CN104166271A - Optical film, manufacturing method thereof, backlight module and display device - Google Patents
Optical film, manufacturing method thereof, backlight module and display device Download PDFInfo
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Abstract
本发明提供一种光学膜层及其制造方法、背光模组和显示装置,包括遮光结构和光学膜片组,所述遮光结构设置于所述光学膜片组的边缘,所述遮光结构用于遮蔽所述光学膜片组的边缘漏光。本发明提供的光学膜层及其制造方法、背光模组和显示装置中,遮光结构设置于光学膜片组的边缘,节省了材料成本、贴附成本以及关联材料的损失成本,从而大幅降低了生产成本。
The invention provides an optical film layer and its manufacturing method, a backlight module and a display device, including a light-shielding structure and an optical film group, the light-shielding structure is arranged on the edge of the optical film group, and the light-shielding structure is used for Light leakage is shielded from the edge of the optical film group. In the optical film layer and its manufacturing method, backlight module and display device provided by the present invention, the light-shielding structure is arranged on the edge of the optical film group, which saves material cost, attachment cost and loss cost of related materials, thereby greatly reducing Cost of production.
Description
技术领域technical field
本发明涉及显示技术领域,尤其涉及一种光学膜层及其制造方法、背光模组和显示装置。The invention relates to the field of display technology, in particular to an optical film layer and a manufacturing method thereof, a backlight module and a display device.
背景技术Background technique
在液晶显示领域,背光模组尤其是中小尺寸产品的背光模组,将光学膜片组置于产品的最上方,使得所述背光模组的四周边缘存在显示画面漏光、亮线等问题。针对上述问题,现有技术提供的解决方案是在所述光学膜片组的边缘使用口字胶。图1为现有技术中光学膜层的结构示意图。如图1所示,口字胶101一圈四周呈口字形状。In the field of liquid crystal display, the backlight module, especially the backlight module of small and medium-sized products, places the optical film set on the top of the product, so that there are problems such as light leakage and bright lines on the display screen around the edges of the backlight module. Aiming at the above problems, the solution provided by the prior art is to use a word-of-mouth glue on the edge of the optical film set. FIG. 1 is a schematic diagram of the structure of an optical film layer in the prior art. As shown in Figure 1, the word-of-mouth glue 101 is in the shape of word-of-mouth.
然而,上述解决方案存在以下不足:所述口字胶呈细窄状,贴附作业难度大,容易出现贴附歪斜、浮起等现象,因此需要经常更换所述口字胶。在所述口字胶的更换过程中,容易对光学膜片的表面造成脏污、划伤,从而引发关联材料损失。另外,通过上述解决方案口字胶材料的利用率不足15%,造成极大的材料成本。因此,现有技术提供的解决方案导致的材料损失大幅提升了生产成本。However, the above-mentioned solution has the following disadvantages: the said glue is thin and narrow, and the attachment operation is difficult, and it is easy to appear skewed, floating, etc., so the glue needs to be replaced frequently. During the replacement process of the word-of-mouth, it is easy to cause dirt and scratches on the surface of the optical film, thereby causing loss of related materials. In addition, through the above solution, the utilization rate of the glue material is less than 15%, resulting in a huge material cost. Therefore, the material losses caused by the solutions provided by the prior art substantially increase the production costs.
发明内容Contents of the invention
为解决上述问题,本发明提供一种光学膜层及其制造方法、背光模组和显示装置,用于解决现有技术中需要经常更换口字胶导致生产成本大幅提升的问题。In order to solve the above problems, the present invention provides an optical film layer and its manufacturing method, a backlight module and a display device, which are used to solve the problem in the prior art that the production cost is greatly increased due to frequent replacement of the glue.
为此,本发明提供一种光学膜层,包括遮光结构和光学膜片组,所述遮光结构设置于所述光学膜片组的边缘,所述遮光结构用于遮蔽所述光学膜片组的边缘漏光。To this end, the present invention provides an optical film layer, including a light-shielding structure and an optical film group, the light-shielding structure is arranged on the edge of the optical film group, and the light-shielding structure is used to shield the optical film group Light leaks around the edges.
可选的,所述遮光结构部分位于所述光学膜片组的边缘上,部分位于所述光学膜片组的外部。Optionally, the light-shielding structure is partially located on the edge of the optical film set, and partially located outside the optical film set.
可选的,所述遮光结构的外边缘与所述光学膜片组中的最上层光学膜片的外边缘对齐。Optionally, the outer edge of the light-shielding structure is aligned with the outer edge of the uppermost optical film in the optical film group.
可选的,所述遮光结构包括基底层和遮光层,所述遮光层用于遮蔽所述光学膜片组的边缘漏光。Optionally, the light-shielding structure includes a base layer and a light-shielding layer, and the light-shielding layer is used to shield light leakage from edges of the optical film set.
可选的,所述遮光层包括遮光胶带,所述遮光胶带贴附于所述基底层上;或者所述遮光层包括遮光材料,所述遮光材料印刷于所述基底层上。Optionally, the light-shielding layer includes a light-shielding tape, and the light-shielding tape is attached to the base layer; or the light-shielding layer includes a light-shielding material, and the light-shielding material is printed on the base layer.
可选的,所述遮光结构包括黑色遮光膜。Optionally, the light-shielding structure includes a black light-shielding film.
本发明还提供一种背光模组,包括上述任一所述的光学膜层。The present invention also provides a backlight module, comprising any one of the above optical film layers.
本发明还提供一种显示装置,包括背板、胶框、显示面板和上述背光模组,所述显示面板位于所述背光模组的出光侧,所述胶框位于所述显示面板和所述背光模组的外侧,所述背板包裹于所述背光模组和所述胶框的外侧。The present invention also provides a display device, including a backplane, a plastic frame, a display panel and the above-mentioned backlight module, the display panel is located on the light-emitting side of the backlight module, and the plastic frame is located between the display panel and the backlight module. The outer side of the backlight module, the backplane wraps the outer side of the backlight module and the plastic frame.
可选的,部分所述遮光结构位于所述胶框之上,所述遮光结构遮挡所述光学膜片组与所述胶框之间的间隙。Optionally, part of the light-shielding structure is located on the plastic frame, and the light-shielding structure blocks the gap between the optical film set and the plastic frame.
本发明还提供一种光学膜层的制造方法,包括:在光学膜片组的边缘上设置遮光结构,所述遮光结构用于遮蔽所述光学膜片组的边缘漏光。The present invention also provides a method for manufacturing an optical film layer, comprising: setting a light-shielding structure on the edge of the optical film group, and the light-shielding structure is used for shielding light leakage from the edge of the optical film group.
可选的,所述遮光结构包括基底层和遮光层,所述遮光层用于遮蔽所述光学膜片组的边缘漏光,所述在光学膜片组的边缘上设置遮光结构的步骤包括:Optionally, the light-shielding structure includes a base layer and a light-shielding layer, and the light-shielding layer is used to shield light leakage from edges of the optical film group, and the step of arranging the light-shielding structure on the edge of the optical film group includes:
在所述光学膜片组上形成保护膜;forming a protective film on the optical film group;
对所述保护膜进行裁切以形成所述基底层;cutting the protective film to form the base layer;
在所述基底层上形成所述遮光层。The light shielding layer is formed on the base layer.
可选的,所述遮光层包括遮光胶带,所述在所述基底层上形成所述遮光层的步骤包括:在所述基底层上贴附所述遮光胶带;或者Optionally, the light-shielding layer includes a light-shielding tape, and the step of forming the light-shielding layer on the base layer includes: affixing the light-shielding tape on the base layer; or
所述遮光层包括遮光材料,所述在所述基底层上形成所述遮光层的步骤包括:在所述基底层上印刷所述遮光材料。The light-shielding layer includes a light-shielding material, and the step of forming the light-shielding layer on the base layer includes: printing the light-shielding material on the base layer.
可选的,所述对所述保护膜进行裁切以形成所述基底层的步骤之前包括:在所述保护膜上预先设置裁切路径;Optionally, before the step of cutting the protective film to form the base layer, the step includes: presetting a cutting path on the protective film;
所述对所述保护膜进行裁切以形成所述基底层的步骤包括:按照所述裁切路径裁切所述保护膜以形成所述基底层;The step of cutting the protective film to form the base layer includes: cutting the protective film according to the cutting path to form the base layer;
所述在所述基底层上形成所述遮光层的步骤包括:按照所述裁切路径在所述保护膜上形成所述遮光层。The step of forming the light-shielding layer on the base layer includes: forming the light-shielding layer on the protective film according to the cutting path.
可选的,所述遮光结构包括基底层和遮光层,所述遮光层用于遮蔽所述光学膜片组的边缘漏光,所述在光学膜片组的边缘上设置遮光结构的步骤包括:Optionally, the light-shielding structure includes a base layer and a light-shielding layer, and the light-shielding layer is used to shield light leakage from edges of the optical film group, and the step of arranging the light-shielding structure on the edge of the optical film group includes:
在所述光学膜片组上形成保护膜;forming a protective film on the optical film group;
在所述保护膜上形成所述遮光层;forming the light-shielding layer on the protective film;
对所述保护膜进行裁切以形成所述基底层。The protective film is cut to form the base layer.
可选的,所述遮光层包括遮光胶带,所述在所述保护膜上形成所述遮光层的步骤包括:在所述基底层上贴附所述遮光胶带;或者Optionally, the light-shielding layer includes a light-shielding tape, and the step of forming the light-shielding layer on the protective film includes: affixing the light-shielding tape on the base layer; or
所述遮光层包括遮光材料,所述在所述保护膜上形成所述遮光层的步骤包括:在所述基底层上印刷所述遮光材料。The light-shielding layer includes a light-shielding material, and the step of forming the light-shielding layer on the protective film includes: printing the light-shielding material on the base layer.
可选的,所述在所述保护膜上形成所述遮光层的步骤之前包括:在所述保护膜上预先设置裁切路径;Optionally, before the step of forming the light-shielding layer on the protective film, it includes: pre-setting a cutting path on the protective film;
所述在所述保护膜上形成所述遮光层的步骤包括:按照所述裁切路径在所述保护膜上形成所述遮光层;The step of forming the light-shielding layer on the protective film includes: forming the light-shielding layer on the protective film according to the cutting path;
所述对所述保护膜进行裁切以形成所述基底层的步骤包括:按照所述裁切路径裁切所述保护膜以形成所述基底层。The step of cutting the protective film to form the base layer includes: cutting the protective film according to the cutting path to form the base layer.
可选的,所述遮光结构包括黑色遮光膜,所述在光学膜片组的边缘上设置遮光结构的步骤包括:Optionally, the light-shielding structure includes a black light-shielding film, and the step of arranging the light-shielding structure on the edge of the optical film group includes:
在所述光学膜片组上形成黑色保护膜;forming a black protective film on the optical film group;
对所述黑色保护膜进行裁切以形成所述黑色遮光膜。The black protective film is cut to form the black light-shielding film.
可选的,所述对所述黑色保护膜进行裁切以形成所述黑色遮光膜的步骤之前包括:在所述黑色保护膜上预先设置裁切路径;Optionally, before the step of cutting the black protective film to form the black light-shielding film, the step includes: presetting a cutting path on the black protective film;
所述对所述黑色保护膜进行裁切以形成所述黑色遮光膜的步骤包括:按照所述裁切路径裁切所述黑色保护膜以形成所述黑色遮光膜。The step of cutting the black protective film to form the black light-shielding film includes: cutting the black protective film according to the cutting path to form the black light-shielding film.
本发明具有下述有益效果:The present invention has following beneficial effect:
本发明提供的光学膜层及其制造方法、背光模组和显示装置中,遮光结构设置于光学膜片组的边缘,节省了材料成本、贴附成本以及关联材料的损失成本,从而大幅降低了生产成本。In the optical film layer and its manufacturing method, backlight module and display device provided by the present invention, the light-shielding structure is arranged on the edge of the optical film group, which saves material cost, attachment cost and loss cost of related materials, thereby greatly reducing Cost of production.
附图说明Description of drawings
图1为现有技术中光学膜层的结构示意图;Fig. 1 is a schematic structural view of an optical film layer in the prior art;
图2为本发明实施例一提供的一种光学膜层的结构示意图;FIG. 2 is a schematic structural view of an optical film layer provided by Embodiment 1 of the present invention;
图3为图2所示光学膜层的A-A剖面图;Fig. 3 is the A-A sectional view of optical film layer shown in Fig. 2;
图4为本实施例中光学膜层的应用示意图;Fig. 4 is the application schematic diagram of optical film layer in the present embodiment;
图5为图4所示光学膜层的一种变形方案的示意图;Fig. 5 is a schematic diagram of a deformation scheme of the optical film layer shown in Fig. 4;
图6为本发明实施例四提供的一种光学膜层的制造方法的流程图;6 is a flow chart of a method for manufacturing an optical film layer provided by Embodiment 4 of the present invention;
图7为本实施例中半连接裁切后光学膜层的结构示意图;FIG. 7 is a schematic diagram of the structure of the optical film layer after semi-connected cutting in this embodiment;
图8为图7所示光学膜层的Q部放大图;Fig. 8 is an enlarged view of part Q of the optical film layer shown in Fig. 7;
图9为本发明实施例五提供的一种光学膜层的制造方法的流程图;9 is a flow chart of a method for manufacturing an optical film layer provided by Embodiment 5 of the present invention;
图10为本发明实施例六提供的一种光学膜层的制造方法的流程图。FIG. 10 is a flowchart of a method for manufacturing an optical film layer provided by Embodiment 6 of the present invention.
具体实施方式Detailed ways
为使本领域的技术人员更好地理解本发明的技术方案,下面结合附图对本发明提供的光学膜层及其制造方法、背光模组和显示装置进行详细描述。In order for those skilled in the art to better understand the technical solution of the present invention, the optical film layer and its manufacturing method, backlight module and display device provided by the present invention will be described in detail below with reference to the accompanying drawings.
实施例一Embodiment one
图2为本发明实施例一提供的一种光学膜层的结构示意图,图3为图2所示光学膜层的A-A剖面图。如图2、图3所示,所述光学膜层包括遮光结构102和光学膜片组103,所述遮光结构102设置于所述光学膜片组103的边缘,所述遮光结构103用于遮蔽所述光学膜片组的边缘漏光。优选的,所述光学膜片组包括棱镜片、扩散片、复合棱镜片。可选的,所述遮光结构102部分位于所述光学膜片组103的边缘上,部分位于所述光学膜片组103的外部。FIG. 2 is a schematic structural diagram of an optical film layer provided by Embodiment 1 of the present invention, and FIG. 3 is a cross-sectional view of the optical film layer shown in FIG. 2 . As shown in Figure 2 and Figure 3, the optical film layer includes a light-shielding structure 102 and an optical film group 103, the light-shielding structure 102 is arranged on the edge of the optical film group 103, and the light-shielding structure 103 is used for shielding Light leaks from the edges of the optical film group. Preferably, the optical film set includes a prism sheet, a diffusion sheet, and a composite prism sheet. Optionally, the light shielding structure 102 is partially located on the edge of the optical film set 103 and partially located outside the optical film set 103 .
图4为本实施例中光学膜层的应用示意图。如图4所示,所述光学膜片组103位于导光板104的出光侧,所述光学膜片组103和所述导光板104的外侧设置有胶框105,所述导光板104和所述胶框105的外侧设置有背板106,所述背板106包裹所述导光板104和所述胶框105。所述遮光结构102的一部分位于所述光学膜片组103的边缘上,所述遮光结构102的另一部分位于所述胶框105上。FIG. 4 is a schematic diagram of the application of the optical film layer in this embodiment. As shown in Figure 4, the optical film set 103 is located on the light exit side of the light guide plate 104, and a plastic frame 105 is arranged on the outside of the optical film set 103 and the light guide plate 104, and the light guide plate 104 and the light guide plate 104 The outer side of the plastic frame 105 is provided with a back plate 106 , and the back plate 106 wraps the light guide plate 104 and the plastic frame 105 . A part of the light shielding structure 102 is located on the edge of the optical film set 103 , and another part of the light shielding structure 102 is located on the plastic frame 105 .
可选的,所述遮光结构的外边缘与所述光学膜片组中的最上层光学膜片的外边缘对齐。图5为图4所示光学膜层的一种变形方案的示意图。将图4所示光学膜层与图5所示光学膜层进行比较,图4所示光学膜层的遮光结构的外边缘超出所述光学膜片组中的最上层光学膜片的外边缘,而图5所示光学膜层的遮光结构的外边缘与所述光学膜片组中的最上层光学膜片的外边缘对齐。如图5所示,所述光学膜片组103的最上层光学膜片为光学膜片107。所述遮光结构102的外边缘与所述光学膜片107的外边缘对齐。Optionally, the outer edge of the light-shielding structure is aligned with the outer edge of the uppermost optical film in the optical film group. FIG. 5 is a schematic diagram of a variant of the optical film layer shown in FIG. 4 . Comparing the optical film layer shown in Figure 4 with the optical film layer shown in Figure 5, the outer edge of the light-shielding structure of the optical film layer shown in Figure 4 exceeds the outer edge of the uppermost optical film in the optical film group, However, the outer edge of the light-shielding structure of the optical film layer shown in FIG. 5 is aligned with the outer edge of the uppermost optical film in the optical film group. As shown in FIG. 5 , the uppermost optical film of the optical film group 103 is the optical film 107 . Outer edges of the light shielding structure 102 are aligned with outer edges of the optical film 107 .
本实施例中,所述遮光结构包括基底层和遮光层,所述遮光层用于遮蔽所述光学膜片组的边缘漏光。可选的,所述遮光层包括遮光胶带,所述遮光胶带贴附于所述基底层上。在实际应用中,所述遮光胶带可以为黑色胶带。可选的,所述遮光层包括遮光材料,所述遮光材料印刷于所述基底层上。优选的,所述遮光材料为黑色光学油墨。本实施例将所述黑色光学油墨印刷在所述基底层上,突破了棱镜片无法印刷的技术瓶颈,为进一步降低生产成本做出了必要的技术支持。In this embodiment, the light-shielding structure includes a base layer and a light-shielding layer, and the light-shielding layer is used to shield light leakage from edges of the optical film group. Optionally, the light-shielding layer includes a light-shielding tape, and the light-shielding tape is attached on the base layer. In practical applications, the light-shielding tape may be black tape. Optionally, the light-shielding layer includes a light-shielding material, and the light-shielding material is printed on the base layer. Preferably, the light-shielding material is black optical ink. In this embodiment, the black optical ink is printed on the base layer, which breaks through the technical bottleneck that the prism sheet cannot be printed, and provides necessary technical support for further reducing the production cost.
本实施例中,所述遮光结构包括黑色遮光膜。所述黑色遮光膜作为所述光学膜片组的最上层光学膜片的上侧保护膜,所述黑色遮光膜的构成材料包括黑色聚酯薄膜,这使得所述黑色遮光膜的材质与口字胶的遮光性能主题材质一致,从而节省了口字胶昂贵的材料成本、贴附成本以及附带的品质成本,最终大幅降低了生产成本,提高了生产效率。In this embodiment, the light-shielding structure includes a black light-shielding film. The black light-shielding film is used as the upper side protective film of the uppermost optical film of the optical film group, and the constituent material of the black light-shielding film includes black polyester film, which makes the material of the black light-shielding film consistent with the wording The shading performance of the glue is consistent with the material, which saves the expensive material cost, attachment cost and incidental quality cost of the word glue, and finally greatly reduces the production cost and improves the production efficiency.
本实例提供的光学膜层中,遮光结构设置于光学膜片组的边缘,节省了材料成本、贴附成本以及关联材料的损失成本,从而大幅降低了生产成本。In the optical film layer provided in this example, the light-shielding structure is arranged on the edge of the optical film group, which saves material cost, attachment cost and loss cost of related materials, thereby greatly reducing production cost.
实施例二Embodiment two
本实施例提供一种背光模组,包括实施例一提供的光学膜层,具体内容可参照上述实施例一中的描述,此处不再赘述。This embodiment provides a backlight module, including the optical film layer provided in Embodiment 1. For details, please refer to the description in Embodiment 1 above, which will not be repeated here.
本实施例提供的背光模组中,遮光结构设置于光学膜片组的边缘,节省了材料成本、贴附成本以及关联材料的损失成本,从而大幅降低了生产成本。In the backlight module provided by this embodiment, the light-shielding structure is arranged on the edge of the optical film group, which saves material cost, attachment cost and loss cost of related materials, thereby greatly reducing production cost.
实施例三Embodiment three
本实施例提供一种显示装置,包括背板、胶框、显示面板和实施例二提供的背光模组。参见图4和图5,所述显示面板(图中未示出)位于所述背光模组的出光侧,所述胶框105位于所述显示面板和所述背光模组的外侧,所述背板106包裹于所述背光模组和所述胶框105的外侧。关于光学膜层和背光模组的具体内容可参照上述实施例一和实施例二中的描述,此处不再赘述。This embodiment provides a display device, including a backplane, a plastic frame, a display panel, and the backlight module provided in Embodiment 2. Referring to Fig. 4 and Fig. 5, the display panel (not shown in the figure) is located on the light emitting side of the backlight module, the plastic frame 105 is located outside the display panel and the backlight module, and the backlight The board 106 is wrapped on the outside of the backlight module and the plastic frame 105 . For details about the optical film layer and the backlight module, reference may be made to the descriptions in Embodiment 1 and Embodiment 2 above, and will not be repeated here.
本实施例提供的显示装置中,遮光结构设置于光学膜片组的边缘,节省了材料成本、贴附成本以及关联材料的损失成本,从而大幅降低了生产成本。In the display device provided by this embodiment, the light-shielding structure is arranged on the edge of the optical film group, which saves material cost, attachment cost and loss cost of related materials, thereby greatly reducing production cost.
实施例四Embodiment four
图6为本发明实施例四提供的一种光学膜层的制造方法的流程图。本实施例提供一种光学膜层的制造方法,包括:在光学膜片组的边缘上设置遮光结构,所述遮光结构用于遮蔽所述光学膜片组的边缘漏光。可选的,所述遮光结构部分位于所述光学膜片组的边缘上,部分位于所述光学膜片组的外部。可选的,所述遮光结构的外边缘与所述光学膜片组中的最上层光学膜片的外边缘对齐。FIG. 6 is a flowchart of a method for manufacturing an optical film layer provided by Embodiment 4 of the present invention. This embodiment provides a method for manufacturing an optical film layer, comprising: setting a light-shielding structure on the edge of the optical film group, and the light-shielding structure is used to shield light leakage from the edge of the optical film group. Optionally, the light-shielding structure is partially located on the edge of the optical film set, and partially located outside the optical film set. Optionally, the outer edge of the light-shielding structure is aligned with the outer edge of the uppermost optical film in the optical film group.
本实施例中,所述遮光结构包括基底层和遮光层,所述遮光层用于遮蔽所述光学膜片组的边缘漏光。如图6所示,所述在光学膜片组的边缘上设置遮光结构的步骤包括:In this embodiment, the light-shielding structure includes a base layer and a light-shielding layer, and the light-shielding layer is used to shield light leakage from edges of the optical film group. As shown in Figure 6, the step of arranging a light-shielding structure on the edge of the optical film group includes:
步骤601、在所述光学膜片组上形成保护膜。Step 601, forming a protective film on the optical film set.
所述保护膜可以为透明保护膜,所述透明保护膜作为所述光学膜片组的最上层光学膜片的上侧保护膜。The protective film may be a transparent protective film, and the transparent protective film is used as an upper protective film of the uppermost optical film of the optical film group.
步骤602、对所述保护膜进行裁切以形成所述基底层。Step 602 , cutting the protective film to form the base layer.
本实施例中,采用内外双层刀裁切所述保护膜,所述内外双层刀呈回字形排布,外侧刀进行外形裁切,内侧刀进行精密裁切。所述内外双层刀仅裁断所述保护膜而不切断所述最上层光学膜片。裁切完成后,除去所述保护膜的中间部分,余留下的边缘部分形成所述基底层。优选的,对所述保护膜进行半连接裁切。图7为本实施例中半连接裁切后光学膜层的结构示意图。如图7所示,使用半连接裁切工艺对所述保护膜进行裁切,形成遮光部分201和废弃部分202。所述遮光部分201和废弃部分202断断续续地连接,组装时再剥离所述废弃部分202。图8为图7所示光学膜层的Q部放大图。如图8所示,所述遮光部分201和废弃部分202通过连接部分203进行连接。虽然所述半连接裁切工艺切断了所述保护膜,但是所述保护膜对所述最上层光学膜片的保护依然存在。组装所述最上层光学膜片之前,所述保护膜可以确保所述最上层光学膜片不受损伤,从而确保最上层光学膜片表面的微结构不受破坏,避免最上层光学膜片的发光可靠性降低。In this embodiment, the protective film is cut with inner and outer double-layer knives, the inner and outer double-layer knives are arranged in a zigzag shape, the outer knives perform shape cutting, and the inner knives perform precision cutting. The inner and outer double-layer knife only cuts the protective film without cutting the uppermost optical film. After the cutting is completed, the middle part of the protective film is removed, and the remaining edge part forms the base layer. Preferably, the protective film is semi-connected and cut. FIG. 7 is a schematic diagram of the structure of the optical film layer after semi-connection cutting in this embodiment. As shown in FIG. 7 , the protective film is cut using a semi-connected cutting process to form a light-shielding portion 201 and a waste portion 202 . The light-shielding part 201 and the waste part 202 are intermittently connected, and the waste part 202 is peeled off during assembly. FIG. 8 is an enlarged view of part Q of the optical film layer shown in FIG. 7 . As shown in FIG. 8 , the light-shielding portion 201 and the waste portion 202 are connected through a connecting portion 203 . Although the semi-joined cutting process cuts the protective film, the protection of the uppermost optical film by the protective film still exists. Before assembling the uppermost optical film, the protective film can ensure that the uppermost optical film is not damaged, thereby ensuring that the microstructure on the surface of the uppermost optical film is not damaged, and avoiding the luminescence of the uppermost optical film Reduced reliability.
本实施例中,采用化学蚀刻加工工艺裁切所述保护膜。所述保护膜的构成材料一般为聚丙烯(Polypropylene,PP)和聚对苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET),而所述最上层光学膜片一般为UV树酯。利用材料性能的不同,选取适当的蚀刻液,仅蚀刻所述保护膜而不损伤所述最上层光学膜片。而且,可以通过控制所述蚀刻液的量来控制对所述保护膜的蚀刻深度,从而确保最上层光学膜片表面的微结构不受破坏,避免最上层光学膜片的发光可靠性降低。In this embodiment, the protective film is cut by using a chemical etching process. The constituent materials of the protective film are generally polypropylene (Polypropylene, PP) and polyethylene terephthalate (Polyethylene Terephthalate, PET), and the uppermost optical film is generally UV resin. Taking advantage of the difference in material properties, an appropriate etchant is selected to etch only the protective film without damaging the uppermost optical film. Moreover, the etching depth of the protective film can be controlled by controlling the amount of the etching solution, thereby ensuring that the microstructure on the surface of the uppermost optical film is not damaged, and avoiding the reduction of the reliability of light emission of the uppermost optical film.
步骤603、在所述基底层上形成所述遮光层。Step 603, forming the light shielding layer on the base layer.
本实施例中,所述遮光层包括遮光胶带,所述遮光胶带可以为黑色胶带。所述步骤603包括:在所述基底层上贴附所述遮光胶带。可选的,所述遮光层包括遮光材料,所述遮光材料可以为黑色光学油墨。所述步骤603包括:在所述基底层上印刷所述遮光材料。本实施例将所述黑色光学油墨印刷在所述基底层上,突破了棱镜片无法印刷的技术瓶颈,为进一步降低生产成本做出了必要的技术支持。In this embodiment, the light-shielding layer includes a light-shielding tape, and the light-shielding tape may be a black tape. The step 603 includes: affixing the light-shielding tape on the base layer. Optionally, the light-shielding layer includes a light-shielding material, and the light-shielding material may be black optical ink. The step 603 includes: printing the light-shielding material on the base layer. In this embodiment, the black optical ink is printed on the base layer, which breaks through the technical bottleneck that the prism sheet cannot be printed, and provides necessary technical support for further reducing the production cost.
本实施例中,所述步骤602之前包括:在所述保护膜上预先设置裁切路径。所述步骤602包括:按照所述裁切路径裁切所述保护膜以形成所述基底层。所述步骤603包括:按照所述裁切路径在所述保护膜上形成所述遮光层。In this embodiment, before the step 602, it includes: setting a cutting path on the protective film in advance. The step 602 includes: cutting the protective film according to the cutting path to form the base layer. The step 603 includes: forming the light-shielding layer on the protective film according to the cutting path.
本发明提供的光学膜层的制造方法中,遮光结构设置于光学膜片组的边缘,节省了材料成本、贴附成本以及关联材料的损失成本,从而大幅降低了生产成本。In the manufacturing method of the optical film layer provided by the present invention, the light-shielding structure is arranged on the edge of the optical film group, which saves material cost, attachment cost and loss cost of related materials, thereby greatly reducing production cost.
实施例五Embodiment five
图9为本发明实施例五提供的一种光学膜层的制造方法的流程图。本实施例提供一种光学膜层的制造方法,包括:在光学膜片组的边缘上设置遮光结构,所述遮光结构用于遮蔽所述光学膜片组的边缘漏光。可选的,所述遮光结构部分位于所述光学膜片组的边缘上,部分位于所述光学膜片组的外部。可选的,所述遮光结构的外边缘与所述光学膜片组中的最上层光学膜片的外边缘对齐。FIG. 9 is a flowchart of a method for manufacturing an optical film layer provided by Embodiment 5 of the present invention. This embodiment provides a method for manufacturing an optical film layer, comprising: setting a light-shielding structure on the edge of the optical film group, and the light-shielding structure is used to shield light leakage from the edge of the optical film group. Optionally, the light-shielding structure is partially located on the edge of the optical film set, and partially located outside the optical film set. Optionally, the outer edge of the light-shielding structure is aligned with the outer edge of the uppermost optical film in the optical film group.
本实施例中,所述遮光结构包括基底层和遮光层,所述遮光层用于遮蔽所述光学膜片组的边缘漏光。如图9所示,所述在光学膜片组的边缘上设置遮光结构的步骤包括:In this embodiment, the light-shielding structure includes a base layer and a light-shielding layer, and the light-shielding layer is used to shield light leakage from edges of the optical film group. As shown in Figure 9, the step of arranging a light-shielding structure on the edge of the optical film group includes:
步骤901、在所述光学膜片组上形成保护膜。Step 901, forming a protective film on the optical film set.
所述保护膜可以为透明保护膜,所述透明保护膜作为所述光学膜片组的最上层光学膜片的上侧保护膜。The protective film may be a transparent protective film, and the transparent protective film is used as an upper protective film of the uppermost optical film of the optical film group.
步骤902、在所述保护膜上形成所述遮光层。Step 902, forming the light-shielding layer on the protective film.
本实施例中,所述遮光层包括遮光胶带,所述遮光胶带可以为黑色胶带。所述步骤902包括:在所述基底层上贴附所述遮光胶带。可选的,所述遮光层包括遮光材料,所述遮光材料可以为黑色光学油墨。所述步骤902包括:在所述基底层上印刷所述遮光材料。将所述黑色光学油墨印刷在所述基底层上,突破了棱镜片无法印刷的技术瓶颈,为进一步降低生产成本做出了必要的技术支持。In this embodiment, the light-shielding layer includes a light-shielding tape, and the light-shielding tape may be a black tape. The step 902 includes: pasting the light-shielding tape on the base layer. Optionally, the light-shielding layer includes a light-shielding material, and the light-shielding material may be black optical ink. The step 902 includes: printing the light-shielding material on the base layer. Printing the black optical ink on the base layer breaks through the technical bottleneck that the prism sheet cannot be printed, and provides necessary technical support for further reducing the production cost.
步骤903、对所述保护膜进行裁切以形成所述基底层。Step 903 , cutting the protective film to form the base layer.
本实施例中,采用内外双层刀裁切所述保护膜,所述内外双层刀呈回字形排布,外侧刀进行外形裁切,内侧刀进行精密裁切。所述内外双层刀仅裁断所述保护膜而不切断所述最上层光学膜片。裁切完成后,除去所述保护膜的中间部分,余留下的边缘部分形成所述基底层。优选的,对所述保护膜进行半连接裁切。使用半连接裁切工艺对所述保护膜进行裁切,形成遮光部分和废弃部分。所述遮光部分和废弃部分断断续续地连接,组装时再剥离所述废弃部分。虽然所述半连接裁切工艺切断了所述保护膜,但是所述保护膜对所述最上层光学膜片的保护依然存在。组装所述最上层光学膜片之前,所述保护膜可以确保所述最上层光学膜片不受损伤,从而确保最上层光学膜片表面的微结构不受破坏,避免最上层光学膜片的发光可靠性降低。In this embodiment, the protective film is cut with inner and outer double-layer knives, the inner and outer double-layer knives are arranged in a zigzag shape, the outer knives perform shape cutting, and the inner knives perform precision cutting. The inner and outer double-layer knife only cuts the protective film without cutting the uppermost optical film. After the cutting is completed, the middle part of the protective film is removed, and the remaining edge part forms the base layer. Preferably, the protective film is semi-connected and cut. The protective film is cut using a semi-connected cutting process to form a light-shielding part and a waste part. The light-shielding part and the discarded part are connected intermittently, and the discarded part is peeled off during assembly. Although the semi-joined cutting process cuts the protective film, the protection of the uppermost optical film by the protective film still exists. Before assembling the uppermost optical film, the protective film can ensure that the uppermost optical film is not damaged, thereby ensuring that the microstructure on the surface of the uppermost optical film is not damaged, and avoiding the luminescence of the uppermost optical film Reduced reliability.
本实施例中,也可以采用化学蚀刻加工工艺裁切所述保护膜。所述保护膜的构成材料一般为聚丙烯(Polypropylene,PP)和聚对苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET),而所述最上层光学膜片一般为UV树酯。利用材料性能的不同,选取适当的蚀刻液,仅蚀刻所述保护膜而不损伤所述最上层光学膜片。而且,还可以通过控制所述蚀刻液的量来控制对所述保护膜的蚀刻深度,从而确保最上层光学膜片表面的微结构不受破坏,避免最上层光学膜片的发光可靠性降低。In this embodiment, the protective film may also be cut by using a chemical etching process. The constituent materials of the protective film are generally polypropylene (Polypropylene, PP) and polyethylene terephthalate (Polyethylene Terephthalate, PET), and the uppermost optical film is generally UV resin. Taking advantage of the difference in material properties, an appropriate etchant is selected to etch only the protective film without damaging the uppermost optical film. Moreover, the etching depth of the protective film can also be controlled by controlling the amount of the etching solution, thereby ensuring that the microstructure on the surface of the uppermost optical film is not damaged, and avoiding the reduction of the reliability of light emission of the uppermost optical film.
本实施例中,所述步骤902之前包括:在所述保护膜上预先设置裁切路径。所述步骤902包括:按照所述裁切路径在所述保护膜上形成所述遮光层。所述步骤903包括:按照所述裁切路径裁切所述保护膜以形成所述基底层。In this embodiment, before the step 902, it includes: setting a cutting path on the protective film in advance. The step 902 includes: forming the light-shielding layer on the protective film according to the cutting path. The step 903 includes: cutting the protective film according to the cutting path to form the base layer.
本发明提供的光学膜层的制造方法中,遮光结构设置于光学膜片组的边缘,节省了材料成本、贴附成本以及关联材料的损失成本,从而大幅降低了生产成本。In the manufacturing method of the optical film layer provided by the present invention, the light-shielding structure is arranged on the edge of the optical film group, which saves material cost, attachment cost and loss cost of related materials, thereby greatly reducing production cost.
实施例六Embodiment six
图10为本发明实施例六提供的一种光学膜层的制造方法的流程图。本实施例提供一种光学膜层的制造方法,包括:在光学膜片组的边缘上设置遮光结构,所述遮光结构用于遮蔽所述光学膜片组的边缘漏光。可选的,所述遮光结构部分位于所述光学膜片组的边缘上,部分位于所述光学膜片组的外部。可选的,所述遮光结构的外边缘与所述光学膜片组中的最上层光学膜片的外边缘对齐。FIG. 10 is a flowchart of a method for manufacturing an optical film layer provided by Embodiment 6 of the present invention. This embodiment provides a method for manufacturing an optical film layer, comprising: setting a light-shielding structure on the edge of the optical film group, and the light-shielding structure is used to shield light leakage from the edge of the optical film group. Optionally, the light-shielding structure is partially located on the edge of the optical film set, and partially located outside the optical film set. Optionally, the outer edge of the light-shielding structure is aligned with the outer edge of the uppermost optical film in the optical film group.
本实施例中,所述遮光结构包括黑色遮光膜。如图10所示,所述在光学膜片组的边缘上设置遮光结构的步骤包括:In this embodiment, the light-shielding structure includes a black light-shielding film. As shown in Figure 10, the step of arranging a light-shielding structure on the edge of the optical film group includes:
步骤1001、在所述光学膜片组上形成黑色保护膜。Step 1001, forming a black protective film on the optical film set.
本实施例中,所述黑色遮光膜作为所述光学膜片组的最上层光学膜片的上侧保护膜,所述黑色遮光膜的构成材料包括黑色聚酯薄膜,使得所述黑色遮光膜的材质与口字胶的遮光性能主题材质一致,从而节省了口字胶昂贵的材料成本、贴附成本以及附带的品质成本,最终大幅降低了生产成本,提高了生产效率。In this embodiment, the black light-shielding film is used as the upper protective film of the uppermost optical film of the optical film group, and the constituent material of the black light-shielding film includes black polyester film, so that the black light-shielding film The material is consistent with the shading performance of the glue, which saves the expensive material cost, attachment cost and incidental quality cost of the glue, and finally greatly reduces the production cost and improves the production efficiency.
步骤1002、对所述黑色保护膜进行裁切以形成所述黑色遮光膜。Step 1002 , cutting the black protective film to form the black light-shielding film.
本实施例中,采用内外双层刀裁切所述黑色保护膜,所述内外双层刀呈回字形排布,外侧刀进行外形裁切,内侧刀进行精密裁切。所述内外双层刀仅裁断所述黑色保护膜而不切断所述最上层光学膜片。裁切完成后,除去所述黑色保护膜的中间部分,余留下的边缘部分形成所述基底层。优选的,对所述黑色保护膜进行半连接裁切。使用半连接裁切工艺对所述黑色保护膜进行裁切,形成遮光部分和废弃部分。所述遮光部分和废弃部分断断续续地连接,组装时再剥离所述废弃部分。虽然所述半连接裁切工艺切断了所述黑色保护膜,但是所述黑色保护膜对所述最上层光学膜片的保护依然存在。组装所述最上层光学膜片之前,所述黑色保护膜可以确保所述最上层光学膜片不受损伤,从而确保最上层光学膜片表面的微结构不受破坏,避免最上层光学膜片发光可靠性降低。In this embodiment, the black protective film is cut with inner and outer double-layer knives, the inner and outer double-layer knives are arranged in a zigzag shape, the outer knives perform shape cutting, and the inner knives perform precision cutting. The inner and outer double-layer knife only cuts off the black protective film but does not cut off the uppermost optical film. After the cutting is completed, the middle part of the black protective film is removed, and the remaining edge part forms the base layer. Preferably, half-joint cutting is performed on the black protective film. The black protective film is cut using a semi-connected cutting process to form a light-shielding part and a waste part. The light-shielding part and the discarded part are connected intermittently, and the discarded part is peeled off during assembly. Although the black protective film is cut off by the semi-joining cutting process, the protection of the uppermost optical film by the black protective film still exists. Before assembling the uppermost optical film, the black protective film can ensure that the uppermost optical film is not damaged, thereby ensuring that the microstructure on the surface of the uppermost optical film is not damaged, and preventing the uppermost optical film from emitting light Reduced reliability.
本实施例中,也可以采用化学蚀刻加工工艺裁切所述黑色保护膜。所述黑色保护膜的构成材料一般为聚丙烯(Polypropylene,PP)和聚对苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET),而所述最上层光学膜片一般为UV树酯。利用材料性能的不同,选取适当的蚀刻液,仅蚀刻所述黑色保护膜而不损伤所述最上层光学膜片。而且,可以通过控制所述蚀刻液的量来控制对所述黑色保护膜的蚀刻深度,从而确保最上层光学膜片表面的微结构不受破坏,避免最上层光学膜片的发光可靠性降低。In this embodiment, the black protective film may also be cut by using a chemical etching process. The constituent materials of the black protective film are generally polypropylene (Polypropylene, PP) and polyethylene terephthalate (Polyethylene Terephthalate, PET), and the uppermost optical film is generally UV resin. Taking advantage of the difference in material properties, an appropriate etchant is selected to etch only the black protective film without damaging the uppermost optical film. Moreover, the etching depth of the black protective film can be controlled by controlling the amount of the etching solution, thereby ensuring that the microstructure on the surface of the uppermost optical film is not damaged, and avoiding the reduction of the reliability of light emission of the uppermost optical film.
本实施例中,所述步骤1002之前包括:在所述黑色保护膜上预先设置裁切路径。所述步骤1002包括:按照所述裁切路径裁切所述黑色保护膜以形成所述黑色遮光膜。In this embodiment, before the step 1002, it includes: setting a cutting path on the black protective film in advance. The step 1002 includes: cutting the black protective film according to the cutting path to form the black light-shielding film.
本发明提供的光学膜层的制造方法中,遮光结构设置于光学膜片组的边缘,节省了材料成本、贴附成本以及关联材料的损失成本,从而大幅降低了生产成本。In the manufacturing method of the optical film layer provided by the present invention, the light-shielding structure is arranged on the edge of the optical film group, which saves material cost, attachment cost and loss cost of related materials, thereby greatly reducing production cost.
可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示例性实施方式,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本发明的保护范围。It can be understood that, the above embodiments are only exemplary embodiments adopted for illustrating the principle of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also regarded as the protection scope of the present invention.
Claims (18)
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