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CN1042558A - Cracking Catalyst Containing Novel High Silica Y Zeolite - Google Patents

Cracking Catalyst Containing Novel High Silica Y Zeolite Download PDF

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CN1042558A
CN1042558A CN 89103386 CN89103386A CN1042558A CN 1042558 A CN1042558 A CN 1042558A CN 89103386 CN89103386 CN 89103386 CN 89103386 A CN89103386 A CN 89103386A CN 1042558 A CN1042558 A CN 1042558A
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zeolite
catalyst
silica
heavy
ammonium
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CN1020369C (en
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刘兴云
李宣文
佘励勤
林松柏
邵敬豪
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Lanzhou Oil Refining And Chemical Plant Of China Petroleum And Chemical Corp
Peking University
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Lanzhou Oil Refining And Chemical Plant Of China Petroleum And Chemical Corp
Peking University
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Abstract

The invention discloses a fluid catalytic cracking catalyst containing novel high-silicon zeolite, wherein the novel high-silicon zeolite is prepared by alternately treating Y-type zeolite through two processes of chemical dealumination and hydrothermal treatment, and the treatment condition is slower and easier than that of singly using one of the Y-type zeolite in the prior art, and has the advantages of short time, low cost and high flexibility. The product has high crystallinity, low sodium content, good thermal and hydrothermal stability and strong selectivity, and the catalyst prepared by the method is suitable for treating various petroleum hydrocarbons including heavy oil or residual oil, and has better performance than similar comparative catalysts.

Description

The cracking catalyst that contains new-type high silicon Y zeolite
The present invention relates to contain the fluidized catalytic cracking catalyst of new-type high silicon Y zeolite and obtain contained zeolite and prepare the method for catalyzer and this catalyzer produce application in the stop bracket gasoline at the fluid catalytic cracking hydrocarbon feed with it.
With fluid catalytic cracking processing hydrocarbon feed acquisition high yield, stop bracket gasoline is the important process in the petroleum refining industry, its key is the performance of catalyst activity component, promptly require contained high-silicon Y-Zeolite can keep crystalline structure intact, have very high heat and hydrothermal stability, acid strong and sour density is low.In order to obtain to have the supersiliceous zeolite of described performance, normally the NaY zeolite with synthetic carries out suitable processing treatment, and purpose is the aluminium content that reduces in the former zeolite, reduce lattice constant, improve the silica alumina ratio of zeolite framework, thereby reduce sour density, improve thermostability and hydrothermal stability.Treatment process for this purpose has in prior art: hydrothermal dealumination and chemical dealuminization two big classes, the former is in the presence of water vapor, high-temperature roasting NH 4Y zeolite makes high-silicon Y-Zeolite, is referred to as overstable gamma zeolite (USY) and (consults US, 3,293,192; 4,036,739); The latter uses silicofluoride, for example ammonium silicofluoride or other fluorine-containing salt, and Neutral ammonium fluoride for example, ammonium borofluoride is removed NH as dealumination agent 4Aluminium in Y or the NaY zeolite framework makes silicon move in the skeleton on the room behind the dealuminzation simultaneously, be referred to as skeleton rich silicon Y zeolite (FSEY) (consult US, 4,503,023, (1985); NPRA Annual Meeting 1986, AM-86-30).Perhaps make dealumination agent with ethylenediamine tetraacetic acid (EDTA) etc., the supersiliceous zeolite that makes claims sealumination modified Y zeolite (DAY) (consult US, 3,442,795(1969)).USY has suppressed hydrogen transfer reactions owing to reduced sour density, thereby can produce stop bracket gasoline, and can be used for processing heavy oil, but in its preparation process, the speed of zeolite framework dealuminzation and silicon migration is difficult to coupling, make the room that produces in the framework dealumination process not go to occupy by Siliciumatom in time, thereby influence the stability of skeleton, even in the room more for a long time, can produce the skeleton structure avalanche, make degree of crystallinity impaired, the active reduction.In addition, stabilization reactions in the treating processes is carried out in solid phase, the aluminium of deviating from from skeleton is still stayed in the cage structure of zeolite, the aluminium of this non-skeleton " fragment " can make nonselective scission reaction increase, thereby the productive rate that reduces gasoline (is consulted Pellet, R.J etc., J.Catal, 114,71-89(1988)).European patent prospectus EP 82111(1983) with Chinese patent prospectus CN, 85108330A(1987) discloses the novel method for preparing high-silicon Y-Zeolite, makes the supersiliceous zeolite of commodity LZ-210 by name, promptly handles NH with ammonium fluosilicate solution 4Y or NaY zeolite, aluminium on the zeolite framework is entered solution by the fluorine complexing, and the silicon in the solution is transferred on the empty position that stays behind the dealuminzation subsequently, dealuminzation that this solid-liquid is alternate and Silicon-rich process are easier to the condition that finds aluminium and the two transport velocity of silicon to be complementary, make the skeleton defective of the LZ-210 zeolite that makes less, crystallization reservation degree height does not contain framework aluminum " fragment ".The silica alumina ratio of skeleton can be regulated arbitrarily, and sodium content is also lower, its heat and hydrothermal stability height, by the catalyzer that makes as active ingredient compare with the similar catalyst that contains USY, activity is higher, selectivity is better, ability with preventing from heavy metal pollution can be used for handling mink cell focus or residual oil.
Above-mentioned USY zeolite working condition harshness, technology is numerous and diverse, the technology that the silicofluoride dealuminzation prepares supersiliceous zeolite on industrial production also existence condition control require sternly, technical process is long, problems such as production cost height have limited its widespread use.Need develop novel fluidized catalytic cracking catalyst in order to overcome above-mentioned unfavorable factor, the invention provides a kind of method that chemical dealuminization process and hydrothermal treatment consists process combine that is used alternatingly, can use more cheap feedstock production new-type high silicon Y zeolite and prepare fluidized catalytic cracking catalyst comparing under the demulcent operational condition with it.
The new-type high silicon Y zeolite of the present invention preparation shown in formula I or formula II, is to be combined and the method that is used alternatingly is handled y-type zeolite and made by chemical dealuminization process and hydrothermal treatment consists process; Again by be mixed and made into fluidized catalytic cracking catalyst with matrix, can be used for handling distillate or residual oil.
Method shown in the formula I claims B method, and the formula II method claims C method.Wherein related chemical dealuminization process is under the effect of complexing agent, and the aluminium of deviating from skeleton also can be deviate from the aluminium of non-skeleton.Carry out hydrothermal treatment consists is carried out silicon in solid phase migration subsequently, make Siliciumatom occupy the room that stays behind the dealuminzation, reach the stabilization of structure, also follow hydrothermal dealumination to a certain degree herein in the reason process.As mentioned above, hocket chemical dealuminization and hydrothermal treatment consists, the degree of depth of may command dealuminzation makes the high-silicon Y-Zeolite of required silica alumina ratio, because it has FSEY and USY concurrently, so be referred to as new-type high silicon Y zeolite (NHSY).Wherein the number of times that is used alternatingly of two kinds of processes shown in the formula II is decided by the requirement to supersiliceous zeolite.
The used dealuminzation complexing agent of chemical dealuminization process of the present invention comprises: organic acid, for example can select ethylenediamine tetraacetic acid (EDTA) for use, oxalic acid, sulphosalicylic acid etc.; The organic alcohol amine class for example can be selected trolamine etc. for use; Organic and mineral acid salt, for example optional ammonium oxalate, Neutral ammonium fluoride, ammonium silicofluoride, ammonium borofluoride etc.; The mixture of the above-mentioned complexing agent of also optional usefulness, each time chemical dealuminization can be selected complexing agent identical or inequality for use.The consumption of complexing agent can calculate by stoichiometry according to the dealuminzation degree of zeolite, and pre-dealuminzation degree is determined according to the required silica alumina ratio of product.The dealuminzation condition is to guarantee that zeolite framework is even, slowly dealuminzation is a principle.The general 1-20%(weight that adopts) complexing agent aqueous solution, the most handy 5-10% solution; Reaction times 1-6 hour, preferably 2-4 hour; Temperature of reaction 25-100 ℃, preferably 50-95 ℃.The condition of hydrothermal treatment consists is shorter than mild condition and the time of system USY, and general treatment temp is 400-700 ℃, and preferably 500-600 ℃ was carried out 1-3 hour; Water concentration in the atmosphere is decided according to the needed hydrothermal dealumination degree of depth, moisture 20-100%(volume in the general atmosphere), also can be zeolite self water vapor that contains 30-50% water.
The used zeolite raw material of the present invention is a y-type zeolite, its silica alumina ratio (SiO 2/ Al 2O 3) greater than 4.0, more preferably greater than 4.5.The characteristic spectral line that the supersiliceous zeolite that makes still has faujusite (Faujusite) structure through X-ray diffraction analysis, just spacing (d ) value diminishes the SiO of product with the raising of product silica alumina ratio 2/ Al 2O 3Be controlled at 6-40 than generally, be preferably in 8-20, sodium oxide content is less than 1.0%, and preferably less than 0.5%, relative crystallinity is greater than 80%, more preferably greater than 90%.
Used matrix is an inorganic oxide in the Preparation of Catalyst of the present invention, for example can select aluminium oxide-silicon oxide, silica gel or silicon solution for use, aluminium glue or activated alumina, natural clay or their mixture etc.The mixture that is formed by two or more oxide compounds must have certain pore structure and catalytic activity.The levigated active ingredient mixed with matrix make fluidized catalytic cracking catalyst according to a conventional method, wherein can contain active ingredient 10-50%(weight), preferably contain 15-30%, this catalyzer is in the device of fluid catalytic cracking, operational condition and stock oil routinely, comprise the contact of distillate or residual oil, can produce stop bracket gasoline.
Its principal character of the supersiliceous zeolite that the present invention makes is: 1. the aluminium room in the skeleton structure of zeolite is few; 2. the aluminium distribution uniform of zeolite surfaces externally and internally; 3. non-framework aluminum " fragment " amount that is present in the skeleton structure hole can be controlled arbitrarily; 4. zeolite has flourishing secondary pore structure; 5. the sodium content of zeolite is low; 6. the silica alumina ratio of zeolite framework or lattice constant are easier to control.These characteristics make described zeolite that very high thermostability be arranged, hydrothermal stability and catalytic activity and highly selective.The fluidized catalytic cracking catalyst that makes with this zeolite has high reactivity and excellent selectivity.See Table 1-7 and Fig. 1-7.
Aluminium room in the skeleton structure of zeolite of the present invention characterizes with the defect structure factor Z, can use U.S. Pat, and 4,503,023(1985) the middle method of introducing is measured, and promptly the test sample product are at the infrared spectra 3710Cm in hydroxyl district -1The back of the body at the bottom of absorbancy; The zeolite surface silica alumina ratio can be measured with the x-ray photoelectron power spectrum; Aluminium in the zeolite framework hole " fragment " is available 27Al MAS-NMR measures, and easier method is to measure hydroxyl district 3600Cm with method of the present invention -1Infrared absorption band (as Fig. 1); The secondary pore structure of zeolite can be adsorbed bed thickness method mensuration with cryogenic nitrogen; Zeolite lattice constant a.X-ray diffraction method with routine is measured, and makes internal standard substance with silica flour, measures near 20 diffraction angle that equal 54 ° and 58.3 °; The degree of crystallinity of the intact degree of crystallization of zeolites with respect to initial NaY, promptly relative crystallinity is represented, concrete grammar is, with X-ray diffraction method test sample product and initial NaY in (331), (511,333), (440), (533), (642), (822,660), (555,751), the halfwidth at the diffraction peak height of (644) locating and (533) peak calculates relative crystallinity (Xi) by following formula;
Xi=I iW i/I RW R
I represents testing sample, and R represents initial NaY, and I is the high sums of eight peak-to-peaks, and W is (533) peak width, and used testing sample is all handled through the sodium chloride solution exchange.
The stability of the high-silicon Y-Zeolite of table 1 different methods preparation relatively
Before steam is handled After steam is handled
Sample system Na 2O Xi a 0Structural breakdown temperature Xi a 0
The heavy % % of Preparation Method
Figure 891033866_IMG4
℃ %
Figure 891033866_IMG5
Silicofluoric acid 0.65 92 21.45 1,086 88 24.28
Ammonium dealuminzation method
The present invention 0.24 97 24.48 1,071 92 24.28
The B method
The present invention 0.33 92 24.44 1,056 92 24.26
The C method
Hydro-thermal takes off-93 24.45 1,002 80 24.19
The aluminium method
Annotate: the steam treatment condition: 800 ℃ of 100% steam 3 hours
The secondary pore texture ratio of the high-silicon Y-Zeolite of table 2 different methods preparation
Sample system a 0Surface-area m 2/ g micro pore volume
Preparation Method
Figure 891033866_IMG6
S AlwaysS InS GreatlyMl/g
Silicofluoric acid 24.45 727 12 27 0.251
Ammonium dealuminzation method
The present invention 24.47 794 53 78 0.244
The B method
The present invention 24.44 854 133 34 0.254
The C method
Hydro-thermal takes off 24.52 759 83 7 0.253
The aluminium method
* S Always-total surface area, S In-mesopore (40-200
Figure 891033866_IMG7
) surface-area, S Greatly-macropore (>200
Figure 891033866_IMG8
) surface-area
The surfaces of aluminum of the high-silicon Y-Zeolite of table 3 different methods preparation distributes relatively
Sample preparation methods a 0 Si/Al (I) * Si/Al (II)
Ammonium silicofluoride dealuminzation method 24.471 5.86 22.0
The inventive method 24.415 6.80 11.2
Hydrothermal dealumination method 24.482 4.73 1.27
* Si/Al(I)-silica alumina ratio measured with chemical analysis
The Si/Al(II)-silica alumina ratio measured with the x-ray photoelectron power spectrum
Table 4 catalyzer F-A evaluation result
Temperature of reaction, ℃ 480 490 500 510
WHSV 16.04 15.90 15.71 16.17
C/O is than 3.00 3.41 3.77 4.03
H 2+ C 1+ C 2, heavy % 0.67 0.90 1.10 1.40
C 3+ C 4, heavy % 18.2 21.6 23.6 25.6
Gasoline, heavy % 46.3 49.7 50.4 50.2
Diesel oil, heavy % 15.9 14.4 13.7 11.4
Heavy oil, heavy % 17.5 11.6 9.3 9.1
Coke, heavy % 1.5 1.8 2.0 2.2
Transformation efficiency, heavy % 82.5 88.3 90.7 91.1
Octane value (chromatography) 91.4 92.2 91.0
Gasoline selective, % 56.1 56.3 55.6 55.1
The lightweight oil selectivity, % 75.4 72.6 70.7 67.6
Coke selectivity, % 1.82 2.04 2.21 2.41
The dry gas selectivity, % 0.81 1.02 1.21 1.54
C 3+ C 4Selectivity, % 22.1 24.5 26.0 28.1
Table 5 catalyzer F-B evaluation result
Temperature of reaction, ℃ 470 480 490 500 510
WHSV 19.86 16.15 15.85 16.01 15.96
C/O is than 3.01 3.00 3.39 3.74 4.02
H 2+ C 1+ C 2, heavy % 0.80 1.00 1.20 1.30 1.90
C 3+ C 4, heavy % 18.1 20.0 24.1 25.6 28.7
Gasoline, heavy % 51.1 51.9 50.1 50.3 48.8
Diesel oil, heavy % 15.4 14.5 14.2 12.3 12.6
Heavy oil, heavy % 12.6 10.4 8.5 8.4 5.3
Coke, heavy % 2.0 2.1 2.3 2.2 2.9
Transformation efficiency, heavy % 87.4 89.6 91.5 91.6 94.7
Octane value (chromatography) 91.3 91.3 91.6 93.8
Gasoline selective, % 58.5 57.9 54.8 54.9 51.5
The lightweight oil selectivity, % 76.1 74.1 70.3 68.3 64.8
Coke selectivity, % 2.29 2.34 2.51 2.40 3.06
The dry gas selectivity, % 0.92 1.12 1.31 1.42 2.01
C 3+ C 4Selectivity, % 20.7 22.3 26.3 27.9 30.3
Table 6 catalyzer F-C evaluation result
Temperature of reaction, ℃ 470 480 490 500 510
WHSV 21.60 16.08 15.09 15.17 16.35
C/O is than 2.98 3.00 3.41 3.75 4.07
H 2+ C 1+ C 2, heavy % 0.8 1.0 1.3 1.5 2.0
C 3+ C 4, heavy % 18.4 20.7 24.4 27.4 29.8
Gasoline, heavy % 51.8 53.1 53.1 51.4 48.7
Diesel oil, heavy % 16.2 15.0 11.9 11.2 10.5
Heavy oil, heavy % 10.8 1.9 6.8 6.1 6.0
Coke, heavy % 2.0 2.2 2.5 2.4 3.1
Transformation efficiency, heavy % 89.2 92.1 93.2 93.9 94.6
Octane value (chromatography) 91.6 91.6 92.2
Gasoline selective, % 58.1 57.7 57.0 54.7 51.5
The lightweight oil selectivity, % 76.2 73.9 69.7 66.7 62.6
Coke selectivity, % 2.24 2.39 2.68 2.56 3.28
The dry gas selectivity, % 0.90 1.09 1.39 1.60 2.11
C 3+ C 4Selectivity, % 20.6 22.5 26.2 29.2 31.5
Table 7 catalyzer F-O evaluation result
Temperature of reaction, ℃ 480 490 500 510 520
WHSV 15.44 16.07 15.89 15.69 14.29
C/O is than 2.99 3.39 3.75 4.05 4.50
H 2+ C 1+ C 2, heavy % 0.70 1.00 1.32 1.30 1.64
C 3+ C 4, heavy % 16.7 20.2 22.9 24.2 26.9
Gasoline, heavy % 48.0 51.1 49.4 49.9 47.8
Diesel oil, heavy % 17.6 14.6 14.7 12.3 14.3
Heavy oil, heavy % 15.0 10.9 9.7 9.9 7.1
Coke, heavy % 1.8 2.1 2.0 2.4 2.3
Transformation efficiency, heavy % 85.0 89.0 90.3 90.1 92.8
Octane value (chromatography) 91.4 91.4 92.3 92.6 93.9
Gasoline selective, % 56.5 57.4 54.7 55.4 51.5
The lightweight oil selectivity, % 77.2 73.8 71.0 69.0 66.9
Coke selectivity, % 2.12 2.36 2.21 2.66 2.48
The dry gas selectivity, % 0.82 1.12 1.46 1.44 1.77
C 3+ C 4Selectivity, % 19.6 22.7 25.4 26.9 29.0
List following examples in order to be illustrated more clearly in the present invention, but its to scope of the present invention without any restriction.
Embodiment 1
30 gram (butt) NaY(SiO 2/ Al 2O 3=5.2) add 300 milliliters of about 10% ammonium sulfate solutions, stir, under 95-100 ℃, slowly add 150 milliliters of 10%(weight) oxalic acid and ammonium oxalate (both ratios are 2: 3) mixture aqueous solution, adding the back continues to stir 1 hour, filter, washing, 600 ℃ of wet cakes were handled 2 hours from steam.Repeat said process more once.Product through count heavy after in the ratio of every gram solid 10 ml solns, at 95 ℃, the ammonium fluoride aqueous solution with 2% is handled once, filters washing, 120 ℃ of oven dry, new-type high silicon Y zeolite (NHSY-C).Main analytical results is as follows:
a 00 Relative crystallinity % Na 2O % structural breakdown temperature ℃ specific surface m 2/ g
24.423 96 0.35 1062 854
Embodiment 2
30 gram (butt) NaY(SiO 2/ Al 2O 3=5.2) ammonium sulfate solution that adds 300 milliliters about 10% stirs, be warming up to 95-100 ℃ and slowly add 150 milliliters of 10%(weight) oxalic acid and ammonium oxalate mixture aqueous solution, adding the back continues to stir 1 hour, filter, washing, 600 ℃ of wet cakes were handled 2 hours from steam, product with 300 milliliters of about 10% ammonium sulfate solutions in 95 ℃ of exchanges 1 hour, filtration, washing, filter cake adds 300 milliliter of 5% ammonium acetate aqueous solution making beating, be warming up to 60-65 ℃, slowly add 42 milliliter of 5% ammonium silicofluoride aqueous solution, after adding, being warming up to 90 ℃ continues to stir 2 hours, filter, washing is according to the sodium content requirement to product, filter cake can exchange once according to a conventional method with 5-10% ammonium sulfate, also can not exchange, last 120 ℃ of oven dry of filter cake get new-type high silicon Y zeolite (NHSY-B).Main analytical results is as follows:
a 0
Figure 891033866_IMG11
Relative crystallinity % Na 2O % structural breakdown temperature ℃ specific surface m 2/ g
24.470 96 0.24 1065 794
Embodiment 3
650 gram (butt) NaY(SiO 2/ Al 2O 3=5,3) add 6.5 premium on currency, add 650 gram ammonium sulfate stirrings again and be warming up to 95-100 ℃, the oxalic acid and the ammonium oxalate mixture aqueous solution that slowly add 3.3 liter of 10% weight add the back and continue to stir 1 hour, filter, washing, filter cake 600 ℃ of roastings 2 hours in the presence of steam.Repeat said process more once.Product through count heavy after in the ratio of every gram solid 10 ml solns, handle once with 2.5% ammonium fluoride aqueous solution at 95 ℃, filter, washing, more according to a conventional method with the ammonium sulfate solution exchange once, last filter cake is 120 ℃ of oven dry, zeolite product (NHSY-C).Main analytical results is as follows:
a 0
Figure 891033866_IMG12
Relative crystallinity % Na 2O % structural breakdown temperature ℃ Z specific surface m 2/ g
24.415 110 0.08 1083 0.024 867
NHSY-C and matrix are mixed with fluidized catalytic cracking catalyst, and the content of NHSY-C is 25%(weight in the catalyzer).Preparation process is as follows:
After NHSY-C is levigate, with the water glass (SiO that provides 2Be equivalent to matrix weight 65%) mix making beating, the Tai-Ace S 150 (Al that provides is provided 2O 3Be equivalent to matrix weight 25%) become glue, add sodium metaaluminate again after aging, aging again, add Tai-Ace S 150 at last and make system PH=3-4, add ammoniacal liquor again and transfer PH=5-6, after gel is crossed the homogeneous mill, spraying drying, microballoon sieve after washing again, remove salinity.Catalyzer be numbered F-C, its analytical results is as follows:
Na 2O% Al 2O 3% SiO 2% specific surface m 2/ g pore volume ml/g
0.16 27.02 72.10 287 0.346
By above-mentioned identical method, NHSY-B is mixed with matrix, make fluidized catalytic cracking catalyst, be numbered F-B.
Embodiment 4
For relatively, prepare a fluidized catalytic cracking catalyst that contains FSEY and make the contrast catalyzer.Earlier prepare FSEY with the ammonium silicofluoride dealuminzation.
Get NH + 4Exchange degree is 80% NH 4Y(butt SiO 2/ Al 2O 3=5.3) 560 grams add 6.5 liters in water, add NH 4Ac650 gram, making beating is warming up to 60-65 ℃, with 5280 milliliter of 5% ammonium fluosilicate solution slowly be added to system (, NH 4Be warming up to 80 ℃ after hour adding, stirred 2 hours, be warming up to 90 ℃ again and stirred 2 hours, filter, hot water wash, filter cake is more according to a conventional method with ammoniumsulphate soln exchange four times, after last filter cake is fully washed, 120 ℃ of oven dry, product FSEY.Main analytical results is as follows:
a 0 Relative crystallinity % structural breakdown temperature ℃ Z specific surface m 2/ g Na 2O%
24.417 99 1080 0.026 878 0.11
FSEY is mixed with matrix in 25: 75 ratio, make fluidized catalytic cracking catalyst, its preparation formality is with embodiment 3, and catalyzer is numbered F-A.Main analytical results is as follows:
Na 2O% Al 2O 3% SiO 2% specific surface m 2/ g pore volume ml/g
0.44 26.90 71.25 403 0.393
The another kind of comparative catalyst who uses among the present invention is F-O, and it is the commodity fluidized catalytic cracking catalyst that slag oil crack is produced stop bracket gasoline that is used for of a kind of USY of containing.This catalyzer mesolite content is greater than 30%(weight).
Embodiment 5
Catalyzer of the present invention and comparative catalyst's evaluation is carried out on the small fixed flowing bed device.Before the evaluation, catalyzer is handled through deactivation earlier, and its condition is 800 ℃, 100% steam-treated 10 hours.The service temperature of evaluating apparatus, weight hourly space velocity (WHSV) and catalyzer are all listed in the evaluation result table the ratio (C/O) of stock oil.It is as follows to estimate raw materials used oil properties:
Viscosity, ν 1004.65(centistokes(cst)) molecular-weight average 331
Carbon residue 0.276(weighs %) initial boiling point (℃) 252
Proportion 0.8524 distillates 10%(℃) 306
Refractive index 1.4924 distillates 50%(℃) 400
Flash-point 149(℃) distillate 90%(℃) 501
Condensation point+36(℃) final boiling point (℃) 501
Distillate % 93 entirely
Cracked reaction product is expressed as the weight percentage (heavy %) of concrete product to raw material, comprises following hydrogen and hydro carbons:
H 2Hydrogen
C 1Methane
C 2Ethane and ethene
C 3Propane and propylene
C 4Butane, Trimethylmethane and butylene
43-220 ℃ of gasoline boiling point
220-330 ℃ of diesel oil boiling point
Heavy oil boiling point>330 ℃
Coke concentrate on the catalyzer coke and (or) predecessor of charcoal
Definition: the weight of the weight/raw material of yield of gasoline (weight %)=gasoline
The weight of transformation efficiency (weight %)=(raw material weight-heavy oil weight)/raw material
Gasoline selective (%)=gasoline (heavy %)/transformation efficiency (heavy %)
Lightweight oil selectivity (%)=(gasoline (heavy %)+diesel oil (heavy %))/
Transformation efficiency (heavy %)
Coke selectivity (%)=coke (heavy %)/transformation efficiency (heavy %)
Dry gas selectivity (%)=H 2+ C 1+ C 2(heavy %)/transformation efficiency (heavy %)
C 3+ C 4Hydrocarbon-selective (%)=C 3+ C 4(heavy %)/transformation efficiency (heavy %)
The evaluation result of catalyzer F-C of the present invention and F-B and comparative catalyst F-A and F-O is listed in respectively in the table 4,5,6,7, draw the yield of gasoline and the transformation efficiency comparison diagram (Fig. 2) of each catalyzer under the same reaction conditions according to data in the table, drawn gasoline selective, lightweight oil selectivity, coke selectivity, dry gas selectivity and the C of each catalyzer 3+ C 4Hydrocarbon-selective respectively with the graph of a relation of transformation efficiency shown in Fig. 3,4,5,6,7.By data in the table as seen, catalyzer of the present invention and comparative catalyst's octane value level error is few, and the chromatography octane value is all more than 91.Fig. 2 shows that with respect to the comparative catalyst, the yield of gasoline of catalyzer of the present invention and transformation efficiency are all higher.Fig. 3 and Fig. 4 show that respectively catalyzer comparison of the present invention has higher gasoline selective than catalyzer, and the lightweight oil selectivity is also better.Fig. 5 shows that the coke selectivity of each catalyzer is all good, and is similar each other.Fig. 6,7 shows that gas-selectively and the comparative catalyst of catalyzer F-B of the present invention are similar, and F-C is more better.The above results shows that catalyzer of the present invention has improved activity and selectivity, has shown the superiority with the new-type high silicon Y zeolite (NHSY-C and NHSY-B) of method preparation of the present invention.
Brief Description Of Drawings:
The different NHSY-C of Fig. 1 aluminium " fragment " content
Aluminium " fragment " content a>b>c
Fig. 2 activity of such catalysts relatively
(1) ordinate yield of gasoline, heavy %
(2) ordinate transformation efficiency, heavy %
Reaction conditions: 480 ℃ of temperature of reaction, WHSV~16.0, C/O~3.0
The relation of Fig. 3 gasoline selective and transformation efficiency
The relation of Fig. 4 lightweight oil selectivity and transformation efficiency
The relation of Fig. 5 coke selectivity and transformation efficiency
The relation of Fig. 6 dry gas selectivity and transformation efficiency
Fig. 7 C 3+ C 4The relation of hydrocarbon-selective and transformation efficiency

Claims (8)

1、一种由高硅Y沸石和基体组成的流化催化裂化催化剂,其特征在于,所述催化剂中含有的活性组分高硅Y沸石是经化学脱铝和水热处理两种过程相结合并交替使用处理Y型沸石制得的,名为新型高硅Y沸石,所述基体是在制催化剂过程中由活性组分与水玻璃、硫酸铝、偏铝酸钠进行混合打浆、成胶、老化、再老化等步骤形成的。1. A fluidized catalytic cracking catalyst composed of a high-silica Y zeolite and a substrate, characterized in that the active component high-silica Y zeolite contained in the catalyst is combined through chemical dealumination and hydrothermal treatment. It is made by alternately treating Y-type zeolite, which is called a new type of high-silica Y zeolite. The substrate is mixed with active components, water glass, aluminum sulfate, and sodium metaaluminate for beating, gelling, and aging during the catalyst preparation process. , Re-aging and other steps formed. 2、一种权利要求1所述催化剂活性组分-新型高硅Y沸石,其特征在于:1.所述沸石骨架结构的铝空位少;2.沸石内外表面的铝分布较均匀;3.沸石骨架结构空穴中含有的非骨架铝“碎片”量可任意控制;4.沸石有发达的二次孔结构;5.沸石中含钠量以氧化钠表示小于1.0%,最好小于0.5%,SiO2/Al2O3比一般为6-40,最好8-20,相对结晶度大于80%,最好大于90%。2. A catalyst active component as claimed in claim 1 - a novel high-silicon Y zeolite, characterized in that: 1. The zeolite skeleton structure has few aluminum vacancies; 2. The aluminum distribution on the inner and outer surfaces of the zeolite is relatively uniform; 3. The zeolite The amount of non-framework aluminum "fragments" contained in the skeleton structure cavity can be controlled arbitrarily; 4. The zeolite has a developed secondary pore structure; 5. The sodium content in the zeolite is expressed as sodium oxide and is less than 1.0%, preferably less than 0.5%. The ratio of SiO 2 /Al 2 O 3 is generally 6-40, preferably 8-20, and the relative crystallinity is greater than 80%, preferably greater than 90%. 3、权利要求2的催化剂活性组分-新型高硅Y沸石的制备方法,其特征在于,将Y型沸石用式(Ⅰ)或(Ⅱ)所示的化学脱铝和水热处理两种过程相结合交替进行处理:3. The preparation method of the catalyst active component of claim 2 - a novel high-silica Y zeolite, characterized in that the Y-type zeolite is subjected to two processes of chemical dealumination and hydrothermal treatment shown in formula (I) or (II) Combining alternate processing: 式(Ⅱ)的两种过程交替处理次数决定于对活性组分性能的要求。The number of alternate treatments of the two processes of formula (II) depends on the requirements for the performance of the active components. 4、按照权利要求3的方法,其特征在于,所述化学脱铝过程是在25-100℃,最好在50-95℃,用1-20%(重量),最好2-10%的脱铝络合剂溶液处理Y型沸石1-6小时,最好2-4小时,水热处理过程在温度为400-700℃,最好500-600℃进行1-3小时,最好1.5-2小时,气氛水浓度20-100%(体积),也可以是含30-50%(重量)水的沸石自身水汽化。4. The method according to claim 3, characterized in that said chemical dealumination process is at 25-100°C, preferably at 50-95°C, with 1-20% (by weight), preferably 2-10% The dealumination complexing agent solution treats Y-type zeolite for 1-6 hours, preferably 2-4 hours, and the hydrothermal treatment process is carried out at a temperature of 400-700 ° C, preferably 500-600 ° C for 1-3 hours, preferably 1.5-2 Hours, the concentration of water in the atmosphere is 20-100% (volume), or the zeolite that contains 30-50% (weight) of water vaporizes itself. 5、按照权利要求4的方法,其特征在于,所述的脱铝络合剂可选用:有机酸类,例如:乙二胺四乙酸、草酸、磺基水杨酸;醇胺类,例如可选用三乙醇胺等;有机和无机酸盐,例如可选用草酸铵、氟化铵、氟硅酸铵、氟硼酸铵等;也可选用上述络合剂的混合物,例如草酸和草酸铵混合物等,各次化学脱铝过程可选用相同或不同的络合剂。5. The method according to claim 4, characterized in that, the dealuminated complexing agent can be selected from: organic acids, such as: ethylenediaminetetraacetic acid, oxalic acid, sulfosalicylic acid; alcohol amines, such as Use triethanolamine, etc.; organic and inorganic acid salts, such as ammonium oxalate, ammonium fluoride, ammonium fluorosilicate, ammonium fluoroborate, etc.; mixtures of the above complexing agents, such as oxalic acid and ammonium oxalate mixtures, etc. The same or different complexing agents can be used in the secondary chemical dealumination process. 6、按照权利要求3、4或5的方法,其特征在于,所述的Y型沸石可用人工合成的NaY沸石,其硅铝比(SiO2/Al2O3)宜大于4,最好大于4.5,在处理过程中可以用约10%(重量)的硫酸铵溶液进行适度交换,也可引入混合稀土元素,使
Figure 891033866_IMG15
在沸石中的含量为0.5-8%(重量),最好1-5%。
6. The method according to claim 3, 4 or 5, characterized in that the Y-type zeolite can be artificially synthesized NaY zeolite, and its silicon-aluminum ratio (SiO 2 /Al 2 O 3 ) should be greater than 4, preferably greater than 4.5, in the process of treatment, about 10% (weight) ammonium sulfate solution can be used for moderate exchange, and mixed rare earth elements can also be introduced to make
Figure 891033866_IMG15
The content in the zeolite is 0.5-8% by weight, preferably 1-5%.
7、制备含新型高硅Y沸石的流化催化裂化催化剂的方法,其特征在于,将按权利要求3、4、5或6的方法制得的新型高硅Y沸石磨细,按其量为催化剂重量的10-50%,最好15-30%的量先与水玻璃混合打浆,加入硫酸铝成胶,老化,再加入偏铝酸钠、老化,用硫酸铝使体系PH=3-4,再用氨水调PH=5-6将凝胶过均质磨后,喷雾干燥,过筛水洗,干燥备用。7, prepare the method for the fluidized catalytic cracking catalyst that contains novel high-silica Y zeolite, it is characterized in that, the novel high-silica Y zeolite that will make by the method for claim 3,4,5 or 6 is pulverized, and its amount is 10-50% of the weight of the catalyst, preferably 15-30%, is first mixed with water glass for beating, added aluminum sulfate to form a gel, aged, then added sodium metaaluminate, aged, and made the system PH = 3-4 with aluminum sulfate , and then use ammonia water to adjust the pH to 5-6, pass the gel through a homogeneous mill, spray dry, sieve, wash with water, and dry for later use. 8、含新型高硅沸石的流化催化裂化催化剂在生产高辛烷值汽油中的应用,其特征在于,将权利要求7制得的催化剂在流化催化裂化装置中,按常规操作条件与原料油包括馏分油和渣油接触。8. The application of the fluidized catalytic cracking catalyst containing novel high-silica zeolite in the production of high-octane gasoline, characterized in that, the catalyst prepared in claim 7 is used in the fluidized catalytic cracking unit according to conventional operating conditions and raw materials Oils include distillates and residues in contact.
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CN1047105C (en) * 1992-11-17 1999-12-08 中国科学院大连化学物理研究所 Metallic zeolite catalyst for reaction of converting synthetic gas into dimethyl ether
CN1082832C (en) * 1991-08-16 2002-04-17 国际壳版研究有限公司 Catalyst compositions comprising modified zeolite of Y-type
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CN1047105C (en) * 1992-11-17 1999-12-08 中国科学院大连化学物理研究所 Metallic zeolite catalyst for reaction of converting synthetic gas into dimethyl ether
CN103930206A (en) * 2011-10-24 2014-07-16 道达尔炼油法国 Process for the preparation of catalysts comprising mesopores, catalysts thus obtained and their use in hydroconversion processes
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