CN104074701A - Pneumatic double-fluid grouting pump with self-cleaning function - Google Patents
Pneumatic double-fluid grouting pump with self-cleaning function Download PDFInfo
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- CN104074701A CN104074701A CN201410332869.6A CN201410332869A CN104074701A CN 104074701 A CN104074701 A CN 104074701A CN 201410332869 A CN201410332869 A CN 201410332869A CN 104074701 A CN104074701 A CN 104074701A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 59
- 239000012530 fluid Substances 0.000 title abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 91
- 230000003068 static effect Effects 0.000 claims abstract description 15
- 230000002093 peripheral effect Effects 0.000 claims abstract description 6
- 238000002347 injection Methods 0.000 claims description 25
- 239000007924 injection Substances 0.000 claims description 25
- 239000002002 slurry Substances 0.000 claims description 19
- 241000256135 Chironomus thummi Species 0.000 claims description 16
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 230000006870 function Effects 0.000 description 13
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 238000007569 slipcasting Methods 0.000 description 7
- 239000002699 waste material Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000003245 coal Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 230000009931 harmful effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 239000011268 mixed slurry Substances 0.000 description 2
- 238000011112 process operation Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Quick-Acting Or Multi-Walled Pipe Joints (AREA)
- Reciprocating Pumps (AREA)
Abstract
The invention relates to a grouting pump, in particular to a pneumatic double-fluid grouting pump with a self-cleaning function. The pneumatic double-fluid grouting pump with the self-cleaning function comprises a pump body and a peripheral pipeline connected with the pump body, wherein the pump body comprises a cylinder barrel, cylinder end sockets are arranged at the two ends of the cylinder barrel, working cylinders are arranged on the cylinder end sockets, the cylinder barrel is connected with an air reversing valve, a hand valve, an air source triplet and an external air source connector in sequence through an air pipeline, one set of working cylinders is connected with a pulp absorption one-way valve and a pulp inlet pipeline in sequence through a liquid pipeline, the other set of working cylinders is connected with a pulp discharging one-way valve, a conical one-way valve, a four-way connector, a static mixer and a main pulp discharging pipeline in sequence through a liquid pipeline, an air path cross connector is connected between the hand valve and the four-way connector through an air pipeline, and two ends of the air path cross connector are respectively provided with a self-locking pneumatic connector. The pneumatic double-fluid grouting pump with the self-cleaning function has the advantages that the structure is reasonable, a self-cleaning component which can clean the pump body and the pipelines quickly and conveniently is arranged, and cleaning is convenient.
Description
Technical field
The present invention relates to a kind of grouting pump, relate in particular to a kind of in coal mining, tunnel construction industry, for gas sealing of hole, grouting and reinforcing, in the situation that not needing detaching equipment, can conveniently clean the pump housing and peripheral pipeline, there is the pneumatic Double-liquid mud-injection pump with self-cleaning function of the features such as volume is little, lightweight, cleaning is easy, failure rate is low, pulp ratio is accurate, slip casting effect is desirable.
Background technique
In the process of coal mining or tunnel construction, often want gas sealing of hole, grouting and reinforcing, need to use Double-liquid mud-injection pump, existing Double-liquid mud-injection pump does not have conventionally can the quick and easy cleaning pump housing and the self-cleaning assembly of pipeline, due to the particularity of two fluid grouting pump structure and service condition, after two kinds of liquid in pipeline mix, be swift in response, and the two mixes at the front end of total pulp pipeline under normal circumstances, need to discharge and use in time.For the raw material that avoid waste, in conversion slip casting position, telephone-moving, need temporary close grouting pump, within this period, the biliquid hydrid component of grouting pump and total grout outlet route cannot be discharged completely in the mixed slurry of inside, can form rapidly in inside obturator; And external detergent line be cleared up or be accessed on the pipeline of grouting pump to existing Double-liquid mud-injection pump can only by removing these parts that have obturator, and be filled with cleansing medium and clean, these operations are conventionally consuming time longer, waste of manpower and man-hour, and also can retention portion divide cleansing medium and residue in the pipeline after cleaning, these cleansing mediums or residue reuse Shi Huiyu at grouting pump and mix rear slurry generation reaction, after impact mixes, the physicochemical properties of slurry, cause shutoff, consolidation effect variation.For this reason, user conversion slip casting position, telephone-moving time consider and reduce manpower, expenditure of time, reduce production costs, conventionally Double-liquid mud-injection pump is not cleaned, and only after a complete grouting with plunger, just carry out above-mentioned cleaning completing, this just causes after slip casting interval repeatedly, in biliquid hydrid component and total pulp pipeline, can stockpile curing biliquid mixture, stop up biliquid hydrid component and total pulp pipeline, reduce the pulp efficiency of grouting pump, make its rate of fault raise simultaneously, after a complete grouting with plunger finishes, when whole grouting pump is cleaned, or can only clear up or access external detergent line on the pipeline of grouting pump by removing these parts that have obturator, and be filled with cleansing medium and clean, still to consume a large amount of costs of labor, because biliquid hydrid component and the long-pending curing biliquid mixture of total pulp pipeline internal memory too much cause thoroughly cleaning, can only change biliquid hydrid component and total pulp pipeline, cause the increase of existing Double-liquid mud-injection pump user cost, and in the time that grouting pump is split to cleaning, unmixing two kinds of liquid in the pump housing can only directly be discharged, cause the waste of raw materials.
In a word, existing Double-liquid mud-injection pump can the quick and easy cleaning pump housing and the self-cleaning assembly of pipeline owing to not having, and therefore exists easily and stops up, and rate of fault is high, and utilization efficiency is low, cleans difficulty, labor intensive, the defect that user cost is high.
Summary of the invention
Object of the present invention is exactly the easy obstruction having in order to solve existing Double-liquid mud-injection pump, not easy cleaning, and rate of fault is high, utilization efficiency is low, clean difficulty, labor intensive, the problem that user cost is high, and provide a kind of rational in infrastructure, having can the quick and easy cleaning pump housing and the self-cleaning assembly of pipeline, and cleaning operation is convenient, is difficult for stopping up, failure rate is low when use, the pneumatic Double-liquid mud-injection pump of what user cost was low have self-cleaning function.
The technical solution used in the present invention is:
A kind of pneumatic Double-liquid mud-injection pump with self-cleaning function, comprise the pump housing and the peripheral pipeline being connected with the pump housing, the described pump housing comprises a cylinder barrel, each end face of cylinder barrel is respectively provided with a cylinder end socket, in each cylinder end socket, each embedding is provided with a limited valve, and the contact of limited valve extend into cylinder barrel inside; On described each cylinder end socket, be respectively provided with two clutch release slave cylinders, clutch release slave cylinder inside and cylinder barrel internal run-through, the specification of described clutch release slave cylinder is in full accord, and all perpendicular with the end face of cylinder end socket; Four clutch release slave cylinders that are positioned on two cylinder end sockets are divided into two groups, be respectively first group of clutch release slave cylinder and second group of clutch release slave cylinder, described first group of clutch release slave cylinder comprises two clutch release slave cylinders that lay respectively on two cylinder end sockets, the dead in line of described two clutch release slave cylinders, described second group of clutch release slave cylinder comprises two other clutch release slave cylinder laying respectively on two cylinder end sockets, the dead in line of described two clutch release slave cylinders; Described cylinder barrel inside is provided with a piston matching with cylinder barrel, and each end face of piston is just to being respectively provided with two plungers that match with clutch release slave cylinder on the position of clutch release slave cylinder;
On described cylinder barrel, be symmetrically connected with two gas pipings near on the sidewall at two ends, described gas piping and cylinder barrel internal run-through, the free end of gas piping is connected with a differential pressure type air pressure control selector valve, described gas piping is connected with two exhaust ends of differential pressure type air pressure control selector valve respectively, above-mentioned two limited valves by gas piping respectively with differential pressure type air pressure control selector valve in motion spool connect; The inlet end of differential pressure type air pressure control selector valve is connected with a gas piping, and the free end of described gas piping is connected with a hand rotary valve, and described gas piping is connected with an exhaust end of hand rotary valve; The inlet end of hand rotary valve is connected with an external gas source joint by gas piping, and another exhaust end of hand rotary valve is connected with a gas circuit four-way by gas piping; Two mouths of pipe in described gas circuit four-way are respectively provided with the female part of a self-locking type pneumatic joint, a mouth of pipe of gas circuit four-way is connected with the A end of the first cone shaped one-way valve by gas piping, the B end of described the first cone shaped one-way valve is connected with a cross fitting, and a mouth of pipe of described cross fitting is connected with total plasma discharge pipeline;
In described first group of clutch release slave cylinder, the end of one end away from cylinder barrel of two clutch release slave cylinders is respectively provided with a first midge one-way valve, the B end of described two the first midge one-way valves is connected with the cylinder body of first group of clutch release slave cylinder respectively, its A end is connected with two mouths of pipe of the first tee union by liquid line respectively, the 3rd mouth of pipe of the first tee union is connected with A liquid pulp-inlet pipe road, and the free end on A liquid pulp-inlet pipe road is provided with the male part of self-locking type pneumatic joint; In first group of clutch release slave cylinder, on the sidewall of one end away from cylinder barrel of two clutch release slave cylinders, be respectively provided with a first row slurry check valve, the A end of described two first row slurry check valves is connected with the cylinder body of first group of clutch release slave cylinder respectively, its B end is connected with two mouths of pipe of the second tee union by liquid line respectively, the 3rd mouth of pipe of the second tee union is connected with the A end of the second cone shaped one-way valve by liquid line, and the B end of described the second cone shaped one-way valve is connected with a mouth of pipe of cross fitting;
In described second group of clutch release slave cylinder, the end of one end away from cylinder barrel of two clutch release slave cylinders is respectively provided with a second midge one-way valve, the B end of described two the second midge one-way valves is connected with the cylinder body of second group of clutch release slave cylinder respectively, its A end is connected with two mouths of pipe of the 3rd tee union by liquid line respectively, the 3rd mouth of pipe of the 3rd tee union is connected with B liquid pulp-inlet pipe road, and the free end on B liquid pulp-inlet pipe road is provided with the male part of self-locking type pneumatic joint; In second group of clutch release slave cylinder, on the sidewall of one end away from cylinder barrel of two clutch release slave cylinders, be respectively provided with a second row slurry check valve, the A end of described two second row slurry check valves is connected with the cylinder body of second group of clutch release slave cylinder respectively, its B end is connected with two mouths of pipe of the 4th tee union by liquid line respectively, the 3rd mouth of pipe of the 4th tee union is connected with the A end of triconic one-way valve by liquid line, and the B end of described triconic one-way valve is connected with a mouth of pipe of cross fitting.
Described hand rotary valve is 3-position 4-way manually operated valve, one end that gas piping between described differential pressure type air pressure control selector valve and hand rotary valve is connected with hand rotary valve is connected to the A end of 3-position 4-way manually operated valve, one end that gas piping between described hand rotary valve and gas circuit four-way is connected with hand rotary valve is connected to the B end of 3-position 4-way manually operated valve, and described external gas source joint is connected to the P end of 3-position 4-way manually operated valve by gas piping.
On gas piping between described external gas source joint and hand rotary valve, connect and have access to a gas source triplet.
Between described cross fitting and total plasma discharge pipeline, be provided with static mixer.
Described the second cone shaped one-way valve is connected on two relative mouths of pipe of cross fitting with triconic one-way valve.
Beneficial effect of the present invention is: the pneumatic Double-liquid mud-injection pump with self-cleaning function provided by the invention is with can the quick and easy cleaning pump housing and the self-cleaning assembly of pipeline, the cleaning pump housing that can be quick and easy and all pipelines, pressurized air used while only needing to use grouting pump work in cleaning process, do not need to use other cleansing mediums, after cleaning, can in pump housing system, not be detained any raffinate impurity, do not need external any washing unit, reduce user cost, in once complete grouting with plunger, conversion slip casting position, after telephone-moving, while needing simple cleaning double liquid mixing device and total plasma discharge pipeline, only need to adjust the carry-out bit of hand rotary valve, pressurized air just can directly enter into double liquid mixing device and total plasma discharge pipeline by gas piping, mixed two kinds of liquid in double liquid mixing device and total plasma discharge pipeline are discharged, and this cleaning process is that mixed liquid is delivered to operation point, avoid raw-material waste, owing to using pressurized air to clean, can in double liquid mixing device and total plasma discharge pipeline, not retain other cleansing mediums or residue, while reusing grouting pump, can not produce any harmful effect to slip casting effect, and after once complete grouting with plunger, need to clean whole two fluid grouting pumping system time, only the male part of the self-locking type pneumatic joint on the pulp-inlet pipe road of two kinds of liquid need be inserted into respectively in the female part of the self-locking type pneumatic joint of installing on gas circuit four-way, adjust the carry-out bit of hand rotary valve, now pressurized air can be divided into three roads and whole system cleaned simultaneously, and whole cleaning process is simple to operate, time saving and energy saving, two kinds of liquid of discharging in cleaning process are also fed to operation point after mixing, raw material avoid waste, clean thoroughly, after cleaning completes, in whole two fluid grouting pumping system, comprise and in the pump housing and peripheral pipeline, all can not retain remaining and any other cleansing medium of any raw material, can not use and produce any harmful effect the secondary grouting of grouting pump, can effectively reduce the rate of fault while use, and reduce user cost.
In a word, the pneumatic Double-liquid mud-injection pump with self-cleaning function provided by the invention has rational in infrastructure, and having can the quick and easy cleaning pump housing and the self-cleaning assembly of pipeline, cleaning operation is convenient, be difficult for stopping up failure rate is low when use, the advantage that user cost is low.
Brief description of the drawings
Fig. 1 is the have pneumatic Double-liquid mud-injection pump Ye road of self-cleaning function and the linkage structure schematic diagram of gas circuit provided by the invention.
Fig. 2 is the have pneumatic Double-liquid mud-injection pump working state Ye road of self-cleaning function and the structural representation of gas circuit provided by the invention.
Fig. 3 is that the pneumatic Double-liquid mud-injection pump with self-cleaning function provided by the invention cleans the structural representation of double liquid mixing device and total discharge pipe line state Ye road and gas circuit.
Fig. 4 is the structural representation of the pneumatic Double-liquid mud-injection pump with self-cleaning function provided by the invention in total system self-cleaning state Ye road and gas circuit.
In figure: 1, cylinder barrel; 2, cylinder end socket; 3, limited valve; 4, clutch release slave cylinder; 5, piston; 6, plunger; 7, differential pressure type air pressure control selector valve; 8, hand rotary valve; 9, external gas source joint; 10, gas circuit four-way; 11, the female part of self-locking type pneumatic joint; 12, the first cone shaped one-way valve; 13, cross fitting; 14, total plasma discharge pipeline; 15, the first midge one-way valve; 16, the first tee union; 17, A liquid pulp-inlet pipe road; 18, the male part of self-locking type pneumatic joint; 19, first row slurry check valve; 20, the second tee union; 21, the second cone shaped one-way valve; 22, the second midge one-way valve; 23, the 3rd tee union; 24, B liquid pulp-inlet pipe road; 25, second row slurry check valve; 26, the 4th tee union; 27, triconic one-way valve; 28, gas source triplet; 29, static mixer; 30, A liquid charging basket; 31, B liquid charging basket.
Embodiment
Core of the present invention is to provide a kind of pneumatic Double-liquid mud-injection pump with self-cleaning function.
Below in conjunction with accompanying drawing, content of the present invention is described further:
A kind of pneumatic Double-liquid mud-injection pump with self-cleaning function, as shown in Figure 1, comprise the pump housing and the peripheral pipeline being connected with the pump housing, its middle pump body comprises a cylinder barrel 1, each end face of cylinder barrel 1 is respectively provided with a cylinder end socket 2, on each cylinder end socket 2, be respectively provided with two clutch release slave cylinders 4, clutch release slave cylinder 4 inside and cylinder barrel 1 internal run-through, the specification of four clutch release slave cylinders 4 is in full accord, and all perpendicular with the end face of cylinder end socket 2, the interior each embedding of each cylinder end socket 2 is provided with a limited valve 3, the contact of limited valve 3 extend into cylinder barrel 1 inside, moving direction when described limited valve 3 contacts are triggered is parallel with the axial direction of cylinder barrel 1, four clutch release slave cylinders 4 that are positioned on two cylinder end sockets 2 are divided into two groups, be respectively first group of clutch release slave cylinder and second group of clutch release slave cylinder, wherein first group of clutch release slave cylinder comprise lay respectively on two cylinder end sockets 2 just right, two clutch release slave cylinders 4 that axis coincides, second group of clutch release slave cylinder comprise lay respectively at other on two cylinder end sockets 2 two just right, and dead in line clutch release slave cylinder 4, cylinder barrel 1 inside is provided with a piston 5 matching with cylinder barrel 1, and each end face of piston 5 is just to being respectively provided with two plungers 6 that match with clutch release slave cylinder 4 on the position of clutch release slave cylinder 4, and each plunger 6 all extend into clutch release slave cylinder 4 inside corresponding thereto,
On cylinder barrel 1, be symmetrically connected with two gas pipings near on the sidewall at two ends, this gas piping and cylinder barrel 1 internal run-through, the free end of gas piping is connected with a differential pressure type air pressure control selector valve 7, and this gas piping is connected with two exhaust ends of differential pressure type air pressure control selector valve 7 respectively, above-mentioned two limited valves 3 by gas piping respectively with differential pressure type air pressure control selector valve 7 in motion spool connect, the inlet end of differential pressure type air pressure control selector valve 7 is connected with a gas piping, and the free end of this gas piping is connected with a hand rotary valve 8, and described hand rotary valve 8 is 3-position 4-way manually operated valve, and above-mentioned gas pipeline is connected with the A end of 3-position 4-way manually operated valve, the P end of 3-position 4-way manually operated valve is connected with an external gas source joint 9 by gas piping, and the B end of 3-position 4-way manually operated valve is connected with a gas circuit four-way 10 by gas piping, two mouths of pipe of this gas circuit four-way 10 are respectively provided with the female part 11 of a self-locking type pneumatic joint, the female part 11 of described self-locking type pneumatic joint is cellular type concave shape, a mouth of pipe of gas circuit four-way 10 is connected with the A end of the first cone shaped one-way valve 12 by gas piping, the B end of described the first cone shaped one-way valve 12 is connected with a cross fitting 13, a mouth of pipe of cross fitting 13 is connected with total plasma discharge pipeline 14, between cross fitting 13 and total plasma discharge pipeline 14, be provided with static mixer 29, on gas piping between external gas source joint 9 and 3-position 4-way manually operated valve, connect and have access to a gas source triplet 28, in first group of clutch release slave cylinder, the end of one end away from cylinder barrel 1 of two clutch release slave cylinders 4 is respectively provided with a first midge one-way valve 15, the B end of two the first midge one-way valves 15 is connected with the cylinder body of first group of clutch release slave cylinder respectively, its A end is connected with two mouths of pipe of the first tee union 16 by liquid line respectively, the 3rd mouth of pipe of the first tee union 16 is connected with A liquid pulp-inlet pipe road 17, the free end on A liquid pulp-inlet pipe road 17 is provided with the male part 18 of self-locking type pneumatic joint, and the male part 18 of described self-locking type pneumatic joint is pin type shape for lugs, in first group of clutch release slave cylinder, on the sidewall of one end away from cylinder barrel 1 of two clutch release slave cylinders 4, be respectively provided with a first row slurry check valve 19, the A end of described two first row slurry check valves 19 is connected with the cylinder body of first group of clutch release slave cylinder respectively, its B end is connected with two mouths of pipe of the second tee union 20 by liquid line respectively, the 3rd mouth of pipe of the second tee union 20 is connected with the A end of the second cone shaped one-way valve 21 by liquid line, and the B end of the second cone shaped one-way valve 21 is connected with a mouth of pipe of cross fitting 13, in second group of clutch release slave cylinder, the end of one end away from cylinder barrel 1 of two clutch release slave cylinders 4 is respectively provided with a second midge one-way valve 22, the B end of two the second midge one-way valves 22 is connected with the cylinder body of second group of clutch release slave cylinder respectively, its A end is connected with two mouths of pipe of the 3rd tee union 23 by liquid line respectively, the 3rd mouth of pipe of the 3rd tee union 23 is connected with B liquid pulp-inlet pipe road 24, the free end on B liquid pulp-inlet pipe road 24 is provided with the male part 18 of self-locking type pneumatic joint, and the male part 18 of described self-locking type pneumatic joint is pin type shape for lugs, in second group of clutch release slave cylinder, on the sidewall of one end away from cylinder barrel 1 of two clutch release slave cylinders 4, be respectively provided with a second row slurry check valve 25, the A end of two second row slurry check valves 25 is connected with the cylinder body of second group of clutch release slave cylinder respectively, its B end is connected with two mouths of pipe of the 4th tee union 26 by liquid line respectively, the 3rd mouth of pipe of the 4th tee union 26 is connected with the A end of triconic one-way valve 27 by liquid line, the B end of triconic one-way valve 27 is connected with a mouth of pipe of cross fitting 13, the second cone shaped one-way valve 21 is connected on two relative mouths of pipe of cross fitting 13 with triconic one-way valve 27.
While needing grouting pump output mixture slurry, as shown in Figure 2, first by A, the free end on B liquid pulp-inlet pipe road inserts respectively A liquid charging basket 30, in B liquid charging basket 31, at external gas source connector, 9 places connect source of the gas, now the pressurized air in source of the gas transmits rotary valve 8 in one's hands by gas source triplet 28, operator rotary valve 8 is from the middle-grade forward position that forwards to, the 8 gas circuit conductings of hand rotary valve, pressurized gas enters into cylinder barrel 1 by differential pressure type air pressure control selector valve 7, under the cooperation of limited valve 3, the piston 5 that pressurized gas promotes in cylinder barrel 1 drives the plunger 6 of piston 5 end faces to do in the lump a left side, dextrad to-and-fro motion, plunger 6 coordinates A with clutch release slave cylinder 4, B two liquid enter a corresponding left side through pulp-inlet pipe road, right clutch release slave cylinder 4, left, right clutch release slave cylinder 4 starts alternately to inhale, plasma discharge action, ensure A, B discharge pipe is all the time at plasma discharge state, A, B liquid is washed corresponding cone shaped one-way valve open and is entered in static mixer 29, after fully mixing, enter total plasma discharge pipeline 14, finally output to operation point, grouting pump will be with this flow process continuous firing, until hand rotary valve 8 is placed in middle-grade, pneumatic pump quits work, and slip casting finishes.
Need to clean double liquid mixing device and total plasma discharge pipeline time, as shown in Figure 3, hand rotary valve 8 is placed in to reverse position, now pressurized air enters into static mixer 29 by hand rotary valve 8, gas circuit four-way 10 and the first cone shaped one-way valve 12, pressurized gas is discharged to the external world by static mixer 29 and total plasma discharge pipeline 14, static mixer 29 and total plasma discharge pipeline 14 are cleaned, this cleaning process can be sent mixed slurry into operation point, avoided raw-material waste, this process operation simply and not needs to consume any manpower and materials; After cleaning completes, only need hand rotary valve 8 be placed in middle-grade.
Need to carry out system cleaning to whole grouting pump time, as shown in Figure 4, the free end of A, B liquid pulp-inlet pipe is taken out from A liquid charging basket 30, B liquid charging basket 31, clean after the raffinate that is arranged on male part 18 outsides of self-locking type pneumatic joint on A, B liquid pulp-inlet pipe pipe end, directly insert respectively in the female part 11 of corresponding self-locking type pneumatic joint, now, female part 11 conducting under the cooperation of male part of self-locking type pneumatic joint; Hand rotary valve 8 is placed in to reverse position, now, source of the gas will divide 3 roads total system to be cleaned simultaneously: 1, pressurized air enters into static mixer 29 by hand rotary valve 8, gas circuit four-way 10 and the first cone shaped one-way valve 12, pressurized gas is discharged to the external world by static mixer 29 and total plasma discharge pipeline 14, and static mixer 29 and total plasma discharge pipeline 14 are cleaned; 2, the self-locking type pneumatic joint of pressurized air after by hand rotary valve 8, gas circuit four-way 10 and conducting enters into A liquid pulp-inlet pipe road 17, enter into first group of clutch release slave cylinder by the first midge one-way valve 15, A liquid remaining in first group of clutch release slave cylinder is discharged to the external world by first row slurry check valve 19, the second cone shaped one-way valve 21, cross fitting 13, static mixer 29 and total plasma discharge pipeline 14, comes thus whole A liquid clutch release slave cylinder and A liquid delivery line to clean; 3, the self-locking type pneumatic joint of pressurized air after by hand rotary valve 8, gas circuit four-way 10 and conducting enters into B liquid pulp-inlet pipe road 24, enter into second group of clutch release slave cylinder by the second midge one-way valve 22, B liquid remaining in second group of clutch release slave cylinder is discharged to the external world by second row slurry check valve 25, triconic one-way valve 27, cross fitting 13, static mixer 29 and total plasma discharge pipeline 14, comes thus whole B liquid clutch release slave cylinder and B liquid delivery line to clean.In cleaning, remaining in static mixer 29 of the A of discharge, B liquid is fully also transported to operation point after mixing reaction, avoided raw-material waste.This process operation simply and not needs to consume any manpower and materials; After cleaning completes, only need hand rotary valve 8 be placed in middle-grade.
Can be found out by above embodiment, the pneumatic Double-liquid mud-injection pump with self-cleaning function provided by the invention has rational in infrastructure, having can the quick and easy cleaning pump housing and the self-cleaning assembly of pipeline, cleaning operation is convenient, be difficult for stopping up, failure rate is low when use, the advantage that user cost is low.
Claims (5)
1. there is a pneumatic Double-liquid mud-injection pump for self-cleaning function, comprise the pump housing and the peripheral pipeline being connected with the pump housing, it is characterized in that:
The described pump housing comprises a cylinder barrel (1), each end face of cylinder barrel (1) is respectively provided with a cylinder end socket (2), in each cylinder end socket (2), each embedding is provided with a limited valve (3), and the contact of limited valve (3) extend into cylinder barrel (1) inside; On described each cylinder end socket (2), be respectively provided with two clutch release slave cylinders (4), clutch release slave cylinder (4) inside and cylinder barrel (1) internal run-through, the specification of described clutch release slave cylinder (4) is in full accord, and all perpendicular with the end face of cylinder end socket (2); Four clutch release slave cylinders (4) that are positioned on two cylinder end sockets (2) are divided into two groups, be respectively first group of clutch release slave cylinder and second group of clutch release slave cylinder, described first group of clutch release slave cylinder comprises two clutch release slave cylinders (4) that lay respectively on two cylinder end sockets (2), the dead in line of described two clutch release slave cylinders (4), described second group of clutch release slave cylinder comprises two other clutch release slave cylinder (4) laying respectively on two cylinder end sockets (2), the dead in line of described two clutch release slave cylinders (4); Described cylinder barrel (1) inside is provided with a piston (5) matching with cylinder barrel (1), and each end face of piston (5) is just to being respectively provided with two plungers (6) that match with clutch release slave cylinder (4) on the position of clutch release slave cylinder (4);
Described cylinder barrel (1) is upper is symmetrically connected with two gas pipings near on the sidewall at two ends, described gas piping and cylinder barrel (1) internal run-through, the free end of gas piping is connected with a differential pressure type air pressure control selector valve (7), described gas piping is connected with two exhaust ends of differential pressure type air pressure control selector valve (7) respectively, above-mentioned two limited valves (3) by gas piping respectively with differential pressure type air pressure control selector valve (7) in motion spool connect; The inlet end of differential pressure type air pressure control selector valve (7) is connected with a gas piping, and the free end of described gas piping is connected with a hand rotary valve (8), and described gas piping is connected with an exhaust end of hand rotary valve (8); The inlet end of hand rotary valve (8) is connected with an external gas source joint (9) by gas piping, and another exhaust end of hand rotary valve (8) is connected with a gas circuit four-way (10) by gas piping; Two mouths of pipe in described gas circuit four-way (10) are respectively provided with the female part (11) of a self-locking type pneumatic joint, a mouth of pipe of gas circuit four-way (10) is connected with the A end of the first cone shaped one-way valve (12) by gas piping, the B end of described the first cone shaped one-way valve (12) is connected with a cross fitting (13), and a mouth of pipe of described cross fitting (13) is connected with total plasma discharge pipeline (14);
In described first group of clutch release slave cylinder, the end of one end away from cylinder barrel (1) of two clutch release slave cylinders (4) is respectively provided with a first midge one-way valve (15), the B end of described two the first midge one-way valves (15) is connected with the cylinder body of first group of clutch release slave cylinder respectively, its A end is connected with two mouths of pipe of the first tee union (16) by liquid line respectively, the 3rd mouth of pipe of the first tee union (16) is connected with A liquid pulp-inlet pipe road (17), and the free end on A liquid pulp-inlet pipe road (17) is provided with the male part (18) of self-locking type pneumatic joint, in first group of clutch release slave cylinder, on the sidewall of one end away from cylinder barrel (1) of two clutch release slave cylinders (4), be respectively provided with a first row slurry check valve (19), the A end of described two first row slurry check valves (19) is connected with the cylinder body of first group of clutch release slave cylinder respectively, its B end is connected with two mouths of pipe of the second tee union (20) by liquid line respectively, the 3rd mouth of pipe of the second tee union (20) is connected with the A end of the second cone shaped one-way valve (21) by liquid line, the B end of described the second cone shaped one-way valve (21) is connected with a mouth of pipe of cross fitting (13),
In described second group of clutch release slave cylinder, the end of one end away from cylinder barrel (1) of two clutch release slave cylinders (4) is respectively provided with a second midge one-way valve (22), the B end of described two the second midge one-way valves (22) is connected with the cylinder body of second group of clutch release slave cylinder respectively, its A end is connected with two mouths of pipe of the 3rd tee union (23) by liquid line respectively, the 3rd mouth of pipe of the 3rd tee union (23) is connected with B liquid pulp-inlet pipe road (24), and the free end on B liquid pulp-inlet pipe road (24) is provided with the male part (18) of self-locking type pneumatic joint, in second group of clutch release slave cylinder, on the sidewall of one end away from cylinder barrel (1) of two clutch release slave cylinders (4), be respectively provided with a second row slurry check valve (25), the A end of described two second row slurry check valves (25) is connected with the cylinder body of second group of clutch release slave cylinder respectively, its B end is connected with two mouths of pipe of the 4th tee union (26) by liquid line respectively, the 3rd mouth of pipe of the 4th tee union (26) is connected with the A end of triconic one-way valve (27) by liquid line, the B end of described triconic one-way valve (27) is connected with a mouth of pipe of cross fitting (13).
2. the pneumatic Double-liquid mud-injection pump with self-cleaning function according to claim 1, it is characterized in that: described hand rotary valve (8) is 3-position 4-way manually operated valve, one end that gas piping between described differential pressure type air pressure control selector valve (7) and hand rotary valve (8) is connected with hand rotary valve (8) is connected to the A end of 3-position 4-way manually operated valve, one end that gas piping between described hand rotary valve (8) and gas circuit four-way (10) is connected with hand rotary valve (8) is connected to the B end of 3-position 4-way manually operated valve, described external gas source joint (9) is connected to the P end of 3-position 4-way manually operated valve by gas piping.
3. the pneumatic Double-liquid mud-injection pump with self-cleaning function according to claim 1, is characterized in that: on the gas piping between described external gas source joint (9) and hand rotary valve (8), connect and have access to a gas source triplet (28).
4. the pneumatic Double-liquid mud-injection pump with self-cleaning function according to claim 1, is characterized in that: between described cross fitting (13) and total plasma discharge pipeline (14), be provided with static mixer (29).
5. the pneumatic Double-liquid mud-injection pump with self-cleaning function according to claim 1, is characterized in that: described the second cone shaped one-way valve (21) is connected on two relative mouths of pipe of cross fitting (13) with triconic one-way valve (27).
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| CN201410332869.6A CN104074701B (en) | 2014-07-14 | 2014-07-14 | There is the pneumatic Double-liquid mud-injection pump of self-cleaning function |
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| CN201410332869.6A CN104074701B (en) | 2014-07-14 | 2014-07-14 | There is the pneumatic Double-liquid mud-injection pump of self-cleaning function |
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| CN108425689A (en) * | 2018-06-20 | 2018-08-21 | 中铁工程装备集团有限公司 | The water rinse-system of synchronous two fluid grouting and purging method |
| CN109465145A (en) * | 2018-11-08 | 2019-03-15 | 龙合智能装备制造有限公司 | A device for surface coating |
| CN110335778A (en) * | 2019-07-02 | 2019-10-15 | 浙江华地电子有限公司 | A kind of blast switch having contact self-cleaning function |
| CN116498516A (en) * | 2023-01-07 | 2023-07-28 | 安徽路源环保科技有限公司 | Perfusion grouting pump |
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| CN118855507B (en) * | 2024-09-29 | 2025-01-28 | 中铁十四局集团有限公司 | A shield machine synchronous double slurry injection pipeline system, use method and cleaning method |
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Application publication date: 20141001 Assignee: Jiaozuo Beite mining equipment Co. Ltd. Assignor: Guo Jinzhan|Guo Jianzhou Contract record no.: 2015990000313 Denomination of invention: Pneumatic double-fluid grouting pump with self-cleaning function License type: Exclusive License Record date: 20150513 |
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