CA2864955C - Method for reducing negative effects of natural pitch contaminants in both pulping and papermaking operations - Google Patents
Method for reducing negative effects of natural pitch contaminants in both pulping and papermaking operations Download PDFInfo
- Publication number
- CA2864955C CA2864955C CA2864955A CA2864955A CA2864955C CA 2864955 C CA2864955 C CA 2864955C CA 2864955 A CA2864955 A CA 2864955A CA 2864955 A CA2864955 A CA 2864955A CA 2864955 C CA2864955 C CA 2864955C
- Authority
- CA
- Canada
- Prior art keywords
- component
- glycol dimethacrylate
- polymer dispersion
- styrene
- pitch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004537 pulping Methods 0.000 title claims abstract description 8
- 239000011306 natural pitch Substances 0.000 title claims description 7
- 239000000356 contaminant Substances 0.000 title description 8
- 230000000694 effects Effects 0.000 title description 4
- 229920001577 copolymer Polymers 0.000 claims abstract description 33
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000004815 dispersion polymer Substances 0.000 claims abstract description 19
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims abstract description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 11
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 claims abstract description 8
- XFCMNSHQOZQILR-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOC(=O)C(C)=C XFCMNSHQOZQILR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 125000005907 alkyl ester group Chemical group 0.000 claims abstract description 8
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229920001519 homopolymer Polymers 0.000 claims abstract description 7
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims abstract description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000007864 aqueous solution Substances 0.000 claims abstract description 6
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 claims abstract description 5
- 230000008021 deposition Effects 0.000 claims abstract description 5
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 claims abstract description 5
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000000178 monomer Substances 0.000 claims abstract description 5
- 239000013055 pulp slurry Substances 0.000 claims abstract description 5
- WVAFEFUPWRPQSY-UHFFFAOYSA-N 1,2,3-tris(ethenyl)benzene Chemical compound C=CC1=CC=CC(C=C)=C1C=C WVAFEFUPWRPQSY-UHFFFAOYSA-N 0.000 claims abstract description 4
- VDYWHVQKENANGY-UHFFFAOYSA-N 1,3-Butyleneglycol dimethacrylate Chemical compound CC(=C)C(=O)OC(C)CCOC(=O)C(C)=C VDYWHVQKENANGY-UHFFFAOYSA-N 0.000 claims abstract description 4
- JJBFVQSGPLGDNX-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)propyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)COC(=O)C(C)=C JJBFVQSGPLGDNX-UHFFFAOYSA-N 0.000 claims abstract description 4
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims abstract description 4
- JFZBUNLOTDDXNY-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)propoxy]propyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(C)OCC(C)OC(=O)C(C)=C JFZBUNLOTDDXNY-UHFFFAOYSA-N 0.000 claims abstract description 4
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 claims abstract description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims abstract description 4
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims abstract description 4
- RNVBRRULAALBHT-UHFFFAOYSA-N [4-methyl-4-(2-methylprop-2-enoyloxy)pentyl] 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCC(C)(C)OC(=O)C(C)=C RNVBRRULAALBHT-UHFFFAOYSA-N 0.000 claims abstract description 4
- 230000002401 inhibitory effect Effects 0.000 claims abstract description 4
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 claims abstract description 4
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- 239000002245 particle Substances 0.000 claims description 30
- 239000011295 pitch Substances 0.000 claims description 25
- 239000006185 dispersion Substances 0.000 claims description 13
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 12
- 229920002873 Polyethylenimine Polymers 0.000 claims description 6
- 229920001131 Pulp (paper) Polymers 0.000 claims description 6
- 239000000839 emulsion Substances 0.000 claims description 6
- 239000000834 fixative Substances 0.000 claims description 6
- 229920000371 poly(diallyldimethylammonium chloride) polymer Polymers 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 125000002091 cationic group Chemical group 0.000 claims description 5
- 229920002401 polyacrylamide Polymers 0.000 claims description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 239000011575 calcium Substances 0.000 claims description 4
- 159000000003 magnesium salts Chemical class 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 239000004094 surface-active agent Substances 0.000 claims description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 3
- 230000001112 coagulating effect Effects 0.000 claims description 3
- 230000009477 glass transition Effects 0.000 claims description 3
- 229920000768 polyamine Polymers 0.000 claims description 3
- 230000015271 coagulation Effects 0.000 claims description 2
- 238000005345 coagulation Methods 0.000 claims description 2
- 150000003754 zirconium Chemical class 0.000 claims description 2
- 229920002678 cellulose Polymers 0.000 claims 1
- 239000001913 cellulose Substances 0.000 claims 1
- 239000008239 natural water Substances 0.000 claims 1
- 239000008367 deionised water Substances 0.000 description 27
- 229910021641 deionized water Inorganic materials 0.000 description 27
- 238000003756 stirring Methods 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 17
- 229920005989 resin Polymers 0.000 description 12
- 239000011347 resin Substances 0.000 description 11
- 230000014759 maintenance of location Effects 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 9
- 239000012935 ammoniumperoxodisulfate Substances 0.000 description 9
- 238000012512 characterization method Methods 0.000 description 9
- 239000012299 nitrogen atmosphere Substances 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- 239000011541 reaction mixture Substances 0.000 description 9
- 238000010992 reflux Methods 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- 230000002209 hydrophobic effect Effects 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- 239000000454 talc Substances 0.000 description 7
- 229910052623 talc Inorganic materials 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- MOTZDAYCYVMXPC-UHFFFAOYSA-N dodecyl hydrogen sulfate Chemical compound CCCCCCCCCCCCOS(O)(=O)=O MOTZDAYCYVMXPC-UHFFFAOYSA-N 0.000 description 3
- 229940043264 dodecyl sulfate Drugs 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- -1 resins and pitch Chemical class 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 2
- 229920000147 Styrene maleic anhydride Polymers 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 239000000440 bentonite Substances 0.000 description 2
- 229910000278 bentonite Inorganic materials 0.000 description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000005661 hydrophobic surface Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 230000000873 masking effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000010893 paper waste Substances 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XOJWAAUYNWGQAU-UHFFFAOYSA-N 4-(2-methylprop-2-enoyloxy)butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCOC(=O)C(C)=C XOJWAAUYNWGQAU-UHFFFAOYSA-N 0.000 description 1
- DUFCMRCMPHIFTR-UHFFFAOYSA-N 5-(dimethylsulfamoyl)-2-methylfuran-3-carboxylic acid Chemical compound CN(C)S(=O)(=O)C1=CC(C(O)=O)=C(C)O1 DUFCMRCMPHIFTR-UHFFFAOYSA-N 0.000 description 1
- WRAGBEWQGHCDDU-UHFFFAOYSA-M C([O-])([O-])=O.[NH4+].[Zr+] Chemical compound C([O-])([O-])=O.[NH4+].[Zr+] WRAGBEWQGHCDDU-UHFFFAOYSA-M 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 210000000038 chest Anatomy 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 229920001477 hydrophilic polymer Polymers 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000867 polyelectrolyte Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000012460 protein solution Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/37—Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/08—Removal of fats, resins, pitch or waxes; Chemical or physical purification, i.e. refining, of crude cellulose by removing non-cellulosic contaminants, optionally combined with bleaching
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/02—Agents for preventing deposition on the paper mill equipment, e.g. pitch or slime control
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/36—Polyalkenyalcohols; Polyalkenylethers; Polyalkenylesters
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Paper (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
The instant invention relates to a method for inhibiting pitch deposition on pulping and papermaking equipment or machinery comprising adding to a pulp slurry containing pitch an effective amount of polymer dispersion comprising a component A and a component B, wherein component A being a homopolymer and/or copolymer of acrylic acid and/or its alkyl esters, or methacrylic acid and/or its alkyl esters, styrene and/or methylstyrene, vinyl acetate, itaconic acid, glycidyl methacrylate, 2-hydroxyalkyl(meth)acrylate, methacrylamide, N-hydroxyethyl-(meth)acrylamide, dimethacrylate monomers, 1,3-butylene glycol dimethacrylate, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, propylene glycol dimethacrylate, dipropylene glycol dimethacrylate, 4-methyl-1,4-pentanediol dimethacrylate, divinylbenzene and/or trivinylbenzene, and component B being an aqueous solution of a styrene copolymer with acrylic acid, maleimide and/or maleic anhydride.
Description
2 Method for reducing negative effects of natural pitch contaminants in both pulping and papermaking operations The invention relates to resin and pitch control agents, which are aqueous, non-film forming, polymer dispersions and to a process for preventing the deposition of pitch particles in cellulosic pulp suspensions, by use of such polymer dispersions.
Cellulosic pulps contain a considerable proportion of organosoluble matter which is generally referred to as resin or pitch. The resins are extracted from the wood during the pulping process and constitute a significant nuisance in cellulosic suspensions because the resin particles are sticky, tend to agglomerate and form adherent deposits on the pulping and papermaking machinery. The removal of water during papermaking is normally carried out using a type of fabric mesh, commonly referred to as machine wires or felts. Resin or pitch deposits clog and block the small openings in the fabrics inhibiting drainage and causing sheet defects, such as holes in the finished paper. Deposits which accumulate on the internal surfaces of pulp and backwater chests can suddenly be released and displayed as resin lumps in the paper sheet. Larger lumps can break the paper sheet in the machine, leading to loss of production.
For years there have already been products supplied as passivating agents for treating pulp contaminants such as resin or pitch. These dissolved products are intended to make the surface of the tacky impurities more hydrophilic and hence keep them more wettable, thereby reducing the affinity for hydrophobic surfaces.
Hydrophobic surfaces are present on, for example, wires, felts and rollers;
hydrophobizing is boosted further by coating, with sizing agent or defoamer, for example, thereby further promoting the attachment of pitch.
In certain cases, resins and pitch do not cause any problems in papermaking, if .. they do not agglomerate. To prevent agglomeration, various methods are known for chemically modifying the pitch particles that have remained in the stock stream and the adsorption thereof on support materials, such as machine wires.
In the context of these problems, the procedures below have been adopted in practice, but lead only to partial success.
On the one hand, dispersion may take place, with the aim of changing the charge on the pitch by means of anionic and nonionic dispersants. This forms colloidal, anionically charged or nonionic particles which counteract agglomeration and deposition. The wetting properties of the dispersant are very important in this case, since the pitch is hydrophobic.
Alternatively, according to the literature, the tack of the pitch can be reduced in the following ways:
- Fixing of the strongly anionic contaminants by means of strongly cationic fixatives (formation of what are called polyelectrolyte complexes; the reaction product then adsorbs on the anionic fiber).
- Absorption on pigments of high specific surface area (e.g., talc, modified clay, mica, smectite, bentonite), often with subsequent flocculation by means of polymers in order to bind separable macroflocs.
- Enveloping (masking) with nonionic hydrophilic polymers (polyvinyl alcohol) or zirconium compounds, more particularly zirconium acetate and ammonium zirconium carbonate.
Known strongly cationic fixatives include polyethyleneimine (PEI), polydiallyldimethylammonium chloride (polyDADMAC), polyvinylamine (PVAm), polyaluminum chloride (PAC), polyacrylarnide (PAAM), polyamine, etc. The sphere of action of fixatives extends from about 1 rim to 50 micrometers in terms of the particle size of the pitch, depending on the nature and modification of the chemicals used.
Materials with a low surface energy (wires, felts, roller surfaces) exhibit a more hydrophobic behaviour and therefore possess a high affinity for hydrophobic
Cellulosic pulps contain a considerable proportion of organosoluble matter which is generally referred to as resin or pitch. The resins are extracted from the wood during the pulping process and constitute a significant nuisance in cellulosic suspensions because the resin particles are sticky, tend to agglomerate and form adherent deposits on the pulping and papermaking machinery. The removal of water during papermaking is normally carried out using a type of fabric mesh, commonly referred to as machine wires or felts. Resin or pitch deposits clog and block the small openings in the fabrics inhibiting drainage and causing sheet defects, such as holes in the finished paper. Deposits which accumulate on the internal surfaces of pulp and backwater chests can suddenly be released and displayed as resin lumps in the paper sheet. Larger lumps can break the paper sheet in the machine, leading to loss of production.
For years there have already been products supplied as passivating agents for treating pulp contaminants such as resin or pitch. These dissolved products are intended to make the surface of the tacky impurities more hydrophilic and hence keep them more wettable, thereby reducing the affinity for hydrophobic surfaces.
Hydrophobic surfaces are present on, for example, wires, felts and rollers;
hydrophobizing is boosted further by coating, with sizing agent or defoamer, for example, thereby further promoting the attachment of pitch.
In certain cases, resins and pitch do not cause any problems in papermaking, if .. they do not agglomerate. To prevent agglomeration, various methods are known for chemically modifying the pitch particles that have remained in the stock stream and the adsorption thereof on support materials, such as machine wires.
In the context of these problems, the procedures below have been adopted in practice, but lead only to partial success.
On the one hand, dispersion may take place, with the aim of changing the charge on the pitch by means of anionic and nonionic dispersants. This forms colloidal, anionically charged or nonionic particles which counteract agglomeration and deposition. The wetting properties of the dispersant are very important in this case, since the pitch is hydrophobic.
Alternatively, according to the literature, the tack of the pitch can be reduced in the following ways:
- Fixing of the strongly anionic contaminants by means of strongly cationic fixatives (formation of what are called polyelectrolyte complexes; the reaction product then adsorbs on the anionic fiber).
- Absorption on pigments of high specific surface area (e.g., talc, modified clay, mica, smectite, bentonite), often with subsequent flocculation by means of polymers in order to bind separable macroflocs.
- Enveloping (masking) with nonionic hydrophilic polymers (polyvinyl alcohol) or zirconium compounds, more particularly zirconium acetate and ammonium zirconium carbonate.
Known strongly cationic fixatives include polyethyleneimine (PEI), polydiallyldimethylammonium chloride (polyDADMAC), polyvinylamine (PVAm), polyaluminum chloride (PAC), polyacrylarnide (PAAM), polyamine, etc. The sphere of action of fixatives extends from about 1 rim to 50 micrometers in terms of the particle size of the pitch, depending on the nature and modification of the chemicals used.
Materials with a low surface energy (wires, felts, roller surfaces) exhibit a more hydrophobic behaviour and therefore possess a high affinity for hydrophobic
3 compounds, such as resins and pitch, thereby resulting in contamination of the wires and hence to defects and/or reduction in the dewatering performance of felts.
Adsorbents used are, in particular, various types of talc with specific surface modifications and particle-size distribution, which on account of their hydrophobic and organophilic surface are capable of attaching to adhesive constituents and entraining them with the paper. Particles of adhesive encapsulated in this way have less of a tendency to deposit on hot machinery parts.
Protein solutions are also employed as agents for masking sticky impurities.
The pitch agglomerates tend to deposit on machinery parts, wires, cloths, drying cylinders, and this consequently leads to marks, holes, and instances of web sticking, and consequently to breakages in the wet section and drying section in the course of winding and rewinding or in the course of printing.
DE-102009035884.6 / EP 2 462 278 by Clariant discloses a method for reducing negative effects of adhesive synthetic contaminants in systems of substances comprising waste paper. In waste paper the main problem are the pitch agglomerates (stickies) which lead to a deposit on the machinery parts.
In contrary in the process for producing cellulosic pulp suspensions the negative effects are caused by natural pitch contaminants in both pulping and papermaking operations. These contaminants tend to deposit during the production on the cellulosic material and lead to ugly black spots.
In order to prevent resin deposits talc has been known in the prior art to prevent and control pitch deposits. Using talc to control pitch deposits, however, has certain disadvantages. For instance, the system is highly sensitive to shear.
Talc, moreover, has poor retention properties and frequently causes clogging of the felts. Talc may adversely affect resin sizing, and stabilizes foam. The two inorganic products, talc and bentonite, require laborious dispersion.
Adsorbents used are, in particular, various types of talc with specific surface modifications and particle-size distribution, which on account of their hydrophobic and organophilic surface are capable of attaching to adhesive constituents and entraining them with the paper. Particles of adhesive encapsulated in this way have less of a tendency to deposit on hot machinery parts.
Protein solutions are also employed as agents for masking sticky impurities.
The pitch agglomerates tend to deposit on machinery parts, wires, cloths, drying cylinders, and this consequently leads to marks, holes, and instances of web sticking, and consequently to breakages in the wet section and drying section in the course of winding and rewinding or in the course of printing.
DE-102009035884.6 / EP 2 462 278 by Clariant discloses a method for reducing negative effects of adhesive synthetic contaminants in systems of substances comprising waste paper. In waste paper the main problem are the pitch agglomerates (stickies) which lead to a deposit on the machinery parts.
In contrary in the process for producing cellulosic pulp suspensions the negative effects are caused by natural pitch contaminants in both pulping and papermaking operations. These contaminants tend to deposit during the production on the cellulosic material and lead to ugly black spots.
In order to prevent resin deposits talc has been known in the prior art to prevent and control pitch deposits. Using talc to control pitch deposits, however, has certain disadvantages. For instance, the system is highly sensitive to shear.
Talc, moreover, has poor retention properties and frequently causes clogging of the felts. Talc may adversely affect resin sizing, and stabilizes foam. The two inorganic products, talc and bentonite, require laborious dispersion.
4 There continues to be a need for improvement in reducing the tackiness of natural pitch and resin particles.
Summary Surprisingly, the tackiness of pitch can be reduced considerably through the use of specific polymer dispersions.
In certain embodiments there is provided a method for inhibiting pitch deposition on pulping and papermaking equipment or machinery in the processing of wood pulp comprising adding to a wood pulp slurry containing natural pitch an effective amount of polymer dispersion comprising a component A and a component B, wherein component A is a homopolymer and/or copolymer of acrylic acid and/or its alkyl esters, or methacrylic acid and/or its alkyl esters, styrene and/or methylstyrene, vinyl acetate, itaconic acid, glycidyl methacrylate, 2-hydroxyalkyl (meth)acrylate, methacrylamide, N-hydroxyethyl(meth)acrylamide, dimethacrylate monomers, 1,3-butylene glycol dimethacrylate, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, propylene glycol dimethacrylate, dipropylene glycol dimethacrylate, 4-methyl-1,4-pentanediol dimethacrylate, divinylbenzene and/or trivinylbenzene, and component B is an aqueous solution of a styrene copolymer with acrylic acid, maleimide and/or maleic anhydride.
In certain other embodiments there is provided a use of an aqueous polymer dispersion comprising a component A and a component B, component A being a homopolymer and/or copolymer of methyl methacrylate, acrylate and/or styrene and component B being an aqueous solution of styrene copolymer with acrylic acid, maleimide and/or maleic anhydride, for coagulating and detackifying pitch particles in the processing of pulp and paper.
Detailed Description The invention provides an aqueous polymer dispersion and the use thereof in a method for reducing sticky contaminants in the processing of wood pulp and in the papermaking procedure, which involves adding an aqueous polymer dispersion comprising a component A and a component B for passivating and detackifying the pitch particles, component A being a homopolymer and/or copolymer of acrylic acid
Summary Surprisingly, the tackiness of pitch can be reduced considerably through the use of specific polymer dispersions.
In certain embodiments there is provided a method for inhibiting pitch deposition on pulping and papermaking equipment or machinery in the processing of wood pulp comprising adding to a wood pulp slurry containing natural pitch an effective amount of polymer dispersion comprising a component A and a component B, wherein component A is a homopolymer and/or copolymer of acrylic acid and/or its alkyl esters, or methacrylic acid and/or its alkyl esters, styrene and/or methylstyrene, vinyl acetate, itaconic acid, glycidyl methacrylate, 2-hydroxyalkyl (meth)acrylate, methacrylamide, N-hydroxyethyl(meth)acrylamide, dimethacrylate monomers, 1,3-butylene glycol dimethacrylate, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, propylene glycol dimethacrylate, dipropylene glycol dimethacrylate, 4-methyl-1,4-pentanediol dimethacrylate, divinylbenzene and/or trivinylbenzene, and component B is an aqueous solution of a styrene copolymer with acrylic acid, maleimide and/or maleic anhydride.
In certain other embodiments there is provided a use of an aqueous polymer dispersion comprising a component A and a component B, component A being a homopolymer and/or copolymer of methyl methacrylate, acrylate and/or styrene and component B being an aqueous solution of styrene copolymer with acrylic acid, maleimide and/or maleic anhydride, for coagulating and detackifying pitch particles in the processing of pulp and paper.
Detailed Description The invention provides an aqueous polymer dispersion and the use thereof in a method for reducing sticky contaminants in the processing of wood pulp and in the papermaking procedure, which involves adding an aqueous polymer dispersion comprising a component A and a component B for passivating and detackifying the pitch particles, component A being a homopolymer and/or copolymer of acrylic acid
5 and/or its alkyl esters, more particularly its methyl, ethyl, butyl, isobutyl, propyl, octyl, decyl, 2-ethylhexyl esters;
or methacrylic acid and/or its alkyl esters, more particularly its methyl, ethyl, butyl, isobutyl, propyl, octyl, decyl, 2-ethylhexyl esters;
styrene and/or methylstyrene;
vinyl acetate;
itaconic acid;
glycidyl methacrylate;
2-hydroxyalkyl (meth)acrylate;
methacrylamide;
N-hydroxyethyl (meth)acrylamide dimethacrylate monomers, such as, for example, 1,4-butylene glycol dimethacrylate, 1,3-butylene glycol dimethacrylate, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, propylene glycol dimethacrylate, dipropylene glycol dimethacrylate, 4-methyl-1,4-pentanediol dimethacrylate;
divinylbenzene and/or trivinylbenzene and component B being an aqueous solution of a styrene copolymer with acrylic acid, maleimide and/or maleic anhydride.
Component A is a hydrophobic homopolymer and/or copolymer of the above-stated monomers having a very high glass transition temperature or softening temperature (Tg), preferably methyl methacrylate or styrene. The glass transition temperature of A
is preferably above 70 C, more particularly above 90 C, very preferably above .. 100 C.
Component B is a styrene copolymer with (meth)acrylic acid, maleimide and/or maleic anhydride. Component B is preferably a copolymer of styrene and acrylic acid. Component B preferably has a molecular weight of between 3000 g/mol and 15 000 g/mol, more particularly 3000 and 7000 g/mol.
Particularly preferred is an aqueous dispersion with particle sizes of less than 150 nm, preferably less than 120 nm.
5a The aqueous polymer dispersion may be applied in combination with calcium and or magnesium salts, often naturally occurring in the processing water.
Hardness salts insolubilise component B, leading to the de-stabilisation of the tiny emulsion particles. The agglomerated emulsion particles are now more hydrophobic and associate readily and preferentially with any pitch particles in the pulp. The harder emulsion particles reduce the tackiness of the pitch and increase the softening temperature. Hard agglomerates show much less tendency to deposit on machinery.
In certain embodiments, the aqueous polymer dispersion comprises pulp and/or paper making process water having a water hardness of less than an amount in the range of 15- 20 dH, for example, less than 20 dH.
Where water hardness levels are very low, there may not be sufficient electrolyte to initiate de-stabilisation of the emulsion particles. The aqueous polymer dispersion may therefore be optionally applied in combination with component C, a cationic fixative, which promotes coagulation of the emulsion particles in the cellulosic fibre slurry. Component C is preferably selected from the following group:
polyethyleneimine (PEI), polydiallyldimethylammonium chloride (polyDADMAC), polyvinylamine (PVAm), polyaluminum chloride (PAC), zirconium salts, polyacrylamide (PAAM), polyamine and polyamideamine.
The present invention allows Component C to be added during pulp or paper manufacture, either before, after or together with the aqueous polymer
or methacrylic acid and/or its alkyl esters, more particularly its methyl, ethyl, butyl, isobutyl, propyl, octyl, decyl, 2-ethylhexyl esters;
styrene and/or methylstyrene;
vinyl acetate;
itaconic acid;
glycidyl methacrylate;
2-hydroxyalkyl (meth)acrylate;
methacrylamide;
N-hydroxyethyl (meth)acrylamide dimethacrylate monomers, such as, for example, 1,4-butylene glycol dimethacrylate, 1,3-butylene glycol dimethacrylate, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, propylene glycol dimethacrylate, dipropylene glycol dimethacrylate, 4-methyl-1,4-pentanediol dimethacrylate;
divinylbenzene and/or trivinylbenzene and component B being an aqueous solution of a styrene copolymer with acrylic acid, maleimide and/or maleic anhydride.
Component A is a hydrophobic homopolymer and/or copolymer of the above-stated monomers having a very high glass transition temperature or softening temperature (Tg), preferably methyl methacrylate or styrene. The glass transition temperature of A
is preferably above 70 C, more particularly above 90 C, very preferably above .. 100 C.
Component B is a styrene copolymer with (meth)acrylic acid, maleimide and/or maleic anhydride. Component B is preferably a copolymer of styrene and acrylic acid. Component B preferably has a molecular weight of between 3000 g/mol and 15 000 g/mol, more particularly 3000 and 7000 g/mol.
Particularly preferred is an aqueous dispersion with particle sizes of less than 150 nm, preferably less than 120 nm.
5a The aqueous polymer dispersion may be applied in combination with calcium and or magnesium salts, often naturally occurring in the processing water.
Hardness salts insolubilise component B, leading to the de-stabilisation of the tiny emulsion particles. The agglomerated emulsion particles are now more hydrophobic and associate readily and preferentially with any pitch particles in the pulp. The harder emulsion particles reduce the tackiness of the pitch and increase the softening temperature. Hard agglomerates show much less tendency to deposit on machinery.
In certain embodiments, the aqueous polymer dispersion comprises pulp and/or paper making process water having a water hardness of less than an amount in the range of 15- 20 dH, for example, less than 20 dH.
Where water hardness levels are very low, there may not be sufficient electrolyte to initiate de-stabilisation of the emulsion particles. The aqueous polymer dispersion may therefore be optionally applied in combination with component C, a cationic fixative, which promotes coagulation of the emulsion particles in the cellulosic fibre slurry. Component C is preferably selected from the following group:
polyethyleneimine (PEI), polydiallyldimethylammonium chloride (polyDADMAC), polyvinylamine (PVAm), polyaluminum chloride (PAC), zirconium salts, polyacrylamide (PAAM), polyamine and polyamideamine.
The present invention allows Component C to be added during pulp or paper manufacture, either before, after or together with the aqueous polymer
6 dispersions. When Component C and aqueous polymer dispersions are pre-mixed before being added to the fibrous slurry, the particle size increases and the the process of destabilisation is initiated. This premature destabilisation is described with the term "pre-crashing".
It is not essential but preferential to dilute both components before combining them in a pre-crashing application. For aqueous polymer dispersions of the present invention, a dilution of 1 to 20 % (based on dry content) is preferred, more preferably 1 to 5 %. For Component C, a dilution of Ito 10 % (based on dry content) is preferred, more preferably Ito 5 %. The ratio of the diluted components is controlled using individual dosing pumps and, immediately after blending, the combined components are passed through a static mixer and then into the suction side of a pulp transfer pump, in order to facilitiate efficient distribution within the fibrous slurry.
In order to boost the efficiency of the polymer dispersion of the invention and its stability, it is further possible to add a further component D optionally in the form of a surfactant.
Further to components A, B, and/or D, the polymer dispersion comprises water (component E).
In one preferred embodiment the aqueous dispersion comprises 2 % to 50 %, preferably 5 % to 30 % of component A, 1 % to 30 %, preferably 3 % to 10 % of component B, 0 % to 0.3 %, preferably 0 % to 0.2 % of component D, and 96 A to 17.7 %, preferably 90 % to 45 % of water (component E).
All percentages here relate to A) by weight.
In the presence of Ca2+, the aqueous dispersion constitutes a self-coagulating nanodispersion. The polymer dispersion of the invention attaches to the hydrophobic sticky particles, incorporating them into the precipitating polymer dispersion and thus detackifying them (Fig. 1).
It is not essential but preferential to dilute both components before combining them in a pre-crashing application. For aqueous polymer dispersions of the present invention, a dilution of 1 to 20 % (based on dry content) is preferred, more preferably 1 to 5 %. For Component C, a dilution of Ito 10 % (based on dry content) is preferred, more preferably Ito 5 %. The ratio of the diluted components is controlled using individual dosing pumps and, immediately after blending, the combined components are passed through a static mixer and then into the suction side of a pulp transfer pump, in order to facilitiate efficient distribution within the fibrous slurry.
In order to boost the efficiency of the polymer dispersion of the invention and its stability, it is further possible to add a further component D optionally in the form of a surfactant.
Further to components A, B, and/or D, the polymer dispersion comprises water (component E).
In one preferred embodiment the aqueous dispersion comprises 2 % to 50 %, preferably 5 % to 30 % of component A, 1 % to 30 %, preferably 3 % to 10 % of component B, 0 % to 0.3 %, preferably 0 % to 0.2 % of component D, and 96 A to 17.7 %, preferably 90 % to 45 % of water (component E).
All percentages here relate to A) by weight.
In the presence of Ca2+, the aqueous dispersion constitutes a self-coagulating nanodispersion. The polymer dispersion of the invention attaches to the hydrophobic sticky particles, incorporating them into the precipitating polymer dispersion and thus detackifying them (Fig. 1).
7 Examples:
Example 1 (version with methyl methacrylate) A 2 I reactor with stirrer and reflux condenser was charged with 739.5 g of deionized water and 419.3 g of 25 % strength solution of styrene-acrylic acid copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
384.8 g of methyl methacrylate Feed stream II:
1.99 of ammonium peroxodisulfate 136.39 of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 318.2 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 24.1 %
D = 53 nm
Example 1 (version with methyl methacrylate) A 2 I reactor with stirrer and reflux condenser was charged with 739.5 g of deionized water and 419.3 g of 25 % strength solution of styrene-acrylic acid copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
384.8 g of methyl methacrylate Feed stream II:
1.99 of ammonium peroxodisulfate 136.39 of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 318.2 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 24.1 %
D = 53 nm
8 Example 2 (version with methyl methacrylate + crosslinker) A 2 I reactor with stirrer and reflux condenser was charged with 739.5 g of deionized water and 419.3 g of 25 % strength solution of styrene-acrylic acid copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
370.9 g of methyl methacrylate 19.5 g of glycidyl methacrylate Feed stream II:
1.9 g of ammonium peroxodisulfate 136.3 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 318.2 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 24.9 %
= 40 nm Example 3 (version with methyl methacrylate + second crosslinker) A 2 I reactor with stirrer and reflux condenser was charged with 740 g of deionized
Feed stream I:
370.9 g of methyl methacrylate 19.5 g of glycidyl methacrylate Feed stream II:
1.9 g of ammonium peroxodisulfate 136.3 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 318.2 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 24.9 %
= 40 nm Example 3 (version with methyl methacrylate + second crosslinker) A 2 I reactor with stirrer and reflux condenser was charged with 740 g of deionized
9 water and 419 g of 25 % strength solution of styrene-acrylic acid copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
.. 370 g of methyl methactylate 19 g of ethylene glycol dimethacrylate Feed stream II:
2 g of ammonium peroxodisulfate 136 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 318 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 25 %
= 40 nm Example 4 (version with styrene) A 2 I reactor with stirrer and reflux condenser was charged with 739.5 g of deionized water and 419.3 g of 25 % strength solution of styrene-acrylic acid copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
384.8 g of styrene Feed stream II:
5 1.9 g of ammonium peroxodisulfate 136.3 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two
Feed stream I:
.. 370 g of methyl methactylate 19 g of ethylene glycol dimethacrylate Feed stream II:
2 g of ammonium peroxodisulfate 136 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 318 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 25 %
= 40 nm Example 4 (version with styrene) A 2 I reactor with stirrer and reflux condenser was charged with 739.5 g of deionized water and 419.3 g of 25 % strength solution of styrene-acrylic acid copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
384.8 g of styrene Feed stream II:
5 1.9 g of ammonium peroxodisulfate 136.3 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two
10 separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 318.2 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 24.5 %
D = 61 nm Example 5 (version with colloid + surfactant) A 2 I reactor with stirrer and reflux condenser was charged with 1111 g of deionized water, 310 g of 25 % strength solution of styrene-acrylic acid copolymer, and 3 grams of lauryl sulfate, this initial charge then being heated to 85 C
with stirring under a nitrogen atmosphere.
Feed stream I:
387 g of methyl methacrylate
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 24.5 %
D = 61 nm Example 5 (version with colloid + surfactant) A 2 I reactor with stirrer and reflux condenser was charged with 1111 g of deionized water, 310 g of 25 % strength solution of styrene-acrylic acid copolymer, and 3 grams of lauryl sulfate, this initial charge then being heated to 85 C
with stirring under a nitrogen atmosphere.
Feed stream I:
387 g of methyl methacrylate
11 Feed stream II:
2 g of ammonium peroxodisulfate 88 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 80 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) .. and average particle size (D), is given below:
SC = 24 %
D = 50 nm Example 6 (styrene-methyl acrylate copolymer A 2 I reactor with stirrer and reflux condenser was charged with 739.5 g of deionized water and 420 g of 25 % strength solution of styrene-acrylic acid copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
1939 of styrene 193 g of methyl methacrylate Feed stream II:
2 g of ammonium peroxodisulfate 136 g of deionized water
2 g of ammonium peroxodisulfate 88 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 80 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) .. and average particle size (D), is given below:
SC = 24 %
D = 50 nm Example 6 (styrene-methyl acrylate copolymer A 2 I reactor with stirrer and reflux condenser was charged with 739.5 g of deionized water and 420 g of 25 % strength solution of styrene-acrylic acid copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
1939 of styrene 193 g of methyl methacrylate Feed stream II:
2 g of ammonium peroxodisulfate 136 g of deionized water
12 When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 318.2 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 30.0 %
= 70 nm Example 7 (styrene-maleic anhydride as component B) A 2 I reactor with stirrer and reflux condenser was charged with 400 g of deionized water and 750 g of 14 % strength solution of styrene-maleic anhydride copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
390 g of methyl methacrylate Feed stream II:
2 g of ammonium peroxodisulfate 130 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 30.0 %
= 70 nm Example 7 (styrene-maleic anhydride as component B) A 2 I reactor with stirrer and reflux condenser was charged with 400 g of deionized water and 750 g of 14 % strength solution of styrene-maleic anhydride copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
390 g of methyl methacrylate Feed stream II:
2 g of ammonium peroxodisulfate 130 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream II were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and
13 retention of the reaction temperature. The pumps were flushed with 318.2 g of deionized water. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 29.6 %
D = 70 nm Example 8 (high colloid fraction) A 2 I reactor with stirrer and reflux condenser was charged with 21.1 g of deionized water and 750 g of 25 % strength solution of styrene-acrylic acid copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
390 g of methyl methacrylate Feed stream II:
29 of ammonium peroxodisulfate 130 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream ll were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 80 g of deionized water. After the end of both feed streams, the mixture was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 29.6 %
D = 70 nm Example 8 (high colloid fraction) A 2 I reactor with stirrer and reflux condenser was charged with 21.1 g of deionized water and 750 g of 25 % strength solution of styrene-acrylic acid copolymer, this initial charge then being heated to 85 C with stirring under a nitrogen atmosphere.
Feed stream I:
390 g of methyl methacrylate Feed stream II:
29 of ammonium peroxodisulfate 130 g of deionized water When an internal temperature of 85 C had been reached, feed stream I and feed stream ll were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 3 h 30, with stirring and retention of the reaction temperature. The pumps were flushed with 80 g of deionized water. After the end of both feed streams, the mixture was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
14 The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 44 %
= 80 nm Example 9 (styrene-acrylic acid copolymer with Tg of about 30 C) A 2 I reactor with stirrer and reflux condenser was charged with 433 g of deionized water, and 3 grams of lauryl sulfate (30 % strength solution), this initial charge then being heated to 80 C with stirring under a nitrogen atmosphere.
Feed stream I:
5 g of ammonium peroxodisulfate 62 g of deionized water Feed stream II:
400 g of styrene, 260 g of butyl acrylate, 10 g of methacrylic acid, 11 g of surfactant solution (lauryl sulfate, 30 %), 384 g of deionized water When an internal temperature of 80 C had been reached, feed stream I and feed stream ll were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 4 h, with stirring and retention of the reaction temperature. The pumps were flushed with 235 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 37 %
= 185 nm Tg = 30 C
SC = 44 %
= 80 nm Example 9 (styrene-acrylic acid copolymer with Tg of about 30 C) A 2 I reactor with stirrer and reflux condenser was charged with 433 g of deionized water, and 3 grams of lauryl sulfate (30 % strength solution), this initial charge then being heated to 80 C with stirring under a nitrogen atmosphere.
Feed stream I:
5 g of ammonium peroxodisulfate 62 g of deionized water Feed stream II:
400 g of styrene, 260 g of butyl acrylate, 10 g of methacrylic acid, 11 g of surfactant solution (lauryl sulfate, 30 %), 384 g of deionized water When an internal temperature of 80 C had been reached, feed stream I and feed stream ll were metered continuously into the polymerization batch via two separate feeds, beginning simultaneously, over a period of 4 h, with stirring and retention of the reaction temperature. The pumps were flushed with 235 g of deionized water. After the end of both feed streams, the system was left to after react at the reaction temperature for a further 25 minutes. After that, the reaction mixture was cooled to room temperature and filtered on a filter having a mesh size of 160 pm.
The characterization of the copolymer obtained, in terms of solids content (SC) and average particle size (D), is given below:
SC = 37 %
= 185 nm Tg = 30 C
Claims (13)
1. A method for inhibiting pitch deposition on pulping and papermaking equipment or machinery in the processing of wood pulp comprising adding to a wood pulp slurry containing natural pitch an effective amount of polymer dispersion comprising a component A and a component B, wherein component A is a homopolymer and/or copolymer of acrylic acid and/or its alkyl esters, or methacrylic acid and/or its alkyl esters, styrene and/or methylstyrene, vinyl acetate, itaconic acid, glycidyl methacrylate, 2-hydroxyalkyl (meth)acrylate, methacrylamide, N-hydroxyethyl(meth)acrylamide, dimethacrylate monomers, 1,3-butylene glycol dimethacrylate, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, propylene glycol dimethacrylate, dipropylene glycol dimethacrylate, 4-methyl-1,4-pentanediol dimethacrylate, divinylbenzene and/or trivinylbenzene, and component B is an aqueous solution of a styrene copolymer with acrylic acid, maleimide and/or maleic anhydride.
2. The method as claimed in claim 1, wherein component A possesses a glass transition temperature > 90°C.
3. The method as claimed in claim 1 or 2, wherein component B possesses a molecular weight in the range from 3000 to 15000 g/mol.
4. The method as claimed in any one of claims 1 to 3, wherein the aqueous polymer dispersion is applied in combination with calcium and/or magnesium salts, or component C, a cationic fixative, any of which promote the coagulation of the aqueous emulsion particles.
5. The method as claimed in claim 4, wherein the aqueous polymer dispersion is pre-mixed with the calcium and/or magnesium salts or the Component C, before adding the components to the fibrous slurry, during pulp or paper manufacture.
6. The method as claimed in claim 4 or 5, wherein component C is selected from the group consisting of: polyethyleneimine (PEI), polydiallyldimethylammonium chloride (polyDADMAC), polyvinylamine (PVAm), polyaluminum chloride (PAC), zirconium salts, polyacrylamide (PAAM), polyamine and polyamideamine.
7. The method as claimed in any one of claims 1 to 6, wherein the aqueous polymer dispersion further comprises a component D in the form of a surfactant.
8. Use of an aqueous polymer dispersion comprising component A and a component B as defined in any one of claims 1 to 4 for coagulating and detackifying natural pitch particles in the processing of wood pulp.
9. Use of an aqueous polymer dispersion comprising a component A and a component B, component A being a homopolymer and/or copolymer of methyl methacrylate, acrylate and/or styrene and component B being an aqueous solution of styrene copolymer with acrylic acid, maleimide and/or maleic anhydride, for coagulating and detackifying pitch particles in the processing of pulp and paper.
10. The use as claimed in claim 8 or 9, wherein the polymer dispersion is further combined with calcium and/or magnesium salts or the natural water hardness in the pulp and/or papermaking process water or component C, a cationic fixative.
11. The use as claimed in claim 10, wherein the water hardness is below 20°dH.
12. The use as claimed in claim 8 or 9, wherein the amount of aqueous dispersion applied to the cellulosic pulp slurry is 0.05 to 0.5%, based on the dry weight of the cellulose.
13. The use as claimed in claim 12, wherein the amount of aqueous dispersion applied to the cellulosic pulp slurry is 0.1 to 0.2%.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP12001801.5A EP2639350B1 (en) | 2012-03-16 | 2012-03-16 | Method for reducing negative effects of natural pitch contaminants in both pulping and papermaking operations |
| EP12001801.5 | 2012-03-16 | ||
| PCT/EP2013/000703 WO2013135362A1 (en) | 2012-03-16 | 2013-03-09 | Method for reducing negative effects of natural pitch contaminants in both pulping and papermaking operations |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2864955A1 CA2864955A1 (en) | 2013-09-19 |
| CA2864955C true CA2864955C (en) | 2019-12-24 |
Family
ID=47844256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2864955A Active CA2864955C (en) | 2012-03-16 | 2013-03-09 | Method for reducing negative effects of natural pitch contaminants in both pulping and papermaking operations |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20150027652A1 (en) |
| EP (1) | EP2639350B1 (en) |
| BR (1) | BR112014022440B1 (en) |
| CA (1) | CA2864955C (en) |
| ES (1) | ES2625776T3 (en) |
| PL (1) | PL2639350T3 (en) |
| PT (1) | PT2639350T (en) |
| WO (1) | WO2013135362A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109679603B (en) * | 2018-11-30 | 2021-12-03 | 中国海洋石油集团有限公司 | Composite ionic polymer gel and preparation method thereof |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201739983A (en) * | 2016-01-14 | 2017-11-16 | 亞齊羅馬Ip公司 | Use of acrylate copolymer, manufacturing method of substrate using the same, and substrate thereof |
| CA3045716C (en) | 2017-01-31 | 2022-10-18 | Archroma Ip Gmbh | Copolymer and its use for reducing negative effects of natural pitch and adhesive contaminants in pulping and papermaking operations |
| CN113444373B (en) * | 2021-06-03 | 2023-01-24 | 李威风 | Composition for modifying asphalt, modified asphalt, method for producing same, and asphalt mixture |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7052579B1 (en) * | 1996-08-05 | 2006-05-30 | Ashland Inc. | Pitch control composition |
| US5936024A (en) * | 1997-06-06 | 1999-08-10 | Betzdearborn Inc. | Methods and compositions for treating stickies |
| WO2001025535A1 (en) * | 1999-10-05 | 2001-04-12 | Hercules Incorporated | Method for paper machine cleanliness |
| US7407561B2 (en) * | 2003-05-13 | 2008-08-05 | Ciba Specialty Chemicals Water Treatments Ltd. | Use of water-soluble crosslinked cationic polymers for controlling deposition of pitch and stickies in papermaking |
| US20060048908A1 (en) * | 2004-09-08 | 2006-03-09 | Enzymatic Deinking Technologies, Llc | System for control of stickies in recovered and virgin paper processing |
| US8784606B2 (en) * | 2009-08-03 | 2014-07-22 | Clariant Finance (Bvi) Limited | Method for reducing negative effects of adhesive contaminants in systems of substances comprising waste paper |
| US8048268B2 (en) * | 2009-10-27 | 2011-11-01 | Enzymatic Deinking Technologies, Llc | Method of controlling organic contaminants in pulp and paper making processes |
-
2012
- 2012-03-16 ES ES12001801.5T patent/ES2625776T3/en active Active
- 2012-03-16 EP EP12001801.5A patent/EP2639350B1/en active Active
- 2012-03-16 PT PT120018015T patent/PT2639350T/en unknown
- 2012-03-16 PL PL12001801T patent/PL2639350T3/en unknown
-
2013
- 2013-03-09 CA CA2864955A patent/CA2864955C/en active Active
- 2013-03-09 BR BR112014022440-4A patent/BR112014022440B1/en active IP Right Grant
- 2013-03-09 WO PCT/EP2013/000703 patent/WO2013135362A1/en not_active Ceased
- 2013-03-09 US US14/384,747 patent/US20150027652A1/en not_active Abandoned
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109679603B (en) * | 2018-11-30 | 2021-12-03 | 中国海洋石油集团有限公司 | Composite ionic polymer gel and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| BR112014022440B1 (en) | 2021-04-27 |
| CA2864955A1 (en) | 2013-09-19 |
| PT2639350T (en) | 2017-05-26 |
| US20150027652A1 (en) | 2015-01-29 |
| EP2639350B1 (en) | 2017-02-22 |
| EP2639350A1 (en) | 2013-09-18 |
| PL2639350T3 (en) | 2017-10-31 |
| ES2625776T3 (en) | 2017-07-20 |
| WO2013135362A1 (en) | 2013-09-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US9057155B2 (en) | Method for reducing negative effects of adhesive contaminants in systems of substances comprising waste paper | |
| US6033524A (en) | Selective retention of filling components and improved control of sheet properties by enhancing additive pretreatment | |
| KR102864342B1 (en) | Method for producing paper or board, and paper or board obtained by the method, and use of cationic emulsion polymer in the production of paper or board | |
| CN103422395A (en) | Method for enhancing dewatering, sheet wet web strength and wet strength during papermaking | |
| CA2864955C (en) | Method for reducing negative effects of natural pitch contaminants in both pulping and papermaking operations | |
| MX2011001884A (en) | Polymer dispersion. | |
| EP2593604B1 (en) | Surface sizing of paper | |
| KR20250130618A (en) | Water-soluble amphoteric emulsion terpolymer, method for preparing the same, and method for using the same as a maintenance and dehydration aid | |
| EP3332063B1 (en) | Method for producing paper | |
| RU2309210C2 (en) | Method for processing of white resin sediments | |
| JP4115869B2 (en) | Paper manufacturing method | |
| JPWO2015053349A1 (en) | Yield agent and paper manufacturing method using the same | |
| KR100580306B1 (en) | Pretreatment with enhancer to selectively hold filler components and improve paper property control | |
| JP2004244766A (en) | Papermaking raw material composition with improved retention | |
| KR101541385B1 (en) | Method for producing paper or the like | |
| CN107190562B (en) | Method for producing paper | |
| CN106868934B (en) | Paper manufacturing method and retention aid kit | |
| JP2004300635A (en) | Paper manufacturing method | |
| TW568975B (en) | Method for increasing retention and drainage of filling components in a paper making furnish in paper making process | |
| NZ505246A (en) | Method of increasing retention and drainage of filling components in paper making furnish by enhancing additive pretreatment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request |
Effective date: 20170815 |