CN104196803B - A kind of multi-functional screw-in cartridge valve for heavy tractor electricity liquid lifter - Google Patents
A kind of multi-functional screw-in cartridge valve for heavy tractor electricity liquid lifter Download PDFInfo
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- 239000007788 liquid Substances 0.000 title claims description 10
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- 230000006837 decompression Effects 0.000 claims description 28
- 238000013016 damping Methods 0.000 claims description 22
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Abstract
本发明属于现代农业装备技术领域,涉及一种用于重型拖拉机电液提升器的多功能螺纹插装阀。本发明的目的在于提供一种适用于田间作业环境的用于重型拖拉机电液提升器的多功能螺纹插装阀,其工作可靠、操作控制方便。本发明提高了电液悬挂液压系统的可适应性,具有设计周期短、安装维护方便、泄漏少、振动小、工作可靠、利于实现典型液压系统的集成化和标准化的优点;增加了现场添加和更改回路的柔性,能够取代传统的液压集成块,为重型拖拉机电液提升器性能试验提供了极大便利;加工工艺简单,取代现有复杂昂贵的铸造工艺,拆装维护容易,批量生产时,硬件成本低。
The invention belongs to the technical field of modern agricultural equipment and relates to a multifunctional threaded cartridge valve used for an electro-hydraulic lifter of a heavy tractor. The object of the present invention is to provide a multi-functional threaded cartridge valve for the electro-hydraulic lifter of a heavy tractor, which is suitable for the field operation environment, and has reliable operation and convenient operation and control. The invention improves the adaptability of the electro-hydraulic suspension hydraulic system, has the advantages of short design period, convenient installation and maintenance, less leakage, small vibration, reliable work, and is conducive to the integration and standardization of typical hydraulic systems; it adds on-site addition and Changing the flexibility of the circuit can replace the traditional hydraulic integrated block, which provides great convenience for the performance test of the electro-hydraulic lifter of heavy-duty tractors; the processing technology is simple, replacing the existing complex and expensive casting process, easy to disassemble and maintain, and in mass production, Low hardware cost.
Description
技术领域technical field
本发明属于现代农业装备技术领域,涉及一种用于重型拖拉机电液提升器的多功能螺纹插装阀。The invention belongs to the technical field of modern agricultural equipment and relates to a multifunctional threaded cartridge valve used for an electro-hydraulic lifter of a heavy tractor.
背景技术Background technique
提升器作为拖拉机悬挂装置的一个主要部件,其提升能力、工作性能直接影响着拖拉机作业机组的作业质量与工作状况。而液压控制阀是提升器的动力分配单元,其性能直接制约着拖拉机提升器的工作稳定性。因此设计性能优良的液压控制阀是在拖拉机电液悬挂系统提升器开发过程中必不可少的环节。As a main part of the tractor suspension, the lifter has a direct impact on its lifting capacity and working performance on the working quality and working conditions of the tractor working unit. The hydraulic control valve is the power distribution unit of the lifter, and its performance directly restricts the working stability of the tractor lifter. Therefore, designing a hydraulic control valve with excellent performance is an essential link in the development of the lifter of the tractor electro-hydraulic suspension system.
目前国内外有相关学者对拖拉机电液提升器的液压控制阀设计进行研究,外部结构以整体式和分片式居多,阀体内部结构采用铸造和机加工方式实现,液压阀通用性差,铸造和加工过程中只要有一个孔道出现瑕疵即整个阀体报废。At present, relevant scholars at home and abroad have studied the design of hydraulic control valves for tractor electro-hydraulic lifters. Most of the external structures are integral and split. The internal structure of the valve body is realized by casting and machining. The hydraulic valve has poor versatility. Casting and As long as there is a defect in one channel during the processing, the entire valve body will be scrapped.
此外,阀芯与阀体的装配精度要求较高,既要满足阀芯工作过程中的泄漏要求,又要考虑由于阀芯变形所产生的卡涩现象,大大增加了液压阀的设计难度、加工成本和生产周期,极大地限制了其推广与使用。In addition, the assembly precision of the valve core and valve body is high, which not only needs to meet the leakage requirements during the working process of the valve core, but also considers the jamming phenomenon caused by the deformation of the valve core, which greatly increases the design difficulty and processing of hydraulic valves. The cost and production cycle greatly limit its promotion and use.
本发明基于模块化思想,采用分片式结构,将主油路与反馈控制油路分开布置,设计了一款用于重型拖拉机电液提升器的多功能螺纹插装阀。Based on the idea of modularization, the present invention adopts a sliced structure, separates the main oil circuit and the feedback control oil circuit, and designs a multifunctional threaded cartridge valve for the electro-hydraulic lifter of the heavy-duty tractor.
发明内容Contents of the invention
针对以上问题,本发明的目的在于提供一种适用于田间作业环境的用于重型拖拉机电液提升器的多功能螺纹插装阀,其工作可靠、加工工艺简单、操作控制方便。In view of the above problems, the object of the present invention is to provide a multi-functional threaded cartridge valve for heavy-duty tractor electro-hydraulic lifter suitable for field operation environment, which has reliable operation, simple processing technology and convenient operation and control.
为了达到上述目的,本发明提供了如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种用于重型拖拉机电液提升器的多功能螺纹插装阀,其包括提升控制回路和多路输出控制回路,A multi-functional threaded cartridge valve for heavy-duty tractor electro-hydraulic lifter, which includes a lift control circuit and a multi-output control circuit,
其中,在所述提升控制回路中,第一球形梭阀21包括两个进油口和一个出油口,其中一个进油口用作外部负载反馈进油口LSIN,LSOUT作为出油口用作负载反馈出油口,另一个进油口除与两位三通比例换向阀9的压力反馈口相通外,还通过一个固定阻尼孔与第一定差减压阀11的有弹簧端压力反馈口相通,此外,第一定差减压阀11的有弹簧端压力反馈口通过另外一个固定阻尼孔与回油口T相通;P、A1依次为进油口和负载输出油口,压力油经进油口P进入第一定差减压阀11的进油口,随后经第一定差减压阀11的出油口一部分通过其内部反馈油道进入第一定差减压阀11的无弹簧端压力反馈口,另一部分进入两位三通比例换向阀9的进油口,最终通过两位三通比例换向阀9的出油口到达负载输出口A1;溢流阀2与两位两通比例换向阀3两者的进油口与负载输出油口A1相通,两者的出油口与回油口T相通;Wherein, in the lifting control circuit, the first spherical shuttle valve 21 includes two oil inlets and one oil outlet, one of which is used as an external load feedback oil inlet LS IN , and LS OUT is used as an oil outlet It is used as a load feedback oil outlet, and the other oil inlet is not only connected with the pressure feedback port of the two-position three-way proportional reversing valve 9, but also connected with the spring end of the first differential pressure reducing valve 11 through a fixed damping hole. The pressure feedback port is connected. In addition, the pressure feedback port of the spring end of the first differential pressure reducing valve 11 is connected with the oil return port T through another fixed damping hole; P and A1 are the oil inlet port and the load output port in turn, The pressure oil enters the oil inlet of the first differential pressure reducing valve 11 through the oil inlet P, and then enters the first differential pressure reducing valve through the oil outlet part of the first differential pressure reducing valve 11 through its internal feedback oil passage. The other part enters the oil inlet of the two-position three-way proportional reversing valve 9, and finally reaches the load output port A1 through the oil outlet of the two-position three-way proportional reversing valve 9 ; the overflow The oil inlets of the valve 2 and the two-position two-way proportional directional control valve 3 are connected to the load output port A1, and the oil outlets of the two are connected to the oil return port T;
所述多路输出控制回路中,第二球形梭阀22和第三球形梭阀23各包括两个进油口和一个出油口,第二球形梭阀22的其中一个进油口用作外部负载反馈进油口LSIN,LSOUT作为出油口用作负载反馈出油口,另一个进油口除与第三球形梭阀23的出油口相通外,还通过一个固定阻尼孔与第二定差减压阀12的有弹簧端压力反馈口相通,第三球形梭阀23的其余两个进油口分别与初级负载输出口A21和B21相通;P和T分别为进油口和回油口,压力油经进油口P进入第二定差减压阀12的进油口,随后经第二定差减压阀12的出油口一部分通过其内部反馈油道进入第二定差减压阀12的无弹簧端压力反馈口,另一部分进入比例液动换向阀7的进油口,最终通过比例液动换向阀7的换向出油口到达初级负载输出口A21和B21;比例液动换向阀7的出油口与回油口T相通,比例液动换向阀7的两个液压先导换向油口分别与第一比例减压溢流阀1和第二比例减压溢流阀4的出油口相通,并通过第一比例减压溢流阀1和第二比例减压溢流阀4的内部反馈油道进入各自的有弹簧端压力反馈口,第一比例减压溢流阀1和第二比例减压溢流阀4的进油口对应相连,并与进油口P相通;第一比例减压溢流阀1和第二比例减压溢流阀4的回油口对应相连,并与回油口T相通,通过其内部反馈油道进入各自的无弹簧端压力反馈口;In the multiple output control loop, the second spherical shuttle valve 22 and the third spherical shuttle valve 23 each include two oil inlets and one oil outlet, and one of the oil inlets of the second spherical shuttle valve 22 is used as an external The load feedback oil inlet LS IN and LS OUT are used as the oil outlet for the load feedback oil outlet, and the other oil inlet communicates with the oil outlet of the third spherical shuttle valve 23, and also communicates with the first oil outlet through a fixed damping hole. The pressure feedback port at the spring end of the second differential pressure reducing valve 12 communicates with each other, and the other two oil inlets of the third spherical shuttle valve 23 communicate with the primary load output ports A 21 and B 21 respectively; P and T are the oil inlets respectively and the oil return port, the pressure oil enters the oil inlet port of the second differential pressure reducing valve 12 through the oil inlet P, and then enters the second differential pressure reducing valve 12 through its internal feedback oil channel through the oil outlet part of the second differential pressure reducing valve 12 The other part of the pressure feedback port of the non-spring end of the differential pressure reducing valve 12 enters the oil inlet of the proportional hydraulic reversing valve 7, and finally reaches the primary load output port A 21 and B 21 ; the oil outlet of the proportional hydraulic reversing valve 7 communicates with the oil return port T, and the two hydraulic pilot reversing oil ports of the proportional hydraulic reversing valve 7 are respectively connected to the first proportional decompression and relief valve 1 and the second proportional The oil outlets of the pressure relief valve 4 are connected, and enter the respective pressure feedback ports with spring ends through the internal feedback oil channels of the first proportional pressure relief valve 1 and the second proportional pressure relief valve 4. The proportional decompression relief valve 1 and the oil inlet of the second proportional decompression relief valve 4 are connected correspondingly, and communicate with the oil inlet P; the first proportional decompression relief valve 1 and the second proportional decompression relief valve The oil return port of 4 is connected correspondingly, and communicates with the oil return port T, and enters the respective pressure feedback port of the non-spring end through its internal feedback oil passage;
所述提升控制回路中的油路一部分布置于前盖板6中,另一部分布置于提升控制回路夹板5中,多路输出控制回路中的油路一部分布置于后盖板10中,另一部分布置于多路输出控制回路夹板8中,多功能螺纹插装阀的主体通过四根螺纹杆连接,连接顺序依次为前盖板6、提升控制回路夹板5、多路输出控制回路夹板8和后盖板10;进油口P和回油口T在两种回路夹板中垂直贯通,并保持位置一致,在提升控制回路夹板5与前盖板6和多路输出控制回路夹板8的连接面处,分别垂直布置负载反馈输出油口LSOUT和外部负载反馈进油口LSIN,在多路输出控制回路夹板8与后盖板10和提升控制回路夹板5的连接面处,分别垂直布置外部负载反馈进油口LSIN和负载反馈输出油口LSOUT,两回路夹板的外部负载反馈进油口LSIN和负载反馈输出油口LSOUT首尾相连,最终通过前盖板6输出到变量泵;A part of the oil circuit in the lifting control circuit is arranged in the front cover 6, and the other part is arranged in the lifting control circuit splint 5. A part of the oil circuit in the multi-output control circuit is arranged in the rear cover 10, and the other part is arranged in the rear cover 10. In the multi-output control circuit splint 8, the main body of the multi-function threaded cartridge valve is connected by four threaded rods, and the connection sequence is the front cover plate 6, the lifting control circuit splint 5, the multi-channel output control circuit splint 8 and the rear cover Plate 10; the oil inlet P and the oil return port T are vertically connected in the two circuit splints, and the positions are kept consistent. The load feedback output oil port LS OUT and the external load feedback oil inlet LS IN are vertically arranged respectively, and the external load feedback ports are respectively vertically arranged at the connection surface of the multi-output control circuit splint 8 and the rear cover 10 and the lifting control circuit splint 5. The oil inlet LS IN and the load feedback output port LS OUT , the external load feedback oil inlet LS IN of the two-circuit splint and the load feedback output port LS OUT are connected end to end, and finally output to the variable pump through the front cover plate 6;
其中多路输出控制回路夹板8可与功能切换模块连接。Wherein the multiple output control loop splint 8 can be connected with the function switching module.
所述功能切换模块为平衡阀块功能模块,其中,初级负载输出口A21、B21分别与第一平衡阀13和第二平衡阀14的进油口相通,此外,初级负载输出口A21与第二平衡阀14内部的液压先导口相通,初级负载输出口B21与第一平衡阀13内部的液压先导口相通,第一平衡阀13和第二平衡阀14的出油口分别用作末级负载输出口A22、B22。The function switching module is a balance valve block function module, wherein the primary load output ports A 21 and B 21 communicate with the oil inlets of the first balance valve 13 and the second balance valve 14 respectively, and in addition, the primary load output port A 21 It communicates with the hydraulic pilot port inside the second balance valve 14, and the primary load output port B 21 communicates with the hydraulic pilot port inside the first balance valve 13, and the oil outlets of the first balance valve 13 and the second balance valve 14 are respectively used as Final stage load output port A 22 , B 22 .
所述功能切换模块为安全阀块功能模块,其中,初级负载输出口A21、B21分别与第一安全阀15和第二安全阀16的进油口相通后,分别用作末级负载输出口A22、B22,第一安全阀15和第二安全阀16的出油口与回油口T相通。The function switching module is a safety valve block function module, wherein the primary load output ports A 21 and B 21 are respectively connected to the oil inlet ports of the first safety valve 15 and the second safety valve 16, and are respectively used as final-stage load output Ports A 22 , B 22 , the oil outlets of the first safety valve 15 and the second safety valve 16 communicate with the oil return port T.
所述功能切换模块为锁紧浮动阀块功能模块,其中,第一液控单向阀18和第一两位两通电磁换向阀17的进油口与初级负载输出口A21相通,两者的出油口相通后用作末级负载输出口A22,第二液控单向阀19和第二两位两通电磁换向阀20的进油口与初级负载输出口B21相通,两者的出油口相通后用作末级负载输出口B22,此外,第一液控单向阀18内部的液压先导口与初级负载输出口B21相通,第二液控单向阀19内部的液压先导口与初级负载输出口A21相通。The function switching module is a locking floating valve block functional module, wherein the oil inlet of the first hydraulic control check valve 18 and the first two-position two-way electromagnetic reversing valve 17 communicate with the primary load output port A 21 , and the two The oil outlets of the latter are connected and used as the final load output port A 22 , the oil inlet ports of the second hydraulic control check valve 19 and the second two-position two-way electromagnetic reversing valve 20 are connected with the primary load output port B 21 , The oil outlets of the two are connected and used as the final load output port B 22 . In addition, the hydraulic pilot port inside the first hydraulic control check valve 18 communicates with the primary load output port B 21 , and the second hydraulic control check valve 19 The internal hydraulic pilot port communicates with the primary load output port A 21 .
在所述提升控制回路的夹板装配中,提升控制回路中的油路包括提升控制回路夹板内部油路和前盖板6内部油路两部分,其中提升控制回路夹板内部油路包括由进油口P依次经第一定差减压阀11和两位三通比例换向阀9的进油口和出油口到达负载输出油口A1的油路、两位两通比例换向阀3和溢流阀2的出油口与回油口T连通的油路以及第一定差减压阀11的有弹簧端压力反馈口经一个固定阻尼孔与回油口T连通的油路;前盖板6内部油路包括溢流阀2和两位两通比例换向阀3的进油口与负载输出油口A1连通的油路以及第一定差减压阀11的有弹簧端压力反馈口经另一个固定阻尼孔分别与第一球形梭阀21内部负载反馈进油口和两位三通比例换向阀9压力反馈口连通的油路;In the splint assembly of the lifting control circuit, the oil circuit in the lifting control circuit includes two parts: the internal oil circuit of the lifting control circuit splint and the internal oil circuit of the front cover 6, wherein the internal oil circuit of the lifting control circuit splint includes the oil inlet P successively passes through the oil inlet and outlet of the first differential pressure reducing valve 11 and the two-position three-way proportional reversing valve 9 to the oil circuit of the load output oil port A1, the two-position two-way proportional reversing valve 3 and the The oil passage connecting the oil outlet of the relief valve 2 with the oil return port T and the oil passage of the pressure feedback port with spring end of the first constant differential pressure reducing valve 11 communicating with the oil return port T through a fixed damping hole; the front cover The internal oil circuit of the plate 6 includes the oil circuit in which the oil inlet port of the relief valve 2 and the two-position two-way proportional reversing valve 3 communicates with the load output oil port A1, and the pressure feedback of the spring end of the first differential pressure reducing valve 11 The oil passage through another fixed damping hole communicates with the internal load feedback oil inlet of the first spherical shuttle valve 21 and the pressure feedback port of the two-position three-way proportional reversing valve 9;
其中,所述进油口P和回油口T垂直贯通于提升控制回路夹板5的连接面,负载反馈出油口LSOUT垂直布置于提升控制回路夹板5与前盖板6的连接面,负载输出油口A1布置于夹板上侧面,两位两通比例换向阀3和溢流阀2布置于夹板左侧面,第一定差减压阀11和两位三通比例换向阀9布置于夹板右侧面,第一球形梭阀21从上侧面装入夹板内部。Wherein, the oil inlet P and the oil return port T are vertically connected to the connecting surface of the lifting control circuit splint 5, and the load feedback oil outlet LS OUT is vertically arranged on the connecting surface of the lifting control circuit splint 5 and the front cover plate 6. The output oil port A 1 is arranged on the side of the splint, the two-position two-way proportional reversing valve 3 and the overflow valve 2 are arranged on the left side of the splint, the first differential pressure reducing valve 11 and the two-position three-way proportional reversing valve 9 Arranged on the right side of the splint, the first spherical shuttle valve 21 is loaded into the inside of the splint from the upper side.
在所述多路输出控制回路的夹板装配中,多路输出控制回路中的油路包括多路输出控制回路夹板内部油路和后盖板10内部油路两部分,其中多路输出控制回路夹板内部油路包括由进油口P依次经第二定差减压阀12和比例液动换向阀7的进油口和出油口到达初级负载输出口A21和B21的油路、比例液动换向阀7液压先导换向油口分别与第一比例减压溢流阀1和第二比例减压溢流阀4的出油口连通的油路、第二球形梭阀22进油口经固定阻尼孔与第二定差减压阀12的有弹簧端压力反馈口连通的油路以及第二球形梭阀22进油口与第三球形梭阀23出油口连通的油路;后盖板10内部油路包括比例液动换向阀7回油口与回油口T连通的油路、第一比例减压溢流阀1和第二比例减压溢流阀4的进油口和回油口依次与进油口P和回油口T连通的油路以及初级负载输出口A21、B21分别与第三球形梭阀23的两个进油口连通的油路;In the splint assembly of the multi-output control circuit, the oil circuit in the multi-output control circuit includes two parts: the internal oil circuit of the multi-output control circuit splint and the internal oil circuit of the rear cover 10, wherein the multiple output control circuit splint The internal oil circuit includes the oil circuit from the oil inlet P to the primary load output ports A 21 and B 21 through the oil inlet and outlet of the second differential pressure reducing valve 12 and the proportional hydraulic reversing valve 7 in sequence, the proportional fluid The hydraulic pilot reversing oil ports of the dynamic reversing valve 7 are respectively connected with the oil outlets of the first proportional decompression relief valve 1 and the second proportional decompression relief valve 4, and the oil inlet of the second spherical shuttle valve 22 is passed through The oil passage between the fixed damping hole and the pressure feedback port at the spring end of the second differential pressure reducing valve 12 and the oil passage between the oil inlet of the second spherical shuttle valve 22 and the oil outlet of the third spherical shuttle valve 23; the back cover The internal oil circuit of the plate 10 includes the oil circuit in which the oil return port of the proportional hydraulic reversing valve 7 communicates with the oil return port T, the oil inlet and return port of the first proportional pressure relief valve 1 and the second proportional pressure relief valve 4 The oil passages in which the oil ports communicate with the oil inlet P and the oil return port T in turn, and the oil passages in which the primary load output ports A 21 and B 21 communicate with the two oil inlets of the third spherical shuttle valve 23 respectively;
其中,所述进油口P和回油口T垂直贯通于多路输出控制回路夹板8的连接面,负载反馈出油口LSOUT垂直布置于多路输出控制回路夹板8与提升控制回路夹板5的连接面,初级负载输出口A21、B21以及第一比例减压溢流阀1和第二比例减压溢流阀4布置于夹板左侧面,比例液动换向阀7布置于夹板上侧面,第二定差减压阀12布置于夹板右侧面,第二球形梭阀22和第三球形梭阀23分别从上侧面和右侧面装入夹板内部。Among them, the oil inlet P and the oil return port T are vertically connected to the connection surface of the multi-output control circuit splint 8, and the load feedback oil outlet LS OUT is vertically arranged on the multi-output control circuit splint 8 and the lifting control circuit splint 5 The connecting surface of the primary load output port A 21 , B 21 and the first proportional pressure relief valve 1 and the second proportional pressure relief valve 4 are arranged on the left side of the splint, and the proportional hydraulic reversing valve 7 is arranged on the splint On the side, the second fixed differential pressure reducing valve 12 is arranged on the right side of the splint, and the second spherical shuttle valve 22 and the third spherical shuttle valve 23 are installed into the inside of the splint from the upper side and the right side respectively.
所述提升控制回路设计的最高工作压力为25Mpa,额定流量为80L/Min。The designed maximum working pressure of the lifting control circuit is 25Mpa, and the rated flow rate is 80L/Min.
所述多路输出控制回路设计的最高工作压力为25Mpa,额定流量为80L/Min。The maximum working pressure designed for the multi-output control loop is 25Mpa, and the rated flow rate is 80L/Min.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
本发明提高了电液悬挂液压系统的可适应性,具有设计周期短、安装维护方便、泄漏少、振动小、工作可靠、利于实现典型液压系统的集成化和标准化的优点;增加了现场添加和更改回路的柔性,能够取代传统的液压集成块,为重型拖拉机电液提升器性能试验提供极大便利;加工工艺简单,取代现有复杂昂贵的铸造工艺,拆装维护容易,批量生产时,硬件成本低。The invention improves the adaptability of the electro-hydraulic suspension hydraulic system, has the advantages of short design period, convenient installation and maintenance, less leakage, small vibration, reliable work, and is conducive to the integration and standardization of typical hydraulic systems; it adds on-site addition and Changing the flexibility of the circuit can replace the traditional hydraulic integrated block, which provides great convenience for the performance test of the electro-hydraulic lifter of heavy tractors; the processing technology is simple, replacing the existing complex and expensive casting process, and the disassembly and maintenance are easy. low cost.
附图说明Description of drawings
图1a为提升控制回路的原理图;Figure 1a is a schematic diagram of the lifting control loop;
图1b为多路输出控制回路的原理图;Figure 1b is a schematic diagram of the multi-output control loop;
图2a为带平衡阀块功能模块的多路输出控制回路原理图;Figure 2a is a schematic diagram of a multi-output control loop with a balanced valve block function module;
图2b为带安全阀块功能模块的多路输出控制回路原理图;Figure 2b is a schematic diagram of a multi-output control loop with a safety valve block function module;
图2c为带锁紧浮动阀块功能模块的多路输出控制回路原理图;Figure 2c is a schematic diagram of a multi-output control circuit with a locking floating valve block functional module;
图3为多功能螺纹插装阀的主体示意图;Fig. 3 is a schematic diagram of the main body of the multifunctional threaded cartridge valve;
图4为提升控制回路夹板装配图;Figure 4 is an assembly drawing of the lifting control circuit splint;
图5为多路输出控制回路夹板装配图;Figure 5 is an assembly drawing of the multi-output control circuit splint;
图6为前盖板外观示意图;Figure 6 is a schematic diagram of the appearance of the front cover;
图7为后盖板外观示意图;Figure 7 is a schematic diagram of the appearance of the rear cover;
图8为功能切换模块中的平衡阀块示意图;Fig. 8 is a schematic diagram of the balance valve block in the function switching module;
图9为功能切换模块中的安全阀块示意图;Fig. 9 is a schematic diagram of the safety valve block in the function switching module;
图10为功能切换模块中的锁紧浮动阀块示意图。Fig. 10 is a schematic diagram of the locking floating valve block in the function switching module.
【主要组件符号说明】[Description of main component symbols]
1第一比例减压溢流阀1 first proportional pressure relief valve
2溢流阀2 relief valve
3两位两通比例换向阀3 two-position two-way proportional directional control valve
4第二比例减压溢流阀4 second proportional pressure relief valve
5提升控制回路夹板5 lifting control circuit splint
6前盖板6 front cover
7比例液动换向阀7 proportional hydraulic directional valve
8多路输出控制回路夹板8 multi-output control loop splint
9两位三通比例换向阀9 two-position three-way proportional directional control valve
10后盖板10 rear cover
11第一定差减压阀11 The first differential pressure reducing valve
12第二定差减压阀12 Second differential pressure reducing valve
13第一平衡阀13 first balance valve
14第二平衡阀14 second balance valve
15第一安全阀15 first safety valve
16第二安全阀16 Second safety valve
17第一两位两通电磁换向阀17 The first two two-way electromagnetic reversing valve
18第一液控单向阀18 The first hydraulic control check valve
19第二液控单向阀19 The second hydraulic control check valve
20第二两位两通电磁换向阀20 The second two-position two-way electromagnetic reversing valve
21第一球形梭阀21 first spherical shuttle valve
22第二球形梭阀22 Second ball shuttle valve
23第三球形梭阀23 third spherical shuttle valve
具体实施方式detailed description
下面结合附图,对本发明的具体实施方式作进一步详细描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
本发明的用于重型拖拉机电液提升器的多功能螺纹插装阀适用于带有变量泵的负载反馈液压系统,可用于不同工作负载控制,如单作用液压缸、双作用液压缸和液压马达。The multifunctional threaded cartridge valve for heavy tractor electro-hydraulic lifter of the present invention is suitable for load feedback hydraulic systems with variable pumps, and can be used for different work load control, such as single-acting hydraulic cylinders, double-acting hydraulic cylinders and hydraulic motors .
如图3所示,为本发明的多功能螺纹插装阀的主体示意图,所述多功能螺纹插装阀包括提升控制回路和多路输出控制回路,针对不同的负载工作场合,本发明还增加了功能切换模块。As shown in Figure 3, it is a schematic diagram of the main body of the multifunctional threaded cartridge valve of the present invention. The multifunctional threaded cartridge valve includes a lifting control circuit and a multi-channel output control circuit. For different load working occasions, the present invention also adds function switching module.
其中,如图1a所示,为所述提升控制回路的示意图,该提升控制回路用于拖拉机提升臂单作用液压缸升降控制,设计的最高工作压力为25Mpa,额定流量为80L/Min。Wherein, as shown in Fig. 1a, it is a schematic diagram of the lifting control circuit, which is used for the lifting control of the single-acting hydraulic cylinder of the tractor lifting arm, the designed maximum working pressure is 25Mpa, and the rated flow rate is 80L/Min.
其中,第一球形梭阀21包括两个进油口和一个出油口,其中一个进油口用作外部负载反馈进油口LSIN,出油口LSOUT用作负载反馈出油口,另一个进油口除与两位三通比例换向阀9的压力反馈口相通外,还通过一个固定阻尼孔与第一定差减压阀11的有弹簧端压力反馈口相通,缓解了两位三通比例换向阀9的反馈口压力对第一定差减压阀11阀芯的冲击。此外,第一定差减压阀11的有弹簧端压力反馈口通过另外一个固定阻尼孔与回油口T相通,防止压力补偿过程中第一定差减压阀11的有弹簧端压力反馈口阻塞。P、A1依次为进油口和负载输出油口,压力油经进油口P进入第一定差减压阀11的进油口,随后经第一定差减压阀11的出油口,一部分经一个固定阻尼孔通过其内部反馈油道进入第一定差减压阀11的无弹簧端压力反馈口,另一部分进入两位三通比例换向阀9的进油口,最终通过两位三通比例换向阀9的出油口到达负载输出口A1。溢流阀2与两位两通比例换向阀3两者的进油口与负载输出油口A1相通,两者的出油口与回油口T相通,溢流阀2开启压力为20Mpa,常态时关闭,过载时连通负载输出油口A1和回油口T,具有安全保护功能。两位两通比例换向阀3和两位三通比例换向阀9在断电的情况下,内部单向阀锁止,防止油液回流。第一定差减压阀11将供油压力和负载压力之间的压差维持在1.1Mpa范围内,通过第一球形梭阀21将两位三通比例换向阀9的反馈口压力与外部负载压力进行比较,将较高压力经负载反馈出油口LSOUT反馈到变量泵中,使得变量泵的工作压力随最大负载压力的变化而变化,具有负载敏感功能,降低了系统的功耗。Wherein, the first spherical shuttle valve 21 includes two oil inlets and one oil outlet, one of which is used as an external load feedback oil inlet LS IN , and the oil outlet LS OUT is used as a load feedback oil outlet, and the other In addition to communicating with the pressure feedback port of the two-position three-way proportional reversing valve 9, one oil inlet also communicates with the pressure feedback port of the spring end of the first differential pressure reducing valve 11 through a fixed damping hole, which relieves the pressure of the two positions. The impact of the pressure at the feedback port of the three-way proportional reversing valve 9 on the spool of the first differential pressure reducing valve 11 . In addition, the pressure feedback port at the spring end of the first differential pressure reducing valve 11 communicates with the oil return port T through another fixed damping hole to prevent the pressure feedback port at the spring end of the first differential pressure reducing valve 11 from block. P, A 1 are the oil inlet and the load output port in turn, the pressure oil enters the oil inlet of the first differential pressure reducing valve 11 through the oil inlet P, and then passes through the oil outlet of the first differential pressure reducing valve 11 , part of it enters the pressure feedback port of the spring-free end of the first differential pressure reducing valve 11 through a fixed damping hole through its internal feedback oil passage, and the other part enters the oil inlet port of the two-position three-way proportional reversing valve 9, and finally passes through the two The oil outlet of the three-way proportional reversing valve 9 reaches the load output port A 1 . The oil inlet of the overflow valve 2 and the two-position two-way proportional reversing valve 3 are connected to the load output port A 1 , and the oil outlets of the two are connected to the oil return port T. The opening pressure of the relief valve 2 is 20Mpa , closed in normal state, connected to load output port A 1 and oil return port T in case of overload, with safety protection function. When the two-position two-way proportional directional control valve 3 and the two-position three-way proportional directional control valve 9 are powered off, the internal one-way valve is locked to prevent the backflow of oil. The first differential pressure reducing valve 11 maintains the pressure difference between the oil supply pressure and the load pressure within the range of 1.1Mpa, and the pressure at the feedback port of the two-position three-way proportional reversing valve 9 is connected to the external pressure through the first spherical shuttle valve 21. The load pressure is compared, and the higher pressure is fed back to the variable pump through the load feedback oil port LS OUT , so that the working pressure of the variable pump changes with the change of the maximum load pressure. It has a load sensing function and reduces the power consumption of the system.
如图4所示,为所述提升控制回路的夹板装配图,其中,所述进油口P和回油口T垂直贯通于提升控制回路夹板5的连接面,负载反馈出油口LSOUT垂直布置于提升控制回路夹板5与前盖板6的连接面,负载输出油口A1布置于夹板上侧面,两位两通比例换向阀3和溢流阀2布置于夹板左侧面,第一定差减压阀11和两位三通比例换向阀9布置于夹板右侧面,第一球形梭阀21从上侧面装入夹板内部。As shown in Figure 4, it is the splint assembly drawing of the lifting control circuit, wherein the oil inlet P and the oil return port T are vertically connected to the connection surface of the lifting control circuit splint 5, and the load feedback oil outlet LS OUT is vertical Arranged on the connection surface between the lifting control circuit splint 5 and the front cover 6, the load output oil port A 1 is arranged on the side of the splint, the two-position two-way proportional reversing valve 3 and the overflow valve 2 are arranged on the left side of the splint, the second A certain difference pressure reducing valve 11 and a two-position three-way proportional reversing valve 9 are arranged on the right side of the splint, and the first spherical shuttle valve 21 is loaded into the inside of the splint from the upper side.
提升控制回路中的油路包括提升控制回路夹板内部油路和前盖板6内部油路两部分,其中提升控制回路夹板内部油路包括由进油口P依次经第一定差减压阀11和两位三通比例换向阀9的进油口和出油口到达负载输出油口A1的油路、两位两通比例换向阀3和溢流阀2的出油口与回油口T连通的油路以及第一定差减压阀11的有弹簧端压力反馈口经一个固定阻尼孔与回油口T连通的油路;前盖板6内部油路包括溢流阀2和两位两通比例换向阀3的进油口与负载输出油口A1连通的油路,第一定差减压阀11的有弹簧端压力反馈口经另一个固定阻尼孔分别与第一球形梭阀21内部负载反馈进油口和两位三通比例换向阀9压力反馈口连通的油路。The oil circuit in the lifting control circuit includes two parts: the internal oil circuit of the lifting control circuit splint and the internal oil circuit of the front cover 6, wherein the internal oil circuit of the lifting control circuit splint includes the oil inlet P through the first differential pressure reducing valve 11 in sequence and the oil inlet and outlet of the two-position three-way proportional reversing valve 9 reach the oil circuit of the load output oil port A 1 , the oil outlet and the oil return of the two-position two-way proportional reversing valve 3 and the relief valve 2 The oil circuit communicated with the port T and the oil circuit communicated with the oil return port T by the spring end pressure feedback port of the first differential pressure reducing valve 11 through a fixed damping hole; the internal oil circuit of the front cover 6 includes the overflow valve 2 and The oil passage where the oil inlet port of the two-position two-way proportional reversing valve 3 communicates with the load output oil port A1, and the pressure feedback port at the spring end of the first differential pressure reducing valve 11 is respectively connected to the first differential pressure reducing valve 11 through another fixed damping hole. The internal load feedback oil inlet of the spherical shuttle valve 21 communicates with the oil passage of the pressure feedback port of the two-position three-way proportional reversing valve 9 .
如图1b所示,为多路输出控制回路的示意图,所述多路输出控制回路用于对液压源进行液力多路输出控制,设计的最高工作压力为25Mpa,额定流量为80L/Min。As shown in Figure 1b, it is a schematic diagram of a multi-output control circuit, which is used for hydraulic multi-output control of the hydraulic source, with a designed maximum working pressure of 25Mpa and a rated flow rate of 80L/Min.
其中,第二球形梭阀22和第三球形梭阀23各包括两个进油口和一个出油口,第二球形梭阀22的其中一个进油口用作外部负载反馈进油口LSIN,出油口LSOUT用作负载反馈出油口,另一个进油口除与第三球形梭阀23的出油口相通外,还通过一个固定阻尼孔与第二定差减压阀12的有弹簧端压力反馈口相通,缓解了负载反馈压力对第二定差减压阀12阀芯的冲击。第三球形梭阀23的其余两个进油口分别与初级负载输出口A21和B21相通。P和T分别为进油口和回油口,压力油经进油口P进入第二定差减压阀12的进油口,随后经第二定差减压阀12的出油口一部分经一个固定阻尼孔通过其内部反馈油道进入第二定差减压阀12的无弹簧端压力反馈口,另一部分进入比例液动换向阀7的进油口,最终通过比例液动换向阀7的换向出油口到达初级负载输出口A21和B21。比例液动换向阀7的出油口与回油口T相通,比例液动换向阀7的两个液压先导换向油口分别与第一比例减压溢流阀1和第二比例减压溢流阀4的出油口相通,并通过第一比例减压溢流阀1和第二比例减压溢流阀4的内部反馈油道进入各自的有弹簧端压力反馈口。第一比例减压溢流阀1和第二比例减压溢流阀4的进油口对应相连,并与进油口P相通;第一比例减压溢流阀1和第二比例减压溢流阀4的回油口对应相连,并与回油口T相通,通过其内部反馈油道进入各自的无弹簧端压力反馈口。第二定差减压阀12将供油压力和负载压力之间的压差维持在1.1Mpa范围内,实现负载压力补偿功能,比例液动换向阀7、第一比例减压溢流阀1和第二比例减压溢流阀4共同实现负载换向功能,第三球形梭阀23用于比较初级负载输出口A21和B21的压力,并将较高压力作为第二球形梭阀22的内部负载反馈输入与外部负载反馈输入的压力进行比较,最终将最高的负载压力反馈至变量泵,实现负载敏感功能,降低了系统的功耗。Wherein, the second spherical shuttle valve 22 and the third spherical shuttle valve 23 each include two oil inlets and one oil outlet, and one of the oil inlets of the second spherical shuttle valve 22 is used as an external load feedback oil inlet LS IN , the oil outlet LS OUT is used as the load feedback oil outlet, and the other oil inlet is not only communicated with the oil outlet of the third spherical shuttle valve 23, but also connected with the second differential pressure reducing valve 12 through a fixed damping hole. The pressure feedback port at the spring end is connected to relieve the impact of the load feedback pressure on the spool of the second differential pressure reducing valve 12 . The remaining two oil inlets of the third spherical shuttle valve 23 communicate with the primary load output ports A 21 and B 21 respectively. P and T are the oil inlet and the oil return port respectively. The pressure oil enters the oil inlet of the second differential pressure reducing valve 12 through the oil inlet P, and then passes through a part of the oil outlet of the second differential pressure reducing valve 12. One fixed damping hole enters the pressure feedback port of the second differential pressure reducing valve 12 through its internal feedback oil passage, and the other part enters the oil inlet port of the proportional hydraulic reversing valve 7, and finally passes through the proportional hydraulic reversing valve 7. The reversing outlets go to the primary load outlets A 21 and B 21 . The oil outlet of the proportional hydraulic reversing valve 7 communicates with the oil return port T, and the two hydraulic pilot reversing oil ports of the proportional hydraulic reversing valve 7 are respectively connected with the first proportional decompression and relief valve 1 and the second proportional decompression and relief valve. The oil outlets of flow valve 4 communicate with each other, and pass through the internal feedback oil passages of the first proportional pressure relief valve 1 and the second proportional pressure relief valve 4 into the respective spring end pressure feedback ports. The oil inlets of the first proportional decompression and relief valve 1 and the second proportional decompression and relief valve 4 are correspondingly connected, and communicate with the oil inlet P; the first proportional decompression and relief valve 1 and the second proportional decompression and relief valve The oil return port of the flow valve 4 is connected correspondingly, communicates with the oil return port T, and enters the respective pressure feedback port of the non-spring end through its internal feedback oil passage. The second fixed difference pressure reducing valve 12 maintains the pressure difference between the oil supply pressure and the load pressure within the range of 1.1Mpa to realize the load pressure compensation function. The proportional hydraulic reversing valve 7, the first proportional pressure relief valve 1 and The second proportional pressure relief valve 4 jointly realizes the load reversing function, and the third spherical shuttle valve 23 is used to compare the pressures of the primary load output ports A 21 and B 21 , and use the higher pressure as the pressure of the second spherical shuttle valve 22 The internal load feedback input is compared with the pressure of the external load feedback input, and finally the highest load pressure is fed back to the variable pump to realize the load sensing function and reduce the power consumption of the system.
如图5所示,为所述多路输出控制回路的夹板装配图,其中,所述进油口P和回油口T垂直贯通于多路输出控制回路夹板8的连接面,负载反馈出油口LSOUT垂直布置于多路输出控制回路夹板8与提升控制回路夹板5的连接面,初级负载输出口A21、B21以及第一比例减压溢流阀1和第二比例减压溢流阀4布置于夹板左侧面,比例液动换向阀7布置于夹板上侧面,第二定差减压阀12布置于夹板右侧面,第二球形梭阀22和第三球形梭阀23分别从上侧面和右侧面装入夹板内部。As shown in Figure 5, it is an assembly drawing of the splint of the multi-output control circuit, wherein the oil inlet P and the oil return port T are vertically connected to the connection surface of the splint 8 of the multi-output control circuit, and the oil is fed back from the load The port LS OUT is vertically arranged on the connecting surface of the multi-output control circuit splint 8 and the lift control circuit splint 5, the primary load output ports A 21 , B 21 and the first proportional pressure relief valve 1 and the second proportional pressure relief valve 1 The valve 4 is arranged on the left side of the splint, the proportional hydraulic reversing valve 7 is arranged on the side of the splint, the second differential pressure reducing valve 12 is arranged on the right side of the splint, the second spherical shuttle valve 22 and the third spherical shuttle valve 23 are respectively Fit inside the splint from the top and right sides.
多路输出控制回路中的油路包括多路输出控制回路夹板内部油路和后盖板10内部油路两部分,其中多路输出控制回路夹板内部油路包括由进油口P依次经第二定差减压阀12和比例液动换向阀7的进油口和出油口到达初级负载输出口A21和B21的油路、比例液动换向阀7的液压先导换向油口分别与第一比例减压溢流阀1和第二比例减压溢流阀4的出油口连通的油路、第二球形梭阀22进油口经固定阻尼孔与第二定差减压阀12的有弹簧端压力反馈口连通的油路以及第二球形梭阀22进油口与第三球形梭阀23出油口连通的油路;后盖板10内部油路包括比例液动换向阀7回油口与回油口T连通的油路、第一比例减压溢流阀1和第二比例减压溢流阀4的进油口相连并与进油口P相通的油路,第一比例减压溢流阀1和第二比例减压溢流阀4的回油口相连并与回油口T连通的油路,以及初级负载输出口A21、B21分别与第三球形梭阀23的两个进油口连通的油路。The oil circuit in the multi-output control circuit includes two parts: the internal oil circuit of the multi-output control circuit splint and the internal oil circuit of the rear cover 10, wherein the internal oil circuit of the multi-output control circuit splint includes the oil inlet P through the second The oil inlet and outlet of the differential pressure reducing valve 12 and the proportional hydraulic reversing valve 7 reach the oil circuit of the primary load output port A 21 and B 21 , and the hydraulic pilot reversing oil port of the proportional hydraulic reversing valve 7 is respectively connected with The oil passage connected to the oil outlet of the first proportional decompression and relief valve 1 and the second proportional decompression and relief valve 4, the oil inlet of the second spherical shuttle valve 22 and the second differential pressure relief valve 12 through the fixed damping hole There is an oil circuit connected to the pressure feedback port of the spring end and an oil circuit connected to the oil inlet of the second spherical shuttle valve 22 and the oil outlet of the third spherical shuttle valve 23; the internal oil circuit of the rear cover 10 includes a proportional hydraulic reversing valve 7 The oil passage connecting the oil return port to the oil return port T, the oil passage connected to the oil inlet of the first proportional decompression relief valve 1 and the second proportional decompression relief valve 4 and communicating with the oil inlet P, the first The proportional decompression relief valve 1 is connected to the oil return port of the second proportional decompression relief valve 4 and communicated with the oil return port T, and the primary load output ports A 21 and B 21 are respectively connected to the third spherical shuttle valve The oil passage that two oil inlets of 23 communicate.
所述提升控制回路中的油路一部分布置于前盖板6中,另一部分布置于提升控制回路夹板5中,多路输出控制回路中的油路一部分布置于后盖板10中,另一部分布置于多路输出控制回路夹板8中,多功能螺纹插装阀的主体通过四根螺纹杆连接,连接顺序依次为前盖板6、提升控制回路夹板5、多路输出控制回路夹板8和后盖板10。进油口P和回油口T在两种回路夹板中垂直贯通,并保持位置一致,在提升控制回路夹板5与前盖板6和多路输出控制回路夹板8的连接面处,分别垂直布置负载反馈输出油口LSOUT和外部负载反馈进油口LSIN,在多路输出控制回路夹板8与后盖板10和提升控制回路夹板5的连接面处,分别垂直布置外部负载反馈进油口LSIN和负载反馈输出油口LSOUT,两回路夹板的外部负载反馈进油口LSIN和负载反馈输出油口LSOUT首尾相连,最终通过前盖板6输出到变量泵,实现负载敏感功能。A part of the oil circuit in the lifting control circuit is arranged in the front cover 6, and the other part is arranged in the lifting control circuit splint 5. A part of the oil circuit in the multi-output control circuit is arranged in the rear cover 10, and the other part is arranged in the rear cover 10. In the multi-output control circuit splint 8, the main body of the multi-function threaded cartridge valve is connected by four threaded rods, and the connection sequence is the front cover plate 6, the lifting control circuit splint 5, the multi-channel output control circuit splint 8 and the rear cover plate 10. The oil inlet P and the oil return port T are vertically connected in the two circuit splints, and the positions are kept consistent. They are vertically arranged at the connection surfaces of the lifting control circuit splint 5, the front cover plate 6 and the multi-output control circuit splint 8 respectively. The load feedback output oil port LS OUT and the external load feedback oil inlet port LS IN are respectively vertically arranged on the joint surface of the multi-output control circuit splint 8, the rear cover plate 10 and the lifting control circuit splint 5. LS IN and load feedback output oil port LS OUT , the external load feedback oil inlet LS IN of the two-circuit splint and load feedback output oil port LS OUT are connected end to end, and finally output to the variable pump through the front cover plate 6 to realize the load sensing function.
多路输出控制回路夹板8可与功能切换模块连接实现对不同工作负载的控制。The multi-output control loop splint 8 can be connected with the function switching module to realize the control of different workloads.
如图2a所示,为带平衡阀块功能模块的多路输出控制回路示意图,其中,初级负载输出口A21、B21分别与第一平衡阀13和第二平衡阀14的进油口相通,此外,初级负载输出口A21与第二平衡阀14内部的液压先导口相通,初级负载输出口B21与第一平衡阀13内部的液压先导口相通,第一平衡阀13和第二平衡阀14的出油口分别用作末级负载输出口A22、B22。图8为功能切换模块中的平衡阀块示意图,第一平衡阀13和第二平衡阀14布置于阀块上侧面,多路输出控制回路夹板8上的初级负载输出口A21和B21通过平衡阀块正后面的两个进油口分别与第一平衡阀13和第二平衡阀14的进油口接通,末级负载输出油口A22、B22布置于平衡阀块正前面。As shown in Figure 2a, it is a schematic diagram of a multi-output control circuit with a balance valve block functional module, wherein the primary load output ports A 21 and B 21 communicate with the oil inlets of the first balance valve 13 and the second balance valve 14 respectively , In addition, the primary load output port A 21 communicates with the hydraulic pilot port inside the second balance valve 14, the primary load output port B 21 communicates with the hydraulic pilot port inside the first balance valve 13, the first balance valve 13 and the second balance valve The oil outlets of the valve 14 are respectively used as final stage load output ports A 22 , B 22 . Figure 8 is a schematic diagram of the balance valve block in the function switching module. The first balance valve 13 and the second balance valve 14 are arranged on the upper side of the valve block, and the primary load output ports A 21 and B 21 on the splint 8 of the multi-output control circuit pass through The two oil inlets directly behind the balance valve block are respectively connected to the oil inlets of the first balance valve 13 and the second balance valve 14, and the final load output ports A 22 and B 22 are arranged in front of the balance valve block.
如图2b所示,为带安全阀块功能模块的多路输出控制回路示意图,其中,初级负载输出口A21、B21分别与第一安全阀15和第二安全阀16的进油口相通后,分别用作末级负载输出口A22、B22,第一安全阀15和第二安全阀16的出油口与回油口T相通;图9为功能切换模块中的安全阀块示意图,第一安全阀15和第二安全阀16布置于阀块上侧面,多路输出控制回路夹板8上的初级负载输出口A21和B21通过安全阀块正后面的两个进油口分别与第一安全阀15和第二安全阀16的进油口接通,安全阀块右侧面的回油口T接入到前盖板6上侧面的回油口T,末级负载输出油口A22、B22布置于阀块正前面。As shown in Figure 2b, it is a schematic diagram of a multi-output control circuit with a safety valve block functional module, wherein the primary load output ports A 21 and B 21 communicate with the oil inlets of the first safety valve 15 and the second safety valve 16 respectively Afterwards, they are respectively used as final load output ports A 22 and B 22 , and the oil outlets of the first safety valve 15 and the second safety valve 16 communicate with the oil return port T; Figure 9 is a schematic diagram of the safety valve block in the function switching module , the first safety valve 15 and the second safety valve 16 are arranged on the upper side of the valve block, and the primary load output ports A 21 and B 21 on the multi-output control circuit splint 8 pass through the two oil inlets directly behind the safety valve block respectively It is connected to the oil inlet of the first safety valve 15 and the second safety valve 16, and the oil return port T on the right side of the safety valve block is connected to the oil return port T on the upper side of the front cover plate 6, and the final load outputs oil Ports A 22 and B 22 are arranged in front of the valve block.
如图2c所示,为带锁紧浮动阀块功能模块的多路输出控制回路示意图,其中,第一液控单向阀18和第一两位两通电磁换向阀17的进油口与初级负载输出口A21相通,两者的出油口相通后用作末级负载输出口A22,第二液控单向阀19和第二两位两通电磁换向阀20的进油口与初级负载输出口B21相通,两者的出油口相通后用作末级负载输出口B22,此外,第一液控单向阀18内部的液压先导口与初级负载输出口B21相通,第二液控单向阀19内部的液压先导口与初级负载输出口A21相通;图10为功能切换模块中的锁紧浮动阀块示意图,第一液控单向阀18和第二液控单向阀19布置于阀块右侧面,多路输出控制回路夹板8上的初级负载输出口A21和B21通过锁紧浮动阀块正前面的两个进油口分别与第一液控单向阀18和第二液控单向阀19的进油口接通,第一两位两通电磁换向阀17和第二两位两通电磁换向阀20分别布置于阀块上侧面和下侧面,末级负载输出油口A22、B22布置于阀块左侧面。As shown in Figure 2c, it is a schematic diagram of a multi-output control circuit with a locking floating valve block functional module, wherein the oil inlet of the first hydraulic control check valve 18 and the first two-position two-way electromagnetic reversing valve 17 are connected to the The primary load output port A 21 is connected, and the oil outlets of the two are connected to be used as the final load output port A 22 , the oil inlet port of the second hydraulic control check valve 19 and the second two-position two-way electromagnetic reversing valve 20 It communicates with the primary load output port B 21 , and the oil outlets of the two are connected and used as the final load output port B 22. In addition, the hydraulic pilot port inside the first hydraulic control check valve 18 communicates with the primary load output port B 21 , the hydraulic pilot port inside the second hydraulic control check valve 19 communicates with the primary load output port A 21 ; FIG. The control check valve 19 is arranged on the right side of the valve block. The primary load output ports A 21 and B 21 on the multi-output control circuit splint 8 are respectively connected to the first liquid by locking the two oil inlets directly in front of the floating valve block. The oil inlet ports of the control check valve 18 and the second hydraulic control check valve 19 are connected, and the first two-position two-way electromagnetic reversing valve 17 and the second two-position two-way electromagnetic reversing valve 20 are respectively arranged on the valve block On the side and the lower side, the final load output ports A 22 and B 22 are arranged on the left side of the valve block.
本发明的用于重型拖拉机电液提升器的多功能螺纹插装阀在工作时,其中:When the multi-functional threaded cartridge valve used for heavy-duty tractor electro-hydraulic lifter of the present invention is working, wherein:
在所述提升控制回路中,工作前,两位两通比例换向阀3和两位三通比例换向阀9处于断电状态。当两位三通比例换向阀9通电时,其右位工作,由变量泵输出的压力油经第一定差减压阀11减压后进入两位三通比例换向阀9,其中一部分用于反馈负载压力,经固定阻尼孔到达第一定差减压阀11的压力反馈口,与此同时,系统内的负载压力经第一球形梭阀21与外部系统回路负载压力进行比较,将最大负载压力反馈至变量泵,使其输出压力随负载压力变化而变化;另一部分经A1口用于负载输出,此时提升臂液压缸伸出,提升悬挂农具,提升速度不受负载压力变化影响,只与两位三通比例换向阀9开度有关。两位三通比例换向阀9断电后,锁止悬挂农具,油液流向从P到A1;当两位两通比例换向阀3通电后,其左位工作,油液经负载输出口A1和两位两通比例换向阀3回油箱,此时提升臂液压缸缩回,悬挂农具下降,下降速度可通过改变两位两通比例换向阀3的阀口开度进行调节,油液流向从A1到T。In the lifting control circuit, before working, the two-position two-way proportional reversing valve 3 and the two-position three-way proportional reversing valve 9 are in a power-off state. When the two-position three-way proportional reversing valve 9 is energized, its right position works, and the pressure oil output by the variable pump is decompressed by the first differential pressure reducing valve 11 and then enters the two-position three-way proportional reversing valve 9, part of which It is used to feed back the load pressure, and reaches the pressure feedback port of the first differential pressure reducing valve 11 through the fixed damping hole. At the same time, the load pressure in the system is compared with the load pressure of the external system circuit through the first spherical shuttle valve 21, and the The maximum load pressure is fed back to the variable pump to make its output pressure change with the change of load pressure; the other part is used for load output through A 1 port. At this time, the hydraulic cylinder of the lifting arm is extended to lift the suspended farm implements, and the lifting speed is not changed by the load pressure. The influence is only related to the opening degree of the two-position three-way proportional reversing valve 9. After the two-position three-way proportional reversing valve 9 is powered off, the suspended farm implements are locked, and the oil flows from P to A1 ; when the two-position two-way proportional reversing valve 3 is powered on, its left position works, and the oil is output through the load Port A 1 and two-position two-way proportional reversing valve 3 are returned to the fuel tank. At this time, the hydraulic cylinder of the lifting arm retracts, and the hanging agricultural implements descend. The descending speed can be adjusted by changing the opening of the two-position two-way proportional reversing valve 3. , the oil flow direction is from A 1 to T.
在多路输出控制回路中,工作前,第一比例减压溢流阀1和第二比例减压溢流阀4处于断电状态,比例液动换向阀7处于中位,初级负载输出口A21、B21与回油口T相连,当第一比例减压溢流阀1通电时,其左位工作,由变量泵输出的压力油进入第一比例减压溢流阀1,进而到达比例液动换向阀7液压先导口,使其左位工作,油液经功能切换区域和外部负载后流回油箱,油液流向为从P到A21和从B21到T;同理,当第二比例减压溢流阀4通电时,其右位工作,工作过程同上,油液流向为从P到B21和从A21到T。系统中负载压力通过第三球形梭阀23经固定阻尼孔到达第二定差减压阀12压力反馈口,与此同时,系统内的负载压力通过第二球形梭阀22与外部系统负载压力进行比较,经将最大负载压力反馈至变量泵,使其输出压力随负载压力变化而变化,负载输出流量只与比例液动换向阀7的阀口开度有关,不受负载压力变化影响。In the multi-output control circuit, before work, the first proportional pressure relief valve 1 and the second proportional pressure relief valve 4 are in the power-off state, the proportional hydraulic reversing valve 7 is in the neutral position, and the primary load output port A 21. B 21 is connected to the oil return port T. When the first proportional decompression and relief valve 1 is energized, its left position works, and the pressure oil output by the variable pump enters the first proportional decompression and relief valve 1, and then reaches the proportional pressure relief valve 1. The hydraulic pilot port of hydraulic reversing valve 7 makes its left position work, the oil flows back to the oil tank after passing through the function switching area and the external load, and the oil flow direction is from P to A 21 and from B 21 to T; similarly, when the first When the two-proportional decompression and overflow valve 4 is energized, its right position works, and the working process is the same as above, and the oil flow direction is from P to B 21 and from A 21 to T. The load pressure in the system reaches the pressure feedback port of the second differential pressure reducing valve 12 through the third spherical shuttle valve 23 through the fixed damping hole. At the same time, the load pressure in the system is exchanged with the external system load pressure through the second spherical shuttle valve 22. In comparison, the maximum load pressure is fed back to the variable pump so that the output pressure changes with the change of the load pressure, and the load output flow is only related to the valve opening of the proportional hydraulic reversing valve 7, and is not affected by the change of the load pressure.
在功能切换区域中,当初级负载输出口A21、B21各自与第一平衡阀13和第二平衡阀14的进油口连通时,假如液控换向阀7左位工作,第一平衡阀13内的单向阀打开,末级负载输出口A22出油,同时负载压力油通过第二平衡阀14内部的液压先导口打开第二平衡阀14内的溢流阀,末级负载输出口B22回油,反之亦然,可用于液压马达和双作用液压缸控制,具有制动和过载保护功能;当初级负载输出口A21、B21各自接通第一安全阀15和第二安全阀16的进油口时,可作为末级负载输出口A22、B22,将第一安全阀15和第二安全阀16的出油口与回油口T相连,当末级负载输出口A22、B22压力过高时,第一安全阀15和第二安全阀16打开,高压油溢流回油箱,可用于无静载液压缸控制,具有过载保护功能;当初级负载输出口A21、B21各自接通第一液控单向阀18与第一两位两通电磁换向阀17的进油口以及第二液控单向阀19与第二两位两通电磁换向阀20的进油口时,当第一两位两通电磁换向阀17和第二两位两通电磁换向阀20断电时,末级负载输出油口A22、B22处于锁紧状态,反之处于浮动状态,假如液控换向阀7右位工作,第二液控单向阀19打开,末级负载输出油口B22口进油,负载压力油通过第一液控单向阀18内部的液压先导口打开第一液控单向阀18,末级负载输出油口A22口回油,反之亦然,可用于双作用缸控制,具有锁紧和浮动功能。In the function switching area, when the primary load output ports A 21 and B 21 are respectively connected with the oil inlet ports of the first balance valve 13 and the second balance valve 14, if the hydraulic control reversing valve 7 works in the left position, the first balance The one-way valve in the valve 13 is opened, the output port A 22 of the final stage load outputs oil, and at the same time, the load pressure oil passes through the hydraulic pilot port inside the second balance valve 14 to open the relief valve in the second balance valve 14, and the output of the final stage load Port B 22 oil return, and vice versa, can be used for hydraulic motor and double-acting hydraulic cylinder control, with braking and overload protection functions; when the primary load output ports A 21 and B 21 are respectively connected to the first safety valve 15 and the second When the oil inlet port of the safety valve 16 can be used as the output port A 22 and B 22 of the final stage load, the oil outlet ports of the first safety valve 15 and the second safety valve 16 are connected to the oil return port T. When the final stage load output When the pressure of ports A 22 and B 22 is too high, the first safety valve 15 and the second safety valve 16 are opened, and the high-pressure oil overflows back to the oil tank, which can be used for non-static load hydraulic cylinder control and has overload protection function; when the primary load output port A 21 and B 21 are respectively connected to the oil inlet of the first hydraulic control check valve 18 and the first two-position two-way electromagnetic reversing valve 17, and the second hydraulic control check valve 19 is connected to the second two-position two-way electromagnetic reversing valve. When the oil inlet port of the valve 20 is connected, when the first two-position two-way electromagnetic selector valve 17 and the second two-position two-way electromagnetic selector valve 20 are de-energized, the output ports A 22 and B 22 of the final load are locked. If the hydraulic control reversing valve 7 works in the right position, the second hydraulic control check valve 19 will open, the final load output oil port B 22 will enter the oil, and the load pressure oil will pass through the first hydraulic control unit. Open the first hydraulic control check valve 18 to the hydraulic pilot port inside the valve 18, and the final load output port A 22 returns oil, and vice versa, it can be used for double-acting cylinder control, with locking and floating functions.
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| CN105298967B (en) * | 2015-11-20 | 2017-08-29 | 湖州生力液压有限公司 | A kind of big-powered tractor lifter valve group |
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| CN107228771B (en) * | 2017-07-17 | 2023-06-27 | 中国农业大学 | A tractor plow operation performance test and control system and method |
| CN109139591B (en) * | 2018-09-25 | 2020-03-10 | 中国农业大学 | Mountain and hill self-adaptation pilot-operated type electro-hydraulic proportional threaded cartridge valve |
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| CN115263839B (en) * | 2022-07-27 | 2024-06-14 | 江苏汇智高端工程机械创新中心有限公司 | Electrohydraulic valve for tractor lifting system, tractor lifting system and tractor |
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