CN104166269A - Display substrate, manufacturing method of display substrate and display device - Google Patents
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Abstract
本发明公开了一种显示基板及其制造方法和显示装置。该显示基板包括衬底基板和形成于所述衬底基板上方的黑矩阵和彩色矩阵图形,所述黑矩阵和所述彩色矩阵图形之间形成有第一覆盖层,所述黑矩阵和所述彩色矩阵图形的上方形成有第二覆盖层。本发明的技术方案中,黑矩阵和彩色矩阵图形之间形成有第一覆盖层,从而避免了黑矩阵和彩色矩阵图形之间产生交叠空隙以及在彩色矩阵图形中产生气泡;黑矩阵和彩色矩阵图形之间形成有第一覆盖层,使得黑矩阵无需与彩色矩阵图形搭接,避免了黑矩阵的坡度角越大而导致的黑矩阵与彩色矩阵图形的搭接区的角段差越大的问题,提高了第二覆盖层表面的平整度,从而提高了显示基板表面的平整度。
The invention discloses a display substrate, a manufacturing method thereof and a display device. The display substrate includes a base substrate and a black matrix and a color matrix pattern formed on the base substrate, a first covering layer is formed between the black matrix and the color matrix pattern, and the black matrix and the color matrix pattern are formed between the black matrix and the color matrix pattern. A second covering layer is formed above the color matrix pattern. In the technical scheme of the present invention, a first covering layer is formed between the black matrix and the color matrix graphics, thereby avoiding the generation of overlapping gaps between the black matrix and the color matrix graphics and the generation of bubbles in the color matrix graphics; the black matrix and the color matrix graphics The first covering layer is formed between the matrix graphics, so that the black matrix does not need to be overlapped with the color matrix graphics, avoiding the larger angle difference between the black matrix and the color matrix graphics caused by the larger the slope angle of the black matrix The problem is that the flatness of the surface of the second covering layer is improved, thereby improving the flatness of the surface of the display substrate.
Description
技术领域technical field
本发明涉及显示技术领域,特别涉及一种显示基板及其制造方法和显示装置。The invention relates to the field of display technology, in particular to a display substrate, a manufacturing method thereof, and a display device.
背景技术Background technique
液晶显示装置是目前最常用的平板显示器,其中薄膜晶体管液晶显示装置(Thin Film Transistor Liquid Crystal Display,简称TFT-LCD)是液晶显示装置中的主流产品。液晶显示面板是液晶显示装置中的重要部件。液晶显示面板是通过对盒工艺将一阵列基板和一彩膜基板对盒而形成,并且在阵列基板和彩膜基板之间填充有液晶层。图1为现有技术中彩膜基板的结构示意图,如图1所示,该彩膜基板包括衬底基板11、黑矩阵12、彩色矩阵图形13和覆盖层14,黑矩阵12和彩色矩阵图形13形成于衬底基板11上,黑矩阵12位于彩色矩阵图形13之间且黑矩阵12位于彩色矩阵图形13之下,覆盖层14位于彩色矩阵图形13之上。进一步地,在衬底基板11的背面还形成有背电极层15。其中,彩色矩阵图形13可以为红色矩阵图形、绿色矩阵图形或者蓝色矩阵图形。Liquid crystal display devices are currently the most commonly used flat panel displays, and thin film transistor liquid crystal display devices (Thin Film Transistor Liquid Crystal Display, TFT-LCD for short) are mainstream products in liquid crystal display devices. A liquid crystal display panel is an important component in a liquid crystal display device. The liquid crystal display panel is formed by combining an array substrate and a color filter substrate through a cell-to-cell process, and a liquid crystal layer is filled between the array substrate and the color filter substrate. Fig. 1 is a structural schematic diagram of a color filter substrate in the prior art. As shown in Fig. 1, the color filter substrate includes a base substrate 11, a black matrix 12, a color matrix pattern 13 and a cover layer 14, a black matrix 12 and a color matrix pattern 13 is formed on the base substrate 11, the black matrix 12 is located between the color matrix patterns 13 and the black matrix 12 is located under the color matrix patterns 13, and the cover layer 14 is located on the color matrix patterns 13. Further, a back electrode layer 15 is also formed on the back surface of the base substrate 11 . Wherein, the color matrix pattern 13 may be a red matrix pattern, a green matrix pattern or a blue matrix pattern.
随着产品分辨率的提高,彩膜基板的像素(Pixel)尺寸越来越小,导致黑矩阵和彩色矩阵图形的线宽也越来越细。为了实现细线宽的黑矩阵和彩色矩阵图形,单纯依靠掩膜板开口尺寸的降低是无法实现的。通常在曝光工艺中,会通过尽量降低曝光间距(Gap)来实现,其中,曝光间距可以为掩膜板的下表面与光刻胶的上表面之间的距离。以黑矩阵为例,假设黑矩阵的目标线宽为a,则a<10μm的黑矩阵均属于细线宽的黑矩阵。图2为黑矩阵的坡度角的示意图,如图2所示,当a<10μm时,基本需要曝光间距≤150μm的工艺条件才能实现,而此时形成的黑矩阵的坡度角θ通常大于70°,黑矩阵的坡度角较大。随着黑矩阵线宽尺寸的进一步细化,曝光间距需要进一步降低,形成的黑矩阵的坡度角会继续提高,直至坡度角提高为90°。With the improvement of product resolution, the pixel (Pixel) size of the color filter substrate is getting smaller and smaller, resulting in the line width of the black matrix and color matrix graphics becoming thinner and thinner. In order to realize the black matrix and color matrix graphics with fine line width, it is impossible to simply rely on the reduction of the opening size of the mask plate. Usually, in the exposure process, it is realized by reducing the exposure gap (Gap) as much as possible, wherein the exposure gap may be the distance between the lower surface of the mask plate and the upper surface of the photoresist. Taking the black matrix as an example, assuming that the target line width of the black matrix is a, then the black matrix with a<10 μm belongs to the black matrix with thin line width. Figure 2 is a schematic diagram of the slope angle of the black matrix. As shown in Figure 2, when a < 10 μm, the process condition of the exposure pitch ≤ 150 μm is basically required to achieve it, and the slope angle θ of the black matrix formed at this time is usually greater than 70° , the slope angle of the black matrix is larger. With the further refinement of the line width of the black matrix, the exposure pitch needs to be further reduced, and the slope angle of the formed black matrix will continue to increase until the slope angle is increased to 90°.
现有技术中黑矩阵的坡度角较大会产生如下技术问题:In the prior art, the large slope angle of the black matrix will cause the following technical problems:
1)图3为黑矩阵和彩色矩阵图形之间产生交叠空隙的示意图,图4为彩色矩阵图形产生气泡的示意图,如图3和图4所示,在制作完成的黑矩阵12之上进行彩色矩阵图形13的制作时,黑矩阵12和彩色矩阵图形13之间容易产生交叠空隙16,以及在彩色矩阵图形中形成气泡(Bubble)17。1) Fig. 3 is a schematic diagram of overlapping gaps generated between black matrix and color matrix graphics, and Fig. 4 is a schematic diagram of bubbles generated by color matrix graphics, as shown in Fig. 3 and Fig. 4, on the black matrix 12 that has been made. When the color matrix pattern 13 is produced, overlapping gaps 16 are easily generated between the black matrix 12 and the color matrix pattern 13, and bubbles (Bubble) 17 are formed in the color matrix pattern.
2)如图1所示,黑矩阵的坡度角越大,黑矩阵与彩色矩阵图形的搭接区的角段差越大,从而导致彩膜基板表面的平整度较差。2) As shown in Figure 1, the larger the slope angle of the black matrix, the larger the angular difference between the overlapping area of the black matrix and the color matrix graphics, resulting in poor flatness of the color filter substrate surface.
发明内容Contents of the invention
本发明提供一种显示基板及其制造方法和显示装置,用于避免黑矩阵和彩色矩阵图形之间产生交叠空隙以及在彩色矩阵图形中产生气泡,以及提高显示基板表面的平整度。The invention provides a display substrate, its manufacturing method and a display device, which are used to avoid overlapping gaps between black matrix and color matrix graphics and bubbles in the color matrix graphics, and improve the flatness of the display substrate surface.
为实现上述目的,本发明提供了一种显示基板,包括衬底基板和形成于所述衬底基板上方的黑矩阵和彩色矩阵图形,所述黑矩阵和所述彩色矩阵图形之间形成有第一覆盖层,所述黑矩阵和所述彩色矩阵图形的上方形成有第二覆盖层。In order to achieve the above object, the present invention provides a display substrate, including a base substrate and a black matrix and a color matrix pattern formed above the base substrate, a second display is formed between the black matrix and the color matrix pattern A covering layer, a second covering layer is formed above the black matrix and the color matrix pattern.
可选地,所述第一覆盖层为平坦层,所述第二覆盖层为平坦层。Optionally, the first covering layer is a flat layer, and the second covering layer is a flat layer.
可选地,所述黑矩阵位于所述衬底基板之上,所述第一覆盖层位于所述黑矩阵之上,所述彩色矩阵图形位于所述第一覆盖层之上,所述第二覆盖层位于所述彩色矩阵图形之上;或者Optionally, the black matrix is located on the base substrate, the first cover layer is located on the black matrix, the color matrix pattern is located on the first cover layer, and the second an overlay over said color matrix graphic; or
所述彩色矩阵图形位于所述衬底基板之上,所述第一覆盖层位于所述彩色矩阵图形之上,所述黑矩阵位于所述第一覆盖层之上,所述第二覆盖层位于所述黑矩阵之上。The color matrix pattern is located on the base substrate, the first covering layer is located on the color matrix pattern, the black matrix is located on the first covering layer, and the second covering layer is located on the above the black matrix.
可选地,若所述第一覆盖层位于所述黑矩阵之上,所述第一覆盖层的厚度为1.0μm至2.0μm,所述黑矩阵的厚度为0.9μm至2.0μm;Optionally, if the first covering layer is located on the black matrix, the thickness of the first covering layer is 1.0 μm to 2.0 μm, and the thickness of the black matrix is 0.9 μm to 2.0 μm;
若所述第一覆盖层位于所述彩色矩阵图形之上,所述第一覆盖层的厚度为1.0μm至3.0μm,所述彩色矩阵图形的厚度为1.0μm至3.0μm。If the first covering layer is located on the color matrix pattern, the thickness of the first covering layer is 1.0 μm to 3.0 μm, and the thickness of the color matrix pattern is 1.0 μm to 3.0 μm.
可选地,还包括公共电极层,所述公共电极层形成于所述第二覆盖层之上。Optionally, a common electrode layer is further included, and the common electrode layer is formed on the second covering layer.
可选地,还包括配向层,所述配向层形成于所述第二覆盖层的上方。Optionally, an alignment layer is further included, and the alignment layer is formed above the second covering layer.
为实现上述目的,本发明提供了一种显示装置,包括相对设置的上述显示基板和对置基板。To achieve the above object, the present invention provides a display device, comprising the above-mentioned display substrate and an opposite substrate disposed opposite to each other.
为实现上述目的,本发明提供了一种显示基板的制造方法,包括:To achieve the above object, the present invention provides a method for manufacturing a display substrate, comprising:
在衬底基板上形成黑矩阵、彩色矩阵图形和第一覆盖层,所述第一覆盖层位于所述黑矩阵和所述彩色矩阵图形之间;forming a black matrix, a color matrix pattern and a first cover layer on the base substrate, the first cover layer is located between the black matrix and the color matrix pattern;
在所述黑矩阵和所述彩色矩阵图形的上方形成第二覆盖层。A second covering layer is formed on the black matrix and the color matrix pattern.
可选地,所述在衬底基板上形成黑矩阵、彩色矩阵图形和第一覆盖层包括:Optionally, forming the black matrix, the color matrix pattern and the first covering layer on the base substrate includes:
在衬底基板上形成所述黑矩阵;forming the black matrix on the base substrate;
在所述黑矩阵之上形成所述第一覆盖层;forming the first covering layer on the black matrix;
在所述第一覆盖层之上形成彩色矩阵图形;forming a color matrix pattern on the first covering layer;
所述在所述黑矩阵和所述彩色矩阵图形的上方形成第二覆盖层包括:Said forming a second covering layer above said black matrix and said color matrix graphics comprises:
在所述彩色矩阵图形之上形成所述第二覆盖层。The second covering layer is formed on the color matrix pattern.
可选地,所述在所述黑矩阵之上形成所述第一覆盖层包括:Optionally, the forming the first cover layer on the black matrix includes:
通过整面涂覆工艺在所述黑矩阵之上形成所述第一覆盖层。The first covering layer is formed on the black matrix through a full surface coating process.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明提供的显示基板及其制造方法和显示装置的技术方案中,黑矩阵和彩色矩阵图形之间形成有第一覆盖层,从而避免了黑矩阵和彩色矩阵图形之间产生交叠空隙以及在彩色矩阵图形中产生气泡;黑矩阵和彩色矩阵图形之间形成有第一覆盖层,使得黑矩阵无需与彩色矩阵图形搭接,避免了黑矩阵的坡度角越大而导致的黑矩阵与彩色矩阵图形的搭接区的角段差越大的问题,提高了第二覆盖层表面的平整度,从而提高了显示基板表面的平整度。In the technical scheme of the display substrate and its manufacturing method and display device provided by the present invention, a first covering layer is formed between the black matrix and the color matrix graphics, thereby avoiding overlapping gaps between the black matrix and the color matrix graphics and the Bubbles are generated in the color matrix graphics; the first covering layer is formed between the black matrix and the color matrix graphics, so that the black matrix does not need to be overlapped with the color matrix graphics, and avoids the black matrix and the color matrix caused by the larger slope angle of the black matrix. The larger the angular segment difference of the overlapping area of the graphics improves the flatness of the surface of the second covering layer, thereby improving the flatness of the surface of the display substrate.
附图说明Description of drawings
图1为现有技术中彩膜基板的结构示意图;FIG. 1 is a schematic structural diagram of a color filter substrate in the prior art;
图2为黑矩阵的坡度角的示意图;Fig. 2 is a schematic diagram of the slope angle of the black matrix;
图3为黑矩阵和彩色矩阵图形之间产生交叠空隙的示意图;Fig. 3 is a schematic diagram of overlapping gaps generated between black matrix and color matrix graphics;
图4为彩色矩阵图形产生气泡的示意图;Fig. 4 is the schematic diagram that color matrix figure produces bubble;
图5为本发明实施例一提供的一种显示基板的结构示意图;FIG. 5 is a schematic structural diagram of a display substrate provided by Embodiment 1 of the present invention;
图6为图5中A-A向剖视图;Fig. 6 is a sectional view along A-A in Fig. 5;
图7为本发明实施例二提供的一种显示基板的结构示意图;FIG. 7 is a schematic structural diagram of a display substrate provided by Embodiment 2 of the present invention;
图8为本发明实施例五提供的一种显示基板的制造方法的流程图;FIG. 8 is a flow chart of a method for manufacturing a display substrate provided by Embodiment 5 of the present invention;
图9a为形成黑矩阵的示意图;Figure 9a is a schematic diagram of forming a black matrix;
图9b为形成第一覆盖层的示意图;Figure 9b is a schematic diagram of forming a first covering layer;
图9c为形成彩色矩阵图形的示意图;Figure 9c is a schematic diagram of forming a color matrix graphic;
图9d为形成第二覆盖层的示意图;Figure 9d is a schematic diagram of forming a second covering layer;
图10为本发明实施例六提供的一种显示基板的制造方法的流程图;FIG. 10 is a flow chart of a method for manufacturing a display substrate provided by Embodiment 6 of the present invention;
图11为形成公共电极层的示意图。FIG. 11 is a schematic diagram of forming a common electrode layer.
具体实施方式Detailed ways
为使本领域的技术人员更好地理解本发明的技术方案,下面结合附图对本发明提供的显示基板及其制造方法和显示装置进行详细描述。In order for those skilled in the art to better understand the technical solution of the present invention, the display substrate provided by the present invention, its manufacturing method, and the display device are described in detail below with reference to the accompanying drawings.
图5为本发明实施例一提供的一种显示基板的结构示意图,图6为图5中A-A向剖视图,如图5和图6所示,该显示基板包括衬底基板21和形成于衬底基板21上方的黑矩阵22和彩色矩阵图形,黑矩阵22和彩色矩阵图形之间形成有第一覆盖层23,黑矩阵22和彩色矩阵图形的上方形成有第二覆盖层24。FIG. 5 is a schematic structural view of a display substrate provided by Embodiment 1 of the present invention. FIG. 6 is a cross-sectional view along A-A in FIG. 5. As shown in FIGS. 5 and 6, the display substrate includes a base substrate 21 and a The black matrix 22 and the color matrix pattern on the substrate 21, a first covering layer 23 is formed between the black matrix 22 and the color matrix pattern, and a second covering layer 24 is formed above the black matrix 22 and the color matrix pattern.
本实施例中,黑矩阵22呈纵横交叉设置。彩色矩阵图形位于纵横交叉设置的黑矩阵22之间。其中,彩色矩阵图形可以为红色矩阵图形R、绿色矩阵图形G或者蓝色矩阵图形B,则红色矩阵图形R、绿色矩阵图形G和蓝色矩阵图形B依次排列。In this embodiment, the black matrices 22 are arranged vertically and horizontally. The color matrix graphics are located between the black matrices 22 arranged in a criss-cross pattern. Wherein, the color matrix pattern can be a red matrix pattern R, a green matrix pattern G or a blue matrix pattern B, and then the red matrix pattern R, the green matrix pattern G and the blue matrix pattern B are arranged in sequence.
本实施例中,优选地,第一覆盖层23为平坦层,第二覆盖层24为平坦层。In this embodiment, preferably, the first covering layer 23 is a flat layer, and the second covering layer 24 is a flat layer.
本实施例中,黑矩阵22位于衬底基板21之上,第一覆盖层23位于黑矩阵22之上,彩色矩阵图形位于第一覆盖层23之上,第二覆盖层24位于彩色矩阵图形之上。In this embodiment, the black matrix 22 is located on the base substrate 21, the first cover layer 23 is located on the black matrix 22, the color matrix pattern is located on the first cover layer 23, and the second cover layer 24 is located on the color matrix pattern. superior.
由于第一覆盖层23覆盖于黑矩阵22之上,因此第一覆盖层23的厚度可根据黑矩阵22的厚度进行设置。为达到降低第一覆盖层23的材料使用量的目的,通常将第一覆盖层23的厚度设置的越小越好。优选地,第一覆盖层23的厚度为1.0μm至2.0μm,黑矩阵的厚度为0.9μm至2.0μm。本实施例中,第一覆盖层23的厚度大于黑矩阵22的厚度。在实际应用中,第一覆盖层23的厚度还可以小于或者等于黑矩阵22的厚度,此种情况未具体画出。Since the first covering layer 23 covers the black matrix 22 , the thickness of the first covering layer 23 can be set according to the thickness of the black matrix 22 . In order to achieve the purpose of reducing the material usage of the first covering layer 23 , it is generally better to set the thickness of the first covering layer 23 as small as possible. Preferably, the thickness of the first covering layer 23 is 1.0 μm to 2.0 μm, and the thickness of the black matrix is 0.9 μm to 2.0 μm. In this embodiment, the thickness of the first covering layer 23 is greater than that of the black matrix 22 . In practical applications, the thickness of the first covering layer 23 may also be less than or equal to the thickness of the black matrix 22 , which is not specifically shown in this case.
本实施例中,该显示基板可以为彩膜基板。当该彩膜基板应用于高级超维场转换技术(ADvanced Super Dimension Switch,简称:ADS)显示装置中时,进一步地,该显示基板还可以包括背电极层25,该背电极层25形成于衬底基板21的背面。In this embodiment, the display substrate may be a color filter substrate. When the color filter substrate is applied to an Advanced Super Dimension Switch (ADS) display device, further, the display substrate may further include a back electrode layer 25 formed on the back electrode layer 25. the back side of the base substrate 21 .
进一步地,该显示基板还可以包括配向层26,配向层26形成于第二覆盖层24之上。Further, the display substrate may further include an alignment layer 26 formed on the second cover layer 24 .
进一步地,配向层26上还可以形成隔垫物,该隔垫物位于黑矩阵的上方。图中隔垫物未具体画出。Further, a spacer can also be formed on the alignment layer 26 , and the spacer is located above the black matrix. The spacer is not specifically drawn in the figure.
本实施例提供的显示基板的技术方案中,黑矩阵和彩色矩阵图形之间形成有第一覆盖层,从而避免了黑矩阵和彩色矩阵图形之间产生交叠空隙以及在彩色矩阵图形中产生气泡;黑矩阵和彩色矩阵图形之间形成有第一覆盖层,使得黑矩阵无需与彩色矩阵图形搭接,避免了黑矩阵的坡度角越大而导致的黑矩阵与彩色矩阵图形的搭接区的角段差越大的问题,提高了第二覆盖层表面的平整度,从而提高了显示基板表面的平整度。本实施例中配向层形成于第二覆盖层之上,第二覆盖层的表面的平整度较高,从而改善了形成于第二覆盖层之上的配向层的涂覆扩散性。In the technical solution of the display substrate provided in this embodiment, a first covering layer is formed between the black matrix and the color matrix graphics, thereby avoiding overlapping gaps between the black matrix and the color matrix graphics and bubbles in the color matrix graphics A first covering layer is formed between the black matrix and the color matrix graphics, so that the black matrix does not need to be overlapped with the color matrix graphics, and avoids the overlapping area between the black matrix and the color matrix graphics caused by the larger slope angle of the black matrix The larger the angular segment difference improves the flatness of the surface of the second covering layer, thereby improving the flatness of the surface of the display substrate. In this embodiment, the alignment layer is formed on the second covering layer, and the surface of the second covering layer has relatively high flatness, thereby improving the coating spreadability of the alignment layer formed on the second covering layer.
图7为本发明实施例二提供的一种显示基板的结构示意图,如图7所示,该显示基板包括衬底基板21和形成于衬底基板21上方的黑矩阵22和彩色矩阵图形,黑矩阵22和彩色矩阵图形之间形成有第一覆盖层23,黑矩阵22和彩色矩阵图形的上方形成有第二覆盖层24。Fig. 7 is a schematic structural diagram of a display substrate provided by Embodiment 2 of the present invention. As shown in Fig. 7, the display substrate includes a base substrate 21, a black matrix 22 and a color matrix pattern formed on the base substrate 21, black A first covering layer 23 is formed between the matrix 22 and the color matrix pattern, and a second covering layer 24 is formed above the black matrix 22 and the color matrix pattern.
本实施例中,黑矩阵22呈纵横交叉设置。彩色矩阵图形位于纵横交叉设置的黑矩阵22之间。其中,彩色矩阵图形可以为红色矩阵图形R、绿色矩阵图形G或者蓝色矩阵图形B,则红色矩阵图形R、绿色矩阵图形G和蓝色矩阵图形B依次排列。In this embodiment, the black matrices 22 are arranged vertically and horizontally. The color matrix graphics are located between the black matrices 22 arranged in a criss-cross pattern. Wherein, the color matrix pattern can be a red matrix pattern R, a green matrix pattern G or a blue matrix pattern B, and then the red matrix pattern R, the green matrix pattern G and the blue matrix pattern B are arranged in sequence.
本实施例中,优选地,第一覆盖层23为平坦层,第二覆盖层24为平坦层。In this embodiment, preferably, the first covering layer 23 is a flat layer, and the second covering layer 24 is a flat layer.
本实施例中,黑矩阵22位于衬底基板21之上,第一覆盖层23位于黑矩阵22之上,彩色矩阵图形位于第一覆盖层23之上,第二覆盖层24位于彩色矩阵图形之上。In this embodiment, the black matrix 22 is located on the base substrate 21, the first cover layer 23 is located on the black matrix 22, the color matrix pattern is located on the first cover layer 23, and the second cover layer 24 is located on the color matrix pattern. superior.
由于第一覆盖层23覆盖于黑矩阵22之上,因此第一覆盖层23的厚度可根据黑矩阵22的厚度进行设置。为达到降低第一覆盖层23的材料使用量的目的,通常将第一覆盖层23的厚度设置的越小越好。优选地,第一覆盖层23的厚度为1.0μm至2.0μm,黑矩阵的厚度为0.9μm至2.0μm。本实施例中,第一覆盖层23的厚度大于黑矩阵22的厚度。在实际应用中,第一覆盖层23的厚度还可以小于或者等于黑矩阵22的厚度,此种情况未具体画出。Since the first covering layer 23 covers the black matrix 22 , the thickness of the first covering layer 23 can be set according to the thickness of the black matrix 22 . In order to achieve the purpose of reducing the material usage of the first covering layer 23 , it is generally better to set the thickness of the first covering layer 23 as small as possible. Preferably, the thickness of the first covering layer 23 is 1.0 μm to 2.0 μm, and the thickness of the black matrix is 0.9 μm to 2.0 μm. In this embodiment, the thickness of the first covering layer 23 is greater than that of the black matrix 22 . In practical applications, the thickness of the first covering layer 23 may also be less than or equal to the thickness of the black matrix 22 , which is not specifically shown in this case.
本实施例中,该显示基板可以为彩膜基板。当该彩膜基板应用于扭转向列(twisted nematic,简称:TN)显示装置中时,进一步地,该显示基板还可以包括公共电极层27,公共电极层27形成于第二覆盖层24之上。In this embodiment, the display substrate may be a color filter substrate. When the color filter substrate is applied in a twisted nematic (twisted nematic, referred to as: TN) display device, further, the display substrate can also include a common electrode layer 27, and the common electrode layer 27 is formed on the second covering layer 24 .
进一步地,该显示基板还可以包括配向层26,配向层26形成于公共电极层27之上。Further, the display substrate may further include an alignment layer 26 formed on the common electrode layer 27 .
进一步地,配向层26上还可以形成隔垫物,该隔垫物位于黑矩阵的上方。图中隔垫物未具体画出。Further, a spacer can also be formed on the alignment layer 26 , and the spacer is located above the black matrix. The spacer is not specifically drawn in the figure.
本实施例提供的显示基板的技术方案中,黑矩阵和彩色矩阵图形之间形成有第一覆盖层,从而避免了黑矩阵和彩色矩阵图形之间产生交叠空隙以及在彩色矩阵图形中产生气泡;黑矩阵和彩色矩阵图形之间形成有第一覆盖层,使得黑矩阵无需与彩色矩阵图形搭接,避免了黑矩阵的坡度角越大而导致的黑矩阵与彩色矩阵图形的搭接区的角段差越大的问题,从而提高了显示基板表面的平整度。本实施例中公共电极层位于第二覆盖层之上,第二覆盖层的表面的平整度较高,从而降低了位于搭接区上方的公共电极层断膜和崩裂的现象。本实施例中配向层形成于第二覆盖层的上方,第二覆盖层的表面的平整度较高,从而改善了形成于第二覆盖层之上的配向层的涂覆扩散性。In the technical solution of the display substrate provided in this embodiment, a first covering layer is formed between the black matrix and the color matrix graphics, thereby avoiding overlapping gaps between the black matrix and the color matrix graphics and bubbles in the color matrix graphics A first covering layer is formed between the black matrix and the color matrix graphics, so that the black matrix does not need to be overlapped with the color matrix graphics, and avoids the overlapping area between the black matrix and the color matrix graphics caused by the larger slope angle of the black matrix The larger the angular step difference, the flatness of the display substrate surface is improved. In this embodiment, the common electrode layer is located on the second covering layer, and the surface of the second covering layer has relatively high flatness, thereby reducing the phenomenon of film breakage and cracking of the common electrode layer located above the overlapping area. In this embodiment, the alignment layer is formed above the second covering layer, and the surface of the second covering layer is relatively flat, thereby improving the coating spreadability of the alignment layer formed on the second covering layer.
本发明的上述实施例一或者实施例二中,可选地,彩色矩阵图形还可位于衬底基板之上,第一覆盖层位于彩色矩阵图形之上,黑矩阵位于第一覆盖层之上,第二覆盖层位于黑矩阵之上。由于第一覆盖层覆盖于彩色矩阵图形之上,因此第一覆盖层的厚度可根据彩色矩阵图形的厚度进行设置。为达到降低第一覆盖层的材料使用量的目的,通常将第一覆盖层的厚度设置的越小越好。优选地,第一覆盖层的厚度为1.0μm至3.0μm,彩色矩阵图形的厚度为1.0μm至3.0μm。第一覆盖层的厚度可以大于、小于或者等于黑矩阵的厚度。显示基板中其余结构的描述可参见上述实施例一或者实施例二,并且此种情况不再具体画出。In the first or second embodiment of the present invention, optionally, the color matrix pattern can also be located on the base substrate, the first covering layer is located on the color matrix pattern, and the black matrix is located on the first covering layer, The second covering layer is on top of the black matrix. Since the first covering layer covers the color matrix graphics, the thickness of the first covering layer can be set according to the thickness of the color matrix graphics. In order to achieve the purpose of reducing the amount of materials used in the first covering layer, generally the thickness of the first covering layer should be set as small as possible. Preferably, the thickness of the first covering layer is 1.0 μm to 3.0 μm, and the thickness of the color matrix pattern is 1.0 μm to 3.0 μm. The thickness of the first covering layer may be greater than, less than or equal to that of the black matrix. For the description of other structures in the display substrate, reference may be made to the above-mentioned first or second embodiment, and this case will not be drawn in detail.
本发明实施例三提供了一种显示装置,该显示装置包括相对设置的显示基板和对置基板,显示基板可采用上述实施例一或者实施例二提供的显示基板。Embodiment 3 of the present invention provides a display device. The display device includes a display substrate and an opposite substrate disposed opposite to each other. The display substrate provided in Embodiment 1 or Embodiment 2 above can be used as the display substrate.
本实施例中,该显示基板可以为彩膜基板,则对置基板可以为阵列基板。该显示装置为ADS显示装置时,该显示基板可采用实施例一提供的显示基板;该显示装置为TN显示装置时,该显示基板可采用实施例二提供的显示基板。In this embodiment, the display substrate may be a color filter substrate, and the opposite substrate may be an array substrate. When the display device is an ADS display device, the display substrate can be the display substrate provided in Embodiment 1; when the display device is a TN display device, the display substrate can be the display substrate provided in Embodiment 2.
本实施例提供的显示装置的技术方案中,黑矩阵和彩色矩阵图形之间形成有第一覆盖层,从而避免了黑矩阵和彩色矩阵图形之间产生交叠空隙以及在彩色矩阵图形中产生气泡;黑矩阵和彩色矩阵图形之间形成有第一覆盖层,使得黑矩阵无需与彩色矩阵图形搭接,避免了黑矩阵的坡度角越大而导致的黑矩阵与彩色矩阵图形的搭接区的角段差越大的问题,从而提高了显示基板表面的平整度。In the technical solution of the display device provided by this embodiment, a first covering layer is formed between the black matrix and the color matrix graphics, thereby avoiding the generation of overlapping gaps between the black matrix and the color matrix graphics and the generation of air bubbles in the color matrix graphics A first covering layer is formed between the black matrix and the color matrix graphics, so that the black matrix does not need to be overlapped with the color matrix graphics, and avoids the overlapping area between the black matrix and the color matrix graphics caused by the larger slope angle of the black matrix The larger the angular step difference, the flatness of the display substrate surface is improved.
本发明实施例四提供了一种显示基板的制造方法,该方法包括:Embodiment 4 of the present invention provides a method for manufacturing a display substrate, the method comprising:
步骤101、在衬底基板上形成黑矩阵、彩色矩阵图形和第一覆盖层,第一覆盖层位于黑矩阵和彩色矩阵图形之间。Step 101 , forming a black matrix, a color matrix pattern and a first covering layer on a base substrate, and the first covering layer is located between the black matrix and the color matrix pattern.
步骤102、在黑矩阵和彩色矩阵图形的上方形成第二覆盖层。Step 102, forming a second covering layer on top of the black matrix and color matrix graphics.
本实施例提供的显示装置的制造方法的技术方案中,黑矩阵和彩色矩阵图形之间形成有第一覆盖层,从而避免了黑矩阵和彩色矩阵图形之间产生交叠空隙以及在彩色矩阵图形中产生气泡;黑矩阵和彩色矩阵图形之间形成有第一覆盖层,使得黑矩阵无需与彩色矩阵图形搭接,避免了黑矩阵的坡度角越大而导致的黑矩阵与彩色矩阵图形的搭接区的角段差越大的问题,从而提高了显示基板表面的平整度。In the technical solution of the manufacturing method of the display device provided by this embodiment, a first covering layer is formed between the black matrix and the color matrix graphics, thereby avoiding overlapping gaps between the black matrix and the color matrix graphics and the occurrence of overlapping gaps between the color matrix graphics. Bubbles are generated in the middle; the first covering layer is formed between the black matrix and the color matrix graphics, so that the black matrix does not need to be overlapped with the color matrix graphics, and avoids the overlap of the black matrix and the color matrix graphics caused by the larger slope angle of the black matrix The larger the angular segment difference of the contact area, the flatness of the surface of the display substrate is improved.
图8为本发明实施例五提供的一种显示基板的制造方法的流程图,如图8所示,该方法包括:FIG. 8 is a flow chart of a method for manufacturing a display substrate provided in Embodiment 5 of the present invention. As shown in FIG. 8 , the method includes:
步骤201、在衬底基板上形成黑矩阵。Step 201, forming a black matrix on the base substrate.
图9a为形成黑矩阵的示意图,如图9a所示,在衬底基板21之上形成黑矩阵材料层,对黑矩阵材料层进行构图工艺形成黑矩阵22。在形成黑矩阵材料层之前,还可以对衬底基板21进行清洗;在形成黑矩阵材料层之后,还可以对黑矩阵材料层进行前烘烤;在形成黑矩阵22之后还可以对黑矩阵22进行后烘烤。FIG. 9 a is a schematic diagram of forming a black matrix. As shown in FIG. 9 a , a black matrix material layer is formed on a base substrate 21 , and a black matrix 22 is formed by patterning the black matrix material layer. Before forming the black matrix material layer, the base substrate 21 can also be cleaned; after the black matrix material layer is formed, the black matrix material layer can also be pre-baked; after the black matrix 22 is formed, the black matrix 22 can also be cleaned. Perform a post bake.
步骤202、在黑矩阵之上形成第一覆盖层。Step 202, forming a first covering layer on the black matrix.
图9b为形成第一覆盖层的示意图,如图9b所示,通过整面涂覆工艺在黑矩阵22之上形成第一覆盖层23。在形成第一覆盖层23之前,还可以对完成步骤201的衬底基板21进行清洗;在形成第一覆盖层23之后,还可以对第一覆盖层23进行后烘烤。FIG. 9 b is a schematic diagram of forming the first covering layer. As shown in FIG. 9 b , the first covering layer 23 is formed on the black matrix 22 through a full surface coating process. Before forming the first covering layer 23 , the base substrate 21 after step 201 may be cleaned; after forming the first covering layer 23 , post-baking may be performed on the first covering layer 23 .
步骤203、在第一覆盖层之上形成彩色矩阵图形。Step 203, forming a color matrix pattern on the first covering layer.
图9c为形成彩色矩阵图形的示意图,如图9c所示,在第一覆盖层之上形成彩色矩阵材料层,对彩色矩阵材料层进行构图工艺形成彩色矩阵图形。例如:本步骤中可重复执行上述步骤以便于形成红色矩阵图形R、绿色矩阵图形G以及蓝色矩阵图形B。在形成彩色矩阵材料层之前,还可以对完成步骤202的衬底基板21进行清洗;在形成彩色矩阵材料层之后,还可以对彩色矩阵材料层进行前烘烤;在形成彩色矩阵图形之后还可以对彩色矩阵图形进行后烘烤。Fig. 9c is a schematic diagram of forming a color matrix pattern. As shown in Fig. 9c, a color matrix material layer is formed on the first cover layer, and a patterning process is performed on the color matrix material layer to form a color matrix pattern. For example: in this step, the above steps can be repeated to form the red matrix pattern R, the green matrix pattern G and the blue matrix pattern B. Before forming the color matrix material layer, the base substrate 21 that has completed step 202 can also be cleaned; after the color matrix material layer is formed, the color matrix material layer can also be pre-baked; after the color matrix pattern is formed, it can also be Postbake color matrix graphics.
步骤204、在彩色矩阵图形之上形成第二覆盖层。Step 204, forming a second covering layer on the color matrix pattern.
图9d为形成第二覆盖层的示意图,如图9d所示,通过整面涂覆工艺在彩色矩阵图形之上形成第二覆盖层24。在形成第二覆盖层24之前,还可以对完成步骤203的衬底基板21进行清洗;在形成第二覆盖层24之后,还可以对第二覆盖层24进行后烘烤。Fig. 9d is a schematic diagram of forming the second covering layer. As shown in Fig. 9d, the second covering layer 24 is formed on the color matrix pattern by a full-surface coating process. Before forming the second covering layer 24 , the base substrate 21 completed in step 203 may also be cleaned; after forming the second covering layer 24 , post-baking may also be performed on the second covering layer 24 .
进一步地,该方法还可以包括:Further, the method may also include:
步骤205、在第二覆盖层之上形成配向层。Step 205, forming an alignment layer on the second covering layer.
如图6所示,在第二覆盖层24上涂覆配向层26。As shown in FIG. 6 , an alignment layer 26 is coated on the second covering layer 24 .
可选地,该方法还可以包括:Optionally, the method may also include:
步骤206、在配向层上形成隔垫物,该隔垫物位于黑矩阵的上方。Step 206 , forming spacers on the alignment layer, where the spacers are located above the black matrix.
具体地,在配向层上形成隔垫物材料层,对隔垫物材料层进行构图工艺形成隔垫物。在形成隔垫物材料层之前,还可以对完成步骤205的衬底基板21进行清洗;在形成隔垫物材料层之后,还可以对隔垫物材料层进行前烘烤;在形成隔垫物之后还可以对隔垫物进行后烘烤。隔垫物在附图中未具体画出。Specifically, a spacer material layer is formed on the alignment layer, and a patterning process is performed on the spacer material layer to form the spacer. Before forming the spacer material layer, the base substrate 21 that has completed step 205 can also be cleaned; after the spacer material layer is formed, the spacer material layer can also be pre-baked; The spacer can also be post-baked afterwards. Spacers are not specifically drawn in the drawings.
需要说明的是:从步骤201至步骤206中形成的各结构均位于衬底基板21的正面。It should be noted that each structure formed from step 201 to step 206 is located on the front side of the base substrate 21 .
步骤207、在衬底基板的背面形成背电极层。Step 207, forming a back electrode layer on the back surface of the base substrate.
如图6所示,通过磁控溅射工艺在衬底基板21的背面形成背电极层25。As shown in FIG. 6 , a back electrode layer 25 is formed on the back surface of the base substrate 21 by a magnetron sputtering process.
本实施例提供的显示基板的制造方法可用于制造上述实施例一提供的显示基板,对显示基板的具体描述可参见实施例一,此处不再赘述。The method for manufacturing a display substrate provided in this embodiment can be used to manufacture the display substrate provided in Embodiment 1 above. For a specific description of the display substrate, please refer to Embodiment 1, which will not be repeated here.
本实施例提供的显示基板的制造方法的技术方案中,黑矩阵和彩色矩阵图形之间形成有第一覆盖层,从而避免了黑矩阵和彩色矩阵图形之间产生交叠空隙以及在彩色矩阵图形中产生气泡;黑矩阵和彩色矩阵图形之间形成有第一覆盖层,使得黑矩阵无需与彩色矩阵图形搭接,避免了黑矩阵的坡度角越大而导致的黑矩阵与彩色矩阵图形的搭接区的角段差越大的问题,提高了第二覆盖层表面的平整度,从而提高了显示基板表面的平整度。本实施例中配向层形成于第二覆盖层之上,第二覆盖层的表面的平整度较高,从而改善了形成于第二覆盖层之上的配向层的涂覆扩散性。In the technical scheme of the manufacturing method of the display substrate provided by this embodiment, a first covering layer is formed between the black matrix and the color matrix graphics, thereby avoiding overlapping gaps between the black matrix and the color matrix graphics and the occurrence of overlapping gaps between the color matrix graphics. Bubbles are generated in the middle; the first covering layer is formed between the black matrix and the color matrix graphics, so that the black matrix does not need to be overlapped with the color matrix graphics, and avoids the overlap of the black matrix and the color matrix graphics caused by the larger slope angle of the black matrix The larger the angular difference of the contact area, the higher the flatness of the surface of the second covering layer, thereby improving the flatness of the surface of the display substrate. In this embodiment, the alignment layer is formed on the second covering layer, and the surface of the second covering layer has relatively high flatness, thereby improving the coating spreadability of the alignment layer formed on the second covering layer.
图10为本发明实施例六提供的一种显示基板的制造方法的流程图,如图10所示,该方法包括:FIG. 10 is a flow chart of a method for manufacturing a display substrate provided in Embodiment 6 of the present invention. As shown in FIG. 10 , the method includes:
步骤301、在衬底基板上形成黑矩阵。Step 301 , forming a black matrix on a base substrate.
具体可参见图9a和步骤201中的描述。For details, refer to FIG. 9 a and the description in step 201 .
步骤302、在黑矩阵之上形成第一覆盖层。Step 302, forming a first covering layer on the black matrix.
具体可参见图9b和步骤202中的描述。For details, refer to FIG. 9 b and the description in step 202 .
步骤303、在第一覆盖层之上形成彩色矩阵图形。Step 303, forming a color matrix pattern on the first covering layer.
具体可参见图9c和步骤203中的描述。For details, refer to FIG. 9 c and the description in step 203 .
步骤304、在彩色矩阵图形之上形成第二覆盖层。Step 304, forming a second covering layer on the color matrix pattern.
具体可参见图9d和步骤204中的描述。For details, refer to FIG. 9 d and the description in step 204 .
进一步地,该方法还可以包括:Further, the method may also include:
步骤305、在第二覆盖层上形成公共电极层。Step 305, forming a common electrode layer on the second covering layer.
图11为形成公共电极层的示意图,如图11所示,通过磁控溅射工艺在第二覆盖层24之上形成公共电极层27。FIG. 11 is a schematic diagram of forming a common electrode layer. As shown in FIG. 11 , a common electrode layer 27 is formed on the second covering layer 24 through a magnetron sputtering process.
步骤306、在公共电极层上形成配向层。Step 306, forming an alignment layer on the common electrode layer.
如图7所示,在公共电极层27上涂覆配向层26。As shown in FIG. 7 , an alignment layer 26 is coated on the common electrode layer 27 .
步骤307、在配向层上形成隔垫物,该隔垫物位于黑矩阵的上方。Step 307 , forming spacers on the alignment layer, where the spacers are located above the black matrix.
具体可参见步骤206中的描述。For details, refer to the description in step 206.
本实施例提供的显示基板的制造方法可用于制造上述实施例二提供的显示基板,对显示基板的具体描述可参见实施例二,此处不再赘述。The method for manufacturing a display substrate provided in this embodiment can be used to manufacture the display substrate provided in Embodiment 2 above. For a specific description of the display substrate, refer to Embodiment 2, which will not be repeated here.
本实施例提供的显示基板的制造方法的技术方案中,黑矩阵和彩色矩阵图形之间形成有第一覆盖层,从而避免了黑矩阵和彩色矩阵图形之间产生交叠空隙以及在彩色矩阵图形中产生气泡;黑矩阵和彩色矩阵图形之间形成有第一覆盖层,使得黑矩阵无需与彩色矩阵图形搭接,避免了黑矩阵的坡度角越大而导致的黑矩阵与彩色矩阵图形的搭接区的角段差越大的问题,从而提高了显示基板表面的平整度。本实施例中公共电极层位于第二覆盖层之上,第二覆盖层的表面的平整度较高,从而降低了位于搭接区上方的公共电极层断膜和崩裂的现象。本实施例中配向层形成于第二覆盖层的上方,第二覆盖层的表面的平整度较高,从而改善了形成于第二覆盖层之上的配向层的涂覆扩散性。In the technical scheme of the manufacturing method of the display substrate provided by this embodiment, a first covering layer is formed between the black matrix and the color matrix graphics, thereby avoiding overlapping gaps between the black matrix and the color matrix graphics and the occurrence of overlapping gaps between the color matrix graphics. Bubbles are generated in the middle; the first covering layer is formed between the black matrix and the color matrix graphics, so that the black matrix does not need to be overlapped with the color matrix graphics, and avoids the overlap of the black matrix and the color matrix graphics caused by the larger slope angle of the black matrix The larger the angular segment difference of the contact area, the flatness of the surface of the display substrate is improved. In this embodiment, the common electrode layer is located on the second covering layer, and the surface of the second covering layer has relatively high flatness, thereby reducing the phenomenon of film breakage and cracking of the common electrode layer located above the overlapping area. In this embodiment, the alignment layer is formed above the second covering layer, and the surface of the second covering layer is relatively flat, thereby improving the coating spreadability of the alignment layer formed on the second covering layer.
可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示例性实施方式,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本发明的保护范围。It can be understood that, the above embodiments are only exemplary embodiments adopted for illustrating the principle of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also regarded as the protection scope of the present invention.
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