CA2362006C - Crosslinked polysaccharide, obtained by crosslinking with substituted polyethylene glycol, as superabsorbent - Google Patents
Crosslinked polysaccharide, obtained by crosslinking with substituted polyethylene glycol, as superabsorbent Download PDFInfo
- Publication number
- CA2362006C CA2362006C CA 2362006 CA2362006A CA2362006C CA 2362006 C CA2362006 C CA 2362006C CA 2362006 CA2362006 CA 2362006 CA 2362006 A CA2362006 A CA 2362006A CA 2362006 C CA2362006 C CA 2362006C
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- CA
- Canada
- Prior art keywords
- starch
- cross
- linked
- polysaccharide
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920001282 polysaccharide Polymers 0.000 title claims abstract description 98
- 239000005017 polysaccharide Substances 0.000 title claims abstract description 97
- 229920001223 polyethylene glycol Polymers 0.000 title abstract description 26
- 150000004676 glycans Chemical class 0.000 title abstract 3
- 238000004132 cross linking Methods 0.000 title description 19
- 239000002202 Polyethylene glycol Substances 0.000 title description 15
- 239000002250 absorbent Substances 0.000 claims abstract description 24
- 230000002745 absorbent Effects 0.000 claims abstract description 23
- 239000000203 mixture Substances 0.000 claims abstract description 14
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 10
- 229910052794 bromium Inorganic materials 0.000 claims abstract description 7
- 229910052740 iodine Inorganic materials 0.000 claims abstract description 7
- 229920002472 Starch Polymers 0.000 claims description 186
- 235000019698 starch Nutrition 0.000 claims description 159
- 239000008107 starch Substances 0.000 claims description 146
- 150000004804 polysaccharides Chemical class 0.000 claims description 93
- 239000000499 gel Substances 0.000 claims description 69
- 150000002148 esters Chemical class 0.000 claims description 51
- 238000002360 preparation method Methods 0.000 claims description 43
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 38
- 238000000034 method Methods 0.000 claims description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 125000004429 atom Chemical group 0.000 claims description 33
- 229920000881 Modified starch Polymers 0.000 claims description 25
- 235000019426 modified starch Nutrition 0.000 claims description 25
- 125000002947 alkylene group Chemical group 0.000 claims description 18
- 239000003431 cross linking reagent Substances 0.000 claims description 18
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 18
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 18
- -1 gums Substances 0.000 claims description 17
- 239000000126 substance Substances 0.000 claims description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 10
- 125000004181 carboxyalkyl group Chemical group 0.000 claims description 9
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 claims description 9
- 240000008042 Zea mays Species 0.000 claims description 8
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 8
- 229940018560 citraconate Drugs 0.000 claims description 8
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 claims description 8
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 claims description 7
- 240000006394 Sorghum bicolor Species 0.000 claims description 6
- 235000011684 Sorghum saccharatum Nutrition 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 6
- 125000000129 anionic group Chemical group 0.000 claims description 6
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 claims description 5
- 229920006320 anionic starch Polymers 0.000 claims description 5
- 229920002678 cellulose Polymers 0.000 claims description 5
- 239000001913 cellulose Substances 0.000 claims description 5
- 235000010980 cellulose Nutrition 0.000 claims description 5
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical group OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 5
- JFCQEDHGNNZCLN-UHFFFAOYSA-N glutaric acid Chemical compound OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 claims description 5
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 5
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 claims description 5
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 claims description 4
- 244000215068 Acacia senegal Species 0.000 claims description 4
- 229920002101 Chitin Polymers 0.000 claims description 4
- 229920001661 Chitosan Polymers 0.000 claims description 4
- 229920001353 Dextrin Polymers 0.000 claims description 4
- 239000004375 Dextrin Substances 0.000 claims description 4
- 229920000084 Gum arabic Polymers 0.000 claims description 4
- 229920000569 Gum karaya Polymers 0.000 claims description 4
- 240000003183 Manihot esculenta Species 0.000 claims description 4
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 claims description 4
- 240000007594 Oryza sativa Species 0.000 claims description 4
- 235000007164 Oryza sativa Nutrition 0.000 claims description 4
- 244000061456 Solanum tuberosum Species 0.000 claims description 4
- 235000002595 Solanum tuberosum Nutrition 0.000 claims description 4
- 235000021307 Triticum Nutrition 0.000 claims description 4
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims description 4
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 claims description 4
- 235000010489 acacia gum Nutrition 0.000 claims description 4
- 239000000205 acacia gum Substances 0.000 claims description 4
- 229940072056 alginate Drugs 0.000 claims description 4
- 235000010443 alginic acid Nutrition 0.000 claims description 4
- 229920000615 alginic acid Polymers 0.000 claims description 4
- 229920001525 carrageenan Polymers 0.000 claims description 4
- 235000005822 corn Nutrition 0.000 claims description 4
- 235000019425 dextrin Nutrition 0.000 claims description 4
- 235000013305 food Nutrition 0.000 claims description 4
- 229920000591 gum Polymers 0.000 claims description 4
- 235000010494 karaya gum Nutrition 0.000 claims description 4
- 235000009973 maize Nutrition 0.000 claims description 4
- 235000010987 pectin Nutrition 0.000 claims description 4
- 239000001814 pectin Substances 0.000 claims description 4
- 229920001277 pectin Polymers 0.000 claims description 4
- 229920001515 polyalkylene glycol Polymers 0.000 claims description 4
- 235000009566 rice Nutrition 0.000 claims description 4
- LYJQMHVYFFZQGY-UHFFFAOYSA-N 1,5-dichloropentan-3-one Chemical compound ClCCC(=O)CCCl LYJQMHVYFFZQGY-UHFFFAOYSA-N 0.000 claims description 3
- 230000002378 acidificating effect Effects 0.000 claims description 3
- 229920001586 anionic polysaccharide Polymers 0.000 claims description 3
- 150000004836 anionic polysaccharides Chemical class 0.000 claims description 3
- ZHXQTBXSVHRTFI-UHFFFAOYSA-N 1,8-dichlorooctane-3,6-dione Chemical compound ClCCC(=O)CCC(=O)CCCl ZHXQTBXSVHRTFI-UHFFFAOYSA-N 0.000 claims description 2
- 241000196324 Embryophyta Species 0.000 claims description 2
- 206010021639 Incontinence Diseases 0.000 claims description 2
- 239000007864 aqueous solution Substances 0.000 claims description 2
- 239000002537 cosmetic Substances 0.000 claims description 2
- 239000003814 drug Substances 0.000 claims description 2
- 238000012377 drug delivery Methods 0.000 claims description 2
- NBZBKCUXIYYUSX-UHFFFAOYSA-N iminodiacetic acid Chemical group OC(=O)CNCC(O)=O NBZBKCUXIYYUSX-UHFFFAOYSA-N 0.000 claims description 2
- 239000002689 soil Substances 0.000 claims description 2
- 229920001285 xanthan gum Polymers 0.000 claims description 2
- 239000000230 xanthan gum Substances 0.000 claims description 2
- 235000010493 xanthan gum Nutrition 0.000 claims description 2
- 229940082509 xanthan gum Drugs 0.000 claims description 2
- 244000098338 Triticum aestivum Species 0.000 claims 1
- 239000004971 Cross linker Substances 0.000 abstract description 14
- 150000007942 carboxylates Chemical group 0.000 abstract description 4
- AGYUOJIYYGGHKV-UHFFFAOYSA-N 1,2-bis(2-chloroethoxy)ethane Chemical compound ClCCOCCOCCCl AGYUOJIYYGGHKV-UHFFFAOYSA-N 0.000 description 80
- FDRCDNZGSXJAFP-UHFFFAOYSA-M sodium chloroacetate Chemical compound [Na+].[O-]C(=O)CCl FDRCDNZGSXJAFP-UHFFFAOYSA-M 0.000 description 68
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 63
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 60
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 35
- AFOSIXZFDONLBT-UHFFFAOYSA-N divinyl sulfone Chemical compound C=CS(=O)(=O)C=C AFOSIXZFDONLBT-UHFFFAOYSA-N 0.000 description 32
- 229940100445 wheat starch Drugs 0.000 description 27
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 26
- 239000000843 powder Substances 0.000 description 26
- 230000000694 effects Effects 0.000 description 23
- 229920000642 polymer Polymers 0.000 description 23
- 239000000243 solution Substances 0.000 description 23
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 21
- ZCFRYTWBXNQVOW-UHFFFAOYSA-N 1-(2-chloroethoxy)-2-[2-(2-chloroethoxy)ethoxy]ethane Chemical compound ClCCOCCOCCOCCCl ZCFRYTWBXNQVOW-UHFFFAOYSA-N 0.000 description 20
- 150000001875 compounds Chemical class 0.000 description 20
- 239000008367 deionised water Substances 0.000 description 17
- 229910021641 deionized water Inorganic materials 0.000 description 16
- KUZSBKJSGSKPJH-VXGBXAGGSA-N 5-[(9R)-6-[(3R)-3-methylmorpholin-4-yl]-11-oxa-1,3,5-triazatricyclo[7.4.0.02,7]trideca-2,4,6-trien-4-yl]pyrazin-2-amine Chemical compound C[C@@H]1COCCN1c1nc(nc2N3CCOC[C@H]3Cc12)-c1cnc(N)cn1 KUZSBKJSGSKPJH-VXGBXAGGSA-N 0.000 description 15
- JQSHBVHOMNKWFT-DTORHVGOSA-N varenicline Chemical compound C12=CC3=NC=CN=C3C=C2[C@H]2C[C@@H]1CNC2 JQSHBVHOMNKWFT-DTORHVGOSA-N 0.000 description 15
- 238000003756 stirring Methods 0.000 description 13
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 12
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 11
- 239000011541 reaction mixture Substances 0.000 description 11
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 10
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 10
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 9
- 125000005647 linker group Chemical group 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 238000005457 optimization Methods 0.000 description 8
- 229910052760 oxygen Inorganic materials 0.000 description 8
- 239000001301 oxygen Substances 0.000 description 8
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 description 8
- MITGKKFYIJJQGL-UHFFFAOYSA-N 9-(4-chlorobenzoyl)-6-methylsulfonyl-2,3-dihydro-1H-carbazol-4-one Chemical compound ClC1=CC=C(C(=O)N2C3=CC=C(C=C3C=3C(CCCC2=3)=O)S(=O)(=O)C)C=C1 MITGKKFYIJJQGL-UHFFFAOYSA-N 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 7
- 238000002474 experimental method Methods 0.000 description 7
- 230000014759 maintenance of location Effects 0.000 description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 7
- BODLESUVCQEUII-UHFFFAOYSA-N n-[4-[2-(hydroxyamino)-2-oxoethyl]piperidin-4-yl]-4-[(2-methylquinolin-4-yl)methoxy]benzamide Chemical compound C=12C=CC=CC2=NC(C)=CC=1COC(C=C1)=CC=C1C(=O)NC1(CC(=O)NO)CCNCC1 BODLESUVCQEUII-UHFFFAOYSA-N 0.000 description 7
- 239000001509 sodium citrate Substances 0.000 description 7
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 125000002091 cationic group Chemical group 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 5
- KSQVGVMZECCPAT-AEFFLSMTSA-N [(1R)-4-phenyl-1-[[(2R)-2-(pyrazine-2-carbonylamino)pentanoyl]amino]butyl]boronic acid Chemical compound B([C@H](CCCC1=CC=CC=C1)NC(=O)[C@@H](CCC)NC(=O)C2=NC=CN=C2)(O)O KSQVGVMZECCPAT-AEFFLSMTSA-N 0.000 description 5
- 239000001768 carboxy methyl cellulose Substances 0.000 description 5
- 239000002609 medium Substances 0.000 description 5
- 238000000746 purification Methods 0.000 description 5
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 5
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical compound CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 description 4
- 206010016807 Fluid retention Diseases 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 238000005804 alkylation reaction Methods 0.000 description 4
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 4
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- 150000002334 glycols Chemical class 0.000 description 4
- 238000000227 grinding Methods 0.000 description 4
- 229910001385 heavy metal Inorganic materials 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000012452 mother liquor Substances 0.000 description 4
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 description 4
- 235000019263 trisodium citrate Nutrition 0.000 description 4
- FUXALCGRSSRCQE-UHFFFAOYSA-N 2-(2,3-dihydro-1-benzofuran-7-yl)ethanamine Chemical compound NCCC1=CC=CC2=C1OCC2 FUXALCGRSSRCQE-UHFFFAOYSA-N 0.000 description 3
- 229920000945 Amylopectin Polymers 0.000 description 3
- 229920000856 Amylose Polymers 0.000 description 3
- 238000004566 IR spectroscopy Methods 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 241000209140 Triticum Species 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 125000002843 carboxylic acid group Chemical group 0.000 description 3
- 238000004453 electron probe microanalysis Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- UFZOPKFMKMAWLU-UHFFFAOYSA-N ethoxy(methyl)phosphinic acid Chemical compound CCOP(C)(O)=O UFZOPKFMKMAWLU-UHFFFAOYSA-N 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 3
- 235000011083 sodium citrates Nutrition 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- 230000008961 swelling Effects 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- UKMYZWSPUZQQMQ-UHFFFAOYSA-N 1-(2-hydroxy-3-sulfanylpropoxy)-3-sulfanylpropan-2-ol Chemical class SCC(O)COCC(O)CS UKMYZWSPUZQQMQ-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 2
- 229920002261 Corn starch Polymers 0.000 description 2
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical class [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 2
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical class CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 230000029936 alkylation Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 description 2
- 229940106681 chloroacetic acid Drugs 0.000 description 2
- 239000008120 corn starch Substances 0.000 description 2
- 229940099112 cornstarch Drugs 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- HXSYPZOHTIOBMM-UHFFFAOYSA-L disodium;n-carboxylatocarbamate Chemical compound [Na+].[Na+].[O-]C(=O)NC([O-])=O HXSYPZOHTIOBMM-UHFFFAOYSA-L 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 235000003869 genetically modified organism Nutrition 0.000 description 2
- 238000010559 graft polymerization reaction Methods 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 239000004009 herbicide Substances 0.000 description 2
- 239000012456 homogeneous solution Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 150000002924 oxiranes Chemical group 0.000 description 2
- 229920001281 polyalkylene Polymers 0.000 description 2
- 229920000151 polyglycol Polymers 0.000 description 2
- 239000010695 polyglycol Substances 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 125000001453 quaternary ammonium group Chemical group 0.000 description 2
- 150000003333 secondary alcohols Chemical class 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000011550 stock solution Substances 0.000 description 2
- 229920000247 superabsorbent polymer Polymers 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- GWFBWGUJMGIFMM-UHFFFAOYSA-K trisodium 2-(chloromethyl)oxirane 2-hydroxypropane-1,2,3-tricarboxylate Chemical compound [Na+].[Na+].[Na+].ClCC1CO1.OC(CC([O-])=O)(CC([O-])=O)C([O-])=O GWFBWGUJMGIFMM-UHFFFAOYSA-K 0.000 description 2
- 210000002700 urine Anatomy 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- AEVBPXDFDKBGLT-YOUFYPILSA-N (2s,3s,4r,5r)-n-[2-[4-(diethoxyphosphorylmethyl)anilino]-2-oxoethyl]-5-(2,4-dioxopyrimidin-1-yl)-3,4-dihydroxyoxolane-2-carboxamide Chemical compound C1=CC(CP(=O)(OCC)OCC)=CC=C1NC(=O)CNC(=O)[C@@H]1[C@@H](O)[C@@H](O)[C@H](N2C(NC(=O)C=C2)=O)O1 AEVBPXDFDKBGLT-YOUFYPILSA-N 0.000 description 1
- SZCBDIVMCGFVPW-UHFFFAOYSA-N 1-[4-(aminomethyl)-2,6-di(propan-2-yl)phenyl]-3-[1-butyl-4-(3-methoxyphenyl)-2-oxo-1,8-naphthyridin-3-yl]urea;hydrochloride Chemical compound Cl.CC(C)C=1C=C(CN)C=C(C(C)C)C=1NC(=O)NC=1C(=O)N(CCCC)C2=NC=CC=C2C=1C1=CC=CC(OC)=C1 SZCBDIVMCGFVPW-UHFFFAOYSA-N 0.000 description 1
- SVSLTKACVXNABI-UHFFFAOYSA-N 2,5-dioxooxolane-3-sulfonic acid Chemical compound OS(=O)(=O)C1CC(=O)OC1=O SVSLTKACVXNABI-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- IOOWNWLVCOUUEX-WPRPVWTQSA-N 2-[(3r,6s)-2-hydroxy-3-[(2-thiophen-2-ylacetyl)amino]oxaborinan-6-yl]acetic acid Chemical compound OB1O[C@H](CC(O)=O)CC[C@@H]1NC(=O)CC1=CC=CS1 IOOWNWLVCOUUEX-WPRPVWTQSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- ZNSMNVMLTJELDZ-UHFFFAOYSA-N Bis(2-chloroethyl)ether Chemical compound ClCCOCCCl ZNSMNVMLTJELDZ-UHFFFAOYSA-N 0.000 description 1
- QUMCIHKVKQYNPA-RUZDIDTESA-N C1(CCCCC1)CN1[C@@H](C=2N(C=3C=NC(=NC1=3)NC1=C(C=C(C(=O)NC3CCN(CC3)C)C=C1)OC)C(=NN=2)C)CC Chemical compound C1(CCCCC1)CN1[C@@H](C=2N(C=3C=NC(=NC1=3)NC1=C(C=C(C(=O)NC3CCN(CC3)C)C=C1)OC)C(=NN=2)C)CC QUMCIHKVKQYNPA-RUZDIDTESA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241000238424 Crustacea Species 0.000 description 1
- 241001494246 Daphnia magna Species 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 229920000294 Resistant starch Polymers 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 1
- 238000007171 acid catalysis Methods 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- 238000005576 amination reaction Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 229920002988 biodegradable polymer Polymers 0.000 description 1
- 239000004621 biodegradable polymer Substances 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- AEULIVPVIDOLIN-UHFFFAOYSA-N cep-11981 Chemical compound C1=C2C3=C4CNC(=O)C4=C4C5=CN(C)N=C5CCC4=C3N(CC(C)C)C2=CC=C1NC1=NC=CC=N1 AEULIVPVIDOLIN-UHFFFAOYSA-N 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 230000009920 chelation Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- 125000003963 dichloro group Chemical group Cl* 0.000 description 1
- 235000013325 dietary fiber Nutrition 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 229940083124 ganglion-blocking antiadrenergic secondary and tertiary amines Drugs 0.000 description 1
- VANNPISTIUFMLH-UHFFFAOYSA-N glutaric anhydride Chemical compound O=C1CCCC(=O)O1 VANNPISTIUFMLH-UHFFFAOYSA-N 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000001341 hydroxy propyl starch Substances 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- 235000013828 hydroxypropyl starch Nutrition 0.000 description 1
- 230000000774 hypoallergenic effect Effects 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 125000003010 ionic group Chemical group 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 235000012254 magnesium hydroxide Nutrition 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 235000012245 magnesium oxide Nutrition 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000007003 mineral medium Substances 0.000 description 1
- 239000012457 nonaqueous media Substances 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 238000005580 one pot reaction Methods 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- PFGVNLZDWRZPJW-OPAMFIHVSA-N otamixaban Chemical compound C([C@@H](C(=O)OC)[C@@H](C)NC(=O)C=1C=CC(=CC=1)C=1C=C[N+]([O-])=CC=1)C1=CC=CC(C(N)=N)=C1 PFGVNLZDWRZPJW-OPAMFIHVSA-N 0.000 description 1
- 125000005498 phthalate group Chemical class 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000013641 positive control Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 235000015497 potassium bicarbonate Nutrition 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical class [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 229920001592 potato starch Polymers 0.000 description 1
- 150000003138 primary alcohols Chemical class 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- AOJFQRQNPXYVLM-UHFFFAOYSA-N pyridin-1-ium;chloride Chemical compound [Cl-].C1=CC=[NH+]C=C1 AOJFQRQNPXYVLM-UHFFFAOYSA-N 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 235000021254 resistant starch Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 235000021309 simple sugar Nutrition 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 235000011182 sodium carbonates Nutrition 0.000 description 1
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 1
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- 125000005490 tosylate group Chemical group 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 1
- 125000002827 triflate group Chemical group FC(S(=O)(=O)O*)(F)F 0.000 description 1
- 150000008648 triflates Chemical class 0.000 description 1
- 229940038773 trisodium citrate Drugs 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B31/00—Preparation of derivatives of starch
- C08B31/003—Crosslinking of starch
- C08B31/006—Crosslinking of derivatives of starch
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/60—Liquid-swellable gel-forming materials, e.g. super-absorbents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B15/00—Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
- C08B15/005—Crosslinking of cellulose derivatives
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Epidemiology (AREA)
- Hematology (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Dispersion Chemistry (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
Abstract
New crosslinked polysaccharides useful as absorbents or superabsorbents alone or in a mixture are obtained by reacting polysaccharides (preferably containing carboxylates groups) with at least one crosslinker selected in the group constituted by activated polyethylene glycols such as for example halogenated (Cl, Br, I), mesylated, tosylated, or triflated activated polyethylene glycols.
Description
CROSSLINKED POLYSACCHARIDE, OBTAINED BY CROSSLINKING WITH
SUBSTITUTED POLYETHYLENE GLYCOL, AS SUPERABSORBENT
The present invention relates to a cross-linked polysaccharide(s) which is (are) useful as an absorbent(s) or superabsorbent(s); such cross-linked polysaccharide(s) may be exploited either alone or in a mixture with one or more other absorbent components, e.g. with absorbents of the same or different type as well s other desired or necessary components. The present invention also relates to cross-linked polysaccharides which are biodegradable. The present invention further relates to a process(es) for preparing such cross-linked polysaccharide(s); such process may for example exploit one or more relatively inexpensive cross-linking agents.
BACKGROUND OF THE INVENTION
The polysaccharides are a group of carbohydrates composed of long chains of simple sugars, such as for example, starch, cellulose, dextrins, polygalactomannan, chitin/chitosan, alginate compositions, gums, xantan gum, carageenan gum, gum karaya, gum Arabic, pectin and glass-like polysaccharides as well as other derivatives thereof such as ionic and/or non-ionic derivatives. Examples of starches are: corn, wheat, rice, potato, tapioca, waxy maize, sorghum, waxy sarghum, sago and modified starches such as dextrinated, hydrolysed, oxidized, crosslinked, alkylated, hydroxyalkylated, acetylated, fractionated (e.g.amylose and amylopectin), and physically modified starches.
Polysaccharides have been exploited as absorbent or superabsobents with respect to the uptake of aqueous substances (e.g. water, etc.).
SUBSTITUTED POLYETHYLENE GLYCOL, AS SUPERABSORBENT
The present invention relates to a cross-linked polysaccharide(s) which is (are) useful as an absorbent(s) or superabsorbent(s); such cross-linked polysaccharide(s) may be exploited either alone or in a mixture with one or more other absorbent components, e.g. with absorbents of the same or different type as well s other desired or necessary components. The present invention also relates to cross-linked polysaccharides which are biodegradable. The present invention further relates to a process(es) for preparing such cross-linked polysaccharide(s); such process may for example exploit one or more relatively inexpensive cross-linking agents.
BACKGROUND OF THE INVENTION
The polysaccharides are a group of carbohydrates composed of long chains of simple sugars, such as for example, starch, cellulose, dextrins, polygalactomannan, chitin/chitosan, alginate compositions, gums, xantan gum, carageenan gum, gum karaya, gum Arabic, pectin and glass-like polysaccharides as well as other derivatives thereof such as ionic and/or non-ionic derivatives. Examples of starches are: corn, wheat, rice, potato, tapioca, waxy maize, sorghum, waxy sarghum, sago and modified starches such as dextrinated, hydrolysed, oxidized, crosslinked, alkylated, hydroxyalkylated, acetylated, fractionated (e.g.amylose and amylopectin), and physically modified starches.
Polysaccharides have been exploited as absorbent or superabsobents with respect to the uptake of aqueous substances (e.g. water, etc.).
Superabsorbent polysaccharide-based polymers may be obtained through grafting of an unsaturated monomer (acrylonitrile, acrylic acid, acrylamide) onto starch or, less frequently, cellulose. These polymers also called "Super Slurper" showed water absorption from 700 to 5,300 g/g for deionised water and up to 140 g/g in saline solution (Riccardo PO, Water-Absorbent Polymers: A Patent Survey. J. Macromol.Sci., Rev. Macromol. Chem. Phys., 1994, (p.634) and cited references). Despite their very high water absorption, these grafted polysaccharides, prepared by radical polymerization are not known to be biodegradable.
Carboxymethylcellulose (CMC) having the following formula OCO2Na O
RO O~
OR m R = H, carboxymethyl m is an integer of from 100 to 12,000 is a known polysaccharide-based superabsorbent which is commercially available from numerous vendors ( Modern Superabsorbent Polymer Technology, Buchholz F. L. and Graham A. T. ed., Wiley-VCH, Toronto, 1998, pages-239-241 and cited references).
Carboxymethylstarch (CMS) having the following formula OC02Na O
RO
OR
O~
m R = H, carboxymethyl m is an integer of from 1000 to 3 million for (natural) starches is another known polysaccharide-based superabsorbent which is also commercially available from numerous vendors are among known polysaccharide-based superabsorbents (Gross and Greuel, US 5,079,354, Jan.07, 1992, 536/111) .
Anbergen and Oppermann have studied the elasticity and the swelling behaviour of sodium carboxymethylcellulose and hydroxyethylcellulose, chemically crosslinked with divinylsulfone (Andergen U. and Oppermann W., Elasticity and swelling behaviour of chemically crosslinked cellulose ethers in aqueous systems. Polymer, 1990, 31, 1854-1858).
Kabra and Gehrke (WO 95/31500, Nov.23, 1995, C08J 9/28) have reported the sorption capacity of hydroxypropylcellulose, crosslinked with different concentration of divinylsulfone (from 0.28 to 2.98 weight %). The best results showed a water sorption capacity of 44 g/g with a crosslink of 0.91 weight %. The authors also mention that other hydrophobically modified carbohydrate polymers can be chosen, such as hydroxypropylstarch.
More recently, SCA Hygiene Products AB (Annergren and Lundstrom. WO 00/21581, Apr.20, 2000, A61L 15/28, 15/60) extended the study with divinylsulfone to low-cost, readily available, renewable starting materials such as carboxymethylcellulose, carboxymethylstarch, and others.
According to the authors, results may be obtained with a mixture of carboxymethylcellulose: hydroxyethylcellulose (3 : 1) which absorbs close to 95 g of synthetic urine per g of polymer after free swelling for 120 min. In this patent, however, the quantity of divinylsulfone used is not reported. Divinylsulfone has been applied with respect to other polysaccharides containing acidic groups (Thornton et al. WO 00/35504, June 22, 2000, A61L
15/60, 15/28.). It appears that the best result was obtained with carboxymethylcellulose crosslinked with 14 mol% of divinylsulfone. This results in a centrifuge retention capacity (CRC) of 111 g/g with synthetic urine. On page 6 of WO 00/35504 it has been mentioned that the superabsorbent polysaccharides combine high absorption capacity with control of bacterial growth and control of odour, as well as with biodegradability. There is however no evidence that such compounds would be biodegradable.
Starch ethers have been crosslinked with numerous other bifunctional groups such as acrylamido, chloroazomethine, allyloxy-azomethine groups to give absorbent materials (Holst et al., US 4,117,222, Sep.26, 1978, 536/50).
There is still a continuing need for environmentally safe and economical producible polysaccharide-based absorbents and superabsorbents and in particular polysaccharide-based absorbents and superabsorbents with at least a significant biodegradability.
Accordingly it would be advantageous to be able to make a cross-linked polysaccharide (and in particular a cross-linked starch) by exploiting a cross-linking agent(s) giving rise to a cross-linked product having desirable water absorption properties. It would in particular be advantageous to be able to make a cross-linked polysaccharide (and in particular a cross-linked starch) by exploiting a relatively cheap cross-linking agent(s). It would further be advantageous to be able to to be able to make a cross-linked polysaccharide (and in particular a cross-linked starch) by exploiting a cross-linking agent(s) giving rise to a cross-linked product having desirable biodegradability properties.
STATEMENT OF INVENTION
The present invention in one aspect relates to a cross-linked polysaccharide(s) (e.g. a cross-linked starch), said cross-linked polysaccharide(s) (e.g. a cross-linked starch), being a polysaccharide (e.g. starch) cross-linked by an ether linkage consisting of a backbone chain of atoms, said backbone chain of atoms consisting of two terminal ether oxygen atoms, one or more intermediate oxygen link atoms and two or more -CH2- link groups, each oxygen link atom being an ether oxygen atom. The backbone chain of atoms may thus be considered to have the formula 1 O Linker O 1 wherein said Linker consists of one or more intermediate ether oxygen link atoms and two or more -CH2- link groups (e.g. the Linker may be -CHZ-O-CHz ); as may be seen the backbone chain of atoms of formula 1, (in addition to the Linker), includes two terminal oxygen atoms spaced apart by the Linker, these terminal oxygen atoms are the terminal ether oxygen atoms referred to above. Please see for example the compound of formula 9 below which illustrates the incorporation of a backbone chain of atoms into a cross-linked starch half ester; as may be seen from formula 9 the terminal oxygens are connected to the starch residues as ether oxygens.
The present invention in particular relates to a cross-linked polysaccharide(s) (e.g. a starch) wherein the cross-linkage is an above described ether linkage, said backbone chain of atoms comprising at least one -0-Alkylene- group, wherein Alkylene comprises one or more -CHZ groups; Alkylene may more particularly comprise from 1 to 5-CH2- groups (e.g. Alkylene may be methylene (i. e. -CH2-) , ethylene (i.e. -CH2CH2-), n-propylene (i.e. -CH2CH2CH2-), etc... . ).
More particularly the backbone chain of atoms may have the formula 2 O Alkylen O Alkylen 0 n wherein each Alkylene is as defined above (e.g.. consists of one or more -CH2-groups), wherein the two terminal oxygen atoms are ether oxygen atoms, and n is an integer of from 1 to 1000 (e.g.
n may be an integer of from 1 to 100, for example n may be 1, 2 or 3).
A backbone chain of atoms is to be unsubstituted as indicated above. However, a backbone chain of atoms may if so desired be substituted by one or more -CH3 and/or -CH2CH3 groups; e.g. an Alkylene group may if so desired be substituted by one or more -CH3 and/or -CHzCH3 groups; if desired other higher alky groups may be used as substituents.
The present invention more particularly relates to a cross-linked polysaccharide (e.g. a cross-linked starch), wherein the cross-linkage is an above described ether linkage, said backbone chain of atoms comprising at least one -O-CHZ-CHz- group; for example, a polysaccharide (e.g.
starch) cross-linked by an above described ether linkage may comprise two, three or four -0-CH2-CH2- groups in the backbone chain of atoms.
In accordance with the present invention the degree of cross-linking is to be chosen keeping in mind the purpose thereof, namely to achieve an absorbent material.
The degree of cross-linking may be chosen on the basis of suitable experimentation. It may for example be sufficient to get a high CRC (as discussed herein) with high gel strength values. For example a quantity as low as 0.02 g of triglycol dichloride may be used to obtain a hard gel superabsorbent with a CRC of 39 g/g. The degree of cross-linking may be determined using NNIR
techniques.
The present invention in accordance with an other aspect provides a process for the preparation of a cross-linked polysaccharide (e.g. cross-linked starch), said cross-linked polysaccharide being a polysaccharide (e.g. a starch) cross-linked by an ether linkage consisting of a backbone chain of atoms, said backbone chain of atoms consisting of two terminal ether oxygen atoms, one or more intermediate oxygen link atoms and two or more -CH2-link groups, each oxygen link atom being an ether oxygen atom (i.e. a backbone chain of atoms of formula 1 above), said process comprising the step of contacting a polysaccharide (e. g.
a starch) with at least one cross-linking agent selected in the group consisting of activated polyalkylene glycols of formula 1 a X Linker X la so as to obtain said cross-linked polysaccharide (e.g. cross-linked starch), wherein said Linker is as defined above (i.e. consists of one or more intermediate ether oxygen link atoms and two or more -CH2- link groups (e.g. the Linker may be -CHZ O-CHz-)), and each X group is a group able to react with an alcohol hydroxyl group of said polysaccharide (e.g.
starch) so as to provide an ether oxygen atom link.
The present invention in particular a process for the preparation of a cross-linked polysaccharide (e.g. cross-linked starch), said cross-linked polysaccharide being a polysaccharide (e.g. a starch) cross-linked by an ether linkage consisting of a backbone chain of atoms, said backbone chain of atoms consisting of two terminal ether oxygen atoms, one or more intermediate oxygen link atoms and two or more -CH2- link groups, each oxygen link atom being an ether oxygen atom (i.e. a backbone chain of atoms of formula 2 above) , said process comprising the step of contacting a polysaccharide (e.g. a starch) with at least one cross-linking agent selected in the group consisting of activated polyalkylene glycols of formula 2a X Alkylen O Alkylen X 2a n so as to obtain said cross-linked polysaccharide (e.g. cross-linked starch), wherein each Alkylene is as defined above (i.e. each Alkylene comprises or consists of one or more -CHz- groups (for example each Alkylene may consist of from 1 to 5-CH2-groups (e.g.
Alkylene may as mentioned above be methylene (i.e.-CHZ ), ethylene (i.e. -CH2CH2-), n-propylene (-CH2CH2CH2-), etc....)) each X group is as defined above (i.e. each X group is a group able to react with an alcohol hydroxyl group of said polysaccharide (e.g. starch)) so as to provide an ether oxygen atom link and n is as defined above (i.e. n is an integer of from 1 to 1000, e.g. 1 to 100).
A mixture of two or more different cross-linking agents as described herein may of course be used instead of just one linking agent.
For the above formulae 1 a and 2a, as well as for other activated glycols as described herein, each X may, for example, be the same; similarly each Alkylene may, for example, be the same. Each X may for example be selected from the group consisting of halogen (e.g. Cl, Br, I), -O-Ms, -O-Ts, and -O-Tf, wherein Ms is CH3SO2-, Ts isp-CH3C6H4SO2- and Tf is CF3SO2-.
The reference to an "alcohol hydroxyl group" of a polysaccharide (e.g. starch) is to be understood herein as being a reference to an hydroxyl group linked to a methylene type group (i.e. a primary alcohol -CHz OH, or a secondary alcohol=CH-OH, the alcohol hydroxyl group being underlined) as distinct, for example, from an "acid hydroxyl group"
linked to a carbonyl group (i.e. -CO-OH, the acid hydroxyl group being underlined).
The reference to a "starch" is to be understood herein as being a reference to starch (i.e.
to a starch per se such as for example wheat starch) as well as to modified starch such as for example carboxyalkyl starch, starch maleate half-ester (as described herein) and the like.
The activated polyalkylene (e.g. polyethylene) glycols may for example be any polyfunctional glycol having any suitable (known) types of reactive functional groups able to provide cross-linkage between polysaccharide (e.g. starch) components, e.g.
such as, for example, terminal halogen substituted glycols as described herein. The activated polyalkylene (e.g.
polyethylene) glycol compounds of formula 1 a may, for example, have an average molecular weight up to 10,000, for example up to 300 (such as from about 100 to about 300).
A process of the present invention is of course to be carried out under conditions which favour cross-linkage; for example, the process is to be carried out under basic conditions sufficient to facilitate the cross linkage but avoid the hydrolysis of any hydrolysis susceptible functional groups which may be attached to the polysaccharide (e.g. starch).
A cross-linked polysaccharide (e.g. cross-linked starch) as described herein may for example be obtained by reacting a polysaccharide such as for example a starch (preferably containing one or more carboxylates groups) with at least one cross-linking agent selected in the group constituted by halogenated (e.g. Cl, Br, I), mesylated, tosylated, or triflated polyethylene glycol, for example a compound of formula 1 a above wherein each Alkylene is -CH2-CH2- and each X is selected from the group consisting of halogen (e.g. Cl, Br, I), -O-Ms, -O-Ts, and -O-Tf, wherein Ms is CH3SO2-, Ts isp-CH3C6H4SO2- and Tf is CF3SO2-.
The cross-linked polysaccharides (e.g. starches) according to the invention may be characterized by 0-alkylation on the primary hydroxyl groups of the polymeric unit, then on the secondary hydroxyl groups at C2 or C3 carbon atoms of the polysaccharide (e.g.
starch).
In accordance with the present invention a cross-linked polysaccharides may be prepared by a process exploiting one or more relatively inexpensive cross-linking agent(s) (e.g. 1,5-dichloro-3-oxopentane (i.e. a dichloropolyethylene oxide)). Preferred cross-linking agents are 1, 5 -dichloro-3 -oxopentane, 1, 8-dichloro-3, 6-dioxooctane, 1, 11 -dichoro-3,6, 9-trioxoundecane as well as homologous dichloro polyethylene glycol compounds with an average molecular weight up to 10,000.
The polysaccharide(s) (e.g. starch) may have a non-ionic or ionic characteristic, e.g. the polysaccharide (e.g. starch) may have an anionic or cationic characteristic.
The polysaccharide(s) may if desired or necessary contain any suitable or desired carboxyalkyl groups keeping in mind the cross-linking aspect as well as absorbent characteristic; in particular, for example, carboxyalkyl groups wherein the alkyl moiety thereof comprises from 1 to 18 carbon atoms e.g 1 to 3 carbon atoms.
Preferred polysaccharides are anionic and contain carboxyalkyl groups (preferably carboxymethyl groups) or half-ester prepared with maleic, succinic, sulfosuccinic, citraconic, glutaric or phthalic anhydride, where maleic anhydride is preferred. Anionic polysaccharides also include dicarboxylates such as iminodiacetate groups and tricarboxylates such as citrate groups.
Examples of polysaccharides as starting materials are: starch, cellulose, dextrins, polygalactomannans and more ionic and/or non-ionic derivatized, chitin/chitosan and derivatives thereof, alginate compositions, gums, xantan gum, carageenan gum, gum karaya, gum Arabic, pectin and glass-like polysaccharides. Examples of starches are starches from:
corn, wheat, rice, potato, tapioca, waxy maize, sorghum, waxy sarghum, sago and modified starches such as dextrinated, hydrolysed, oxidized, alkylated, hydroxyalkylated, acetylated, fractionated (e.g.amylose and amylopectin), and physically modified starches.
The present invention further relates to the use of a polysaccharide cross-linked as described herein as a biodegradable absorbent or superabsorbent and or/and as a hypoallergenic absorbent or superabsorbent; a superabsorbent being for example an absorbent having an absorption capacity with respect to of saline solution of higher than 15 g water / g cross-linked polymer.
The present invention additionally relates to absorbent mixtures comprising at least one cross-linked polysaccharide (e.g. cross-linked starch) as described herein and, if so desired one or more othere known absorbents /superabsorbents such as CMC, polyacrylates, etc..
A cross-linked polysaccharide or mixture thereof in accordance with the present invention may be used as an absorbent and in particular as a superabsorbent ; such a cross-linked polysaccharide or mixture thereof may, for example, be incorporated into (i.e.
contained in) absorbent personal hygiene products such as, for example, baby diapers, incontinence products, sanitary napkins, tampons and the like.
A cross-linked polysaccharide or mixture thereof in accordance with the present invention may be used in several other applications such as for example: food pad;
telecommunication cable wrappings (for non-biodegradable polymer); in agricultural and forestry applications to retain water in soil and to release water to the roots of plants; in fire-fighting techniques; bandages and surgical pads; for cleanup of acidic or basic aqueous solutions spills, including water soluble chemicals spills and; as polymeric gels for cosmetics and pharmaceuticals also known as drug delivery systems and slow release substances and; for artificial snow.
In the following specific reference will be made to polyethylene glycol as well as to derivatives thereof, in particular activated derivatives thereof; however, it is to be understood of course that other polyalkylene glycols as well as other ether type cross-linking agents are contemplated in the context of the present invention keeping in mind that the linking agent is to be chosen so as to provide an unsubstituted backbone chain of atoms or if so desired a backbone chain of atoms substituted by one or more -CH3 and/or -CH2CH3 groups.
Cross-linkers (i.e. cross-linking agents) used to prepare cross-linked starches of the invention may for example be chosen from among activated polyethylene glycols with average molecular weight varying from 100 to 10,000 and preferably from 100 to 300.
Polyethylene glycol may have the structure as set forth in general formula 2b below HO--~40 OH
n 2b n= 1 to 1,000 and Mõ = up to 10,000 (e.g. 100 to 3 00-10,000) Mn = average molecular weight Polyethylene glycols are known to be biodegradable aerobically and anaerobically (Kawai F. The Biochemistry of Degradation ofPolyethers. Crit. Rev. Biotech., 1987, 6, 273-307) and the microbial oxidation of diethylene glycol and polyethylene glycol with the average molecular weights of 200, 400, 600, 1000 and 2000 have been reported (Matsumura S. et al. Microbial transformation of poly(ethylene glycol)s into mono- and dicarboxylic derivatives by specific oxidation of the hydroxymethyl groups. Makromol. Chem. Rapid Commun., 1989, 10, 63-67 The crosslinked polysaccharides according to the present invention may be obtained by reacting polysaccharides such as for example starch (preferably containing carboxylates groups) with at least one activated polyethylene glycol wherein the terminal hydroxyl groups are replaced by Cl, Br, I, mesylates, tosylates or triflates.
A preferred embodiment of the invention is constituted by crosslinking starches with at least one activated polyethylene glycol of formula 3 below X~0--~+X 3 n X = Cl, Br, I, OMs, OTs, OTf n is an integer of from 1 to 1,000 and Mn = 100 to 10,000 Mn = average molecular weight Ms = mesylate (CH3SO2-) Ts = tosylate (p-toluenesulfonate, p-CH3C6H4SO2-) Tf = triflate (CF3SO2-) As a matter of exemplification, starches crosslinked with polyglycol dichloride (such as for example diglycol dichloride of formula 3 wherein each X is Cl and n is 1(herein after referred to as diglycol dichloride 3a), triglycol dichloride of formula 3 wherein each X is Cl and n is 2 (hereinafter referred to as triglycol dichloride 3b), tetraglycol dichloride of formula 3 wherein each X is Cl and n is 3 (hereinafter referred to as tetraglycol dichloride 3c)), are preferred; i.e.
since starch is a renewable and inexpensive starting material and some polyglycol dichlorides are commercially available or easily prepared from polyethylene glycol of formula 2b above by reaction at reflux with thionyl chloride in benzene or dichloromethane in the presence of pyridine.
In accordance with the present invention a starch half ester may be cross-linked by an activated polyethylene glycol; an example of such a starch half ester cross-linked with a polyethylene glycol as set forth in formula 9 below O
O)~ R' O
OR
O
\ m n STARCH HALF ESTER
R H, half ester, crosslink n is an integer of from 1 to 1,000 m is an integer of from 1000 to 3 million for (natural) starches R' may for example be selected from the group comprising -CH=CHCO2Na, -CH2CH2CO2Na, -CH=C(CH3)CO2Na, -C(CH3)=CHCO2Na, -(CH2)3CO2Na, -(o-CO2Na)C6H4, -CH(SO3Na)CH2CO2Na, or -CH2CH(SO3Na)CO2Na, etc.
. A starch half ester of formula 9, wherein R' =-CH=CHCO2Na and n = 2, may be referred to as a cross-linked starch maleate half ester (herein sometimes referred to simply as compound 9a or as maleate 9a); a starch half ester of formula 9, wherein R' =-CH2CHZCO2Na and n = 2, may be referred to as a cross-linked starch succinate half ester (herein sometimes referred to simply as compound 9b or as succinate 9b); a starch half ester of formula 9, wherein R' =
-CH=C(CH3)CO2Na or -C(CH3)=CHCOZNa and n = 2, may be referred to as a cross-linked starch citraconate half ester (herein sometimes referred to simply as compound 9c or as citraconate 9c); a starch half ester of formula 9, wherein R' =-(CHz)3CO2Na and n = 2, may be referred to as a cross-linked starch glutarate half ester (herein sometimes referred to simply as compound 9d or as glutarate 9d); a starch half ester of formula 9, wherein R' =-(o-CO2Na)C6H4 and n = 2, may be referred to as a cross-linked starch phthalate half ester (herein sometimes referred to simply as compound 9e or as phthalate 9e); and a starch half ester of formula 9, wherein R' =
-CH(SO3Na)CHZCO2Na, or -CH2CH(SO3Na)CO2Na, and n= 2, may be referred to as a cross-linked starch sulfonate succinate half ester (herein sometimes referred to simply as compound 9f or as sulfosuccinate 9f).
Tests were conducted to compare cross-linkage of polysaccharide by activated polyethylene glycol relative to cross-linkage by divinylsulfone (DVS) of formula 10 O\\ 0 10 Comparisons were conducted on the one hand with respect to cross-linked starch compounds of formula lla (CMS cross-linked with DVS), and llb (starch citraconate cross-linked with DVS) and on the other hand of cross-linked starch compounds of formula 12 (CMS
cross-linked with polyethylene oxide) below:
R Ooe R.
O
O -~' 0 O OR lla O OR llb 0 O/' S~~ m SO m \
0 O CMA ~O STARCH CITRACONATE
R H, half ester, crosslink R = H, half ester, crosslink R' = carboxymethyl R' = -COCH=C(CH3)CO2Na or -COC(CH3)=CHCO2Na m is as defined above m is as defined above R' O~
O
O
OR
O
Om ~ _ n \STARCH or CMS 12a n _ - 1, R--CH2CO2Na (CMS) 12b n = 2, R' = -CH2CO2Na (CMS) R H, carboxymethyl, crosslink 12c n 3, R =-CH2CO2Na (CMS) 12d n= 3, R' = H (STARCH) m is as defined above A compound of formula 12 wherein n is 1 and R' =-CHzCO2Na is sometimes referred to herein simply as compound 12a; a compound of formula 12 wherein n is 2 and R' =-CH2CO2Na is sometimes referred to herein simply as compound 12b; a compound of formula 12 wherein n is 3 and R' =-CHzCO2Na is sometimes referred to herein simply as compound 12c; and a compound of formula 12 wherein n is 3 and R' = H is sometimes referred to herein simply as compound 12d.
According to the Zahn-Wellens/EMPA test (US Environmental Protection Agency (EPA), Fate, Transport and Transformation Test Guidelines, OPPTS 832.3200, Zahn-Wellens / EMPA
test, EPA712-C-98-084, January 1998), starch A maleate half-ester, crosslinked with triglycol dichloride 3b (herein compound 9a) having a centrifuge retention capacity (CRC) of 30 g/g in saline solution, showed 77.3 %, 92.3 % and 96.1 % biodegradability after respectively 14, 28 and 46 days (see example 21 below).
A study of the crosslinker length was performed by preparing diglycol dichloride 3a, triglycol dichloride 3b, and tetraglycol dichloride 3c (SOC12, pyridine, dichloromethane or benzene, reflux). Experimental results thereby obtained show that carboxymethylstarch cross-linked with 0.62 % of divinylsulfone 10 (namely compound of formula l la), gives a CRC of 23 g/g in 0.9% saline solution, compared to 30 g/g when crosslinked with 9.85 %
of triglycol dichloride 3b (namely, compound 12b). The starch-citraconic half ester crosslinked with 0.6%
of divinylsulfone 10 (namely, compound of formula l lb) were found to exhibit a good CRC (25 g/g), suggesting that carboxymethyl groups and other carboxyalkyl groups could be replaced by half esters. The effect of divinylsulfone and triglycol dichloride concentrations on the water retention of resulting compound of formula lla, and compound 12b in 0.9 %
saline solution, are shown on figure 1. Even if 15 times more quantity of triglycol dichloride is required to reach the maximum water retention, the choice of the former is still advantageous since divinylsulfone is very expensive.
Crosslinked carboxyalkylstarches and preferably carboxymethylstarches with activated polyethylene glycols (for example the compounds 12a-12c) can be prepared in two steps. First, starch can be alkylated with halogenocarboxylates, preferably with sodium chloroacetate or other salts (Li, Ca, K, Mg) followed by crosslinking with activated polyethylene glycols. In reverse order, it is possible to perform the crosslinking before the alkylation step without negative effect on the water retention. Furthermore, these crosslinked carboxymethylstarches can also be prepared in one pot, without affecting the water retention. For alkylation and crosslinking, basic conditions are required and sodium hydroxide, potassium hydroxide, litium hydroxide, calcium hydroxide, magnesium hydroxide, magnesium oxide, sodium or potassium carbonates, and sodium or potassium bicarbonates can be used. Sodium hydroxide is preferred.
Two example reaction schemes or process flow sheets are set forth below:
PROCESS A
OH OC02Na CI 11--\C02Na O
HO
O~
Starch m CI 0 "' O m NaOH 30%, 700C, 6 hrs /CMS
CMS = carboxymethylstarch R = H or carboxymethyl or crosslink m is as defined above PROCESS B
cl o OH
CI O
O O O
NaOH 30 /a, 700C, 6 hrs 0 O
HO OR
OH 2. O O O~
~ C02N m O\
Starch m SMA
pH 8.5-9.0 room temperature SMA = starch maleate half ester R = H or nialeate half ester or crosslink m is as defined above Camelot Superabsorbents Limited has reported non polysaccharide-based copolymers having two or more pendant carboxylic acid groups arranged in mutual proximity to absorb water containing multivalent, particularly divalent ions (Dan and Zhong, WO
97/15367, May 01, 1997, BO1D 15/00). In more specific examples, monomers having two carboxylic acid groups attached to adjacent carbon atoms are particularly preferred. In this current invention, we report the use of iminodiacetic acid disodium salt and citric acid trisodium salt as dicarboxylates and tricarboxylates pendant anionic groups to chelate divalent ions such as calcium. As a matter of fact, iminodiacetic acid disodium salt have been attached to starch to produce effective materials for heavy metal removal such as copper and cadmium (Rayford W. E. and Wing R.
E., Crosslinked Cationic and Anionic Starches: Preparation and Use in Heavy Metal Removal.
Starch/Starke, 1979, 31, 361-365; Rayford and Wing, US 4,237,271, Dec.02, 1980, 536/47). On the other hand, citric acid also has been attached to starch through its carboxylic acid groups for applications as ion exchanger or to enhance the dietary fibre content in foods (Wing R. E., Starch Citrate: Preparation and Ion Exchange Properties. Starch/Starke, 1996, 48, 275-279; Wepner et al. Citrate Starch-Application as Resistant Starch in Different Food Systems.
Starch/Starke, 1999, 51, 354-361). In our invention, we have attached sodium citrate to starch through the secondary hydroxy group with epichlorohydrin as linker arm, leaving the tricarboxylates groups free, for calcium chelation and water absorption.
Carboxyalkyl groups attach to starch can be replaced by maleate 9a, succinate 9b, citraconate 9c, glutarate 9d, phthalate 9e, sulfosuccinate 9f as well. Starch half esters alone, without crosslinking have been reported to be biodegradable detergent builders (Finley, US
4,029,590, June 14, 1977, 252/89R; Finley, US 3,941,771, Mar. 02, 1976, 260/233.5) and biodegradable non-aging superabsorbers (Wolf et al., US 6,063,914, May 16, 2000, 536/45;
Buchholz et al., US 5,789,570, Aug.04, 1998, 53 6/107.). Moreover, already in 1945, Caldwell has reported an amazing increase in water absorptive powers when starch are esterified with maleic, glutaric or citraconic anhydrides (Caldwell, US 2,461,139, Febr.08, 1949, Cl. 260-234, application January 08, 1945.).
For the preparation of starch half esters of this current invention, the crosslinking with activated polyethylene glycol is realized first at 70 C, followed by reaction with cyclic anhydrides at room temperature.
Examples of starches useful as starting materials are: corn, wheat, rice, potato, tapioca, waxy maize, sorghum, waxy sorghum, sago, and modified starches such as dextrinated, hydrolysed, oxidized, alkylated, hydroxyalkylated (in both case alkyl being for example as defined herein), acetylated, fractionated (e.g., amylose and amylopectin), and physically modified starches. Ungelatinised starches and procedure to make carboxymethylstarches without gelatinisation in organic solvents could be used. (Beenackers A. A. C. M. et al., An Experimental Study on the Carboxymethylation of Granular Potato Starch in Non-Aqueous Media Carbohydr.
Polymers, 2001, 45, 219-226). Other polysaccharides can also be used such as:
cellulose, dextrins, polygalactomannans and more ionic and/or non-ionic derivatized, chitin/chitosan and derivatives thereof, alginate compositions, gums, xanthan gum, carageenan gum, gum karaya, gum arabic, pectin and glass-like polysaccharides (Huppe et al., WO 00/67809, Nov.16, 2000, A61L 15/28, 15/30; Lane et al., US 5,360,903, Nov.01, 1994, 536/124). In general, natural polysaccharides, polysaccharides from genetically modified organisms (GMO) and synthetic polysaccharides can be used. In all cases, anionic and cationic functionalizations of the selected polysaccharide could eventually be introduced before, during or after the crosslinking.
Any other known activated polyethylene glycols may be used as cross-linkers provided that they provide a cross-linked product having the desired ether linkage as described herein.
Moreover, carboxyalkyl groups attach to starch can be replaced by maleate 9a, succinate 9b, citraconic 9e, glutaric 9d, phthalates half esters 9e, and sulfosuccinate 9f as well. Starch half esters alone, without crosslinking have been reported to be biodegradable detergent builders (Finley, US 4,029,590, June 14,1977, 252/89R; Finley, US 3,941,771, Mar.
02,1976, 260/233.5) and biodegradable non-aging superabsorbers (Wolf et al., US 6,063,914, May 16, 2000, 536/45;
Buchholz et al., US 5,789,570, Aug.04, 1998, 536/107). Moreover, already in 1945, Caldwell has reported an amazing increase in water absorptive powers when starch are esterified with maleic, glutaric or citraconic anhydrides (Caldwell, US 2,461,139, Febr.08, 1949, Cl. 260-234, application January 08, 1945).
For the preparation of starch half esters of this current invention, the crosslinking with activated polyethylene glycol is realised first at 70 C, followed by reaction with cyclic anhydrides at room temperature.
In accordance with the present invention the presence of ionic groups (i.e.
anionic or cationic groups) may enhance the absorption characteristic of a cross-linked polysaccharide.
Thus for example, the attachment of iminodicarboxylic acid disodium salt of formula 13 /-CO2Na ~CO2Na and citric acid trisodium salt of formula 14 CO2Na HO CO2Na 14 CO2Na to starch, it is possible for example to use, as a linker arm, epichlorohydrin of formula 15 CI
This linker arm showed application to attach primary, secondary and tertiary amines (Rayford W. E. and Wing R. E., Crosslinked Cationic and Anionic Starches: Preparation and Use in Heavy Metal Removal. Starch/Starke, 1979, 31, 361-365; Rayford and Wing, US
4,237,271, Dec.02, 1980, 53 6/47) and we have adapted the procedure for the attachment of the secondary alcohol of sodium citrate. In practice, epichlorohydrin can be attach first to starch with acid catalyst, followed by amination with iminodiactic acid disodium salt (Rayford W. E. and Wing R. E., Crosslinked Cationic and Anionic Starches: Preparation and Use in Heavy Metal Removal.
Starch/Starke, 1979, 31, 361-365; Rayford and Wing, US 4,237,271, Dec.02, 1980, 536/47) or 0-alkylation of sodium citrate in basic conditions. However, it has been reported that starch and epichlorohydrin appeared to form unstable adducts when hydrochloric acid catalysis was used (Trimnell D. et al. Preparation of Starch 2-Hydroxyl-3-Mercaptopropyl Ethers and Their Use in Graft Polymerizations, J. Appl. Polymer Sc., 1978, 22, 3579-3586). Since perchloric acid is a better catalyst than hydrochloric acid to give higher incorporation rate of epichlorohydrin on starch, (Trimnell D. et al. Preparation of Starch 2-Hydroxyl-3-Mercaptopropyl Ethers and Their Use in Graft Polymerizations. J. Appl. Polymer Sc., 1978, 22, 3579-3586) and since perchloric acid is an explosive substance, we choose an alternative approach. Since epichlorohydrin-tertiary amines adducts can be prepared first in basic condition, followed by attachment to starch in basic condition (Zhu Z. and Zhuo R., Crosslinked Quaternary Ammonium Cornstarch Matrix for Slow Release of Carboxylic Groups-containing Herbicides. Starch/Starke, 2000, 52, 58-63; EDANA, Recommended Test Method: Centrifuge Retention Capacity in Saline by Gravimetric Determination 441.1-99, Febr., 1999), we have selected this alternative procedure for the attachment of iminodiacetic acid disodium salt and citric acid trisodium salt on starch.
It is to be understood herein, that if a "range" or "group of substances", "group of substituents or functional groups" or the like is mentioned or if ranges of other types of a particular characteristic (e.g. temperature, pressure, chemical structure, concentration, molecular weight, time, etc.) is mentioned, the present invention relates to and explicitly incorporates herein each and every specific member and combination of sub-ranges or sub-groups therein whatsoever.
Thus, any specified range or group is to be understood as a shorthand way of referring to each and every member of a range or group individually as well as each and every possible sub-ranges or sub-groups encompassed therein; and similarly with respect to any sub-ranges or sub-groups therein. Thus, for example, with respect to a time range, temperature range, a pressure range, a pH range etc., this is to be understood as specifically incorporating herein each and every individual time, temperature, presure, and pH state etc., as well as sub-ranges thereof; i.e. a temperature above 100 C, is to be understood as specifically referring to 101 C, 105 C
and up, 110 C and up, 115 C and up, 110 to 135 C, 115 c to 135 C, 102 C to 150 C, up to 210 C, etc.;
and with respect to a class or group of substituents or functional groups, this is to be understood as specifically incorporating herein each and every individual member of the class or group as well as sub-classes or sub-groups thereof; i.e. a reference to alkyl of 1 to 5 carbon atoms is to be understood as specifically referring to each and every individual alkyl group (e.g. methyl, propyl, butyl, etc.) as well as to subgroups such as 2 to 5 carbon atoms, 1 to 3 carbon atoms, 2 to 4 carbon atoms etc.
and similarly with respect to other parameters such as, concentrations, molecular weights, etc.
In the drawings which illustrate example embodiments of the present invention:
Figure 1: Effect of triglycol dichloride (T3G-diCl) and divinyl sulfone (DVS) concentrations on crosslinked carboxymethylstarch' CRC;
Figure 2: Effect of sodium chloroacetate (SCA) and diglycol dichloride (DG-diCl) concentrations on starch derivatives' CRC;
Figure 3: Effect of sodium chloroacetate (SCA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC;
Figure 4: Effect of sodium chloroacetate (SCA) and tetraglycol dichloride (T4G-diCl) concentrations on starch derivatives' CRC;
Figure 5: Effect of maleic anhydride (MA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC - Optimization study; and Figure 6: Effect of maleic anhydride (MA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC - Optimization study.
Centrifuge Retention Capacity (CRC) The centrifuge retention capacity (CRC) has been measured by the following procedure which represents a modified procedure from the EDANA test method (EDANA, Recommended Test Method: Centrifuge Retention Capacity in Saline by Gravimetric Determination 441.1-99, Febr., 1999) and a modified procedure described by Annergren and Lundstrom (Annergren and Lundstrom. WO 00/21581, Apr.20, 2000, A61L 15/28, 15/60.).
Two empty 15 ml test tubes (duplicata) are weighted (Te). Samples around 0.3 g 0.005 g (S) are introduced into both tubes. Saline solution (0.9 %, 10 ml) is added and the gel is vortexed for 1 minute then allowed to stand for 15 minutes. Tubes are centrifuged at 2000RPM
for 5 minutes and the upper aqueous layer is decanted at 30 angle for 5 seconds and tubes are weighted again (T). In case there is no aqueous layer, the procedure is repeated with 0.2 g 0.005 g samples. CRC is calculated according to the equation (1) and is expressed in g of saline solution per g of absorbent.
CRC = Ts-Te-S (1) S
Those skilled in the art will gain further and better understanding of this invention and the new and important advantages, which is offered from the following illustrative, but not limiting, examples of this invention as it has been carried out.
Gel Strength The gel strength is arbitrary measured on a 0 to 5 scale, where 0 = no gel, (liquid), 1=
viscous liquid, 2 = soft gel, 3 = medium gel, 4 = hard gel and 5 = very hard gel Biodegradability According to the United States Environmental Protection Agency (EPA), the Zahn-Wellens test is useful to test the biodegradability of a substance soluble in water to at least 50 mg of dissolved organic carbon (DOC) per litre (US Environmental Protection Agency (EPA), Fate, Transport and Transformation Test Guidelines, OPPTS 832.3200, Zahn-Wellens /
EMPA test, EPA712-C-98-084, January 1998). For substances which are not completely soluble it offers only a qualitative indication of whether these substances are basically susceptible to biological degradation or not (Buchholz et al., US 5,789,570, Aug.04, 1998, 536/107).
We used activated sludge to evaluate the biodegradability of compound 9a (example 21).
Technicon carbon analyser has been used to measure DOC and the percentage of biodegradability has been calculated according to DOC obtained and reported in the equation given in reference 36. Compound 9a showed no toxicity for microorganisms and no toxic product have been detected to destroy the aquatic flora, particularly the micro crustacean:
Daphnia magna. The blank used was the mineral medium alone and the positive control was ethylene glycol, which showed 100% biodegradability after 14 days.
Preparation of crosslinkers EXANIl'LE 1 Preparation of the 1,5-dichloro-3-oxapentane (diglycol dichloride 3a) 10.0 g (94 mmol) of diethylene glycol were dissolved in 100 ml benzene. To this solution, 30.8 ml (4 eq.) of pyridine were added, followed by a dropwise addition of 27.5 ml (4 eq.) of thionylchloride. The reaction mixture was heated at reflux for 24 hours. At room temperature, the organic layer was decanted from the pyridinium hydrochloride salt, washed with 150 ml of water, dried on anhydrous sodium sulfate, filtered and evaporated to dryness to give 8.4g ( 65%
yield) of the dichloride as a light yellow liquid, used without further purification. Infrared spectroscopy showed the absence of hydroxyl band.
IR (neat): 2964, 2865, 1450, 1125, 747, 669 cm"1 .
Preparation of 1,8-dichloro-3,6-dioxaoctane (triglycol dichloride 3b).
10.0 g (67 mmol) of triethylene glycol were treated as example 1 with 22 ml (4 eq.) of pyridine and 19 ml (4 eq.) of thionylchloride to give 8.8 g (62 % yield) of the dichloride as a yellow oil, used without further purification. Infrared spectroscopy showed the absence of hydroxyl band.
IR (neat): 2962, 2870, 1452, 1123, 747, 666 cm'.
Preparation of 1, 11 -dichloro-3,6,9-trioxaundecane (tetraglycol dichloride 3c).
10.0 g (52 mmol) of tetraethylene glycol were treated as example 1 with 17 ml (4 eq. ) of pyridine and 15 ml (4 eq.) of thionylchloride to give 7.2g (61 %
yield) of the dichloride as a yellow oil, used without further purification. Infrared spectroscopy showed the absence of hydroxyl band.
IR (neat): 2951, 2870, 1459, 1118, 746, 665 cm"1.
Comparaison of Divinylsulfone and triglycol dichloride as crosslinkers to obtain starch-based superabsorbents (fi"gures 1,2) Preparation of a carboxymethylstarch, crosslinked with 0.62 % w/w divinylsulfone:
compound lla.
2.0 g (12.3 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 40 ml of deionized water. Under stirring, 3.5 m130% NaOH (26.3 mmol, 2.1 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Chloroacetic acid (1.16 g, 12.3 mmol, 1 eq), dissolved in 10 ml of deionized water and neutralized with 1.6 ml 30%
NaOH (12.3 mmol, 1 eq.) was added dropwise and the reaction mixture was heated at 70 C for 24 hours. At room temperature, 12mg (0.62 weight %) of divinylsulfone dissolved in lOml acetone, was added dropwise and the solution was stirred for 2 hours. The polymer was precipitated with 100 ml of methanol, triturated in a blender, washed with 3 portions of 60 ml methanol, filtered and dry at 60 C for 16 hours to give 1.97g of a white solid. The solid was grinded with a coffee grinder to get compound lla as a fine powder.
.
IR (KBr): 3428, 2928, 1611, 1430, 1159, 1083, 1020, 762, 711, 577 cm"1 CRC = 23 g/g Preparation of a carboxymethylstarch, crosslinked with 39.38% w/w divinylsulfone:
compound lla.
2.0 g of wheat starch A was treated as in example 4 with 0.784 g (39.38 weight %) of divinylsulfone dissolved in 10 ml acetone to give 2.35 g of compound l la as a fine white powder.
IR (KBr): , 3427, 2927, 1603, 1415, 1321, 1154, 1083, 1025, 712, 578 cm'.
CRC = 5.7 g/g The CRC results for the materials of examples 4 and 5, as well as for starting concentrations are shown in table I and figure 1, below, table I appearing after the examples below.
Preparation of carboxymethylstarch, crosslinked with 9.85 % w/w triglycol dichloride:
compound 12b.
2.0 g (12.3 mmol) of wheat starch A ( Supercell 1201-C, AD1VI/Ogilvie) was suspended in 40 ml of deionized water. Under stirring, 3.5 m130 % NaOH (26.3 mmol, 2.1 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Chloroacetic acid (1.16 g, 12.3 mmol, 1.0 eq), dissolved in 10 ml of deionized water and neutralized with 1.6 ml 30 % NaOH (12.3 mmol, 1.0 eq.) was added dropwise and the reaction mixture was heated at 70"C
for 24 hours.
At room temperature, 0. 197g (9.85 weight %) of triglycol dichloride dissolved in l Oml acetone, was added dropwise and the solution was heated at 70 C for 24 hours. The polymer was precipitated with 100 ml of methanol, triturated in a blender, washed with 3 portions of 60 ml methanol, filtered and dry at 60 C for 16 hours to give 1.95g of a white solid. The solid was grinded with a coffee grinder to get compound 12b as fine powder.
IR (KBr): 3408, 2929, 1607, 1423, 1327, 1158, 1083, 1021, 937, 849, 762, 710, 581, 530cm'.
CRC = 0 g/g Preparation of carboxymethylstarch, crosslinked with 40% w/w triglycol dichloride:
compound 12b.
2.0 g of wheat starch A was treated as in example 6 with 0.80 g (40 weight %) of triglycol dichloride dissolved in l Oml acetone to give 2.06g of compound 12b as a fine white powder.
IR (KBr): 3404, 2928, 1607, 1424, 1327, 1155, 1084, 1020, 934, 849, 762, 710, 580, 530cm'.
CRC = 21 g/g The CRC results for the materials of examples 6 and 7 , as well as for other starting concentrations are shown in table II and figure 1, below, table II appearing after the examples below.
Referring to Figure 1, this figure illustrates the " Effect of triglycol dichloride (T3G-diCl) and divinyl sulfone (DVS) concentrations on crosslinked carboxymethylstarch' CRC". The figure 1 shows that for the crosslinking of carboxymethylstarch (1.0 eq sodium chloroacetate used), the optimum concentration of divinylsulfone is reached at lower concentration than triglycol dichloride. A concentration of 0.62 % of divinylsulfone gives a CRC
of 23 g/g and a concentration of 9.85 % of triglycol dichloride gives a CRC of 30 g/g.
Therefore, triglycol dichloride is superior to divinylsulfone as crosslinker for carboxymethylstarch to obtain high CRC. The figure also shows that at low concentration of triglycol dichloride (0 to 5 % weight), no gel is obtained and a concentration as low as 0.31 % weight of divinylsulfone is sufficient to obtain a gel.
Effect of sodium chloroacetate concentration, crosslinker length and crosslinker Concentration on CRC (figures 2-4) Preparation of carboxymethylstarch, with 0.25 eq sodium chloroacetate and without crosslinkage.
2.0 g (12.3 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 40 ml of deionized water. Under stirring at 2000 rpm, 5.0 ml 30% NaOH (37 mmol, 3.0 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Sodium chloroacetate (1. 13 ml, 2.74 M, 3.10 mmol, 0.25 eq) was added dropwise and the reaction mixture was heated at 70 C
for 16 hours. The polymer was precipitated with 75 ml of methanol, and the mother liquor is discarded. The polymer is triturated in a blender with 150m1 methanol, filtered, washed with 3 portions of 50 ml methanol, and dry at 60 C for 16 hours to give carboxymethylstarch as a fine white powder after grinding.
CRC = 1 g/g Gel Strength (GS) = 0 Preparation of carboxymethylstarch with 2.0 eq. sodium chloroacetate and crosslinked with 0.05 eq. diglycol dichloride: compound 12a.
2.Og (12.3 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 40 ml of deionized water. Under stirring at 2000 rpm, 5.0 m130% NaOH (37 mmol, 3.0 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Sodium chloroacetate (9.0 ml, 2.74 M, 24.7 mmol, 2.0 eq) was added dropwise followed by diglycol dichloride (88 mg, 6.17 mmol, 0.05 eq.), weighted in 1.0 ml seringue, and the reaction mixture was heated at 70 C for 16 hours. The polymer was treated as in example 9 to give compound 12a as a fine powder.
CRC = 52 g/g Gel strength(GS) = 2 Preparation of carboxymethylstarch with 0. 5 eq. sodium chloroacetate and crosslinked with 0.20eq. diglycol dichloride: compound 12a.
2.0 g (12.3 mmol) of wheat starch Awas treated as in example 9 with sodium chloroacetate (2.26 ml, 2.74 M, 6.17 mmol, 0.5 eq) and diglycol dichloride (353 mg, 2.47 mmol, 0.20 eq.) to give compound 12a as a fine powder.
CRC = 11 g/g --- - --------- -Gel strength (GS) = 4 Preparation of carboxymethylstarch with 2.0 eq. sodium chloroacetate and crosslinked with 0.20 eq. diglycol dichloride: compound 12a.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (9.0 ml, 2.74 M, 24.7 mmol, 2.0 eq.) and diglycol dichloride (353 mg, 2.47 mmol, 0.20 eq.) to give compound 12a as a fine powder.
CRC = 33 g/g Gel strength (GS) = 4 The CRC and gel strength results for the materials of examples 8 to 11 , as well as for other starting concentrations are shown in table III and figure 2, below, table III appearing after the examples below.
Referring to figure 2, this figure illustrates the effect of sodium chloroacetate (SCA) and diglycol dichloride (DG-diCl) concentrations on starch derivatives' CRC. The figure 2 (and table III) show that no gel are obtained when no crosslinker (diglycol dichloride) is used. When only the crosslinker is attached to starch in the absence of sodium chloroacetate, a viscous liquid absorbent (CRC of 9 g/g and GS of 1 from table III) can be obtained (0.15 eq diglycol dichloride, no sodium chloroacetate). The figure also shows the concentration region when it is possible to obtain superabsorbency (CRC greater than 15 g/g in saline solution) with a CRC
maximum of 52 g/g, when 0.05 eq of diglycol dichloride and 2.00 eq of sodium chloroacetate are used. For this experiment, only a soft gel is obtained (GS of 2 from table III).
According to table III, hard gels are especially obtained when 0.20 eq of diglycol dichloride, independently of the sodium chloroacetate concentration used. The best result obtained with diglycol dichoride in term of CRC and GS has been found to be respectively 36 g/g and 5, when 0.25 eq of diglycol dichloride and 2.0 eq of sodium chloroacetate are used.
Preparation of carboxymethylstarch with 0.5 eq. sodium chloroacetate and crosslinked with 0.05 eq. triglycol dichloride: compound 12b.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (2.3 ml, 2.74 M, 6.17 mmol, 0.5 eq.) and triglycolglycol dichloride (115 mg, 0.62 mmol, 0.05 eq.) to give compound 12b as a fine powder.
CRC = 11 g/g Gel strength (GS) = 2 Preparation of carboxymethylstarch with 2.0 eq. sodium chloroacetate and crosslinked with 0.10 eq. triglycol dichloride: compound 12b.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (9.0 ml, 2.74 M, 24.7 mmol, 2.0 eq.) and triglycolglycol dichloride (115 mg, 0.062 mmol, 0.05 eq.) to give compound 12b as a fine powder.
CRC = 49 g/g Gel strength (GS) = 3 Preparation of carboxymethylstarch with 1.5 eq. sodium chloroacetate and crosslinked with 0.15eq. triglycol dichloride; compound 12b.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (6.8 ml, 2.74 M, 18.5 mmol, 1.5 eq.) and triglycolglycol dichloride (346 mg, 1.85 mmol, 0.15 eq.) to give compound 12b as a fine powder.
CRC = 27 g/g Gel strength (GS) = 5 Preparation of carboxymethylstarch with 0.25 eq. sodium chloroacetate and crosslinked with 0.20 eq. triglycol dichloride; compound 12b.
2.0 g(12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (1.1 ml, 2.74 M, 3.09 mmol, 0.25 eq.) and triglycolglycol dichloride (462mg, 2.47 mmol, 0.20 eq.) to give compound 12b as a fine powder.
CRC = 15 g/g Gel strength (GS) = 2 The effect of sodium chloroacetate (SCA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC for the materials of examples 12 to 15 , as well as for other starting concentrations are shown in table IV and figure 3, below, table IV appearing after the examples below.
Referring to figure 3, this figure illustrates the dffect of sodium chloroacetate (SCA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC. The figure 3 (and table IV) shows that a medium gel or hard gel absorbent are obtained when the crosslinker (triglycol dichloride) is used, without sodium chloroacetate. More specifically, 0.15 eq of triglycol dichloride gives a hard gel absorbent with a CRC of 10 g/g. The figure also shows the concentration region for superabsorbency (CRC higher than 15 g/g in saline solution) with a CRC maximum of 49 g/g, when 0.10 eq of diglycol dichloride and 2.00 eq of sodium chloroacetate are used. For this experiment, a medium gel is obtained (GS of 3 from table IV).
According to table IV, very hard gels are obtained when 0.15 eq of triglycol dichloride are used, with sodium chloroacetate concentration varying from 1.0 eq to 1.5 eq and with 0.20 eq. of triglycol dichloride with 2.0 eq. of sodium chloroacetate. For very hard gels, the optimum is reached at a CRC of 27 g/g (0.20 eq. triglycol dichloride and 2.0 eq sodium chloroacetate).
Preparation of carboxymethylstarch with 0.50 eq. sodium chloroacetate and crosslinked with 0.05 eq. tetraglycol dichloride: compound 12c.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (2.3 ml, 2.74 M, 6.17 mmol, 0.50 eq.) and tetraglycolglycol dichloride (143 mg, 0.617 mmol, 0.05 eq.) to give compound 12c as a fine powder.
CRC = 17 g/g Gel strength (GS) = 5 Preparation of carboxymethylstarch with 2.0 eq. sodium chloroacetate and crosslinked with 0.05 eq. tetraglycol dichloride: compound 12c.
2.0 g(12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (9.0 ml, 2.74 M, 24.7 mmol, 2.0 eq.) and tetraglycolglycol dichloride (143 mg, 0.617 mmol, 0.05 eq.) to give compound 12c as a fine powder.
CRC=33 g/g Gel strength (GS) = 5 Preparation of carboxymethylstarch with 1.0 eq. sodium chloroacetate and crosslinked with 0.15 eq. tetraglycol dichloride: compound 12c.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (4.5 ml, 2.74 M, 12.3 mmol, 1.0 eq.) and tetraglycolglycol dichloride (428 mg, 1.85 mmol, 0.15 eq.) to give compound 12c as a fine powder.
CRC = 25 g/g Gel strength (GS) = 3 Preparation of starch crosslinked with 0.25 eq. tetraglycol dichloride:
compound 12d 2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 except that sodium chloroacetate was omitted and tetraglycol dichloride (713 mg, 3.09 mmol, 0.25 eq.) was used to give compound 12d as a fine powder.
CRC = 17 g/g Gel strength (GS) = 3 The effect of sodium chloroacetate (SCA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC for the materials of examples 16 to 19 , as well as for other starting concentrations are shown in table IV and figure 3, below, table IV appearing after the examples below.
Referring to figure 4, this figure illustrates the effect of sodium chloroacetate (SCA) and tetraglycol dichloride (T4G-diCl) concentrations on starch derivatives' CRC.
The figure 4 (and table V) shows that a medium gel superabsorbents is obtained when the crosslinker (tetraglycol dichloride) is used, without sodium chloroacetate. More specifically, 0.25 eq of tetraglycol dichloride gives a medium gel superabsorbent with a CRC of 17 g/g. The figure also shows the concentration region where superabsorbency (CRC higher than 15 g/g) is obtained with a CRC
maximum of 33 g/g, when 0.05 eq of tetraglycol dichloride and 2.0 eq of sodium chloroacetate are used. For this experiment, a very hard gel is obtained (GS of 5 from table V). According to table V, very hard gels are frequently obtained with tetraglycol dichloride by comparison to other crosslinkers (tables III and IV). For very hard gels, the optimum is reached at a CRC of 27 g/g (0.15 eq. Triglycol dichloride and 1.5 eq sodium chloroacetate).
Other carboxylate groups Preparation of starch citraconate half ester, crosslinked with 0.62% w/w divinylsulfone:
compound llb.
2.0 g (12.3 mmol) of wheat starch A( Supercell 1201-C, ADM/Ogilvie) was suspended in 40 ml of deionized water. Under stirring, 5.0 ml 30% NaOH (37.5 mmol, 3 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Citraconic anhydride (1.73 g, 13.3 mmol, 1.1 eq.), dissolved in 10 ml acetone was added dropwise and the reaction mixture was stirred at room temperature for 2 hours. 12 mg (0.62%) of divinylsulfone, dissolved in 10m1 acetone, was added dropwise and the solution was stirred for 2 hours. The polymer was treated as in example 4 to give 1.92 g of compound 11b as a fine white powder.
IR (KBr): 3399, 2929, 1715, 1644, 1571, 1446, 1407, 1276, 1153, 1081, 1026, 930, 853, 762, 710, 579, 530 cm 1.
CRC = 25 g/g Gel strength (GS) = 5 Preparation of starch maleate half ester, crosslinked with 0.08 eq. triglycol dichloride:
compound 9a.
6.0 g (37.1 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 120 ml of deionized water. Under stirring, 2.5 ml 30% NaOH (18.6 mmol, 0.5 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Triglycol dichloride (0.5 ml, 2.97 mmol, 0.08eq.) was added and the solution was heated at 70 C for 16 hours. After cooling at room temperature, maleic anhydride (18 ml, 1.64M in ethyl acetate, 29.6 mmol, 0.8eq.) was added and the two phases mixture was vigorously stirred at room temperature for 1 hour. The polymer was precipitated with 225 ml of methanol, and the mother liquor is discarded. The polymer is triturated in a blender with 450 ml methanol, filtered, washed with 3 portions of 150 ml methanol, and dry at 60 C for 16 hours to give after grinding, 6.58 g of compound 9a as a fine white powder.
IR (KBr): 3398, 2931, 1720, 1632, 1583, 1423, 1351, 1304, 1228, 1155, 1081, 1024, 934, 850, .
762, 709, 610, 578, 530 cm1 CRC = 33 g/g Gel strength (GS) = 5 Biodegradability: 77.3, 92.3 and 96.1% after 14, 28 and 46 days, respectively.
Preparation of disodium iminodicarboxylate epichlorohydrin adduct 16 /-CO2Na N
~-C02Na O
Iminodiactic acid (3.28 g, 24.6 mmol) was dissolved in 6.6 ml 30% NaOH (2.0 eq.) and epichlorohydrin (1.92 ml, 24.6 mmol) was added. The heterogeneous reaction mixture was stirred at room temperature for 2 hours to give an homogeneous solution which was completed to 20 ml with deionized water. Samples of this stock solution were used without further purification. Since the reaction has been done with a strong base (NaOH), we expect the presence of the epoxide group instead of the N-(3-chloro-2-hydroxypropyl) group, as reported by Zhu and Zhuo (Zhu Z. and Zhuo R., Crosslinked Quaternary Ammonium Cornstarch Matrix for Slow Release of Carboxylic Groups-containing Herbicides. Starch/Starke, 2000, 52, 58-63.) for a reaction between epichlorohydrin and trimethylamine at pH 9.1.
Preparation of trisodium citrate epichlorohydrin adduct 17 CO2Na O COZNa O
CO2Na Trisodium citrate (7.23 g, 24.6 mmol) was dissolved in 3.3 ml 30% NaOH (1.0 eq.) and epichlorohydrin (1.92 ml, 24.6 mmol) was added. The heterogeneous reaction mixture was stirred at room temperature for 16 hours to give an homogeneous solution which was completed to 20 ml with deionized water. Samples of this stock solution were used without further purification. For the same reason discussed in example 22, we expect the presence of the epoxide group in the adduct.
Preparation of starch dicarboxylates of formula 18a HO
N COzNa 0 CO2Na O iga R = H, dicarboxylate, crosslink n=2 OR m is as defined above O`
O T
O \ m n STARCH DICARBOXYLATE
2.0 g (12.3 mmol) of wheat starch A was suspended in 40 ml of deionized water.
Under stirring, 3.3 ml 30% NaOH (24.3 mmol, 2.Oeq.) was added dropwise and the solution stirred at room temperature for 1 hour. The disodium iminidiacetate epichlorohydrin adduct solution (15.0 ml 18.45 mmol, 1.5 eq), was added dropwise, followed by triglycol dichloride (0.30 ml, 1.85 mmol, 0.15 eq.) and the reaction mixture was heated at 70 C for 24 hours. The polymer was treated as in example 9 to give compound 18a as a fine powder.
IR (KBr): 3408, 2929, 1607, 1423, 1327, 1158, 1083, 1021, 937, 849, 762, 710, 581, 530cm'.
CRC = 24 g/g Gel strength (GS) = 4 Preparation of starch tricarboxylates of formula 19a.
CO2Na COzNa HO O CO2Na O
O 19a R = H, tricarboxylate, crosslink n2 OR m is as defined above O O~
O vJ m n STARCH TRICARBOXYLATE
2.0 g (12.3 mmol) of wheat starch A was suspended in 40 ml of deionized water.
Under stirring, 3.3 ml 30 % NaOH (24.3 mmol, 2.0 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. The trisodium citrate epichlorohydrin adduct solution (15.0 ml 18.45 mmol, 1.5 eq), was added dropwise, followed by triglycol dichloride (0.30 ml, 1.85 mmol, 0.15 eq.) and the reaction mixture was heated at 70 C for 24 hours. The polymer was treated as in example 9 to give compound 19a as a fine powder.
.
IR (KBr): 3408, 2929, 1607, 1423, 1327, 1158, 1083, 1021, 937, 849, 762, 710, 581, 530cm1 CRC = 23 g/g Gel strength (GS) = 4 Centrifugal retention capacity and gel strength Optimization for starch maleate half ester, crosslinked with triglycol dichloride, compound 9a, (figures 5 and 6) Preparation of starch crosslinked with 0.03 eq. triglycol dichloride, compound 12d.
2.0 g(12.3 mmol) of wheat starch A( Supercell 1201-C, ADMIOgilvie) was suspended in 40 ml of deionized water. Under stirring, 0.82 ml 30% NaOH (6.17 mmol, 0.50 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Triglycol dichloride (0.5 ml, 2.97 mmol, 0.08 eq.) was added and the solution was heated at 70 C for 16 hours. After cooling at room temperature, the pH was adjusted between 8.5 and 9.0 and the polymer was precipitated with 150 ml of methanol, and the mother liquor is discarded. The polymer is triturated in a blender with 150 nil methanol, filtered, washed with 2 portions of 50 ml methanol, and dry at 60 C for 16 hours to give after grinding, compound 12d as a fine white powder.
IR (KBr): 3387, 2927, 2891, 1641, 1464, 1432, 1370, 1156, 1081, 1023, 930, 850, 762, 711 and 680 cni'.
CRC = 17 g/g Gel strength (GS) = 4 EXANIl'LE 27 Preparation of starch maleate half ester with 1,05 eq. maleic anhydride, and crosslinked with 0.03 eq. triglycol dichloride, compound 9a.
2.0 g (12.3 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 40 ml of deionized water. Under stirring, 0.82 ml 30 % NaOH (6.17 mmol, 0.50 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Triglycol dichloride (69 mg, 0.37 mmol, 0.03 eq.) was added and the solution was heated at 70 C for 16 hours. After cooling at room temperature, the pH was adjusted between 8.5 to 9.0 and maleic anhydride (8.9 ml, 1.45 M in ethyl acetate, 13.0 mmol, 1.05 eq.) was slowly added and the aquous mixture containing ethyl acetate droplets was vigorously stirred at 300 RPM at room temperature.
During the addition, the pH was carefully maintained between 8.5 and 9.0 with 10% HCl solution. At the end ofthe addition, when the pH remained constant between 8.5 and 9.0, the reaction mixture was allowed to stand for 30 min. under stirring at 300 RPM. The polymer was then precipitated with 150 ml of methanol, and the mother liquor was discarded. The polymer was triturated in a blender with 150 ml methanol, filtered, washed with 2 portions of 50 ml methanol, and dry at 60 C for 16 hours to give after grinding, compound 9a as a fine white powder.
IR(KBr): 3424, 2942, 2162, 2061, 1728, 1641, 1590, 1469, 1430, 1352, 1287, 1220, 1178, 1156, 1080, 1019, 852, 817, 763 and 711 cm'.
CRC = 40 g/g Gel strength (GS) = 4 Preparation of starch maleate half ester with 0.52 eq. maleic anhydride, and crosslinked with 0.18 eq. triglycol dichloride, compound 9a.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 27 with triglycol dichloride (416 mg, 2.22 mmol, 0.18 eq.) and maleic anhydride (4.5 ml, 1.45 M in ethyl acetate, 6.47 mmol, 0.52 eq.) to give compound 9a as a fine white powder.
IR(KBr): 3417, 2928, 2152, 2066, 1724, 1638, 1584, 1462, 1429, 1381, 1353, 1295, 1217, 1156, 1108, 1081, 1022, 931, 900, 852, 814, 763 and 711 cm'.
CRC = 34 g/g Gel strength (GS) = 4 Preparation of starch maleate half ester with 0.50 eq. maleic anhydride, without crosslinking.
3.0 g (18.52 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 60 ml of deionized water. Under stirring, 1.23 ml 30 % NaOH (9.26 mmol, 0.50 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. The pH was adjusted between 8.5 and 9.0 and maleic anhydride (8.9 ml, 1.45 M in ethyl acetate, 13.0 mmol, 1.05 eq.) was slowly added followed by the same treatment reported in example 30 with 225 ml of methanol for the precipitation and 2 portions of 75 ml of methanol for washing, to give starch maleate half ester as a fine powder.
IR(KBr): 3408, 2927, 2152, 2051, 1712, 1647, 1576, 1459, 1432, 1373, 1302, 1237, 1206, 1158, .
1105, 1082, 1021, 994, 928, 852, 762 and 711 cm"1 CRC = 15 g/g Gel strength (GS) = 5 Preparation of starch maleate half ester with 1.50 eq. maleic anhydride, and crosslinked with 0.02 eq. triglycol dichloride, compound 9a.
3.0 g (18.52 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 60 ml of deionized water. Under stirring, 1.23 ml 30 % NaOH (9.26 mmol, 0.50 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Triglycol dichloride (69 mg, 0.37 mmol, 0.02 eq.) was added and the solution was heated at 70 C for 16 hours. After cooling to room temperature, the pH was adjusted between 8.5 and 9.0 and maleic anhydride (19.0 ml, 1.45 M in ethyl acetate, 27.8 mmol, 1.50 eq.) was slowly added followed by the same treatment reported in example 27 with 225 rnl of methanol for the precipitation and 2 portions of 75 ml of methanol for washing, to give compound 9a, as a fine powder.
IR(KBr): 3409, 2937, 2157, 2076, 1724, 1638, 1583, 1428, 1351, 1279, 1219, 1177, 1158, 1077, 1020, 936, 852, 817, 764, and 713 cm'.
CRC = 28 g/g Gel strength (GS) = 5 Preparation of starch maleate half ester with 1.10 eq. maleic anhydride, and crosslinked with 0.10 eq. triglycol dichloride, compound 9a.
3.0 g (18.52 mmol) of wheat starch A as example 30 with triglycol dichloride (346 mg, 1.85 mmol, 0.10 eq.) and maleic anhydride (14.0 ml, 1.45 M in ethyl acetate, 20.4 mmol, 1.10 eq.), to give to give compound 9a, as a fine powder.
IR(KBr): 3408, 2939, 1721, 1636, 1583, 1469, 1428, 1352, 1217, 1176, 1156, 1080, 1023, 936, 853, 818, 763 and 712 cm'.
CRC = 51 g/g Gel strength (GS) = 4 Referring to figure 5 (as well as table VI) illustrate the effect of maleic anhydride (MA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC.(Optimization study). The figure 5 (and table VI) show that pratically all experiments gives products with superabsorbency (CRC higher than 15 g/g) with a maximum of CRC of 40 g/g, when 0.05 eq of triglycol dichloride and 1.05 of maleic anhydride are used. For this experiment, an hard gel is obtained (GS of 4 from table VI). Hard gel and very hard gel superabsorbents can be obtained by crosslinking unsubstituted starch with triglycol dichloride, when the polymer is precipitated at a pH between 8.5 and 9Ø For instance, an hard gel can be obtained (CRC =
19 g/g and GS
= 4) with 0.12 eq of triglycol dichloride and a very hard gel (CRC = 17 and GS
= 5) can be obtained with 0.06 eq of triglycol dichloride. According to table VI, very hard gels superabsorbents are also obtained independently of the concentration of triclycol dichloride and maleic anhydride. For very hard gels, the optimum CRC of 35 g/g can be reached in two experiments, one in the upper concentrations of reactants (0.18 eq triglycol dichloride and 1.25 eq maleic anhydride), and one in the lower concentrations of reactants (0.09 eq triglycol dichloride and 0.75 eq maleic anhydride).
Referring to figure 6 (as well as table VII) also illustrate the effect of maleic anhydride (MA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC.(Optimization study). The figure 6 (and table VII) show results for the optimization of CRC and GS at low concentration of reactants. All experiments give hard gels or very hard gels superabsorbents. Maleate starch without crosslinking can give very hard gel superabsorbent (CRC = 20 g/g and GS = 5). The highest CRC obtained is 51 g/g for a hard gel superabsorbent prepared with 0.10 eq. triglycol dichloride and 1.10 eq maleic anhydride. The optimum for a very hard gel reached a CRC of 40 g/g when 0.02 eq of triglycol dichloride and 1.30 eq of maleic anhydride are used.
Table I
Effect of Divinyl Sulfone (DVS) Concentration on Crosslinked Carboxymethylstarch' CRC.
DVS 0.00 0.31 0.62 1.58 3.11 7.88 19.69 39.38 78.76 118.15 157.53 % w/w CRC 0.30 18.00 23.00 22.40 21.00 13.00 8.90 5.70 7.40 6.60 1.70 (g/g) Table II
Effect of Triglycol Dichloride (T3G-diCl) Concentration on Crosslinked Carboxymethylstarch' CRC.
T3GdiCI 0.00 0.49 0.98 2.46 5.00 9.85 20.00 24.62 30.00 40.00 150.0 %o w/w CRC 0.00 0.00 0.00 0.00 0.00 30.00 30.00 26.00 24.00 21.00 15.00 (g/g) Table III
Effect of Sodium Chloroacetate (SCA) and Diglycol Dichloride (DG-diCl) Concentrations on Starch Derivatives' CRC and Gel Strenght (GS).
SCA DG-diCl CRC GS SCA DG-diCl CRC GS
(eq) (eq) (g/g) (0-5) (eq) (eq) (g/g) (0-5) 0.00 0.00 0 0 0.00 0.15 9 1 0.25 0.00 1 0 0.25 0.15 7 2 0.50 0.00 0 0 0.50 0.15 18 5 0.75 0.00 0 0 0.75 0.15 16 4 1.00 0.00 0 0 1.00 0.15 18 3 1.25 0.00 0 0 1.25 0.15 21 3 1.50 0.00 0 0 1.50 0.15 26 3 2.00 0.00 1 0 2.00 0.15 27 3 0.00 0.05 2 0 0.00 0.20 3 4 0.25 0.05 2 0 0.25 0.20 7 4 0.50 0.05 2 0 0.50 0,20 11 4 0.75 0.05 3 0 0.75 0.20 14 4 1.00 0.05 1 0 1.00 0.20 12 4 1.25 0.05 15 2 1.25 0.20 26 4 1.50 0.05 25 2 1.50 0.20 28 4 2.00 0.05 52 2 2.00 0.20 33 4 0.00 0.10 2 1 0.00 0.25 2 3 0.25 0.10 4 1 0.25 0.25 2 3 0.50 0.10 12 4 0.50 0.25 3 3 0.75 0.10 11 4 0.75 0.25 3 3 1.00 0.10 9 4 1.00 0.25 19 3 1.25 0.10 26 3 1.25 0.25 26 4 1.50 0.10 30 3 1.50 0.25 28 5 2.00 0.10 31 3 2.00 0.25 36 5 Table IV
Effect of Sodium Chloroacetate (SCA) and Triglycol Dichloride (T3G-diCl) Concentrations on Starch Derivatives' CRC and Gel Strenght (GS).
SCA T3GdiCl CRC GS SCA T3GdiCl CRC GS
(eq) (eq) (g/g) (0-5) (eq) (eq) (g/ls) (0-5) 0.00 0.00 0 0 0.00 0.15 10 4 0.25 0.00 1 0 0.25 0.15 10 2 0.50 0.00 0 0 0.50 0.15 13 3 0.75 0.00 0 0 0.75 0.15 16 4 1.00 0.00 0 0 1.00 0.15 22 5 1.25 0.00 0 0 1.25 0.15 22 5 1.50 0.00 0 0 1.50 0.15 27 5 2.00 0.00 1 0 2.00 0.15 33 4 0.00 0.05 0 0 0.00 0.20 13 2 0.25 0.05 9 2 0.25 0.20 15 2 0.50 0.05 11 2 0.50 0.20 15 4 0.75 0.05 10 2 0.75 0.20 18 4 1.00 0.05 10 2 1.00 0.20 21 4 1.25 0.05 24 3 1.25 0.20 23 4 1.50 0.05 20 4 1.50 0.20 26 4 2.00 0.05 19 3 2.00 0.20 26 5 0.00 0.10 0 0 0.00 0.25 9 3 0.25 0.10 5 1 0.25 0.25 9 3 0.50 0.10 10 4 0.50 0.25 11 3 0.75 0.10 12 4 0.75 0.25 12 4 1.00 0.10 18 4 1.00 0.25 15 4 1.25 0.10 26 4 1.25 0.25 17 4 1.50 0.10 29 4 1.50 0.25 20 4 2.00 0.10 49 3 2.00 0.25 32 3 Table V
Effect of Sodium Chloroacetate (SCA) and Tetraglycol Dichloride (T4G-diCl) Concentrations on Starch Derivatives' CRC and Gel Strenght (GS).
SCA T4GdiCl CRC GS SCA T4GdiCl CRC GS
(eq) (eq) (g/g) (0-5) (eq) (eq) (9/g) (0-5) 0.00 0.00 0 0 0.00 0.15 11 2 0.25 0.00 1 0 0.25 0.15 15 2 0.50 0.00 0 0 0.50 0.15 17 3 0.75 0.00 0 0 0.75 0.15 19 3 1.00 0.00 0 0 1.00 0.15 25 3 1.25 0.00 0 0 1.25 0.15 21 5 1.50 0.00 0 0 1.50 0.15 22 5 2.00 0.00 1 0 2.00 0.15 28 4 0.00 0.05 9 2 0.00 0.20 12 2 0.25 0.05 12 5 0.25 0.20 14 2 0.50 0.05 17 5 0.50 0.20 16 2 0.75 0.05 21 5 0.75 0.20 17 3 1.00 0.05 25 5 1.00 0.20 24 3 1.25 0.05 28 5 1.25 0.20 27 4 1.50 0.05 27 5 1.50 0.20 28 4 2.00 0.05 33 5 2.00 0.20 32 4 0.00 0.10 13 2 0.00 0.25 17 3 0.25 0.10 15 2 0.25 0.25 14 5 0.50 0.10 21 2 0.50 0.25 16 2 0.75 0.10 20 5 0.75 0.25 16 4 1.00 0.10 22 5 1.00 0.25 21 4 1.25 0.10 26 5 1.25 0.25 21 4 1.50 0.10 27 5 1.50 0.25 26 5 2.00 0.10 27 5 2.00 0.25 30 5 Table VI
Effect of Maleic Anhydride (MA) and Triglycol Dichloride (T3G-diCl) Concentrations on Starch Derivatives' CRC and Gel Strenght (GS).
Optimization study MA T3GdiCl CRC GS MA T3GdiC1 CRC GS
(eq) (eq) (g/g) (0-5) (eq) (eq) (g/g) (0-5) 0.00 0.03 17 4 2.10 0.12 33 5 0.52 0.03 29 5 2.62 0.12 33 4 0.75 0.03 30 4 3.14 0.12 33 4 1.05 0.03 40 4 4.19 0,12 30 4 1.25 0.03 33 4 0.00 0.15 13 4 1.57 0.03 31 4 0.52 0.15 27 4 2.10 0.03 26 4 0.75 0.15 33 5 2.62 0.03 34 4 1.05 0.15 32 5 3.14 0.03 34 5 1.25 0.15 24 4 4.19 0.03 34 4 1.57 0.15 30 4 0.00 0.06 17 5 2.10 0.15 31 5 0.52 0.06 25 4 2.62 0.15 15 4 0.75 0.06 29 5 3.14 0.15 16 4 1.05 0.06 32 4 4.19 0.15 12 4 1.25 0.06 20 4 0.00 0.18 17 5 1.57 0.06 33 4 0.52 0.18 34 4 2.10 0.06 28 3 0.75 0.18 34 3 2.62 0.06 28 3 1.05 0.18 33 5 3.14 0.06 32 4 1.25 0.18 35 5 4.19 0.06 31 4 1.57 0.18 32 4 0.00 0.09 18 4 2.10 0.18 28 5 0.52 0.09 30 4 2.62 0.18 26 4 0.75 0.09 35 5 3.14 0.18 12 4 1.05 0.09 10 4 4.19 0.18 15 4 1.25 0.09 21 4 0.00 0.21 17 5 1.57 0.09 34 5 0.52 0.21 34 4 2.10 0.09 23 4 0.75 0.21 29 4 2.62 0.09 32 4 1.05 0.21 36 4 3.14 0.09 32 4 1.25 0.21 31 4 4.19 0.09 30 4 1.57 0.21 35 4 0.00 0.12 19 4 2.10 0.21 32 4 0.52 0.12 26 4 2.62 0.21 35 4 0.75 0.12 34 4 3.14 0.21 32 4 1.05 0.12 32 4 4.19 0.21 30 4 1.25 0.12 24 4 1.57 0.12 30 5 Table VII
Effect of Maleic Anhydride (MA) and Triglycol Dichloride (T3G-diCl) Concentrations on Starch Derivatives' CRC and Gel Strength (GS).
Optimization Study MA T3GdiCl CRC GS MA T3GdiCl CRC GS
(eq) (eq) (g/g) (0-5) (eq) (eq) (g/g) (0-5) 0.50 0.00 15 5 0.50 0.06 30 4 0.70 0.00 20 5 0.70 0.06 18 4 0.90 0.00 18 5 0.90 0.06 35 5 1.10 0.00 20 4 1.10 0.06 41 4 1.30 0.00 20 4 1.30 0.06 35 5 1.50 0.00 21 4 1.50 0.06 37 5 0.50 0.02 29 4 0.50 0.08 18 4 0.70 0.02 31 4 0.70 0.08 21 4 0.90 0.02 36 4 0.90 0.08 24 4 1.10 0.02 38 5 1.10 0.08 25 4 1.30 0.02 40 5 1.30 0.08 18 4 1.50 0.02 28 5 1.50 0.08 20 4 0.50 0.04 18 4 0.50 0.10 26 4 0.70 0.04 19 4 0.70 0.10 34 4 0.90 0.04 19 4 0.90 0.10 39 4 1.10 0.04 21 4 1.10 0.10 51 4 1.30 0.04 25 4 1.30 0.10 36 5 1.50 0.04 18 4 1.50 0.10 37 5
Carboxymethylcellulose (CMC) having the following formula OCO2Na O
RO O~
OR m R = H, carboxymethyl m is an integer of from 100 to 12,000 is a known polysaccharide-based superabsorbent which is commercially available from numerous vendors ( Modern Superabsorbent Polymer Technology, Buchholz F. L. and Graham A. T. ed., Wiley-VCH, Toronto, 1998, pages-239-241 and cited references).
Carboxymethylstarch (CMS) having the following formula OC02Na O
RO
OR
O~
m R = H, carboxymethyl m is an integer of from 1000 to 3 million for (natural) starches is another known polysaccharide-based superabsorbent which is also commercially available from numerous vendors are among known polysaccharide-based superabsorbents (Gross and Greuel, US 5,079,354, Jan.07, 1992, 536/111) .
Anbergen and Oppermann have studied the elasticity and the swelling behaviour of sodium carboxymethylcellulose and hydroxyethylcellulose, chemically crosslinked with divinylsulfone (Andergen U. and Oppermann W., Elasticity and swelling behaviour of chemically crosslinked cellulose ethers in aqueous systems. Polymer, 1990, 31, 1854-1858).
Kabra and Gehrke (WO 95/31500, Nov.23, 1995, C08J 9/28) have reported the sorption capacity of hydroxypropylcellulose, crosslinked with different concentration of divinylsulfone (from 0.28 to 2.98 weight %). The best results showed a water sorption capacity of 44 g/g with a crosslink of 0.91 weight %. The authors also mention that other hydrophobically modified carbohydrate polymers can be chosen, such as hydroxypropylstarch.
More recently, SCA Hygiene Products AB (Annergren and Lundstrom. WO 00/21581, Apr.20, 2000, A61L 15/28, 15/60) extended the study with divinylsulfone to low-cost, readily available, renewable starting materials such as carboxymethylcellulose, carboxymethylstarch, and others.
According to the authors, results may be obtained with a mixture of carboxymethylcellulose: hydroxyethylcellulose (3 : 1) which absorbs close to 95 g of synthetic urine per g of polymer after free swelling for 120 min. In this patent, however, the quantity of divinylsulfone used is not reported. Divinylsulfone has been applied with respect to other polysaccharides containing acidic groups (Thornton et al. WO 00/35504, June 22, 2000, A61L
15/60, 15/28.). It appears that the best result was obtained with carboxymethylcellulose crosslinked with 14 mol% of divinylsulfone. This results in a centrifuge retention capacity (CRC) of 111 g/g with synthetic urine. On page 6 of WO 00/35504 it has been mentioned that the superabsorbent polysaccharides combine high absorption capacity with control of bacterial growth and control of odour, as well as with biodegradability. There is however no evidence that such compounds would be biodegradable.
Starch ethers have been crosslinked with numerous other bifunctional groups such as acrylamido, chloroazomethine, allyloxy-azomethine groups to give absorbent materials (Holst et al., US 4,117,222, Sep.26, 1978, 536/50).
There is still a continuing need for environmentally safe and economical producible polysaccharide-based absorbents and superabsorbents and in particular polysaccharide-based absorbents and superabsorbents with at least a significant biodegradability.
Accordingly it would be advantageous to be able to make a cross-linked polysaccharide (and in particular a cross-linked starch) by exploiting a cross-linking agent(s) giving rise to a cross-linked product having desirable water absorption properties. It would in particular be advantageous to be able to make a cross-linked polysaccharide (and in particular a cross-linked starch) by exploiting a relatively cheap cross-linking agent(s). It would further be advantageous to be able to to be able to make a cross-linked polysaccharide (and in particular a cross-linked starch) by exploiting a cross-linking agent(s) giving rise to a cross-linked product having desirable biodegradability properties.
STATEMENT OF INVENTION
The present invention in one aspect relates to a cross-linked polysaccharide(s) (e.g. a cross-linked starch), said cross-linked polysaccharide(s) (e.g. a cross-linked starch), being a polysaccharide (e.g. starch) cross-linked by an ether linkage consisting of a backbone chain of atoms, said backbone chain of atoms consisting of two terminal ether oxygen atoms, one or more intermediate oxygen link atoms and two or more -CH2- link groups, each oxygen link atom being an ether oxygen atom. The backbone chain of atoms may thus be considered to have the formula 1 O Linker O 1 wherein said Linker consists of one or more intermediate ether oxygen link atoms and two or more -CH2- link groups (e.g. the Linker may be -CHZ-O-CHz ); as may be seen the backbone chain of atoms of formula 1, (in addition to the Linker), includes two terminal oxygen atoms spaced apart by the Linker, these terminal oxygen atoms are the terminal ether oxygen atoms referred to above. Please see for example the compound of formula 9 below which illustrates the incorporation of a backbone chain of atoms into a cross-linked starch half ester; as may be seen from formula 9 the terminal oxygens are connected to the starch residues as ether oxygens.
The present invention in particular relates to a cross-linked polysaccharide(s) (e.g. a starch) wherein the cross-linkage is an above described ether linkage, said backbone chain of atoms comprising at least one -0-Alkylene- group, wherein Alkylene comprises one or more -CHZ groups; Alkylene may more particularly comprise from 1 to 5-CH2- groups (e.g. Alkylene may be methylene (i. e. -CH2-) , ethylene (i.e. -CH2CH2-), n-propylene (i.e. -CH2CH2CH2-), etc... . ).
More particularly the backbone chain of atoms may have the formula 2 O Alkylen O Alkylen 0 n wherein each Alkylene is as defined above (e.g.. consists of one or more -CH2-groups), wherein the two terminal oxygen atoms are ether oxygen atoms, and n is an integer of from 1 to 1000 (e.g.
n may be an integer of from 1 to 100, for example n may be 1, 2 or 3).
A backbone chain of atoms is to be unsubstituted as indicated above. However, a backbone chain of atoms may if so desired be substituted by one or more -CH3 and/or -CH2CH3 groups; e.g. an Alkylene group may if so desired be substituted by one or more -CH3 and/or -CHzCH3 groups; if desired other higher alky groups may be used as substituents.
The present invention more particularly relates to a cross-linked polysaccharide (e.g. a cross-linked starch), wherein the cross-linkage is an above described ether linkage, said backbone chain of atoms comprising at least one -O-CHZ-CHz- group; for example, a polysaccharide (e.g.
starch) cross-linked by an above described ether linkage may comprise two, three or four -0-CH2-CH2- groups in the backbone chain of atoms.
In accordance with the present invention the degree of cross-linking is to be chosen keeping in mind the purpose thereof, namely to achieve an absorbent material.
The degree of cross-linking may be chosen on the basis of suitable experimentation. It may for example be sufficient to get a high CRC (as discussed herein) with high gel strength values. For example a quantity as low as 0.02 g of triglycol dichloride may be used to obtain a hard gel superabsorbent with a CRC of 39 g/g. The degree of cross-linking may be determined using NNIR
techniques.
The present invention in accordance with an other aspect provides a process for the preparation of a cross-linked polysaccharide (e.g. cross-linked starch), said cross-linked polysaccharide being a polysaccharide (e.g. a starch) cross-linked by an ether linkage consisting of a backbone chain of atoms, said backbone chain of atoms consisting of two terminal ether oxygen atoms, one or more intermediate oxygen link atoms and two or more -CH2-link groups, each oxygen link atom being an ether oxygen atom (i.e. a backbone chain of atoms of formula 1 above), said process comprising the step of contacting a polysaccharide (e. g.
a starch) with at least one cross-linking agent selected in the group consisting of activated polyalkylene glycols of formula 1 a X Linker X la so as to obtain said cross-linked polysaccharide (e.g. cross-linked starch), wherein said Linker is as defined above (i.e. consists of one or more intermediate ether oxygen link atoms and two or more -CH2- link groups (e.g. the Linker may be -CHZ O-CHz-)), and each X group is a group able to react with an alcohol hydroxyl group of said polysaccharide (e.g.
starch) so as to provide an ether oxygen atom link.
The present invention in particular a process for the preparation of a cross-linked polysaccharide (e.g. cross-linked starch), said cross-linked polysaccharide being a polysaccharide (e.g. a starch) cross-linked by an ether linkage consisting of a backbone chain of atoms, said backbone chain of atoms consisting of two terminal ether oxygen atoms, one or more intermediate oxygen link atoms and two or more -CH2- link groups, each oxygen link atom being an ether oxygen atom (i.e. a backbone chain of atoms of formula 2 above) , said process comprising the step of contacting a polysaccharide (e.g. a starch) with at least one cross-linking agent selected in the group consisting of activated polyalkylene glycols of formula 2a X Alkylen O Alkylen X 2a n so as to obtain said cross-linked polysaccharide (e.g. cross-linked starch), wherein each Alkylene is as defined above (i.e. each Alkylene comprises or consists of one or more -CHz- groups (for example each Alkylene may consist of from 1 to 5-CH2-groups (e.g.
Alkylene may as mentioned above be methylene (i.e.-CHZ ), ethylene (i.e. -CH2CH2-), n-propylene (-CH2CH2CH2-), etc....)) each X group is as defined above (i.e. each X group is a group able to react with an alcohol hydroxyl group of said polysaccharide (e.g. starch)) so as to provide an ether oxygen atom link and n is as defined above (i.e. n is an integer of from 1 to 1000, e.g. 1 to 100).
A mixture of two or more different cross-linking agents as described herein may of course be used instead of just one linking agent.
For the above formulae 1 a and 2a, as well as for other activated glycols as described herein, each X may, for example, be the same; similarly each Alkylene may, for example, be the same. Each X may for example be selected from the group consisting of halogen (e.g. Cl, Br, I), -O-Ms, -O-Ts, and -O-Tf, wherein Ms is CH3SO2-, Ts isp-CH3C6H4SO2- and Tf is CF3SO2-.
The reference to an "alcohol hydroxyl group" of a polysaccharide (e.g. starch) is to be understood herein as being a reference to an hydroxyl group linked to a methylene type group (i.e. a primary alcohol -CHz OH, or a secondary alcohol=CH-OH, the alcohol hydroxyl group being underlined) as distinct, for example, from an "acid hydroxyl group"
linked to a carbonyl group (i.e. -CO-OH, the acid hydroxyl group being underlined).
The reference to a "starch" is to be understood herein as being a reference to starch (i.e.
to a starch per se such as for example wheat starch) as well as to modified starch such as for example carboxyalkyl starch, starch maleate half-ester (as described herein) and the like.
The activated polyalkylene (e.g. polyethylene) glycols may for example be any polyfunctional glycol having any suitable (known) types of reactive functional groups able to provide cross-linkage between polysaccharide (e.g. starch) components, e.g.
such as, for example, terminal halogen substituted glycols as described herein. The activated polyalkylene (e.g.
polyethylene) glycol compounds of formula 1 a may, for example, have an average molecular weight up to 10,000, for example up to 300 (such as from about 100 to about 300).
A process of the present invention is of course to be carried out under conditions which favour cross-linkage; for example, the process is to be carried out under basic conditions sufficient to facilitate the cross linkage but avoid the hydrolysis of any hydrolysis susceptible functional groups which may be attached to the polysaccharide (e.g. starch).
A cross-linked polysaccharide (e.g. cross-linked starch) as described herein may for example be obtained by reacting a polysaccharide such as for example a starch (preferably containing one or more carboxylates groups) with at least one cross-linking agent selected in the group constituted by halogenated (e.g. Cl, Br, I), mesylated, tosylated, or triflated polyethylene glycol, for example a compound of formula 1 a above wherein each Alkylene is -CH2-CH2- and each X is selected from the group consisting of halogen (e.g. Cl, Br, I), -O-Ms, -O-Ts, and -O-Tf, wherein Ms is CH3SO2-, Ts isp-CH3C6H4SO2- and Tf is CF3SO2-.
The cross-linked polysaccharides (e.g. starches) according to the invention may be characterized by 0-alkylation on the primary hydroxyl groups of the polymeric unit, then on the secondary hydroxyl groups at C2 or C3 carbon atoms of the polysaccharide (e.g.
starch).
In accordance with the present invention a cross-linked polysaccharides may be prepared by a process exploiting one or more relatively inexpensive cross-linking agent(s) (e.g. 1,5-dichloro-3-oxopentane (i.e. a dichloropolyethylene oxide)). Preferred cross-linking agents are 1, 5 -dichloro-3 -oxopentane, 1, 8-dichloro-3, 6-dioxooctane, 1, 11 -dichoro-3,6, 9-trioxoundecane as well as homologous dichloro polyethylene glycol compounds with an average molecular weight up to 10,000.
The polysaccharide(s) (e.g. starch) may have a non-ionic or ionic characteristic, e.g. the polysaccharide (e.g. starch) may have an anionic or cationic characteristic.
The polysaccharide(s) may if desired or necessary contain any suitable or desired carboxyalkyl groups keeping in mind the cross-linking aspect as well as absorbent characteristic; in particular, for example, carboxyalkyl groups wherein the alkyl moiety thereof comprises from 1 to 18 carbon atoms e.g 1 to 3 carbon atoms.
Preferred polysaccharides are anionic and contain carboxyalkyl groups (preferably carboxymethyl groups) or half-ester prepared with maleic, succinic, sulfosuccinic, citraconic, glutaric or phthalic anhydride, where maleic anhydride is preferred. Anionic polysaccharides also include dicarboxylates such as iminodiacetate groups and tricarboxylates such as citrate groups.
Examples of polysaccharides as starting materials are: starch, cellulose, dextrins, polygalactomannans and more ionic and/or non-ionic derivatized, chitin/chitosan and derivatives thereof, alginate compositions, gums, xantan gum, carageenan gum, gum karaya, gum Arabic, pectin and glass-like polysaccharides. Examples of starches are starches from:
corn, wheat, rice, potato, tapioca, waxy maize, sorghum, waxy sarghum, sago and modified starches such as dextrinated, hydrolysed, oxidized, alkylated, hydroxyalkylated, acetylated, fractionated (e.g.amylose and amylopectin), and physically modified starches.
The present invention further relates to the use of a polysaccharide cross-linked as described herein as a biodegradable absorbent or superabsorbent and or/and as a hypoallergenic absorbent or superabsorbent; a superabsorbent being for example an absorbent having an absorption capacity with respect to of saline solution of higher than 15 g water / g cross-linked polymer.
The present invention additionally relates to absorbent mixtures comprising at least one cross-linked polysaccharide (e.g. cross-linked starch) as described herein and, if so desired one or more othere known absorbents /superabsorbents such as CMC, polyacrylates, etc..
A cross-linked polysaccharide or mixture thereof in accordance with the present invention may be used as an absorbent and in particular as a superabsorbent ; such a cross-linked polysaccharide or mixture thereof may, for example, be incorporated into (i.e.
contained in) absorbent personal hygiene products such as, for example, baby diapers, incontinence products, sanitary napkins, tampons and the like.
A cross-linked polysaccharide or mixture thereof in accordance with the present invention may be used in several other applications such as for example: food pad;
telecommunication cable wrappings (for non-biodegradable polymer); in agricultural and forestry applications to retain water in soil and to release water to the roots of plants; in fire-fighting techniques; bandages and surgical pads; for cleanup of acidic or basic aqueous solutions spills, including water soluble chemicals spills and; as polymeric gels for cosmetics and pharmaceuticals also known as drug delivery systems and slow release substances and; for artificial snow.
In the following specific reference will be made to polyethylene glycol as well as to derivatives thereof, in particular activated derivatives thereof; however, it is to be understood of course that other polyalkylene glycols as well as other ether type cross-linking agents are contemplated in the context of the present invention keeping in mind that the linking agent is to be chosen so as to provide an unsubstituted backbone chain of atoms or if so desired a backbone chain of atoms substituted by one or more -CH3 and/or -CH2CH3 groups.
Cross-linkers (i.e. cross-linking agents) used to prepare cross-linked starches of the invention may for example be chosen from among activated polyethylene glycols with average molecular weight varying from 100 to 10,000 and preferably from 100 to 300.
Polyethylene glycol may have the structure as set forth in general formula 2b below HO--~40 OH
n 2b n= 1 to 1,000 and Mõ = up to 10,000 (e.g. 100 to 3 00-10,000) Mn = average molecular weight Polyethylene glycols are known to be biodegradable aerobically and anaerobically (Kawai F. The Biochemistry of Degradation ofPolyethers. Crit. Rev. Biotech., 1987, 6, 273-307) and the microbial oxidation of diethylene glycol and polyethylene glycol with the average molecular weights of 200, 400, 600, 1000 and 2000 have been reported (Matsumura S. et al. Microbial transformation of poly(ethylene glycol)s into mono- and dicarboxylic derivatives by specific oxidation of the hydroxymethyl groups. Makromol. Chem. Rapid Commun., 1989, 10, 63-67 The crosslinked polysaccharides according to the present invention may be obtained by reacting polysaccharides such as for example starch (preferably containing carboxylates groups) with at least one activated polyethylene glycol wherein the terminal hydroxyl groups are replaced by Cl, Br, I, mesylates, tosylates or triflates.
A preferred embodiment of the invention is constituted by crosslinking starches with at least one activated polyethylene glycol of formula 3 below X~0--~+X 3 n X = Cl, Br, I, OMs, OTs, OTf n is an integer of from 1 to 1,000 and Mn = 100 to 10,000 Mn = average molecular weight Ms = mesylate (CH3SO2-) Ts = tosylate (p-toluenesulfonate, p-CH3C6H4SO2-) Tf = triflate (CF3SO2-) As a matter of exemplification, starches crosslinked with polyglycol dichloride (such as for example diglycol dichloride of formula 3 wherein each X is Cl and n is 1(herein after referred to as diglycol dichloride 3a), triglycol dichloride of formula 3 wherein each X is Cl and n is 2 (hereinafter referred to as triglycol dichloride 3b), tetraglycol dichloride of formula 3 wherein each X is Cl and n is 3 (hereinafter referred to as tetraglycol dichloride 3c)), are preferred; i.e.
since starch is a renewable and inexpensive starting material and some polyglycol dichlorides are commercially available or easily prepared from polyethylene glycol of formula 2b above by reaction at reflux with thionyl chloride in benzene or dichloromethane in the presence of pyridine.
In accordance with the present invention a starch half ester may be cross-linked by an activated polyethylene glycol; an example of such a starch half ester cross-linked with a polyethylene glycol as set forth in formula 9 below O
O)~ R' O
OR
O
\ m n STARCH HALF ESTER
R H, half ester, crosslink n is an integer of from 1 to 1,000 m is an integer of from 1000 to 3 million for (natural) starches R' may for example be selected from the group comprising -CH=CHCO2Na, -CH2CH2CO2Na, -CH=C(CH3)CO2Na, -C(CH3)=CHCO2Na, -(CH2)3CO2Na, -(o-CO2Na)C6H4, -CH(SO3Na)CH2CO2Na, or -CH2CH(SO3Na)CO2Na, etc.
. A starch half ester of formula 9, wherein R' =-CH=CHCO2Na and n = 2, may be referred to as a cross-linked starch maleate half ester (herein sometimes referred to simply as compound 9a or as maleate 9a); a starch half ester of formula 9, wherein R' =-CH2CHZCO2Na and n = 2, may be referred to as a cross-linked starch succinate half ester (herein sometimes referred to simply as compound 9b or as succinate 9b); a starch half ester of formula 9, wherein R' =
-CH=C(CH3)CO2Na or -C(CH3)=CHCOZNa and n = 2, may be referred to as a cross-linked starch citraconate half ester (herein sometimes referred to simply as compound 9c or as citraconate 9c); a starch half ester of formula 9, wherein R' =-(CHz)3CO2Na and n = 2, may be referred to as a cross-linked starch glutarate half ester (herein sometimes referred to simply as compound 9d or as glutarate 9d); a starch half ester of formula 9, wherein R' =-(o-CO2Na)C6H4 and n = 2, may be referred to as a cross-linked starch phthalate half ester (herein sometimes referred to simply as compound 9e or as phthalate 9e); and a starch half ester of formula 9, wherein R' =
-CH(SO3Na)CHZCO2Na, or -CH2CH(SO3Na)CO2Na, and n= 2, may be referred to as a cross-linked starch sulfonate succinate half ester (herein sometimes referred to simply as compound 9f or as sulfosuccinate 9f).
Tests were conducted to compare cross-linkage of polysaccharide by activated polyethylene glycol relative to cross-linkage by divinylsulfone (DVS) of formula 10 O\\ 0 10 Comparisons were conducted on the one hand with respect to cross-linked starch compounds of formula lla (CMS cross-linked with DVS), and llb (starch citraconate cross-linked with DVS) and on the other hand of cross-linked starch compounds of formula 12 (CMS
cross-linked with polyethylene oxide) below:
R Ooe R.
O
O -~' 0 O OR lla O OR llb 0 O/' S~~ m SO m \
0 O CMA ~O STARCH CITRACONATE
R H, half ester, crosslink R = H, half ester, crosslink R' = carboxymethyl R' = -COCH=C(CH3)CO2Na or -COC(CH3)=CHCO2Na m is as defined above m is as defined above R' O~
O
O
OR
O
Om ~ _ n \STARCH or CMS 12a n _ - 1, R--CH2CO2Na (CMS) 12b n = 2, R' = -CH2CO2Na (CMS) R H, carboxymethyl, crosslink 12c n 3, R =-CH2CO2Na (CMS) 12d n= 3, R' = H (STARCH) m is as defined above A compound of formula 12 wherein n is 1 and R' =-CHzCO2Na is sometimes referred to herein simply as compound 12a; a compound of formula 12 wherein n is 2 and R' =-CH2CO2Na is sometimes referred to herein simply as compound 12b; a compound of formula 12 wherein n is 3 and R' =-CHzCO2Na is sometimes referred to herein simply as compound 12c; and a compound of formula 12 wherein n is 3 and R' = H is sometimes referred to herein simply as compound 12d.
According to the Zahn-Wellens/EMPA test (US Environmental Protection Agency (EPA), Fate, Transport and Transformation Test Guidelines, OPPTS 832.3200, Zahn-Wellens / EMPA
test, EPA712-C-98-084, January 1998), starch A maleate half-ester, crosslinked with triglycol dichloride 3b (herein compound 9a) having a centrifuge retention capacity (CRC) of 30 g/g in saline solution, showed 77.3 %, 92.3 % and 96.1 % biodegradability after respectively 14, 28 and 46 days (see example 21 below).
A study of the crosslinker length was performed by preparing diglycol dichloride 3a, triglycol dichloride 3b, and tetraglycol dichloride 3c (SOC12, pyridine, dichloromethane or benzene, reflux). Experimental results thereby obtained show that carboxymethylstarch cross-linked with 0.62 % of divinylsulfone 10 (namely compound of formula l la), gives a CRC of 23 g/g in 0.9% saline solution, compared to 30 g/g when crosslinked with 9.85 %
of triglycol dichloride 3b (namely, compound 12b). The starch-citraconic half ester crosslinked with 0.6%
of divinylsulfone 10 (namely, compound of formula l lb) were found to exhibit a good CRC (25 g/g), suggesting that carboxymethyl groups and other carboxyalkyl groups could be replaced by half esters. The effect of divinylsulfone and triglycol dichloride concentrations on the water retention of resulting compound of formula lla, and compound 12b in 0.9 %
saline solution, are shown on figure 1. Even if 15 times more quantity of triglycol dichloride is required to reach the maximum water retention, the choice of the former is still advantageous since divinylsulfone is very expensive.
Crosslinked carboxyalkylstarches and preferably carboxymethylstarches with activated polyethylene glycols (for example the compounds 12a-12c) can be prepared in two steps. First, starch can be alkylated with halogenocarboxylates, preferably with sodium chloroacetate or other salts (Li, Ca, K, Mg) followed by crosslinking with activated polyethylene glycols. In reverse order, it is possible to perform the crosslinking before the alkylation step without negative effect on the water retention. Furthermore, these crosslinked carboxymethylstarches can also be prepared in one pot, without affecting the water retention. For alkylation and crosslinking, basic conditions are required and sodium hydroxide, potassium hydroxide, litium hydroxide, calcium hydroxide, magnesium hydroxide, magnesium oxide, sodium or potassium carbonates, and sodium or potassium bicarbonates can be used. Sodium hydroxide is preferred.
Two example reaction schemes or process flow sheets are set forth below:
PROCESS A
OH OC02Na CI 11--\C02Na O
HO
O~
Starch m CI 0 "' O m NaOH 30%, 700C, 6 hrs /CMS
CMS = carboxymethylstarch R = H or carboxymethyl or crosslink m is as defined above PROCESS B
cl o OH
CI O
O O O
NaOH 30 /a, 700C, 6 hrs 0 O
HO OR
OH 2. O O O~
~ C02N m O\
Starch m SMA
pH 8.5-9.0 room temperature SMA = starch maleate half ester R = H or nialeate half ester or crosslink m is as defined above Camelot Superabsorbents Limited has reported non polysaccharide-based copolymers having two or more pendant carboxylic acid groups arranged in mutual proximity to absorb water containing multivalent, particularly divalent ions (Dan and Zhong, WO
97/15367, May 01, 1997, BO1D 15/00). In more specific examples, monomers having two carboxylic acid groups attached to adjacent carbon atoms are particularly preferred. In this current invention, we report the use of iminodiacetic acid disodium salt and citric acid trisodium salt as dicarboxylates and tricarboxylates pendant anionic groups to chelate divalent ions such as calcium. As a matter of fact, iminodiacetic acid disodium salt have been attached to starch to produce effective materials for heavy metal removal such as copper and cadmium (Rayford W. E. and Wing R.
E., Crosslinked Cationic and Anionic Starches: Preparation and Use in Heavy Metal Removal.
Starch/Starke, 1979, 31, 361-365; Rayford and Wing, US 4,237,271, Dec.02, 1980, 536/47). On the other hand, citric acid also has been attached to starch through its carboxylic acid groups for applications as ion exchanger or to enhance the dietary fibre content in foods (Wing R. E., Starch Citrate: Preparation and Ion Exchange Properties. Starch/Starke, 1996, 48, 275-279; Wepner et al. Citrate Starch-Application as Resistant Starch in Different Food Systems.
Starch/Starke, 1999, 51, 354-361). In our invention, we have attached sodium citrate to starch through the secondary hydroxy group with epichlorohydrin as linker arm, leaving the tricarboxylates groups free, for calcium chelation and water absorption.
Carboxyalkyl groups attach to starch can be replaced by maleate 9a, succinate 9b, citraconate 9c, glutarate 9d, phthalate 9e, sulfosuccinate 9f as well. Starch half esters alone, without crosslinking have been reported to be biodegradable detergent builders (Finley, US
4,029,590, June 14, 1977, 252/89R; Finley, US 3,941,771, Mar. 02, 1976, 260/233.5) and biodegradable non-aging superabsorbers (Wolf et al., US 6,063,914, May 16, 2000, 536/45;
Buchholz et al., US 5,789,570, Aug.04, 1998, 53 6/107.). Moreover, already in 1945, Caldwell has reported an amazing increase in water absorptive powers when starch are esterified with maleic, glutaric or citraconic anhydrides (Caldwell, US 2,461,139, Febr.08, 1949, Cl. 260-234, application January 08, 1945.).
For the preparation of starch half esters of this current invention, the crosslinking with activated polyethylene glycol is realized first at 70 C, followed by reaction with cyclic anhydrides at room temperature.
Examples of starches useful as starting materials are: corn, wheat, rice, potato, tapioca, waxy maize, sorghum, waxy sorghum, sago, and modified starches such as dextrinated, hydrolysed, oxidized, alkylated, hydroxyalkylated (in both case alkyl being for example as defined herein), acetylated, fractionated (e.g., amylose and amylopectin), and physically modified starches. Ungelatinised starches and procedure to make carboxymethylstarches without gelatinisation in organic solvents could be used. (Beenackers A. A. C. M. et al., An Experimental Study on the Carboxymethylation of Granular Potato Starch in Non-Aqueous Media Carbohydr.
Polymers, 2001, 45, 219-226). Other polysaccharides can also be used such as:
cellulose, dextrins, polygalactomannans and more ionic and/or non-ionic derivatized, chitin/chitosan and derivatives thereof, alginate compositions, gums, xanthan gum, carageenan gum, gum karaya, gum arabic, pectin and glass-like polysaccharides (Huppe et al., WO 00/67809, Nov.16, 2000, A61L 15/28, 15/30; Lane et al., US 5,360,903, Nov.01, 1994, 536/124). In general, natural polysaccharides, polysaccharides from genetically modified organisms (GMO) and synthetic polysaccharides can be used. In all cases, anionic and cationic functionalizations of the selected polysaccharide could eventually be introduced before, during or after the crosslinking.
Any other known activated polyethylene glycols may be used as cross-linkers provided that they provide a cross-linked product having the desired ether linkage as described herein.
Moreover, carboxyalkyl groups attach to starch can be replaced by maleate 9a, succinate 9b, citraconic 9e, glutaric 9d, phthalates half esters 9e, and sulfosuccinate 9f as well. Starch half esters alone, without crosslinking have been reported to be biodegradable detergent builders (Finley, US 4,029,590, June 14,1977, 252/89R; Finley, US 3,941,771, Mar.
02,1976, 260/233.5) and biodegradable non-aging superabsorbers (Wolf et al., US 6,063,914, May 16, 2000, 536/45;
Buchholz et al., US 5,789,570, Aug.04, 1998, 536/107). Moreover, already in 1945, Caldwell has reported an amazing increase in water absorptive powers when starch are esterified with maleic, glutaric or citraconic anhydrides (Caldwell, US 2,461,139, Febr.08, 1949, Cl. 260-234, application January 08, 1945).
For the preparation of starch half esters of this current invention, the crosslinking with activated polyethylene glycol is realised first at 70 C, followed by reaction with cyclic anhydrides at room temperature.
In accordance with the present invention the presence of ionic groups (i.e.
anionic or cationic groups) may enhance the absorption characteristic of a cross-linked polysaccharide.
Thus for example, the attachment of iminodicarboxylic acid disodium salt of formula 13 /-CO2Na ~CO2Na and citric acid trisodium salt of formula 14 CO2Na HO CO2Na 14 CO2Na to starch, it is possible for example to use, as a linker arm, epichlorohydrin of formula 15 CI
This linker arm showed application to attach primary, secondary and tertiary amines (Rayford W. E. and Wing R. E., Crosslinked Cationic and Anionic Starches: Preparation and Use in Heavy Metal Removal. Starch/Starke, 1979, 31, 361-365; Rayford and Wing, US
4,237,271, Dec.02, 1980, 53 6/47) and we have adapted the procedure for the attachment of the secondary alcohol of sodium citrate. In practice, epichlorohydrin can be attach first to starch with acid catalyst, followed by amination with iminodiactic acid disodium salt (Rayford W. E. and Wing R. E., Crosslinked Cationic and Anionic Starches: Preparation and Use in Heavy Metal Removal.
Starch/Starke, 1979, 31, 361-365; Rayford and Wing, US 4,237,271, Dec.02, 1980, 536/47) or 0-alkylation of sodium citrate in basic conditions. However, it has been reported that starch and epichlorohydrin appeared to form unstable adducts when hydrochloric acid catalysis was used (Trimnell D. et al. Preparation of Starch 2-Hydroxyl-3-Mercaptopropyl Ethers and Their Use in Graft Polymerizations, J. Appl. Polymer Sc., 1978, 22, 3579-3586). Since perchloric acid is a better catalyst than hydrochloric acid to give higher incorporation rate of epichlorohydrin on starch, (Trimnell D. et al. Preparation of Starch 2-Hydroxyl-3-Mercaptopropyl Ethers and Their Use in Graft Polymerizations. J. Appl. Polymer Sc., 1978, 22, 3579-3586) and since perchloric acid is an explosive substance, we choose an alternative approach. Since epichlorohydrin-tertiary amines adducts can be prepared first in basic condition, followed by attachment to starch in basic condition (Zhu Z. and Zhuo R., Crosslinked Quaternary Ammonium Cornstarch Matrix for Slow Release of Carboxylic Groups-containing Herbicides. Starch/Starke, 2000, 52, 58-63; EDANA, Recommended Test Method: Centrifuge Retention Capacity in Saline by Gravimetric Determination 441.1-99, Febr., 1999), we have selected this alternative procedure for the attachment of iminodiacetic acid disodium salt and citric acid trisodium salt on starch.
It is to be understood herein, that if a "range" or "group of substances", "group of substituents or functional groups" or the like is mentioned or if ranges of other types of a particular characteristic (e.g. temperature, pressure, chemical structure, concentration, molecular weight, time, etc.) is mentioned, the present invention relates to and explicitly incorporates herein each and every specific member and combination of sub-ranges or sub-groups therein whatsoever.
Thus, any specified range or group is to be understood as a shorthand way of referring to each and every member of a range or group individually as well as each and every possible sub-ranges or sub-groups encompassed therein; and similarly with respect to any sub-ranges or sub-groups therein. Thus, for example, with respect to a time range, temperature range, a pressure range, a pH range etc., this is to be understood as specifically incorporating herein each and every individual time, temperature, presure, and pH state etc., as well as sub-ranges thereof; i.e. a temperature above 100 C, is to be understood as specifically referring to 101 C, 105 C
and up, 110 C and up, 115 C and up, 110 to 135 C, 115 c to 135 C, 102 C to 150 C, up to 210 C, etc.;
and with respect to a class or group of substituents or functional groups, this is to be understood as specifically incorporating herein each and every individual member of the class or group as well as sub-classes or sub-groups thereof; i.e. a reference to alkyl of 1 to 5 carbon atoms is to be understood as specifically referring to each and every individual alkyl group (e.g. methyl, propyl, butyl, etc.) as well as to subgroups such as 2 to 5 carbon atoms, 1 to 3 carbon atoms, 2 to 4 carbon atoms etc.
and similarly with respect to other parameters such as, concentrations, molecular weights, etc.
In the drawings which illustrate example embodiments of the present invention:
Figure 1: Effect of triglycol dichloride (T3G-diCl) and divinyl sulfone (DVS) concentrations on crosslinked carboxymethylstarch' CRC;
Figure 2: Effect of sodium chloroacetate (SCA) and diglycol dichloride (DG-diCl) concentrations on starch derivatives' CRC;
Figure 3: Effect of sodium chloroacetate (SCA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC;
Figure 4: Effect of sodium chloroacetate (SCA) and tetraglycol dichloride (T4G-diCl) concentrations on starch derivatives' CRC;
Figure 5: Effect of maleic anhydride (MA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC - Optimization study; and Figure 6: Effect of maleic anhydride (MA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC - Optimization study.
Centrifuge Retention Capacity (CRC) The centrifuge retention capacity (CRC) has been measured by the following procedure which represents a modified procedure from the EDANA test method (EDANA, Recommended Test Method: Centrifuge Retention Capacity in Saline by Gravimetric Determination 441.1-99, Febr., 1999) and a modified procedure described by Annergren and Lundstrom (Annergren and Lundstrom. WO 00/21581, Apr.20, 2000, A61L 15/28, 15/60.).
Two empty 15 ml test tubes (duplicata) are weighted (Te). Samples around 0.3 g 0.005 g (S) are introduced into both tubes. Saline solution (0.9 %, 10 ml) is added and the gel is vortexed for 1 minute then allowed to stand for 15 minutes. Tubes are centrifuged at 2000RPM
for 5 minutes and the upper aqueous layer is decanted at 30 angle for 5 seconds and tubes are weighted again (T). In case there is no aqueous layer, the procedure is repeated with 0.2 g 0.005 g samples. CRC is calculated according to the equation (1) and is expressed in g of saline solution per g of absorbent.
CRC = Ts-Te-S (1) S
Those skilled in the art will gain further and better understanding of this invention and the new and important advantages, which is offered from the following illustrative, but not limiting, examples of this invention as it has been carried out.
Gel Strength The gel strength is arbitrary measured on a 0 to 5 scale, where 0 = no gel, (liquid), 1=
viscous liquid, 2 = soft gel, 3 = medium gel, 4 = hard gel and 5 = very hard gel Biodegradability According to the United States Environmental Protection Agency (EPA), the Zahn-Wellens test is useful to test the biodegradability of a substance soluble in water to at least 50 mg of dissolved organic carbon (DOC) per litre (US Environmental Protection Agency (EPA), Fate, Transport and Transformation Test Guidelines, OPPTS 832.3200, Zahn-Wellens /
EMPA test, EPA712-C-98-084, January 1998). For substances which are not completely soluble it offers only a qualitative indication of whether these substances are basically susceptible to biological degradation or not (Buchholz et al., US 5,789,570, Aug.04, 1998, 536/107).
We used activated sludge to evaluate the biodegradability of compound 9a (example 21).
Technicon carbon analyser has been used to measure DOC and the percentage of biodegradability has been calculated according to DOC obtained and reported in the equation given in reference 36. Compound 9a showed no toxicity for microorganisms and no toxic product have been detected to destroy the aquatic flora, particularly the micro crustacean:
Daphnia magna. The blank used was the mineral medium alone and the positive control was ethylene glycol, which showed 100% biodegradability after 14 days.
Preparation of crosslinkers EXANIl'LE 1 Preparation of the 1,5-dichloro-3-oxapentane (diglycol dichloride 3a) 10.0 g (94 mmol) of diethylene glycol were dissolved in 100 ml benzene. To this solution, 30.8 ml (4 eq.) of pyridine were added, followed by a dropwise addition of 27.5 ml (4 eq.) of thionylchloride. The reaction mixture was heated at reflux for 24 hours. At room temperature, the organic layer was decanted from the pyridinium hydrochloride salt, washed with 150 ml of water, dried on anhydrous sodium sulfate, filtered and evaporated to dryness to give 8.4g ( 65%
yield) of the dichloride as a light yellow liquid, used without further purification. Infrared spectroscopy showed the absence of hydroxyl band.
IR (neat): 2964, 2865, 1450, 1125, 747, 669 cm"1 .
Preparation of 1,8-dichloro-3,6-dioxaoctane (triglycol dichloride 3b).
10.0 g (67 mmol) of triethylene glycol were treated as example 1 with 22 ml (4 eq.) of pyridine and 19 ml (4 eq.) of thionylchloride to give 8.8 g (62 % yield) of the dichloride as a yellow oil, used without further purification. Infrared spectroscopy showed the absence of hydroxyl band.
IR (neat): 2962, 2870, 1452, 1123, 747, 666 cm'.
Preparation of 1, 11 -dichloro-3,6,9-trioxaundecane (tetraglycol dichloride 3c).
10.0 g (52 mmol) of tetraethylene glycol were treated as example 1 with 17 ml (4 eq. ) of pyridine and 15 ml (4 eq.) of thionylchloride to give 7.2g (61 %
yield) of the dichloride as a yellow oil, used without further purification. Infrared spectroscopy showed the absence of hydroxyl band.
IR (neat): 2951, 2870, 1459, 1118, 746, 665 cm"1.
Comparaison of Divinylsulfone and triglycol dichloride as crosslinkers to obtain starch-based superabsorbents (fi"gures 1,2) Preparation of a carboxymethylstarch, crosslinked with 0.62 % w/w divinylsulfone:
compound lla.
2.0 g (12.3 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 40 ml of deionized water. Under stirring, 3.5 m130% NaOH (26.3 mmol, 2.1 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Chloroacetic acid (1.16 g, 12.3 mmol, 1 eq), dissolved in 10 ml of deionized water and neutralized with 1.6 ml 30%
NaOH (12.3 mmol, 1 eq.) was added dropwise and the reaction mixture was heated at 70 C for 24 hours. At room temperature, 12mg (0.62 weight %) of divinylsulfone dissolved in lOml acetone, was added dropwise and the solution was stirred for 2 hours. The polymer was precipitated with 100 ml of methanol, triturated in a blender, washed with 3 portions of 60 ml methanol, filtered and dry at 60 C for 16 hours to give 1.97g of a white solid. The solid was grinded with a coffee grinder to get compound lla as a fine powder.
.
IR (KBr): 3428, 2928, 1611, 1430, 1159, 1083, 1020, 762, 711, 577 cm"1 CRC = 23 g/g Preparation of a carboxymethylstarch, crosslinked with 39.38% w/w divinylsulfone:
compound lla.
2.0 g of wheat starch A was treated as in example 4 with 0.784 g (39.38 weight %) of divinylsulfone dissolved in 10 ml acetone to give 2.35 g of compound l la as a fine white powder.
IR (KBr): , 3427, 2927, 1603, 1415, 1321, 1154, 1083, 1025, 712, 578 cm'.
CRC = 5.7 g/g The CRC results for the materials of examples 4 and 5, as well as for starting concentrations are shown in table I and figure 1, below, table I appearing after the examples below.
Preparation of carboxymethylstarch, crosslinked with 9.85 % w/w triglycol dichloride:
compound 12b.
2.0 g (12.3 mmol) of wheat starch A ( Supercell 1201-C, AD1VI/Ogilvie) was suspended in 40 ml of deionized water. Under stirring, 3.5 m130 % NaOH (26.3 mmol, 2.1 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Chloroacetic acid (1.16 g, 12.3 mmol, 1.0 eq), dissolved in 10 ml of deionized water and neutralized with 1.6 ml 30 % NaOH (12.3 mmol, 1.0 eq.) was added dropwise and the reaction mixture was heated at 70"C
for 24 hours.
At room temperature, 0. 197g (9.85 weight %) of triglycol dichloride dissolved in l Oml acetone, was added dropwise and the solution was heated at 70 C for 24 hours. The polymer was precipitated with 100 ml of methanol, triturated in a blender, washed with 3 portions of 60 ml methanol, filtered and dry at 60 C for 16 hours to give 1.95g of a white solid. The solid was grinded with a coffee grinder to get compound 12b as fine powder.
IR (KBr): 3408, 2929, 1607, 1423, 1327, 1158, 1083, 1021, 937, 849, 762, 710, 581, 530cm'.
CRC = 0 g/g Preparation of carboxymethylstarch, crosslinked with 40% w/w triglycol dichloride:
compound 12b.
2.0 g of wheat starch A was treated as in example 6 with 0.80 g (40 weight %) of triglycol dichloride dissolved in l Oml acetone to give 2.06g of compound 12b as a fine white powder.
IR (KBr): 3404, 2928, 1607, 1424, 1327, 1155, 1084, 1020, 934, 849, 762, 710, 580, 530cm'.
CRC = 21 g/g The CRC results for the materials of examples 6 and 7 , as well as for other starting concentrations are shown in table II and figure 1, below, table II appearing after the examples below.
Referring to Figure 1, this figure illustrates the " Effect of triglycol dichloride (T3G-diCl) and divinyl sulfone (DVS) concentrations on crosslinked carboxymethylstarch' CRC". The figure 1 shows that for the crosslinking of carboxymethylstarch (1.0 eq sodium chloroacetate used), the optimum concentration of divinylsulfone is reached at lower concentration than triglycol dichloride. A concentration of 0.62 % of divinylsulfone gives a CRC
of 23 g/g and a concentration of 9.85 % of triglycol dichloride gives a CRC of 30 g/g.
Therefore, triglycol dichloride is superior to divinylsulfone as crosslinker for carboxymethylstarch to obtain high CRC. The figure also shows that at low concentration of triglycol dichloride (0 to 5 % weight), no gel is obtained and a concentration as low as 0.31 % weight of divinylsulfone is sufficient to obtain a gel.
Effect of sodium chloroacetate concentration, crosslinker length and crosslinker Concentration on CRC (figures 2-4) Preparation of carboxymethylstarch, with 0.25 eq sodium chloroacetate and without crosslinkage.
2.0 g (12.3 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 40 ml of deionized water. Under stirring at 2000 rpm, 5.0 ml 30% NaOH (37 mmol, 3.0 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Sodium chloroacetate (1. 13 ml, 2.74 M, 3.10 mmol, 0.25 eq) was added dropwise and the reaction mixture was heated at 70 C
for 16 hours. The polymer was precipitated with 75 ml of methanol, and the mother liquor is discarded. The polymer is triturated in a blender with 150m1 methanol, filtered, washed with 3 portions of 50 ml methanol, and dry at 60 C for 16 hours to give carboxymethylstarch as a fine white powder after grinding.
CRC = 1 g/g Gel Strength (GS) = 0 Preparation of carboxymethylstarch with 2.0 eq. sodium chloroacetate and crosslinked with 0.05 eq. diglycol dichloride: compound 12a.
2.Og (12.3 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 40 ml of deionized water. Under stirring at 2000 rpm, 5.0 m130% NaOH (37 mmol, 3.0 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Sodium chloroacetate (9.0 ml, 2.74 M, 24.7 mmol, 2.0 eq) was added dropwise followed by diglycol dichloride (88 mg, 6.17 mmol, 0.05 eq.), weighted in 1.0 ml seringue, and the reaction mixture was heated at 70 C for 16 hours. The polymer was treated as in example 9 to give compound 12a as a fine powder.
CRC = 52 g/g Gel strength(GS) = 2 Preparation of carboxymethylstarch with 0. 5 eq. sodium chloroacetate and crosslinked with 0.20eq. diglycol dichloride: compound 12a.
2.0 g (12.3 mmol) of wheat starch Awas treated as in example 9 with sodium chloroacetate (2.26 ml, 2.74 M, 6.17 mmol, 0.5 eq) and diglycol dichloride (353 mg, 2.47 mmol, 0.20 eq.) to give compound 12a as a fine powder.
CRC = 11 g/g --- - --------- -Gel strength (GS) = 4 Preparation of carboxymethylstarch with 2.0 eq. sodium chloroacetate and crosslinked with 0.20 eq. diglycol dichloride: compound 12a.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (9.0 ml, 2.74 M, 24.7 mmol, 2.0 eq.) and diglycol dichloride (353 mg, 2.47 mmol, 0.20 eq.) to give compound 12a as a fine powder.
CRC = 33 g/g Gel strength (GS) = 4 The CRC and gel strength results for the materials of examples 8 to 11 , as well as for other starting concentrations are shown in table III and figure 2, below, table III appearing after the examples below.
Referring to figure 2, this figure illustrates the effect of sodium chloroacetate (SCA) and diglycol dichloride (DG-diCl) concentrations on starch derivatives' CRC. The figure 2 (and table III) show that no gel are obtained when no crosslinker (diglycol dichloride) is used. When only the crosslinker is attached to starch in the absence of sodium chloroacetate, a viscous liquid absorbent (CRC of 9 g/g and GS of 1 from table III) can be obtained (0.15 eq diglycol dichloride, no sodium chloroacetate). The figure also shows the concentration region when it is possible to obtain superabsorbency (CRC greater than 15 g/g in saline solution) with a CRC
maximum of 52 g/g, when 0.05 eq of diglycol dichloride and 2.00 eq of sodium chloroacetate are used. For this experiment, only a soft gel is obtained (GS of 2 from table III).
According to table III, hard gels are especially obtained when 0.20 eq of diglycol dichloride, independently of the sodium chloroacetate concentration used. The best result obtained with diglycol dichoride in term of CRC and GS has been found to be respectively 36 g/g and 5, when 0.25 eq of diglycol dichloride and 2.0 eq of sodium chloroacetate are used.
Preparation of carboxymethylstarch with 0.5 eq. sodium chloroacetate and crosslinked with 0.05 eq. triglycol dichloride: compound 12b.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (2.3 ml, 2.74 M, 6.17 mmol, 0.5 eq.) and triglycolglycol dichloride (115 mg, 0.62 mmol, 0.05 eq.) to give compound 12b as a fine powder.
CRC = 11 g/g Gel strength (GS) = 2 Preparation of carboxymethylstarch with 2.0 eq. sodium chloroacetate and crosslinked with 0.10 eq. triglycol dichloride: compound 12b.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (9.0 ml, 2.74 M, 24.7 mmol, 2.0 eq.) and triglycolglycol dichloride (115 mg, 0.062 mmol, 0.05 eq.) to give compound 12b as a fine powder.
CRC = 49 g/g Gel strength (GS) = 3 Preparation of carboxymethylstarch with 1.5 eq. sodium chloroacetate and crosslinked with 0.15eq. triglycol dichloride; compound 12b.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (6.8 ml, 2.74 M, 18.5 mmol, 1.5 eq.) and triglycolglycol dichloride (346 mg, 1.85 mmol, 0.15 eq.) to give compound 12b as a fine powder.
CRC = 27 g/g Gel strength (GS) = 5 Preparation of carboxymethylstarch with 0.25 eq. sodium chloroacetate and crosslinked with 0.20 eq. triglycol dichloride; compound 12b.
2.0 g(12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (1.1 ml, 2.74 M, 3.09 mmol, 0.25 eq.) and triglycolglycol dichloride (462mg, 2.47 mmol, 0.20 eq.) to give compound 12b as a fine powder.
CRC = 15 g/g Gel strength (GS) = 2 The effect of sodium chloroacetate (SCA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC for the materials of examples 12 to 15 , as well as for other starting concentrations are shown in table IV and figure 3, below, table IV appearing after the examples below.
Referring to figure 3, this figure illustrates the dffect of sodium chloroacetate (SCA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC. The figure 3 (and table IV) shows that a medium gel or hard gel absorbent are obtained when the crosslinker (triglycol dichloride) is used, without sodium chloroacetate. More specifically, 0.15 eq of triglycol dichloride gives a hard gel absorbent with a CRC of 10 g/g. The figure also shows the concentration region for superabsorbency (CRC higher than 15 g/g in saline solution) with a CRC maximum of 49 g/g, when 0.10 eq of diglycol dichloride and 2.00 eq of sodium chloroacetate are used. For this experiment, a medium gel is obtained (GS of 3 from table IV).
According to table IV, very hard gels are obtained when 0.15 eq of triglycol dichloride are used, with sodium chloroacetate concentration varying from 1.0 eq to 1.5 eq and with 0.20 eq. of triglycol dichloride with 2.0 eq. of sodium chloroacetate. For very hard gels, the optimum is reached at a CRC of 27 g/g (0.20 eq. triglycol dichloride and 2.0 eq sodium chloroacetate).
Preparation of carboxymethylstarch with 0.50 eq. sodium chloroacetate and crosslinked with 0.05 eq. tetraglycol dichloride: compound 12c.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (2.3 ml, 2.74 M, 6.17 mmol, 0.50 eq.) and tetraglycolglycol dichloride (143 mg, 0.617 mmol, 0.05 eq.) to give compound 12c as a fine powder.
CRC = 17 g/g Gel strength (GS) = 5 Preparation of carboxymethylstarch with 2.0 eq. sodium chloroacetate and crosslinked with 0.05 eq. tetraglycol dichloride: compound 12c.
2.0 g(12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (9.0 ml, 2.74 M, 24.7 mmol, 2.0 eq.) and tetraglycolglycol dichloride (143 mg, 0.617 mmol, 0.05 eq.) to give compound 12c as a fine powder.
CRC=33 g/g Gel strength (GS) = 5 Preparation of carboxymethylstarch with 1.0 eq. sodium chloroacetate and crosslinked with 0.15 eq. tetraglycol dichloride: compound 12c.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 with sodium chloroacetate (4.5 ml, 2.74 M, 12.3 mmol, 1.0 eq.) and tetraglycolglycol dichloride (428 mg, 1.85 mmol, 0.15 eq.) to give compound 12c as a fine powder.
CRC = 25 g/g Gel strength (GS) = 3 Preparation of starch crosslinked with 0.25 eq. tetraglycol dichloride:
compound 12d 2.0 g (12.3 mmol) of wheat starch A was treated as in example 9 except that sodium chloroacetate was omitted and tetraglycol dichloride (713 mg, 3.09 mmol, 0.25 eq.) was used to give compound 12d as a fine powder.
CRC = 17 g/g Gel strength (GS) = 3 The effect of sodium chloroacetate (SCA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC for the materials of examples 16 to 19 , as well as for other starting concentrations are shown in table IV and figure 3, below, table IV appearing after the examples below.
Referring to figure 4, this figure illustrates the effect of sodium chloroacetate (SCA) and tetraglycol dichloride (T4G-diCl) concentrations on starch derivatives' CRC.
The figure 4 (and table V) shows that a medium gel superabsorbents is obtained when the crosslinker (tetraglycol dichloride) is used, without sodium chloroacetate. More specifically, 0.25 eq of tetraglycol dichloride gives a medium gel superabsorbent with a CRC of 17 g/g. The figure also shows the concentration region where superabsorbency (CRC higher than 15 g/g) is obtained with a CRC
maximum of 33 g/g, when 0.05 eq of tetraglycol dichloride and 2.0 eq of sodium chloroacetate are used. For this experiment, a very hard gel is obtained (GS of 5 from table V). According to table V, very hard gels are frequently obtained with tetraglycol dichloride by comparison to other crosslinkers (tables III and IV). For very hard gels, the optimum is reached at a CRC of 27 g/g (0.15 eq. Triglycol dichloride and 1.5 eq sodium chloroacetate).
Other carboxylate groups Preparation of starch citraconate half ester, crosslinked with 0.62% w/w divinylsulfone:
compound llb.
2.0 g (12.3 mmol) of wheat starch A( Supercell 1201-C, ADM/Ogilvie) was suspended in 40 ml of deionized water. Under stirring, 5.0 ml 30% NaOH (37.5 mmol, 3 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Citraconic anhydride (1.73 g, 13.3 mmol, 1.1 eq.), dissolved in 10 ml acetone was added dropwise and the reaction mixture was stirred at room temperature for 2 hours. 12 mg (0.62%) of divinylsulfone, dissolved in 10m1 acetone, was added dropwise and the solution was stirred for 2 hours. The polymer was treated as in example 4 to give 1.92 g of compound 11b as a fine white powder.
IR (KBr): 3399, 2929, 1715, 1644, 1571, 1446, 1407, 1276, 1153, 1081, 1026, 930, 853, 762, 710, 579, 530 cm 1.
CRC = 25 g/g Gel strength (GS) = 5 Preparation of starch maleate half ester, crosslinked with 0.08 eq. triglycol dichloride:
compound 9a.
6.0 g (37.1 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 120 ml of deionized water. Under stirring, 2.5 ml 30% NaOH (18.6 mmol, 0.5 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Triglycol dichloride (0.5 ml, 2.97 mmol, 0.08eq.) was added and the solution was heated at 70 C for 16 hours. After cooling at room temperature, maleic anhydride (18 ml, 1.64M in ethyl acetate, 29.6 mmol, 0.8eq.) was added and the two phases mixture was vigorously stirred at room temperature for 1 hour. The polymer was precipitated with 225 ml of methanol, and the mother liquor is discarded. The polymer is triturated in a blender with 450 ml methanol, filtered, washed with 3 portions of 150 ml methanol, and dry at 60 C for 16 hours to give after grinding, 6.58 g of compound 9a as a fine white powder.
IR (KBr): 3398, 2931, 1720, 1632, 1583, 1423, 1351, 1304, 1228, 1155, 1081, 1024, 934, 850, .
762, 709, 610, 578, 530 cm1 CRC = 33 g/g Gel strength (GS) = 5 Biodegradability: 77.3, 92.3 and 96.1% after 14, 28 and 46 days, respectively.
Preparation of disodium iminodicarboxylate epichlorohydrin adduct 16 /-CO2Na N
~-C02Na O
Iminodiactic acid (3.28 g, 24.6 mmol) was dissolved in 6.6 ml 30% NaOH (2.0 eq.) and epichlorohydrin (1.92 ml, 24.6 mmol) was added. The heterogeneous reaction mixture was stirred at room temperature for 2 hours to give an homogeneous solution which was completed to 20 ml with deionized water. Samples of this stock solution were used without further purification. Since the reaction has been done with a strong base (NaOH), we expect the presence of the epoxide group instead of the N-(3-chloro-2-hydroxypropyl) group, as reported by Zhu and Zhuo (Zhu Z. and Zhuo R., Crosslinked Quaternary Ammonium Cornstarch Matrix for Slow Release of Carboxylic Groups-containing Herbicides. Starch/Starke, 2000, 52, 58-63.) for a reaction between epichlorohydrin and trimethylamine at pH 9.1.
Preparation of trisodium citrate epichlorohydrin adduct 17 CO2Na O COZNa O
CO2Na Trisodium citrate (7.23 g, 24.6 mmol) was dissolved in 3.3 ml 30% NaOH (1.0 eq.) and epichlorohydrin (1.92 ml, 24.6 mmol) was added. The heterogeneous reaction mixture was stirred at room temperature for 16 hours to give an homogeneous solution which was completed to 20 ml with deionized water. Samples of this stock solution were used without further purification. For the same reason discussed in example 22, we expect the presence of the epoxide group in the adduct.
Preparation of starch dicarboxylates of formula 18a HO
N COzNa 0 CO2Na O iga R = H, dicarboxylate, crosslink n=2 OR m is as defined above O`
O T
O \ m n STARCH DICARBOXYLATE
2.0 g (12.3 mmol) of wheat starch A was suspended in 40 ml of deionized water.
Under stirring, 3.3 ml 30% NaOH (24.3 mmol, 2.Oeq.) was added dropwise and the solution stirred at room temperature for 1 hour. The disodium iminidiacetate epichlorohydrin adduct solution (15.0 ml 18.45 mmol, 1.5 eq), was added dropwise, followed by triglycol dichloride (0.30 ml, 1.85 mmol, 0.15 eq.) and the reaction mixture was heated at 70 C for 24 hours. The polymer was treated as in example 9 to give compound 18a as a fine powder.
IR (KBr): 3408, 2929, 1607, 1423, 1327, 1158, 1083, 1021, 937, 849, 762, 710, 581, 530cm'.
CRC = 24 g/g Gel strength (GS) = 4 Preparation of starch tricarboxylates of formula 19a.
CO2Na COzNa HO O CO2Na O
O 19a R = H, tricarboxylate, crosslink n2 OR m is as defined above O O~
O vJ m n STARCH TRICARBOXYLATE
2.0 g (12.3 mmol) of wheat starch A was suspended in 40 ml of deionized water.
Under stirring, 3.3 ml 30 % NaOH (24.3 mmol, 2.0 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. The trisodium citrate epichlorohydrin adduct solution (15.0 ml 18.45 mmol, 1.5 eq), was added dropwise, followed by triglycol dichloride (0.30 ml, 1.85 mmol, 0.15 eq.) and the reaction mixture was heated at 70 C for 24 hours. The polymer was treated as in example 9 to give compound 19a as a fine powder.
.
IR (KBr): 3408, 2929, 1607, 1423, 1327, 1158, 1083, 1021, 937, 849, 762, 710, 581, 530cm1 CRC = 23 g/g Gel strength (GS) = 4 Centrifugal retention capacity and gel strength Optimization for starch maleate half ester, crosslinked with triglycol dichloride, compound 9a, (figures 5 and 6) Preparation of starch crosslinked with 0.03 eq. triglycol dichloride, compound 12d.
2.0 g(12.3 mmol) of wheat starch A( Supercell 1201-C, ADMIOgilvie) was suspended in 40 ml of deionized water. Under stirring, 0.82 ml 30% NaOH (6.17 mmol, 0.50 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Triglycol dichloride (0.5 ml, 2.97 mmol, 0.08 eq.) was added and the solution was heated at 70 C for 16 hours. After cooling at room temperature, the pH was adjusted between 8.5 and 9.0 and the polymer was precipitated with 150 ml of methanol, and the mother liquor is discarded. The polymer is triturated in a blender with 150 nil methanol, filtered, washed with 2 portions of 50 ml methanol, and dry at 60 C for 16 hours to give after grinding, compound 12d as a fine white powder.
IR (KBr): 3387, 2927, 2891, 1641, 1464, 1432, 1370, 1156, 1081, 1023, 930, 850, 762, 711 and 680 cni'.
CRC = 17 g/g Gel strength (GS) = 4 EXANIl'LE 27 Preparation of starch maleate half ester with 1,05 eq. maleic anhydride, and crosslinked with 0.03 eq. triglycol dichloride, compound 9a.
2.0 g (12.3 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 40 ml of deionized water. Under stirring, 0.82 ml 30 % NaOH (6.17 mmol, 0.50 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Triglycol dichloride (69 mg, 0.37 mmol, 0.03 eq.) was added and the solution was heated at 70 C for 16 hours. After cooling at room temperature, the pH was adjusted between 8.5 to 9.0 and maleic anhydride (8.9 ml, 1.45 M in ethyl acetate, 13.0 mmol, 1.05 eq.) was slowly added and the aquous mixture containing ethyl acetate droplets was vigorously stirred at 300 RPM at room temperature.
During the addition, the pH was carefully maintained between 8.5 and 9.0 with 10% HCl solution. At the end ofthe addition, when the pH remained constant between 8.5 and 9.0, the reaction mixture was allowed to stand for 30 min. under stirring at 300 RPM. The polymer was then precipitated with 150 ml of methanol, and the mother liquor was discarded. The polymer was triturated in a blender with 150 ml methanol, filtered, washed with 2 portions of 50 ml methanol, and dry at 60 C for 16 hours to give after grinding, compound 9a as a fine white powder.
IR(KBr): 3424, 2942, 2162, 2061, 1728, 1641, 1590, 1469, 1430, 1352, 1287, 1220, 1178, 1156, 1080, 1019, 852, 817, 763 and 711 cm'.
CRC = 40 g/g Gel strength (GS) = 4 Preparation of starch maleate half ester with 0.52 eq. maleic anhydride, and crosslinked with 0.18 eq. triglycol dichloride, compound 9a.
2.0 g (12.3 mmol) of wheat starch A was treated as in example 27 with triglycol dichloride (416 mg, 2.22 mmol, 0.18 eq.) and maleic anhydride (4.5 ml, 1.45 M in ethyl acetate, 6.47 mmol, 0.52 eq.) to give compound 9a as a fine white powder.
IR(KBr): 3417, 2928, 2152, 2066, 1724, 1638, 1584, 1462, 1429, 1381, 1353, 1295, 1217, 1156, 1108, 1081, 1022, 931, 900, 852, 814, 763 and 711 cm'.
CRC = 34 g/g Gel strength (GS) = 4 Preparation of starch maleate half ester with 0.50 eq. maleic anhydride, without crosslinking.
3.0 g (18.52 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 60 ml of deionized water. Under stirring, 1.23 ml 30 % NaOH (9.26 mmol, 0.50 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. The pH was adjusted between 8.5 and 9.0 and maleic anhydride (8.9 ml, 1.45 M in ethyl acetate, 13.0 mmol, 1.05 eq.) was slowly added followed by the same treatment reported in example 30 with 225 ml of methanol for the precipitation and 2 portions of 75 ml of methanol for washing, to give starch maleate half ester as a fine powder.
IR(KBr): 3408, 2927, 2152, 2051, 1712, 1647, 1576, 1459, 1432, 1373, 1302, 1237, 1206, 1158, .
1105, 1082, 1021, 994, 928, 852, 762 and 711 cm"1 CRC = 15 g/g Gel strength (GS) = 5 Preparation of starch maleate half ester with 1.50 eq. maleic anhydride, and crosslinked with 0.02 eq. triglycol dichloride, compound 9a.
3.0 g (18.52 mmol) of wheat starch A ( Supercell 1201-C, ADM/Ogilvie) was suspended in 60 ml of deionized water. Under stirring, 1.23 ml 30 % NaOH (9.26 mmol, 0.50 eq.) was added dropwise and the solution stirred at room temperature for 1 hour. Triglycol dichloride (69 mg, 0.37 mmol, 0.02 eq.) was added and the solution was heated at 70 C for 16 hours. After cooling to room temperature, the pH was adjusted between 8.5 and 9.0 and maleic anhydride (19.0 ml, 1.45 M in ethyl acetate, 27.8 mmol, 1.50 eq.) was slowly added followed by the same treatment reported in example 27 with 225 rnl of methanol for the precipitation and 2 portions of 75 ml of methanol for washing, to give compound 9a, as a fine powder.
IR(KBr): 3409, 2937, 2157, 2076, 1724, 1638, 1583, 1428, 1351, 1279, 1219, 1177, 1158, 1077, 1020, 936, 852, 817, 764, and 713 cm'.
CRC = 28 g/g Gel strength (GS) = 5 Preparation of starch maleate half ester with 1.10 eq. maleic anhydride, and crosslinked with 0.10 eq. triglycol dichloride, compound 9a.
3.0 g (18.52 mmol) of wheat starch A as example 30 with triglycol dichloride (346 mg, 1.85 mmol, 0.10 eq.) and maleic anhydride (14.0 ml, 1.45 M in ethyl acetate, 20.4 mmol, 1.10 eq.), to give to give compound 9a, as a fine powder.
IR(KBr): 3408, 2939, 1721, 1636, 1583, 1469, 1428, 1352, 1217, 1176, 1156, 1080, 1023, 936, 853, 818, 763 and 712 cm'.
CRC = 51 g/g Gel strength (GS) = 4 Referring to figure 5 (as well as table VI) illustrate the effect of maleic anhydride (MA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC.(Optimization study). The figure 5 (and table VI) show that pratically all experiments gives products with superabsorbency (CRC higher than 15 g/g) with a maximum of CRC of 40 g/g, when 0.05 eq of triglycol dichloride and 1.05 of maleic anhydride are used. For this experiment, an hard gel is obtained (GS of 4 from table VI). Hard gel and very hard gel superabsorbents can be obtained by crosslinking unsubstituted starch with triglycol dichloride, when the polymer is precipitated at a pH between 8.5 and 9Ø For instance, an hard gel can be obtained (CRC =
19 g/g and GS
= 4) with 0.12 eq of triglycol dichloride and a very hard gel (CRC = 17 and GS
= 5) can be obtained with 0.06 eq of triglycol dichloride. According to table VI, very hard gels superabsorbents are also obtained independently of the concentration of triclycol dichloride and maleic anhydride. For very hard gels, the optimum CRC of 35 g/g can be reached in two experiments, one in the upper concentrations of reactants (0.18 eq triglycol dichloride and 1.25 eq maleic anhydride), and one in the lower concentrations of reactants (0.09 eq triglycol dichloride and 0.75 eq maleic anhydride).
Referring to figure 6 (as well as table VII) also illustrate the effect of maleic anhydride (MA) and triglycol dichloride (T3G-diCl) concentrations on starch derivatives' CRC.(Optimization study). The figure 6 (and table VII) show results for the optimization of CRC and GS at low concentration of reactants. All experiments give hard gels or very hard gels superabsorbents. Maleate starch without crosslinking can give very hard gel superabsorbent (CRC = 20 g/g and GS = 5). The highest CRC obtained is 51 g/g for a hard gel superabsorbent prepared with 0.10 eq. triglycol dichloride and 1.10 eq maleic anhydride. The optimum for a very hard gel reached a CRC of 40 g/g when 0.02 eq of triglycol dichloride and 1.30 eq of maleic anhydride are used.
Table I
Effect of Divinyl Sulfone (DVS) Concentration on Crosslinked Carboxymethylstarch' CRC.
DVS 0.00 0.31 0.62 1.58 3.11 7.88 19.69 39.38 78.76 118.15 157.53 % w/w CRC 0.30 18.00 23.00 22.40 21.00 13.00 8.90 5.70 7.40 6.60 1.70 (g/g) Table II
Effect of Triglycol Dichloride (T3G-diCl) Concentration on Crosslinked Carboxymethylstarch' CRC.
T3GdiCI 0.00 0.49 0.98 2.46 5.00 9.85 20.00 24.62 30.00 40.00 150.0 %o w/w CRC 0.00 0.00 0.00 0.00 0.00 30.00 30.00 26.00 24.00 21.00 15.00 (g/g) Table III
Effect of Sodium Chloroacetate (SCA) and Diglycol Dichloride (DG-diCl) Concentrations on Starch Derivatives' CRC and Gel Strenght (GS).
SCA DG-diCl CRC GS SCA DG-diCl CRC GS
(eq) (eq) (g/g) (0-5) (eq) (eq) (g/g) (0-5) 0.00 0.00 0 0 0.00 0.15 9 1 0.25 0.00 1 0 0.25 0.15 7 2 0.50 0.00 0 0 0.50 0.15 18 5 0.75 0.00 0 0 0.75 0.15 16 4 1.00 0.00 0 0 1.00 0.15 18 3 1.25 0.00 0 0 1.25 0.15 21 3 1.50 0.00 0 0 1.50 0.15 26 3 2.00 0.00 1 0 2.00 0.15 27 3 0.00 0.05 2 0 0.00 0.20 3 4 0.25 0.05 2 0 0.25 0.20 7 4 0.50 0.05 2 0 0.50 0,20 11 4 0.75 0.05 3 0 0.75 0.20 14 4 1.00 0.05 1 0 1.00 0.20 12 4 1.25 0.05 15 2 1.25 0.20 26 4 1.50 0.05 25 2 1.50 0.20 28 4 2.00 0.05 52 2 2.00 0.20 33 4 0.00 0.10 2 1 0.00 0.25 2 3 0.25 0.10 4 1 0.25 0.25 2 3 0.50 0.10 12 4 0.50 0.25 3 3 0.75 0.10 11 4 0.75 0.25 3 3 1.00 0.10 9 4 1.00 0.25 19 3 1.25 0.10 26 3 1.25 0.25 26 4 1.50 0.10 30 3 1.50 0.25 28 5 2.00 0.10 31 3 2.00 0.25 36 5 Table IV
Effect of Sodium Chloroacetate (SCA) and Triglycol Dichloride (T3G-diCl) Concentrations on Starch Derivatives' CRC and Gel Strenght (GS).
SCA T3GdiCl CRC GS SCA T3GdiCl CRC GS
(eq) (eq) (g/g) (0-5) (eq) (eq) (g/ls) (0-5) 0.00 0.00 0 0 0.00 0.15 10 4 0.25 0.00 1 0 0.25 0.15 10 2 0.50 0.00 0 0 0.50 0.15 13 3 0.75 0.00 0 0 0.75 0.15 16 4 1.00 0.00 0 0 1.00 0.15 22 5 1.25 0.00 0 0 1.25 0.15 22 5 1.50 0.00 0 0 1.50 0.15 27 5 2.00 0.00 1 0 2.00 0.15 33 4 0.00 0.05 0 0 0.00 0.20 13 2 0.25 0.05 9 2 0.25 0.20 15 2 0.50 0.05 11 2 0.50 0.20 15 4 0.75 0.05 10 2 0.75 0.20 18 4 1.00 0.05 10 2 1.00 0.20 21 4 1.25 0.05 24 3 1.25 0.20 23 4 1.50 0.05 20 4 1.50 0.20 26 4 2.00 0.05 19 3 2.00 0.20 26 5 0.00 0.10 0 0 0.00 0.25 9 3 0.25 0.10 5 1 0.25 0.25 9 3 0.50 0.10 10 4 0.50 0.25 11 3 0.75 0.10 12 4 0.75 0.25 12 4 1.00 0.10 18 4 1.00 0.25 15 4 1.25 0.10 26 4 1.25 0.25 17 4 1.50 0.10 29 4 1.50 0.25 20 4 2.00 0.10 49 3 2.00 0.25 32 3 Table V
Effect of Sodium Chloroacetate (SCA) and Tetraglycol Dichloride (T4G-diCl) Concentrations on Starch Derivatives' CRC and Gel Strenght (GS).
SCA T4GdiCl CRC GS SCA T4GdiCl CRC GS
(eq) (eq) (g/g) (0-5) (eq) (eq) (9/g) (0-5) 0.00 0.00 0 0 0.00 0.15 11 2 0.25 0.00 1 0 0.25 0.15 15 2 0.50 0.00 0 0 0.50 0.15 17 3 0.75 0.00 0 0 0.75 0.15 19 3 1.00 0.00 0 0 1.00 0.15 25 3 1.25 0.00 0 0 1.25 0.15 21 5 1.50 0.00 0 0 1.50 0.15 22 5 2.00 0.00 1 0 2.00 0.15 28 4 0.00 0.05 9 2 0.00 0.20 12 2 0.25 0.05 12 5 0.25 0.20 14 2 0.50 0.05 17 5 0.50 0.20 16 2 0.75 0.05 21 5 0.75 0.20 17 3 1.00 0.05 25 5 1.00 0.20 24 3 1.25 0.05 28 5 1.25 0.20 27 4 1.50 0.05 27 5 1.50 0.20 28 4 2.00 0.05 33 5 2.00 0.20 32 4 0.00 0.10 13 2 0.00 0.25 17 3 0.25 0.10 15 2 0.25 0.25 14 5 0.50 0.10 21 2 0.50 0.25 16 2 0.75 0.10 20 5 0.75 0.25 16 4 1.00 0.10 22 5 1.00 0.25 21 4 1.25 0.10 26 5 1.25 0.25 21 4 1.50 0.10 27 5 1.50 0.25 26 5 2.00 0.10 27 5 2.00 0.25 30 5 Table VI
Effect of Maleic Anhydride (MA) and Triglycol Dichloride (T3G-diCl) Concentrations on Starch Derivatives' CRC and Gel Strenght (GS).
Optimization study MA T3GdiCl CRC GS MA T3GdiC1 CRC GS
(eq) (eq) (g/g) (0-5) (eq) (eq) (g/g) (0-5) 0.00 0.03 17 4 2.10 0.12 33 5 0.52 0.03 29 5 2.62 0.12 33 4 0.75 0.03 30 4 3.14 0.12 33 4 1.05 0.03 40 4 4.19 0,12 30 4 1.25 0.03 33 4 0.00 0.15 13 4 1.57 0.03 31 4 0.52 0.15 27 4 2.10 0.03 26 4 0.75 0.15 33 5 2.62 0.03 34 4 1.05 0.15 32 5 3.14 0.03 34 5 1.25 0.15 24 4 4.19 0.03 34 4 1.57 0.15 30 4 0.00 0.06 17 5 2.10 0.15 31 5 0.52 0.06 25 4 2.62 0.15 15 4 0.75 0.06 29 5 3.14 0.15 16 4 1.05 0.06 32 4 4.19 0.15 12 4 1.25 0.06 20 4 0.00 0.18 17 5 1.57 0.06 33 4 0.52 0.18 34 4 2.10 0.06 28 3 0.75 0.18 34 3 2.62 0.06 28 3 1.05 0.18 33 5 3.14 0.06 32 4 1.25 0.18 35 5 4.19 0.06 31 4 1.57 0.18 32 4 0.00 0.09 18 4 2.10 0.18 28 5 0.52 0.09 30 4 2.62 0.18 26 4 0.75 0.09 35 5 3.14 0.18 12 4 1.05 0.09 10 4 4.19 0.18 15 4 1.25 0.09 21 4 0.00 0.21 17 5 1.57 0.09 34 5 0.52 0.21 34 4 2.10 0.09 23 4 0.75 0.21 29 4 2.62 0.09 32 4 1.05 0.21 36 4 3.14 0.09 32 4 1.25 0.21 31 4 4.19 0.09 30 4 1.57 0.21 35 4 0.00 0.12 19 4 2.10 0.21 32 4 0.52 0.12 26 4 2.62 0.21 35 4 0.75 0.12 34 4 3.14 0.21 32 4 1.05 0.12 32 4 4.19 0.21 30 4 1.25 0.12 24 4 1.57 0.12 30 5 Table VII
Effect of Maleic Anhydride (MA) and Triglycol Dichloride (T3G-diCl) Concentrations on Starch Derivatives' CRC and Gel Strength (GS).
Optimization Study MA T3GdiCl CRC GS MA T3GdiCl CRC GS
(eq) (eq) (g/g) (0-5) (eq) (eq) (g/g) (0-5) 0.50 0.00 15 5 0.50 0.06 30 4 0.70 0.00 20 5 0.70 0.06 18 4 0.90 0.00 18 5 0.90 0.06 35 5 1.10 0.00 20 4 1.10 0.06 41 4 1.30 0.00 20 4 1.30 0.06 35 5 1.50 0.00 21 4 1.50 0.06 37 5 0.50 0.02 29 4 0.50 0.08 18 4 0.70 0.02 31 4 0.70 0.08 21 4 0.90 0.02 36 4 0.90 0.08 24 4 1.10 0.02 38 5 1.10 0.08 25 4 1.30 0.02 40 5 1.30 0.08 18 4 1.50 0.02 28 5 1.50 0.08 20 4 0.50 0.04 18 4 0.50 0.10 26 4 0.70 0.04 19 4 0.70 0.10 34 4 0.90 0.04 19 4 0.90 0.10 39 4 1.10 0.04 21 4 1.10 0.10 51 4 1.30 0.04 25 4 1.30 0.10 36 5 1.50 0.04 18 4 1.50 0.10 37 5
Claims (32)
1. A cross-linked polysaccharide, said cross-linked polysaccharide being a polysaccharide cross-linked by an ether linkage consisting of a backbone chain of atoms, said backbone chain of atoms having the formula 2 wherein each Alkylene consists of one or more unsubstituted -CH2- groups, wherein the two terminal oxygen atoms are ether oxygen atoms, and n is an integer of from 1 to 100.
2. A cross-linked polysaccharide as defined in claim 1 wherein said backbone chain of atoms comprises at least one -O-Alkylene- group, wherein Alkylene comprises from 1 to 5 -CH2- groups.
3. A cross-linked polysaccharide as defined in claim 1 wherein said backbone chain of atoms comprises at least one -O-CH2-CH2-group.
4. A cross-linked polysaccharide as defined in claim 1 wherein n is 1, 2 or 3.
5. A cross-linked polysaccharide as defined in claim 4 wherein each Alkylene is a -CH2-CH2-group.
6. A cross-linked polysaccharide as defined in claim 1 wherein said backbone chain of atoms is a group of formula -O-CH2-CH2-O-CH2-CH2 O-.
7. A cross-linked polysaccharide as defined in claim 1, wherein said polysaccharide is starch.
8. A cross-linked starch as defined in claim 7 wherein the starch is an anionic starch.
9. A cross-linked starch as defined in claim 7 wherein the starch is a carboxyalkyl starch wherein the alkyl moiety comprises from 1 to 3 carbon atoms.
10. A cross-linked starch as defined in claim 9 wherein the starch is a carboxymethyl starch.
11. A cross-linked starch as defined in claim 7 wherein the starch is a starch half ester selected from the group consisting of starch maleate half ester, starch succinate half ester, starch sulfosuccinate half ester, starch citraconate half ester, starch glutarate half ester and starch phthalate half ester.
12. A process for the preparation of a cross-linked polysaccharide , said cross-linked polysaccharide being a polysaccharide cross-linked by an ether linkage consisting of a backbone chain of atoms of formula 2 wherein each Alkylene consists of one or more -CH2-groups, wherein the two terminal oxygen atoms are ether oxygen atoms, and n is an integer of from 1 to 1000, said process comprising the step of contacting a polysaccharide with at least one cross-linking agent selected in the group consisting of activated polyalkylene glycols of formula 2a so as to obtain said cross-linked polysaccharide, wherein each Alkylene is as defined above, each X group is selected from the group consisting of Cl, Br, I, -OMs, -OTs, and -OTf, wherein Ms is CH3SO2-, Ts is p-CH3C6H4SO2- and Tf is CF3SO2-, and n is as defined above.
13. A process as defined in claim 12 wherein n is an integer of from 1 to 100.
14. A process as defined in claim 12 wherein each Alkylene consists of from 1 to 5 -CH2-groups.
15. A process as defined in claim 14 wherein each Alkylene is a -CH2-CH2-group.
16. A process as defined in claim 14 wherein n is 1, 2 or 3.
17. A process as defined in claim 12 wherein the cross-linking agent comprises 1,5-dichloro-3-oxopentane.
18. A process as defined in claim 12 wherein the cross-linking agent comprises 1,8-dichloro-3,6-dioxooctane.
19. A process as defined in claim 12 wherein the cross-linking agent comprises 1,11-dichoro-3,6,9-trioxoundecane.
20. A process as defined in claim 12 wherein said cross-linking agent has an average molecular weight of 10,000 or less.
21. A process as defined in claim 12 wherein said cross-linking agent has an average molecular weight of 300 or less.
22. A process as defined in claim 12 wherein said polysaccharide is starch.
23. A process as defined in claim 22 wherein the starch is anionic starch.
24. A process as defined in claim 22 wherein the starch is a carboxyalkyl starch wherein the alkyl moiety comprises from 1 to 3 carbon atoms.
25. A process as defined in claim 22 wherein the starch is a carboxymethyl starch.
26. A cross-linked starch as defined in claim 22 wherein the starch is a starch half ester selected from the group consisting of starch maleate half ester, starch succinate half ester, starch sulfosuccinate half ester, starch citraconate half ester, starch glutarate half ester and starch phthalate half ester.
27. An absorbent personal hygiene product containing a cross-linked polysaccharide as defined in claim 1.
28. An absorbent personal hygiene product as defined in claim 27 wherein the personal hygiene product is selected from the group consisting of baby diapers, incontinence products, sanitary napkins, and tampons.
29. A cross-linked polysaccharide as defined in claims 1 and 12 wherein the polysaccharide is selected from the group consisting of:
(a) starches derived from corn, wheat, rice, potato, tapioca, waxy maize, sorghum, sago, and waxy sorghum;
(b) modified starches selected from the group consisting of dextrinated, hydrolysed, oxidized, alkylated, hydroxyalkylated, acetylated, and fractionated starches;
(c) a member selected from the group consisting of cellulose, dextrins, polygalactomannans, ionic and/or non-ionic derivatized, chitin/chitosan, alginate compositions, gums, xanthan gum, carageenan gum, gum karaya, gum arabic, pectin and glass-like polysaccharides; and (d) a member selected from the group consisting of anionic and cationic polysaccharides.
(a) starches derived from corn, wheat, rice, potato, tapioca, waxy maize, sorghum, sago, and waxy sorghum;
(b) modified starches selected from the group consisting of dextrinated, hydrolysed, oxidized, alkylated, hydroxyalkylated, acetylated, and fractionated starches;
(c) a member selected from the group consisting of cellulose, dextrins, polygalactomannans, ionic and/or non-ionic derivatized, chitin/chitosan, alginate compositions, gums, xanthan gum, carageenan gum, gum karaya, gum arabic, pectin and glass-like polysaccharides; and (d) a member selected from the group consisting of anionic and cationic polysaccharides.
30. A cross-linked polysaccharide as defined in claim 29 wherein the anionic polysaccharides are selected from the group consisting of polysaccharides having groups selected from the group consisting of dicarboxylate and tricarboxylate groups.
31. A cross-linked polysaccharide as defined in claim 29 wherein the anionic polysaccharides are selected from the group consisting of polysaccharides having groups selected from the group consisting of iminodiacetate groups and citrate groups.
32. The use of a polysaccharide as defined in claim 1 in a food pad;
telecommunication cable wrappings; in agricultural and forestry applications to retain water in soil and to release water to the roots of plants; in fire-fighting techniques; bandages and surgical pads; for cleanup of acidic or basic aqueous solutions spills, including water soluble chemicals spills and; as polymeric gels for cosmetics and pharmaceuticals also known as drug delivery systems and slow release substances and; for artificial snow.
telecommunication cable wrappings; in agricultural and forestry applications to retain water in soil and to release water to the roots of plants; in fire-fighting techniques; bandages and surgical pads; for cleanup of acidic or basic aqueous solutions spills, including water soluble chemicals spills and; as polymeric gels for cosmetics and pharmaceuticals also known as drug delivery systems and slow release substances and; for artificial snow.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA 2362006 CA2362006C (en) | 2000-11-10 | 2001-11-09 | Crosslinked polysaccharide, obtained by crosslinking with substituted polyethylene glycol, as superabsorbent |
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA2,325,643 | 2000-11-10 | ||
| CA 2325643 CA2325643A1 (en) | 2000-11-10 | 2000-11-10 | Crosslinked polysaccharide, obtained by crosslinking with substituted polyethylene glycol, as superabsorbent |
| CA2,351,253 | 2001-06-26 | ||
| CA002351253A CA2351253A1 (en) | 2000-11-10 | 2001-06-26 | Crosslinked polysaccharide, obtained by crosslinking with substituted polyethylene glycol, as superabsorbent |
| CA 2362006 CA2362006C (en) | 2000-11-10 | 2001-11-09 | Crosslinked polysaccharide, obtained by crosslinking with substituted polyethylene glycol, as superabsorbent |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2362006A1 CA2362006A1 (en) | 2002-05-10 |
| CA2362006C true CA2362006C (en) | 2010-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CA 2362006 Expired - Fee Related CA2362006C (en) | 2000-11-10 | 2001-11-09 | Crosslinked polysaccharide, obtained by crosslinking with substituted polyethylene glycol, as superabsorbent |
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| Country | Link |
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| CA (1) | CA2362006C (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2423712A1 (en) | 2003-03-26 | 2004-09-26 | Nicolas Nourry | Crosslinked amylopectin by reactive extrusion and its use as an absorbent or superabsorbent material |
| CA2382419A1 (en) | 2002-04-24 | 2003-10-24 | Le Groupe Lysac Inc. | Synergistic blends of polysaccharides as biodegradable absorbent materials or superabsorbents |
| CA2443059A1 (en) | 2003-09-29 | 2005-03-29 | Le Groupe Lysac Inc. | Polysaccharide-clay superabsorbent nanocomposites |
| CA2481491A1 (en) | 2004-09-14 | 2006-03-14 | Le Groupe Lysac Inc. | Amidinated or guanidinated polysaccharides, their use as absorbents and a process for producing same |
| CN104774275A (en) | 2006-09-25 | 2015-07-15 | 阿彻-丹尼尔斯-米德兰德公司 | Superabsorbent surface-treated carboxyalkylated polysaccharides and process for producing same |
| CN105452300A (en) * | 2013-08-08 | 2016-03-30 | 生物聚合物网络有限公司 | Modified starch |
-
2001
- 2001-11-09 CA CA 2362006 patent/CA2362006C/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CA2362006A1 (en) | 2002-05-10 |
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