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CA1228127A - Apparatus for soldering the winding to the collector of an electric machine - Google Patents

Apparatus for soldering the winding to the collector of an electric machine

Info

Publication number
CA1228127A
CA1228127A CA000469892A CA469892A CA1228127A CA 1228127 A CA1228127 A CA 1228127A CA 000469892 A CA000469892 A CA 000469892A CA 469892 A CA469892 A CA 469892A CA 1228127 A CA1228127 A CA 1228127A
Authority
CA
Canada
Prior art keywords
magnetic core
bath
basis
winding
stream
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000469892A
Other languages
French (fr)
Inventor
Pavel M. Mintchev
Mihail H. Angelov
Hristomir D. Hristov
Stoimen S. Balinov
Nikolay V. Yordanov
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Institute po Metaloznanie i Technologia na Metalite
Original Assignee
Institute po Metaloznanie i Technologia na Metalite
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Institute po Metaloznanie i Technologia na Metalite filed Critical Institute po Metaloznanie i Technologia na Metalite
Application granted granted Critical
Publication of CA1228127A publication Critical patent/CA1228127A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0646Solder baths
    • B23K3/0653Solder baths with wave generating means, e.g. nozzles, jets, fountains
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R39/00Rotary current collectors, distributors or interrupters
    • H01R39/02Details for dynamo electric machines
    • H01R39/32Connections of conductor to commutator segment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K13/00Structural associations of current collectors with motors or generators, e.g. brush mounting plates or connections to windings; Disposition of current collectors in motors or generators; Arrangements for improving commutation
    • H02K13/04Connections between commutator segments and windings

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Motor Or Generator Current Collectors (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Molten Solder (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Primary Cells (AREA)
  • General Induction Heating (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Dc Machiner (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE:

An apparatus for soldering the winding to the commutator of an electric machine, which comprises a bath with molten solder and electric resistance heaters, a single-phase magneto-hydrodynamic pump consisting of a magnetic core, surrounded by winding, and a stream-formation unit made of ferromagnetic material which is concentric to the magnetic core, a basis which is a hollow cylinder with conical internal bottom surface and radial holes arranged above the conical surface and a limiting ring, and of a changeable nozzle unit disposed concentrically on the basis and consisting of a tubular casing with chamfered upper end, which is rigidly fastened in a sleeve. The bath is disposed on the magnetic core, and on the bottom of the bath there is fastened rigidly an additional hollow magnetic core, which is a continuation of the magnetic core, while the tubular casing which is of stepped shape, seats with its external step on the additional hollow magnetic core. Concentrically to the additional hollow magnetic core there is disposed a stream-formation unit which consists of a cylindrical part, carrying the basis with limiting ring, and a disc, which is rigidly fixed to the bottom of the bath by means of distance inserts made of ferromagnetic material.

Description

Apparatus for soldering the winding to the commutator of an electric machine.
This invention relates to an apparatus for soldering the wires of the armature winding to the commutator of an electric machine with a rotor of high weight.
There is known an apparatus for soldering the winding to the commutator of an electric machine (1), which comprises a single-phase magneto-hydrodynamic pump, lo consisting of a magnetic core, surrounded by a winding, a stream-formation unit made of ferromagnetic material, a bath with molten solder and electric resistance heaters.
The stream-formation unit is disposed underneath the bath and is connected to it via inlet conduits and one outlet conduit, communicating with a central hole in the bottom of the bath. Above the central hole in the bottom of the bath there is fastened a base which is a hollow cylinder with a conical internal bottom surface, and above the conical surface there are provided radial holes, while in the upper part of the basis there are at least three vertical conduits and a limiting ring. Concentrically to the basis there is disposed a changeable nozzle unit, made-up of a tubular casing with chamfered upper end, which is rigidly fastened in a sleeve, the bottom surface of which is conical with the same inclination as that of the internal bottom surface of the hollow cylinder. Between the tubular casing and the sleeve there is formed an annular passage which forms the stream of the molten solder. This apparatus is versatile since it is possible to use it with commutators of different diameter.
A drawback of this apparatus lies in the inadmissible loading of the changeable nozzle unit and the bottom of the bath and, therefore, it connote be used in the case of rotors of high weight.
2~7 Another drawback are the increased thermal losses, resulting from the circumstance, that the stream-formation unit is arranged outside the bath and it is connected to it via external conduits with a considerable heat-release surface.
It is, therefore, a general object of this invention to develop an apparatus which makes it possible to solder the winding to the commutator of rotors of high weight and can operate at reduced thermal losses, while preserving its versatility.
This object is achieved by an apparatus for soldering the winding to the commutator of an electric machine, which comprises a bath with molten solder and electric resistance heaters, a single-phase magneto-hydrodynamics pump consisting of a magnetic core, surrounded by winding, and a stream-formation unit made of ferromagnetic material which is concentric to the magnetic core, a basis which is a hollow cylinder with conical internal bottom surface and radial holes arranged above the conical surface and a limiting ring, and of a changeable nozzle unit disposed concentrically on the basis and consisting of a tubular casing with chamfered upper end, which is rigidly fastened in a sleeve. The bath is disposed on the magnetic core, and on the bottom of the bath there is fastened rigidly an additional hollow magnetic core, which is a continuation of the magnetic core, while the tubular casing which is of stepped shape, seats with it external step on the additional hollow magnetic core. Concentrically to the additional hollow magnetic core there is disposed a stream-formation unit which consists of a cylindrical part, carrying the basis with limiting ring, and a disc, which is rigidly fixed to the bottom of the bath by means of distance inserts made of ferromagnetic material.
The advantages of the apparatus lie in the possibility of soldering the winding to the commutator of rotors of high weight, while preserving its versatility, in the reduced thermal losses and the reduced consumption of electric energy. This is achieved by placing the stream-formation unit in the bath, thus eliminating the need of external conduits.
For a better understanding of the invention, reference should be made to the accompanying of drawing, in which there is shown a view partially in vertical cross-lo section and partially in elevation of a preferred embodiment of the apparatus in working position.
It is seen in the drawing that to the bath 1 with molten solder and electric resistance heaters 2 there is mounted a single-phase magne-to-hydrodynamic pump, comprising a magnetic core 3, surrounded by a winding 4, disposed underneath the bath 1, and an additional hollow magnetic core 5, disposed on the bottom of the bath 1, a stream-formation unit comprising a cylindrical part 6 and a disc 7, fixed to the bottom of to bath l by means of distance inserts 8 made o-f ferromagnetic material and disposed concentrically to the additional hollow magnetic core 5, and external magnetic cores 9 which connect the disc of the stream formation unit 7 to the magnetic core 3. To the upper end of the stream-formation unit there is fixed a basis 10, in which there is disposed a changeable nozzle unit, comprising a tubular casing 11 of stepped shape with chamfered upper end and a sleeve 12, which are rigidly connected in-between. In the bottom portion of the basis lo there are bored radial holes 17, while in the upper portion there is fastened by means of an easily releasable joint a limiting ring 13, which fixes the sleeve 12 in upper position. The tubular casing 11 is supported by means of its external step on the additional hollow magnetic core 5.

The operation of the apparatus of this invention is as follows:
The melting of the solder is effected by the electric resistance heaters 2 and by way of induction by the single-phase magneto-hydrodynamic pump. After the melting of the solder, the hydrodynamics forces push the changeable nozzle unit in upper position - up to the limiting ring 13.
The molten solder, sucked from the bottom of the bath 1, passes through the stream-formation unit and, through the holes 17 in the bottom zone of the basis 10, it flows to the bath 1.
When a rotor is placed in the apparatus, the commutator 14 enters into the tubular casing 11 until it touches its internal step, it presses and moves downwards the nozzle unit, until the tubular casing 11 touches the additional hollow magnetic core 5 and, at that the sleeve 12 covers the holes 17 in the basis 10. The sealing between the commutator 14 and the tubular casing 11 is effected by the sealing ring 15. The molten solder pushed by the stream-formation unit now passes through the nozzle unit, forms a ring-shaped stream and washes the tongues of the commutator 14, heats them and solders the wires to the plates of the commutator 14.
When taking out the rotor, the stream-formation unit is moved upwards until it touches the limiting ring 13.
At that, the molten solder passes again through the holes 17 of the basis 10.
In cases when it is necessary to solder a commutator with a diameter different from the previous one, the limiting ring 13 is removed and the nozzle unit is replaced by a suitable one.
The weight of the rotor is taken-up by the tubular casing 14, the additional hollow magnetic core 5 and the magnetic core 3. For reducing the -thermal losses, the bath lo 7 2 and the magnetic core 3 are covered with thermal insulation 16.

Claims

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. An apparatus for soldering the winding to the commutator of an electric machine, comprising a bath with molten solder and electric resistance heaters, a single-phase magneto-hydrodynamic pump, consisting of a magnetic core surrounded by a winding, and a stream-formation unit made of ferromagnetic material, a basis which is a hollow cylinder with conical internal bottom surface and radial holes, arranged above the conical surface and a limiting ring in its upper portion, and of a changeable nozzle unit disposed concentrically to the basis, consisting of a tubular casing with chamfered upper end, fastened rigidly in a sleeve, wherein the bath (1) is disposed on the magnetic core (3), and in the bottom of the bath (2) there is fastened rigidly an additional hollow magnetic core (5) which is a prolongation of the magnetic core (3), while the tubular casing (11), which is of stepped shape, is supported by its external step on the additional hollow magnetic core (5), and concentrically to the additional hollow magnetic core (5) there is disposed a stream-formation unit, consisting of a cylindrical part (6), carrying the basis (10) with the limiting ring (13), and a disc (7), which is rigidly fixed to the bottom of the bath (1) by means of distance inserts (8) made of ferromagnetic material.
CA000469892A 1983-12-09 1984-12-12 Apparatus for soldering the winding to the collector of an electric machine Expired CA1228127A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BG63386 1983-12-09
BG8363386A BG38473A1 (en) 1983-12-09 1983-12-09 Device for soldering a winding to the collector of the electric machine

Publications (1)

Publication Number Publication Date
CA1228127A true CA1228127A (en) 1987-10-13

Family

ID=3913060

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000469892A Expired CA1228127A (en) 1983-12-09 1984-12-12 Apparatus for soldering the winding to the collector of an electric machine

Country Status (16)

Country Link
US (1) US4583673A (en)
EP (1) EP0144982B1 (en)
JP (1) JPS60152255A (en)
AT (1) ATE41114T1 (en)
AU (1) AU572597B2 (en)
BG (1) BG38473A1 (en)
CA (1) CA1228127A (en)
CS (1) CS270253B1 (en)
DD (1) DD254683A7 (en)
DE (1) DE3476976D1 (en)
ES (1) ES8601589A1 (en)
HU (1) HU195040B (en)
IN (1) IN162696B (en)
PL (1) PL250764A1 (en)
RO (1) RO93144B (en)
YU (1) YU45684B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2567370Y2 (en) * 1991-12-24 1998-04-02 三陽機器株式会社 Trench machine
DE60232430D1 (en) * 2001-11-12 2009-07-09 Toshiba Kk soldering device
US7866530B1 (en) * 2010-06-28 2011-01-11 Valeri Riachentsev Clean tip soldering station
CN102412449B (en) * 2011-12-29 2013-10-09 王日新 Electric connector
CN117300319B (en) * 2023-11-28 2024-02-06 安徽汉普斯精密传动有限公司 Automatic butt-welding equipment for motor rotor commutator

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2264703A (en) * 1939-08-18 1941-12-02 Westinghouse Electric & Mfg Co Apparatus for soldering commutators
US3825994A (en) * 1972-11-15 1974-07-30 Rca Corp Method of soldering circuit components to a substrate
BG29840A1 (en) * 1979-06-28 1981-02-16 Minchev Apparatus for soldering the winding to the collector of electric machines
BG31621A1 (en) * 1980-01-18 1982-02-15 Minchev Apparatus for soldering the winding to the collector of an electrical machines
SU1359089A1 (en) * 1982-06-02 1987-12-15 Институт По Металлознание И Технология На Металите (Инопредприятие) Arrangement for soldering a winding to electric machine commutator

Also Published As

Publication number Publication date
IN162696B (en) 1988-07-02
DD254683A7 (en) 1988-03-09
CS270253B1 (en) 1990-06-13
EP0144982A3 (en) 1987-01-21
YU45684B (en) 1992-07-20
US4583673A (en) 1986-04-22
JPS60152255A (en) 1985-08-10
ES538277A0 (en) 1985-11-01
RO93144A (en) 1988-03-30
CS950984A1 (en) 1989-11-14
BG38473A1 (en) 1985-12-16
YU208784A (en) 1986-10-31
PL250764A1 (en) 1985-08-13
ES8601589A1 (en) 1985-11-01
DE3476976D1 (en) 1989-04-13
RO93144B (en) 1988-03-31
HU195040B (en) 1988-03-28
EP0144982B1 (en) 1989-03-08
AU572597B2 (en) 1988-05-12
EP0144982A2 (en) 1985-06-19
ATE41114T1 (en) 1989-03-15
AU3641784A (en) 1985-06-13
HUT37303A (en) 1985-11-28

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