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CN1041219A - A kind of detection liquid chloro level method and its special calibrating device - Google Patents

A kind of detection liquid chloro level method and its special calibrating device Download PDF

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Publication number
CN1041219A
CN1041219A CN 89108042 CN89108042A CN1041219A CN 1041219 A CN1041219 A CN 1041219A CN 89108042 CN89108042 CN 89108042 CN 89108042 A CN89108042 A CN 89108042A CN 1041219 A CN1041219 A CN 1041219A
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CN
China
Prior art keywords
liquid
level
chloro
electrical capacitance
detection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN 89108042
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Chinese (zh)
Inventor
余锦谦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DALIAN POTASSIUM CHLORATE PLANT
Original Assignee
DALIAN POTASSIUM CHLORATE PLANT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DALIAN POTASSIUM CHLORATE PLANT filed Critical DALIAN POTASSIUM CHLORATE PLANT
Priority to CN 89108042 priority Critical patent/CN1041219A/en
Publication of CN1041219A publication Critical patent/CN1041219A/en
Pending legal-status Critical Current

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Abstract

The present invention relates to a kind of detection liquid chloro level method and its special calibrating device thereof.The present invention adopts electrical capacitance levelmeter, select homemade UYZ-54 electrode sensor, as demarcating substituted liquid injection its special calibrating device the level meter instrument is carried out " zero-bit " and " full scale " adjustment with certain specific inductive capacity and the akin non-toxic aq of liquid chlorine, will carry out Level Detection in the calibrated level meter input liquid chlorine production equipment again.Cost of the present invention is low, and technology is simple, and can improve working conditions, and reduces labor intensity.

Description

A kind of detection liquid chloro level method and its special calibrating device
The present invention relates to a kind of detection liquid chloro level method and its special calibrating device, belong to the automatic detection range technology of chemical industry.
Chlorine is a kind of broad-spectrum Elementary Chemical Industry raw material.In order to make chlorine purity height, be convenient to accumulating, come into the market to be liquid state as the chlorine of commodity, therefore, domestic and international most chlor-alkali plant all have the liquid chlorine production process.In producing the liquid chlorine process in order to grasp the production initiative and to guarantee safety, frequent liquid chlorine liquid level variation situation in the checkout equipment.(often be operated in-38 ℃~+ 60 ℃ scopes 100 ℃ of △ t ≈ because the specific (special) requirements of the severe corrosive of liquid chlorine and some physical characteristics and vessel safety as the liquid chlorine vaporizing jar, memory medium is poisonous, design pressure 1.6Mpa, belong to third class(grade) pressure vessel), container to various splendid attire liquid chlorines does not allow to install gage glass, is not suitable for adopting other conventional liquid level instruments yet.
According to " chlor-alkali production technology " (chemical department of the Ministry of Chemical Industry published in 198 5) book introduction, chlor-alkali plant generally adopts the magnetic float liquid level emasuring device both at home and abroad now.This kind liquid level gauge basic structure is to be made of magnetic float, slideway, magnetoelectricity conversion equipment and secondary instrument, slideway is inserted into and stores in the liquid chloro container, float floats on the liquid level all the time, slide up and down along slideway with liquid surface lifting, the magnetisable material sensing of float is given conversion equipment, make output electric signal and the sexual intercourse of float position retention wire, the instant float place height that gives expression to.Adopt the shortcoming of magnetic float liquidlevel meter to be: because float will stand the withstand voltage experiment of 2.2MPa pressure, material and welding quality have deviation or the spot corrosion of float outer wall saturating slightly, all can make float lose sensing function; Also may cause the result that float is blocked if occur the erosion point on the slideway; In case Sensor section breaks down, just need manually by keeping in repair in the hand-hole access arrangement on the tankage, and liquid chlorine has strong toxicity working condition very severe in the equipment, greatly endangers workers'health.
Level meter aspect authority's West Germany E+H company recommends to use gamma-rays liquid level gauge (seeing annex 2 for details) in the world today, but every this kind of cover liquid level gauge order needs more than 120,000 yuan of Renminbi, and cost is too high; In addition, the front man generally is reluctant to contact this class ray instrument at home.Therefore, this kind liquid level gauge also is not suitable for China's national situation.
The objective of the invention is to: overcome the deficiency of prior art, provide a kind of cost new-type detection liquid chloro level method and its special calibrating device thereof low, stable and reliable for performance.
Detection method provided by the present invention is to adopt the electrical capacitance levelmeter of being made up of conformable display and sensor that liquid chloro level is detected, and concrete steps are as follows:
A. select the general supporting formation integral capacitor of the conformable display level meter of UYZ-54 ferrule sleeve compound electrode sensor and this series;
B. earlier selected electrical capacitance levelmeter sensor is packed in the caliberating device, relative dielectric constant being approximately the 1.81-2.01(corresponding temperature again is+60 ℃~-30 ℃), boiling point injects this caliberating device at certain non-toxic aq more than 100 ℃ as the liquid chlorine substituted liquid, then the level meter instrument is carried out " zero-bit " and " full scale " and adjusts, demarcates;
C. calibrated electrical capacitance levelmeter is reinstalled in the container that stores liquid chlorine liquid chloro level is detected.
When stating method on the implementation, can directly utilize production equipment to carry out at the scene to the demarcation of liquid level gauge instrument, be about to open mouth of pipe top flange in the selected substituted liquid injection device, Direct observation " zero-bit " and " full scale " be with the adjustment instrument.But need like this to consume a large amount of substituted liquids and also need cleaning equipment afterwards.For this reason, the present invention also provides and has implemented said method and special-purpose caliberating device, its concrete structure is: main body is upright φ 57 steel pipes, the sensor of electrical capacitance levelmeter is packed into from the main body top ports, establish a tubule that is used to add substituted liquid on the main body upper portion side wall, bottom part body is equipped with three-legged support, adorns a stop valve on the main body bottom face, a transparent nylon pipe of parallel dressing with main body linker, its length are greater than the maximum height that needs to survey liquid chloro level.
Accompanying drawing is special-purpose caliberating device structural representation among the present invention.
Below in conjunction with embodiment the present invention is done detailed argumentation:
Adopt UYZ-50 series capacitance liquid level meter, at first will be according to rerum natura and operating conditions type selecting from the sensor of more than 50 kind of different model of its six class (seeing annex 1 for details) of measured medium.In the present invention, according to gained industry liquid chlorine conductivity 6.0~7.3 * 10 in industrial liquid chlorine water cut≤0.05% of stipulating among the GB5138-85, the experiment -7Two data of v/cm, comprehensive again other process conditions of liquid chlorine have been selected UYZ-54 jacket socket compound electrode sensor.
Because initial capacitance C with the different electrical capacitance levelmeter instrument of application scenario and measured medium.And capacitance all has great changes when measuring full scale, so after instrument manufacturing plant regulation must carry out the adjustment, demarcation of scene " zero-bit " and " full scale " to instrument, can normal operation input (seeing annex 1 for details).Common this demarcation is exactly the level meter sensor production equipment of packing into is charged into measured medium in the equipment again, according to " zero-bit " that observe directly and " full scale " adjustment instrument.But this is inapplicable to the liquid chlorine vaporizing jar, because liquid chloro container all belongs to third class(grade) pressure vessel, does not allow glaze liquid level meter; Liquid chlorine will gasify rapidly under normal pressure and be again noxious material simultaneously, can not open its inner case of mouth of pipe Direct observation.For this reason, the present invention is according to electrical capacitance levelmeter principle of work (C=(24.1 ∈ r) xL/Ln(R/r), in the formula: C-sensor electrical interpolar electric capacity, measured medium relative dielectric constant between ∈ r-electrode, in coaxial two electrodes of R.r-. external radius, institute's filling medium controlling level between L-two electrodes), the relative dielectric constant that elder generation's experiment test goes out liquid chlorine (corresponding temperature+60 ℃~-30 ℃) between 1.81-2.01, find out the akin therewith a. pentane of specific inductive capacity again, b. transformer oil, c. turpentine wet goods non-toxic aq is as demarcating substituted liquid, wherein pentane replaces the calibrated error minimum, but it is inflammable, and is volatile and be more difficult to get.
Most preferred embodiment of the present invention is to select UYZ-541B type sensor.With transformer oil as demarcating substituted liquid; Adopt its special calibrating device shown in the drawings, this device main body 4 is upright φ 57 steel pipes, draw a substituted liquid input pipe 2 on its upper portion side wall, its bottom is being adorned fixing with three-legged support 6, adorn a stop valve 7 on its bottom face, the transparent nylon pipe 3 of adorning a length greater than need survey liquid chloro level maximum height in parallel makes nylon tube 3 and main body 4 become linker by two bite type elbows 5 outside main body 4.Electrical capacitance levelmeter 1 timing signal is just packed into from main body 4 top ports.
Advantage of the present invention is:
1. compare with adopting the test of magnetic float liquid level meter, the present invention has simplified the design and manufacture process of production equipment greatly, and a leaving-one method is blue at the holding vessel top gets final product.
2. measure the transducing part movement-less part, except the periodic cleaning electrode, almost need not maintenance; And install or maintenance all needn't access arrangement, greatly improved the working condition of shop floor worker, subtracted clearly labour intensity.
3. compare with the import gamma ray level meter, enforcement cost of the present invention is 1/60 of its price, can save great amount of investment.
4. owing to adopted its special calibrating device, in calibration process, can save a large amount of substituted liquids. Improve the work efficiency of demarcating.

Claims (3)

1, a kind of detection liquid chloro level method is characterized in that: adopt the electrical capacitance levelmeter of forming by conformable display and electrode sensor to detect,
A. select the general supporting formation integral capacitor of the conformable display level meter of UYZ-54 jacket socket compound electrode sensor and this series,
B. earlier selected electrical capacitance levelmeter sensor is packed in the caliberating device, certain boiling point that relative dielectric constant is approximately 1.81~2.01 (corresponding temperature is+60 ℃~-30 ℃) injects this caliberating device at the non-toxic aq more than 100 ℃ as the liquid chlorine substituted liquid again, then the level meter instrument being carried out " zero-bit " and " full scale " adjusts, demarcates
C. calibrated electrical capacitance levelmeter is reinstalled in the container that stores liquid chlorine liquid chloro level is detected.
2, detection liquid chloro level method according to claim 1 is characterized in that: the liquid chlorine substituted liquid that injects caliberating device is a transformer oil.
3, its special calibrating device of detection method according to claim 1, it is characterized in that: main body is upright φ 57 steel pipes, draw a tubule that is used to add substituted liquid on its upper portion side wall, three-legged support is equipped with in the bottom, parallelly with main body adorning a transparent nylon pipe linker, its length is greater than the maximum height that needs to survey liquid chloro level, and the sensor of electrical capacitance levelmeter is packed into from the main body top ports.
CN 89108042 1989-10-28 1989-10-28 A kind of detection liquid chloro level method and its special calibrating device Pending CN1041219A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 89108042 CN1041219A (en) 1989-10-28 1989-10-28 A kind of detection liquid chloro level method and its special calibrating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 89108042 CN1041219A (en) 1989-10-28 1989-10-28 A kind of detection liquid chloro level method and its special calibrating device

Publications (1)

Publication Number Publication Date
CN1041219A true CN1041219A (en) 1990-04-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 89108042 Pending CN1041219A (en) 1989-10-28 1989-10-28 A kind of detection liquid chloro level method and its special calibrating device

Country Status (1)

Country Link
CN (1) CN1041219A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100439880C (en) * 2004-09-28 2008-12-03 恩德莱斯和豪瑟尔两合公司 Manufacturing-side calibration of a measuring device for capacitive fill level measurement and corresponding measuring device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100439880C (en) * 2004-09-28 2008-12-03 恩德莱斯和豪瑟尔两合公司 Manufacturing-side calibration of a measuring device for capacitive fill level measurement and corresponding measuring device

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