, by fixing each movable core 28 using the band-shaped member 31 , the outer peripheral end of the movable core 28 can be positioned with high precision in the circumferential direction.
图9是表示本发明的其他实施方式所涉及的电梯用薄型卷扬机的主要部分的剖视图,是图5所示电动机转子25的放大图。Fig. 9 is a cross-sectional view showing a main part of a thin hoisting machine for an elevator according to another embodiment of the present invention, and is an enlarged view of the motor rotor 25 shown in Fig. 5 .
通过螺栓30固定在突出部23的电动机转子25具有在圆周方向交替设置的可动件铁心28和永久磁铁29,在图9中示出了永久磁铁29设置在可动件铁心28的前表面侧时的情况。如上所述,可动件铁心28的外周侧端部被插入带状构件31的窗部34。另外,在可动件铁心28的外周侧端部,在与带状构件31的外周侧面相一致的位置上形成有未图示的切口36,将外周侧保持板37插入该切口36内,通过该外周侧保持板37对带状构件31进行保持,使得其不会从可动件铁心28的外周侧端部脱落。The motor rotor 25 fixed to the protruding portion 23 by bolts 30 has movable element cores 28 and permanent magnets 29 alternately arranged in the circumferential direction. In FIG. time situation. As described above, the outer peripheral end portion of the movable element core 28 is inserted into the window portion 34 of the belt-shaped member 31 . In addition, a notch 36 (not shown) is formed at the outer peripheral end of the movable element core 28 at a position corresponding to the outer peripheral side surface of the belt-shaped member 31, and the outer peripheral holding plate 37 is inserted into the notch 36, and the The outer peripheral side holding plate 37 holds the band-shaped member 31 so that it does not come off from the outer peripheral side end of the movable element core 28 .
根据上述结构,能够阻止可动件铁心28和永久磁铁29在径向(也就是图中的上下方向)或者圆周方向上移动,能够将与电动机定子24之间的气隙保持在理想的状态下。According to the above-mentioned structure, the movable element core 28 and the permanent magnet 29 can be prevented from moving in the radial direction (that is, the up-and-down direction in the figure) or the circumferential direction, and the air gap with the motor stator 24 can be kept in an ideal state. .
并且,在本实施方式中,在通过螺栓30将电动机转子25固定在突出部23上时,在可动件铁心28和永久磁铁29的轴向(也就是图中的左右方向)分别设置垫板38,并通过螺栓30一体地进行紧固。垫板38可以设置成在圆周方向连续的环状,也可以在圆周方向上分割成多个部分。In addition, in this embodiment, when the motor rotor 25 is fixed to the protruding portion 23 by the bolt 30, a backing plate is provided in the axial direction (that is, the left-right direction in the drawing) of the movable element core 28 and the permanent magnet 29, respectively. 38, and is integrally fastened by the bolt 30. The backing plate 38 may be provided in a continuous ring shape in the circumferential direction, or may be divided into a plurality of parts in the circumferential direction.
根据上述结构,可以利用安装电动机转子25用的螺栓30来固定垫板38,通过该垫板38,能够切实地防止永久磁铁29在轴向(也就是图中的左右方向)移动或者脱落。According to the above structure, the backing plate 38 can be fixed by the bolt 30 for mounting the motor rotor 25, and the permanent magnet 29 can be reliably prevented from moving or falling off in the axial direction (that is, the left and right directions in the figure) by the backing plate 38.
需要说明的是,在上述实施方式中,在可动件铁心28的内周侧端部设置了限制永久磁铁29的内周侧端部的位置的内周侧位置保持部35。另一方面,也可以设置成在上述垫板38上一体形成与永久磁铁29的内周侧端部(也就是图中的下方侧的端部)接触的内周侧位置保持部35,通过该内周侧位置保持部35来限制永久磁铁29的内周侧端部的位置。此时,可以省略图6所示的内周侧位置保持部35。In addition, in the above-mentioned embodiment, the inner peripheral side position holding part 35 which regulates the position of the inner peripheral side end part of the permanent magnet 29 is provided in the inner peripheral side end part of the movable element core 28. On the other hand, it is also possible to integrally form the inner peripheral side position holding portion 35 in contact with the inner peripheral side end portion (that is, the lower side end portion in the figure) of the permanent magnet 29 on the above-mentioned backing plate 38. The inner peripheral position holding portion 35 regulates the position of the inner peripheral end of the permanent magnet 29 . In this case, the inner peripheral side position holding portion 35 shown in FIG. 6 may be omitted.
在上述实施方式中对电梯用薄型卷扬机进行了说明,其也可以作为轮辐式电动机使用,该轮辐式电动机具有:外侧固定支承部22;内侧可动支承部23,其与外侧固定支承部22对置形成;多个电动机定子24,其安装在外侧固定支承部22的与内侧可动支承部23对置的一侧,并且在圆周方向上等间隔地设置;以及电动机转子25,其安装在内侧可动支承部23上,与电动机定子24之间形成有气隙,并且在圆周方向上交替地设置有可动件铁心28和永久磁铁29。In the above-mentioned embodiment, the thin hoisting machine for elevators has been described, but it can also be used as a spoke-type motor. This spoke-type motor has: an outer fixed support part 22; A plurality of motor stators 24, which are installed on the side of the outer fixed support portion 22 opposite to the inner movable support portion 23, and arranged at equal intervals in the circumferential direction; and motor rotors 25, which are installed on the inner side An air gap is formed between the movable support portion 23 and the motor stator 24 , and movable element cores 28 and permanent magnets 29 are alternately provided in the circumferential direction.
如上所述,本发明的轮辐式电动机的特征在于,具有:外侧固定支承部22;内侧可动支承部23,其形成在外侧固定支承部22的内侧,并且与外侧固定支承部22对置;多个电动机定子24,其安装在外侧固定支承部22的与内侧可动支承部23对置的一侧,并且在圆周方向上等间隔地设置;以及电动机转子25,其安装在内侧可动支承部23,与电动机定子24之间形成有气隙,并且在圆周方向上交替地设置有可动件铁心28和永久磁铁29,在设置有各个可动件铁心28的外周侧端部的该圆周方向上设置具有多个窗部34的由非磁性材料构成的带状构件31,通过螺栓30将可动件铁心28的内周侧端部固定在内侧可动支承部23上,并且将各个可动件铁心28的外周侧端部分别插入并支承于带状构件31的各个窗部34中。As described above, the spoke motor of the present invention is characterized in that it has: the outer fixed support part 22; the inner movable support part 23, which is formed inside the outer fixed support part 22 and is opposed to the outer fixed support part 22; A plurality of motor stators 24 mounted on the side of the outer fixed support portion 22 opposite to the inner movable support portion 23 and arranged at equal intervals in the circumferential direction; and motor rotors 25 mounted on the inner movable support Part 23, an air gap is formed between the motor stator 24, and the movable piece iron core 28 and the permanent magnet 29 are alternately arranged in the circumferential direction, and the outer peripheral side end of each movable piece iron core 28 is provided on the circumference A belt-shaped member 31 made of non-magnetic material with a plurality of windows 34 is provided in the direction, and the inner peripheral end of the movable core 28 is fixed on the inner movable support part 23 by bolts 30, and each movable The outer peripheral end portions of the movable core 28 are respectively inserted into and supported by the respective window portions 34 of the belt-shaped member 31 .
根据上述结构,能够通过螺栓30将可动件铁心28的内周侧端部切实地固定在内侧可动支承部23上,并且能够通过结构简单的带状构件31将可动件铁心28的外周侧端部保持在以螺栓30为中心发生偏移的位置上。因此,能够通过简单的结构切实地在电动机定子24与电动机转子25之间保持气隙的同时,有效地控制永久磁铁29的磁通。According to the above structure, the inner peripheral end of the movable element core 28 can be reliably fixed to the inner movable support part 23 by the bolt 30, and the outer periphery of the movable element core 28 can be fixed by the belt-shaped member 31 with a simple structure. The side ends are held at offset positions centered on the bolt 30 . Therefore, it is possible to effectively control the magnetic flux of the permanent magnet 29 while reliably maintaining the air gap between the motor stator 24 and the motor rotor 25 with a simple structure.
除了上述结构以外,本发明的特征还在于,在位于与带状构件31的外周侧面对应的位置的各个可动件铁心28的外周侧端部分别形成切口36,将由非磁性材料构成的外周侧保持板37固定在邻接的各个可动件铁心28的切口36之间,通过外周侧保持板37和带状构件31来保持永久磁铁29的位置。In addition to the above structure, the present invention is also characterized in that notches 36 are respectively formed on the outer peripheral side ends of the respective movable element cores 28 at positions corresponding to the outer peripheral side surfaces of the belt-shaped member 31, and the outer peripheral sides made of non-magnetic materials are The holding plate 37 is fixed between the cutouts 36 of the adjacent movable element cores 28 , and the position of the permanent magnet 29 is held by the outer peripheral side holding plate 37 and the band-shaped member 31 .
根据上述结构,外周侧保持板37和带状构件31能够由薄板简单地构成,并且能够通过该简单的结构切实地保持各个可动件铁心28和永久磁铁29的外周侧端部,使得其不会在圆周方向和径向上移动。According to the above-mentioned structure, the outer peripheral side holding plate 37 and the band-shaped member 31 can be simply constituted by thin plates, and the outer peripheral side ends of the respective movable element cores 28 and permanent magnets 29 can be reliably held by this simple structure so that they do not Will move in the circumferential direction and radial direction.
另外,本发明在上述结构的基础上,其特征还在于,在位于螺栓30附近的可动件铁心28的内周侧端部设置有限制永久磁铁29的内周侧端部的位置的内周侧位置保持部35。In addition, the present invention is characterized in that, on the basis of the above-mentioned structure, the inner peripheral end portion of the movable element core 28 located in the vicinity of the bolt 30 is provided with an inner peripheral edge for restricting the position of the inner peripheral end portion of the permanent magnet 29 . side position holding part 35 .
根据上述结构,能够有效地利用永久磁铁29的外周侧端部的简单的支承结构,通过内周侧位置保持部35方便地限制永久磁铁29的内周侧端部的位置。此外,由于不需要对永久磁铁进行加工就能够保持位置,所以能够有效地利用由永久磁铁产生的磁通。According to the above structure, the position of the inner peripheral end of the permanent magnet 29 can be easily regulated by the inner peripheral position holding portion 35 by effectively utilizing the simple support structure of the outer peripheral end of the permanent magnet 29 . In addition, since the position can be maintained without processing the permanent magnet, the magnetic flux generated by the permanent magnet can be effectively used.
此外,本发明提供一种使用轮辐式电动机的电梯用薄型卷扬机,该轮辐式电动机被构造成具有:外侧固定支承部22;内侧可动支承部,其形成在外侧固定支承部22的内侧,并且与外侧固定支承部22对置;多个电动机定子24,其安装在外侧固定支承部22的与内侧可动支承部23对置的一侧,并且在圆周方向上等间隔地设置;以及电动机转子25,其安装在内侧可动支承部23,与电动机定子24之间形成有气隙,并且沿着圆周方向交替地设置有可动件铁心28和永久磁铁29,在该轮辐式电动机中,将绳轮8可旋转地支承于一端固定在框体7上的主轴13的另一端,外侧固定支承部22以从框体7的对置侧朝向绳轮8侧延伸的方式形成,内侧可动支承部23以从绳轮8的对置侧朝向框体7侧延伸的方式形成,该使用轮辐式电动机的电梯用薄型卷扬机的特征在于,在设置有各个可动件铁心28的外周侧端部的圆周方向上设置具有多个窗部34的由非磁性材料构成的带状构件31,通过螺栓30将可动件铁心28的内周侧端部固定在内侧可动支承部23上,并且将各个可动件铁心28的外周侧端部分别插入并支承于带状构件31的各个窗部34中。Furthermore, the present invention provides a thin hoisting machine for an elevator using a spoke-type motor configured to have: an outer fixed support portion 22; an inner movable support portion formed inside the outer fixed support portion 22, and Opposed to the outer fixed support part 22; a plurality of motor stators 24, which are installed on the side of the outer fixed support part 22 opposite to the inner movable support part 23, and arranged at equal intervals in the circumferential direction; and the motor rotor 25, which is installed on the inner movable support part 23, and an air gap is formed between the motor stator 24, and the movable piece iron core 28 and the permanent magnet 29 are alternately arranged along the circumferential direction. In this spoke type motor, the The sheave 8 is rotatably supported on the other end of the main shaft 13, one end of which is fixed on the frame body 7. The outer fixed support portion 22 is formed to extend from the opposite side of the frame body 7 toward the side of the sheave 8, and the inner side is movably supported. The portion 23 is formed so as to extend from the opposite side of the sheave 8 toward the frame body 7 side, and this thin hoisting machine for an elevator using a spoke motor is characterized in that each movable element core 28 is provided at the end of the outer peripheral side. A belt-shaped member 31 made of a non-magnetic material having a plurality of windows 34 is provided in the circumferential direction, and the inner peripheral end of the movable core 28 is fixed to the inner movable support 23 by bolts 30, and each Outer peripheral end portions of the movable element core 28 are respectively inserted into and supported by the respective window portions 34 of the belt-shaped member 31 .
在电梯设备中,绳轮8的旋转脉动(也就是转矩脉动)是造成悬吊电梯轿厢的线缆在上下方向大幅度振动的主要原因之一,所以有必要抑制该旋转脉动。导致电动机发生转矩脉动的原因有很多,抑制该等转矩脉动的方法之一是提高电动机转子25的安装精度,在电动机转子25与电动机定子24之间保持适当的气隙。根据上述结构,能够通过螺栓30将可动件铁心28的内周侧端部切实地固定在内侧可动支承部23上,并且能够通过结构简单的带状构件31切实地将可动件铁心28的外周侧端部保持在以螺栓30为中心发生偏移的位置上。因此,能够构成适合电梯设备使用的结构简单的小型卷扬机,能够切实地在电动机定子24与电动机转子25之间保持气隙的同时,有效地控制永久磁铁29的磁通。In elevator equipment, the rotational pulsation (that is, torque pulsation) of the sheave 8 is one of the main causes of large vertical vibrations of the cables suspending the elevator car, so it is necessary to suppress the rotational pulsation. There are many reasons for the torque ripple of the motor. One of the methods to suppress the torque ripple is to improve the installation accuracy of the motor rotor 25 and maintain an appropriate air gap between the motor rotor 25 and the motor stator 24 . According to the above structure, the inner peripheral end of the movable element core 28 can be reliably fixed to the inner movable support portion 23 by the bolt 30, and the movable element core 28 can be securely fixed by the belt-shaped member 31 having a simple structure. The outer peripheral end of the bolt 30 is held at a position offset from the center of the bolt 30 . Therefore, it is possible to configure a small winch with a simple structure suitable for use in elevator equipment, and it is possible to effectively control the magnetic flux of the permanent magnet 29 while maintaining an air gap between the motor stator 24 and the motor rotor 25 reliably.
Claims (4)
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|---|---|---|---|
| JP2013148560A JP2015023625A (en) | 2013-07-17 | 2013-07-17 | Spoke type motor and elevator hoisting machine using spoke type motor |
| JP2013-148560 | 2013-07-17 |
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