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CN104011848A - A through-silicon via interconnection structure and manufacturing method thereof - Google Patents

A through-silicon via interconnection structure and manufacturing method thereof Download PDF

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Publication number
CN104011848A
CN104011848A CN201180037684.7A CN201180037684A CN104011848A CN 104011848 A CN104011848 A CN 104011848A CN 201180037684 A CN201180037684 A CN 201180037684A CN 104011848 A CN104011848 A CN 104011848A
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semiconductor substrate
silicon
layer
insulating barrier
hole conductor
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尹海洲
骆志炯
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Zhu Haibo
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Ztd Technologies Ltd
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    • H10W20/023
    • H10P72/74
    • H10W20/0245
    • H10W20/0249
    • H10W20/0265
    • H10W20/20
    • H10W90/00
    • H10P72/7416
    • H10W20/072
    • H10W20/46
    • H10W72/019
    • H10W72/01904
    • H10W72/01935
    • H10W72/90
    • H10W72/923
    • H10W72/926
    • H10W72/9415
    • H10W72/942
    • H10W72/944
    • H10W72/952
    • H10W72/983
    • H10W80/163
    • H10W80/312
    • H10W80/327
    • H10W80/721
    • H10W90/297
    • H10W90/792

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Abstract

Provided is a method for manufacturing a through silicon via interconnection structure, the method comprising the steps of: providing a semiconductor substrate (200); forming a recess hole (202) from a first surface of the semiconductor substrate (200), and forming a first insulating layer (203) on a side wall and a bottom surface of the recess hole (202), and forming a sacrificial layer (204) on the first insulating layer (203); filling a through-silicon-via conductor (205) in the recess (202), and forming a first contact pad (207) on the first surface of the semiconductor substrate (200) in electrical connection with the through-silicon-via conductor (205); thinning the semiconductor substrate (200) from a second surface of the semiconductor substrate (200) until the through-silicon via conductor (205) is exposed; removing the sacrificial layer (204) and forming a gap layer (211) between the silicon through hole conductor (205) and the first insulating layer (203); and stacking a plurality of the semiconductor substrates (200) and then bonding the semiconductor substrates. Accordingly, a through silicon via interconnect structure is provided. The manufacturing method and the interconnection structure can effectively reduce the parasitic capacitance between the silicon through hole and the semiconductor substrate (200) and effectively reduce the stress effect of the silicon through hole conductor (205) on the semiconductor substrate (200) in thermal expansion.

Description

一种硅通孔互连结构及其制造方法 技术领域 A through-silicon via interconnection structure and manufacturing method thereof Technical field

[0001]本发明涉及半导体封装技术,尤其涉及一种硅通孔互连结构及 其制造方法。 背景技术 [0001] The present invention relates to semiconductor packaging technology, in particular to a through-silicon via interconnection structure and a manufacturing method thereof. Background technique

[0002]硅通孔 (Through-Silicon-Via, TSV)封装技术是通过在芯片和芯 片之间制作垂直导通, 实现芯片和芯片之间互连的最新技术。 与以 往的 IC封装键合以及使用凸点的叠加技术不同, TSV封装技术能够 使芯片在三维方向堆叠的密度最大, 外形尺寸最小, 并且大大改善 了芯片速度和低功耗的性能。 中, TSV 封装一般包括如下步骤: 从半导体衬底的一个表面形成通 孔, 并在该通孔内沉积绝缘层; 使用金属 (例如铜、 钨等)填充所述通 孔形成硅通孔; 对所述半导体衬底进行减薄, 直至从所述半导体衬 底的另一个表面暴露出硅通孔; 最后将多个减薄后的半导体衬底相 键合。基于上述步骤所形成的硅通孔互连结构请参考图 1,如图所示, 两个半导体衬底为例, 虚线表示两个半导体衬底之间的互连面), 该 两个或两个以上的半导体衬底 100通过硅通孔导体 101相连接, 其 中, 硅通孔导体 101 的材料为铜。 在所述半导体衬底 100和硅通孔 导体 101之间存在绝缘层 102,用于隔离所述半导体衬底 100和硅通 孔导体 101, 以防止其二者发生短接。 此外, 在互连的两个半导体衬 底 100之间还存在填充材料 103, 填充材料一般为绝缘体, 可以帮助 键合相邻的两个半导体衬底 100。 [0002] Through-Silicon-Via (TSV) packaging technology is the latest technology for interconnection between chips by making vertical conduction between chips. Different from previous IC package bonding and stacking technologies using bumps, TSV packaging technology can maximize the density of chips stacked in three dimensions, minimize the size of the chip, and greatly improve the performance of chip speed and low power consumption. Among them, the TSV package generally includes the following steps: forming a through hole from one surface of the semiconductor substrate, and depositing an insulating layer in the through hole; filling the through hole with metal (such as copper, tungsten, etc.) to form a through silicon via; The semiconductor substrate is thinned until the TSV is exposed from the other surface of the semiconductor substrate; finally, multiple thinned semiconductor substrates are bonded together. Please refer to FIG. 1 for the TSV interconnection structure formed based on the above steps. As shown in the figure, two semiconductor substrates are taken as an example. More than two semiconductor substrates 100 are connected by TSV conductors 101, wherein the material of TSV conductors 101 is copper. There is an insulating layer 102 between the semiconductor substrate 100 and the TSV conductor 101, which is used to isolate the semiconductor substrate 100 and the TSV conductor 101, so as to prevent the two from being short-circuited. In addition, there is a filling material 103 between the two interconnected semiconductor substrates 100, and the filling material is generally an insulator, which can help to bond two adjacent semiconductor substrates 100.

[0004]在 G. Katti等人于 2009年 12月在美国华盛顿 D.C.的国际电子 器件会议 ( International Electron Device Meeting )上发表的论文 "3D stacked ICs using Cu TSVs and Die to Wafer Hybrid Collective bonding" 中, 作者指出随着硅通孔封装密度的增加, 硅通孔导体与 硅衬底之间的寄生电容会导致严重的 RC延迟;另外对于基于铜填充 的硅通孔封装技术的可靠性的研究发现硅通孔互连结构中用于将芯 片互连的铜的热膨胀系数与硅的热膨胀系数不同, 在芯片制备工艺 的高温步骤中, 由于热膨胀系数不同, 从而导致硅通孔中的铜会往 外膨胀, 对环绕在铜周围的区域产生应力, 严重时会造成芯片的断 [0004] The paper "3D stacked ICs using Cu TSVs and Die to Wafer Hybrid Collective" published by G. Katti et al. on the International Electron Device Meeting (International Electron Device Meeting) in Washington D.C. In bonding", the author pointed out that with the increase of TSV packaging density, the parasitic capacitance between TSV conductor and silicon substrate will cause serious RC delay; in addition, the reliability of TSV packaging technology based on copper filling The study found that the thermal expansion coefficient of copper used to interconnect chips in the through-silicon via interconnection structure is different from that of silicon. It will expand outward, causing stress on the area around the copper, and in severe cases, it will cause the chip to break

[0005]因此,亟需提出一种可以解决上述问题的硅通孔互连结构及其 制造方法。 发明内容 [0005] Therefore, there is an urgent need to propose a through-silicon via interconnection structure and a manufacturing method thereof that can solve the above-mentioned problems. Contents of the invention

一种硅通孔互连结构及其制造方法,通过 A through-silicon via interconnection structure and its manufacturing method, through

形变的材料, 有效地减小了硅通孔导体在热膨胀中对半导体衬底的 应力作用。 The deformed material effectively reduces the stress effect of the TSV conductor on the semiconductor substrate during thermal expansion.

[0007]#居本发明的一个方面, 提供一种硅通孔互连的制造方法, 该 方法包括以下步骤: [0007]# In one aspect of the present invention, a method for manufacturing TSV interconnection is provided, the method includes the following steps:

a)提供半导体衬底, 该半导体衬底具有第一表面以及与该第一表面 相对应的第二表面; a) providing a semiconductor substrate, the semiconductor substrate has a first surface and a second surface corresponding to the first surface;

b)从所述半导体衬底的第一表面形成凹孔, 并在所述凹孔的侧壁和 底面上形成第一绝缘层, 以及在所述第一绝缘层上形成牺牲层, 其 中该凹孔的横截面形状可以是圆形、 方形、 条形、 多边形等各种形 状; b) forming a concave hole from the first surface of the semiconductor substrate, forming a first insulating layer on the sidewall and bottom surface of the concave hole, and forming a sacrificial layer on the first insulating layer, wherein the concave hole The cross-sectional shape of the hole can be various shapes such as circle, square, bar, polygon;

c)在所述凹孔内填充导电材料形成硅通孔导体, 以及在所述半导体 衬底的第一表面上形成与该硅通孔导体电性连接的第一接触垫; d)从所述半导体衬底的第二表面对该半导体衬底进行减薄, 直至暴 露所述硅通孔导体和牺牲层; e)去除所述牺牲层, 在所述硅通孔导体和第一绝缘层之间形成空隙 层; c) filling the concave hole with a conductive material to form a TSV conductor, and forming a first contact pad electrically connected to the TSV conductor on the first surface of the semiconductor substrate; d) from the Thinning the semiconductor substrate on the second surface of the semiconductor substrate until the TSV conductor and the sacrificial layer are exposed; e) removing the sacrificial layer to form a gap layer between the TSV conductor and the first insulating layer;

f) 将多个所述半导体衬底堆叠后进行键合。 f) performing bonding after stacking a plurality of said semiconductor substrates.

[0008]根据本发明的另一个方面, 还提供一种硅通孔互连结构的制造 方法, 该方法包括以下步骤: [0008] According to another aspect of the present invention, there is also provided a method for manufacturing a TSV interconnection structure, the method comprising the following steps:

a)提供半导体衬底, 该半导体衬底具有第一表面以及与该第一表面 相对应的第二表面; a) providing a semiconductor substrate, the semiconductor substrate has a first surface and a second surface corresponding to the first surface;

b)从所述半导体衬底的第一表面形成凹孔, 并在所述凹孔的侧壁和 底面上形成第一绝缘层, 以及在所述第一绝缘层上形成緩冲层; c)在所述凹孔内填充导电材料形成硅通孔导体, 以及在所述半导体 衬底的第一表面上形成与该硅通孔导体电性连接的第一接触垫; d)从所述半导体衬底的第二表面对该半导体衬底进行减薄, 直至暴 露所述硅通孔导体和緩冲层; b) forming a concave hole from the first surface of the semiconductor substrate, and forming a first insulating layer on the sidewall and bottom surface of the concave hole, and forming a buffer layer on the first insulating layer; c) Filling the concave hole with a conductive material to form a TSV conductor, and forming a first contact pad electrically connected to the TSV conductor on the first surface of the semiconductor substrate; d) from the semiconductor substrate Thinning the semiconductor substrate on the second surface of the bottom until the TSV conductor and the buffer layer are exposed;

f)将多个所述半导体衬底堆叠后进行键合。 f) performing bonding after stacking a plurality of the semiconductor substrates.

[0009]本发明另一方面还提出了一种硅通孔互连结构,该硅通孔互连 结构包括半导体衬底、 贯穿所述半导体衬底的硅通孔导体、 以及位 于所述半导体衬底和硅通孔导体之间的第一绝缘层, 其中包括: [0010]位于所述硅通孔导体与所述第一绝缘层之间的緩冲层; [0009] Another aspect of the present invention also proposes a through-silicon via interconnection structure, which includes a semiconductor substrate, a through-silicon via conductor penetrating through the semiconductor substrate, and a A first insulating layer between the bottom and the TSV conductor, including: [0010] a buffer layer between the TSV conductor and the first insulating layer;

[0011 ]至少一个接触垫, 所述硅通孔的至少一端与该接触垫相连接, 并且所述接触垫固定于所述半导体衬底上。 衬底通过所述硅通孔导体与所述接触垫之间或者两个接触垫之间的 键合形成互连。 [0011] At least one contact pad, at least one end of the TSV is connected to the contact pad, and the contact pad is fixed on the semiconductor substrate. The substrate is interconnected by bonding between the TSV conductor and the contact pad or between two contact pads.

[0013]其中所述緩冲层为空隙、 低 K介电材料、 多孔材料或者可形变 材料。 緩冲层具有比单晶硅低的杨氏模量, 也就是比单晶硅软。 [0013] Wherein the buffer layer is a void, a low-K dielectric material, a porous material or a deformable material. The buffer layer has a lower Young's modulus than single crystal silicon, that is, is softer than single crystal silicon.

[0014]与现有技术相比, 本发明具有以下优点: 通过在硅通孔导体与 半导体衬底之间形成空腔或填充低 K介电材料, 有效地降低了硅通 孔导体与半导体衬底之间的寄生电容, 以及通过在硅通孔导体与半 导体衬底之间形成空腔或填充可以吸收形变的材料, 在温度发生变 化导致硅通孔导体形变的时候, 通过吸收硅通孔导体的形变, 有效 地减小形变对所述半导体衬底产生的应力作用。 附图说明 [0014] Compared with the prior art, the present invention has the following advantages: By forming a cavity or filling a low-K dielectric material between the TSV conductor and the semiconductor substrate, the TSV conductor and the semiconductor substrate are effectively reduced. The parasitic capacitance between the bottom, and by forming a cavity or filling a material that can absorb deformation between the TSV conductor and the semiconductor substrate, changes in temperature When the deformation of the TSV conductor is caused by the TSV, the deformation of the TSV conductor is effectively reduced to effectively reduce the stress effect of the deformation on the semiconductor substrate. Description of drawings

[0015]通过阅读参照以下附图所作的对非限制性实施例所作的详细描 述, 本发明的其它特征、 目的和优点将会变得更明显: [0015] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

图 1为现有技术中硅通孔互连结构的剖面示意图; 1 is a schematic cross-sectional view of a TSV interconnection structure in the prior art;

图 2为根据本发明的硅通孔互连结构制造方法的流程图; 2 is a flow chart of a method for manufacturing a TSV interconnection structure according to the present invention;

图 3至图 18为根据本发明的一个优选实施例按照图 2所示流程制造 半导体结构的各个阶段的剖面示意图。 3 to 18 are schematic cross-sectional views of various stages of manufacturing a semiconductor structure according to a preferred embodiment of the present invention according to the process shown in FIG. 2 .

[0016]附图中相同或相似的附图标记代表相同或相似的部件。 具体实施方式 [0016] The same or similar reference numerals represent the same or similar components in the accompanying drawings. Detailed ways

[0017]下面详细描述本发明的实施例,所述实施例的示例在附图中示 出, 其中自始至终相同或类似的标号表示相同或类似的元件或具有 相同或类似功能的元件。 下面通过参考附图描述的实施例是示例性 的, 仅用于解释本发明, 而不能解释为对本发明的限制。 [0017] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are only used to explain the present invention, and cannot be construed as limiting the present invention.

[0018]下文的公开提供了许多不同的实施例或例子用来实现本发明 的不同结构。 为了简化本发明的公开, 下文中对特定例子的部件和 设置进行描述。 当然, 它们仅仅为示例, 并且目的不在于限制本发 明。 此外, 本发明可以在不同例子中重复参考数字和 /或字母。 这种 重复是为了简化和清楚的目的, 其本身不指示所讨论各种实施例和 / 或设置之间的关系。 此外, 本发明提供了的各种特定的工艺和材料 的例子, 但是本领域普通技术人员可以意识到其他工艺的可应用于 性和 /或其他材料的使用。 另外, 以下描述的第一特征在第二特征之 "上"的结构可以包括第一和第二特征形成为直接接触的实施例,也可 以包括另外的特征形成在第一和第二特征之间的实施例, 这样第一 和第二特征可能不是直接接触。 应当注意, 在附图中所图示的部件 不一定按比例绘制。 本发明省略了对公知组件和处理技术及工艺的 描述以避免不必要地限制本发明。 [0018] The following disclosure provides many different embodiments or examples for implementing various configurations of the present invention. In order to simplify the disclosure of the present invention, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the invention. Furthermore, the present invention may repeat reference numerals and/or letters in different instances. This repetition is for simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. In addition, the present invention provides examples of various specific processes and materials, but those of ordinary skill in the art may realize the applicability of other processes and/or the use of other materials. Additionally, configurations described below in which a first feature is "on" a second feature may include embodiments where the first and second features are formed in direct contact, and may include additional features formed between the first and second features. In an embodiment such that the first and second features may not be in direct contact. It should be noted that components illustrated in the figures are not necessarily drawn to scale. The present invention omits the modification of known components and processing techniques and processes The description is made so as not to unnecessarily limit the invention.

[0019]本发明提供了一种硅通孔互连结构的制造方法, 请参考图 2, 图 2 为根据本发明的硅通孔互连结构制造方法的流程图。 下面, 将 结合图 3至图 18对图 2所示的方法进行具体说明。 需要说明的是, 阶段, 在后段工艺(Back End of Line, BEOL)步骤之前完成的硅通孔 通常被称作先通孔, 在 BEOL 步骤之后所执行的硅通孔通常被称作 后通孔, 下文中仅以后通孔为例对本发明提供的硅通孔互连结构制 造方法进行说明。 [0019] The present invention provides a method for manufacturing a through-silicon via interconnection structure, please refer to FIG. 2 , and FIG. 2 is a flowchart of a method for manufacturing a through-silicon via interconnection structure according to the present invention. In the following, the method shown in FIG. 2 will be specifically described in conjunction with FIGS. 3 to 18. It should be noted that, in the stage, the through-silicon vias completed before the Back End of Line (BEOL) step are generally referred to as through-first vias, and the through-silicon vias performed after the BEOL step are generally referred to as through-last through-holes. Hole, the method for manufacturing the TSV interconnection structure provided by the present invention will be described below only by taking the through hole as an example.

[0020]首先, 执行步骤 S101, 提供半导体衬底 200, 该半导体衬底 200具有第一表面以及与该第一表面相对应的第二表面。 [0020] First, step S101 is performed to provide a semiconductor substrate 200, the semiconductor substrate 200 has a first surface and a second surface corresponding to the first surface.

[0021]具体地, 如图 3所示, 在本实施例中, 所述半导体衬底 200为 已经形成有源区的体硅衬底, 其中, 所述半导体衬底 200 具有第一 表面以及和该第一表面相对应的第二表面, 所述有源区位于所述半 导体衬底 100的第一表面下方(如图中虚线标志的位置所示),其可以 包括各种 NMOS器件、 PMOS器件、 和 /或其他集成电路。 在其它实 施例中, 所述半导体衬底 200还可以是 SOI (绝缘体上硅 )衬底或含 有 III-V半导体材料的衬底。 所述半导体衬底 200的厚度范围为 400 μ ιη-800 μ ιη。 此外, 在所述半导体衬底 200的第一表面上通常存在 介质层 201, 用于保护所述半导体衬底 200中的有源区, 所述介质层 201的材料包括二氧化硅、 氮化硅中的一种或其任意组合, 以及其他 合适的介电材料。 [0021] Specifically, as shown in FIG. 3, in this embodiment, the semiconductor substrate 200 is a bulk silicon substrate on which an active region has been formed, wherein the semiconductor substrate 200 has a first surface and a The second surface corresponding to the first surface, the active region is located below the first surface of the semiconductor substrate 100 (as shown by the dotted line mark in the figure), which may include various NMOS devices, PMOS devices , and/or other integrated circuits. In other embodiments, the semiconductor substrate 200 may also be an SOI (silicon-on-insulator) substrate or a substrate containing III-V semiconductor materials. The thickness of the semiconductor substrate 200 ranges from 400 μm to 800 μm. In addition, there is usually a dielectric layer 201 on the first surface of the semiconductor substrate 200 for protecting the active region in the semiconductor substrate 200, and the material of the dielectric layer 201 includes silicon dioxide, silicon nitride One or any combination of them, and other suitable dielectric materials.

[0022]接着, 执行步骤 S102, 从所述半导体衬底 200的第一表面形 成凹孔 202,并在所述凹孔 202的侧壁和底面上形成第一绝缘层 203, 以及在所述第一绝缘层 203上形成牺牲层 204。 [0022] Next, step S102 is performed, forming a concave hole 202 from the first surface of the semiconductor substrate 200, and forming a first insulating layer 203 on the sidewall and bottom surface of the concave hole 202, and forming a first insulating layer 203 on the first surface of the semiconductor substrate 200. A sacrificial layer 204 is formed on an insulating layer 203 .

[0023]具体地, 如图 4所示, 利用例如深层等离子体刻蚀、 KOH溶 液湿法刻蚀或者激光加工等方式, 从所述半导体衬底 200 的第一表 面形成凹孔 202, 其中, 所述凹孔 202的横截面(与所述半导体衬底 200第一表面平行的截面)通常为圆形,所述凹孔 202的直径范围为 2 μ ιη-10 μ ιη, 深度范围为 20 μ m-100 μ m。 根据需要所述凹坑 202的 横截面也可以是方形、 条形、 多边形等其他形状。 [0023] Specifically, as shown in FIG. 4, a recessed hole 202 is formed from the first surface of the semiconductor substrate 200 using, for example, deep plasma etching, KOH solution wet etching or laser processing, wherein, The cross section of the concave hole 202 (section parallel to the first surface of the semiconductor substrate 200) is generally circular, and the diameter of the concave hole 202 ranges from 2 μ ιη-10 μ ιη, the depth range is 20 μm-100 μm. The cross-section of the pit 202 may also be in other shapes such as square, strip, polygon, etc. as required.

[0024]形成凹孔 202之后,依次沉积第一绝缘层 203以及牺牲层 204, 覆盖所述半导体衬底 200以及所述凹孔 202的侧壁和底面, 请参考 图 5。 其中, 所述第一绝缘层 203的材料优选为氮化硅, 其厚度范围 为 10nm-150nm。 所述牺牲层 204由于在后续工艺中将会被去除, 所 以, 所述牺牲层 204 的材料优选为易于刻蚀、 且与所述第一绝缘层 203以及硅通孔导体 (将在后续工艺中生成)不同的材料, 以便于通过 选择性刻蚀进行去除。 因此, 可以采用多晶硅、 非晶硅、 锗硅合金、 氧化物、 硅碳合金中的一种或其任意组合作为所述牺牲层 204 的材 料。 所述牺牲层 204的厚度范围为 0.2 μ ιη-1 μ ιη。 [0024] After the concave hole 202 is formed, a first insulating layer 203 and a sacrificial layer 204 are sequentially deposited to cover the semiconductor substrate 200 and the sidewall and bottom surface of the concave hole 202, please refer to FIG. 5 . Wherein, the material of the first insulating layer 203 is preferably silicon nitride, and its thickness ranges from 10 nm to 150 nm. Since the sacrificial layer 204 will be removed in the subsequent process, the material of the sacrificial layer 204 is preferably easy to etch, and is compatible with the first insulating layer 203 and the TSV conductor (which will be processed in the subsequent process) Generate) different materials for removal by selective etching. Therefore, one of polysilicon, amorphous silicon, germanium-silicon alloy, oxide, silicon-carbon alloy or any combination thereof can be used as the material of the sacrificial layer 204. The sacrificial layer 204 has a thickness in the range of 0.2 μιη-1 μιη.

[0025]然后, 执行步骤 S103, 在所述凹孔 202 内填充导电材料形成 硅通孔导体 205, 以及形成与该硅通孔导体 205电性连接的第一接触 垫 207。 [0025] Then, step S103 is performed, filling the concave hole 202 with a conductive material to form a TSV conductor 205, and forming a first contact pad 207 electrically connected to the TSV conductor 205.

[0026]具体地, 首先形成硅通孔导体, 如图 6 所示, 在所述牺牲层 204的表面形成种子层(未示出), 然后通过例如电镀的方式在所述凹 孔 202 中填充导电材料。 在本实施例中, 所述导电材料为铜, 在其 它实施例中, 所述导电材料还可以包括镍、 钨中的一种或其任意组 合。 填充结束后, 至少对所述导电材料进行平坦化, 直至所述导电 材料的上表面与所述牺牲层 204的上表面齐平(本文件内, 术语 "齐 平" 意指两者之间的高度差在工艺误差允许的范围内), 以形成硅通 孔导体 205。 为了使得最终所形成的芯片体积尽量小, 优选地, 平坦 化所述导电材料、 牺牲层 204以及第一绝缘层 203, 直至暴露所述介 质层 201(在其它实施例中, 如果所述半导体衬底 200第一表面上不 存在介质层, 则平坦化所述导电材料和牺牲层 204 直至暴露所述第 一绝缘层 203,保留所述第一绝缘层 203用于隔离半导体衬底 200以 及保护有源区), 此时, 所述牺牲层 204仅存在于在凹孔 202(请参考 图 6)内, 并且位于所述硅通孔导体 205与所述第一绝缘层 203之间。 [0026] Specifically, first form a through-silicon via conductor, as shown in FIG. conductive material. In this embodiment, the conductive material is copper, and in other embodiments, the conductive material may also include one of nickel, tungsten or any combination thereof. After filling, at least planarize the conductive material until the upper surface of the conductive material is flush with the upper surface of the sacrificial layer 204 (in this document, the term "flush" means the gap between the two The height difference is within the allowable range of the process error), so as to form the TSV conductor 205 . In order to make the volume of the finally formed chip as small as possible, preferably, the conductive material, the sacrificial layer 204 and the first insulating layer 203 are planarized until the dielectric layer 201 is exposed (in other embodiments, if the semiconductor substrate If there is no dielectric layer on the first surface of the bottom 200, the conductive material and the sacrificial layer 204 are planarized until the first insulating layer 203 is exposed, and the first insulating layer 203 is reserved for isolating the semiconductor substrate 200 and protecting the existing source region), at this time, the sacrificial layer 204 only exists in the concave hole 202 (please refer to FIG. 6 ), and is located between the TSV conductor 205 and the first insulating layer 203.

[0027]接着, 参考图 7, 通过例如沉积等方式在所述介质层 201之上 形成第二绝缘层 206,其中,该第二绝缘层 206的材料优选为氮化硅、 氧化物中的一种或者其任意组合, 其厚度范围为 1 μ ιη-10 μ ιη。 参考 图 8, 刻蚀所述第二绝缘层 206形成第一开口 300, 其中, 所述第一 开口 300暴露了所述硅通孔导体 205、牺牲层 204、以及该牺牲层 204 周边的部分区域, 在本实施例中, 所述第一开口 300的横截面(与所 述半导体衬底 200第一表面平行的截面)为圆形, 其直径范围为 8 μ ιη-15 μ ιη。根据需要所述第一开口 300的横截面也可以是方形、条形、 多边形等其他形状。 参考图 9, 优选地在所述第一开口 300内先形成 种子层 (未示出), 然后通过例如电镀的方式在所述第一开口 300内填 充导电材料, 并通过平坦化操作, 使所述导电材料的上表面与所述 第二绝缘层 206的上表面齐平, 形成与所述硅通孔导体 205上端电 性连接的第一接触垫 207, 其中, 在本实施例中, 所述第一接触垫 207的材料与所述硅通孔导体 205的材料相同, 均为金属铜, 在其它 实施例中, 所述第一接触垫 207 的材料也可以为与所述硅通孔导体 205材料不同的金属, 例如铝等。 所述第一接触垫 207的形成, 使得 所述硅通孔导体 205可以与所述半导体衬底 200相固定。 [0027] Next, referring to FIG. 7, on the dielectric layer 201 by, for example, deposition, etc. A second insulating layer 206 is formed, wherein the material of the second insulating layer 206 is preferably one of silicon nitride, oxide or any combination thereof, and its thickness ranges from 1 μιη to 10 μιη. Referring to FIG. 8, the second insulating layer 206 is etched to form a first opening 300, wherein the first opening 300 exposes the TSV conductor 205, the sacrificial layer 204, and a partial area around the sacrificial layer 204. , In this embodiment, the cross section of the first opening 300 (the cross section parallel to the first surface of the semiconductor substrate 200) is circular, and its diameter ranges from 8 μm to 15 μm. The cross section of the first opening 300 may also be in other shapes such as square, strip, polygon, etc. as required. Referring to FIG. 9, preferably a seed layer (not shown) is first formed in the first opening 300, and then a conductive material is filled in the first opening 300 by, for example, electroplating, and the planarization operation is performed to make the The upper surface of the conductive material is flush with the upper surface of the second insulating layer 206 to form a first contact pad 207 electrically connected to the upper end of the TSV conductor 205, wherein, in this embodiment, the The material of the first contact pad 207 is the same as that of the TSV conductor 205, which is metal copper. In other embodiments, the material of the first contact pad 207 can also be the same as that of the TSV conductor 205. Different metals, such as aluminum, etc. The formation of the first contact pad 207 enables the TSV conductor 205 to be fixed to the semiconductor substrate 200.

[0028]在步骤 S104中, 从所述半导体衬底 200的第二表面对该半导 体衬底 200进行减薄, 直至暴露所述硅通孔导体 205。 [0028] In step S104, the semiconductor substrate 200 is thinned from the second surface of the semiconductor substrate 200 until the TSV conductor 205 is exposed.

[0029]具体地, 如图 10所示, 将所述半导体衬底 200固定在承载器 208上,其中,所述承载器 208可以为硅晶圆,也可以为玻璃或塑料。 位于所述半导体衬底 200第一表面上的第一接触垫 207与所述承载 器 208相贴合, 暴露所述半导体衬底 200的第二表面。 然后, 对所 述半导体衬底 200 的第二表面进行磨削或平坦化处理, 直至暴露出 所述硅通孔导体 205。 优选地, 在暴露出所述硅通孔导体 205之后, 还可以通过选择性刻蚀对所述半导体衬底 200、第一绝缘层 203以及 牺牲层 204继续进行刻蚀, 而不刻蚀所述硅通孔导体 205, 使得部分 所述硅通孔导体 205从所述半导体衬底 200、第一绝缘层 203以及牺 牲层 204中突出出来,其中,选择性刻蚀的深度范围为 50nm-500nm。 在平坦化处理暴露出所述硅通孔导体 205 之后, 也可以选择性只对 所述半导体衬底 200继续进行刻蚀, 而不刻蚀所述第一绝缘层 203、 所述牺牲层 204和硅通孔导体 205, 使得部分所述硅通孔导体 205、 牺牲层 204和所述第一绝缘层 203从所述半导体衬底 200中突出出 来。 [0029] Specifically, as shown in FIG. 10, the semiconductor substrate 200 is fixed on a carrier 208, wherein the carrier 208 can be a silicon wafer, glass or plastic. The first contact pad 207 on the first surface of the semiconductor substrate 200 is attached to the carrier 208, exposing the second surface of the semiconductor substrate 200. Then, the second surface of the semiconductor substrate 200 is ground or planarized until the TSV conductor 205 is exposed. Preferably, after the TSV conductor 205 is exposed, the semiconductor substrate 200, the first insulating layer 203 and the sacrificial layer 204 may be further etched by selective etching without etching the The TSV conductor 205 is such that a part of the TSV conductor 205 protrudes from the semiconductor substrate 200 , the first insulating layer 203 and the sacrificial layer 204 , wherein the selective etching depth ranges from 50 nm to 500 nm. After the planarization process exposes the TSV conductor 205, it is also possible to selectively only The semiconductor substrate 200 continues to be etched without etching the first insulating layer 203, the sacrificial layer 204 and the TSV conductor 205, so that part of the TSV conductor 205, the sacrificial layer 204 and the TSV The first insulating layer 203 protrudes from the semiconductor substrate 200 .

[0030]接着,如图 11所示,沉积绝缘材料以覆盖所述半导体衬底 200 的第二表面、 硅通孔导体 205、 牺牲层 204以及第一绝缘层 203, 平 坦化该绝缘材料直至暴露所述硅通孔导体 205,然后通过例如光刻的 方式去除位于牺牲层 204 下侧的绝缘材料; 或者上文所述的第二种 情况中, 硅通孔导体 205与牺牲层 204在下端齐平, 当平坦化该绝 缘材料直至暴露所述硅通孔导体 205 时, 牺牲层 204也暴露出来, 则不需光刻的方式去除位于牺牲层 204 下侧的绝缘材料, 从而在所 述半导体衬底 200的第二表面形成第三绝缘层 209。 其中, 所述第三 绝缘层 209的材料与所述第一绝缘层 203的材料相同, 也可以和所 述第一绝缘层 203 的材料不同。 在后续将多个具有硅通孔结构的半 导体衬底相键合时, 所述第三绝缘层 209 可以有效地将相邻的两个 半导体衬底进行隔离, 以防止一半导体衬底的第二表面与另一半导 体衬底上方的第一接触垫相接触, 从而造成短路。 [0030] Next, as shown in FIG. 11, an insulating material is deposited to cover the second surface of the semiconductor substrate 200, the TSV conductor 205, the sacrificial layer 204 and the first insulating layer 203, and the insulating material is planarized until exposed The through-silicon via conductor 205, and then remove the insulating material located on the lower side of the sacrificial layer 204 by, for example, photolithography; or in the second case described above, the through-silicon via conductor 205 is flush with the lower end of the sacrificial layer 204 When the insulating material is planarized until the TSV conductor 205 is exposed, the sacrificial layer 204 is also exposed, and the insulating material on the underside of the sacrificial layer 204 does not need to be removed by photolithography, so that the semiconductor substrate A third insulating layer 209 is formed on the second surface of the bottom 200 . Wherein, the material of the third insulating layer 209 is the same as that of the first insulating layer 203, or may be different from the material of the first insulating layer 203. When a plurality of semiconductor substrates with TSV structures are subsequently bonded together, the third insulating layer 209 can effectively isolate two adjacent semiconductor substrates to prevent the second The surface is in contact with a first contact pad over another semiconductor substrate, thereby causing a short circuit.

[0031]然后, 执行步骤 S105, 去除所述牺牲层 204, 在所述硅通孔导 体 205和第一绝缘层 203之间形成空隙层 211。 [0031] Then, step S105 is performed, the sacrificial layer 204 is removed, and a gap layer 211 is formed between the TSV conductor 205 and the first insulating layer 203.

[0032]具体地, 由于所述牺牲层 204的材料与所述硅通孔导体 205以 及第一绝缘层 205 具有不同的选择性, 所以可以采用例如湿法刻蚀 选择性地去除位于硅通孔导体 205和第一绝缘层 203之间的牺牲层 204, 从而在所述硅通孔导体 205与所述第一绝缘层 203之间形成空 隙层 211, 如图 12所示。 因为所述硅通孔导体 205通过第一接触垫 207与半导体衬底 200相固定, 所以, 去除所述牺牲层 204之后, 所 述硅通孔导体 205不会与所述半导体衬底 200分离开。 [0032] Specifically, since the material of the sacrificial layer 204 has different selectivity from the TSV conductor 205 and the first insulating layer 205, for example, wet etching can be used to selectively remove The sacrificial layer 204 between the conductor 205 and the first insulating layer 203, so as to form a gap layer 211 between the TSV conductor 205 and the first insulating layer 203, as shown in FIG. 12 . Because the TSV conductor 205 is fixed to the semiconductor substrate 200 through the first contact pad 207, after removing the sacrificial layer 204, the TSV conductor 205 will not be separated from the semiconductor substrate 200 .

[0033]在步骤 S106中, 将上述步骤形成所述半导体衬底 200堆叠后 进行键合。 [0033] In step S106, bonding is performed after forming the semiconductor substrate 200 stacked in the above steps.

[0034]具体地, 如图 13所示, 首先将所述半导体衬底 200和承载器 208分离开, 然后将多个减薄后的所述半导体衬底 200精确对准, 通 过例如铜-铜键合等方式, 将一半导体衬底的硅通孔导体 205的下端 与另一半导体衬底第一表面上方的第一接触垫 207键合, 从而使多 个所述半导体衬底 200连接起来,形成硅通孔互连结构(图 13仅给出 了两个半导体衬底互连的示意图, 虚线表示两个半导体衬底之间的 互连面), 其中, 键合为本领域技术人员所公知的技术, 在此不再赘 述。 [0034] Specifically, as shown in FIG. 13, firstly, the semiconductor substrate 200 and the carrier 208, and then accurately align a plurality of thinned semiconductor substrates 200, and connect the lower end of the TSV conductor 205 of one semiconductor substrate to the other semiconductor substrate through copper-copper bonding, etc. The first contact pad 207 above the bottom first surface is bonded, so that multiple semiconductor substrates 200 are connected to form a through-silicon via interconnection structure (Figure 13 only shows a schematic diagram of the interconnection of two semiconductor substrates , the dotted line represents the interconnection surface between two semiconductor substrates), wherein, bonding is a technology well known to those skilled in the art, and will not be repeated here.

[0035]可选地, 为了使得相邻的两个半导体衬底键合得更为牢固, 在 形成所述第三绝缘层 209之后, 还可以进一步形成与所述硅通孔导 体 205下端电性连接的第二接触垫 212, 请参考图 14至图 17, 其形 成步骤如下: 在减薄后的所述半导体衬底 200 的第二表面沉积绝缘 材料形成第四绝缘层 210, 其中, 该第四绝缘层 210的材料优选为氮 化硅、 氧化硅中的一种或者其任意组合, 其厚度范围为 1.5 μ ιη- 10 μ m。 刻蚀所述第四绝缘层 210并停止于第三绝缘层 209, 形成第二开 口 301, 其中, 与所述第一开口 300(参考图 8)相似, 所述第二开口 301暴露了所述硅通孔导体 205、 牺牲层 204、 以及该牺牲层 204周 边的部分区域; 接着, 如图 15所示, 选择性去除所述牺牲层 204, 在所述硅通孔导体 205与所述第一绝缘层 203之间形成空隙层 21 1 ; 形成所述空隙层 21 1后, 如图 16所示, 优选地在所述第二开口 301 内的第三绝缘层 209的下侧先形成种子层(未示出), 并通过例如电镀 的方式在所述第二开口 301 内填充导电材料, 通过工艺控制, 选择 不容易填孔的条件, 这样空隙层 21 1 可以基本没有被填充, 大部分 维持为空隙, 然后通过平坦化操作, 使所述导电材料的上表面与所 述第四绝缘层 210的上表面齐平, 形成与所述硅通孔导体 205下端 电性连接的第二接触垫 212, 其中, 所述第二接触垫 212的材料可以 与所述第一接触垫 207的材料相同,也可以为与所述第一接触垫 207 的材料不同; 最后, 如图 17所示, 将所述多个半导体衬底 200堆叠 互连(图 17仅给出了两个半导体衬底互连的示意图,虚线表示两个半 导体衬底之间的互连面), 其中, 相邻的两个半导体衬底 200, 一半 导体衬底 200第二表面下方的第二接触垫 212与另一半导体衬底 200 第一表面上方的第一接触垫 207键合。 所述第二接触垫 212的形成, 不但进一步将所述硅通孔导体 205与半导体衬底 200进行固定, 而 且还有效地增加了两个半导体衬底的硅通孔导体之间键合的面积, 从而保证了硅通孔互连结构的牢固性。 [0035] Optionally, in order to make the two adjacent semiconductor substrates more firmly bonded, after forming the third insulating layer 209, it is also possible to further form an electrical connection with the lower end of the TSV conductor 205. The connected second contact pad 212, please refer to FIG. 14 to FIG. 17, its formation steps are as follows: Deposit an insulating material on the second surface of the thinned semiconductor substrate 200 to form a fourth insulating layer 210, wherein, the first The material of the four insulating layers 210 is preferably one of silicon nitride and silicon oxide or any combination thereof, and its thickness ranges from 1.5 μm to 10 μm. Etching the fourth insulating layer 210 and stopping at the third insulating layer 209 to form a second opening 301, wherein, similar to the first opening 300 (refer to FIG. 8 ), the second opening 301 exposes the The TSV conductor 205, the sacrificial layer 204, and a partial area around the sacrificial layer 204; Next, as shown in FIG. A gap layer 21 1 is formed between the insulating layers 203; after the gap layer 21 1 is formed, as shown in FIG. 16 , preferably a seed layer ( not shown), and fill the second opening 301 with a conductive material by, for example, electroplating, and select conditions that are not easy to fill holes through process control, so that the gap layer 21 1 can be basically not filled, and most of it remains as gap, and then through a planarization operation, the upper surface of the conductive material is flush with the upper surface of the fourth insulating layer 210 to form a second contact pad 212 electrically connected to the lower end of the TSV conductor 205, Wherein, the material of the second contact pad 212 may be the same as that of the first contact pad 207, or may be different from the material of the first contact pad 207; finally, as shown in FIG. 17, the A plurality of semiconductor substrates 200 are stacked and interconnected (FIG. 17 only shows a schematic diagram of the interconnection of two semiconductor substrates, and the dotted line indicates the interconnection surface between the two semiconductor substrates), wherein, two adjacent semiconductor substrates Bottom 200, half The second contact pad 212 below the second surface of the conductor substrate 200 is bonded to the first contact pad 207 above the first surface of another semiconductor substrate 200. The formation of the second contact pad 212 not only further fixes the TSV conductor 205 and the semiconductor substrate 200, but also effectively increases the bonding area between the TSV conductors of the two semiconductor substrates. , thereby ensuring the firmness of the TSV interconnection structure.

[0036]可选地,在所述硅通孔导体 205和所述第一绝缘层 203之间形 成空隙层 211 之后, 还可以通过例如沉积和平坦化等方式在所述空 隙层 211 内填充低 K介电材料 213或者可以吸收形变的材料 213, 如图 18所示。 其中, 所述低 K介电材料 213包括掺氟氧化硅、 碳掺 杂氧化硅、 多孔氧化硅、 多孔碳掺杂氧化硅的一种或其任何组合。 所 述可以吸收形变的材料 213包括多孔硅、 多孔氧化硅、 聚合物的一种 或其任意组合。 所述空隙层 211或者在空隙层 211 中填充的低 K介 电材料层 213 或者可以吸收形变的材料层 213 都可以称为緩冲层 211、 213。 [0036] Optionally, after the void layer 211 is formed between the TSV conductor 205 and the first insulating layer 203, the void layer 211 can also be filled with low K dielectric material 213 or material 213 that can absorb deformation, as shown in FIG. 18 . Wherein, the low-K dielectric material 213 includes one of fluorine-doped silicon oxide, carbon-doped silicon oxide, porous silicon oxide, porous carbon-doped silicon oxide or any combination thereof. The material 213 capable of absorbing deformation includes one of porous silicon, porous silicon oxide, polymer or any combination thereof. The void layer 211 or the low-K dielectric material layer 213 filled in the void layer 211 or the material layer 213 capable of absorbing deformation can be referred to as buffer layers 211, 213.

[0037]在上述步骤完成后, 在所述半导体衬底和所述硅通孔导体之间形 成了空隙层或者填充了低 K介电材料, 从而可以有效地降低所述半导 体衬底和所述硅通孔导体之间的寄生电容; 以及, 在所述半导体衬底和 所述硅通孔导体之间形成了空隙层 211 或者填充了可以吸收形变的材 料,从而可以在温度发生变化导致硅通孔导体形变的时候, 通过吸收硅 通孔导体的形变, 有效地减小形变对所述半导体衬底产生的应力作用。 [0037] After the above steps are completed, a gap layer is formed between the semiconductor substrate and the TSV conductor or a low-K dielectric material is filled, so that the semiconductor substrate and the TSV can be effectively lowered. The parasitic capacitance between the TSV conductors; and, a gap layer 211 is formed between the semiconductor substrate and the TSV conductors or filled with a material that can absorb deformation, so that the TSV can be caused by temperature changes When the hole conductor is deformed, the deformation of the TSV conductor is absorbed to effectively reduce the stress effect of the deformation on the semiconductor substrate.

[0038]上文所述的实施例中, 也可以将形成牺牲层 204的步骤替换为形 成不被后续去除的緩冲层 204, 该緩冲层 204的材料可以是单层或多层 结构, 其中有些材料采用上述低 K介电材料、 可以形变材料或其组合。 这样可以省略后续去除牺牲层形成空隙层又填充低 K介电材料或者可 以形变材料的步骤。 [0038] In the embodiment described above, the step of forming the sacrificial layer 204 may also be replaced by forming a buffer layer 204 that is not subsequently removed, and the material of the buffer layer 204 may be a single-layer or multi-layer structure, Some of these materials use the aforementioned low-K dielectric materials, deformable materials or combinations thereof. In this way, the subsequent steps of removing the sacrificial layer to form a void layer and filling the low-K dielectric material or deformable material can be omitted.

[0039]相应地, 本发明还提供了一种硅通孔互连结构, 请参考图 13, 该 体衬底 200的硅通孔导体 205、 以及位于所述半导体衬底 200和硅通孔 导体 205之间的第一绝缘层 203, 其中, 在本实施例中, 所述硅通孔导 体 205的材料为铜,在其它实施例中, 所述硅通孔导体 205的材料还可 以是镍、钨中的一种或其任意组合; 在所述硅通孔导体 205与所述第一 绝缘层 203之间存在緩冲层, 例如空隙层 211; 存在第一接触垫 207, 所述硅通孔导体 205的一端与该第一接触垫 207电性连接,并通过该第 一接触垫 207与所述半导体衬底 200进行固定, 其中, 所述第一接触垫 207的材料优选和所述硅通孔导体 205的材料相同, 也可以为和所述硅 通孔导体 205的材料不同的其他导电材料;所述两个或两个以上半导体 衬底通过所述硅通孔导体 205和所述第一接触垫 207的键合形成互连, 即,如图 13中互连的两个半导体衬底 200所示,其中一半导体衬底 200 硅通孔导体 205的下端与另一半导体衬底 200第一表面上方的第一接触 垫 207相键合 (虚线表示两个半导体衬底 200之间的互连面), 从而形成 硅通孔互连结构。 [0039] Correspondingly, the present invention also provides a through-silicon via interconnection structure, please refer to FIG. 205 between the first insulating layer 203, wherein, in this embodiment, the TSV The material of the body 205 is copper. In other embodiments, the material of the TSV conductor 205 can also be one of nickel, tungsten or any combination thereof; between the TSV conductor 205 and the first There is a buffer layer between the insulating layers 203, such as a gap layer 211; there is a first contact pad 207, and one end of the TSV conductor 205 is electrically connected to the first contact pad 207, and passes through the first contact pad 207 Fixing with the semiconductor substrate 200, wherein the material of the first contact pad 207 is preferably the same as the material of the TSV conductor 205, and may also be other materials different from the material of the TSV conductor 205. Conductive material; the two or more semiconductor substrates are interconnected by bonding the TSV conductor 205 and the first contact pad 207, that is, two semiconductor substrates interconnected as shown in FIG. 13 As shown in the bottom 200, the lower end of the through-silicon via conductor 205 of one semiconductor substrate 200 is bonded to the first contact pad 207 above the first surface of the other semiconductor substrate 200 (the dotted line indicates the gap between the two semiconductor substrates 200 interconnection surface), thereby forming a through-silicon via interconnection structure.

[0040]可选地,请参考图 17,本发明所提供的硅通孔互连结构还包括第 二接触垫 212, 所述硅通孔导体 205的另一端与该第二接触垫 212电性 连接,并通过该第二接触垫 212进一步与所述半导体衬底 200进行固定。 此外,所述第二接触垫 212还可以有效地增加互连的两个半导体衬底的 硅通孔导体之间的键合面积,从而保证了硅通孔互连结构的牢固性。 所 述第二接触垫 212的材料可以与所述第一接触垫 207的材料相同,也可 以不同。 [0040] Optionally, please refer to FIG. 17, the TSV interconnection structure provided by the present invention further includes a second contact pad 212, and the other end of the TSV conductor 205 is electrically connected to the second contact pad 212. connected, and further fixed with the semiconductor substrate 200 through the second contact pad 212 . In addition, the second contact pad 212 can also effectively increase the bonding area between the TSV conductors of the two interconnected semiconductor substrates, thereby ensuring the firmness of the TSV interconnection structure. The material of the second contact pad 212 may be the same as that of the first contact pad 207, or it may be different.

[0041]可选地,请参考图 18,在所述硅通孔导体 205与所述第一绝缘层 203之间的緩冲层例如还可以为低 K介电材料层 213、 可以吸收形变的 材料层 213、 或它们的组合, 其中, 所述低 K介电材料层 213包括掺氟 氧化硅、 碳掺杂氧化硅、 多孔氧化硅、 多孔碳掺杂氧化硅中的一种或 其任何组合;所述可以吸收形变的材料层 213包括多孔硅、多孔氧化硅、 聚合物中的一种或其任意组合。 [0041] Optionally, please refer to FIG. 18, the buffer layer between the TSV conductor 205 and the first insulating layer 203 can also be, for example, a low-K dielectric material layer 213 that can absorb deformation Material layer 213, or a combination thereof, wherein the low-K dielectric material layer 213 includes one of fluorine-doped silicon oxide, carbon-doped silicon oxide, porous silicon oxide, porous carbon-doped silicon oxide, or any combination thereof ; The material layer 213 capable of absorbing deformation includes one of porous silicon, porous silicon oxide, polymer or any combination thereof.

[0042]本发明所提供的硅通孔互连结构, 与传统的硅通孔互连结构相 层, 例如, 空隙层或者低 K介电材料层, 从而有效地降低了所述半导 体衬底与硅通孔导体之间的寄生电容; 此外, 由于在所述半导体衬底与 硅通孔导体之间形成了空隙层或者填充了可以吸收形变的材料,从而可 以在温度发生变化导致硅通孔导体形变的时候,通过吸收硅通孔导体的 形变, 有效地减 '』、形变对所述半导体衬底产生的应力作用。 [0042] The through-silicon via interconnection structure provided by the present invention is layered with the traditional through-silicon via interconnection structure, for example, a gap layer or a low-K dielectric material layer, thereby effectively reducing the contact between the semiconductor substrate and parasitic capacitance between TSV conductors; moreover, due to the semiconductor substrate and A gap layer is formed between the TSV conductors or a material that can absorb deformation is filled, so that when the temperature changes and the TSV conductor deforms, the deformation of the TSV conductor can be effectively reduced by absorbing the deformation. stress on the semiconductor substrate.

[0043]其中, 对硅通孔互连结构各实施例中各部分的结构组成、 材料及 形成方法等均可与前述硅通孔互连结构形成方法实施例中描述的相同, 不再赘述。 [0043] Wherein, the structural composition, materials, and forming methods of each part in each embodiment of the TSV interconnection structure can be the same as those described in the foregoing embodiment of the method for forming the TSV interconnection structure, and will not be repeated here.

[0044]虽然关于示例实施例及其优点已经详细说明,应当理解在不脱离 本发明的精神和所附权利要求限定的保护范围的情况下,可以对这些实 施例进行各种变化、 替换和修改。 对于其他例子, 本领域的普通技术人 员应当容易理解在保持本发明保护范围内的同时,工艺步骤的次序可以 变化。 [0044] Although the exemplary embodiments and their advantages have been described in detail, it should be understood that various changes, substitutions and modifications can be made to these embodiments without departing from the spirit of the present invention and the scope of protection defined by the appended claims . For other examples, those skilled in the art should easily understand that the sequence of process steps can be changed while maintaining the protection scope of the present invention.

[0045]此外, 本发明的应用范围不局限于说明书中描述的特定实施例的 工艺、 机构、 制造、 物质组成、 手段、 方法及步骤。 从本发明的公开内 容,作为本领域的普通技术人员将容易地理解,对于目前已存在或者以 后即将开发出的工艺、 机构、 制造、 物质组成、 手段、 方法或步骤, 其 中它们执行与本发明描述的对应实施例大体相同的功能或者获得大体 相同的结果, 依照本发明可以对它们进行应用。 因此, 本发明所附权利 要求旨在将这些工艺、 机构、 制造、 物质组成、 手段、 方法或步骤包含 在其保护范围内。 [0045] In addition, the scope of application of the present invention is not limited to the process, mechanism, manufacture, material composition, means, methods and steps of the specific embodiments described in the specification. From the disclosure of the present invention, those of ordinary skill in the art will easily understand that for the processes, mechanisms, manufacturing, material compositions, means, methods or steps that currently exist or will be developed in the future, they are implemented in accordance with the present invention Corresponding embodiments described which function substantially the same or achieve substantially the same results may be applied in accordance with the present invention. Therefore, the appended claims of the present invention are intended to include these processes, mechanisms, manufacturing, material compositions, means, methods or steps within their protection scope.

Claims (18)

  1. Claim
    1. a kind of manufacture method of silicon through hole interconnection structure, this method comprises the following steps:A) Semiconductor substrate (200) is provided, the Semiconductor substrate (200) has first surface and the second surface corresponding with the first surface;
    B) from the first surface formation shrinkage pool (202) of the Semiconductor substrate (200), and the first insulating barrier (203) is formed on the side wall of the shrinkage pool (202) and bottom surface, and form sacrifice layer (204) on first insulating barrier (203);The first engagement pad (207) being electrically connected with the silicon hole conductor (205) is formed on the first surface of the Semiconductor substrate (200);
    D) Semiconductor substrate (200) is thinned from the second surface of the Semiconductor substrate (200), until the exposure silicon hole conductor (205) and sacrifice layer(204 ) ;
    E) sacrifice layer (204) is removed, void layer (211) is formed between the silicon hole conductor (205) and the first insulating barrier (203);
    F) multiple Semiconductor substrates (200) are stacked into laggard line unit to close.
    2. manufacture method according to claim 1, wherein, also include after the step e):G) low-K dielectric material (213) is filled in the void layer (211) or the material (213) of deformation can be absorbed.
    3. manufacture method according to claim 2, wherein:
    The low-K dielectric material (213) includes fluorine-doped silica, carbon doped silicon oxide, porous silica, one kind of porous carbon doped silicon oxide or its any combinations;
    The material (213) that deformation can be absorbed includes one kind or its any combination in porous silicon, porous silica, polymer.
    4. manufacture method according to claim 1, wherein:
    There is active area below the first surface of the Semiconductor substrate (200).
    5. manufacture method according to claim 1 or 2, wherein:
    The material of the sacrifice layer (204) include polysilicon, non-crystalline silicon, germanium-silicon alloy, oxide, One kind or its any combination in silicon-carbon alloy.
    6. manufacture method according to claim 1 or 2, wherein, the thickness range of the sacrifice layer (204) is 0.2 μm -1 μm.
    7. manufacture method according to claim 1 or 2, wherein, in the shrinkage pool(202) also include the step of filling conductive material formation silicon hole conductor in:
    In the surface deposited seed layer of the sacrifice layer (204);
    Conductive material is filled to the shrinkage pool (202);
    Planarize the conductive material and the Semiconductor substrate(200) first surface or the first insulating barrier (203) upper surface flush, form silicon hole conductor (205).
    8. manufacture method according to claim 1 or 2, wherein, the step of forming the first engagement pad being electrically connected with the silicon hole conductor also includes:
    The second insulating barrier (206) is formed to cover the first surface of the Semiconductor substrate (200);Etch second insulating barrier (206) and form the first opening(300), with the region of the exposure silicon hole conductor (205), the sacrifice layer (204) and at least partly described sacrifice layer (204) periphery;In the described first opening(300) filling conductive material in;
    The conductive material is planarized, makes its upper surface and the second insulating barrier (206) upper surface flush, the first engagement pad (207) is formed.
    9. manufacture method according to claim 1, the step e) includes:
    The 4th insulating barrier (210) is formed to cover the second surface of the Semiconductor substrate (200);Etch the 4th insulating barrier (210) and form the second opening(301), with the region of the exposure silicon hole conductor (205), the sacrifice layer (204) and at least partly described sacrifice layer (204) periphery;Remove the sacrifice layer (204) formation void layer(211 ) ;
    In the described second opening(301) filling conductive material in;
    The conductive material is planarized, makes its upper surface and the 4th insulating barrier (210) upper surface flush, the second engagement pad (212) being electrically connected with the silicon hole conductor (205) is formed.
    10. manufacture method according to claim 9, wherein removing the sacrifice layer (204) formation void layer(211) the step of and described second opening(301) also include between the step of conductive material is filled in:
    Low-K dielectric material (213) is filled in the void layer (211) or deformation can be absorbed Material (213).
    11. manufacture method according to claim 1, also includes between the step d) and the step e):
    Dl) in second surface the 3rd insulating barrier (209) of formation of the Semiconductor substrate (200).
    12. manufacture method according to claim 1, also includes between the step d) and the step e):
    D2) second surface of the Semiconductor substrate (200) to being exposed is performed etching so that the silicon hole conductor(205) second surface from the Semiconductor substrate (200) highlights.
    13. a kind of manufacture method of silicon through hole interconnection structure, this method comprises the following steps:A) Semiconductor substrate (200) is provided, the Semiconductor substrate (200) has first surface and the second surface corresponding with the first surface;
    B) from the first surface formation shrinkage pool (202) of the Semiconductor substrate (200), and the first insulating barrier (203) is formed on the side wall of the shrinkage pool (202) and bottom surface, and form Slow on first insulating barrier (203) and rush layer;The first engagement pad (207) being electrically connected with the silicon hole conductor (205) is formed on the first surface of the Semiconductor substrate (200);
    D) Semiconductor substrate (200) is thinned from the second surface of the Semiconductor substrate (200), until the exposure silicon hole conductor (205) and Slow rush layer;
    F) multiple Semiconductor substrates (200) are stacked into laggard line unit to close;
    The material that wherein described Slow rushes layer includes low-K dielectric material or can absorb the material of deformation.
    14. manufacture method according to claim 13, wherein:
    The low-K dielectric material includes fluorine-doped silica, carbon doped silicon oxide, porous silica, one kind of porous carbon doped silicon oxide or its any combinations;
    The material that deformation can be absorbed includes one kind or its any combination in porous silicon, porous silica, polymer.
    15. a kind of silicon through hole interconnection structure, the silicon through hole interconnection structure includes Semiconductor substrate (200), the silicon hole conductor (205) through the Semiconductor substrate (200) and positioned at the Semiconductor substrate (200) the first insulating barrier (203) between silicon hole conductor (205), it is characterised in that including:Slow between the silicon hole conductor (205) and first insulating barrier (203) rushes layer (211,213);
    At least one engagement pad (207,212), at least one end of the silicon hole conductor (205) is connected with the engagement pad (207,212), and is fixed by the engagement pad (207,212) with the Semiconductor substrate (200);And bond together to form interconnection between the engagement pad (207) or between two engagement pads (207).
    16. structure according to claim 15, wherein:
    The Slow rushes layer(211st, 213) be void layer (211), low-K dielectric material layer (213) or the material layer (213) of deformation can be absorbed.
    17. structure according to claim 16, wherein:
    The low-K dielectric material layer (213) includes fluorine-doped silica, carbon doped silicon oxide, porous silica, one kind in porous carbon doped silicon oxide or its any combinations.
    18. structure according to claim 16, wherein:
    The material layer (213) that deformation can be absorbed includes one kind or its any combination in porous silicon, porous silica, polymer.
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CN105470237A (en) * 2015-12-09 2016-04-06 西安交通大学 Three-dimensional capacitively coupled integrated interconnection structure based on through-silicon capacitor
CN106711055A (en) * 2016-12-29 2017-05-24 上海集成电路研发中心有限公司 Mixed bonding method
CN111106082A (en) * 2018-10-29 2020-05-05 长鑫存储技术有限公司 Through-silicon interconnection structure and preparation method thereof
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