CN104006696A - Rectangular and circular channel mixed type contact-heat-resistance-free heat transfer element - Google Patents
Rectangular and circular channel mixed type contact-heat-resistance-free heat transfer element Download PDFInfo
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- CN104006696A CN104006696A CN201410188726.2A CN201410188726A CN104006696A CN 104006696 A CN104006696 A CN 104006696A CN 201410188726 A CN201410188726 A CN 201410188726A CN 104006696 A CN104006696 A CN 104006696A
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Abstract
本发明设计了一种应用于各类换热器上矩形与圆形通道混合式无接触热阻传热元件,属于热力学机械装置范畴。它由矩形与圆形混合式传热管通道和波纹散热翅片组成,波纹散热翅片和传热管为一体成型,圆形截面管道与矩形截面管道的混合组合形式不但对流换热系数高,水侧流动阻力系数降低,比圆形通道气侧流动阻力系数降低,比矩形通道水侧阻力系数降低,比矩形通道抗弯曲性能增强,提高了总成装配成型的散热器耐压抗变形能力。此类混合管道形式的翅片管传热元件整体传热性能较优,空间利用率高,结构紧凑,因而能广泛的应用于空调器、制冷设备、车辆等各类产品的换热器中。
The invention designs a non-contact thermal resistance heat transfer element applied to various heat exchangers with a mixed rectangular and circular channel, which belongs to the category of thermodynamic mechanical devices. It is composed of rectangular and circular mixed heat transfer tube channels and corrugated heat dissipation fins. The corrugated heat dissipation fins and heat transfer tubes are integrally formed. The mixed combination of circular cross-section pipes and rectangular cross-section pipes not only has a high convective heat transfer coefficient, The water side flow resistance coefficient is lower than that of the circular channel, the gas side flow resistance coefficient is lower, the water side resistance coefficient is lower than the rectangular channel, and the bending resistance is enhanced compared with the rectangular channel, which improves the pressure resistance and deformation resistance of the assembled radiator. This kind of finned tube heat transfer element in the form of mixed pipes has better overall heat transfer performance, high space utilization rate, and compact structure, so it can be widely used in heat exchangers for various products such as air conditioners, refrigeration equipment, and vehicles.
Description
技术领域technical field
本发明涉及一种应用于各类换热器的矩形与圆形通道混合式无接触热阻传热元件,属于热力学机械装置范畴。The invention relates to a mixed non-contact thermal resistance heat transfer element of a rectangular channel and a circular channel used in various heat exchangers, belonging to the category of thermodynamic mechanical devices.
背景技术Background technique
现有空调器、车辆、制冷设备换热器上使用的传热元件一般由铜管(或铝管)与铝翅片组成,而现阶段所采用的传热元件的传热管和散热翅片为分体式结构,通常采用胀管或钎焊的方法连接,制造和加工工艺较为复杂,其翅片与传热管之间接触热阻较大;且抗振能力较差,而在工程机械中换热器的工作环境恶劣,常常会导致一段时间后,散热翅片和传热管的连接处出现局部松脱,甚至产生断裂,如此亦会加大接触热阻,导致其传热性能显著下降。传热管道通道为单一矩形的传热元件,其抗弯曲性能较差,由此传热元件总成装配的散热器整体耐压抗变形能力较差,如果矩形通道窄,水侧流动阻力大,如果矩形通道宽,气侧流动阻力大。为了克服以上缺陷,本发明设计了一种矩形与圆形通道混合式无接触热阻传热元件,与单一矩形通道相比,传热元件抗弯曲能力显著增强,水侧流通阻力系数降低,气侧流动阻力系数增加不大,同时提高了整个传热管的耐压性能和传热性能。该元件为铝质整体式结构,结构紧凑,传热效率高,能够大幅度的提升换热器的传热性能和结构强度,加工简单,节省材料,降低生产成本。The heat transfer elements used in existing air conditioners, vehicles, and refrigeration equipment heat exchangers are generally composed of copper tubes (or aluminum tubes) and aluminum fins, while the heat transfer tubes and cooling fins of the heat transfer elements used at this stage It is a split structure, usually connected by expansion tube or brazing, the manufacturing and processing technology is relatively complicated, the contact thermal resistance between the fin and the heat transfer tube is large; and the anti-vibration ability is poor, and in construction machinery The working environment of the heat exchanger is harsh, which often leads to local loosening or even fracture of the connection between the cooling fin and the heat transfer tube after a period of time, which will also increase the contact thermal resistance and cause a significant decline in its heat transfer performance . The heat transfer pipe channel is a single rectangular heat transfer element, which has poor bending resistance. Therefore, the overall pressure resistance and deformation resistance of the radiator assembled by the heat transfer element assembly is poor. If the rectangular channel is narrow, the flow resistance on the water side is large. If the rectangular channel is wide, the gas side flow resistance is large. In order to overcome the above defects, the present invention designs a non-contact thermal resistance heat transfer element with a mixture of rectangular and circular channels. The side flow resistance coefficient does not increase much, and at the same time, the pressure resistance and heat transfer performance of the entire heat transfer tube are improved. The element is an integral aluminum structure with compact structure and high heat transfer efficiency, which can greatly improve the heat transfer performance and structural strength of the heat exchanger. It is simple to process, saves materials, and reduces production costs.
发明内容Contents of the invention
本发明矩形与圆形通道混合式无接触热阻传热元件由散热翅片和传热管组成,散热翅片和传热管为铝质整体式结构,一体加工成型,散热翅片总体呈交叉波纹状,由两段直线与一段圆弧组成,直线分布在圆弧的两边,并且与圆弧相切。圆弧的半径是R,截面形状为两个小矩形的管道上分别有一列翅片,此两列翅片的波长均为S1,波高为H1;截面形状为两个圆形的管道上分别有一列翅片,此两列翅片的波长均为S2,波高为H2;截面形状为大矩形的管道上有一列翅片,此列翅片的波长为S3,波高为H1;每一段圆弧的半径均为R。波纹翅片位于传热管的上、下两侧,与传热管垂直,散热翅片间距为Sf,散热翅片厚度为δ,高度有H3、H4;截面形状为两个小矩形的传热管道,其断面厚度为W1,宽度为L1;截面形状为两个圆形的传热管道,其断面厚度为直径D,宽度为直径D;截面形状为大矩形的传热管道,其断面厚度为W1,宽度为L2。各传热管道之间互不想通,每一个管道沿着轴向一直相通,各个通道之间的间距为L3。The non-contact thermal resistance heat transfer element of the present invention is composed of a rectangular and a circular channel mixed type heat dissipation fin and a heat transfer tube. Corrugated, consisting of two straight lines and an arc, the straight lines are distributed on both sides of the arc and tangent to the arc. The radius of the arc is R, and the cross-sectional shape is two small rectangular pipes with a row of fins respectively. The wavelengths of these two rows of fins are both S 1 and the wave height is H 1 ; There is a row of fins respectively, the wavelength of these two rows of fins is S 2 , and the wave height is H 2 ; there is a row of fins on the pipe with a large rectangular cross section, the wavelength of this row of fins is S 3 , and the wave height is H 1 ; The radius of each arc is R. The corrugated fins are located on the upper and lower sides of the heat transfer tube, perpendicular to the heat transfer tube, the spacing between the fins is S f , the thickness of the fins is δ, and the heights are H 3 and H 4 ; the cross-sectional shape is two small rectangles The heat transfer pipe whose section thickness is W 1 and width is L 1 ; the cross-sectional shape is two circular heat transfer pipes, whose cross-sectional thickness is diameter D, and the width is diameter D; the cross-sectional shape is a large rectangular heat transfer pipe , the section thickness is W 1 and the width is L 2 . The heat transfer pipes do not communicate with each other, and each pipe communicates with each other along the axial direction, and the distance between the channels is L 3 .
本发明设计的矩形与圆形通道混合式无接触热阻传热元件较之现有换热器传热元件相比具有以下优点:Compared with the heat transfer elements of existing heat exchangers, the rectangular and circular channel hybrid non-contact thermal resistance heat transfer elements designed by the present invention have the following advantages:
(1)传热性能得到显著提高。该传热管道为矩形与圆形混合式无接触热阻传热元件,提高了换热系数,由于圆形管道的加入,使得传热面积以及传热空间得到大大提高,同时散热翅片和传热管采用整体式,消除了接触热阻,因而传热性能良好,与现有传热元件相比,该矩形与圆形混合式传热管道的传热元件传热系数K能够提高25-40%。(1) The heat transfer performance is significantly improved. The heat transfer pipe is a rectangular and circular non-contact thermal resistance heat transfer element, which improves the heat transfer coefficient. Due to the addition of the circular pipe, the heat transfer area and heat transfer space are greatly improved. The heat pipe adopts integral type, which eliminates the contact thermal resistance, so the heat transfer performance is good. Compared with the existing heat transfer elements, the heat transfer coefficient K of the heat transfer element of the rectangular and circular heat transfer pipe can be increased by 25-40 %.
(2)在传递相同热量的条件下,该传热管道为混合式的传热元件的体积和重量能够减少20-39%,节省大量材料,降低生产成本。(2) Under the condition of transferring the same amount of heat, the volume and weight of the hybrid heat transfer element can be reduced by 20-39%, saving a lot of materials and reducing production costs.
(3)散热翅片和传热管为一体,无需焊接,也不用酸洗工业,在简化了制造工艺的同时又不污染环境。(3) Radiating fins and heat transfer tubes are integrated, no welding is required, and no pickling process is required, which simplifies the manufacturing process and does not pollute the environment.
(4)由于圆形管道的加入,其阻力系数降低5—10%,同时其耐压性能得到提升。(4) Due to the addition of circular pipes, its resistance coefficient is reduced by 5-10%, and its pressure resistance performance is improved at the same time.
(5)本发明矩形与圆形通道混合式无接触热阻传热元件,与单一矩形通道相比,传热元件抗弯曲能力显著增强,水侧流通阻力系数降低,气侧流动阻力系数增加不大,整个传热管的耐压性能和传热性能提高5—15%。(5) Compared with the non-contact thermal resistance heat transfer element of the rectangular and circular channel of the present invention, compared with a single rectangular channel, the bending resistance of the heat transfer element is significantly enhanced, the flow resistance coefficient of the water side is reduced, and the flow resistance coefficient of the air side is not increased. Large, the pressure resistance and heat transfer performance of the entire heat transfer tube are increased by 5-15%.
本发明的具体结构由附图1、2、3给出。Concrete structure of the present invention is provided by accompanying drawing 1,2,3.
附图说明Description of drawings
附图1为矩形与圆形通道混合式无接触热阻传热元件的正视图;Accompanying drawing 1 is the front view of the non-contact thermal resistance heat transfer element mixed with rectangular and circular channels;
附图2为矩形与圆形通道混合式无接触热阻传热元件的俯视图及细节放大图;Accompanying drawing 2 is the top view and detailed enlarged view of the non-contact thermal resistance heat transfer element mixed with rectangular and circular channels;
附图3为矩形与圆形通道混合式无接触热阻传热元件的左视图。Accompanying drawing 3 is the left side view of the non-contact thermal resistance heat transfer element of the mixed rectangular and circular channel.
具体实施方式Detailed ways
如图1、2、3所示本发明矩形与圆形通道混合式无接触热阻传热元件由散热翅片1和传热扁管2组成,散热翅片1和传热扁管2为一体,散热翅片1位于传热扁管2的上、下两侧,上下两侧的散热翅片1为波纹形状,散热翅片1与传热扁管2垂直,散热翅片1之间的间距为S,散热翅片厚度为δ,高度有H3、H4,波纹散热翅片的波长有S1、S2、S3,波高为H1、H2、H3,传热扁管2断面厚度为W,宽度为L,传热扁管2内沿轴向布置3个矩形和2个圆形的通道,他们之间互不相通(见附图1),矩形通道1的断面厚度为W1,宽度为L1,圆形通道2的断面宽度为直径D,厚度为直径D,矩形通道3的断面厚度为W1,宽度为L2,各通道之间的间距为L3。传热元件工作时,温度高的流体(如水或油)从传热扁管2内的各个通道的一端流入,再从通道的另一端流出,而温度较低的空气则横掠传热扁管2外的散热翅片1,从而实现传热扁管2内的热流体与流过散热翅片1的冷空气之间的热量交换。As shown in Figures 1, 2, and 3, the rectangular and circular channel hybrid non-contact thermal resistance heat transfer element of the present invention is composed of heat dissipation fins 1 and heat transfer flat tubes 2, and the heat dissipation fins 1 and heat transfer flat tubes 2 are integrated. , the heat dissipation fins 1 are located on the upper and lower sides of the heat transfer flat tube 2, the heat dissipation fins 1 on the upper and lower sides are corrugated, the heat dissipation fins 1 are perpendicular to the heat transfer flat tube 2, and the distance between the heat dissipation fins 1 is S, the thickness of the cooling fin is δ, the height is H 3 , H 4 , the wavelength of the corrugated cooling fin is S 1 , S 2 , S 3 , the wave height is H 1 , H 2 , H 3 , the heat transfer flat tube 2 The section thickness is W and the width is L. Three rectangular and two circular passages are arranged in the heat transfer flat tube 2 along the axial direction, and they are not connected to each other (see Figure 1). W 1 , the width is L 1 , the section width of the circular channel 2 is the diameter D, the thickness is the diameter D, the section thickness of the rectangular channel 3 is W 1 , the width is L 2 , and the distance between the channels is L 3 . When the heat transfer element is working, the fluid with high temperature (such as water or oil) flows in from one end of each channel in the heat transfer flat tube 2, and then flows out from the other end of the channel, while the air with a lower temperature sweeps across the heat transfer flat tube 2 outside the heat dissipation fins 1, so as to realize the heat exchange between the hot fluid in the heat transfer flat tube 2 and the cold air flowing through the heat dissipation fins 1.
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| CN201410188726.2A CN104006696A (en) | 2014-05-06 | 2014-05-06 | Rectangular and circular channel mixed type contact-heat-resistance-free heat transfer element |
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| CN2146694Y (en) * | 1993-02-15 | 1993-11-17 | 山东省建筑设计院 | Cast-aluminium long-fin radiator |
| CN2417450Y (en) * | 2000-04-17 | 2001-01-31 | 北京理工大学 | Integrated, comb like finned tube type heat exchanger body |
| CN201152714Y (en) * | 2007-09-07 | 2008-11-19 | 牛明理 | Fin structure of radiator |
| WO2009078289A2 (en) * | 2007-12-14 | 2009-06-25 | Toyota Jidosha Kabushiki Kaisha | Cooling fin and manufacturing method of the cooling fin |
| CN202083266U (en) * | 2011-03-16 | 2011-12-21 | 深圳山源电器有限公司 | Heat transfer element with pipe integrated with corrugated fins |
| CN202630766U (en) * | 2012-05-11 | 2012-12-26 | 浙江盾安人工环境股份有限公司 | Novel flat pipe applied to micro-channel heat exchanger |
| CN202915797U (en) * | 2012-11-28 | 2013-05-01 | 无锡鸿声铝业有限公司 | Flattened aluminum pipe capable of raising heat transfer contact area |
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2014
- 2014-05-06 CN CN201410188726.2A patent/CN104006696A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2146694Y (en) * | 1993-02-15 | 1993-11-17 | 山东省建筑设计院 | Cast-aluminium long-fin radiator |
| CN2417450Y (en) * | 2000-04-17 | 2001-01-31 | 北京理工大学 | Integrated, comb like finned tube type heat exchanger body |
| CN201152714Y (en) * | 2007-09-07 | 2008-11-19 | 牛明理 | Fin structure of radiator |
| WO2009078289A2 (en) * | 2007-12-14 | 2009-06-25 | Toyota Jidosha Kabushiki Kaisha | Cooling fin and manufacturing method of the cooling fin |
| WO2009078289A3 (en) * | 2007-12-14 | 2009-09-17 | Toyota Jidosha Kabushiki Kaisha | Cooling fin and manufacturing method of the cooling fin |
| CN202083266U (en) * | 2011-03-16 | 2011-12-21 | 深圳山源电器有限公司 | Heat transfer element with pipe integrated with corrugated fins |
| CN202630766U (en) * | 2012-05-11 | 2012-12-26 | 浙江盾安人工环境股份有限公司 | Novel flat pipe applied to micro-channel heat exchanger |
| CN202915797U (en) * | 2012-11-28 | 2013-05-01 | 无锡鸿声铝业有限公司 | Flattened aluminum pipe capable of raising heat transfer contact area |
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