CN104004532A - Integrated refining system and process using oil shale retorting gas to produce hydrogen and upgrade - Google Patents
Integrated refining system and process using oil shale retorting gas to produce hydrogen and upgrade Download PDFInfo
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Abstract
本发明公开了一种以油页岩干馏气制氢提质的集成炼制系统及工艺。所述系统包括油页岩干馏单元、页岩油加氢提质单元、甲烷水蒸气重整单元和建材生产单元;所述甲烷水蒸气重整单元包含水蒸气重整反应器、CaO再生燃烧炉、压缩换热器、水蒸气重整气体闪蒸塔和变压吸附装置。本发明通过将干馏气进行甲烷重整反应,为页岩油加氢提质提供氢源,实现了干馏气和页岩油氢元素的互补利用,通过将油页岩干馏单元废弃的碎屑页岩燃烧,为CaO再生燃烧炉煅烧CaCO3提供热量,提高了资源和能源的利用效率。本发明可显著提高现有油页岩炼油及其提质过程的经济效益,提高过程的资源利用率,减少了固体废弃物和工业废气的排放。
The invention discloses an integrated refining system and process for producing hydrogen and upgrading oil shale dry distillation gas. The system includes an oil shale carbonization unit, a shale oil hydrotreating and upgrading unit, a methane steam reforming unit and a building material production unit; the methane steam reforming unit includes a steam reforming reactor, a CaO regenerative combustion furnace , Compression heat exchanger, steam reforming gas flash column and pressure swing adsorption unit. The present invention provides a hydrogen source for the hydrogenation and upgrading of shale oil by subjecting dry distillation gas to methane reforming reaction, and realizes the complementary utilization of hydrogen elements in dry distillation gas and shale oil. Rock combustion provides heat for the CaO regenerative combustion furnace to calcine CaCO 3 , which improves the utilization efficiency of resources and energy. The invention can remarkably improve the economic benefits of the existing oil shale refining and upgrading process, improve the resource utilization rate of the process, and reduce the discharge of solid waste and industrial waste gas.
Description
技术领域technical field
本发明属于能源与化工技术领域,具体涉及一种以油页岩干馏气制氢提质的集成炼制系统及工艺。The invention belongs to the technical field of energy and chemical industry, and in particular relates to an integrated refining system and process for producing hydrogen and upgrading oil shale dry distillation gas.
背景技术Background technique
随着全球石油需求不断上升,石油供需矛盾日益严峻,寻找石油替代能源势在必行。油页岩以其储量丰富,开发利用具有可行性,受到世界各国的广泛重视,被公认为是最具潜力的石油替代资源之一。据最新统计,将全球已探明的油页岩转换成3万亿桶页岩油,相当于目前已探明原油储量的1.8倍。我国不仅油页岩储量丰富,而且埋藏较浅,均有利于油页岩资源的开发利用。大力发展油页岩炼油技术有利于缓解我国石油资源供需矛盾,为实现能源多元化提供切实可行的途径。As the global oil demand continues to rise and the contradiction between oil supply and demand becomes increasingly severe, it is imperative to find alternative energy sources for oil. Oil shale is widely valued by countries all over the world because of its abundant reserves and feasibility of development and utilization. It is recognized as one of the most potential oil substitute resources. According to the latest statistics, converting the world's proven oil shale into 3 trillion barrels of shale oil is equivalent to 1.8 times the current proven crude oil reserves. my country not only has abundant oil shale reserves, but also has relatively shallow burial, which is conducive to the development and utilization of oil shale resources. Vigorously developing oil shale refining technology is conducive to alleviating the contradiction between the supply and demand of my country's oil resources and providing a feasible way to realize energy diversification.
传统油页岩炼制工艺的流程简图见图1。传统油页岩炼制工艺主要由油页岩干馏单元1,页岩油加氢提质单元2以及建材生产单元9组成。油页岩经筛分后进入油页岩干馏单元,先经过干馏反应生成页岩油、干馏气和半焦,半焦进入气化炉在空气的作用下发生气化反应,生成的气体混合物返回干馏炉。油页岩干馏单元生成的页岩油进入页岩油加氢提质单元生成石脑油、柴油和液化石油气。油页岩干馏单元产生的灰渣和碎屑页岩进入建材生产单元得到陶粒和页岩砖。A schematic flow chart of the traditional oil shale refining process is shown in Figure 1. The traditional oil shale refining process is mainly composed of an oil shale dry distillation unit 1 , a shale oil hydrotreating and upgrading unit 2 and a building material production unit 9 . After the oil shale is screened, it enters the oil shale retort unit. First, it undergoes retort reaction to generate shale oil, retort gas and semi-coke. The semi-coke enters the gasifier and undergoes gasification reaction under the action of air. Dry distillation furnace. The shale oil produced by the oil shale dry distillation unit enters the shale oil hydro-upgrading unit to produce naphtha, diesel oil and liquefied petroleum gas. The ash and debris shale produced by the oil shale dry distillation unit enters the building material production unit to obtain ceramsite and shale bricks.
传统油页岩炼制过程存在以下问题:(1)干馏炉产生的剩余煤气热值低,只能用作锅炉或内燃机燃料而不能用作商业煤气,利用价值不高;(2)油页岩干馏过程产生的碎屑页岩利用程度不高,有25%左右的碎屑页岩的粒径小于10mm,作为废弃物排放直接用于生产建材产品;(3)目前氢气市场价格偏高,采用外购氢气作为氢源进行页岩油加氢提质,无疑会提高过程的生产成本,降低过程的经济效益。The following problems exist in the traditional oil shale refining process: (1) The residual gas produced by the retort furnace has a low calorific value and can only be used as fuel for boilers or internal combustion engines instead of commercial gas, and its utilization value is not high; (2) Oil shale The clastic shale produced in the dry distillation process is not highly utilized, and about 25% of the clastic shale has a particle size of less than 10mm, which is discharged as waste and directly used for the production of building materials; (3) the current market price of hydrogen is relatively high, and the use of Purchasing hydrogen as a hydrogen source for shale oil hydrotreating and upgrading will undoubtedly increase the production cost of the process and reduce the economic benefits of the process.
发明内容Contents of the invention
为解决现有技术的缺点和不足之处,本发明的首要目的在于提供一种以油页岩干馏气制氢提质的集成炼制系统。In order to solve the shortcomings and deficiencies of the prior art, the primary purpose of the present invention is to provide an integrated refining system for hydrogen production and upgrading by oil shale retort gas.
本发明的另一目的在于提供一种以油页岩干馏气制氢提质的集成炼制工艺。Another object of the present invention is to provide an integrated refining process for producing hydrogen and upgrading oil shale dry distillation gas.
为实现上述发明目的,本发明采用如下技术方案:In order to realize the above-mentioned purpose of the invention, the present invention adopts following technical scheme:
一种以油页岩干馏气制氢提质的集成炼制系统,所述系统包括油页岩干馏单元、页岩油加氢提质单元和建材生产单元,还包括甲烷水蒸气重整单元;An integrated refining system for hydrogen production and upgrading by oil shale dry distillation gas, the system includes an oil shale dry distillation unit, a shale oil hydrogenation upgrading unit, a building material production unit, and a methane steam reforming unit;
所述油页岩干馏单元设有通入油页岩原料的入口,油页岩干馏单元的页岩油出口通过管道直接与页岩油加氢提质单元的页岩油原料入口相连接,油页岩干馏单元的干馏气出口通过管道与甲烷水蒸气重整单元的水蒸气重整反应器的干馏气原料入口连接,油页岩干馏单元的碎屑页岩出口通过输送装置与甲烷水蒸气重整单元的CaO再生燃烧炉的碎屑页岩入口连接,油页岩干馏单元的灰渣出口和甲烷水蒸气重整单元的页岩灰渣出口均通过输送装置与建材生产单元的灰渣原料入口相连接;甲烷水蒸气重整单元的水蒸气重整反应器设有通入水蒸气原料的入口,甲烷水蒸气重整单元的新鲜氢气出口通过管道与页岩油加氢提质单元的新鲜氢气原料入口连接。The oil shale retort unit is provided with an inlet leading into the oil shale raw material, and the shale oil outlet of the oil shale retort unit is directly connected with the shale oil raw material inlet of the shale oil hydrogenation and upgrading unit through a pipeline, and the oil shale retort unit The retort gas outlet of the shale retort unit is connected to the retort gas raw material inlet of the steam reforming reactor of the methane steam reforming unit through a pipeline, and the clastic shale outlet of the oil shale retort unit is connected to the methane steam reformer through a conveying device. The debris shale inlet of the CaO regenerative combustion furnace of the whole unit is connected, the ash outlet of the oil shale carbonization unit and the shale ash outlet of the methane steam reforming unit are all connected to the ash raw material inlet of the building material production unit through the conveying device The steam reforming reactor of the methane steam reforming unit is provided with an inlet for the steam feedstock, and the fresh hydrogen outlet of the methane steam reforming unit is connected with the fresh hydrogen feedstock of the shale oil hydrogenation upgrading unit through pipelines Ingress connection.
优选的,所述甲烷水蒸气重整单元包含水蒸气重整反应器、CaO再生燃烧炉、压缩换热器、水蒸气重整气体闪蒸塔、变压吸附装置和分离器;Preferably, the steam methane reforming unit comprises a steam reforming reactor, a CaO regeneration burner, a compression heat exchanger, a steam reforming gas flash tower, a pressure swing adsorption device and a separator;
所述水蒸气重整反应器底部设有通入低压蒸汽的低压蒸汽入口和通入干馏气的干馏气原料入口;油页岩干馏单元的干馏气出口通过管道直接与水蒸气重整反应器底部的干馏气原料入口连接;水蒸气重整反应器底部的CaCO3和CaO混合物出口通过输送装置与CaO再生燃烧炉底部的CaCO3和CaO混合物入口连接;CaO再生燃烧炉底部设有通入页岩碎屑的入口,油页岩干馏单元的碎屑页岩出口通过输送装置与CaO再生燃烧炉底部的碎屑页岩入口连接;CaO再生燃烧炉底部还设有通入空气的入口,空气通过压缩泵直接通入CaO再生燃烧炉,CaO再生燃烧炉底部的CaO吸收剂出口通过输送装置与水蒸气重整反应器底部的CaO吸收剂入口连接;水蒸气重整反应器顶部的水蒸气重整粗合成气出口通过管道与压缩换热器的压缩气入口连接;压缩换热器的压缩气出口通过管道与水蒸气重整气体闪蒸塔中部的闪蒸水蒸气合成气入口连接;水蒸气重整气体闪蒸塔顶部的水蒸气重整合成气出口通过管道与变压吸附装置的水蒸气重整合成气入口连接;变压吸附装置的未回收气出口通过管道与CaO再生燃烧炉顶部的未回收气入口连接;变压吸附装置的高纯度氢气出口通过管道与分离器的高纯度氢气入口连接;分离器的新鲜氢气出口通过管道与页岩油加氢提质单元的新鲜氢气入口连接。The bottom of the steam reforming reactor is provided with a low-pressure steam inlet for feeding low-pressure steam and a retort gas raw material inlet for feeding retort gas; the retort gas outlet of the oil shale retort unit is directly connected to the bottom of the steam reforming reactor through a pipeline. The dry distillation gas raw material inlet is connected; the CaCO 3 and CaO mixture outlet at the bottom of the steam reforming reactor is connected to the CaCO 3 and CaO mixture inlet at the bottom of the CaO regenerative burner through a conveying device; the bottom of the CaO regenerative burner is provided with a shale The inlet of the debris, the outlet of the debris shale of the oil shale carbonization unit is connected with the inlet of the debris shale at the bottom of the CaO regenerative combustion furnace through a conveying device; The pump is directly connected to the CaO regenerative combustion furnace, and the CaO absorbent outlet at the bottom of the CaO regenerative combustion furnace is connected to the CaO absorbent inlet at the bottom of the steam reforming reactor through a conveying device; the steam reforming crude at the top of the steam reforming reactor The synthesis gas outlet is connected to the compressed gas inlet of the compression heat exchanger through a pipeline; the compressed gas outlet of the compression heat exchanger is connected to the flash steam synthesis gas inlet in the middle of the steam reforming gas flash tower through a pipeline; steam reforming The water vapor recombination gas outlet at the top of the gas flash tower is connected to the water vapor recombination gas inlet of the pressure swing adsorption device through the pipeline; The gas inlet is connected; the high-purity hydrogen outlet of the pressure swing adsorption device is connected to the high-purity hydrogen inlet of the separator through a pipeline; the fresh hydrogen outlet of the separator is connected to the fresh hydrogen inlet of the shale oil hydrogenation upgrading unit through a pipeline.
CaO再生燃烧炉还设有页岩灰渣出口,CaO再生燃烧炉的页岩灰渣出口通过输送装置与建材生产单元的灰渣原料入口相连接;水蒸气重整气体闪蒸塔的底部还设有水出口。The CaO regenerative combustion furnace is also provided with a shale ash outlet, and the shale ash outlet of the CaO regenerative combustion furnace is connected with the ash raw material inlet of the building material production unit through a conveying device; There is a water outlet.
一种以油页岩干馏气制氢提质的集成炼制工艺,包括以下步骤:An integrated refining process for hydrogen production and upgrading by oil shale retort gas, comprising the following steps:
经破碎筛分后的油页岩通入油页岩干馏单元中发生干馏反应得到页岩油、干馏气、灰渣和不能反应的碎屑页岩;The crushed and screened oil shale is passed into the oil shale retort unit for retort reaction to obtain shale oil, retort gas, ash and unreactable clastic shale;
干馏气通入甲烷水蒸气重整单元的水蒸气重整反应器,同时通入水蒸气,干馏气和水蒸气在CaO吸收剂促进下甲烷水蒸气重整反应和水煤气变换反应,得到水蒸气重整粗合成气和CaCO3和CaO混合物,水蒸气重整粗合成气经压缩换热和分离得到新鲜氢气、未回收气和氢气产品,CaCO3和CaO混合物进入甲烷水蒸气重整单元的CaO再生燃烧炉;The dry distillation gas is passed into the steam reforming reactor of the methane steam reforming unit, and water vapor is introduced at the same time, and the dry distillation gas and water vapor are promoted by the CaO absorbent to perform the steam reforming reaction of methane and the water-gas shift reaction to obtain steam reforming Crude synthesis gas and CaCO 3 and CaO mixture, steam reforming crude synthesis gas undergoes compression heat exchange and separation to obtain fresh hydrogen, unrecovered gas and hydrogen products, CaCO 3 and CaO mixture enters CaO regenerative combustion of steam methane reforming unit furnace;
碎屑页岩送入甲烷水蒸气重整单元的CaO再生燃烧炉,并通入空气,未回收气和碎屑页岩在空气的气氛下燃烧以煅烧CaCO3和CaO混合物,生成CaO吸收剂和页岩灰渣,CaO吸收剂再次进入水蒸气重整反应器循环利用;The clastic shale is sent to the CaO regenerative combustion furnace of the methane steam reforming unit, and air is introduced, and the unrecovered gas and clastic shale are burned under the atmosphere of air to calcinate the CaCO 3 and CaO mixture to generate CaO absorbent and Shale ash and CaO absorbent enter the steam reforming reactor again for recycling;
页岩油和新鲜氢气进入页岩油加氢提质单元进行加氢裂化反应,生成提质后的油品;Shale oil and fresh hydrogen enter the shale oil hydro-upgrading unit for hydrocracking reaction to produce upgraded oil;
将灰渣和页岩灰渣都送入建材生产单元生产得到建材产品。Both the ash and shale ash are sent to the building material production unit to produce building material products.
所述建材产品包括陶粒和页岩砖等。The building material products include ceramsite and shale bricks, etc.
优选的,所述破碎筛分后的油页岩粒径为10~75mm,干馏反应的条件为0.1MPa、525℃。Preferably, the particle size of the crushed and screened oil shale is 10-75mm, and the dry distillation reaction conditions are 0.1MPa and 525°C.
优选的,所述水蒸气和干馏气的摩尔比为(0.3~0.8):1.0。Preferably, the molar ratio of the water vapor to the dry distillation gas is (0.3-0.8):1.0.
更优选的,所述水蒸气和干馏气的摩尔比为1.31:1.00。More preferably, the molar ratio of the water vapor and dry distillation gas is 1.31:1.00.
优选的,所述CaO吸收剂与干馏气的摩尔比为(0.3~0.8):1.0。Preferably, the molar ratio of the CaO absorbent to the dry distillation gas is (0.3-0.8):1.0.
更优选的,所述CaO吸收剂与干馏气的摩尔比为0.5:1.0。More preferably, the molar ratio of the CaO absorbent to the dry distillation gas is 0.5:1.0.
优选的,所述水蒸气重整反应器的操作温度为600~700℃,压力为15~20bar。Preferably, the operating temperature of the steam reforming reactor is 600-700° C., and the pressure is 15-20 bar.
更优选的,所述水蒸气重整反应器的操作温度为650℃,压力为15bar。More preferably, the operating temperature of the steam reforming reactor is 650° C. and the pressure is 15 bar.
优选的,所述CaO再生燃烧炉的操作温度为900~950℃,压力为常压。Preferably, the operating temperature of the CaO regenerative combustion furnace is 900-950° C., and the pressure is normal pressure.
更优选的,所述CaO再生燃烧炉的操作温度为900℃。More preferably, the operating temperature of the CaO regenerative combustion furnace is 900°C.
优选的,所述甲烷水蒸气重整单元的具体工艺过程如下:Preferably, the specific process of the steam methane reforming unit is as follows:
干馏气通入甲烷水蒸气重整单元的水蒸气重整反应器,同时将水蒸气通入水蒸气重整反应器与干馏气发生甲烷水蒸气重整反应和水煤气变换反应,在重整反应过程中采用CaO吸收剂吸收CO2来促进甲烷水蒸气重整反应和水煤气变换反应,水蒸气重整反应器中反应产生水蒸气重整粗合成气和CaCO3和CaO混合物;The retort gas is passed into the steam reforming reactor of the methane steam reforming unit, and at the same time, water vapor is passed into the steam reforming reactor and the retort gas undergoes methane steam reforming reaction and water-gas shift reaction. During the reforming reaction Using CaO absorbent to absorb CO 2 to promote the steam reforming reaction of methane and the water gas shift reaction, the reaction in the steam reforming reactor produces steam reforming crude synthesis gas and a mixture of CaCO 3 and CaO;
水蒸气重整粗合成气经压缩换热器压缩换热后得到冷却后的水蒸气重整粗合成气,冷却后的水蒸气重整粗合成气进入水蒸气重整气体闪蒸塔,从水蒸气重整气体闪蒸塔顶部采出水蒸气重整合成气,从水蒸气重整气体闪蒸塔顶部采出水;水蒸气重整合成气进入变压吸附装置进行分离后得到高纯度氢气和未回收气;高纯度氢气经分离器分离得到页岩油加氢提质单元所需的新鲜氢气及氢气产品;CaCO3和CaO混合物进入CaO再生燃烧炉进行煅烧,重新生成的CaO吸收剂再次进入水蒸气重整反应器循环利用;The steam reformed crude synthesis gas is compressed and exchanged by the compression heat exchanger to obtain the cooled steam reformed crude synthesis gas, and the cooled steam reformed crude synthesis gas enters the steam reformed gas flash tower, from the water Steam reforming gas flash tower top produces water vapor recombined into gas, and water is produced from the top of steam reforming gas flash tower; water vapor recombined into gas enters pressure swing adsorption device for separation to obtain high-purity hydrogen and unrecovered High-purity hydrogen is separated by a separator to obtain fresh hydrogen and hydrogen products required by the shale oil hydrogenation upgrading unit; the mixture of CaCO 3 and CaO enters the CaO regenerative combustion furnace for calcination, and the regenerated CaO absorbent enters the water vapor again Reforming reactor recycling;
碎屑页岩与未回收气进入CaO再生燃烧炉燃烧以煅烧CaCO3生成CaO吸收剂和页岩灰渣,燃烧反应在空气的气氛下进行。Detrital shale and unrecovered gas enter the CaO regenerative combustion furnace for combustion to calcine CaCO 3 to generate CaO absorbent and shale ash, and the combustion reaction is carried out in an air atmosphere.
优选的,所述加氢裂化反应温度为400℃,新鲜氢气与页岩油的质量比为0.03。Preferably, the hydrocracking reaction temperature is 400°C, and the mass ratio of fresh hydrogen to shale oil is 0.03.
与现有技术相比,本发明具有以下优点及有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
(1)本发明通过将干馏气进行甲烷重整反应,为页岩油加氢提质提供氢源,实现了干馏气和页岩油氢元素的互补利用,避免了将干馏气直接燃烧而造成的资源浪费。本发明通过将油页岩干馏单元废弃的碎屑页岩燃烧,为CaO再生燃烧炉煅烧CaCO3提供热量,有效的提高了资源和能源的利用效率。(1) The present invention provides a hydrogen source for hydrogenation and upgrading of shale oil by subjecting retort gas to methane reforming reaction, realizes the complementary utilization of hydrogen elements of retort gas and shale oil, and avoids the direct combustion of retort gas to cause waste of resources. The present invention burns the detrital shale discarded by the oil shale carbonization unit to provide heat for the CaO regeneration combustion furnace to calcinate CaCO 3 , thereby effectively improving the utilization efficiency of resources and energy.
(2)本发明集成使用干馏气重整生产高经济价值的氢气。一方面为页岩油加氢提质单元提供氢源,降低了页岩油加氢过程的生产成本;另一方面作为产品输出,极大地提高了油页岩加工行业的经济收入。一种油页岩干馏气制氢提质的集成炼制系统的投资利润率从原有的12.60%提高了6.93%,达到了19.53%。(2) The present invention integrates the use of retort gas reforming to produce hydrogen with high economic value. On the one hand, it provides a hydrogen source for the shale oil hydrogenation upgrading unit, which reduces the production cost of the shale oil hydrogenation process; on the other hand, as a product output, it greatly increases the economic income of the oil shale processing industry. The investment profit rate of an integrated refining system for hydrogen production and upgrading of oil shale dry distillation gas has increased by 6.93% from the original 12.60% to 19.53%.
(3)本发明的集成炼制系统有效地解决了传统油页岩炼制过程中存在的干馏气和碎屑页岩利用不足以及页岩油加氢提质生产成本过高的问题。采用本发明的装置及工艺,可显著提高现有油页岩炼油及其提质过程的经济效益,提高过程的资源利用率,减少了固体废弃物和工业废气的排放。(3) The integrated refining system of the present invention effectively solves the problems of insufficient utilization of retort gas and clastic shale and high production cost of shale oil hydro-upgrading existing in the traditional oil shale refining process. By adopting the device and process of the present invention, the economic benefits of the existing oil shale refining and upgrading process can be significantly improved, the resource utilization rate of the process can be improved, and the discharge of solid waste and industrial waste gas can be reduced.
附图说明Description of drawings
图1为现有油页岩炼制过程的工艺示意图。其中1为油页岩干馏单元,2岩油加氢提质单元,8为建材生产单元;3~7与9~11为物流编号,其中3为油页岩,4为干馏气,5为页岩油,6为氢气,7为提质后的油品,9为灰渣,10为碎屑页岩,11为建材产品。Fig. 1 is a process schematic diagram of the existing oil shale refining process. Among them, 1 is the oil shale retort unit, 2 is the rock oil hydrogenation upgrading unit, 8 is the building material production unit; 3~7 and 9~11 are the logistics numbers, of which 3 is oil shale, 4 is retort gas, and 5 is shale Rock oil, 6 is hydrogen, 7 is upgraded oil, 9 is ash, 10 is clastic shale, and 11 is building materials.
图2为本发明以油页岩干馏气制氢提质的集成炼制系统示意图。其中12为甲烷水蒸气重整单元。其中13为水蒸气,14为空气,15为页岩灰渣,16为新鲜氢气。其余编号与图1中相同编号表示相同的操作单元或物流。Fig. 2 is a schematic diagram of an integrated refining system for hydrogen production and upgrading of oil shale dry distillation gas according to the present invention. Among them, 12 are methane steam reforming units. Among them, 13 is water vapor, 14 is air, 15 is shale ash, and 16 is fresh hydrogen. The rest of the numbers are the same as those in Figure 1 to represent the same operating units or streams.
图3为本发明集成炼制系统的甲烷水蒸气重整单元工艺工段流程图。其中17为水蒸气重整反应器,18为CaO再生燃烧炉,21为压缩换热器,23为水蒸气重整气体闪蒸塔,27为变压吸附装置,30为分离器;其余为物流编号,编号与图2中相同编号表示相同的操作单元或物流。Fig. 3 is a flow chart of the methane steam reforming unit process section of the integrated refining system of the present invention. Among them, 17 is a steam reforming reactor, 18 is a CaO regeneration burner, 21 is a compression heat exchanger, 23 is a steam reforming gas flash tower, 27 is a pressure swing adsorption device, and 30 is a separator; the rest are logistics Numbers, the same numbers as those in Figure 2 represent the same operating units or streams.
具体实施方式Detailed ways
下面结合实施例和附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below with reference to the examples and drawings, but the implementation of the present invention is not limited thereto.
现有的油页岩炼制过程的工艺示意图如图1所示,其中1为油页岩干馏单元,2岩油加氢提质单元,8为建材生产单元;3~7与9~11为物流编号,其中3为油页岩,4为干馏气,5为页岩油,6为氢气,7为提质后的油品,9为灰渣,10为碎屑页岩,11为建材产品。The process schematic diagram of the existing oil shale refining process is shown in Figure 1, wherein 1 is the oil shale carbonization unit, 2 is the rock oil hydrogenation upgrading unit, 8 is the building material production unit; 3-7 and 9-11 are Logistics number, where 3 is oil shale, 4 is retort gas, 5 is shale oil, 6 is hydrogen, 7 is upgraded oil, 9 is ash, 10 is clastic shale, and 11 is building materials .
本发明以油页岩干馏气制氢提质的集成炼制系统具体如图2所示,包括油页岩干馏单元1、页岩油加氢提质单元2和建材生产单元8,还包括甲烷水蒸气重整单元12;The integrated refining system of the present invention using oil shale retort gas for hydrogen production and upgrading is specifically shown in Figure 2, including an oil shale retort unit 1, a shale oil hydrogenation upgrade unit 2, and a building material production unit 8, and also includes methane steam reforming unit 12;
所述油页岩干馏单元1设有通入油页岩原料的入口,油页岩干馏单元1的页岩油出口通过管道直接与页岩油加氢提质单元2的页岩油原料入口相连接,油页岩干馏单元1的干馏气出口通过管道与甲烷水蒸气重整单元12的水蒸气重整反应器的干馏气原料入口连接,油页岩干馏单元1的碎屑页岩出口通过输送装置与甲烷水蒸气重整单元12的CaO再生燃烧炉的碎屑页岩入口连接,油页岩干馏单元1的灰渣出口和甲烷水蒸气重整单元12的页岩灰渣出口均通过输送装置与建材生产单元8的灰渣原料入口相连接;甲烷水蒸气重整单元12的水蒸气重整反应器设有通入水蒸气原料的入口,甲烷水蒸气重整单元12的新鲜氢气出口通过管道与页岩油加氢提质单元2的新鲜氢气原料入口连接。The oil shale retort unit 1 is provided with an inlet leading into the oil shale raw material, and the shale oil outlet of the oil shale retort unit 1 is directly connected to the shale oil raw material inlet of the shale oil hydrogenation and upgrading unit 2 through a pipeline. Connection, the dry distillation gas outlet of the oil shale carbonization unit 1 is connected with the dry distillation gas raw material inlet of the steam reforming reactor of the methane steam reforming unit 12 through a pipeline, and the debris shale outlet of the oil shale carbonization unit 1 is conveyed The device is connected to the debris shale inlet of the CaO regenerative combustion furnace of the steam methane reforming unit 12, and the ash outlet of the oil shale carbonization unit 1 and the shale ash outlet of the steam methane reforming unit 12 both pass through the conveying device It is connected with the ash raw material inlet of the building material production unit 8; the steam reforming reactor of the steam methane reforming unit 12 is provided with an inlet leading into the steam raw material, and the fresh hydrogen outlet of the steam methane reforming unit 12 passes through a pipeline and The fresh hydrogen raw material inlet of the shale oil hydrotreating and upgrading unit 2 is connected.
建材重整单元8还设有建材产品出口,页岩油加氢提质单元2还设有提质后的油品出口,甲烷水蒸气重整单元12的CaO再生燃烧炉还设有通入空气的入口。The building material reforming unit 8 is also provided with a building material product outlet, the shale oil hydrotreating and upgrading unit 2 is also provided with an outlet for upgraded oil products, and the CaO regenerative combustion furnace of the methane steam reforming unit 12 is also provided with an air inlet entrance.
可见,本发明的以油页岩干馏气制氢提质的集成炼制系统工艺与图1所示的现有技术的不同之处在于:It can be seen that the integrated refining system process of the present invention using oil shale retort gas for hydrogen production and upgrading is different from the prior art shown in Figure 1 in that:
(1)本发明的系统中,油页岩干馏单元1的干馏气被用与甲烷水蒸气重整单元12制取氢气,产生的氢气一部分作为页岩油加氢提质单元2的氢源,另一部分作为产品销售。(1) In the system of the present invention, the dry distillation gas of the oil shale dry distillation unit 1 is used with the methane steam reforming unit 12 to produce hydrogen, and a part of the hydrogen produced is used as the hydrogen source of the shale oil hydrogenation upgrading unit 2, Another part is sold as products.
(2)本发明的系统中,油页岩干馏单元1的碎屑页岩被用于给甲烷水蒸气重整单元12中CaO再生燃烧炉煅烧CaCO3提供热量。(2) In the system of the present invention, the clastic shale in the oil shale carbonization unit 1 is used to provide heat for calcining CaCO 3 in the CaO regeneration burner in the steam methane reforming unit 12 .
上述方案中,所述甲烷水蒸气重整单元12的具体工艺过程如图3所示:In the above scheme, the specific process of the steam methane reforming unit 12 is shown in Figure 3:
干馏气4通入甲烷水蒸气重整单元的水蒸气重整反应器17,同时将水蒸气13通入水蒸气重整反应器17与干馏气4发生甲烷水蒸气重整反应和水煤气变换反应,在重整反应过程中采用CaO吸收剂吸收CO2来促进甲烷水蒸气重整反应和水煤气变换反应,水蒸气重整反应器17中反应产生水蒸气重整粗合成气22和CaCO3和CaO混合物19;The dry distillation gas 4 is passed into the steam reforming reactor 17 of the methane steam reforming unit, and at the same time, the steam 13 is passed into the steam reforming reactor 17 and the dry distillation gas 4 undergoes a methane steam reforming reaction and a water-gas shift reaction. During the reforming reaction, CaO absorbent is used to absorb CO 2 to promote the steam reforming reaction of methane and the water gas shift reaction. The reaction in the steam reforming reactor 17 produces steam reforming crude synthesis gas 22 and CaCO 3 and CaO mixture 19 ;
水蒸气重整粗合成气22经压缩换热器21压缩换热后得到冷却后的水蒸气重整粗合成气24,冷却后的水蒸气重整粗合成气24进入水蒸气重整气体闪蒸塔23,从水蒸气重整气体闪蒸塔23顶部采出水蒸气重整合成气26,从水蒸气重整气体闪蒸塔23顶部采出水25;水蒸气重整合成气26进入变压吸附装置27进行分离后得到高纯度氢气29和未回收气28;高纯度氢气29经分离器30分离得到页岩油加氢提质单元2所需的新鲜氢气16及氢气产品31;CaCO3和CaO混合物19进入CaO再生燃烧炉18进行煅烧,重新生成的CaO吸收剂20再次进入水蒸气重整反应器17循环利用;The steam reformed crude synthesis gas 22 is compressed and exchanged by the compression heat exchanger 21 to obtain the cooled steam reformed crude synthesis gas 24, and the cooled steam reformed crude synthesis gas 24 enters the steam reformed gas flash evaporation Tower 23, water vapor recombined into gas 26 is produced from the top of steam reforming gas flash tower 23, water 25 is produced from the top of steam reforming gas flash tower 23; water vapor recombined into gas 26 enters the pressure swing adsorption device 27 is separated to obtain high-purity hydrogen 29 and unrecovered gas 28; high-purity hydrogen 29 is separated by separator 30 to obtain fresh hydrogen 16 and hydrogen product 31 required by shale oil hydrogenation upgrading unit 2; CaCO 3 and CaO mixture 19 enters the CaO regenerative combustion furnace 18 for calcination, and the regenerated CaO absorbent 20 enters the steam reforming reactor 17 for recycling;
碎屑页岩10与未回收气28进入CaO再生燃烧炉18燃烧以煅烧CaCO3生成CaO吸收剂20和页岩灰渣15,燃烧反应在空气14的气氛下进行。Detrital shale 10 and unrecovered gas 28 enter the CaO regenerative combustion furnace 18 for combustion to calcine CaCO 3 to generate CaO absorbent 20 and shale ash 15 , and the combustion reaction is carried out under the atmosphere of air 14 .
实施例1Example 1
本实施例的油页岩干馏气制氢提质的集成炼制工艺的具体实施如下:The specific implementation of the integrated refining process for hydrogen production and upgrading of oil shale dry distillation gas in this embodiment is as follows:
进入本发明工艺的原料页岩流量为300t/h,其中进入干馏炉的为225t/h,碎屑页岩流量为75t/h。CaO的循环量为44.4t/h,蒸汽的流量为38.02t/h。油页岩的工业分析和元素分析见表1。The flow rate of raw material shale entering the process of the present invention is 300t/h, of which 225t/h enters the dry distillation furnace, and the flow rate of clastic shale is 75t/h. The circulation rate of CaO is 44.4t/h, and the flow rate of steam is 38.02t/h. The industrial analysis and elemental analysis of oil shale are shown in Table 1.
表1 油页岩的工业分析元素分析Table 1 Elemental analysis of industrial analysis of oil shale
表中ar表示收到基。The ar in the table indicates that the base is received.
油页岩干馏气制氢提质的集成炼制工艺的流程图如图2和图3所示:The flow chart of the integrated refining process for hydrogen production and upgrading of oil shale dry distillation gas is shown in Figure 2 and Figure 3:
集成炼制系统包括油页岩干馏单元1、页岩油加氢提质单元2、甲烷水蒸气重整单元12和建材生产单元8;其中甲烷水蒸气重整单元12包含水蒸气重整反应器17、CaO再生燃烧炉18、压缩换热器21、水蒸气重整气体闪蒸塔23、变压吸附装置27和分离器30;The integrated refining system includes an oil shale dry distillation unit 1, a shale oil hydro-upgrading unit 2, a methane steam reforming unit 12 and a building material production unit 8; wherein the methane steam reforming unit 12 includes a steam reforming reactor 17. CaO regenerative combustion furnace 18, compression heat exchanger 21, steam reforming gas flash tower 23, pressure swing adsorption device 27 and separator 30;
(1)经破碎筛分后粒径为10~75mm的油页岩3通入油页岩干馏单元1中在0.1MPa、525℃的条件下发生干馏反应得到页岩油5、干馏气4、灰渣9和不能反应的碎屑页岩10;(1) The oil shale 3 with a particle size of 10-75mm after being crushed and screened is passed into the oil shale retort unit 1 to undergo a retort reaction under the conditions of 0.1MPa and 525°C to obtain shale oil 5, retort gas 4, cinder 9 and unreacted clastic shale 10;
(2)干馏气4通入甲烷水蒸气重整单元12的水蒸气重整反应器17,同时将水蒸气13通入水蒸气重整反应器17与干馏气4在650℃、压力为15bar的条件下发生甲烷水蒸气重整反应和水煤气变换反应,在重整反应过程中采用CaO吸收剂吸收CO2来促进甲烷水蒸气重整反应和水煤气变换反应,水蒸气重整反应器17中反应产生水蒸气重整粗合成气22和CaCO3和CaO混合物19;(2) The retort gas 4 is passed into the steam reforming reactor 17 of the methane steam reforming unit 12, and the steam 13 is passed into the steam reforming reactor 17 and the retort gas 4 at 650° C. and a pressure of 15 bar. The steam reforming reaction of methane and the water-gas shift reaction occur under the conditions of the reforming reaction. During the reforming reaction, the CaO absorbent is used to absorb CO2 to promote the steam reforming reaction of methane and the water-gas shift reaction. The reaction in the steam reforming reactor 17 produces water Steam reforming of raw synthesis gas 22 and CaCO 3 and CaO mixture 19;
水蒸气重整粗合成气22经压缩换热器21压缩换热后得到冷却后的水蒸气重整粗合成气24,冷却后的水蒸气重整粗合成气24进入水蒸气重整气体闪蒸塔23,从水蒸气重整气体闪蒸塔23顶部采出水蒸气重整合成气26,氢气含量提升到43%,从水蒸气重整气体闪蒸塔23顶部采出水25;水蒸气重整合成气26进入变压吸附装置27进行分离后得到纯度为99.95%的高纯度氢气29和未回收气28;高纯度氢气29经分离器30分离得到页岩油加氢提质单元2所需的新鲜氢气16及作为产品的高纯度氢气31;CaCO3和CaO混合物19进入CaO再生燃烧炉18进行煅烧,煅烧温度为900℃,重新生成CaO吸收剂20再次进入水蒸气重整反应器17,循环利用;The steam reformed crude synthesis gas 22 is compressed and exchanged by the compression heat exchanger 21 to obtain the cooled steam reformed crude synthesis gas 24, and the cooled steam reformed crude synthesis gas 24 enters the steam reformed gas flash evaporation Tower 23, from the top of the steam reforming gas flash tower 23, water vapor is recombined into gas 26, and the hydrogen content is increased to 43%, and water 25 is produced from the top of the steam reforming gas flash tower 23; The gas 26 enters the pressure swing adsorption device 27 for separation to obtain high-purity hydrogen gas 29 with a purity of 99.95% and unrecovered gas 28; the high-purity hydrogen gas 29 is separated by a separator 30 to obtain fresh Hydrogen gas 16 and high-purity hydrogen gas 31 as products; CaCO 3 and CaO mixture 19 enter the CaO regenerative combustion furnace 18 for calcination, the calcination temperature is 900°C, regenerated CaO absorbent 20 enters the steam reforming reactor 17 again, and recycles ;
碎屑页岩10与未回收气28进入CaO再生燃烧炉18燃烧以煅烧CaCO3生成CaO吸收剂20和页岩灰渣15,燃烧反应在空气14的气氛下进行;Detrital shale 10 and unrecovered gas 28 enter the CaO regenerative combustion furnace 18 for combustion to calcine CaCO 3 to generate CaO absorbent 20 and shale ash 15, and the combustion reaction is carried out under the atmosphere of air 14;
(3)将页岩油5和新鲜氢气16进入页岩油加氢提质单元2在400℃下进行加氢裂化反应,生成提质后的油品7;新鲜氢气16与页岩油5的质量比为0.03;(3) Put the shale oil 5 and fresh hydrogen 16 into the shale oil hydro-upgrading unit 2 to carry out hydrocracking reaction at 400°C to generate the upgraded oil 7; the fresh hydrogen 16 and the shale oil 5 The mass ratio is 0.03;
(4)将灰渣9和页岩灰渣15都送入建材生产单元8生产建材产品11。(4) Both the ash 9 and the shale ash 15 are sent to the building material production unit 8 to produce the building material product 11 .
其中油页岩干馏过程、页岩油加氢提质过程和建材生产过程与现有技术相同。The oil shale dry distillation process, the shale oil hydrogenation upgrading process and the building material production process are the same as the prior art.
最终,本实施例的油页岩干馏气制氢提质的集成炼制系统的投资利润率从现有油页岩炼制系统的12.60%提高了6.93%,达到了19.53%;能量效率从现有油页岩炼制系统的26.21%提高了3.12%,达到了29.33%。Finally, the investment profit rate of the integrated refining system for hydrogen production and upgrading of oil shale dry distillation gas in this embodiment has increased by 6.93% from 12.60% of the existing oil shale refining system to 19.53%; the energy efficiency has increased from the current The 26.21% of the oil shale refining system increased by 3.12% to 29.33%.
实施例2Example 2
本实施例的油页岩干馏气制氢提质的集成炼制工艺的具体实施如下:The specific implementation of the integrated refining process for hydrogen production and upgrading of oil shale dry distillation gas in this embodiment is as follows:
进入本发明工艺的原料页岩流量为400t/h,其中进入干馏炉的为300t/h,碎屑页岩流量为100t/h。CaO的循环量为60.5t/h,蒸汽的流量为55.75t/h。油页岩的工业分析和元素分析见表2。The flow rate of raw material shale entering the process of the present invention is 400t/h, of which 300t/h enters the carbonization furnace, and the flow rate of clastic shale is 100t/h. The circulation rate of CaO is 60.5t/h, and the flow rate of steam is 55.75t/h. The industrial analysis and elemental analysis of oil shale are shown in Table 2.
表2 油页岩的工业分析元素分析Table 2 Elemental analysis of industrial analysis of oil shale
表中ar表示收到基。The ar in the table indicates that the base is received.
油页岩干馏气制氢提质的集成炼制工艺的流程图如图2和图3所示:The flow chart of the integrated refining process for hydrogen production and upgrading of oil shale dry distillation gas is shown in Figure 2 and Figure 3:
集成炼制系统包括油页岩干馏单元1、页岩油加氢提质单元2、甲烷水蒸气重整单元12和建材生产单元8;其中甲烷水蒸气重整单元12包含水蒸气重整反应器17、CaO再生燃烧炉18、压缩换热器21、水蒸气重整气体闪蒸塔23、变压吸附装置27和分离器30;The integrated refining system includes an oil shale dry distillation unit 1, a shale oil hydro-upgrading unit 2, a methane steam reforming unit 12 and a building material production unit 8; wherein the methane steam reforming unit 12 includes a steam reforming reactor 17. CaO regenerative combustion furnace 18, compression heat exchanger 21, steam reforming gas flash tower 23, pressure swing adsorption device 27 and separator 30;
(1)经破碎筛分后粒径为10~75mm的油页岩3通入油页岩干馏单元1中在0.1MPa、525℃的条件下发生干馏反应得到页岩油5、干馏气4、灰渣9和不能反应的碎屑页岩10;(1) The oil shale 3 with a particle size of 10-75mm after being crushed and screened is passed into the oil shale retort unit 1 to undergo a retort reaction under the conditions of 0.1MPa and 525°C to obtain shale oil 5, retort gas 4, cinder 9 and unreacted clastic shale 10;
(2)干馏气4通入甲烷水蒸气重整单元12的水蒸气重整反应器17,同时将水蒸气13通入水蒸气重整反应器17与干馏气4在700℃、压力为20bar的条件下发生甲烷水蒸气重整反应和水煤气变换反应,在重整反应过程中采用CaO吸收剂吸收CO2来促进甲烷水蒸气重整反应和水煤气变换反应,水蒸气重整反应器17中反应产生水蒸气重整粗合成气22和CaCO3和CaO混合物19;(2) The retort gas 4 is passed into the steam reforming reactor 17 of the methane steam reforming unit 12, and the steam 13 is passed into the steam reforming reactor 17 and the retort gas 4 at 700° C. and a pressure of 20 bar. The steam reforming reaction of methane and the water-gas shift reaction occur under the conditions of the reforming reaction. During the reforming reaction, the CaO absorbent is used to absorb CO2 to promote the steam reforming reaction of methane and the water-gas shift reaction. The reaction in the steam reforming reactor 17 produces water Steam reforming of raw synthesis gas 22 and CaCO 3 and CaO mixture 19;
水蒸气重整粗合成气22经压缩换热器21压缩换热后得到冷却后的水蒸气重整粗合成气24,冷却后的水蒸气重整粗合成气24进入水蒸气重整气体闪蒸塔23,从水蒸气重整气体闪蒸塔23顶部采出水蒸气重整合成气26,氢气含量提升到43%,从水蒸气重整气体闪蒸塔23顶部采出水25;水蒸气重整合成气26进入变压吸附装置27进行分离后得到纯度为99.95%的高纯度氢气29和未回收气28;高纯度氢气29经分离器30分离得到页岩油加氢提质单元2所需的新鲜氢气16及作为产品的高纯度氢气31;CaCO3和CaO混合物19进入CaO再生燃烧炉18进行煅烧,煅烧温度为950℃,重新生成CaO吸收剂20再次进入水蒸气重整反应器17,循环利用;The steam reformed crude synthesis gas 22 is compressed and exchanged by the compression heat exchanger 21 to obtain the cooled steam reformed crude synthesis gas 24, and the cooled steam reformed crude synthesis gas 24 enters the steam reformed gas flash evaporation Tower 23, from the top of the steam reforming gas flash tower 23, water vapor is recombined into gas 26, and the hydrogen content is increased to 43%, and water 25 is produced from the top of the steam reforming gas flash tower 23; The gas 26 enters the pressure swing adsorption device 27 for separation to obtain high-purity hydrogen gas 29 with a purity of 99.95% and unrecovered gas 28; the high-purity hydrogen gas 29 is separated by a separator 30 to obtain fresh Hydrogen gas 16 and high-purity hydrogen gas 31 as a product; CaCO 3 and CaO mixture 19 enters the CaO regeneration combustion furnace 18 for calcination, the calcination temperature is 950°C, regenerates CaO absorbent 20 and enters the steam reforming reactor 17 again for recycling ;
碎屑页岩10与未回收气28进入CaO再生燃烧炉18燃烧以煅烧CaCO3生成CaO吸收剂20和页岩灰渣15,燃烧反应在空气14的气氛下进行;Detrital shale 10 and unrecovered gas 28 enter the CaO regenerative combustion furnace 18 for combustion to calcine CaCO 3 to generate CaO absorbent 20 and shale ash 15, and the combustion reaction is carried out under the atmosphere of air 14;
(3)将页岩油5和新鲜氢气16进入页岩油加氢提质单元2在400℃下进行加氢裂化反应,生成提质后的油品7;新鲜氢气16与页岩油5的质量比为0.03;(3) Put the shale oil 5 and fresh hydrogen 16 into the shale oil hydro-upgrading unit 2 to carry out hydrocracking reaction at 400°C to generate the upgraded oil 7; the fresh hydrogen 16 and the shale oil 5 The mass ratio is 0.03;
(4)将灰渣9和页岩灰渣15都送入建材生产单元8生产建材产品11。(4) Both the ash 9 and the shale ash 15 are sent to the building material production unit 8 to produce the building material product 11 .
其中油页岩干馏过程、页岩油加氢提质过程和建材生产过程与现有技术相同。The oil shale dry distillation process, the shale oil hydrogenation upgrading process and the building material production process are the same as the prior art.
最终,本实施例的油页岩干馏气制氢提质的集成炼制系统的投资利润率从现有油页岩炼制系统的12.60%提高了6.47%,达到了19.07%;能量效率从现有油页岩炼制系统的26.21%提高了3.03%,达到了29.24%。Finally, the investment profit rate of the integrated refining system for hydrogen production and upgrading of oil shale dry distillation gas in this embodiment has increased by 6.47% from 12.60% of the existing oil shale refining system to 19.07%; the energy efficiency has increased from the current The 26.21% of oil shale refining systems increased by 3.03% to 29.24%.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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