CN104132818A - Three-dimensional four-wheel locator and measuring method thereof - Google Patents
Three-dimensional four-wheel locator and measuring method thereof Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/26—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
- G01B11/275—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes for testing wheel alignment
- G01B11/2755—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes for testing wheel alignment using photoelectric detection means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B2210/00—Aspects not specifically covered by any group under G01B, e.g. of wheel alignment, caliper-like sensors
- G01B2210/10—Wheel alignment
- G01B2210/20—Vehicle in a state of translatory motion
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Abstract
本发明涉及一种三维四轮定位仪及其测量方法。所述三维四轮定位仪包括顶梁、摄像机、轨道平台、固定架、反光标靶、显示设备和主机,所述固定架将所述反光标靶固定安装在多个轮胎上;所述反光标靶上设有两个两种不同颜色交错的方块图案和位于反光标靶中心的正弦块图案,且所述两个方块图案被所述正弦块图案分隔;所述摄像机用于采集所述反光标靶,得到包含所述方块图案和正弦块图案的标靶图像;所述主机用于对所述标靶图像进行处理,得到轮胎的定位参数,根据所述定位参数得到轮胎相应的三维姿态;所述显示设备显示轮胎的三维姿态。上述三维四轮定位仪及其测量方法,包含的标靶特征点很多,根据该图像得到的定位参数更加准确,提高了测量的准确性。
The invention relates to a three-dimensional four-wheel aligner and a measuring method thereof. The three-dimensional four-wheel aligner includes a top beam, a camera, a track platform, a fixed frame, a reflective target, a display device and a host, and the fixed frame fixes the reflective target on a plurality of tires; the reflective target There are two interlaced square patterns of two different colors and a sinusoidal pattern located at the center of the reflective target on the target, and the two square patterns are separated by the sinusoidal pattern; the camera is used to collect the reflective pattern target to obtain a target image comprising the square pattern and a sinusoidal block pattern; the host computer is used to process the target image to obtain the positioning parameters of the tire, and obtain the corresponding three-dimensional posture of the tire according to the positioning parameters; The display device displays the three-dimensional attitude of the tire. The above-mentioned three-dimensional four-wheel aligner and its measurement method contain many target feature points, and the positioning parameters obtained according to the image are more accurate, which improves the accuracy of measurement.
Description
技术领域technical field
本发明涉及定位检测装置,特别是涉及一种三维四轮定位仪及其测量方法。The invention relates to a positioning detection device, in particular to a three-dimensional four-wheel alignment instrument and a measuring method thereof.
背景技术Background technique
按照汽车技术理论,轮胎安装到车身上必须符合一定的角度要求,其中最主要的角度有前束角、外倾角、主销内倾角、主销后倾角等。车辆在行驶一段时间后,这些参数可能会发生改变,影响车辆的使用性能,需要对车辆进行重新测量和调整。According to the theory of automobile technology, the installation of tires on the body must meet certain angle requirements, among which the most important angles are toe angle, camber angle, kingpin inclination angle, kingpin caster angle and so on. After the vehicle has been running for a period of time, these parameters may change, which will affect the performance of the vehicle, and the vehicle needs to be re-measured and adjusted.
传统的测量方式是将反光标靶安装在汽车轮胎上,且将工业摄像机对准反光标靶进行拍照,然后对拍摄的图像进行处理计算出汽车轮胎的定位参数,该定位参数包括前束角、外倾角、主销内倾角、主销后倾角等。因传统的反光标靶靶点较少,拍摄的反光标靶图像中靶点少,拟合得到的标靶运动摆线不准确,导致求取的轮胎的定位参数不准确。The traditional measurement method is to install the reflective target on the car tire, and point the industrial camera at the reflective target to take pictures, and then process the captured image to calculate the positioning parameters of the car tire. The positioning parameters include toe angle, Camber, kingpin inclination, kingpin caster, etc. Because the traditional reflective markers have fewer target points, there are fewer target points in the captured reflective target image, and the fitted target motion cycloid is inaccurate, resulting in inaccurate tire positioning parameters.
发明内容Contents of the invention
基于此,有必要针对传统的测量方式测量的定位参数不准确的问题,提供一种能提高测量准确性的三维四轮定位仪及其测量方法。Based on this, it is necessary to provide a three-dimensional four-wheel aligner and a measurement method thereof that can improve measurement accuracy for the problem of inaccurate positioning parameters measured by traditional measurement methods.
一种三维四轮定位仪,包括顶梁、摄像机和悬挂在所述顶梁上的轨道平台,所述三维四轮定位仪还包括固定架、反光标靶、显示设备和主机,所述摄像机安装在所述轨道平台上,所述固定架将所述反光标靶固定安装在多个轮胎上,且所述反光标靶位于所述摄像机的拍摄视角内;所述主机分别与所述摄像机和显示设备相连;所述反光标靶上设有两个两种不同颜色交错的方块图案和位于反光标靶中心的正弦块图案,且所述两个方块图案被所述正弦块图案分隔;所述摄像机用于采集所述反光标靶,得到包含所述方块图案和正弦块图案的标靶图像,并将所述标靶图像发送给所述主机;所述主机用于对所述标靶图像进行处理,得到轮胎的定位参数,根据所述定位参数得到轮胎相应的三维姿态,并将所述轮胎的三维姿态发送到所述显示设备;所述显示设备还用于显示轮胎的三维姿态。A three-dimensional four-wheel aligner, comprising a top beam, a camera and a rail platform suspended on the top beam, the three-dimensional four-wheel aligner also includes a fixed frame, a reflective target, a display device and a host, the camera is installed On the track platform, the fixed frame fixedly installs the reflective target on a plurality of tires, and the reflective target is located within the shooting angle of view of the camera; The equipment is connected; the reflective target is provided with two interlaced square patterns of two different colors and a sinusoidal block pattern located in the center of the reflective target, and the two square patterns are separated by the sinusoidal block pattern; the camera It is used to collect the reflective target, obtain the target image including the square pattern and the sinusoidal block pattern, and send the target image to the host; the host is used to process the target image , obtain the positioning parameters of the tire, obtain the corresponding three-dimensional posture of the tire according to the positioning parameters, and send the three-dimensional posture of the tire to the display device; the display device is also used to display the three-dimensional posture of the tire.
在其中一个实施例中,所述主机还用于预先建立平面标靶特征点在空间坐标系下坐标与图像中对应像素点图像坐标的对应关系,根据所述对应关系计算出反光标靶相对于摄像机的三维姿态,通过计算一组标靶图像得到反光标靶相对摄像机的连续三维姿态变化,对所述反光标靶相对于摄像机的连续三维姿态变化进行拟合得到反光标靶的运动摆线,根据所述运动摆线计算得到轮胎的旋转中心向量,将所述旋转中心向量投射到车辆的运动平面,根据所述旋转中心向量之间的夹角,求出轮胎的定位参数。In one of the embodiments, the host is also used to pre-establish the corresponding relationship between the coordinates of the feature points of the plane target in the space coordinate system and the image coordinates of the corresponding pixels in the image, and calculate the relative For the three-dimensional attitude of the camera, the continuous three-dimensional attitude change of the reflective target relative to the camera is obtained by calculating a set of target images, and the motion cycloid of the reflective target is obtained by fitting the continuous three-dimensional attitude change of the reflective target relative to the camera, The rotation center vector of the tire is calculated according to the motion cycloid, the rotation center vector is projected onto the motion plane of the vehicle, and the positioning parameter of the tire is obtained according to the angle between the rotation center vectors.
在其中一个实施例中,所述主机根据所述对应关系计算出反光标靶相对于摄像机的三维姿态包括:对所述标靶图像处理求取两种不同颜色的方块的角点和正弦块边缘曲线,以标靶平面为XY平面,垂直于所述XY平面为Z平面,建立三维坐标系,根据所述反光标靶大小和图案尺寸推算得到角点的三维坐标和正弦块边缘曲线的三维坐标,并计算角点在所述标靶图像中的坐标和所述正弦块边缘曲线在所述标靶图像中的坐标,根据所述角点的三维坐标以及角点在所述标靶图像中的坐标,建立反光标靶相对摄像机三维姿态的等式方程,根据所述正弦块边缘曲线的三维坐标以及所述正弦块边缘曲线在所述标靶图像中的坐标,对所述标靶图像中所述正弦块边缘曲线进行傅里叶变换,根据所述傅里叶变换系数建立反光标靶相对摄像机三维姿态的等式方程,求解两个等式方程得到两组反光标靶相对摄像机的三维姿态参数,融合两组反光标靶相对摄像机的三维姿态参数得到最终的反光标靶相对摄像机的三维姿态参数。In one embodiment, the calculation by the host computer of the three-dimensional pose of the reflective target relative to the camera according to the corresponding relationship includes: processing the target image to obtain corner points and sinusoidal block edges of blocks of two different colors Curve, with the target plane as the XY plane, perpendicular to the XY plane as the Z plane, establish a three-dimensional coordinate system, calculate the three-dimensional coordinates of the corner points and the three-dimensional coordinates of the sine block edge curve according to the size of the reflective target and the pattern size , and calculate the coordinates of the corner points in the target image and the coordinates of the sine block edge curve in the target image, according to the three-dimensional coordinates of the corner points and the coordinates of the corner points in the target image Coordinates, establish the equation equation of the three-dimensional attitude of the reflective target relative to the camera, according to the three-dimensional coordinates of the sinusoidal block edge curve and the coordinates of the sinusoidal block edge curve in the target image, the target image in the target image Perform Fourier transform on the sine block edge curve, set up the equation equation of the three-dimensional attitude of the reflective target relative to the camera according to the Fourier transform coefficients, and solve the two equations to obtain the three-dimensional attitude parameters of the two groups of reflective targets relative to the camera The three-dimensional attitude parameters of the two groups of reflective targets relative to the camera are fused to obtain the final three-dimensional attitude parameters of the reflective target relative to the camera.
在其中一个实施例中,所述摄像机垂直安装在所述轨道平台上,且所述摄像机的拍摄视角对着所述反光标靶,所述摄像机可在所述轨道平台上滑动;所述轨道平台相对于所述顶梁进行升降;所述两种不同颜色包括黑色和白色。In one of the embodiments, the camera is installed vertically on the track platform, and the shooting angle of the camera is facing the reflective target, and the camera can slide on the track platform; the track platform lifting relative to the top beam; the two different colors include black and white.
在其中一个实施例中,所述三维四轮定位仪还包括安装在所述轨道平台上的补光设备,所述补光设备用于照射所述反光标靶。In one of the embodiments, the three-dimensional four-wheel aligner further includes supplementary light equipment installed on the track platform, and the supplementary light equipment is used for illuminating the reflective target.
在其中一个实施例中,所述摄像机还用于同时采集多个轮胎的反光标靶,得到各个轮胎的包含所述方块图案和正弦块图案的标靶图像,并将所述各个轮胎的标靶图像发送给所述主机;所述主机还用于对各个轮胎的所述标靶图像进行处理,得到各个轮胎的定位参数。In one of the embodiments, the camera is also used to collect reflective targets of multiple tires at the same time, to obtain target images containing the block pattern and sinusoidal block pattern of each tire, and to display the target images of each tire The image is sent to the host; the host is also used to process the target image of each tire to obtain the positioning parameters of each tire.
一种三维四轮定位仪的测量方法,包括以下步骤:A method for measuring a three-dimensional four-wheel aligner, comprising the following steps:
提供三维四轮定位仪,所述三维四轮定位仪包括顶梁、摄像机和悬挂在所述顶梁上的轨道平台、固定架、反光标靶、显示设备和主机,所述摄像机安装在所述轨道平台上,所述主机分别与所述摄像机和显示设备相连,所述反光标靶上设有两个两种不同颜色交错的方块图案和位于反光标靶中心的正弦块图案,且所述两个方块图案被所述正弦块图案分隔;A three-dimensional four-wheel aligner is provided, the three-dimensional four-wheel aligner includes a top beam, a camera and a track platform suspended on the top beam, a fixed frame, a reflective target, a display device and a host, and the camera is installed on the On the track platform, the host is connected to the camera and the display device respectively, and the reflective target is provided with two interlaced square patterns of two different colors and a sinusoidal block pattern located in the center of the reflective target, and the two block patterns are separated by the sinusoidal block patterns;
将车辆置于所述顶梁下方,且所述顶梁与所述车辆车体纵向轴平行,通过所述固定架将所述反光标靶固定安装在所述车辆的多个轮胎上,且所述反光标靶位于所述摄像机的拍摄视角内;The vehicle is placed under the roof beam, and the roof beam is parallel to the longitudinal axis of the vehicle body, and the reflective target is fixedly installed on a plurality of tires of the vehicle through the fixing frame, and the The reflective target is located within the shooting angle of view of the camera;
通过所述主机指示推动车辆,通过所述摄像机采集包含述方块图案和正弦块图案的标靶图像,并将所述标靶图像发送给所述主机;Instructing to push the vehicle through the host computer, collecting target images including the square pattern and the sinusoidal block pattern through the camera, and sending the target image to the host computer;
通过所述主机对所述标靶图像进行处理,得到轮胎的定位参数,根据所述定位参数得到轮胎相应的三维姿态,并将所述轮胎的三维姿态发送到所述显示设备;Processing the target image by the host computer to obtain tire positioning parameters, obtaining the corresponding three-dimensional posture of the tire according to the positioning parameters, and sending the three-dimensional posture of the tire to the display device;
通过所述显示设备显示轮胎的三维姿态。The three-dimensional posture of the tire is displayed through the display device.
在其中一个实施例中,所述主机对所述标靶图像进行处理,得到轮胎的定位参数的步骤包括:In one of the embodiments, the host processes the target image, and the step of obtaining tire positioning parameters includes:
预先建立平面标靶特征点在空间坐标系下坐标与图像中对应像素点图像坐标的对应关系,根据所述对应关系计算出反光标靶相对于摄像机的三维姿态,通过计算一组标靶图像得到反光标靶相对摄像机的连续三维姿态变化,对所述反光标靶相对于摄像机的连续三维姿态变化进行拟合得到反光标靶的运动摆线,根据所述运动摆线计算得到轮胎的旋转中心向量,将所述旋转中心向量投射到车辆的运动平面,根据所述旋转中心向量之间的夹角,求出轮胎的定位参数。The corresponding relationship between the coordinates of the feature points of the plane target in the space coordinate system and the image coordinates of the corresponding pixel points in the image is established in advance, and the three-dimensional pose of the reflective target relative to the camera is calculated according to the corresponding relationship, and obtained by calculating a set of target images The continuous three-dimensional attitude change of the reflective target relative to the camera, fitting the continuous three-dimensional attitude change of the reflective target relative to the camera to obtain the motion cycloid of the reflective target, and calculating the rotation center vector of the tire according to the motion cycloid , projecting the rotation center vector to the motion plane of the vehicle, and calculating the positioning parameters of the tire according to the angle between the rotation center vectors.
在其中一个实施例中,根据所述对应关系计算出反光标靶相对于摄像机的三维姿态的步骤包括:In one of the embodiments, the step of calculating the three-dimensional pose of the reflective target relative to the camera according to the corresponding relationship includes:
对所述标靶图像处理求取两种不同颜色的方块的角点和正弦块边缘曲线,以标靶平面为XY平面,垂直于所述XY平面为Z平面,建立三维坐标系,根据所述反光标靶大小和图案尺寸推算得到角点的三维坐标和正弦块边缘曲线的三维坐标,并计算角点在所述标靶图像中的坐标和所述正弦块边缘曲线在所述标靶图像中的坐标,根据所述角点的三维坐标以及角点在所述标靶图像中的坐标,建立反光标靶相对摄像机三维姿态的等式方程,根据所述正弦块边缘曲线的三维坐标以及所述正弦块边缘曲线在所述标靶图像中的坐标,对所述标靶图像中所述正弦块边缘曲线进行傅里叶变换,根据所述傅里叶变换系数建立反光标靶相对摄像机三维姿态的等式方程,求解两个等式方程得到两组反光标靶相对摄像机的三维姿态参数,融合两组反光标靶相对摄像机的三维姿态参数得到最终的反光标靶相对摄像机的三维姿态参数。The target image is processed to obtain the corner points and sine block edge curves of two different colors of squares, the target plane is the XY plane, and the plane perpendicular to the XY plane is the Z plane, and a three-dimensional coordinate system is established. According to the The size of the reflective target and the size of the pattern are calculated to obtain the three-dimensional coordinates of the corner points and the three-dimensional coordinates of the sinusoidal block edge curve, and calculate the coordinates of the corner points in the target image and the sinusoidal block edge curve in the target image Coordinates, according to the three-dimensional coordinates of the corner point and the coordinates of the corner point in the target image, establish the equation equation of the three-dimensional attitude of the reflective target relative to the camera, according to the three-dimensional coordinates of the sinusoidal block edge curve and the Coordinates of the sinusoidal block edge curve in the target image, performing Fourier transform on the sinusoidal block edge curve in the target image, and establishing the three-dimensional attitude of the reflective target relative to the camera according to the Fourier transform coefficients Equation equations, solving two equations to obtain the three-dimensional attitude parameters of the two groups of reflective targets relative to the camera, and fusing the three-dimensional attitude parameters of the two groups of reflective targets relative to the camera to obtain the final three-dimensional attitude parameters of the reflective target relative to the camera.
在其中一个实施例中,所述求解两个等式方程得到两组反光标靶相对摄像机的三维姿态参数的步骤包括采用线性最小二乘法或非线性最小二乘法求解两个等式方程得到两组反光标靶相对摄像机的三维姿态参数。In one of the embodiments, the step of solving two equations to obtain two sets of three-dimensional attitude parameters of the reflective target relative to the camera includes using linear least squares or nonlinear least squares to solve two equations to obtain two sets of The 3D pose parameters of the reflective target relative to the camera.
在其中一个实施例中,所述两种不同颜色包括黑色和白色;In one of the embodiments, the two different colors include black and white;
所述方法还包括:The method also includes:
提供补光设备,通过所述补光设备照射所述反光标靶。A supplementary light device is provided through which the reflective target is irradiated.
在其中一个实施例中,所述方法还包括:In one embodiment, the method also includes:
通过所述摄像机还用于同时采集多个轮胎的反光标靶,得到各个轮胎的包含所述方块图案和正弦块图案的标靶图像,并将所述各个轮胎的标靶图像发送给所述主机;The camera is also used to collect reflective targets of multiple tires at the same time, obtain target images containing the square pattern and sinusoidal block pattern of each tire, and send the target images of each tire to the host ;
通过所述主机还用于对各个轮胎的所述标靶图像进行处理,得到各个轮胎的定位参数。The host computer is also used to process the target image of each tire to obtain the positioning parameters of each tire.
上述三维四轮定位仪及其测量方法,通过在反光标靶上设两种不同颜色交错的方块图案和正弦块图案,通过摄像机采集反光标靶得到标靶图像,对标靶图像进行处理得到轮胎的定位参数,再根据定位参数得到轮胎的三维姿态,因反光标靶上方块图案和正弦块图案均作为标靶特征点,摄像机采集的图像中包含的标靶特征点很多,根据该图像得到的定位参数更加准确,提高了测量的准确性,且显示了轮胎的三维姿态,方便操作人员对车辆进行维修和调整。此外,通过调整轨道平台的高度和摄像机的位置,可测量商用车或乘用车。The above-mentioned three-dimensional four-wheel aligner and its measurement method, by setting two different color interlaced square patterns and sinusoidal block patterns on the reflective target, collecting the reflective target through the camera to obtain the target image, and processing the target image to obtain the tire According to the positioning parameters, the three-dimensional posture of the tire is obtained according to the positioning parameters. Since the block pattern and the sinusoidal block pattern on the reflective target are used as the target feature points, the image collected by the camera contains many target feature points. According to the image, the The positioning parameters are more accurate, the measurement accuracy is improved, and the three-dimensional posture of the tire is displayed, which is convenient for the operator to maintain and adjust the vehicle. In addition, commercial vehicles or passenger vehicles can be measured by adjusting the height of the rail platform and the position of the camera.
附图说明Description of drawings
图1为一个实施例中三维四轮定位仪的结构示意图;Fig. 1 is the structural representation of three-dimensional four-wheel aligner in an embodiment;
图2为反光标靶图案示意图;Figure 2 is a schematic diagram of a reflective target pattern;
图3为一个实施例中三维四轮定位仪的测量方法的流程图。Fig. 3 is a flowchart of a measuring method of a three-dimensional four-wheel aligner in an embodiment.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
图1为一个实施例中三维四轮定位仪的结构示意图。如图1所示,该三维四轮定位仪,包括顶梁110、轨道平台120、摄像机130、固定架140、反光标靶150、显示设备160和主机170。Fig. 1 is a schematic structural diagram of a three-dimensional four-wheel aligner in an embodiment. As shown in FIG. 1 , the three-dimensional four-wheel aligner includes a top beam 110 , a rail platform 120 , a camera 130 , a fixed frame 140 , a reflective target 150 , a display device 160 and a host computer 170 .
轨道平台120悬挂在该顶梁110上。本实施例中,轨道平台120相对于顶梁110可进行升降,即可在竖直方向上调节轨道平台120相对于顶梁110的间距。需要说明的是,测量时,将车辆置于该顶梁110下方,且该顶梁110与该车辆车体纵向轴平行。The track platform 120 is suspended on the top beam 110 . In this embodiment, the track platform 120 can be raised and lowered relative to the top beam 110 , that is, the distance between the track platform 120 and the top beam 110 can be adjusted in the vertical direction. It should be noted that, during measurement, the vehicle is placed under the roof beam 110 , and the roof beam 110 is parallel to the longitudinal axis of the vehicle body.
摄像机130安装在该轨道平台120上。本实施例中,摄像机130可在轨道平台120上滑动以改变其固定位置,便于根据车辆的多组轮胎之间的距离进行调整,适应对不同类型车辆的轮胎图像进行拍摄。摄像机130可采用CCD(ChargeCoupled Devices,光电荷耦合器件)。CCD是一种图像传感器,当光线照射到CCD上的像敏单元时,产生信号电荷,信号电荷输出,并由传感器上的微电脑处理器进行采集处理,根据被照射像敏单元的图像,可准确的计算出被拍摄和物体的三维姿态。The camera 130 is installed on the track platform 120 . In this embodiment, the camera 130 can slide on the track platform 120 to change its fixed position, which is convenient to adjust according to the distance between multiple sets of tires of the vehicle, and is suitable for shooting tire images of different types of vehicles. The camera 130 may use CCD (Charge Coupled Devices, photoelectric charge coupled devices). CCD is an image sensor. When the light irradiates the image sensitive unit on the CCD, signal charge is generated, and the signal charge is output, which is collected and processed by the microcomputer processor on the sensor. According to the image of the irradiated image sensitive unit, it can be accurately The three-dimensional pose of the object being photographed and the object is calculated.
本实施例中,摄像机130垂直安装在轨道平台120上,且摄像机130的拍摄视角对着反光标靶150。摄像机130因垂直安装在轨道平台120上,可同时测量多个轮胎,提高了测量效率,且摄像机130距离各个轮胎的距离相同,对各个轮胎测量的精度相同。In this embodiment, the camera 130 is installed vertically on the track platform 120 , and the shooting angle of the camera 130 faces the reflective target 150 . Since the camera 130 is installed vertically on the track platform 120, multiple tires can be measured at the same time, which improves the measurement efficiency, and the distance between the camera 130 and each tire is the same, and the measurement accuracy of each tire is the same.
该固定架140将该反光标靶150固定安装在多个轮胎180上,且该反光标靶位150于该摄像机130的拍摄视角内。The fixing frame 140 fixedly installs the reflective target 150 on a plurality of tires 180 , and the reflective target 150 is located within the viewing angle of the camera 130 .
该反光标靶150上设有两个两种不同颜色交错的方块图案和位于反光标靶中心的正弦块图案,且该两个方块图案被该正弦块图案分隔。两种不同颜色可包括黑色和白色,或者黑色和绿色,或者红色和绿色等等。本实施例中,两种不同颜色为黑色和白色,正弦块图案为黑色。反光标靶图案的大小和尺寸可根据需要进行调整。优选的,反光标靶150的图案长宽比为4:3,长为40cm(厘米),宽为30cm。每个黑白方块边长为2.5cm。正弦块图案长宽各为36cm和27cm,但不限于此。图2为反光标靶图案示意图。如图2所示,反光标靶150上设黑白交错的方块图案152和正弦块图案154。The reflective target 150 is provided with two interlaced square patterns of two different colors and a sinusoidal block pattern located at the center of the reflective target, and the two square patterns are separated by the sinusoidal block pattern. The two different colors may include black and white, or black and green, or red and green, and so on. In this embodiment, the two different colors are black and white, and the sinusoidal block pattern is black. The size and dimensions of the reflective target pattern can be adjusted as needed. Preferably, the pattern aspect ratio of the reflective target 150 is 4:3, the length is 40 cm (centimeter), and the width is 30 cm. The side length of each black and white square is 2.5cm. The length and width of the sinusoidal block pattern are respectively 36cm and 27cm, but not limited thereto. Fig. 2 is a schematic diagram of a reflective target pattern. As shown in FIG. 2 , a black and white interlaced square pattern 152 and a sinusoidal square pattern 154 are provided on the reflective target 150 .
该主机170分别与该摄像机130和显示设备160相连。The host 170 is connected to the camera 130 and the display device 160 respectively.
该摄像机130用于采集该反光标靶150,得到包含该方块图案和正弦块图案的标靶图像,并将该标靶图像发送给该主机170;该主机170用于对该标靶图像进行处理,得到轮胎的定位参数,根据该定位参数得到轮胎相应的三维姿态,并将该轮胎的三维姿态发送到该显示设备160;该显示设备160还用于按照该定位参数显示轮胎的三维姿态。The camera 130 is used to collect the reflective target 150, obtain the target image including the square pattern and the sinusoidal block pattern, and send the target image to the host 170; the host 170 is used to process the target image , obtain the positioning parameters of the tire, obtain the corresponding three-dimensional posture of the tire according to the positioning parameters, and send the three-dimensional posture of the tire to the display device 160; the display device 160 is also used to display the three-dimensional posture of the tire according to the positioning parameters.
具体的,该定位参数包括前束角、外倾角、主销内倾角、主销后倾角等。Specifically, the positioning parameters include toe-in angle, camber angle, kingpin inclination angle, kingpin caster angle and the like.
上述三维四轮定位仪,通过在反光标靶上设两种不同颜色交错的方块图案和正弦块图案,通过摄像机采集反光标靶得到标靶图像,对标靶图像进行处理得到轮胎的定位参数,再根据定位参数得到轮胎的三维姿态,因反光标靶上方块图案和正弦块图案均作为标靶特征点,摄像机采集的图像中包含的标靶特征点很多,根据该图像得到的定位参数更加准确,提高了测量的准确性,且显示了轮胎的三维姿态,方便操作人员对车辆进行维修和调整。The above-mentioned three-dimensional four-wheel aligner, by setting two different color interlaced block patterns and sinusoidal block patterns on the reflective target, collects the reflective target through the camera to obtain the target image, and processes the target image to obtain the positioning parameters of the tire. Then the three-dimensional attitude of the tire is obtained according to the positioning parameters. Because the block pattern and the sinusoidal block pattern on the reflective target are used as the target feature points, the image collected by the camera contains many target feature points, and the positioning parameters obtained according to the image are more accurate. , which improves the accuracy of the measurement, and displays the three-dimensional attitude of the tire, which is convenient for the operator to repair and adjust the vehicle.
在所有实施例之前,需要对相机进行标定,即确定透视变换方程中内参数和外参数中的内参数。标定采用Bouguet标定方法。在以标靶为基础建立的三维坐标系下,标靶中每个点的三维坐标都可确定,同时,在固定好摄像机拍摄位置后,标靶上的各个点在图像中的位置也能推算得到。依据这些特性,根据标靶上各个点的三维坐标以及通过图像处理手段获得对应点在图像中的二维坐标,即可推算摄像机的拍摄位置,该摄像机的拍摄位置建立的模型即为透视变换方程。该透视变换方程的内参数即为摄像机的焦距、主点、偏态系数、畸变等。其中,主点是指摄像机光轴与图像平面的交点;焦距是至摄像机光心与主点之间的距离;偏态系数是指x和y像素轴之间的夹角;畸变是指一些图像畸变系数。Before all the embodiments, the camera needs to be calibrated, that is, the internal parameters in the perspective transformation equation and the internal parameters in the external parameters are determined. The calibration adopts the Bouguet calibration method. Under the three-dimensional coordinate system established on the basis of the target, the three-dimensional coordinates of each point in the target can be determined, and at the same time, after the camera shooting position is fixed, the position of each point on the target in the image can also be calculated get. According to these characteristics, according to the three-dimensional coordinates of each point on the target and the two-dimensional coordinates of the corresponding points in the image obtained by image processing means, the shooting position of the camera can be calculated, and the model established by the shooting position of the camera is the perspective transformation equation . The internal parameters of the perspective transformation equation are the focal length of the camera, the principal point, the skewness coefficient, the distortion, and the like. Among them, the principal point refers to the intersection of the camera optical axis and the image plane; the focal length is the distance between the optical center of the camera and the principal point; the skewness coefficient refers to the angle between the x and y pixel axes; distortion refers to some image distortion factor.
在一个实施例中,该主机170还用于预先建立平面标靶特征点在空间坐标系下坐标与图像中对应像素点图像坐标的对应关系,根据该对应关系计算出反光标靶相对于摄像机的三维姿态,通过计算一组标靶图像得到反光标靶相对摄像机的连续三维姿态变化,对该反光标靶相对于摄像机的连续三维姿态变化进行拟合得到反光标靶的运动摆线,根据该运动摆线计算得到轮胎的旋转中心向量,将该旋转中心向量投射到车辆的运动平面,根据该旋转中心向量之间的夹角,求出轮胎的定位参数。In one embodiment, the host computer 170 is also used to pre-establish the corresponding relationship between the coordinates of the feature points of the plane target in the space coordinate system and the image coordinates of the corresponding pixel points in the image, and calculate the position of the reflective target relative to the camera according to the corresponding relationship. Three-dimensional attitude, the continuous three-dimensional attitude change of the reflective target relative to the camera is obtained by calculating a set of target images, and the continuous three-dimensional attitude change of the reflective target relative to the camera is fitted to obtain the motion cycloid of the reflective target. According to the motion The rotation center vector of the tire is obtained through the cycloid calculation, and the rotation center vector is projected onto the motion plane of the vehicle, and the positioning parameters of the tire are obtained according to the angle between the rotation center vectors.
进一步的,该主机170根据该对应关系计算出反光标靶相对于摄像机的三维姿态包括:对该标靶图像处理求取两种不同颜色的方块的角点和正弦块边缘曲线,使用Harris法或Shi法或Tomasi法求取角点,使用固定阈值法二值化求取正弦块边缘曲线。以标靶平面为XY平面,垂直于该XY平面为Z平面,建立三维坐标系,根据反光标靶设计的尺寸推算出角点的三维坐标和正弦块边缘曲线的三维坐标,根据该角点的三维坐标以及角点在该标靶图像中的坐标,建立反光标靶相对摄像机三维姿态的等式方程,这个等式方程为透视变换方程。根据该正弦块边缘曲线的三维坐标得到该正弦块边缘曲线在该标靶图像中的坐标,对该正弦块边缘曲线进行傅里叶变换,根据该傅里叶变换系数建立反光标靶相对摄像机三维姿态的等式方程,这个方程是通过预先拟合确定的。因对于正弦曲线来说,正弦曲线的频率和摄像机的拍摄位置存在函数关系,即拟合函数。具体的做法是预先获取大量(确定的不同三维姿态下)反光标靶中正弦曲线(即正弦块边缘曲线)傅里叶变换系数,对这些数据进行拟合获得拟合函数。对该正弦块边缘曲线进行傅里叶变换,根据该傅里叶变换系数建立的反光标靶相对摄像机三维姿态的等式方程就是拟合函数。求解两个等式方程得到两组反光标靶相对摄像机的三维姿态参数,融合两组反光标靶相对摄像机的三维姿态参数得到最终的反光标靶相对摄像机的三维姿态参数。Further, the host computer 170 calculates the three-dimensional pose of the reflective target relative to the camera according to the corresponding relationship, including: processing the target image to obtain corner points and sinusoidal block edge curves of two different colors of blocks, using the Harris method or The Shi method or Tomasi method is used to obtain corner points, and the fixed threshold method is used to binarize to obtain the sine block edge curve. Take the target plane as the XY plane, and the Z plane perpendicular to the XY plane, establish a three-dimensional coordinate system, calculate the three-dimensional coordinates of the corner point and the three-dimensional coordinates of the edge curve of the sinusoidal block according to the size of the reflective target design, according to the corner point The three-dimensional coordinates and the coordinates of the corner points in the target image establish an equation equation of the three-dimensional attitude of the reflective cursor target relative to the camera, and this equation equation is a perspective transformation equation. According to the three-dimensional coordinates of the sinusoidal block edge curve, the coordinates of the sinusoidal block edge curve in the target image are obtained, the Fourier transform is performed on the sinusoidal block edge curve, and the three-dimensional reflection target relative to the camera is established according to the Fourier transform coefficients. Equation of the pose, this equation is determined by pre-fitting. Because for the sinusoidal curve, there is a functional relationship between the frequency of the sinusoidal curve and the shooting position of the camera, that is, the fitting function. The specific method is to pre-acquire a large number of Fourier transform coefficients of sinusoidal curves (ie, sinusoidal block edge curves) in the reflective target (under different determined three-dimensional attitudes), and fit these data to obtain a fitting function. The Fourier transform is performed on the sinusoidal block edge curve, and the equation equation of the three-dimensional attitude of the reflective target relative to the camera established according to the Fourier transform coefficient is the fitting function. Solve the two equations to obtain the three-dimensional attitude parameters of the two groups of reflective targets relative to the camera, and fuse the three-dimensional attitude parameters of the two groups of reflective targets relative to the camera to obtain the final three-dimensional attitude parameters of the reflective target relative to the camera.
具体的,角点是指黑白交错方块图案中每个单元块的四个角的位置,利用角点检测算法求取黑白交错方块图案的角点。对于角点,可根据预先建立平面标靶特征点在空间坐标系下坐标与图像中对应像素点图像坐标的对应关系,以及角点的三维坐标,得到该角点在该标靶图像中的坐标。角点或正弦曲线的三维坐标是根据固定的标靶大小和图案尺寸推算得到。Specifically, the corner points refer to the positions of the four corners of each unit block in the black and white interlaced square pattern, and the corner points of the black and white interlaced square pattern are obtained by using a corner point detection algorithm. For the corner point, the coordinates of the corner point in the target image can be obtained according to the pre-established correspondence between the coordinates of the feature points of the plane target in the space coordinate system and the image coordinates of the corresponding pixel points in the image, and the three-dimensional coordinates of the corner point . The three-dimensional coordinates of corner points or sinusoidal curves are calculated based on fixed target size and pattern size.
对于正弦块边缘曲线,可根据预先建立平面标靶特征点在空间坐标系下坐标与图像中对应像素点图像坐标的对应关系,以及该正弦块边缘曲线的三维坐标,得到该正弦块边缘曲线在该标靶图像中的坐标可先经过角度校正,即使正弦块的直线边缘的角度为90度后,对正弦块边缘曲线进行傅里叶变换,根据该傅里叶变换系数建立反光标靶相对摄像机三维姿态的等式方程。For the sinusoidal block edge curve, according to the corresponding relationship between the coordinates of the plane target feature points in the space coordinate system and the corresponding pixel image coordinates in the image, and the three-dimensional coordinates of the sinusoidal block edge curve, the sinusoidal block edge curve can be obtained at The coordinates in the target image can be angle-corrected first, even if the angle of the straight line edge of the sine block is 90 degrees, the Fourier transform is performed on the edge curve of the sine block, and the reflective target relative to the camera is established according to the Fourier transform coefficient Equations of Equations for 3D Pose.
可采用线性最小二乘法或非线性最小二乘法求解两个等式方程,得到两组反光标靶相对摄像机的三维姿态参数。再对黑白交错的方块图案和正弦块图案进行测量得到其结果精度,根据该精度,融合两组三维姿态参数得到最终的三维姿态参数。其中,两种图案的三维姿态测量精度通过预先的测试获得。融合方式为加权平均,以测量精度的反比为加权系数,进行加权平均,获得最终测量结果。融合方式不限于加权平均,也可以采用D-S证据理论方法、卡尔曼滤波等。The linear least square method or the nonlinear least square method can be used to solve the two equations to obtain the three-dimensional attitude parameters of the two groups of reflective targets relative to the camera. Then measure the black and white interlaced block pattern and the sinusoidal block pattern to obtain the accuracy of the result, according to the accuracy, two sets of three-dimensional attitude parameters are fused to obtain the final three-dimensional attitude parameters. Among them, the three-dimensional attitude measurement accuracy of the two patterns is obtained through pre-testing. The fusion method is weighted average, and the inverse ratio of measurement accuracy is used as the weighting coefficient to perform weighted average to obtain the final measurement result. The fusion method is not limited to weighted average, and D-S evidence theory method, Kalman filter, etc. can also be used.
该三维四轮定位仪还包括补光设备,该补光设备安装在轨道平台120上,该补光设备照射反光标靶150,便于摄像机130采集图像,适用于光照环境较暗的场景中。补光设备可为补光灯。The three-dimensional four-wheel aligner also includes supplementary light equipment, which is installed on the track platform 120. The supplementary light equipment illuminates the reflective target 150, which is convenient for the camera 130 to collect images, and is suitable for scenes with darker lighting environments. The supplementary light device may be a supplementary light.
图3为一个实施例中三维四轮定位仪的测量方法的流程图。该三维四轮定位仪上述的三维四轮定位仪。如图3所示,该三维四轮定位仪的测量方法,包括以下步骤:Fig. 3 is a flowchart of a measuring method of a three-dimensional four-wheel aligner in an embodiment. The three-dimensional four-wheel aligner is the above-mentioned three-dimensional four-wheel aligner. As shown in Figure 3, the measuring method of this three-dimensional four-wheel aligner comprises the following steps:
步骤302,提供三维四轮定位仪,该三维四轮定位仪包括顶梁、悬挂在该顶梁上的轨道平台和摄像机、固定架、反光标靶、显示设备和主机,该摄像机安装在该轨道平台上,该主机分别与该摄像机和显示设备相连,该反光标靶上设有两个两种不同颜色交错的方块图案和位于反光标靶中心的正弦块图案,且该两个方块图案被该正弦块图案分隔。Step 302, providing a three-dimensional four-wheel aligner, the three-dimensional four-wheel aligner includes a top beam, a track platform suspended on the top beam, a camera, a fixed frame, a reflective target, a display device and a host, and the camera is installed on the track On the platform, the host computer is respectively connected with the camera and the display device, and the reflective target is provided with two interlaced square patterns of two different colors and a sinusoidal block pattern located in the center of the reflective target, and the two square patterns are covered by the Sine block pattern separated.
具体的,该两种不同颜色包括黑色和白色。Specifically, the two different colors include black and white.
步骤304,将车辆置于该顶梁下方,且该顶梁与该车辆车体纵向轴平行,通过该固定架将该反光标靶固定安装在该车辆的多个轮胎上,且该反光标靶位于该摄像机的拍摄视角内。Step 304, place the vehicle under the roof beam, and the roof beam is parallel to the longitudinal axis of the vehicle body, fix the reflective target on multiple tires of the vehicle through the fixing frame, and the reflective target within the field of view of the camera.
步骤306,通过该主机指示推动车辆,通过该摄像机采集包含述方块图案和正弦块图案的标靶图像,并将该标靶图像发送给该主机。In step 306, the host computer instructs to push the vehicle, and the camera captures the target image including the square pattern and the sinusoidal block pattern, and sends the target image to the host computer.
步骤308,通过该主机对该标靶图像进行处理,得到轮胎的定位参数,根据该定位参数得到轮胎相应的三维姿态,并将该轮胎的三维姿态发送到该显示设备。In step 308, the target image is processed by the host computer to obtain tire positioning parameters, and the corresponding three-dimensional posture of the tire is obtained according to the positioning parameters, and the three-dimensional posture of the tire is sent to the display device.
在一个实施例中,该主机对该标靶图像进行处理,得到轮胎的定位参数的步骤包括:预先建立平面标靶特征点在空间坐标系下坐标与图像中对应像素点图像坐标的对应关系,根据该对应关系计算出反光标靶相对于摄像机的三维姿态,通过计算一组标靶图像得到反光标靶相对摄像机的连续三维姿态变化,对该反光标靶相对于摄像机的连续三维姿态变化进行拟合得到反光标靶的运动摆线,根据该运动摆线计算得到轮胎的旋转中心向量,将该旋转中心向量投射到车辆的运动平面,根据该旋转中心向量之间的夹角,求出轮胎的定位参数。In one embodiment, the host computer processes the target image to obtain the positioning parameters of the tire. The step includes: pre-establishing the corresponding relationship between the coordinates of the plane target feature points in the space coordinate system and the image coordinates of the corresponding pixel points in the image, Calculate the three-dimensional attitude of the reflective target relative to the camera according to the corresponding relationship, and obtain the continuous three-dimensional attitude change of the reflective target relative to the camera by calculating a set of target images, and simulate the continuous three-dimensional attitude change of the reflective target relative to the camera. Combined to get the motion cycloid of the reflective target, calculate the rotation center vector of the tire according to the motion cycloid, project the rotation center vector to the motion plane of the vehicle, and calculate the tire rotation angle according to the angle between the rotation center vectors positioning parameters.
进一步的,根据该对应关系计算出反光标靶相对于摄像机的三维姿态的步骤包括:对该标靶图像处理求取两种不同颜色的方块的角点和正弦块边缘曲线,以标靶平面为XY平面,垂直于该XY平面为Z平面,建立三维坐标系,根据所述反光标靶大小和图案尺寸推算得到角点的三维坐标和正弦块边缘曲线的三维坐标,并使用Harris法或Shi法或Tomasi法计算角点在该标靶图像中的坐标和使用固定阈值法二值化求取正弦块边缘曲线在该标靶图像中的坐标,根据该角点的三维坐标以及角点在该标靶图像中的坐标,建立反光标靶相对摄像机三维姿态的等式方程,根据该正弦块边缘曲线的三维坐标以及该正弦块边缘曲线在该标靶图像中的坐标,对该标靶图像中的该正弦块边缘曲线进行傅里叶变换,根据该傅里叶变换系数建立反光标靶相对摄像机三维姿态的等式方程,求解两个等式方程得到两组反光标靶相对摄像机的三维姿态参数,融合两组反光标靶相对摄像机的三维姿态参数得到最终的反光标靶相对摄像机的三维姿态参数。Further, the step of calculating the three-dimensional attitude of the reflective target relative to the camera according to the corresponding relationship includes: processing the target image to obtain corner points and sinusoidal block edge curves of two different colors of blocks, taking the target plane as XY plane, perpendicular to the XY plane is the Z plane, establish a three-dimensional coordinate system, calculate the three-dimensional coordinates of the corner points and the three-dimensional coordinates of the sine block edge curve according to the size of the reflective target and the size of the pattern, and use the Harris method or Shi method or Tomasi method to calculate the coordinates of the corner point in the target image and use the fixed threshold method binarization to obtain the coordinates of the sinusoidal block edge curve in the target image, according to the three-dimensional coordinates of the corner point and the corner point in the target image The coordinates in the target image, establish the equation of the three-dimensional posture of the reflective target relative to the camera, according to the three-dimensional coordinates of the sinusoidal block edge curve and the coordinates of the sinusoidal block edge curve in the target image, the target image in the The sinusoidal block edge curve is subjected to Fourier transform, and according to the Fourier transform coefficient, the equation equation of the three-dimensional attitude of the reflective target relative to the camera is established, and the two equations are solved to obtain the three-dimensional attitude parameters of the two groups of reflective target relative to the camera, The three-dimensional attitude parameters of the two groups of reflective targets relative to the camera are fused to obtain the final three-dimensional attitude parameters of the reflective target relative to the camera.
该求解两个等式方程得到两组反光标靶相对摄像机的三维姿态参数的步骤包括采用线性最小二乘法或非线性最小二乘法求解两个等式方程得到两组反光标靶相对摄像机的三维姿态参数。The step of solving the two equations to obtain the three-dimensional attitude parameters of the two groups of reflective targets relative to the camera includes using a linear least square method or a nonlinear least square method to solve the two equations to obtain the three-dimensional attitude parameters of the two groups of reflective targets relative to the camera. parameter.
步骤310,通过该显示设备显示轮胎的三维姿态。Step 310, displaying the three-dimensional posture of the tire through the display device.
上述三维四轮定位仪的测量方法,通过在反光标靶上设两种不同颜色交错的方块图案和正弦块图案,通过摄像机采集反光标靶得到标靶图像,对标靶图像进行处理得到轮胎的定位参数,再根据定位参数得到轮胎的三维姿态,因反光标靶上方块图案和正弦块图案均作为标靶特征点,摄像机采集的图像中包含的标靶特征点很多,根据该图像得到的定位参数更加准确,提高了测量的准确性,且显示了轮胎的三维姿态,方便操作人员对车辆进行维修和调整。此外,通过调整轨道平台的高度和摄像机的位置,可测量商用车或乘用车。The measurement method of the above-mentioned three-dimensional four-wheel aligner is to set two different color interlaced square patterns and sinusoidal block patterns on the reflective target, collect the reflective target through the camera to obtain the target image, and process the target image to obtain the tire Positioning parameters, and then obtain the three-dimensional posture of the tire according to the positioning parameters. Because the block pattern and the sinusoidal block pattern on the reflective target are used as the target feature points, the image collected by the camera contains many target feature points, and the positioning obtained according to the image The parameters are more accurate, the measurement accuracy is improved, and the three-dimensional posture of the tire is displayed, which is convenient for the operator to repair and adjust the vehicle. In addition, commercial vehicles or passenger vehicles can be measured by adjusting the height of the rail platform and the position of the camera.
进一步的,该三维四轮定位仪的测量方法还包括:提供补光设备,通过该补光设备提供光给该摄像机。Further, the measuring method of the three-dimensional four-wheel aligner further includes: providing supplementary light equipment, and providing light to the camera through the supplementary light equipment.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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