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CN104227203B - Adjustable self adaptation stud welding gun - Google Patents

Adjustable self adaptation stud welding gun Download PDF

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Publication number
CN104227203B
CN104227203B CN201410498727.7A CN201410498727A CN104227203B CN 104227203 B CN104227203 B CN 104227203B CN 201410498727 A CN201410498727 A CN 201410498727A CN 104227203 B CN104227203 B CN 104227203B
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iron core
main shaft
shaft body
moving iron
drive shaft
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CN104227203A (en
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顾红刚
顾鑫
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SUZHOU MENGZHIJIE WELDING TECHNOLOGY Co Ltd
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SUZHOU MENGZHIJIE WELDING TECHNOLOGY Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/20Stud welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Resistance Welding (AREA)

Abstract

本发明公开了一种可调式自适应螺柱焊枪,在焊枪壳体的空腔中设置有主轴体、动铁芯、固定套和静铁芯,主轴体活动穿设在固设于空腔的轴套中,主轴体与一体式夹头座相连接,动铁芯从固定套前端插入,静铁芯从固定套尾端插入,在动、静铁芯之间留有提升间隙,在焊枪壳体中设置有复位结构,在主轴体尾端设置有与主轴体相互电绝缘的驱动轴,在主轴体与驱动轴之间设置有自适应结构;在动铁芯前端设置有与驱动轴相配合的连接孔,驱动轴插入连接孔中,主轴体与动铁芯之间设置有调整间距,在驱动轴与动铁芯之间设置有锁紧结构;在静、动铁芯之间设置有调节机构。本发明的优点是:结构简单,主轴体轴向运动灵活可靠且提升间隙能维持不变。

The invention discloses an adjustable self-adaptive stud welding torch. A main shaft body, a moving iron core, a fixed sleeve and a static iron core are arranged in the cavity of the welding torch shell. In the shaft sleeve, the main shaft body is connected with the integrated chuck seat. The moving iron core is inserted from the front end of the fixed sleeve, and the static iron core is inserted from the rear end of the fixed sleeve. There is a lifting gap between the moving and static iron cores. There is a reset structure in the body, a drive shaft that is electrically insulated from the main shaft body at the end of the main shaft body, and an adaptive structure is set between the main shaft body and the drive shaft; The connecting hole, the driving shaft is inserted into the connecting hole, the adjustment distance is set between the main shaft body and the moving iron core, and the locking structure is arranged between the driving shaft and the moving iron core; mechanism. The invention has the advantages of simple structure, flexible and reliable axial movement of the main shaft body and constant lifting clearance.

Description

可调式自适应螺柱焊枪Adjustable Adaptive Stud Welding Gun

技术领域 technical field

本发明涉及螺柱焊枪,尤其涉及一种可调式自适应螺柱焊枪。 The invention relates to a stud welding torch, in particular to an adjustable self-adaptive stud welding torch.

背景技术 Background technique

目前常见的螺柱焊枪,其结构为:设置有空腔的焊枪壳体,在焊枪壳体的空腔中从前至尾依次设置有主轴体、动铁芯、内部设置有线圈的固定套和静铁芯,在焊枪壳体中还设置有给主轴体和线圈提供工作电流的控制电路装置,主轴体和动铁芯首尾固定连接为一体,直线轴承安装在焊枪壳体中,主轴体穿设在直线轴承内并能在直线轴承内轴向滑动;在主轴体上套设有能使引弧后的主轴体复位的复位弹簧,复位弹簧的两端分别抵靠在主轴体的外凸缘和固定套之间,主轴体前端与用以安装螺柱的一体式夹头座相连接,动铁芯尾端从固定套前端插入并能在固定套中滑动,静铁芯前端从固定套尾端插入并安装在固定套尾端,在动铁芯与静铁芯之间留有一段空余的间隙,该段空余的间隙称之为提升间隙,提升间隙是保证螺柱焊接时产生电弧的一个重要因素。 The current common stud welding gun has a structure: a welding torch housing with a cavity, in which a main shaft body, a moving iron core, a fixed sleeve with a coil inside and a static The iron core is also provided with a control circuit device for supplying working current to the main shaft body and the coil in the welding torch housing. The linear bearing can slide axially in the linear bearing; the main shaft body is sleeved with a return spring that can reset the main shaft body after arc ignition, and the two ends of the return spring are respectively against the outer flange of the main shaft body and the fixed Between the sleeves, the front end of the main shaft body is connected with the integrated chuck seat for installing the stud, the tail end of the moving iron core is inserted from the front end of the fixed sleeve and can slide in the fixed sleeve, and the front end of the static iron core is inserted from the rear end of the fixed sleeve And installed at the end of the fixed sleeve, there is a vacant gap between the moving iron core and the static iron core. The vacant gap is called the lifting gap. The lifting gap is an important factor to ensure that the arc is generated during stud welding. .

上述结构的螺柱焊枪存在的主要缺点是:(1)由于直线轴承易磨损,直线轴承与主轴体之间的间隙会随着使用时间的增加而增大,使得在焊接时容易出现焊缝偏弧的现象,而且主轴体在磨损后的直线轴承中滑移时,容易在主轴体表面形成拉槽,严重的还会出现主轴体与直线轴承卡死的现象;(2)螺柱焊枪在实际使用过程中,由于加工误差、安装误差以及焊枪壳体的热变形等因素的存在,会导致轴套与固定套的同心度不高,这会使首尾固定连接为一体的主轴体和动铁芯轴向运动时阻力增大,大大增加了主轴体与轴套以及动铁芯与固定套之间的磨损量,严重的话还会导致动铁芯卡死在固定套内或者动铁芯无法插入到固定套内,从而无法实现主轴体的轴向运动,导致焊接工作无法正常进行;(3)开始焊接工作前,在焊枪头部套设铝套后将螺柱塞入一体式夹头座内,然后将焊枪枪头朝下使铝套前端抵压在板件上,此时螺柱前端也抵压在板件上,由于主轴体与动铁芯采用固定连接,而螺柱在加工过程中不可避免的会存在加工误差,当螺柱的实际长度稍长时,螺柱通过主轴体压缩弹簧并向尾端滑动,使动铁芯与静铁芯间的提升间隙变小,从而使焊接引弧时的引弧距离缩短,容易出现无法引弧的现象,大大降低了焊接的合格率,焊接效率比较低。 The main disadvantages of the stud welding torch with the above structure are: (1) Since the linear bearing is easy to wear, the gap between the linear bearing and the main shaft body will increase with the increase of use time, making it easy to cause weld deviation during welding. arc phenomenon, and when the main shaft body slips in the worn linear bearing, it is easy to form a groove on the surface of the main shaft body, and in serious cases, the main shaft body and the linear bearing will be stuck; During use, due to factors such as machining errors, installation errors, and thermal deformation of the torch shell, the concentricity of the shaft sleeve and the fixed sleeve will not be high, which will cause the main shaft body and the moving iron core to be fixedly connected head to tail. The resistance increases during axial movement, which greatly increases the amount of wear between the main shaft body and the shaft sleeve, as well as between the moving iron core and the fixed sleeve. In severe cases, the moving iron core will be stuck in the fixed sleeve or the moving iron core cannot be inserted into the In the fixed sleeve, the axial movement of the spindle body cannot be realized, resulting in the failure of the welding work; (3) Before starting the welding work, put the stud into the integrated chuck seat after the aluminum sleeve is set on the head of the welding torch, Then point the welding torch head down so that the front end of the aluminum sleeve is pressed against the plate. At this time, the front end of the stud is also pressed against the plate. Since the main shaft body and the moving iron core are fixedly connected, the stud cannot be fixed during processing. There will be machining errors to avoid. When the actual length of the stud is slightly longer, the stud will compress the spring through the main shaft body and slide towards the tail end, so that the lifting gap between the moving iron core and the static iron core will become smaller, so that the welding arc will start When the arc striking distance is shortened, it is prone to the phenomenon that the arc cannot be struck, which greatly reduces the qualified rate of welding, and the welding efficiency is relatively low.

发明内容 Contents of the invention

本发明所需解决的技术问题是:提供一种结构简单、能保证主轴体轴向运动顺畅可靠且能维持设定的提升间隙保持不变的可调式自适应螺柱焊枪。 The technical problem to be solved by the present invention is to provide an adjustable self-adaptive stud welding torch that has a simple structure, can ensure smooth and reliable axial movement of the main shaft body, and can maintain a set lifting gap.

为解决上述问题,本发明采用的技术方案是:所述的可调式自适应螺柱焊枪,包括:设置有空腔的焊枪壳体,在空腔中从前至尾依次设置有主轴体、动铁芯、内部设置有线圈的固定套和静铁芯,在焊枪壳体中还设置有给主轴体和线圈提供工作电流的控制电路装置,在空腔中固定设置有与主轴体相互电绝缘的轴套,主轴体穿设在轴套中并能在轴套中轴向滑动,主轴体前端与用以安装螺柱的一体式夹头座相连接,动铁芯尾端从固定套前端插入并能在固定套中轴向滑动,静铁芯前端从固定套尾端插入并安装在固定套尾端,在动铁芯和静铁芯之间留有提升间隙,在焊枪壳体中设置有能使引弧后的主轴体复位的复位结构,在主轴体尾端设置有与主轴体相互电绝缘的驱动轴,在主轴体与驱动轴之间设置有能使驱动轴调整自身位置、从而使动铁芯能通过驱动轴带动主轴体顺畅地进行轴向运动的自适应结构;在动铁芯前端设置有与驱动轴相配合的连接孔,驱动轴插入连接孔中并能在连接孔中轴向滑动,主轴体与动铁芯之间设置有调整间距,在驱动轴与动铁芯之间设置有能将驱动轴锁紧在连接孔中的锁紧结构;在静铁芯和动铁芯之间设置有用以调整静铁芯位置从而调节提升间隙的调节机构。 In order to solve the above problems, the technical solution adopted by the present invention is: the adjustable self-adaptive stud welding torch includes: a welding torch housing with a cavity, in which a main shaft body, a moving iron are arranged in sequence from front to end The core, the fixed sleeve with the coil and the static iron core are arranged inside, and the control circuit device that provides the working current for the main shaft body and the coil is also arranged in the welding torch shell, and the shaft that is electrically insulated from the main shaft body is fixed in the cavity. The main shaft body is installed in the shaft sleeve and can slide axially in the shaft sleeve. The front end of the main shaft body is connected with the integrated chuck seat used to install the stud. The tail end of the moving iron core is inserted from the front end of the fixed sleeve and can be Axially slide in the fixed sleeve, the front end of the static iron core is inserted from the rear end of the fixed sleeve and installed on the rear end of the fixed sleeve, there is a lifting gap between the moving iron core and the static iron core, and there is a device in the welding torch shell that can be used The resetting structure of the main shaft body reset after arc striking is provided with a drive shaft electrically insulated from the main shaft body at the tail end of the main shaft body, and a drive shaft is provided between the main shaft body and the drive shaft to allow the drive shaft to adjust its own position, so that the moving iron The self-adaptive structure that the core can drive the spindle body to move axially smoothly through the drive shaft; a connection hole matching the drive shaft is provided at the front end of the moving iron core, and the drive shaft is inserted into the connection hole and can slide axially in the connection hole , there is an adjustment distance between the main shaft body and the moving iron core, and a locking structure that can lock the driving shaft in the connection hole is arranged between the driving shaft and the moving iron core; between the static iron core and the moving iron core An adjustment mechanism for adjusting the position of the static iron core to adjust the lifting gap is provided.

进一步地,前述的可调式自适应螺柱焊枪,其中,在轴套内固定设置有由铜粉四氟棒制成的耐磨衬套,耐磨衬套与主轴体相互电绝缘,主轴体穿设在耐磨衬套中并能在耐磨衬套中轴向滑动。 Further, in the aforementioned adjustable self-adaptive stud welding torch, a wear-resistant bush made of copper powder PTFE rod is fixedly arranged in the shaft sleeve, and the wear-resistant bush and the main shaft body are electrically insulated from each other, and the main shaft body wears It is arranged in the wear-resistant bush and can slide axially in the wear-resistant bush.

进一步地,前述的可调式自适应螺柱焊枪,其中,所述的调节机构为:设置成螺栓状的静铁芯,在固定套内设置有能与静铁芯相旋合的第一螺纹孔,静铁芯旋合在固定套尾端,在静铁芯上旋设有锁紧螺母,锁紧螺母位于固定套和静铁芯尾端凸缘之间,锁紧螺母能将静铁芯锁紧在固定套中。 Further, the aforementioned adjustable self-adaptive stud welding torch, wherein the adjustment mechanism is: a static iron core set in the shape of a bolt, and a first threaded hole capable of screwing with the static iron core is provided in the fixed sleeve , the static iron core is screwed on the end of the fixed sleeve, and a lock nut is screwed on the static iron core. The lock nut is located between the fixed sleeve and the flange at the end of the static iron core. The lock nut can lock the static iron core Tightly fit in the retaining sleeve.

进一步地,前述的可调式自适应螺柱焊枪,其中,在动铁芯尾端设置有一根导向杆,在静铁芯前端设置有与导向杆相配合的导向孔,导向杆插入导向孔中并能在导向孔中滑动,并使动铁芯能悬空设置在固定套中,在动铁芯相对静铁芯运动时能引导悬空设置在固定套中的动铁芯轴向滑动。 Further, in the aforementioned adjustable self-adaptive stud welding torch, a guide rod is provided at the tail end of the moving iron core, and a guide hole matched with the guide rod is provided at the front end of the static iron core, and the guide rod is inserted into the guide hole and It can slide in the guide hole, and the movable iron core can be suspended in the fixed sleeve, and can guide the movable iron core suspended in the fixed sleeve to slide axially when the movable iron core moves relative to the static iron core.

进一步地,前述的可调式自适应螺柱焊枪,其中,所述的锁紧结构为:固定设置在动铁芯前端的连接挡片,在连接挡片上活动套设有锁紧罩,驱动轴依次穿过锁紧罩和连接挡片上的通孔后插入连接孔中,锁紧罩为内部设置有第二空腔的扁平圆柱体,在锁紧罩尾端设置有将第二空腔半敞开半封闭的遮挡片,遮挡片将连接挡片挡在锁紧罩的第二空腔中,使锁紧罩能相对连接挡片倾斜但连接挡片又不会掉出第二空腔,并且倾斜的锁紧罩能将驱动轴锁紧;轴套与主轴体相互电绝缘,在焊枪壳体中设置有能定位锁紧罩的复位挡片,在动铁芯上套设有第二复位弹簧,第二复位弹簧两端分别抵靠在锁紧罩的外凸缘与固定套上;在第二复位弹簧的作用下锁紧罩能抵靠在复位挡片上,此时,驱动轴能在连接孔中自由地轴向滑动。 Further, the aforementioned adjustable self-adaptive stud welding torch, wherein the locking structure is: a connecting block fixedly arranged at the front end of the moving iron core, a locking cover is movably sleeved on the connecting block, and the drive shaft is sequentially After passing through the through hole on the locking cover and the connecting block, insert it into the connecting hole. The locking cover is a flat cylinder with a second cavity inside. A closed shielding piece, the shielding piece blocks the connecting shield in the second cavity of the lock cover, so that the lock cover can be inclined relative to the connecting shield but the connecting shield will not fall out of the second cavity, and the inclined The locking cover can lock the driving shaft; the shaft sleeve and the main shaft body are electrically insulated from each other, a reset stopper capable of positioning the locking cover is arranged in the welding torch housing, and a second return spring is sleeved on the moving iron core. The two ends of the two return springs respectively lean against the outer flange of the lock cover and the fixing sleeve; under the action of the second return spring, the lock cover can lean against the reset stopper, and at this time, the drive shaft can be in the connecting hole Freely slide axially.

进一步地,前述的可调式自适应螺柱焊枪,其中,所述的自适应结构包括:设置在主轴体尾端的固定块,固定块与主轴体绝缘连接,在固定块尾端设置有径向的T形沟槽,在驱动轴前端设置有能嵌合在T形沟槽中的活动块,活动块能在T形沟槽内沿径向运动,从而使驱动轴能相对主轴体径向运动。 Further, the aforementioned adjustable self-adaptive stud welding torch, wherein the self-adaptive structure includes: a fixed block arranged at the tail end of the main shaft body, the fixed block is insulated and connected with the main shaft body, and a radial In the T-shaped groove, a movable block that can fit in the T-shaped groove is arranged at the front end of the drive shaft, and the movable block can move radially in the T-shaped groove, so that the drive shaft can move radially relative to the main shaft body.

进一步地,前述的可调式自适应螺柱焊枪,其中,嵌合在T形沟槽中的活动块与T形沟槽之间在轴向和径向均留有一定的调整间隙,使活动块能相对T形沟槽倾斜但又不会掉出T形沟槽,从而使驱动轴能相对主轴体倾斜。 Further, in the aforementioned adjustable self-adaptive stud welding gun, there is a certain adjustment gap between the movable block embedded in the T-shaped groove and the T-shaped groove in the axial and radial directions, so that the movable block It can be inclined relative to the T-shaped groove without falling out of the T-shaped groove, so that the drive shaft can be inclined relative to the main shaft body.

进一步地,前述的可调式自适应螺柱焊枪,其中,在主轴体与固定块之间设置有绝缘座,绝缘座前端嵌设在主轴体的尾端;在固定块前端设置有第二螺杆,在绝缘座的尾端设置有与第二螺杆相旋合的第二螺纹孔,第二螺杆旋紧在第二螺纹孔中,从而将固定块旋紧在绝缘座尾端。 Further, in the aforementioned adjustable self-adaptive stud welding gun, an insulating seat is provided between the main shaft body and the fixed block, and the front end of the insulating seat is embedded in the tail end of the main shaft body; a second screw is provided at the front end of the fixed block, A second threaded hole screwed with the second screw rod is provided at the tail end of the insulating seat, and the second screw rod is screwed into the second threaded hole, thereby screwing the fixing block to the tail end of the insulating seat.

进一步地,前述的可调式自适应螺柱焊枪,其中,在轴套中设置有伸缩调节腔,在主轴体与绝缘座之间还设置有矩形块状的安装块,安装块设置在伸缩调节腔中并能在伸缩调节腔中轴向滑动,安装块通过软电缆与控制电路装置相连接。 Further, in the aforementioned adjustable self-adaptive stud welding torch, a telescopic adjustment chamber is provided in the shaft sleeve, and a rectangular block-shaped installation block is arranged between the main shaft body and the insulating seat, and the installation block is arranged in the telescopic adjustment chamber. and can axially slide in the telescopic adjustment cavity, and the installation block is connected with the control circuit device through a flexible cable.

进一步地,前述的可调式自适应螺柱焊枪,其中,所述的复位结构为:套装在驱动轴上的第一复位弹簧,第一复位弹簧两端分别抵靠在绝缘座和伸缩调节腔尾端内侧面上。 Further, the aforementioned adjustable self-adaptive stud welding torch, wherein, the reset structure is: a first reset spring sleeved on the drive shaft, and the two ends of the first reset spring respectively abut against the insulating seat and the end of the telescopic adjustment cavity on the inner side of the end.

本发明的有益效果是:结构简单,使用过程中当轴套和固定套不同轴心时,驱动轴能够通过自适应结构自动调整驱动轴相对于主轴体的位置,从而保证动铁芯驱动主轴体轴向运动时主轴体与轴套同轴心且动铁芯与固定套也同轴心,大大降低了主轴体与轴套以及动铁芯与固定套之间的磨损量,使得主轴体的轴向运动灵活可靠,不会发生卡死现象。而锁紧结构的设置,保证设定后的提升间隙不会因螺柱长度存在加工误差而随之变化,从而保证焊接引弧时螺柱顶端与板件之间的引弧距离维持不变,焊接后的焊脚高度基本一致且不会出现无法引弧现象,焊接质量好且焊接的合格率高,基本不需要返工,大大提高了焊接效率。 The beneficial effect of the present invention is: the structure is simple, and when the shaft sleeve and the fixed sleeve have different shaft centers during use, the drive shaft can automatically adjust the position of the drive shaft relative to the main shaft body through an adaptive structure, thereby ensuring that the moving iron core drives the main shaft body During the axial movement, the main shaft body and the shaft sleeve are coaxial, and the moving iron core and the fixed sleeve are also coaxial, which greatly reduces the wear amount between the main shaft body and the shaft sleeve, as well as between the moving iron core and the fixed sleeve, and makes the shaft of the main shaft body The direction movement is flexible and reliable, and there will be no stuck phenomenon. The setting of the locking structure ensures that the lifting gap after setting will not change due to the machining error of the stud length, so as to ensure that the arc striking distance between the top of the stud and the plate remains unchanged during welding arc striking. After welding, the height of the welding leg is basically the same and there will be no phenomenon of failure to strike the arc. The welding quality is good and the pass rate of welding is high, basically no rework is required, and the welding efficiency is greatly improved.

附图说明 Description of drawings

图1是本发明所述的可调式自适应螺柱焊枪的结构示意图。 Fig. 1 is a structural schematic diagram of an adjustable self-adaptive stud welding gun according to the present invention.

图2是图1中主轴体的结构示意图。 Fig. 2 is a schematic structural view of the main shaft in Fig. 1 .

图3是图2中右视方向的结构示意图。 Fig. 3 is a schematic diagram of the structure in the right view direction in Fig. 2 .

图4是图2中俯视方向所示主轴体与驱动轴径向错开的结构示意图。 Fig. 4 is a structural schematic diagram showing the radial offset between the main shaft body and the drive shaft shown in the plan view direction in Fig. 2 .

图5是图2中主轴体与驱动轴两者轴线交错的结构示意图。 FIG. 5 is a schematic diagram of the structure in which the axes of the main shaft body and the drive shaft in FIG. 2 are staggered.

图6是图1中主轴体上驱动轴能在连接孔中自由轴向滑动的结构示意图。 Fig. 6 is a structural schematic view showing that the drive shaft on the main shaft body in Fig. 1 can freely slide axially in the connecting hole.

图7所图6中A-A方向所示的锁紧罩与连接挡片的结构示意图。 FIG. 7 is a schematic diagram of the structure of the locking cover and the connecting block shown in the direction A-A in FIG. 6 .

图8是主轴体上的驱动轴与动铁芯相互锁紧的结构示意图。 Fig. 8 is a structural schematic diagram of mutual locking of the driving shaft on the main shaft body and the moving iron core.

具体实施方式 detailed description

下面结合附图及优选实施例对本发明所述的技术方案作进一步详细的说明。 The technical solutions of the present invention will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments.

如图1所示,本发明所述的可调式自适应螺柱焊枪,包括:焊枪壳体6,在焊枪壳体6的空腔中从前至尾依次设置有主轴体1、动铁芯7、内部设置有线圈的固定套8和静铁芯9,在焊枪壳体6中还设置有给主轴体1和线圈提供工作电流的控制电路装置,在空腔中固定设置有与主轴体1相互电绝缘的轴套5,主轴体1穿设在轴套5中并能在轴套5中轴向滑动;本实施例中,在轴套5内固定设置有由铜粉四氟棒制成的耐磨衬套14,耐磨衬套14与主轴体1相互电绝缘,主轴体1穿设在耐磨衬套14中并能在耐磨衬套14中轴向滑动。由铜粉四氟棒制成的耐磨衬套14具有不导电、有韧性以及耐磨衬套14与主轴体1相对运动时两者之间的摩擦力几乎为零等性能,从而保证主轴体1能在耐磨衬套14中轴向灵活滑动,焊接时不会出现焊缝偏弧现象。主轴体1的前端与用于安装螺柱的一体式夹头座12相连接;在实际生产中,在一体式夹头座12的尾端设置有第三螺杆13,在主轴体1的前端设置有与第三螺杆13相旋合的第三螺纹孔,一体式夹头座12旋紧在主轴体1的前端。动铁芯7的尾端从固定套8的前端插入并能在固定套8中轴向滑动,静铁芯9从固定套8的尾端插入并安装在固定套8的尾端,在动铁芯7和静铁芯9之间留有提升间隙,在焊枪壳体6中设置有能使引弧后的主轴体1复位的复位结构,在主轴体1的尾端设置有与主轴体1相互电绝缘的驱动轴2,在主轴体1与驱动轴2之间设置有能使驱动轴2调整自身位置、从而使动铁芯7能通过驱动轴2带动主轴体1顺畅地进行轴向运动的自适应结构;在动铁芯7的前端设置有与驱动轴2相配合的连接孔71,驱动轴2插入连接孔71中并能在连接孔71中轴向滑动,主轴体1与动铁芯7之间设置有调整间距,本实施例中所述的调整间距为驱动轴2的尾端到连接孔71孔底之间的间距,在驱动轴2与动铁芯7之间设置有能将驱动轴2锁紧在连接孔71中的锁紧结构。在静铁芯9与固定套8之间设置有用以调整静铁芯9的位置从而调节提升间隙的调节机构。 As shown in Figure 1, the adjustable self-adaptive stud welding torch of the present invention includes: a welding torch housing 6, in which a main shaft body 1, a moving iron core 7, The fixed sleeve 8 and the static iron core 9 of the coil are arranged inside, and the control circuit device for supplying the working current to the main shaft body 1 and the coil is also arranged in the welding torch housing 6, and the mutual electrical connection between the main shaft body 1 and the main shaft body 1 is fixedly arranged in the cavity. Insulated shaft sleeve 5, the main shaft body 1 is penetrated in the shaft sleeve 5 and can slide axially in the shaft sleeve 5; The grinding bush 14, the wear-resistant bush 14 and the main shaft body 1 are electrically insulated from each other. The wear-resistant bushing 14 made of copper powder PTFE rod has the properties of non-conductivity, toughness, and the friction force between the wear-resistant bushing 14 and the main shaft body 1 is almost zero when the two are relatively moving, so as to ensure the main shaft body 1. It can slide flexibly in the axial direction in the wear-resistant bush 14, and there will be no phenomenon of arc deviation of the weld seam during welding. The front end of the main shaft body 1 is connected with the integrated chuck seat 12 for installing studs; There is a third threaded hole screwed with the third screw rod 13 , and the integrated chuck seat 12 is screwed on the front end of the main shaft body 1 . The tail end of the moving iron core 7 is inserted from the front end of the fixed sleeve 8 and can slide axially in the fixed sleeve 8, and the static iron core 9 is inserted from the tail end of the fixed sleeve 8 and installed on the tail end of the fixed sleeve 8. There is a lifting gap between the core 7 and the static iron core 9, and a reset structure capable of resetting the main shaft body 1 after arc striking is provided in the torch housing 6, and a joint with the main shaft body 1 is provided at the tail end of the main shaft body 1. The electrically insulated drive shaft 2 is provided between the main shaft body 1 and the drive shaft 2 to enable the drive shaft 2 to adjust its own position, so that the moving iron core 7 can drive the main shaft body 1 to move axially smoothly through the drive shaft 2 Adaptive structure; the front end of the moving iron core 7 is provided with a connecting hole 71 matched with the driving shaft 2, the driving shaft 2 is inserted into the connecting hole 71 and can slide axially in the connecting hole 71, the main shaft body 1 and the moving iron core 7 is provided with an adjustment spacing, the adjustment spacing described in this embodiment is the distance between the tail end of the drive shaft 2 and the bottom of the connecting hole 71, and a gap between the drive shaft 2 and the moving iron core 7 can be set. A locking structure in which the drive shaft 2 is locked in the connecting hole 71 . An adjustment mechanism for adjusting the position of the static iron core 9 to adjust the lifting gap is arranged between the static iron core 9 and the fixed sleeve 8 .

本实施例中所述的调节机构为:设置成螺栓状的静铁芯9,在固定套8内设置有能与静铁芯9相旋合的第一螺纹孔,静铁芯9旋合在固定套8的尾端,在静铁芯9上旋设有锁紧螺母10,锁紧螺母10位于固定套8和静铁芯9的尾端凸缘之间,锁紧螺母10能将静铁芯9锁紧在固定套8中。本实施例中,在动铁芯7尾端设置有一根导向杆75,在静铁芯9的前端设置有与导向杆75相配合的导向孔91,导向杆75插入导向孔91中并能在导向孔91中滑动。导向杆75起导向修正作用,并使动铁芯7能悬空设置在固定套8中,在动铁芯7相对静铁芯9运动时能引导悬空设置在固定套8中的动铁芯7轴向滑动,使得动铁芯7相对固定套8轴向滑动时两者之间几乎没有磨损,而导向杆75和导向孔91之间的接触面积较小,因而两者之间的摩擦力也较小,这样能有效延长动铁芯7和固定套8的使用寿命。 The adjustment mechanism described in this embodiment is: a bolt-shaped static iron core 9, a first threaded hole capable of screwing with the static iron core 9 is provided in the fixed sleeve 8, and the static iron core 9 is screwed on The tail end of the fixed sleeve 8 is screwed with a lock nut 10 on the static iron core 9, and the lock nut 10 is located between the tail end flange of the fixed sleeve 8 and the static iron core 9, and the lock nut 10 can hold the static iron The core 9 is locked in the fixed sleeve 8 . In this embodiment, a guide rod 75 is provided at the tail end of the moving iron core 7, and a guide hole 91 matched with the guide rod 75 is provided at the front end of the static iron core 9. The guide rod 75 is inserted into the guide hole 91 and can Slide in the guide hole 91. The guide rod 75 acts as a guiding correction, and enables the moving iron core 7 to be suspended in the fixed sleeve 8, and when the moving iron core 7 moves relative to the static iron core 9, it can guide the axis of the moving iron core 7 suspended in the fixed sleeve 8. When the moving iron core 7 slides axially relative to the fixed sleeve 8, there is almost no wear between the two, and the contact area between the guide rod 75 and the guide hole 91 is small, so the friction between the two is also small , which can effectively prolong the service life of the moving iron core 7 and the fixed sleeve 8.

如图6、图7和图8所示,本实施例中,所述的锁紧结构为:固定设置在动铁芯7前端的连接挡片73,在连接挡片73上活动套设有锁紧罩74,在连接挡片73和锁紧罩74中部均设置有一个前后贯通的通孔,驱动轴2依次穿过锁紧罩74和连接挡片73上的通孔后插入连接孔71中,锁紧罩74为内部设置有第二空腔的扁平圆柱体,在锁紧罩74尾端设置有将第二空腔半敞开半封闭的遮挡片741,遮挡片741将连接挡片73挡在锁紧罩74的第二空腔中,使锁紧罩74能相对连接挡片73倾斜但连接挡片73又不会掉出第二空腔,并且倾斜的锁紧罩74能将驱动轴2锁紧;在焊枪壳体1中设置有能定位锁紧罩74的复位挡片52,本实施例中,复位挡片52与轴套5连接为一体,且复位挡片52位于轴套5的尾端。在动铁芯7上套设有第二复位弹簧102,第二复位弹簧102两端分别抵靠在锁紧罩74的外凸缘742与固定套8上;在第二复位弹簧102的作用下锁紧罩74能抵靠在复位挡片52上,此时,驱动轴2能在锁紧罩74和连接挡片73的的通孔以及连接孔71中自由地轴向滑动。 As shown in Fig. 6, Fig. 7 and Fig. 8, in this embodiment, the locking structure is as follows: a connecting block 73 fixedly arranged at the front end of the moving iron core 7, and a lock is movably sleeved on the connecting block 73. The tight cover 74 is provided with a front and rear through hole in the middle of the connecting block 73 and the locking cover 74, and the drive shaft 2 is inserted into the connecting hole 71 after passing through the through holes on the locking cover 74 and the connecting block 73 in turn. , the locking cover 74 is a flat cylinder with a second cavity inside, and a shielding piece 741 that half-opens and half-closes the second cavity is provided at the tail end of the locking cover 74, and the shielding piece 741 blocks the connecting piece 73 In the second cavity of the locking cover 74, the locking cover 74 can be inclined relative to the connecting block 73 but the connecting block 73 can not fall out of the second cavity, and the inclined locking cover 74 can drive the shaft 2 locking; the welding torch housing 1 is provided with a reset flap 52 capable of positioning the locking cover 74. In this embodiment, the reset flap 52 is connected with the shaft sleeve 5 as a whole, and the reset flap 52 is located on the shaft sleeve 5 end of . A second return spring 102 is sheathed on the moving iron core 7, and the two ends of the second return spring 102 respectively abut against the outer flange 742 of the locking cover 74 and the fixed sleeve 8; under the action of the second return spring 102 The locking cover 74 can abut against the reset block 52 , and at this time, the drive shaft 2 can freely slide axially in the through hole between the locking cover 74 and the connecting block 73 and the connecting hole 71 .

如图2、图3所示,本实施例中,所述的自适应结构包括:设置在主轴体1尾端的固定块3,固定块3与主轴体1绝缘连接,在固定块3的尾端设置有径向的T形沟槽,在驱动轴2前端设置有能嵌合在T形沟槽中的活动块21,活动块21能在T形沟槽内沿径向运动,从而使驱动轴2能相对主轴体1径向运动而调整位置。本实施例中,嵌合在T形沟槽中的活动块21与T形沟槽之间在轴向和径向均留有一定的调整间隙,使活动块21能相对T形沟槽倾斜但又不会掉出T形沟槽,从而使驱动轴2能相对主轴体1倾斜。本实施例中,在主轴体1与固定块3之间设置有绝缘座4,绝缘座4的前端嵌设在主轴体1的尾端;在实际生产中,在主轴体1尾部的侧壁上开设有螺纹通孔,在绝缘座4的侧壁上与螺纹通孔相对应位置开设有第四螺纹孔,紧固件如螺钉41通过螺纹通孔及第四螺纹孔将绝缘座4的前端紧固在主轴体1的尾端。在固定块3前端设置有第二螺杆31,在绝缘座4的尾端设置有与第二螺杆31相旋合的第二螺纹孔,第二螺杆31旋紧在第二螺纹孔中,从而将固定块3旋紧在绝缘座4尾端。本实施例中,在轴套5中设置有伸缩调节腔51,在主轴体1与绝缘座4之间还设置有矩形块形状的安装块11,安装块11设置在伸缩调节腔51中并能在伸缩调节腔51中轴向滑动,如图2所示,安装块11固定安装在主轴体1的尾端,绝缘座4的前端嵌设在安装块11的尾端,在安装块11的侧壁上开设有螺纹通孔,在绝缘座4的侧壁上与螺纹通孔相对应位置开设有第四螺纹孔,紧固件如螺钉41通过螺纹通孔及第四螺纹孔将绝缘座4的前端紧固在安装块11的尾端。安装块11通过软电缆与控制电路装置相连接,通过控制电路装置给主轴体1提供工作电流。 As shown in Figure 2 and Figure 3, in this embodiment, the adaptive structure includes: a fixed block 3 arranged at the tail end of the main shaft body 1, the fixed block 3 is insulated and connected with the main shaft body 1, and at the tail end of the fixed block 3 A radial T-shaped groove is provided, and a movable block 21 that can fit in the T-shaped groove is arranged at the front end of the drive shaft 2. The movable block 21 can move radially in the T-shaped groove, so that the drive shaft 2 can move radially relative to the main shaft body 1 to adjust its position. In this embodiment, there is a certain adjustment clearance in the axial and radial directions between the movable block 21 fitted in the T-shaped groove and the T-shaped groove, so that the movable block 21 can be inclined relative to the T-shaped groove. It will not fall out of the T-shaped groove, so that the drive shaft 2 can be inclined relative to the main shaft body 1 . In this embodiment, an insulating seat 4 is provided between the main shaft body 1 and the fixed block 3, and the front end of the insulating seat 4 is embedded in the tail end of the main shaft body 1; in actual production, on the side wall of the main shaft body 1 tail A threaded through hole is provided, and a fourth threaded hole is provided on the side wall of the insulating seat 4 corresponding to the threaded through hole. Fasteners such as screws 41 tighten the front end of the insulating seat 4 through the threaded through hole and the fourth threaded hole. Fixed on the tail end of the main shaft body 1. A second screw rod 31 is provided at the front end of the fixed block 3, and a second threaded hole screwed with the second screw rod 31 is provided at the tail end of the insulating seat 4, and the second screw rod 31 is screwed in the second threaded hole, thereby the The fixed block 3 is screwed on the tail end of the insulating seat 4 . In this embodiment, a telescopic adjustment cavity 51 is provided in the shaft sleeve 5, and a rectangular block-shaped installation block 11 is also provided between the main shaft body 1 and the insulating seat 4. The installation block 11 is arranged in the telescopic adjustment cavity 51 and can Slide axially in the telescopic adjustment cavity 51, as shown in Figure 2, the installation block 11 is fixedly installed on the tail end of the main shaft body 1, the front end of the insulating seat 4 is embedded in the tail end of the installation block 11, and on the side of the installation block 11 A threaded through hole is provided on the wall, and a fourth threaded hole is provided on the side wall of the insulating seat 4 corresponding to the threaded through hole. Fasteners such as screws 41 connect the insulating seat 4 through the threaded through hole and the fourth threaded hole The front end is fastened to the tail end of the mounting block 11 . The installation block 11 is connected with the control circuit device through a flexible cable, and provides working current to the main shaft body 1 through the control circuit device.

本实施例中,所述的复位结构为:套装在驱动轴2上的第一复位弹簧101,第一复位弹簧101两端分别抵靠在绝缘座4和伸缩调节腔51的尾端内侧面上。 In this embodiment, the reset structure is: the first reset spring 101 set on the drive shaft 2, and the two ends of the first reset spring 101 respectively abut against the inner surface of the tail end of the insulating seat 4 and the telescopic adjustment cavity 51 .

调节机构的工作原理如下:需要调节动铁芯7和静铁芯9之间的提升间隙时,先将锁紧螺母10旋松,然后旋转静铁芯9,调整静铁芯9与动铁芯7之间的提升间隙到所需的长度后,旋紧锁紧螺母10,将静铁芯9锁紧在固定套8中,从而将调整好的提升间隙锁定。 The working principle of the adjustment mechanism is as follows: When it is necessary to adjust the lifting gap between the moving iron core 7 and the static iron core 9, first loosen the lock nut 10, and then rotate the static iron core 9 to adjust the lifting gap between the static iron core 9 and the moving iron core. After the lifting gap between 7 reaches the required length, tighten the lock nut 10, and lock the static iron core 9 in the fixed sleeve 8, thereby locking the adjusted lifting gap.

锁紧结构的工作原理如下:开始焊接工作前,先在焊枪头部套设铝套61,铝套61主要起支撑导向作用,然后将螺柱塞入一体式夹头座12内,再将焊枪枪头朝下使铝套61的前端抵压在板件上,此时螺柱前端也抵压在板件上,在实际生产中,为了保护熔池,通常在板件的焊接位置上放置瓷环,瓷环围在螺柱外侧,然后将铝套61的前端抵压在瓷环上。当螺柱的实际长度稍长时,螺柱会推压着主轴体1克服第一复位弹簧101的弹力向尾端滑动,由于设置了轴向调整间距,此时,连接孔71中的驱动轴2也会向连接孔71的尾端滑动,这样主轴体1就能利用轴向的调整间距实现向后的轴向位移,而动铁芯7就不会发生移动,就能保证动铁芯7的位置不会因螺柱存在加工误差而随之改变,从而使动铁芯7和静铁芯9之间的提升间隙维持不变。焊接时,通过控制电路装置使线圈通电,同时也通过主轴体1给螺柱提供焊接电流,线圈通电后在固定套8中产生磁场使动铁芯7向静铁芯9靠近直至动铁芯7和静铁芯9碰触在一起。在动铁芯7向静铁芯9靠近的开始阶段,如图8所示,锁紧罩74在第二复位弹簧102的弹力和动铁芯7的拉力作用下,锁紧罩74有脱离连接挡片73的趋势,而遮挡片741会挡住连接挡片73阻止锁紧罩74脱离连接挡片73,这会使锁紧罩74上未被遮挡片741挡住的部分向前倾斜从而压紧在驱动轴2上,此时,倾斜的锁紧罩74与驱动轴2之间通过摩擦力将驱动轴2锁紧在连接孔71中,迫使驱动轴2和动铁芯7一起向尾端滑动,从而将螺柱提升产生电弧,在板件和螺柱之间形成熔池。形成熔池后使线圈断电,固定套8中的磁场消失,在第二复位弹簧102的作用下,动铁芯7远离静铁芯9直至回复至原位,而主轴体1在第一复位弹簧101的作用下也会回复至原位。在主轴体1即将回复原位的开始阶段,如图6所示,锁紧罩74在第二复位弹簧102的弹力作用下重新抵靠在复位挡片52上,使锁紧罩74上的通孔回复原位不再压迫驱动轴2,从而使插入连接孔71中的驱动轴2又可以不受约束地在连接孔71轴向自由滑动了,不受约束的驱动轴2就不会阻碍主轴体1回复原位,这样就能保证主轴体1和螺柱及时压向板件直至形成焊接接头。 The working principle of the locking structure is as follows: Before starting the welding work, set the aluminum sleeve 61 on the head of the welding torch. The tip of the gun is downward so that the front end of the aluminum sleeve 61 is pressed against the plate. At this time, the front end of the stud is also pressed against the plate. In actual production, in order to protect the molten pool, a ceramic is usually placed on the plate welding position The ceramic ring surrounds the outside of the stud, and then the front end of the aluminum sleeve 61 is pressed against the ceramic ring. When the actual length of the stud is slightly longer, the stud will push the main shaft body 1 to overcome the elastic force of the first back-moving spring 101 and slide toward the tail end. 2 will also slide towards the tail end of the connecting hole 71, so that the main shaft body 1 can use the axial adjustment distance to realize the backward axial displacement, and the moving iron core 7 will not move, so that the moving iron core 7 can be guaranteed The position of the stud will not be changed due to the machining error of the stud, so that the lifting gap between the moving iron core 7 and the static iron core 9 remains unchanged. During welding, the coil is energized through the control circuit device, and the welding current is also provided to the stud through the main shaft body 1. After the coil is energized, a magnetic field is generated in the fixed sleeve 8 to make the moving iron core 7 approach the static iron core 9 until the moving iron core 7 Touch together with static iron core 9. At the initial stage when the moving iron core 7 approaches the static iron core 9, as shown in FIG. The trend of the blocking sheet 73, and the blocking sheet 741 will block the connecting blocking sheet 73 and prevent the locking cover 74 from disengaging from the connecting blocking sheet 73, which will tilt forward the part of the locking cover 74 that is not blocked by the blocking sheet 741 and thereby be compressed on the locking cover 74. On the drive shaft 2, at this time, the drive shaft 2 is locked in the connecting hole 71 by friction between the inclined locking cover 74 and the drive shaft 2, forcing the drive shaft 2 and the moving iron core 7 to slide towards the tail end together, This lifts the stud to create an arc, forming a molten pool between the plate and the stud. After the molten pool is formed, the coil is powered off, and the magnetic field in the fixed sleeve 8 disappears. Under the action of the second return spring 102, the moving iron core 7 is far away from the static iron core 9 until it returns to its original position, and the main shaft body 1 is reset in the first position. Under the action of the spring 101, it will also return to its original position. At the initial stage when the main shaft body 1 is about to return to its original position, as shown in FIG. The hole returns to its original position and no longer presses the drive shaft 2, so that the drive shaft 2 inserted into the connecting hole 71 can slide freely in the axial direction of the connecting hole 71 without restraint, and the unconstrained drive shaft 2 will not hinder the main shaft The body 1 returns to its original position, so that the main shaft body 1 and the stud can be pressed against the plate in time until a welded joint is formed.

自适应结构的工作原理如下:工作时,动铁芯7通过驱动轴2驱动主轴体1轴向运动从而完成螺柱焊接工作。在实际焊接过程中,当轴套5与固定套8两者的轴线径向错开时,如图4所示,活动块21会在T形沟槽中沿径向运动,使主轴体1与驱动轴2两者的轴线径向错开,保证固定套8不会干涉动铁芯7的轴向滑动且轴套5也不会干涉主轴体1的轴向滑动,从而使动铁芯7能顺畅地在固定套8中轴向滑动、并通过驱动轴2驱动主轴体1顺畅地在轴套5中轴向滑动。当轴套5与固定套8两者的轴线相互交错时,如图5所示,活动块21相对T形沟槽倾斜某一角度,使主轴体1与驱动轴2两者的轴线相互交错,保证固定套8不会干涉动铁芯7的轴向滑动且轴套5也不会干涉主轴体1的轴向滑动,从而使动铁芯7能顺畅地在固定套8中轴向滑动、并通过驱动轴2驱动主轴体1顺畅地在轴套5中轴向滑动。当轴套5与固定套8两者的轴线空间交错时,活动块21在T形沟槽中径向运动,且活动块21又能相对T形沟槽倾斜某一角度,使主轴体1与驱动轴2两者的轴线空间交错,保证固定套8不会干涉动铁芯7的轴向滑动且轴套5也不会干涉主轴体1的轴向滑动,从而使动铁芯7能顺畅地在固定套8中轴向滑动、并通过驱动轴2驱动主轴体1顺畅地在轴套5中轴向滑动。 The working principle of the adaptive structure is as follows: when working, the moving iron core 7 drives the main shaft body 1 to move axially through the drive shaft 2 to complete the stud welding work. In the actual welding process, when the axes of the shaft sleeve 5 and the fixed sleeve 8 are radially staggered, as shown in Figure 4, the movable block 21 will move radially in the T-shaped groove, so that the main shaft body 1 and the drive The axes of the two shafts 2 are radially staggered to ensure that the fixed sleeve 8 will not interfere with the axial sliding of the moving iron core 7 and the shaft sleeve 5 will not interfere with the axial sliding of the main shaft body 1, so that the moving iron core 7 can smoothly It slides axially in the fixed sleeve 8 and drives the main shaft body 1 to slide axially in the sleeve 5 smoothly through the drive shaft 2 . When the axes of the shaft sleeve 5 and the fixed sleeve 8 are staggered, as shown in Figure 5, the movable block 21 is inclined at a certain angle relative to the T-shaped groove, so that the axes of the main shaft body 1 and the drive shaft 2 are staggered. Ensure that the fixed sleeve 8 will not interfere with the axial sliding of the moving iron core 7 and the shaft sleeve 5 will not interfere with the axial sliding of the main shaft body 1, so that the moving iron core 7 can slide axially in the fixed sleeve 8 smoothly, and The main shaft body 1 is driven by the drive shaft 2 to slide axially in the shaft sleeve 5 smoothly. When the axial space of the shaft sleeve 5 and the fixed sleeve 8 are staggered, the movable block 21 moves radially in the T-shaped groove, and the movable block 21 can be inclined at a certain angle relative to the T-shaped groove, so that the main shaft body 1 and The axes of the drive shaft 2 are staggered in space to ensure that the fixed sleeve 8 will not interfere with the axial sliding of the moving iron core 7 and the shaft sleeve 5 will not interfere with the axial sliding of the main shaft body 1, so that the moving iron core 7 can smoothly It slides axially in the fixed sleeve 8 and drives the main shaft body 1 to slide axially in the sleeve 5 smoothly through the drive shaft 2 .

本发明的优点是:结构简单,使用过程中当轴套5和固定套8不同轴心时,驱动轴2能够通过自适应结构自动调整驱动轴2相对于主轴体1的位置,保证固定套8不会干涉动铁芯7的轴向滑动且轴套5也不会干涉主轴体1的轴向滑动,大大降低了主轴体1与轴套5以及动铁芯7与固定套8间的磨损量,使得主轴体1的轴向运动灵活可靠,不会发生卡死现象。而锁紧结构的设置,保证设定后的提升间隙不会因螺柱长度存在加工误差而随之变化,从而保证焊接引弧时螺柱顶端与板件之间的引弧距离维持不变,焊接后的焊脚高度基本一致且不会出现无法引弧现象,焊接质量好且焊接的合格率高,基本不需要返工,大大提高了焊接效率。 The advantages of the present invention are: simple structure, when the shaft sleeve 5 and the fixed sleeve 8 have different axial centers during use, the drive shaft 2 can automatically adjust the position of the drive shaft 2 relative to the main shaft body 1 through an adaptive structure, ensuring that the fixed sleeve 8 It will not interfere with the axial sliding of the moving iron core 7 and the shaft sleeve 5 will not interfere with the axial sliding of the main shaft body 1, which greatly reduces the wear between the main shaft body 1 and the shaft sleeve 5 as well as between the moving iron core 7 and the fixed sleeve 8 , so that the axial movement of the main shaft body 1 is flexible and reliable, and no jamming phenomenon occurs. The setting of the locking structure ensures that the lifting gap after setting will not change due to the machining error of the stud length, so as to ensure that the arc striking distance between the top of the stud and the plate remains unchanged during welding arc striking. After welding, the height of the welding leg is basically the same and there will be no phenomenon of failure to strike the arc. The welding quality is good and the pass rate of welding is high, basically no rework is required, and the welding efficiency is greatly improved.

Claims (10)

1.可调式自适应螺柱焊枪,包括:设置有空腔的焊枪壳体,在空腔中从前至尾依次设置有主轴体、动铁芯、内部设置有线圈的固定套和静铁芯,在焊枪壳体中还设置有给主轴体和线圈提供工作电流的控制电路装置,在空腔中固定设置有轴套,主轴体穿设在轴套中并能在轴套中轴向滑动,主轴体前端与用以安装螺柱的一体式夹头座相连接,动铁芯尾端从固定套前端插入并能在固定套中轴向滑动,静铁芯前端从固定套尾端插入并安装在固定套尾端,在动铁芯和静铁芯之间留有提升间隙,在焊枪壳体中设置有能使引弧后的主轴体复位的复位结构,其特征在于:在主轴体尾端设置有与主轴体相互电绝缘的驱动轴,在主轴体与驱动轴之间设置有能使驱动轴调整自身位置、从而使动铁芯能通过驱动轴带动主轴体顺畅地进行轴向运动的自适应结构;在动铁芯前端设置有与驱动轴相配合的连接孔,驱动轴插入连接孔中并能在连接孔中轴向滑动,主轴体与动铁芯之间设置有调整间距,在驱动轴与动铁芯之间设置有能将驱动轴锁紧在连接孔中的锁紧结构;在静铁芯和动铁芯之间设置有用以调整静铁芯位置从而调节提升间隙的调节机构。 1. Adjustable self-adaptive stud welding torch, including: a welding torch housing with a cavity, in which a main shaft body, a moving iron core, a fixed sleeve with a coil and a static iron core are arranged in sequence from front to end in the cavity, A control circuit device that provides working current to the main shaft body and the coil is also arranged in the welding torch housing. A shaft sleeve is fixedly arranged in the cavity. The main shaft body is passed through the shaft sleeve and can slide axially in the shaft sleeve. The front end of the body is connected with the integrated chuck seat for installing the stud, the tail end of the moving iron core is inserted from the front end of the fixed sleeve and can slide axially in the fixed sleeve, the front end of the static iron core is inserted from the rear end of the fixed sleeve and installed in the At the tail end of the fixed sleeve, there is a lifting gap between the moving iron core and the static iron core, and a reset structure that can reset the main shaft body after arc ignition is arranged in the welding torch shell. It is characterized in that: a There is a drive shaft that is electrically insulated from the main shaft body, and there is an adaptive device between the main shaft body and the drive shaft that enables the drive shaft to adjust its own position, so that the moving iron core can drive the main shaft body to move axially smoothly through the drive shaft. Structure; there is a connection hole matched with the drive shaft at the front end of the moving iron core, the drive shaft is inserted into the connection hole and can slide axially in the connection hole, an adjustment distance is set between the main shaft body and the moving iron core, and the drive shaft A locking structure capable of locking the drive shaft in the connection hole is provided between the moving iron core; an adjustment mechanism for adjusting the position of the static iron core to adjust the lifting gap is arranged between the static iron core and the moving iron core. 2.按照权利要求1所述的可调式自适应螺柱焊枪,其特征在于:在轴套内固定设置有由铜粉四氟棒制成的耐磨衬套,耐磨衬套与主轴体相互电绝缘,主轴体穿设在耐磨衬套中并能在耐磨衬套中轴向滑动。 2. The adjustable self-adaptive stud welding torch according to claim 1, characterized in that: a wear-resistant bush made of copper powder PTFE rod is fixedly arranged in the shaft sleeve, and the wear-resistant bush and the main shaft body are mutually Electrically insulated, the main shaft body is installed in the wear-resistant bush and can slide axially in the wear-resistant bush. 3.按照权利要求1所述的可调式自适应螺柱焊枪,其特征在于:所述的调节机构为:设置成螺栓状的静铁芯,在固定套内设置有能与静铁芯相旋合的第一螺纹孔,静铁芯旋合在固定套尾端,在静铁芯上旋设有锁紧螺母,锁紧螺母位于固定套和静铁芯尾端凸缘之间,锁紧螺母能将静铁芯锁紧在固定套中。 3. According to the adjustable self-adaptive stud welding torch according to claim 1, it is characterized in that: the described adjustment mechanism is: a static iron core set in the shape of a bolt, and a screw capable of rotating with the static iron core is arranged in the fixed sleeve. The first threaded hole that fits, the static iron core is screwed on the end of the fixed sleeve, and a lock nut is screwed on the static iron core, the lock nut is located between the fixed sleeve and the flange at the end of the static iron core, and the lock nut The static iron core can be locked in the fixed sleeve. 4.按照权利要求1所述的可调式自适应螺柱焊枪,其特征在于:在动铁芯尾端设置有一根导向杆,在静铁芯前端设置有与导向杆相配合的导向孔,导向杆插入导向孔中并能在导向孔中滑动,并使动铁芯能悬空设置在固定套中,在动铁芯相对静铁芯运动时能引导悬空设置在固定套中的动铁芯轴向滑动。 4. The adjustable self-adaptive stud welding torch according to claim 1, characterized in that: a guide rod is provided at the tail end of the moving iron core, and a guide hole matched with the guide rod is provided at the front end of the static iron core to guide The rod is inserted into the guide hole and can slide in the guide hole, and the moving iron core can be suspended in the fixed sleeve. When the moving iron core moves relative to the static iron core, it can guide the moving iron core suspended in the fixed sleeve in the axial direction slide. 5.按照权利要求1所述的可调式自适应螺柱焊枪,其特征在于:所述的锁紧结构为:固定设置在动铁芯前端的连接挡片,在连接挡片上活动套设有锁紧罩,驱动轴依次穿过锁紧罩和连接挡片上的通孔后插入连接孔中,锁紧罩为内部设置有第二空腔的扁平圆柱体,在锁紧罩尾端设置有将第二空腔半敞开半封闭的遮挡片,遮挡片将连接挡片挡在锁紧罩的第二空腔中,使锁紧罩能相对连接挡片倾斜但连接挡片又不会掉出第二空腔,并且倾斜的锁紧罩能将驱动轴锁紧;轴套与主轴体相互电绝缘,在焊枪壳体中设置有能定位锁紧罩的复位挡片,在动铁芯上套设有第二复位弹簧,第二复位弹簧两端分别抵靠在锁紧罩的外凸缘与固定套上;在第二复位弹簧的作用下锁紧罩能抵靠在复位挡片上,此时,驱动轴能在连接孔中自由地轴向滑动。 5. The adjustable self-adaptive stud welding torch according to claim 1, characterized in that: the locking structure is: a connecting block fixedly arranged at the front end of the moving iron core, and a lock is movably sleeved on the connecting block The tight cover, the drive shaft passes through the through holes on the lock cover and the connecting block in turn and then inserts into the connection hole. The lock cover is a flat cylinder with a second cavity inside, and a second cavity is arranged at the end of the lock cover. The second cavity is a half-open and half-closed blocking piece, the blocking piece blocks the connecting block in the second cavity of the locking cover, so that the locking cover can be inclined relative to the connecting block but the connecting block will not fall out of the second cavity cavity, and the inclined locking cover can lock the drive shaft; the shaft sleeve and the main shaft body are electrically insulated from each other, a reset stopper capable of positioning the locking cover is set in the welding torch shell, and a set is set on the moving iron core. The second return spring, the two ends of the second return spring lean against the outer flange and the fixed sleeve of the lock cover respectively; under the action of the second return spring, the lock cover can lean against the reset catch. The shaft can freely slide axially in the connecting hole. 6.按照权利要求1、2、3、4或5所述的可调式自适应螺柱焊枪,其特征在于:所述的自适应结构包括:设置在主轴体尾端的固定块,固定块与主轴体绝缘连接,在固定块尾端设置有径向的T形沟槽,在驱动轴前端设置有能嵌合在T形沟槽中的活动块,活动块能在T形沟槽内沿径向运动,从而使驱动轴能相对主轴体径向运动。 6. According to the adjustable self-adaptive stud welding torch according to claim 1, 2, 3, 4 or 5, it is characterized in that: the self-adaptive structure comprises: a fixed block arranged at the tail end of the main shaft body, the fixed block and the main shaft Body insulation connection, a radial T-shaped groove is provided at the end of the fixed block, and a movable block that can fit in the T-shaped groove is arranged at the front end of the drive shaft. The movable block can move radially in the T-shaped groove. Movement, so that the drive shaft can move radially relative to the main shaft body. 7.按照权利要求6所述的可调式自适应螺柱焊枪,其特征在于:嵌合在T形沟槽中的活动块与T形沟槽之间在轴向和径向均留有一定的调整间隙,使活动块能相对T形沟槽倾斜但又不会掉出T形沟槽,从而使驱动轴能相对主轴体倾斜。 7. According to the adjustable self-adaptive stud welding torch according to claim 6, it is characterized in that: there are certain gaps in the axial and radial directions between the movable block embedded in the T-shaped groove and the T-shaped groove. The gap is adjusted so that the movable block can tilt relative to the T-shaped groove but not fall out of the T-shaped groove, so that the drive shaft can tilt relative to the main shaft body. 8.按照权利要求6所述的可调式自适应螺柱焊枪,其特征在于:在主轴体与固定块之间设置有绝缘座,绝缘座前端嵌设在主轴体的尾端;在固定块前端设置有第二螺杆,在绝缘座的尾端设置有与第二螺杆相旋合的第二螺纹孔,第二螺杆旋紧在第二螺纹孔中,从而将固定块旋紧在绝缘座尾端。 8. The adjustable self-adaptive stud welding gun according to claim 6, characterized in that: an insulating seat is arranged between the main shaft body and the fixed block, and the front end of the insulating seat is embedded in the tail end of the main shaft body; A second screw rod is provided, and a second threaded hole screwed with the second screw rod is provided at the end of the insulating seat, and the second screw rod is screwed into the second threaded hole, so that the fixing block is screwed on the end of the insulating seat . 9.按照权利要求8所述的可调式自适应螺柱焊枪,其特征在于:在轴套中设置有伸缩调节腔,在主轴体与绝缘座之间还设置有矩形块状的安装块,安装块设置在伸缩调节腔中并能在伸缩调节腔中轴向滑动,安装块通过软电缆与控制电路装置相连接。 9. The adjustable self-adaptive stud welding torch according to claim 8, characterized in that: a telescopic adjustment cavity is provided in the shaft sleeve, and a rectangular block-shaped mounting block is also provided between the main shaft body and the insulating seat. The block is arranged in the telescopic adjustment cavity and can slide axially in the telescopic adjustment cavity, and the installation block is connected with the control circuit device through a flexible cable. 10.按照权利要求9所述的可调式自适应螺柱焊枪,其特征在于:所述的复位结构为:套装在驱动轴上的第一复位弹簧,第一复位弹簧两端分别抵靠在绝缘座和伸缩调节腔尾端内侧面上。 10. The adjustable self-adaptive stud welding torch according to claim 9, characterized in that: the reset structure is: a first return spring set on the drive shaft, and the two ends of the first return spring respectively abut against the insulating The inner side of the seat and the tail end of the telescopic adjustment chamber.
CN201410498727.7A 2014-09-26 2014-09-26 Adjustable self adaptation stud welding gun Active CN104227203B (en)

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CN112338328A (en) * 2020-10-24 2021-02-09 陈攀 Electric welding with adjustable current-voltage

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US4562328A (en) * 1984-09-10 1985-12-31 Trw Inc. Stud welding tool
GB2305145A (en) * 1995-09-12 1997-04-02 Safetrack Baavhammar Ab Pin brazing gun
CN101376193A (en) * 2008-08-19 2009-03-04 深圳市鸿栢科技实业有限公司 Arc discharge type double-screw bolt welding gun
CN201261101Y (en) * 2008-08-19 2009-06-24 深圳市鸿栢科技实业有限公司 Arc discharge type stud welding gun
CN101817114A (en) * 2010-03-11 2010-09-01 芜湖瑞升焊接设备有限公司 Stud welding gun
CN202147085U (en) * 2011-07-07 2012-02-22 张家港市安捷探伤焊割设备修造厂 Welding gun
CN204183083U (en) * 2014-09-26 2015-03-04 苏州梦之捷焊接技术有限公司 Adjustable self adaptation stud welding gun

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4562328A (en) * 1984-09-10 1985-12-31 Trw Inc. Stud welding tool
GB2305145A (en) * 1995-09-12 1997-04-02 Safetrack Baavhammar Ab Pin brazing gun
CN101376193A (en) * 2008-08-19 2009-03-04 深圳市鸿栢科技实业有限公司 Arc discharge type double-screw bolt welding gun
CN201261101Y (en) * 2008-08-19 2009-06-24 深圳市鸿栢科技实业有限公司 Arc discharge type stud welding gun
CN101817114A (en) * 2010-03-11 2010-09-01 芜湖瑞升焊接设备有限公司 Stud welding gun
CN202147085U (en) * 2011-07-07 2012-02-22 张家港市安捷探伤焊割设备修造厂 Welding gun
CN204183083U (en) * 2014-09-26 2015-03-04 苏州梦之捷焊接技术有限公司 Adjustable self adaptation stud welding gun

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Denomination of invention: Adjustable adaptive stud welding gun

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