CN104260142A - Automatic shaping and cutting machine for betel nuts - Google Patents
Automatic shaping and cutting machine for betel nuts Download PDFInfo
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- CN104260142A CN104260142A CN201410381063.6A CN201410381063A CN104260142A CN 104260142 A CN104260142 A CN 104260142A CN 201410381063 A CN201410381063 A CN 201410381063A CN 104260142 A CN104260142 A CN 104260142A
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- master rotor
- betel nut
- automatic shaping
- main roller
- pinch roller
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- 238000005520 cutting process Methods 0.000 title claims abstract description 21
- 238000007493 shaping process Methods 0.000 title claims abstract description 14
- 235000008180 Piper betle Nutrition 0.000 title abstract description 4
- 240000008154 Piper betle Species 0.000 title abstract description 4
- 244000080767 Areca catechu Species 0.000 claims abstract description 18
- 235000006226 Areca catechu Nutrition 0.000 claims abstract description 17
- 238000007667 floating Methods 0.000 claims abstract description 14
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000002452 interceptive effect Effects 0.000 claims description 3
- 241000251468 Actinopterygii Species 0.000 claims 5
- 239000002390 adhesive tape Substances 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 17
- 235000013305 food Nutrition 0.000 abstract description 5
- 235000013399 edible fruits Nutrition 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Meat, Egg Or Seafood Products (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种剖切机,尤其是一种槟榔自动整形剖切机。 The invention relates to a cutting machine, in particular to an automatic shaping and cutting machine for betel nuts.
背景技术 Background technique
槟榔是人们所喜欢的一种食品。目前企业传统的生产方式,首先要将槟榔进行压扁,再通过人工用切刀手工剖切,手工生产因为手和产品以及杂物长期接触,会导致食品不卫生;因为熟练度和计件激励员工的方式,操作时也会造成安全事故;并且生产效率低下。 Betel nut is a kind of food that people like. At present, the traditional production method of the enterprise is to first flatten the betel nut, and then cut it manually with a cutter. Manual production will cause unhygienic food due to long-term contact between hands and products and sundries; because proficiency and piece count motivate employees The way of operation will also cause safety accidents; and the production efficiency is low.
为解决消费者的食品安全、企业用工难以及产业提升等诸多问题;就要在槟榔的加工设备上下功夫。 In order to solve many problems such as food safety of consumers, labor difficulties of enterprises, and industrial upgrading, it is necessary to work hard on the processing equipment of betel nuts.
发明内容 Contents of the invention
现有技术不能满足人们的需要,为弥补现有技术不足,本发明旨在提供一种整体采用偏心滚轧对产品进行逐级效形;异型皮带和大滚轮组合形成“V”型传动槽并解决动力;包胶小钢滚轮增大摩擦解决动力并参加定位;大小滚轮组合相互配合,进行定位、传动、效形等技术;从而使对产品进行效形和所需的传动动力同时解决;浮动“V”型刀槽配合旋转刀具解决对中剖切;能准确和高效的对各种奇形怪状的槟榔果子进行定位,并实施自动整形、剖切的槟榔加工设备。 The existing technology cannot meet people's needs. In order to make up for the shortcomings of the existing technology, the present invention aims to provide a step-by-step effect on the product through eccentric rolling as a whole; the combination of special-shaped belt and large roller forms a "V"-shaped transmission groove and Solve the power; the rubber-covered small steel roller increases the friction to solve the power and participate in positioning; the combination of large and small rollers cooperates with each other to perform positioning, transmission, effect and other technologies; so that the effect of the product and the required transmission power are solved at the same time; floating The "V"-shaped knife groove cooperates with the rotary cutter to solve the centering and cutting; it can accurately and efficiently locate various strange-shaped betel nut fruits, and implement automatic shaping and cutting betel nut processing equipment.
为实现上述目的,本发明采用以下技术方案:一种槟榔自动整形剖切机,包括:机架、电机、第一链传动机构、调整机构、小压轮、浮动机构、主滚筒、导正机构、第二链传动机构、切刀槽和组合刀具等结构;所述电机设置在机架底端支撑台中央,通过链传动机构与设置在机架上方的主滚筒连接;所述小压轮共数组,通过安装板设置在主滚筒右半端外围,并与主滚筒保持合理间隙,对槟榔进行整形压扁;所述调整机构设置在小压轮组底端,机架上端;所述浮动机构设置在主滚筒右半端外,小压轮之间;所述导正机构在主滚筒最正上端和正下端均有设置;所述第二链传动机构连接切刀槽内的切刀转轴、小压轮组,以及主滚筒的转动轴;所述组合刀具设置在切刀槽左下端。 In order to achieve the above object, the present invention adopts the following technical solutions: a betel nut automatic shaping and cutting machine, comprising: a frame, a motor, a first chain transmission mechanism, an adjustment mechanism, a small pressure wheel, a floating mechanism, a main roller, and a guiding mechanism , the second chain transmission mechanism, the cutter groove and the combined cutter structure; the motor is arranged in the center of the support platform at the bottom of the frame, and is connected with the main roller arranged on the top of the frame through a chain transmission mechanism; The array is set on the periphery of the right half of the main drum through the mounting plate, and maintains a reasonable gap with the main drum to shape and flatten the betel nut; the adjustment mechanism is set at the bottom of the small pressure wheel group and the upper end of the frame; the floating mechanism is set Outside the right half of the main drum, between the small pressure rollers; the guiding mechanism is provided at the uppermost and lower ends of the main drum; the second chain transmission mechanism is connected to the cutter shaft and the small pressure rollers in the cutter groove group, and the rotating shaft of the main drum; the combined cutter is arranged at the lower left end of the cutter groove.
作为优选,所述切刀槽为浮动“V”型刀槽切割结构以及链传动机构为“V”型胶条定位及大、小轮子包胶互动辊轧控制结构。 Preferably, the cutter groove is a floating "V"-shaped groove cutting structure, and the chain transmission mechanism is a "V"-shaped rubber strip positioning and large and small wheel rubber-covered interactive rolling control structure.
进一步,所述小压轮在主滚轮右半端外围设置有七组,并且相邻之间设置有一个浮动机构。 Further, there are seven groups of small pressure rollers arranged on the periphery of the right half of the main roller, and a floating mechanism is arranged between adjacent ones.
进一步,所述剖切机还包括人机控制界面以及入料口和出料口。 Further, the cutting machine also includes a man-machine control interface, a material inlet and a material outlet.
该槟榔自动整形剖切机与现有技术相比,本发明的有益效果是: Compared with the prior art, this betel nut automatic shaping and cutting machine has the beneficial effects of the present invention:
一,解决了目前槟榔食品加工中,普遍存在的卫生、安全和效率低下的问题; First, it solves the common problems of sanitation, safety and low efficiency in the current betel nut food processing;
二,和人工相对比一台机器可相当于20~30人的效率,降低了操作强度,生产效率得到提高; Second, compared with manual labor, one machine can be equivalent to the efficiency of 20-30 people, which reduces the operating intensity and improves production efficiency;
三,经过试验,对大小和形状各异的果子,小压轮的设置,首先进行自动的整形压扁,然后剖切出来也能达到对半分开,完全符合行业加工要求; 3. After testing, for fruits of different sizes and shapes, the setting of the small pressure wheel, firstly carry out automatic shaping and flattening, and then cut them out to achieve half separation, which fully meets the processing requirements of the industry;
整体结构比较简单,制造方便,实用性强,易于推广。 The overall structure is relatively simple, convenient to manufacture, strong in practicability, and easy to popularize.
附图说明 Description of drawings
图1为本发明整体结构示意图; Fig. 1 is a schematic diagram of the overall structure of the present invention;
其中:1、机架,2、电机,3、第一链传动机构,4、调整机构,5、小压轮,6、浮动机构,7、主滚筒,8、导正机构,9、第二链传动机构,10、切刀槽,11、组合刀具。 Among them: 1. Frame, 2. Motor, 3. First chain transmission mechanism, 4. Adjusting mechanism, 5. Small pressure wheel, 6. Floating mechanism, 7. Main roller, 8. Guiding mechanism, 9. Second Chain transmission mechanism, 10, cutter groove, 11, combination cutter.
具体实施方式 Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。 The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1,一种槟榔自动整形剖切机,主要包括:机架(1)、电机(2)、第一链传动机构(3)、调整机构(4)、小压轮(5)、浮动机构(6)、主滚筒(7)、导正机构(8)、第二链传动机构(9)、切刀槽(10)和组合刀具(11)等结构;所述电机(2)设置在机架(1)底端支撑台中央,通过链传动机构(3)与设置在机架(1)上方的主滚筒(7)连接;所述小压轮共数组,通过安装板设置在主滚筒(7)右半端外围,并与主滚筒(7)保持合理间隙,对槟榔进行整形压扁;所述调整机构(4)设置在小压轮(5)组底端,机架(1)上端;所述浮动机构(6)设置在主滚筒(7)右半端外,小压轮(5)之间;所述导正机构(8)在主滚筒(7)最正上端和正下端均有设置;所述第二链传动机构(9)连接切刀槽(10)内的切刀转轴、小压轮(5)组,以及主滚筒(7)的转动轴;所述组合刀具(11)设置在切刀槽(10)左下端。 Please refer to Figure 1, a betel nut automatic shaping and cutting machine, mainly including: frame (1), motor (2), first chain transmission mechanism (3), adjustment mechanism (4), small pressure wheel (5), Floating mechanism (6), main roller (7), guiding mechanism (8), second chain transmission mechanism (9), cutter groove (10) and combined cutter (11); the motor (2) is set In the center of the support platform at the bottom of the frame (1), it is connected with the main roller (7) set above the frame (1) through a chain transmission mechanism (3); the small pressure rollers are in groups, and are set on the main roller through a mounting plate. The outer periphery of the right half of the roller (7) maintains a reasonable gap with the main roller (7) to shape and flatten the betel nut; the adjustment mechanism (4) is set at the bottom of the small pressure roller (5) group, and the frame (1) The upper end; the floating mechanism (6) is set outside the right half of the main drum (7), between the small pressure rollers (5); the guiding mechanism (8) has a Setting; the second chain transmission mechanism (9) is connected to the cutter shaft in the cutter groove (10), the small pressure wheel (5) group, and the rotation shaft of the main drum (7); the combined cutter (11) It is arranged at the lower left end of the cutter groove (10).
作为优选,所述导正机构(8)、浮动切刀槽(10)为“V”型对中结构,大、小轮子包“V”型胶条定位及互动辊轧控制结构。 Preferably, the guiding mechanism (8) and the floating cutter groove (10) are "V"-shaped centering structures, and the large and small wheels include "V"-shaped rubber strip positioning and interactive rolling control structures.
进一步,所述小压轮(5)在主滚筒(7)右半端外围设置有七组 Further, the small pressure roller (5) is provided with seven sets of
并且相邻之间设置有一个浮动机构(6)。 And a floating mechanism (6) is arranged between adjacent ones.
进一步,所述剖切机还包括人及控制界面以及入料口和出料口。 Further, the cutting machine also includes a human and control interface, as well as a material inlet and a material outlet.
本发明的工作原理为:人工将待加工产品倒入送料机,送料 The working principle of the present invention is: manually pour the product to be processed into the feeder, and feed
机即运送到直震料斗;直震通过8条道均匀传动和送入主机;主机入 The machine is transported to the direct vibration hopper; the direct vibration is evenly transmitted through 8 channels and sent to the main machine; the main machine enters
料机构通过“V”型槽定位传送到滚轧机构,滚轧机构通包胶轮和主 The material mechanism is sent to the rolling mechanism through the "V" groove positioning, and the rolling mechanism passes the rubber wheel and the main body.
动轮“V”型胶条带动传送到刀槽,刀槽使用 “V”型槽定位和对中 The "V"-shaped rubber strip of the moving wheel is driven and sent to the knife groove, and the knife groove is positioned and centered by the "V"-shaped groove
的刀片实施剖切;剖切完成送入下道工序;整体人机界面控制电箱可 The cutting blade is used for cutting; the cutting is completed and sent to the next process; the overall man-machine interface control electric box can be
全部控制整个系统的运行和操作;小压轮将槟榔进行压扁,然后进行 All control the operation and operation of the entire system; the small pressure wheel will flatten the betel nut, and then carry out
生产。 Production.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其它的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。 For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
以上所述,仅为本发明的较佳实施例,并不用以限制本发明,凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同替换和改进,均应包含在本发明技术方案的保护范围之内。 The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any minor modifications, equivalent replacements and improvements made to the above embodiments according to the technical essence of the present invention shall be included in the technical aspects of the present invention. within the scope of protection of the program.
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CN201410381063.6A CN104260142A (en) | 2014-08-05 | 2014-08-05 | Automatic shaping and cutting machine for betel nuts |
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CN201410381063.6A CN104260142A (en) | 2014-08-05 | 2014-08-05 | Automatic shaping and cutting machine for betel nuts |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2696336Y (en) * | 2003-05-03 | 2005-05-04 | 吴瑛 | Machine for preparing betel nut |
US6967034B2 (en) * | 2002-05-31 | 2005-11-22 | Council Of Scientific And Industrial Research | Herbal-based composition for treating acute and chronic myeloid leukemia |
TWM320846U (en) * | 2007-01-24 | 2007-10-21 | Wun-Bang Jhong | Betel nut whisker remover |
TWM324414U (en) * | 2007-08-06 | 2008-01-01 | Wei-Guang Sung | Improved strip barker structure for betel nut |
CN103238800A (en) * | 2013-05-29 | 2013-08-14 | 赵湘武 | Betel nut processing device |
-
2014
- 2014-08-05 CN CN201410381063.6A patent/CN104260142A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6967034B2 (en) * | 2002-05-31 | 2005-11-22 | Council Of Scientific And Industrial Research | Herbal-based composition for treating acute and chronic myeloid leukemia |
CN2696336Y (en) * | 2003-05-03 | 2005-05-04 | 吴瑛 | Machine for preparing betel nut |
TWM320846U (en) * | 2007-01-24 | 2007-10-21 | Wun-Bang Jhong | Betel nut whisker remover |
TWM324414U (en) * | 2007-08-06 | 2008-01-01 | Wei-Guang Sung | Improved strip barker structure for betel nut |
CN103238800A (en) * | 2013-05-29 | 2013-08-14 | 赵湘武 | Betel nut processing device |
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