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CN104047664B - Systems and methods for fluid pump outlet pressure adjustment - Google Patents

Systems and methods for fluid pump outlet pressure adjustment Download PDF

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Publication number
CN104047664B
CN104047664B CN201410092623.6A CN201410092623A CN104047664B CN 104047664 B CN104047664 B CN 104047664B CN 201410092623 A CN201410092623 A CN 201410092623A CN 104047664 B CN104047664 B CN 104047664B
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CN
China
Prior art keywords
port
pressure
spool
fluid
fluid pump
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Expired - Fee Related
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CN201410092623.6A
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Chinese (zh)
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CN104047664A (en
Inventor
C·V·威尔顿
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Husco Automotive Holdings LLC
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Husco Automotive Holdings LLC
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Application filed by Husco Automotive Holdings LLC filed Critical Husco Automotive Holdings LLC
Priority to CN201810305858.7A priority Critical patent/CN108487964A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M1/00Pressure lubrication
    • F01M1/16Controlling lubricant pressure or quantity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/002Hydraulic systems to change the pump delivery
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/22Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by means of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C14/00Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations
    • F04C14/18Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations characterised by varying the volume of the working chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C14/00Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations
    • F04C14/18Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations characterised by varying the volume of the working chamber
    • F04C14/22Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations characterised by varying the volume of the working chamber by changing the eccentricity between cooperating members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
    • F16K11/04Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only lift valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
    • F16K11/06Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
    • F16K11/065Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
    • F16K11/07Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K51/00Other details not peculiar to particular types of valves or cut-off apparatus
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D16/00Control of fluid pressure
    • G05D16/20Control of fluid pressure characterised by the use of electric means
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D16/00Control of fluid pressure
    • G05D16/20Control of fluid pressure characterised by the use of electric means
    • G05D16/2006Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means
    • G05D16/2013Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means using throttling means as controlling means
    • G05D16/2024Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means using throttling means as controlling means the throttling means being a multiple-way valve
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D16/00Control of fluid pressure
    • G05D16/20Control of fluid pressure characterised by the use of electric means
    • G05D16/2006Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means
    • G05D16/2013Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means using throttling means as controlling means
    • G05D16/2026Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means using throttling means as controlling means with a plurality of throttling means
    • G05D16/204Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means using throttling means as controlling means with a plurality of throttling means the plurality of throttling means being arranged in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M1/00Pressure lubrication
    • F01M1/02Pressure lubrication using lubricating pumps
    • F01M2001/0207Pressure lubrication using lubricating pumps characterised by the type of pump
    • F01M2001/0238Rotary pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M1/00Pressure lubrication
    • F01M1/02Pressure lubrication using lubricating pumps
    • F01M2001/0207Pressure lubrication using lubricating pumps characterised by the type of pump
    • F01M2001/0246Adjustable pumps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/0318Processes
    • Y10T137/0324With control of flow by a condition or characteristic of a fluid
    • Y10T137/0379By fluid pressure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/86493Multi-way valve unit
    • Y10T137/86879Reciprocating valve unit

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Magnetically Actuated Valves (AREA)
  • Safety Valves (AREA)
  • Lubrication Of Internal Combustion Engines (AREA)

Abstract

A fluid pump pressure regulation system and method includes a valve having a valve body with a bore and a valve spool. The spool connects the first and second ports to the third port at different spool positions. The first port is in fluid communication with the fluid pump outlet to receive a first fluid pressure from the fluid pump. The second port is in fluid communication with the fluid container. The third port is in fluid communication with the input port of the fluid pump to provide a second fluid pressure to the fluid pump to control the first fluid pressure from the fluid pump. The linear actuator is adjacent the valve body such that the first spring and the second spring bias the valve spool in either the first or second direction.

Description

流体泵出口压力调整的系统和方法Systems and methods for fluid pump outlet pressure adjustment

技术领域technical field

本发明涉及流体泵出口压力的调整;具体来说,涉及根据发动机速度来调整流体泵的出口压力。The present invention relates to the adjustment of fluid pump outlet pressure; in particular, it relates to the adjustment of fluid pump outlet pressure according to engine speed.

背景技术Background technique

在有关流体泵(诸如发动机油泵)的技术领域内,众所周知,当驱动泵的发动机速度改变时,为了保持要求的泵出口压力,需要根据泵出口压力来改变泵的输出量(排量)。通过发动机较高速度时减少泵出的油量,这样,调整流体泵出口压力可提高发动机效率,结果可节约能量。In the technical field related to fluid pumps such as engine oil pumps, it is well known that when the speed of the engine driving the pump is changed, in order to maintain the required pump outlet pressure, it is necessary to change the pump output (displacement) according to the pump outlet pressure. Adjusting the fluid pump outlet pressure increases engine efficiency by reducing the amount of oil pumped at higher engine speeds, resulting in energy savings.

许多年来,压力-润滑已经用于汽车内燃机。一般地,使用单一卸压阀来限制油泵形成的最大压力。卸压阀通常设定在颇高的数值上,以保证发动机在从惰转到最大速度-载荷运行的所有运行条件下接受到足够的润滑。遗憾的是,这造成润滑泵的能量消耗高于其它理想的情况,因为在许多运行工况下,发动机只需要减小的油体积和压力。Pressure-lubrication has been used in automotive internal combustion engines for many years. Typically, a single pressure relief valve is used to limit the maximum pressure developed by the oil pump. The pressure relief valve is usually set at a rather high value to ensure that the engine receives adequate lubrication under all operating conditions from idling to maximum speed-load operation. Unfortunately, this causes the energy consumption of the lubrication pump to be higher than would otherwise be ideal, since the engine requires only reduced oil volume and pressure under many operating conditions.

其它发动机润滑系统使用电气操作的压力控制阀。螺线管打开和关闭球阀来控制压力阀前导腔室内的压力。Other engine lubrication systems use electrically operated pressure control valves. A solenoid opens and closes the ball valve to control the pressure in the pilot chamber of the pressure valve.

希望提供这样的发动机润滑系统,其中,发动机可靠地受到压力控制阀的保护,发动机组合有在预定压力范围内保持油压的能力,以在所有的运行工况期间促进燃料经济性的提高。It would be desirable to provide an engine lubrication system in which the engine is reliably protected by a pressure control valve combined with the ability of the engine to maintain oil pressure within a predetermined pressure range to promote improved fuel economy during all operating conditions.

发明内容Contents of the invention

在一个实施例中,流体泵压力调整系统包括一阀,该阀具有带孔的阀体和可滑动地接纳在孔内的阀芯。阀体具有与孔流体地连通的第一端口、第二端口和第三端口。在孔内阀芯的不同位置,阀芯有选择地将第一端口和第二端口连接到第三端口。第一端口与流体泵出口流体地连通以接纳第一端口处的第一流体压力,该第一流体压力具有第一压力水平。第二端口与流体容器流体地连通,该流体容器对流体泵提供流体源。第三端口与流体泵的控制端口流体地连通以提供第三端口处的第二流体压力,该第二流体压力具有第二压力水平,第二压力水平控制来自流体泵的第一压力水平。In one embodiment, a fluid pump pressure regulating system includes a valve having a valve body with a bore and a spool slidably received in the bore. The valve body has a first port, a second port, and a third port in fluid communication with the bore. The spool selectively connects the first port and the second port to the third port at different positions of the spool within the bore. The first port is in fluid communication with the fluid pump outlet to receive a first fluid pressure at the first port, the first fluid pressure having a first pressure level. The second port is in fluid communication with a fluid container that provides a source of fluid to the fluid pump. The third port is in fluid communication with the control port of the fluid pump to provide a second fluid pressure at the third port, the second fluid pressure having a second pressure level that controls the first pressure level from the fluid pump.

线性的致动器邻近于阀体并可操作地偶联到阀芯。当第一端口处的第一压力水平低于给定阈值时,第一弹簧相对于阀体偏置阀芯朝向第二位置。当第一端口处的第一压力水平高于给定阈值时,阀芯被偏置朝向第一位置,其中,线性致动器的致动和停止致动改变着给定的阈值水平。A linear actuator is adjacent to the valve body and operatively coupled to the spool. A first spring biases the spool toward a second position relative to the valve body when a first pressure level at the first port is below a given threshold. When a first pressure level at the first port is above a given threshold, the spool is biased toward a first position wherein actuation and de-actuation of the linear actuator changes the given threshold level.

在另一个实施例中,流体泵压力调整系统具有带孔的阀体,阀体具有与孔连通的第一端口、第二端口和第三端口。第一端口与流体泵出口流体地连通。第二端口与流体容器流体地连通,该流体容器对流体泵提供流体源。第三端口与流体泵的控制端口流体地连通,施加到控制端口的压力控制着从流体泵出口流出的流体流量。阀芯可滑动地被接纳在孔内,并具有第一位置和第二位置,在第一位置,第一端口连接到第三端口,在第二位置,第二端口连接到第三端口。In another embodiment, a fluid pump pressure regulating system has a valve body with a hole having a first port, a second port, and a third port in communication with the hole. The first port is in fluid communication with the fluid pump outlet. The second port is in fluid communication with a fluid container that provides a source of fluid to the fluid pump. The third port is in fluid communication with the control port of the fluid pump, pressure applied to the control port controls the flow of fluid from the outlet of the fluid pump. The spool is slidably received within the bore and has a first position in which the first port is connected to the third port and a second position in which the second port is connected to the third port.

致动器邻近于阀体,并可操作地偶联到阀芯。当第一端口处的压力低于给定阈值水平时,第一弹簧将阀芯偏置到第二位置。当第一端口处的压力大于给定阈值时,阀芯处于第一位置,其中,线性致动器的致动和停止致动改变着给定的阈值水平。The actuator is adjacent to the valve body and is operably coupled to the spool. The first spring biases the spool to the second position when the pressure at the first port is below a given threshold level. When the pressure at the first port is greater than a given threshold, the spool is in a first position wherein actuation and deactivation of the linear actuator varies by the given threshold level.

在还有另一实施例中,流体泵出口压力调整方法包括提供液压阀的步骤,液压阀包括带孔的阀体,阀体具有与孔连通的第一端口、第二端口和第三端口。第一端口与具有第一压力水平的流体泵出口流体地连通。第一端口将从流体泵中接受第一压力水平。第二端口与流体容器流体地连通,该流体容器对流体泵提供流体源。第三端口与具有第二压力水平的流体泵的控制端口流体地连通,该第三端口对流体泵提供第二压力水平,以控制来自流体泵的第一压力水平。阀芯可滑动地被接纳在孔内并具有至少第一位置和第二位置。第一弹簧偏置阀芯朝向第二位置。线性致动器邻近于阀体并可操作地偶联到阀芯。诸步骤包括操作线性致动器,以将力施加到阀芯上,改变第一端口处的压力阈值,该压力阈值是移动阀芯和调整流体泵出口压力所需的压力。In yet another embodiment, a fluid pump outlet pressure adjusting method includes the step of providing a hydraulic valve comprising a valve body with a hole, the valve body having a first port, a second port and a third port communicating with the hole. The first port is in fluid communication with a fluid pump outlet having a first pressure level. The first port will receive a first pressure level from the fluid pump. The second port is in fluid communication with a fluid container that provides a source of fluid to the fluid pump. A third port is in fluid communication with the control port of the fluid pump having a second pressure level, the third port providing the second pressure level to the fluid pump to control the first pressure level from the fluid pump. A spool is slidably received within the bore and has at least a first position and a second position. The first spring biases the spool towards the second position. A linear actuator is adjacent to the valve body and operably coupled to the spool. The steps include operating the linear actuator to apply a force to the spool, changing a pressure threshold at the first port that is required to move the spool and adjust a fluid pump outlet pressure.

附图说明Description of drawings

图1是根据本发明实施例的用于控制将润滑油供应到内燃机的油泵系统的示意图;1 is a schematic diagram of an oil pump system for controlling the supply of lubricating oil to an internal combustion engine according to an embodiment of the present invention;

图2是通过图1系统中所用的压力控制阀的纵向剖视图,其中,线性致动器停止致动,而液压阀在高压条件下运行;Figure 2 is a longitudinal sectional view through the pressure control valve used in the system of Figure 1, wherein the linear actuator is deactivated and the hydraulic valve is operated at high pressure;

图3是图2所示压力控制阀中的电枢组件的立体图;Fig. 3 is a perspective view of an armature assembly in the pressure control valve shown in Fig. 2;

图4是压力控制阀中的另一替代的电枢组件的立体图;Figure 4 is a perspective view of another alternative armature assembly in a pressure control valve;

图5示出可以图4中所示电枢组件上轴承一部分的替代的鼠笼的一端;Figure 5 shows one end of an alternative squirrel cage that may be part of the bearing on the armature assembly shown in Figure 4;

图6是图4中所示鼠笼的立体图;Figure 6 is a perspective view of the squirrel cage shown in Figure 4;

图7是图4中所示鼠笼另一端的平面图;Figure 7 is a plan view of the other end of the squirrel cage shown in Figure 4;

图8是沿图4中线8-8截取的剖视图;Figure 8 is a cross-sectional view taken along line 8-8 in Figure 4;

图9是通过图2的压力控制阀的纵向剖视图,显示没有施加电流和没有施加到第一端口的压力情况下的压力控制阀;Figure 9 is a longitudinal sectional view through the pressure control valve of Figure 2, showing the pressure control valve with no applied current and no pressure applied to the first port;

图10是通过图2的压力控制阀的纵向剖视图,显示没有施加电流和却有施加到第一端口的压力情况下的压力控制阀;Figure 10 is a longitudinal sectional view through the pressure control valve of Figure 2, showing the pressure control valve with no current applied and pressure applied to the first port;

图11是通过图2的压力控制阀的纵向剖视图,显示有施加到线圈的电流和有施加到第一端口的压力情况下的压力控制阀;Figure 11 is a longitudinal sectional view through the pressure control valve of Figure 2, showing the pressure control valve with current applied to the coil and pressure applied to the first port;

图12和13是曲线图,显示施加到线圈的电流对第一端口和第三端口处的压力的影响;12 and 13 are graphs showing the effect of current applied to the coil on the pressure at the first port and the third port;

图14-16是通过另一替代的压力控制阀的纵向剖视图,该压力控制阀具有相对于图2中所示压力控制阀的逆向逻辑;14-16 are longitudinal cross-sectional views through another alternative pressure control valve having inverse logic relative to the pressure control valve shown in FIG. 2;

图17是通过另一替代的压力控制阀的纵向剖视图,并显示第四端口阀;以及Figure 17 is a longitudinal sectional view through another alternative pressure control valve and showing a fourth port valve; and

图18是通过另一替代的压力控制阀的纵向剖视图。Figure 18 is a longitudinal sectional view through another alternative pressure control valve.

具体实施方式Detailed ways

参照图1,图中示出用于控制润滑油22对内燃机24供应的流体压力调整系统20。内燃机24包括油泵26和装有供应的润滑油22的油容器30。油分配网络32将内燃机24与油泵26和油容器30连接。Referring to FIG. 1 , there is shown a fluid pressure regulation system 20 for controlling the supply of lubricating oil 22 to an internal combustion engine 24 . The internal combustion engine 24 includes an oil pump 26 and an oil container 30 containing a supply of lubricating oil 22 . An oil distribution network 32 connects the internal combustion engine 24 with an oil pump 26 and an oil container 30 .

流体压力调整系统20还包括压力控制阀36。压力控制阀36与油泵26、油容器30以及油分配网络32流体地连通。压力控制阀36用来控制油分配网络32内和输送到内燃机24的油压。The fluid pressure regulating system 20 also includes a pressure control valve 36 . Pressure control valve 36 is in fluid communication with oil pump 26 , oil reservoir 30 , and oil distribution network 32 . A pressure control valve 36 is used to control the pressure of oil within the oil distribution network 32 and delivered to the internal combustion engine 24 .

正如行内所公知的,油泵26通常由发动机曲轴(未示出)转动而机械地被驱动,但其它泵结构布置也是众所周知的。然而,油泵26与传统泵不同之处在于,其排量(即,输出体积)可根据施加到油泵26上的控制端口38的压力水平而变化。变化该压力可改变油泵26从油容器30通过油过滤器42供应到发动机24上部处凹腔的流量。从这些凹腔,油22借助于重力流过发动机24,直到返回到油容器30。Oil pump 26 is typically mechanically driven by rotation of an engine crankshaft (not shown), as is known in the art, although other pump arrangements are also known. However, oil pump 26 differs from conventional pumps in that its displacement (ie, output volume) can vary according to the level of pressure applied to control port 38 on oil pump 26 . Varying this pressure varies the flow rate that the oil pump 26 supplies from the oil reservoir 30 through the oil filter 42 to the cavity at the top of the engine 24 . From these pockets, the oil 22 flows by gravity through the engine 24 until returning to the oil container 30 .

应该理解到,如果油泵26的排量保持恒定不变,则油过滤器42出口52处的油流量和油压可与发动机24的速度直接相关。然而,理想的是将施加到发动机的油22的量和由此的油压保持在预定的范围之内,而与发动机速度无关。It should be understood that the oil flow and oil pressure at the outlet 52 of the oil filter 42 may be directly related to the speed of the engine 24 if the displacement of the oil pump 26 is held constant. However, it is desirable to maintain the amount of oil 22 applied to the engine, and thus oil pressure, within predetermined ranges regardless of engine speed.

压力控制阀36用来改变油泵26的排量,以在发动机速度变化时,将油流量保持在预定范围内。为了适应这一点,压力控制阀36包括附连到线性致动器46的液压阀44。它们将各在下文中详细描述。The pressure control valve 36 is used to vary the displacement of the oil pump 26 to maintain the oil flow within a predetermined range as the engine speed varies. To accommodate this, the pressure control valve 36 includes a hydraulic valve 44 attached to a linear actuator 46 . Each of them will be described in detail below.

参照图1和2,液压阀44具有纵向延伸通过其中的阀孔48,液压阀44具有通向阀孔48的至少第一端口50、第二端口54和第三端口56。在所示的实施例中,第一端口50从油过滤器出口52接受加压油22,第二端口54允许油22流回到油容器30。第三端口56连接到油泵26的控制端口38。第三端口56沿着阀孔48位于第一端口50和第二端口54之间。第一端口50通常连接到加压流体源,诸如是油过滤器输出52,而第二端口54通常连接到通向油容器30的返回管线60。可包括阀孔48端部66处的开口64,用来提供另一替代的出口端口。Referring to FIGS. 1 and 2 , the hydraulic valve 44 has a valve bore 48 extending longitudinally therethrough, the hydraulic valve 44 having at least a first port 50 , a second port 54 and a third port 56 leading to the valve bore 48 . In the illustrated embodiment, the first port 50 receives pressurized oil 22 from the oil filter outlet 52 and the second port 54 allows the oil 22 to flow back to the oil container 30 . The third port 56 is connected to the control port 38 of the oil pump 26 . The third port 56 is located along the valve bore 48 between the first port 50 and the second port 54 . The first port 50 is typically connected to a source of pressurized fluid, such as an oil filter output 52 , while the second port 54 is typically connected to a return line 60 leading to the oil container 30 . An opening 64 at the end 66 of the valve bore 48 may be included to provide an alternative outlet port.

通过改变阀孔48内阀芯70的位置,来自油泵26的压力可以变化的程度施加到控制端口38,以及替代地,通过连接第二端口54和第三端口56,可将油容器30中的低压施加到油泵26的控制端口38。还将会认识到,端口的布置或放置可变化,或被称作不同的名字,并还仍然提供相同的功能。By changing the position of the spool 70 in the valve bore 48, the pressure from the oil pump 26 can be applied to the control port 38 to varying degrees, and alternatively, by connecting the second port 54 and the third port 56, the pressure in the oil container 30 can be Low pressure is applied to control port 38 of oil pump 26 . It will also be appreciated that the arrangement or placement of the ports may be varied, or called by different names, and still provide the same functionality.

阀芯70可滑动地被接纳在阀孔48内。在某些实施例中,阀芯70具有靠近第一端74的第一地带72和靠近第二端80的第二地带78,使第一凹入部分82介于第一地带72和第二地带78之间,由此,形成围绕阀芯70的槽84。直径减小的第二凹入部分86延伸在阀芯70的第一地带72和阀芯70的第一端74之间。第一弹簧90偏置阀芯70远离阀孔48端部66处的调整螺钉68。具体来说,第一弹簧90邻近于第一端74啮合阀芯70。第一弹簧90迫使阀芯70朝向线性致动器46。阀芯70的第二端80靠近阀体94的固定到线性致动器46的端部92。The spool 70 is slidably received within the valve bore 48 . In some embodiments, the spool 70 has a first land 72 near the first end 74 and a second land 78 near the second end 80 such that the first concave portion 82 is interposed between the first land 72 and the second land. 78, thereby forming a groove 84 around the spool 70. A second reduced diameter recessed portion 86 extends between the first land 72 of the spool 70 and the first end 74 of the spool 70 . The first spring 90 biases the spool 70 away from the set screw 68 at the end 66 of the valve bore 48 . Specifically, the first spring 90 engages the spool 70 adjacent the first end 74 . The first spring 90 urges the spool 70 towards the linear actuator 46 . The second end 80 of the spool 70 is adjacent the end 92 of the valve body 94 that is secured to the linear actuator 46 .

线性致动器46包括电磁线圈98,该线圈围绕具有中心开口104的非磁绕线筒100缠绕。线性致动器46还具有两个管形极块106和108。上极块106延伸入绕线筒中心开口104的一端内,而下极块108邻近于阀体94,延伸入中心开口104的另一端内。两个管形极块106和108在绕线筒100内彼此略微间距开。倒置的杯形螺线管112延伸入两个管形极块106和108内,螺线管112具有面向阀体94的敞开端和上极块106内的闭合端。文中涉及到方向性关系和运动,诸如上和下以及向上和向下,是指部件在附图所示的定向中的关系和运动,当阀附连到机器上时,它们可以不是这些部件的定向。The linear actuator 46 includes an electromagnetic coil 98 wound around a non-magnetic bobbin 100 having a central opening 104 . The linear actuator 46 also has two tubular pole pieces 106 and 108 . The upper pole piece 106 extends into one end of the bobbin central opening 104 , and the lower pole piece 108 extends into the other end of the central opening 104 adjacent to the valve body 94 . The two tubular pole pieces 106 and 108 are slightly spaced from each other within the bobbin 100 . Extending into the two tubular pole pieces 106 and 108 is an inverted cup-shaped solenoid 112 having an open end facing the valve body 94 and a closed end in the upper pole piece 106 . References herein to directional relationships and movements, such as up and down and up and down, refer to the relationship and movement of parts in the orientation shown in the drawings, which may not be the same as those parts when the valve is attached to the machine. orientation.

铁磁性电枢114可滑动地被接纳在螺线管112内,并具有固定在穿过电枢114的中心孔内的管形推销116。该推销116在其上端可具有槽口120,以在该端部邻抵螺线管112的闭合端122时,允许流体进入。响应于由流过线圈98的电流所产生的电磁场,该推销116和电枢114作为一个单元在非磁性螺线管112内移动。例如,电流可由计算机操作的发动机控制单元施加到线圈98。A ferromagnetic armature 114 is slidably received within the solenoid 112 and has a tubular push pin 116 secured in a central bore through the armature 114 . The push pin 116 may have a notch 120 at its upper end to allow fluid to enter when that end abuts the closed end 122 of the solenoid 112 . The push pin 116 and armature 114 move as a unit within the non-magnetic solenoid 112 in response to the electromagnetic field generated by the current flowing through the coil 98 . For example, electrical current may be applied to coil 98 by a computer-operated engine control unit.

推销116的管形构造允许在其运动过程中油22在电枢114的相对侧之间流动。推销116从电枢114朝向阀体94突出出来,并具有啮合套筒124最好是固定到套筒124上的远端123。该套筒124可用作延伸在套筒124和阀芯70第二端80之间的第二弹簧126的导向件。因此,第二弹簧126趋于将阀芯70远离线性致动器46并朝向阀孔48的端部开口64偏置。电枢114、推销116和套筒124形成电枢组件128,然而,这些部件中的两个部件或全部三个部件可用单一材料块加工制造。此外,电枢组件128可具有不同形状,只要它提供相同的功能,这将在下文中描述。The tubular configuration of push pin 116 allows oil 22 to flow between opposing sides of armature 114 during its motion. Push pin 116 protrudes from armature 114 toward valve body 94 and has a distal end 123 that engages sleeve 124 and is preferably secured to sleeve 124 . The sleeve 124 may serve as a guide for a second spring 126 extending between the sleeve 124 and the second end 80 of the spool 70 . Accordingly, the second spring 126 tends to bias the spool 70 away from the linear actuator 46 and toward the end opening 64 of the valve bore 48 . Armature 114, push pin 116 and sleeve 124 form armature assembly 128, however, two or all three of these components may be fabricated from a single block of material. Furthermore, the armature assembly 128 may have a different shape as long as it serves the same function, as will be described below.

参照图2和3,轴承130可安装在推销116上,并可以是电枢组件128的一部分。由于下极块108端部处的磁通量,使得轴向力施加到电枢114上,该位置处的轴承130由于轴向力缘故阻止连接到电枢。在某些实施例中,轴承130可包括用非磁性材料(最好是弹性塑料)制造的鼠笼132。该鼠笼132是具有两个间距开的端部环134和136的单一件,五个壁138在端部环134和136之间延伸,围绕鼠笼132等距离间距开。每个壁138具有大致Y形的横截面,如图7的横截面所示,这样,鼠笼132外部弧形表面处比朝向鼠笼中心更宽。五个纵向狭槽140形成在五个壁138的相邻壁之间。壁138的外表面呈凹陷,形成延伸壁138全长的纵向通道142。这些通道142允许流体围绕鼠笼132流动,这减小了对电枢114滑动运动的阻力,否则的话,由于限制的流体流动会发生阻力。Referring to FIGS. 2 and 3 , the bearing 130 may be mounted on the push pin 116 and may be part of the armature assembly 128 . Due to the magnetic flux at the end of the lower pole piece 108, an axial force is exerted on the armature 114, and the bearing 130 at this location prevents connection to the armature due to the axial force. In some embodiments, the bearing 130 may include a squirrel cage 132 fabricated from a non-magnetic material, preferably a resilient plastic. The cage 132 is a single piece having two spaced apart end rings 134 and 136 with five walls 138 extending between the end rings 134 and 136 equally spaced around the cage 132 . Each wall 138 has a generally Y-shaped cross-section, as shown in cross-section in FIG. 7, such that the cage 132 is wider at the outer curved surface than towards the center of the cage. Five longitudinal slots 140 are formed between adjacent ones of the five walls 138 . The outer surface of the wall 138 is concave, forming a longitudinal channel 142 extending the full length of the wall 138 . These channels 142 allow fluid to flow around the cage 132, which reduces resistance to sliding movement of the armature 114 that would otherwise occur due to restricted fluid flow.

如图2和3所示,单独的镀铬球146在各个槽140内提供可滚动的元件。各个大致Y形壁138的顶部伸展到各个槽140内,由此,使鼠笼132弧形外表面内的狭槽开口变窄,于是,球146被擒获而不能自由地退出狭槽140。鼠笼132的塑料材料是弹性的,允许相邻壁138足够散开而让球146插入相关狭槽140内,然后返回到其原始位置而保持住该球146。鼠笼132各端处的环134和136阻止球146移出狭槽140端部外。如文中所使用的术语“被擒获住”,意指球146被壁138和鼠笼132的环134和136约束住,无需如现有技术的电枢组件设计中的其它部件。如图2所示,各个球146从相应狭槽140中突出而与螺线管112接触,并能够在相应狭槽140内滚动。可使用诸如圆柱那样的其它形式的可滚动元件来代替球146。As shown in FIGS. 2 and 3 , individual chrome balls 146 provide rollable elements within each groove 140 . The top of each generally Y-shaped wall 138 extends into each slot 140 thereby narrowing the opening of the slot in the curved outer surface of the cage 132 so that the ball 146 is captured and cannot exit the slot 140 freely. The plastic material of the squirrel cage 132 is resilient, allowing the adjacent walls 138 to spread out enough to allow the ball 146 to be inserted into the associated slot 140, and then return to its original position to retain the ball 146. Rings 134 and 136 at each end of cage 132 prevent ball 146 from moving out of slot 140 ends. The term "captured" as used herein means that the ball 146 is restrained by the wall 138 and the rings 134 and 136 of the squirrel cage 132 without the need for other components as in prior art armature assembly designs. As shown in FIG. 2 , each ball 146 protrudes from a corresponding slot 140 to contact the solenoid 112 and is capable of rolling within the corresponding slot 140 . Other forms of rollable elements, such as cylinders, may be used in place of balls 146 .

在如图4-8所示的替代实施例中,鼠笼132可包括掣子150,其包括五个L形指形物152,它们从第二环136向外突出,使指形物突出部154突入到围绕推销116的环形槽156内。指形物突出部154与推销的环形槽156的啮合,使鼠笼132保持抵靠住电枢114。替代地,鼠笼132和推销116可制造成为单一塑料零件。In an alternative embodiment as shown in FIGS. 4-8 , the squirrel cage 132 may include a detent 150 that includes five L-shaped fingers 152 that protrude outwardly from the second ring 136 such that the finger protrusions 154 protrudes into an annular groove 156 surrounding push pin 116 . Engagement of the finger protrusions 154 with the push pin annular groove 156 holds the squirrel cage 132 against the armature 114 . Alternatively, the squirrel cage 132 and push pin 116 may be manufactured as a single plastic part.

至此所描述的线性致动器46部件可被封装在外部金属外壳160内,该外部金属外壳160压接在围绕阀体94的槽口162内,以将线性致动器46固定到阀体94上。在某些实施例中,电磁线圈98可包括过包覆模制的塑料件,然后可安装在外壳160内。在另一替代实施例中,塑料材料可注入到外壳160内以形成包覆模制的封装壳164,该封装壳164围绕电磁线圈98延伸,并突出通过外壳160内的开口166而形成用于电磁线圈98的外部电气连接器170。金属端板172关闭外壳160的远离阀体94的端部。The components of the linear actuator 46 described thus far may be enclosed within an outer metal housing 160 that is crimped within a notch 162 surrounding the valve body 94 to secure the linear actuator 46 to the valve body 94 superior. In some embodiments, the solenoid coil 98 may comprise an overmolded plastic piece which may then be mounted within the housing 160 . In another alternative embodiment, plastic material may be injected into housing 160 to form an overmolded enclosure 164 that extends around solenoid coil 98 and protrudes through opening 166 in housing 160 to form a External electrical connector 170 for solenoid coil 98 . Metal end plate 172 closes the end of housing 160 remote from valve body 94 .

在一个示范的用途中,压力控制阀36适于安装在流体压力调整系统20内,其中,来自油泵26的油22施加到第一端口50,其中,连接到油容器30的返回管线60连接到第二端口54。第三端口56连接到受油22的压力控制的装置(即,油泵26)。In one exemplary application, the pressure control valve 36 is adapted to be installed within the fluid pressure regulating system 20, wherein the oil 22 from the oil pump 26 is applied to the first port 50, wherein the return line 60 connected to the oil container 30 is connected to Second port 54. The third port 56 is connected to a device controlled by the pressure of the oil 22 (ie, the oil pump 26).

图9示出以下时间的压力控制阀36的断电状态:当没有电流流过电磁线圈98时,以及当第一端口50处的压力为零或相当低时,就如启动油泵26之前会发生的。此时,第一弹簧90具有比第二弹簧126更大的预加载,且阀芯170处于第一位置168。在该构造中,油泵26会有最大排量。在第一位置168,阀芯70定位成使阀芯70周围的槽84仅与第一端口50连通。然而,邻近于第一弹簧90的阀芯第一端74处的第二凹陷部分86对油22提供路径178,使油从第三端口56流到第二端口54并流到油容器30,由此,在第三端口56处释放任何的压力。9 shows the de-energized state of the pressure control valve 36 when there is no current flowing through the solenoid 98, and when the pressure at the first port 50 is zero or substantially low, as would occur before starting the oil pump 26. of. At this point, the first spring 90 has a greater preload than the second spring 126 and the spool 170 is in the first position 168 . In this configuration, the oil pump 26 will have maximum displacement. In the first position 168 , the spool 70 is positioned such that the groove 84 around the spool 70 communicates with the first port 50 only. However, the second recessed portion 86 at the first end 74 of the spool adjacent to the first spring 90 provides a path 178 for the oil 22 to flow from the third port 56 to the second port 54 and to the oil reservoir 30 by Thus, any pressure is released at the third port 56 .

参照图10,当油泵26启动时,第一端口50处的压力开始增大。该压力通过前导通道180与阀芯70的第二端80连通,于是,相同的压力存在于阀芯70和套筒124之间的前导腔室182内。当压力超过第一预定压力阈值时,该压力和作用在阀芯70第二端80上的第二弹簧126的组合力,大于第一弹簧90的反力,由此,造成阀芯70朝向第二位置174的向下运动,该运动压缩第一弹簧90。当压力达到第一预定压力阈值时,例如,4.5巴或超过或不到,阀芯70移到一位置,在该位置中,阀芯70上的第一地带72关闭第三端口56和第二端口54之间的连通,而环形槽84与第一端口50和第三端口56连通,由此,在两者之间提供流体路径184。该流体路径184增大第三端口56处的压力,该增大压力停止油泵26行程并防止油泵超过第一预定压力阈值。Referring to Figure 10, when the oil pump 26 is activated, the pressure at the first port 50 begins to increase. This pressure communicates with the second end 80 of the spool 70 through the pilot passage 180 , so that the same pressure exists in the pilot chamber 182 between the spool 70 and the sleeve 124 . When the pressure exceeds the first predetermined pressure threshold, the combined force of the pressure and the second spring 126 acting on the second end 80 of the spool 70 is greater than the reaction force of the first spring 90, thereby causing the spool 70 to move toward the first The downward movement of the second position 174 compresses the first spring 90 . When the pressure reaches a first predetermined pressure threshold, for example, 4.5 bar or more or less, the spool 70 moves to a position where the first zone 72 on the spool 70 closes the third port 56 and the second port 56. port 54, while the annular groove 84 communicates with the first port 50 and the third port 56, thereby providing a fluid path 184 therebetween. The fluid path 184 increases the pressure at the third port 56 which destrokes the oil pump 26 and prevents the oil pump from exceeding the first predetermined pressure threshold.

此后,当入口端口50处的压力显著降低时,第一弹簧90迫使阀芯70向上进入如图9所示的位置,在此位置第三端口56可再次与第二端口54连通。Thereafter, when the pressure at the inlet port 50 drops significantly, the first spring 90 forces the spool 70 upward into the position shown in FIG. 9 where the third port 56 can communicate with the second port 54 again.

参照图11,当螺线管线圈98接上电流通电时,且第一端口50处的预定压力阈值例如为4.5巴,生成的电磁场致使电枢114在螺线管112内向下移动,从图10所示的位置移动到图11中的第三位置176内。因为电枢114通过推销116偶联到套筒124,所以,套筒124也向下移动,直到它碰到阀体94的上端92,不管电磁场产生的力多大,该上端92限制套筒的运动量。该动作起初压缩第二弹簧126,由此,在阀芯70上作用的力大于对抗第一弹簧90的力。合力的不平衡致使阀芯70向下移动而压缩第一弹簧90。一旦套筒124搁置在阀体94上端92上,两个弹簧90和126再次达到力平衡,其使阀芯70定位在比螺线管线圈98通电之前更向下的位置。在该第三位置176中,第一端口50通过围绕阀芯环形槽84的路径188连接到第三端口56。Referring to FIG. 11 , when the solenoid coil 98 is energized with current, and the predetermined pressure threshold at the first port 50 is, for example, 4.5 bar, the electromagnetic field generated causes the armature 114 to move downward within the solenoid 112 , as shown in FIG. 10 . The position shown moves into the third position 176 in FIG. 11 . Because the armature 114 is coupled to the sleeve 124 via the push pin 116, the sleeve 124 also moves downward until it hits the upper end 92 of the valve body 94, which limits the amount of movement of the sleeve regardless of the force generated by the electromagnetic field. . This action initially compresses the second spring 126 whereby the force acting on the spool 70 is greater than the force against the first spring 90 . The unbalanced resultant force causes the spool 70 to move downwards to compress the first spring 90 . Once the sleeve 124 rests on the upper end 92 of the valve body 94, the two springs 90 and 126 again achieve force balance which positions the spool 70 in a further downward position than before the solenoid coil 98 was energized. In this third position 176 , the first port 50 is connected to the third port 56 by a path 188 around the spool annular groove 84 .

对线性致动器46通电产生的阀芯70向下移位,使第一弹簧90和第二弹簧126的压缩量比线性致动器断电时压缩量更大。第一弹簧90的压缩尤其改变了在第一端口50处将阀芯70移入第三位置176所需的压力值,在该第三位置处路径188形成在第一端口50和第三端口56之间。该流体路径188又增加了第三端口56处的压力,其停止油泵26的行程并将来自油泵26的压力减小到小于第一预定压力阈值的程度。The downward displacement of the spool 70 caused by energizing the linear actuator 46 compresses the first spring 90 and the second spring 126 more than when the linear actuator is de-energized. The compression of the first spring 90 changes, inter alia, the amount of pressure required to move the spool 70 at the first port 50 into the third position 176 where the path 188 is formed between the first port 50 and the third port 56. between. This fluid path 188 in turn increases the pressure at the third port 56 which destrokes the oil pump 26 and reduces the pressure from the oil pump 26 to a level less than the first predetermined pressure threshold.

为此动作而发生的需要施加到第一端口50的压力值(第二预定压力)小于线性致动器46断电时形成路径184(见图10)所需的第一预定压力阈值。该第二预定压力可由套筒124行程和第二弹簧126的弹簧刚度或弹簧力予以确定,但不受电磁力的影响,电磁力消除了精确控制该力的需求。因此,通过有选择地使线性致动器46通电或断电,便可将打开第一端口50和第三端口56之间连通所需的第一端口50处的压力,设置在两个不同的预定压力下。选择特定的压力可改变压力控制阀36的压力响应特性,同样可改变连接到第三端口56的油泵26的操作。The amount of pressure that needs to be applied to the first port 50 (the second predetermined pressure) for this action to occur is less than the first predetermined pressure threshold required to form the path 184 (see FIG. 10 ) when the linear actuator 46 is de-energized. The second predetermined pressure may be determined by the stroke of the sleeve 124 and the spring rate or spring force of the second spring 126, but is not affected by the electromagnetic force, which eliminates the need for precise control of the force. Thus, by selectively energizing and de-energizing the linear actuator 46, the pressure at the first port 50 required to open communication between the first port 50 and the third port 56 can be set at two different under predetermined pressure. Selecting a particular pressure changes the pressure response characteristics of the pressure control valve 36 and likewise changes the operation of the oil pump 26 connected to the third port 56 .

该响应显示在图12和13的曲线图中。令第一端口50的压力近似为4.5巴,而第三端口56的压力近似为0.4巴,当流向线圈98的电流190增加到近似0.4安培时,阀芯70开始移动,致使第一端口50处的压力下降,第三端口56处的压力上升。当电流190继续增加时,约为0.9安培,第一端口50处的压力减小,平稳到近似为1.0巴,第三端口56处压力增加到近似为0.8巴并达到平稳。图13示出约为1.0巴至约4.5巴的预定压力范围192。应该认识到,预定压力范围192可根据特殊应用的要求来改变。This response is shown in the graphs of FIGS. 12 and 13 . Let the pressure of the first port 50 be approximately 4.5 bar, and the pressure of the third port 56 be approximately 0.4 bar, when the current 190 flowing to the coil 98 increases to approximately 0.4 amperes, the spool 70 starts to move, causing the pressure at the first port 50 to The pressure at the third port 56 rises as the pressure drops. As the current 190 continues to increase, approximately 0.9 amps, the pressure at the first port 50 decreases, plateaus to approximately 1.0 bar, and the pressure at the third port 56 increases to approximately 0.8 bar and plateaus. Figure 13 shows a predetermined pressure range 192 of about 1.0 bar to about 4.5 bar. It should be appreciated that the predetermined pressure range 192 may vary according to the requirements of a particular application.

图14-16示出压力控制阀236的另一替代构造。压力控制阀236类似于压力控制阀36,不同之处在于,压力控制阀236包括阀芯270,其构造成对压力控制阀36提供相反的逻辑。例如,图14示出以下时间的压力控制阀236的断电状态:当没有电流流过电磁线圈98时,以及当第一端口50处的压力为零或相当低时。此时,第一弹簧90具有比第二弹簧126更大的预加载,且阀芯70处于第一位置268。在该构造中,油泵26会有最大排量。在第一位置268,阀芯270定位成使阀芯270周围的槽84与第一端口50连通,第三端口56对油22提供路径278,以使油流出第三端口56外并流向控制端口38。阀芯270将停留在该位置中,直到第一端口50处的压力达到预定压力,例如,4.5巴。Another alternative configuration for the pressure control valve 236 is shown in FIGS. 14-16 . Pressure control valve 236 is similar to pressure control valve 36 , except that pressure control valve 236 includes a spool 270 configured to provide the reverse logic to pressure control valve 36 . For example, FIG. 14 shows the de-energized state of the pressure control valve 236 when no current is flowing through the solenoid 98 and when the pressure at the first port 50 is zero or substantially low. At this point, the first spring 90 has a greater preload than the second spring 126 and the spool 70 is in the first position 268 . In this configuration, the oil pump 26 will have maximum displacement. In the first position 268, the spool 270 is positioned such that the groove 84 around the spool 270 communicates with the first port 50 and the third port 56 provides a path 278 for the oil 22 to flow out of the third port 56 and towards the control port 38. The spool 270 will stay in this position until the pressure at the first port 50 reaches a predetermined pressure, eg 4.5 bar.

参照图15,当第一端口50处的压力上升时,该压力通过前导通道180克服第二弹簧126的预加载,使阀芯270下推。当第一端口50处的压力达到预定压力时,阀芯270达到力平衡并到达零位274。Referring to FIG. 15 , when the pressure at the first port 50 rises, the pressure overcomes the preload of the second spring 126 through the pilot passage 180 to push the spool 270 down. When the pressure at the first port 50 reaches a predetermined pressure, the spool 270 reaches force balance and reaches the zero position 274 .

参照图16,此后,当螺线管线圈98接上电流而通电时,生成的电磁场致使电枢114在螺线管112内下移,从图15所示位置移动到图16中的位置276。因为电枢114通过推销116偶联到套筒124,所以,套筒124也下移,直到套筒碰到阀体94的上端92,不管电磁场产生的力多大,该上端92限制套筒的运动量。该动作起初压缩第二弹簧126,由此,在阀芯270上作用的力大于对抗第一弹簧90的力。合力的不平衡致使阀芯270向下移动而压缩第一弹簧90。一旦套筒124搁置在阀体94上端92上,两个弹簧90和126再次达到力平衡,其使阀芯270定位在比螺线管线圈98通电之前更向下的位置。在该第三位置276中,第二端口54通过围绕阀芯环形槽84的路径288连接到第三端口56。Referring to FIG. 16 , thereafter, when solenoid coil 98 is energized with current applied, the generated electromagnetic field causes armature 114 to move down within solenoid 112 from the position shown in FIG. 15 to position 276 in FIG. 16 . Because the armature 114 is coupled to the sleeve 124 through the push pin 116, the sleeve 124 also moves down until the sleeve hits the upper end 92 of the valve body 94, which limits the amount of movement of the sleeve regardless of the force generated by the electromagnetic field. . This action initially compresses the second spring 126 , whereby the force acting on the spool 270 is greater than the force against the first spring 90 . The unbalanced resultant force causes the spool 270 to move downward and compress the first spring 90 . Once the sleeve 124 rests on the upper end 92 of the valve body 94, the two springs 90 and 126 again achieve force balance which positions the spool 270 in a further downward position than before the solenoid coil 98 was energized. In this third position 276 , the second port 54 is connected to the third port 56 by a path 288 around the spool annular groove 84 .

参照图17,图中示出压力控制阀336的另一替代的构造。压力控制阀336类似于压力控制阀36和236,例外之处在于,压力控制阀336包括第四端口358。有了三端口型式的压力控制阀36和236,第三端口56压力可决不超过第一端口50压力,该第一端口压力是油过滤器出口压力52。对于四端口压力控制阀336来说,第四端口358处的前导信号是油过滤器出口压力52,第一端口50接受泵排放压力28,由于横贯油过滤器42存在压降,泵排放压力28大于油过滤器出口压力52。在该情形中,停止行程的压力可等于泵排放压力28而超过油过滤器出口压力52。这允许油泵26使用更刚的弹簧(未示出),其可提供更加稳定的油泵。Referring to Figure 17, another alternative configuration for the pressure control valve 336 is shown. Pressure control valve 336 is similar to pressure control valves 36 and 236 , except that pressure control valve 336 includes a fourth port 358 . With the pressure control valves 36 and 236 of the three port type, the third port 56 pressure can never exceed the first port 50 pressure which is the oil filter outlet pressure 52 . For the four port pressure control valve 336, the pilot signal at the fourth port 358 is the oil filter outlet pressure 52, the first port 50 receives the pump discharge pressure 28, which due to the pressure drop across the oil filter 42, the pump discharge pressure 28 Greater than oil filter outlet pressure 52. In this case, the pressure of the stop stroke may be equal to the pump discharge pressure 28 and exceed the oil filter outlet pressure 52 . This allows the oil pump 26 to use a stiffer spring (not shown), which can provide a more stable oil pump.

参照图18,图中示出压力控制阀436的另一替代的构造。压力控制阀436类似于压力控制阀36、236和336,例外之处在于,压力控制阀436包括定位在弹簧126和阀芯470之间的销子440。该销子440具有减小的直径442,并可从前导腔室182延伸到阀孔48。该直径减小的销子440允许压力控制阀436控制更大的压力范围,而无需更大的线性致动器46力。阀芯470和阀孔48可各具有较大的直径,这可增大流体流动面积。应该认识到,销子440和阀芯470可用单块或多件材料制成。Referring to Figure 18, another alternative configuration for the pressure control valve 436 is shown. Pressure control valve 436 is similar to pressure control valves 36 , 236 , and 336 , except that pressure control valve 436 includes pin 440 positioned between spring 126 and spool 470 . The pin 440 has a reduced diameter 442 and can extend from the pilot chamber 182 to the valve bore 48 . The reduced diameter pin 440 allows the pressure control valve 436 to control a greater pressure range without requiring greater linear actuator 46 force. The spool 470 and the valve bore 48 may each have a larger diameter, which may increase the fluid flow area. It should be appreciated that pin 440 and spool 470 may be formed from a single piece or from multiple pieces of material.

再参照图1,当发动机24速度增大且油过滤器出口压力52也增大时,该增大的压力施加到前导腔室180,以及通过第一端口50施加到阀芯70顶部处的前导腔室182(也参见图2)。即使电枢114保持在固定的位置中,因为通向线圈98的电流190未改变,前导腔室182内增加的压力向下推阀芯70而打开端口50和56之间的路径184(见图10)。该增加的压力通过路径184传送到油泵26的控制端口38,由此,减小油泵26的排量以及油过滤器出口52处的出口流量和压力,即,控制压力越高则排量越小。Referring again to FIG. 1 , when the engine 24 speed increases and the oil filter outlet pressure 52 also increases, the increased pressure is applied to the pilot chamber 180 and, through the first port 50 , to the pilot valve at the top of the spool 70 . Chamber 182 (see also FIG. 2 ). Even though the armature 114 remains in a fixed position, because the current 190 to the coil 98 is unchanged, the increased pressure in the pilot chamber 182 pushes down on the spool 70 and opens the path 184 between the ports 50 and 56 (see FIG. 10). This increased pressure is communicated through path 184 to the control port 38 of the oil pump 26, thereby reducing the displacement of the oil pump 26 and the outlet flow and pressure at the outlet 52 of the oil filter, i.e. the higher the control pressure the smaller the displacement .

当发动机24速度减小时,便出现相反的动作,致使前导腔室182内压力也减小。由于前导腔室182内压力较低,第一弹簧90向上推阀芯70,打开第三端口56和第二端口54之间的路径178(见图9)。该路径178降低油泵26控制端口38处的压力,由此,提高油泵26的排量和油过滤器出口52的压力。这样,当发动机速度变化时,流向发动机24的油22出口压力和流量保持在预定压力范围192内。As the speed of the engine 24 decreases, the opposite action occurs, causing the pressure in the pilot chamber 182 to decrease as well. Due to the low pressure in the pilot chamber 182, the first spring 90 pushes up the spool 70, opening the path 178 between the third port 56 and the second port 54 (see FIG. 9). This path 178 reduces the pressure at the control port 38 of the oil pump 26 thereby increasing the displacement of the oil pump 26 and the pressure at the oil filter outlet 52 . In this way, the outlet pressure and flow of oil 22 to the engine 24 is maintained within the predetermined pressure range 192 as the engine speed varies.

油过滤器出口压力52所要控制达到的压力水平,可通过施加到线性致动器46内线圈98的电流水平进行调整。调整电流190改变了线圈98所产生的磁场,并由此改变电枢114在线性致动器46内的位置。电枢114的可变位置可压缩或松弛第一弹簧90和第二弹簧126,由此,分别将不同的弹簧力施加到阀芯70的第一端74和第二端92。这些力限定移动阀芯70而在前导前导通道180和前导腔室182内所需的压力值。其结果,变化施加到线性致动器46的电流190,可影响阀芯70打开和关闭第三端口56和第一端口50之间的路径(路径184和188)以及第三端口56和返回端口54之间的路径(路径178)时的压力水平。改变该压力水平可改变油过滤器出口52压力所要控制达到的预定压力阈值范围192内的压力。The pressure level to which the oil filter outlet pressure 52 is controlled can be adjusted by the level of current applied to the coil 98 within the linear actuator 46 . Adjusting the current 190 changes the magnetic field generated by the coil 98 and thereby changes the position of the armature 114 within the linear actuator 46 . The variable position of the armature 114 can compress or relax the first spring 90 and the second spring 126 , thereby applying different spring forces to the first end 74 and the second end 92 of the spool 70 , respectively. These forces define the pressure values required to move the spool 70 within the pilot passage 180 and the pilot chamber 182 to pilot. As a result, varying the current 190 applied to the linear actuator 46 can affect the spool 70 to open and close the paths between the third port 56 and the first port 50 (paths 184 and 188) and the third port 56 and the return port. The pressure level at the path between 54 (path 178). Changing this pressure level can change the pressure within the predetermined pressure threshold range 192 to which the oil filter outlet 52 pressure is to be controlled.

以上描述主要涉及本发明的优选实施例。尽管对本发明范围内的各种替代方案给予了一定的关注,但期待本技术领域内技术人员同样会认识到其它附加的替代方案,这些方案现从对本发明实施例的披露中得以明了。因此,本发明范围应由附后权利要求书来确定,而不被以上的披露所限定。The above description mainly relates to preferred embodiments of the invention. While some attention has been given to various alternatives within the scope of the invention, it is expected that those skilled in the art will also recognize other additional alternatives which are now apparent from the disclosure of the embodiments of the invention. Accordingly, the scope of the invention should be determined by the appended claims and not limited by the foregoing disclosure.

Claims (22)

1. a kind of fluid pump pressure adjusts system, including:
Valve, the valve have valve body with holes and the spool that is slidably received in the hole, the valve body have with it is described First port, second port and the 3rd port that hole fluidly connects, the hole include adjusting screw, and the valve body is included in institute State in valve body and outwards arranged from the hole to provide the preceding pathway between the first port and the second end of the spool, The first port and the second port are selectively connected to by the diverse location of the spool in the hole, the spool 3rd port;
The first port, the first port are fluidly connected with Fluid pump outlet to receive first at the first port Fluid pressure, the first fluid pressure have first pressure level;
The second port, the second port are fluidly connected with fluid container, and the fluid container puies forward the fluid pump For fluid source;
3rd port, the 3rd port are fluidly connected with the control port of the fluid pump to provide the 3rd end Second fluid pressure at mouthful, the second fluid pressure have second pressure level, and the horizontal control of the second pressure comes from The first pressure level of the fluid pump is to the value between the first predetermined pressure and the second predetermined pressure;
Linear actuator, the linear actuators are adjacent to valve body and are operationally coupled to the spool;
First spring, first spring are connected to the adjusting screw and and opposite with the second end with the spool When first end coordinates the level less than given threshold value horizontal with the first pressure at the first port, first spring The spool is biased relative to the valve body towards the second place;And second spring, the second spring is by the spool Biased towards first position,
Wherein, when the first pressure at the first port is horizontal horizontal higher than the given threshold value, the spool quilt Biased towards the first position, and wherein, the actuating and stopping actuating of the linear actuators change the given threshold value Level, so as to being proportionally controlled the first pressure level described with being applied to the size of current of the linear actuators Between first predetermined pressure and second predetermined pressure.
2. the system as claimed in claim 1, it is characterised in that
Second spring is further included, the second spring extends between the linear actuators and the spool, and described in coupling Linear actuators and the spool.
3. the system as claimed in claim 1, it is characterised in that
When the second pressure is horizontal to be increased, the first pressure is horizontal to be reduced.
4. the system as claimed in claim 1, it is characterised in that
When the second pressure is horizontal to be reduced, the first pressure is horizontal to be reduced.
5. the system as claimed in claim 1, it is characterised in that
The first pressure level is the first variable level of fluid pressure, and the second pressure level is the second variable stream Body stress level;And
Wherein, the second convertible fluids stress level at the control port of the fluid pump controls fluid pump, with Described first variable level of fluid pressure is maintained in the range of predetermined fluid pressure.
6. the system as claimed in claim 1, it is characterised in that
With engine fluid connected from the fluid pump and the first pressure of fluid container level.
7. the system as claimed in claim 1, it is characterised in that
The fluid pump is the variable fluid pump of discharge capacity.
8. the system as claimed in claim 1, it is characterised in that
The spool is to the path between the mobile opening first port of the first position and the 3rd port, and institute Spool is stated to another path between the mobile opening second port of the second place and the 3rd port.
9. the system as claimed in claim 1, it is characterised in that
When the linear actuators is powered, the given threshold value is horizontal to be reduced.
10. system as claimed in claim 9, it is characterised in that
The given threshold value level is electrically controlled.
11. a kind of fluid pump pressure adjusts system, including:
Valve body, the valve body are with holes and with first port, second port and the 3rd port fluidly connected with the hole, institute Stating valve body includes being arranged in the valve body from the outwardly extending preceding pathway in the hole, the first port and Fluid pump outlet Fluidly connect, the second port is fluidly connected with fluid container, and the fluid container provides fluid to the fluid pump Source, the 3rd port are fluidly connected with the control port of the fluid pump, wherein, it is applied to the pressure of the control port The fluid flow from the Fluid pump outlet is controlled, the hole includes adjusting screw;
Spool, the spool are slidably received in the hole, and have first position and the second place, described first Position, the first port are connected to the 3rd port, and in the second place, the second port is connected to the described 3rd Port, the preceding pathway provide the fluid communication between the first port and the second end of the spool;
Actuator, the actuator are adjacent to the valve body and are operationally coupled to the spool, and the actuator includes electricity Pivot, the armature is with being coupled to the current in proportion of the spool and the coil with being applied to the armature in the first armature position Moved between the second armature position;
First spring, first spring are connected to the adjusting screw and and opposite with the second end with the spool When first end cooperation is less than given threshold value with the pressure at the first port, the spool is biased into by first spring Enter the second place;And
Second spring, the second spring bias the spool towards first position,
Wherein, when the pressure at the first port is horizontal higher than the given threshold value, the spool is in described first In putting, and wherein, actuating of the armature between first armature position and second armature position is with being applied to institute Change the given threshold level with stating the current in proportion of the coil of armature.
12. system as claimed in claim 11, it is characterised in that
Second spring is further included, the second spring extends between the linear actuators and the spool, and described in coupling Linear actuators and the spool.
13. system as claimed in claim 11, it is characterised in that
The actuator includes solenoid coil component and armature, and the solenoid coil component, which has, is formed in the solenoid Coil hole in coil block, the armature are slidably received in the coil hole, and be operationally coupled and by power It is applied to the spool.
14. system as claimed in claim 12, it is characterised in that
The actuator changes the power being applied to by the second spring on the spool, to change needed for the mobile spool The first port at the given threshold level.
15. system as claimed in claim 11, it is characterised in that
Fluid pressure from the Fluid pump outlet and the fluid container, with engine fluid connects;And
When the engine speed changes, the given threshold value level becomes between first pressure level and second pressure level Change, to control the fluid pump, the Fluid pressure from the Fluid pump outlet is maintained to predetermined Fluid pressure model In enclosing.
16. a kind of Fluid pump outlet pressure method of adjustment, the described method includes:
Hydraulic valve is provided, the hydraulic valve includes:
Valve body, the valve body are with holes and with first port, second port and the 3rd port connected with the hole, the valve body It is included in the preceding pathway outwards arranged from the hole in the valve body, the first port and the stream with first pressure level Body pump discharge fluidly connects, and it is horizontal that the first port will receive the first pressure from the fluid pump, and described second Port is fluidly connected with fluid container, and the fluid container provides the fluid pump fluid source, the 3rd port and tool The control port for having the fluid pump of second pressure level fluidly connects, and the 3rd port provides the to the fluid pump Two stress levels, to control the first pressure level from the fluid pump to the first predetermined pressure and the second predetermined pressure Between value, the hole includes adjusting screw;
Spool, the spool is slidably received in the hole and has at least first position and the second place, before described Pathway provides the fluid communication between the first port and the second end of the spool;
First spring, first spring are connected to the adjusting screw and and opposite with the second end with the spool First end coordinates so that the spool to be biased towards the second place;
Second spring, the second spring bias the spool towards the first position,
Linear actuators, the linear actuators are adjacent to the valve body and are operationally coupled to the spool;And
The linear actuators is operated, the current in proportion with being applied to the linear actuators is exerted a force to described On spool, wherein the power that is applied on the spool changes the pressure threshold at the first port, the pressure threshold be with With being applied to the current in proportion of the linear actuators the mobile spool and thus first predetermined pressure with it is described Adjusted between second predetermined pressure needed for the Fluid pump outlet pressure.
17. the method described in claim 16, it is characterised in that
The first position provides the path between the first port and the 3rd port.
18. the method described in claim 16, it is characterised in that
Run the linear actuators and the power is applied on the spool including running the linear actuators, by institute Pressure threshold is stated one of to change to multiple stress levels.
19. the method described in claim 16, it is characterised in that
Run the linear actuators and include running the linear actuators and the power is applied on the spool, with the Change the pressure threshold between one pressure threshold level and second pressure threshold level.
20. the method described in claim 16, it is characterised in that
The second pressure is horizontal horizontal less than the first pressure.
21. the method described in claim 16, it is characterised in that
Further include the speed for changing the engine fluidly connected with the fluid pump;And
The fluid pump output pressure is maintained within predetermined pressure output area.
22. method as claimed in claim 21, it is characterised in that
Further include with electric current to control the predetermined pressure output scope.
CN201410092623.6A 2013-03-14 2014-03-13 Systems and methods for fluid pump outlet pressure adjustment Expired - Fee Related CN104047664B (en)

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CN104047664A (en) 2014-09-17
US9582008B2 (en) 2017-02-28
CN108487964A (en) 2018-09-04
US20140261716A1 (en) 2014-09-18
EP2778419A1 (en) 2014-09-17
EP2778419B1 (en) 2020-05-27
US20170167329A1 (en) 2017-06-15
JP6537776B2 (en) 2019-07-03
JP2019138476A (en) 2019-08-22
JP2014178028A (en) 2014-09-25

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