CA1218740A - Method and apparatus for borehole fluid influx detection - Google Patents
Method and apparatus for borehole fluid influx detectionInfo
- Publication number
- CA1218740A CA1218740A CA000457318A CA457318A CA1218740A CA 1218740 A CA1218740 A CA 1218740A CA 000457318 A CA000457318 A CA 000457318A CA 457318 A CA457318 A CA 457318A CA 1218740 A CA1218740 A CA 1218740A
- Authority
- CA
- Canada
- Prior art keywords
- signal
- transducer
- generating
- fluid
- detecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/08—Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/10—Locating fluid leaks, intrusions or movements
- E21B47/107—Locating fluid leaks, intrusions or movements using acoustic means
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
- E21B47/14—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves
- E21B47/18—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves through the well fluid, e.g. mud pressure pulse telemetry
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Fluid Mechanics (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geophysics (AREA)
- Acoustics & Sound (AREA)
- Mechanical Engineering (AREA)
- Remote Sensing (AREA)
- Geophysics And Detection Of Objects (AREA)
Abstract
METHOD AND APPARATUS
FOR
BOREHOLE FLUID INFLUX DETECTION
Abstract of the Disclosure The infusion of fluid from the formation being drilled into a borehole is detected by modulating the drilling fluid stream in the drill pipe and detecting pressure variations commensurate with the modulation at the surface in the annulus between the drill pipe and wall of the well. The detected pressure variations are compared in phase and/or amplitude with their own near term past history or with the drilling fluid pressure variations in the drill pipe resulting from the modulation. Variations in phase or amplitude which can not be attributed to changes in the drilling operation will be indicative of fluid infusion.
FOR
BOREHOLE FLUID INFLUX DETECTION
Abstract of the Disclosure The infusion of fluid from the formation being drilled into a borehole is detected by modulating the drilling fluid stream in the drill pipe and detecting pressure variations commensurate with the modulation at the surface in the annulus between the drill pipe and wall of the well. The detected pressure variations are compared in phase and/or amplitude with their own near term past history or with the drilling fluid pressure variations in the drill pipe resulting from the modulation. Variations in phase or amplitude which can not be attributed to changes in the drilling operation will be indicative of fluid infusion.
Description
~2~874~
METHOD AND APPARATUS
FOR
BOREHOLE FLUID INFLUX DETECTION
Background of the Invention (1) Field of the Invention The present invention relates to exploration for sources of hydrocarbon fuel and particularly to enhancing the safety of oil and gas well drilling procedures. More specifically, this invention is directed to apparatus and methods for detection of the infusion of gas into a borehole and especially to apparatus and methods for a gas infusion detection system which is continuously operable during drilling for blowout protection.
METHOD AND APPARATUS
FOR
BOREHOLE FLUID INFLUX DETECTION
Background of the Invention (1) Field of the Invention The present invention relates to exploration for sources of hydrocarbon fuel and particularly to enhancing the safety of oil and gas well drilling procedures. More specifically, this invention is directed to apparatus and methods for detection of the infusion of gas into a borehole and especially to apparatus and methods for a gas infusion detection system which is continuously operable during drilling for blowout protection.
(2) Description of the Prior Art In the drilling of oil and gas wells, drilling safety and efficiency are paramount considerations.
Efficient operation of the drilling apparatus, particularly as wells are drilled deeper and offshore activity increases, demands that data of interest to the driller be collected downhole and be sensed and transferred to the surface "continuously", i.e., without the lengthly delays which would be incident to stopping drilling and lowering test instruments down the borehole. In recent years, significant . _ ~z~ o advances have been made in measurement-while-drilling (MWD) technology. For examples of MWD systems for use in the measurement of borehole directional parameters, reference may be had to Patents
Efficient operation of the drilling apparatus, particularly as wells are drilled deeper and offshore activity increases, demands that data of interest to the driller be collected downhole and be sensed and transferred to the surface "continuously", i.e., without the lengthly delays which would be incident to stopping drilling and lowering test instruments down the borehole. In recent years, significant . _ ~z~ o advances have been made in measurement-while-drilling (MWD) technology. For examples of MWD systems for use in the measurement of borehole directional parameters, reference may be had to Patents
3,932,431, 4~013,945 and 4,021,774 all of which are assigned to the assignee of the present invention.
The measurement systems of the above-referenced patents utilize mud pulse telemetry to transmit information from the vicinity of the drill bit to the surface drilling platform. Mud pulse telemetry consists of the transmission of information via a flowing column of drilling fluid, i.e., mud, the information commensurate with the sensed downhole parameters being converted into a binary code of pressure pulses in the drilling fluid within the drill pipe which are sensed at the surface. These pressure pulses are produced by periodically modulating the flowing mud column at a point downhole by mechanical means, and the resulting periodic pressure pulses appearing at the surface end of the mud column are detected by a pressure transducer conveniently located in the standpipe. The drilling mud is pumped downwardly through the drill pipe Istring) and thence back to the surface through the annulus between the drill string and wall of the well for the purpose of cooling the bit, removing cuttings produced by the operation of the drill bit from the vicinity of the bit and containing the geopressure.
As noted above, drilling safety is of paramount importance; and one safety problem relates to what is known as a "blowout". A zone of high geopressure, contained by cap rock, will occasionally be unknowingly encountered during drilling. If this pressure exceeds the hydrostatic pressure exerted by the drilling mud, and the formation has sufficient , permeability to allow fluid 10w, then the formation fluid will displace the drilling mud. This is referred to as a "kick"; and if unchecked will cause what is known as a "blowout" condition. One borehole condition which the driller desires to monitor, in order to ensure against "blowout", is gas influx.
While various techniques have previously been proposed, and in some cases implemented, for measuring gas infusion into a borehole, the previously proposed techniques have not been suited for MWD and have often been either complex, difficult to implement or have been comparatively slow. The prior gas influx measuring techniques have also often been incapable of providing unambiguous information thus requiring repeated tests and/or the use of plural measuring techniques. The methods of measuring gas influx into a borehole proposed in the prior art have included sensing the borehole annulus pressure, sensing the pressure differential between the interior of the drill string and the annulus, measuring the velocity of sound in the drilling mud, measuring the resistivity of the drilling mud and various other tests based upon attempts to measure the pressure of the formation through which the drill string is penetrating or has pentrated. As noted above, these previously proposed gas detection techniques, and particularly those based upon pressure measurements, all have deficiencies which precluded their use in MWD and otherwise severly limited their usefulness.
Summary of the Invention The present invention overcomes the above briefly discussed and other deficiencies and disadvantages of the prior art by providing a novel technique for lZ~8'7~
sensing and providing an indication of fluid influx into a borehole. The present invention employs mud pulse telemetry and thus is compatible with existing measurement-while-drilling techniques and apparatus.
In accordance with the present invention, the pressure in the annulus between the standpipe ~drill pipe or string) and wall of the well is monitored at the surface. Frequency or amplitude modulation of the mud flow in the standpipe by coherent energy source at a point near the drill bit will result in the mud flow in the annulus containing information in the form of reflections of the modulation of the flow in the standpipe. Pressure monitoring of the mud flow in the annulus at the surface thus results in the detection of the reflected information resulting from modulation of the column of drilling mud in the drill string (standpipe). In one embodiment of the invention, the pressure variations detected in the annulus are compared to pressure variations detected in the standpipe. A significant change in phase - and/or amplitude ratio between the standpipe and annulus pressure variations, particularly a change in phase and/or amplitude ratio which constitutes a significant deviation from a previously established history, will indicate that there is a fluid influx into the annulus since fluid, for example gas, flowing into the drilling mud will produce attenuation of the modulated information and/or will affect the transmission velocity. In accordance with a second embodiment of the invention, the pressure variations in the drilling mud flowing up the annulus are compared with near past history of such annulus pressure variations and, after appropriate compensation for any changes which have been made in the drilling operation, the results of the comparison ~2~87~0 are used for fluid influx detection~ When the annulus signal is lost or severely altered in either amplitude or arrival time or both, an alarm may be instituted indicating that fluid has entered the borehole.
Apparatus for use in the practice of the present invention will include means for generating a coherent engery signal, at a downhole location, which signal will be propagated in the drilling fluid in both the drill string in the annulus. The signal generator means will produce pressure pulses, particularly pulses in the sub sonic or sonic frequency range. The apparatus of the invention will further comprise means located at the surface for detecting these pressure pulses in the annulus and, in accordance with one embodiment, also in the standpipe. An electrical signal commensurate with the modulation of the drilling fluid, as provided by the surface sensor or sensors, is conditioned to remove noise, i.e., signal variations lying outside of the energy spectrum of the expected signal, and thereafter preferrably converted into digital format for computer processing. In a preferred embodiment the computer will be provided with information commensurate with other drilling parameters which may have an effect on the amplitude and/or phase of the signal or signals detected at the surface. These other drilling parameters may include, by way of example only, drilling fluid temperature which will have an effect on the velocity of sound transmission in the fluid. In one embodiment the conditioned standpipe and annulus pressure signals, after conditioning, are compared and the computer will analyze the results of the comparison to detect changes which cannot be explained by a variation in :121~7~(~
the drilling parameters. In another embodiment the computer will "look atl' only the signal derived from the measurements taken on the drilling fluid flowing in the annulus and will compare such signals with their own stored near past history to look for unexpected variations. In yet another embodiment the sensed pressure signals, either before or in lieu of being converted into digital format, will be adjusted in amplitude and phase so that, under normal operating conditions, the signals commensurate with variations in annulus and standpipe pressure will null one another. Accordingly~ only a differences in the conditioned signals greater than a preselected magnitude will be indicative of fluid influx from the formation being drilled into the annulus.
The present invention will be better understood and its numerous objects and advantages will become apparent to and understood by those skilled in the art by reference to the accompanying detailed description and drawings.
Brie~ Description of the Drawin~
Referring now to the several FIGURES of the drawings, wherein like reference numerals refer to like elements in the several FIGURES:
FIGURE 1 is a generalized schematic view of borehole drilling apparatus employing the present invention;
FIGURE 2 is a schematic view of a downhole energy source;
FIGURE 3 schematically represents a second embodiment of a downhole energy source;
FIGURE 4 is a functional block diagram of the surface located components of a borehole gas infusion detection system in accordance with one embodiment of the present invention;
lZ~ 74~
FIGURE 5 is a waveform diagram depicting pressure signals sensed in accordance with the practice of the embodiment of FIGURE 4 after the preconditioning thereof;
FIGURE 6 is a functional block diagram of the surface located components of a borehole gas infusion detection system in accordance with another embodiment of the present invention; and FIGURE 7 is a functional block diagram of the surface located components of a borehole gas infusion detection system in accordance with yet another embodiment of the present invention.
Description of the Preferred Embodiments Referring to FIGURE 1, a drilling apparatus has a derrick 10 which supports a drill string or drill stem, indicated generally at 12, which terminates in a drill bit 14. As is well known in the art, the entire drill string may rotate, or the drill string may be maintained stationary and only the drill bit rotated. The drill string 12 is made up of a series of interconnected pipe segments, with new segments being added as the depth of the well increases The drill string is suspended from a moveable block 16 of a winch 18 and crown block 19, and the entire drill string of the disclosed apparatus is driven in rotation by a square kelly 20 which slideably passes through and is rotatably driven by the rotatable table 22 at the foot of the derrick. A motor assembly 24 is connected to both operate winch 18 and drive rotary table 22.
The lower part of the drill string may contain one or more segments 26 of larger diameter than the other segments of the drill string. As is well known in the art, these larger diameter segments may ~21~74(~
contain sensors and electronic circuitry for preprocessing signals provided by the sensors. Drill string segments 26 may also house power sources such as mud driven turbines which drive generators, the generators in turn supplying electrical energy for operating the sensing elements and any data processing circuitry. An example of a system in which a mud turbine r generator and sensor elements are included in a lower drill string segment may be seen from U.S. Patent No. 3,6~3,428 to which reference is hereby made.
Drill cuttings produced by the operation of drill bit 14 are carried away by a mud stream rising up - through the free annular space 28 between the drill string and the wall 30 of the well. That mud is delivered via a pipe 32 to a filtering and decanting system, schematically shown as tank 34. The filtered mud is then drawn up by a pump 36, provided with a pulsation absorber 38, and is delivered via line 40 under pressure to a revolving injector head 42 and thence to the interior of drill string 12 to be delivered to drill bit 14 and the mud turbine in drill string segment 26.
In a MWD system as illustrated in FIGURE 3, the mud column in drill string 12 serves as the tranmission medium for carrying signals of downhole drilling parameters to the surface. This signal transmission is accomplished by the well known technique of mud pulse generation whereby pressure pulses (which will be referred to sometimes as "primary pulses"), represented schematically at 11, are generated in the mud column in drill string 12 representative of parameters sensed downhole. The drilling parameters may be sensed in a sensor unit 44 in drill string segment 26, as shown in FIGURE 1, ~Zi~74~
g--which is located adjacent to the drill bit. The pressure pulses 11 established in the mud stream in drill string 12 are received at the surface by a pressure transducer 46 and the resulting electrical signals are subsequently transmitted to a signal receiving and processing device 48 which may record, display and/or perform computations on the signals to provide information of various conditions downhole.
Still referring to FIGURE 3, the mud flowing down drill string 12 is caused to pass through a variable flow orifice 50 and is then delivered to drive a turbine 52. The turbine 52 is mechanically coupled to, and thus drives the rotor of, a generator 54 which provides electrical power for operating the sensors in the sensor unit 44. The information bearing output of sensor unit 44, usually in the form of an electrical signal, operates a valve driver 58, which in turn operates a plunger 56 which varies the size of variable orifice 50. Plunger 56 may be electrically or hydraulically operated. Variations in the si~e of orifice 50 create the pressure pulses 11 in the drilling mud stream and these pressure pulses are sensed at the surface by aforementioned transducer 46 to provide indications of various conditions which are monitored by the condition sensors in unit 44. The direction of drilling mud flow is indicated by arrows on FIGURES 2 and 3. The pressure pulses 11 travel up the downwardly flowing column of drilling mud within drill string 12.
Sensor unit 44 will typically include means for converting the signals commensurate with the various parameters which are being monitored into binary form, and the thus encoded information is employed to control plunger 56. The sensor 46 at the surface will detect pressure pulses in the drilling mud ~2 IL8~740 stream and these pressure pulses will be commensurate with a binary code. In actual practice the binary code will be manifested by a series of information bearing mud pulses of two different durations with pulse amplitude typically being in the range of 30 to 350 psi. The transmission of information to the surface via the modulated drilling mud stream will typically consist o$ the generation of a preamble followed by the serial transmission of the encoded signals commensurate with each of the borehole parameters being monitored.
As noted above, the drilling mud, after passing downwardly through segment 26 of the drill string, washes the drill bit 14 and then returns to the surface via the annulus 28 between the drill string and the wall 30 of the well. It has been discovered that the pressure pulses resulting from the movements imparted to plunger 56, also travel down the drill string and are reflected from the bottom of the well, although in greatly attenuated form, and result in pulses, indicated schematically at 55 in FIGURE 3, in annulus 28 which may be sensed at the surface. Pulse 55 will sometimes be referred to as "secondary" or "reflected" pulses. To this end, as shown in FIGURE
1, a second pressure transducer 60 is located at the surface and upstream, in the direction of returning mud flow, from the pipe 32. Typically the magnitude of the pressure pulses detected by transducer 60 are at least an order of magnitude less than the corresponding or companion pressure pulses detected by transducer 46. Nevertheless, through the use of appropriate filtering, these low magnitude pressure pulses in the annulus may be detected.
As noted above, the downhole energy source to generate the pulses 11 and the reflected pulses 55 ` ~Z~374~
may, in accordance with the present invention, be the mud pulse valve of an existing MWD apparatus as depicted in FIGURE 3. Alternatively, the downhole coherent energy source may, as indicated schematically in FIGURE 2, comprise a wave generator which modulates the mud flow in the standpipe at a frequency in the sonic range. Thus, in FIGURE 2, a flapper valve 56" is located in an orifice defining member 50" located in the drill string slightly upstream, in the direction of drilling fluid flow, from the drill bit 14 to generate primary pulese 11 and secondary or reflected pulses 55".
Returning to a discussion of FI~URE 1, regardless of the nature of the downhole energy source, the drilling fluid flow will be modulated in the standpipe ~i.e., the primary pulses) and the modulation, reflected from the bottom of the well, will also appear as pressure variations (i.e., the relected pulses) in the annulus ~8. At the surface the standpipe pressure variations (primary pulses) will be detected by transducer 46 to produce a PS
signal. Similarly, the pressure variations (reflected pulses) in the annulus will be detected by transducer 60 and the resulting PR signal will be conditioned in circuitry which may include an amplifier 62 and filter 64.
The annulus pressure signal PR, and in accordance with some embodiments of the invention also the standpipe pressure signals Ps~ will be processed in the manner to be described in detail below. This signal processing may include comparing the signals in a comparator 66 followed by computer processing in a computer 68 or may comprise the direct inputting of the PR signal, and possibly also the PS signal, to computer 68. In order to :lZ1~7~0 enhance the accuracy of the computation in computer 68, one or more drilling parameters measured at the surface and/or one or more drilling parameters measured downhole may also be inputted to the computer 68. The computer 68 will operate in accordance with a gas detection program. The surface measurements which may be inputted to computer 68 include time, distance to the well bottom, standpipe pressure, the temperatures of the drilling fluid at the top of the standpipe and at the top of the annulus, the resistivity of the drilling fluid at the top of the standpipe and at the top of the annulus, the weight and/or density of the drilling fluid in the standpipe and annulus~ the rate of rotation of the drill string, the pump strokes of the pump 36, the drilling fluid flow rate and the rate of penetration of the drill. The downhole measured information supplied to computer 68 may include temperature, pressure and resistivity measured in the vicinity of the drill bit. When analysis of the information inputted to computer 68 pursuant to the gas detection program indicates an abnormality, computer 68 will energize an alarm 70.
Referring now to FIGURE 4, the analog pressure variation signal provided by standpipe pressure sensor 46 is delivered to a signal conditioning circuit 80 comprising amplifier 82 and filter 84.
Signal conditioning circuit 80 removes noise outside the energy spectrum of the expected signal to produce a "clean" PS signal. The PS signal is converted, in an analog to digital convertor 86, to a digital signal which is subsequently delivered to computer 68l. Similarly, the annulus analog signal provided by transducer 60 is conditioned, in circuit 88, by means of amplifier 62 and filter 64. The resulting ~2~E~74~
PR signal is converted to digital form, in an analog to digital convertor 90, and then supplied to computer 68'.
Both digital signals are entered into computer 68' at an appropriate rate, for example ten times the Nyquist rate, and the inputted data is stored chronologically in a memory 68'' for further processing. As noted above, drilling parameters such as pump strokes, mud flow rate, rate of penetration, mud temperature, etc. may also be entered into the computer to aid in the determination of gas infusion by factoring out the effects of the drilling operation on the digital signals. Mud temperature, of course, is of interest since the velocity of sound will vary with mud temperature and thus the phase relationships between the PS and PR signals will be a function of mud temperature and well depth. It is to be noted that, in addition to the analog signal conditioning circuits 80 and 88, further filtering using conventional digital filtering techniques may be used to reduce unwanted energy from outside sources and to take into account predictable effects such as pump strokes.
The fully conditioned signals are processed in computer 68' under a correlation program.
Particularly, the conditioned PS and PR signals are compared, the comparison consisting of the correlation between two functions Vl(t) for PS
and V2(t) for PR as follows:
R ( ~ ) ~ T + T
12 T ~ ~ J T Vl(t)V2(t+ )dt -Where R12( ~ ) refers to the correlation between the two signals Vl and V2.
lZ1~3~40 The PS and PR signals have a similarity in frequency f(s) because they result from the operation of the same downhole energy source. The PS and PR signals also have a characteristic amplitude, respectively A(s) and A(a). The sensed annulus and standpipe pressure signals also have a fixed time relationship, i.e., a delay ~ (d) which is dic~ated by the signal transmission medium, i.e., the drilling fluido Through the correlation process, the characteristics of the PS and PR signals may be precisely determined on a continuous basis while drilling. When gas or other fluid enters the well bore the determined characteristics are upset by the presence of the intruding fluid. When one or more of the characteristics of the PS and PR signals are disturbed in excess of a predetermined limit, the computer 68' will energize the alarm 70.
To elaborate on the above, the velocity of sound in a liquid such as drilling fluid is given by the following equation:
(2) C = K
e Where: C is the velocity in cm/s e is the fluid density of gm/cm3 K is the bulk stiffness modulus (reciprocal of adiabatic compressibility) in dynes/cm2.
The absorption of sound in a liquid is given by the following equation:
(3) ~ ~ f2 3e~3 -~Z18740 Where: ~ is the absorption coefficent (in is the viscosity in poises is the density in gm/cm3 C is the velocity of sound in cm/s f is the frequency in Hz As noted above, formation fluid influx into the drilling fluid will affect the velocity of sound and the attenuation of sound in that fluid. For example, the specific gravity of oil, gas and salt water is less than that of a water based drilling mud and, accordingly, the density of a mixture of drilling mud and one of these other fluids will be lower than the density of the "pure" drilling mud.
Normally the pressure related signals PS and PR respectively provided by the standpipe transducer 46 and the annulus transducer 60, will be different in amplitude and phase because of a slight difference in transfer functions. These differences will be stored in memory 68'. When formation fluid flows into the annulus the transfer function, and thus the annulus pressure signal PR will change.
The transfer function for the standpipe fluid, and accordingly the signal PS will remain unchanged.
For example, assume that there is gas infusion from the formation into the annulus. The mixing of the gas influx with the drilling fluid will result in the density of the fluid in the annulus decreasing whereupon the amplitude of the P~ signal provided by transducer 60 will decrease. The fact that the PS signal provided by transducer 46 has not changed in proportion to the change in PR signal is evidence that there has been a fluid influx into the bore hole. There will also be a change in the phase angle relationship of PS to PR which results from the fact that the speed of sound in the fluid will ~L2~L~374~
change with the inverse of the square root of density. A change in phase difference or relative amplitude in excess of predetermined limits will result in computer 68' generating a signal which energizes the alarm 70.
FIGURE 5 is a representation of signals which would ideally be provided at the output of the signal conditioning circuits 80 and 88 as a result of the downhole modulation, for example by a "flapper"
valve, of the drilling fluid at a frequency f(s). In actual practice the dirference in amplitude of the standpipe and annulus signals is considerably greater than shown on FIGURE 5 and this difference in characteristic amplitude is reduced through the use of the amplifiers in the signal conditioning circuits 80 and 88.
FIGURE 6 may be considered to be a simplified hardware version of the embodiment of FIGURE 4. In the FIGURE 6 embodiment, the output signals from the signal conditioning circuits 80 and 88 are not converted to digital form. Rather, the PS signal from conditioning circuit 80 is inverted in an inverting amplifier 92 and then delivered to a variable delay circuit 93 to delay the PS signal so that it arrives at a summing amplifier 94 coincidently with the PR signal. The output from delay 93 is applied as a first input to a summing amplifier 94. ~he PR signal from conditioning circuit 88 is applied to a variable gain circuit 96.
The gain of PR is adjusted in circuit 96 such that the output of circuit 96, which functions as the second input to summing amplifier 94, will null the signal from inverter 92 and delay 93 when the correct amplitude and delay have been selected. Control of the gain of the PR and delay of the PS signals is ~L2~374~
under the control of a computer 98 connected to delay circuit 93 and gain c~ircuit 96, the selected gain and delay being commensurate with the characteristic information of the system. The output from summing amplifier 94 is delivered to a detector 100, and detector 100 will provide a dc output voltage level commensurate with the average error signal appearing in the output of summing amplifier 94. Should either or both of the phase difference or amplitude ratio between the pressure signals in the standpipe and annulus vary by greater than a preselected minimum, the variation being detected by a detector circuit 100, the alarm 70 will be energized.
It is to be noted that the embodiment of FIGUR~
The measurement systems of the above-referenced patents utilize mud pulse telemetry to transmit information from the vicinity of the drill bit to the surface drilling platform. Mud pulse telemetry consists of the transmission of information via a flowing column of drilling fluid, i.e., mud, the information commensurate with the sensed downhole parameters being converted into a binary code of pressure pulses in the drilling fluid within the drill pipe which are sensed at the surface. These pressure pulses are produced by periodically modulating the flowing mud column at a point downhole by mechanical means, and the resulting periodic pressure pulses appearing at the surface end of the mud column are detected by a pressure transducer conveniently located in the standpipe. The drilling mud is pumped downwardly through the drill pipe Istring) and thence back to the surface through the annulus between the drill string and wall of the well for the purpose of cooling the bit, removing cuttings produced by the operation of the drill bit from the vicinity of the bit and containing the geopressure.
As noted above, drilling safety is of paramount importance; and one safety problem relates to what is known as a "blowout". A zone of high geopressure, contained by cap rock, will occasionally be unknowingly encountered during drilling. If this pressure exceeds the hydrostatic pressure exerted by the drilling mud, and the formation has sufficient , permeability to allow fluid 10w, then the formation fluid will displace the drilling mud. This is referred to as a "kick"; and if unchecked will cause what is known as a "blowout" condition. One borehole condition which the driller desires to monitor, in order to ensure against "blowout", is gas influx.
While various techniques have previously been proposed, and in some cases implemented, for measuring gas infusion into a borehole, the previously proposed techniques have not been suited for MWD and have often been either complex, difficult to implement or have been comparatively slow. The prior gas influx measuring techniques have also often been incapable of providing unambiguous information thus requiring repeated tests and/or the use of plural measuring techniques. The methods of measuring gas influx into a borehole proposed in the prior art have included sensing the borehole annulus pressure, sensing the pressure differential between the interior of the drill string and the annulus, measuring the velocity of sound in the drilling mud, measuring the resistivity of the drilling mud and various other tests based upon attempts to measure the pressure of the formation through which the drill string is penetrating or has pentrated. As noted above, these previously proposed gas detection techniques, and particularly those based upon pressure measurements, all have deficiencies which precluded their use in MWD and otherwise severly limited their usefulness.
Summary of the Invention The present invention overcomes the above briefly discussed and other deficiencies and disadvantages of the prior art by providing a novel technique for lZ~8'7~
sensing and providing an indication of fluid influx into a borehole. The present invention employs mud pulse telemetry and thus is compatible with existing measurement-while-drilling techniques and apparatus.
In accordance with the present invention, the pressure in the annulus between the standpipe ~drill pipe or string) and wall of the well is monitored at the surface. Frequency or amplitude modulation of the mud flow in the standpipe by coherent energy source at a point near the drill bit will result in the mud flow in the annulus containing information in the form of reflections of the modulation of the flow in the standpipe. Pressure monitoring of the mud flow in the annulus at the surface thus results in the detection of the reflected information resulting from modulation of the column of drilling mud in the drill string (standpipe). In one embodiment of the invention, the pressure variations detected in the annulus are compared to pressure variations detected in the standpipe. A significant change in phase - and/or amplitude ratio between the standpipe and annulus pressure variations, particularly a change in phase and/or amplitude ratio which constitutes a significant deviation from a previously established history, will indicate that there is a fluid influx into the annulus since fluid, for example gas, flowing into the drilling mud will produce attenuation of the modulated information and/or will affect the transmission velocity. In accordance with a second embodiment of the invention, the pressure variations in the drilling mud flowing up the annulus are compared with near past history of such annulus pressure variations and, after appropriate compensation for any changes which have been made in the drilling operation, the results of the comparison ~2~87~0 are used for fluid influx detection~ When the annulus signal is lost or severely altered in either amplitude or arrival time or both, an alarm may be instituted indicating that fluid has entered the borehole.
Apparatus for use in the practice of the present invention will include means for generating a coherent engery signal, at a downhole location, which signal will be propagated in the drilling fluid in both the drill string in the annulus. The signal generator means will produce pressure pulses, particularly pulses in the sub sonic or sonic frequency range. The apparatus of the invention will further comprise means located at the surface for detecting these pressure pulses in the annulus and, in accordance with one embodiment, also in the standpipe. An electrical signal commensurate with the modulation of the drilling fluid, as provided by the surface sensor or sensors, is conditioned to remove noise, i.e., signal variations lying outside of the energy spectrum of the expected signal, and thereafter preferrably converted into digital format for computer processing. In a preferred embodiment the computer will be provided with information commensurate with other drilling parameters which may have an effect on the amplitude and/or phase of the signal or signals detected at the surface. These other drilling parameters may include, by way of example only, drilling fluid temperature which will have an effect on the velocity of sound transmission in the fluid. In one embodiment the conditioned standpipe and annulus pressure signals, after conditioning, are compared and the computer will analyze the results of the comparison to detect changes which cannot be explained by a variation in :121~7~(~
the drilling parameters. In another embodiment the computer will "look atl' only the signal derived from the measurements taken on the drilling fluid flowing in the annulus and will compare such signals with their own stored near past history to look for unexpected variations. In yet another embodiment the sensed pressure signals, either before or in lieu of being converted into digital format, will be adjusted in amplitude and phase so that, under normal operating conditions, the signals commensurate with variations in annulus and standpipe pressure will null one another. Accordingly~ only a differences in the conditioned signals greater than a preselected magnitude will be indicative of fluid influx from the formation being drilled into the annulus.
The present invention will be better understood and its numerous objects and advantages will become apparent to and understood by those skilled in the art by reference to the accompanying detailed description and drawings.
Brie~ Description of the Drawin~
Referring now to the several FIGURES of the drawings, wherein like reference numerals refer to like elements in the several FIGURES:
FIGURE 1 is a generalized schematic view of borehole drilling apparatus employing the present invention;
FIGURE 2 is a schematic view of a downhole energy source;
FIGURE 3 schematically represents a second embodiment of a downhole energy source;
FIGURE 4 is a functional block diagram of the surface located components of a borehole gas infusion detection system in accordance with one embodiment of the present invention;
lZ~ 74~
FIGURE 5 is a waveform diagram depicting pressure signals sensed in accordance with the practice of the embodiment of FIGURE 4 after the preconditioning thereof;
FIGURE 6 is a functional block diagram of the surface located components of a borehole gas infusion detection system in accordance with another embodiment of the present invention; and FIGURE 7 is a functional block diagram of the surface located components of a borehole gas infusion detection system in accordance with yet another embodiment of the present invention.
Description of the Preferred Embodiments Referring to FIGURE 1, a drilling apparatus has a derrick 10 which supports a drill string or drill stem, indicated generally at 12, which terminates in a drill bit 14. As is well known in the art, the entire drill string may rotate, or the drill string may be maintained stationary and only the drill bit rotated. The drill string 12 is made up of a series of interconnected pipe segments, with new segments being added as the depth of the well increases The drill string is suspended from a moveable block 16 of a winch 18 and crown block 19, and the entire drill string of the disclosed apparatus is driven in rotation by a square kelly 20 which slideably passes through and is rotatably driven by the rotatable table 22 at the foot of the derrick. A motor assembly 24 is connected to both operate winch 18 and drive rotary table 22.
The lower part of the drill string may contain one or more segments 26 of larger diameter than the other segments of the drill string. As is well known in the art, these larger diameter segments may ~21~74(~
contain sensors and electronic circuitry for preprocessing signals provided by the sensors. Drill string segments 26 may also house power sources such as mud driven turbines which drive generators, the generators in turn supplying electrical energy for operating the sensing elements and any data processing circuitry. An example of a system in which a mud turbine r generator and sensor elements are included in a lower drill string segment may be seen from U.S. Patent No. 3,6~3,428 to which reference is hereby made.
Drill cuttings produced by the operation of drill bit 14 are carried away by a mud stream rising up - through the free annular space 28 between the drill string and the wall 30 of the well. That mud is delivered via a pipe 32 to a filtering and decanting system, schematically shown as tank 34. The filtered mud is then drawn up by a pump 36, provided with a pulsation absorber 38, and is delivered via line 40 under pressure to a revolving injector head 42 and thence to the interior of drill string 12 to be delivered to drill bit 14 and the mud turbine in drill string segment 26.
In a MWD system as illustrated in FIGURE 3, the mud column in drill string 12 serves as the tranmission medium for carrying signals of downhole drilling parameters to the surface. This signal transmission is accomplished by the well known technique of mud pulse generation whereby pressure pulses (which will be referred to sometimes as "primary pulses"), represented schematically at 11, are generated in the mud column in drill string 12 representative of parameters sensed downhole. The drilling parameters may be sensed in a sensor unit 44 in drill string segment 26, as shown in FIGURE 1, ~Zi~74~
g--which is located adjacent to the drill bit. The pressure pulses 11 established in the mud stream in drill string 12 are received at the surface by a pressure transducer 46 and the resulting electrical signals are subsequently transmitted to a signal receiving and processing device 48 which may record, display and/or perform computations on the signals to provide information of various conditions downhole.
Still referring to FIGURE 3, the mud flowing down drill string 12 is caused to pass through a variable flow orifice 50 and is then delivered to drive a turbine 52. The turbine 52 is mechanically coupled to, and thus drives the rotor of, a generator 54 which provides electrical power for operating the sensors in the sensor unit 44. The information bearing output of sensor unit 44, usually in the form of an electrical signal, operates a valve driver 58, which in turn operates a plunger 56 which varies the size of variable orifice 50. Plunger 56 may be electrically or hydraulically operated. Variations in the si~e of orifice 50 create the pressure pulses 11 in the drilling mud stream and these pressure pulses are sensed at the surface by aforementioned transducer 46 to provide indications of various conditions which are monitored by the condition sensors in unit 44. The direction of drilling mud flow is indicated by arrows on FIGURES 2 and 3. The pressure pulses 11 travel up the downwardly flowing column of drilling mud within drill string 12.
Sensor unit 44 will typically include means for converting the signals commensurate with the various parameters which are being monitored into binary form, and the thus encoded information is employed to control plunger 56. The sensor 46 at the surface will detect pressure pulses in the drilling mud ~2 IL8~740 stream and these pressure pulses will be commensurate with a binary code. In actual practice the binary code will be manifested by a series of information bearing mud pulses of two different durations with pulse amplitude typically being in the range of 30 to 350 psi. The transmission of information to the surface via the modulated drilling mud stream will typically consist o$ the generation of a preamble followed by the serial transmission of the encoded signals commensurate with each of the borehole parameters being monitored.
As noted above, the drilling mud, after passing downwardly through segment 26 of the drill string, washes the drill bit 14 and then returns to the surface via the annulus 28 between the drill string and the wall 30 of the well. It has been discovered that the pressure pulses resulting from the movements imparted to plunger 56, also travel down the drill string and are reflected from the bottom of the well, although in greatly attenuated form, and result in pulses, indicated schematically at 55 in FIGURE 3, in annulus 28 which may be sensed at the surface. Pulse 55 will sometimes be referred to as "secondary" or "reflected" pulses. To this end, as shown in FIGURE
1, a second pressure transducer 60 is located at the surface and upstream, in the direction of returning mud flow, from the pipe 32. Typically the magnitude of the pressure pulses detected by transducer 60 are at least an order of magnitude less than the corresponding or companion pressure pulses detected by transducer 46. Nevertheless, through the use of appropriate filtering, these low magnitude pressure pulses in the annulus may be detected.
As noted above, the downhole energy source to generate the pulses 11 and the reflected pulses 55 ` ~Z~374~
may, in accordance with the present invention, be the mud pulse valve of an existing MWD apparatus as depicted in FIGURE 3. Alternatively, the downhole coherent energy source may, as indicated schematically in FIGURE 2, comprise a wave generator which modulates the mud flow in the standpipe at a frequency in the sonic range. Thus, in FIGURE 2, a flapper valve 56" is located in an orifice defining member 50" located in the drill string slightly upstream, in the direction of drilling fluid flow, from the drill bit 14 to generate primary pulese 11 and secondary or reflected pulses 55".
Returning to a discussion of FI~URE 1, regardless of the nature of the downhole energy source, the drilling fluid flow will be modulated in the standpipe ~i.e., the primary pulses) and the modulation, reflected from the bottom of the well, will also appear as pressure variations (i.e., the relected pulses) in the annulus ~8. At the surface the standpipe pressure variations (primary pulses) will be detected by transducer 46 to produce a PS
signal. Similarly, the pressure variations (reflected pulses) in the annulus will be detected by transducer 60 and the resulting PR signal will be conditioned in circuitry which may include an amplifier 62 and filter 64.
The annulus pressure signal PR, and in accordance with some embodiments of the invention also the standpipe pressure signals Ps~ will be processed in the manner to be described in detail below. This signal processing may include comparing the signals in a comparator 66 followed by computer processing in a computer 68 or may comprise the direct inputting of the PR signal, and possibly also the PS signal, to computer 68. In order to :lZ1~7~0 enhance the accuracy of the computation in computer 68, one or more drilling parameters measured at the surface and/or one or more drilling parameters measured downhole may also be inputted to the computer 68. The computer 68 will operate in accordance with a gas detection program. The surface measurements which may be inputted to computer 68 include time, distance to the well bottom, standpipe pressure, the temperatures of the drilling fluid at the top of the standpipe and at the top of the annulus, the resistivity of the drilling fluid at the top of the standpipe and at the top of the annulus, the weight and/or density of the drilling fluid in the standpipe and annulus~ the rate of rotation of the drill string, the pump strokes of the pump 36, the drilling fluid flow rate and the rate of penetration of the drill. The downhole measured information supplied to computer 68 may include temperature, pressure and resistivity measured in the vicinity of the drill bit. When analysis of the information inputted to computer 68 pursuant to the gas detection program indicates an abnormality, computer 68 will energize an alarm 70.
Referring now to FIGURE 4, the analog pressure variation signal provided by standpipe pressure sensor 46 is delivered to a signal conditioning circuit 80 comprising amplifier 82 and filter 84.
Signal conditioning circuit 80 removes noise outside the energy spectrum of the expected signal to produce a "clean" PS signal. The PS signal is converted, in an analog to digital convertor 86, to a digital signal which is subsequently delivered to computer 68l. Similarly, the annulus analog signal provided by transducer 60 is conditioned, in circuit 88, by means of amplifier 62 and filter 64. The resulting ~2~E~74~
PR signal is converted to digital form, in an analog to digital convertor 90, and then supplied to computer 68'.
Both digital signals are entered into computer 68' at an appropriate rate, for example ten times the Nyquist rate, and the inputted data is stored chronologically in a memory 68'' for further processing. As noted above, drilling parameters such as pump strokes, mud flow rate, rate of penetration, mud temperature, etc. may also be entered into the computer to aid in the determination of gas infusion by factoring out the effects of the drilling operation on the digital signals. Mud temperature, of course, is of interest since the velocity of sound will vary with mud temperature and thus the phase relationships between the PS and PR signals will be a function of mud temperature and well depth. It is to be noted that, in addition to the analog signal conditioning circuits 80 and 88, further filtering using conventional digital filtering techniques may be used to reduce unwanted energy from outside sources and to take into account predictable effects such as pump strokes.
The fully conditioned signals are processed in computer 68' under a correlation program.
Particularly, the conditioned PS and PR signals are compared, the comparison consisting of the correlation between two functions Vl(t) for PS
and V2(t) for PR as follows:
R ( ~ ) ~ T + T
12 T ~ ~ J T Vl(t)V2(t+ )dt -Where R12( ~ ) refers to the correlation between the two signals Vl and V2.
lZ1~3~40 The PS and PR signals have a similarity in frequency f(s) because they result from the operation of the same downhole energy source. The PS and PR signals also have a characteristic amplitude, respectively A(s) and A(a). The sensed annulus and standpipe pressure signals also have a fixed time relationship, i.e., a delay ~ (d) which is dic~ated by the signal transmission medium, i.e., the drilling fluido Through the correlation process, the characteristics of the PS and PR signals may be precisely determined on a continuous basis while drilling. When gas or other fluid enters the well bore the determined characteristics are upset by the presence of the intruding fluid. When one or more of the characteristics of the PS and PR signals are disturbed in excess of a predetermined limit, the computer 68' will energize the alarm 70.
To elaborate on the above, the velocity of sound in a liquid such as drilling fluid is given by the following equation:
(2) C = K
e Where: C is the velocity in cm/s e is the fluid density of gm/cm3 K is the bulk stiffness modulus (reciprocal of adiabatic compressibility) in dynes/cm2.
The absorption of sound in a liquid is given by the following equation:
(3) ~ ~ f2 3e~3 -~Z18740 Where: ~ is the absorption coefficent (in is the viscosity in poises is the density in gm/cm3 C is the velocity of sound in cm/s f is the frequency in Hz As noted above, formation fluid influx into the drilling fluid will affect the velocity of sound and the attenuation of sound in that fluid. For example, the specific gravity of oil, gas and salt water is less than that of a water based drilling mud and, accordingly, the density of a mixture of drilling mud and one of these other fluids will be lower than the density of the "pure" drilling mud.
Normally the pressure related signals PS and PR respectively provided by the standpipe transducer 46 and the annulus transducer 60, will be different in amplitude and phase because of a slight difference in transfer functions. These differences will be stored in memory 68'. When formation fluid flows into the annulus the transfer function, and thus the annulus pressure signal PR will change.
The transfer function for the standpipe fluid, and accordingly the signal PS will remain unchanged.
For example, assume that there is gas infusion from the formation into the annulus. The mixing of the gas influx with the drilling fluid will result in the density of the fluid in the annulus decreasing whereupon the amplitude of the P~ signal provided by transducer 60 will decrease. The fact that the PS signal provided by transducer 46 has not changed in proportion to the change in PR signal is evidence that there has been a fluid influx into the bore hole. There will also be a change in the phase angle relationship of PS to PR which results from the fact that the speed of sound in the fluid will ~L2~L~374~
change with the inverse of the square root of density. A change in phase difference or relative amplitude in excess of predetermined limits will result in computer 68' generating a signal which energizes the alarm 70.
FIGURE 5 is a representation of signals which would ideally be provided at the output of the signal conditioning circuits 80 and 88 as a result of the downhole modulation, for example by a "flapper"
valve, of the drilling fluid at a frequency f(s). In actual practice the dirference in amplitude of the standpipe and annulus signals is considerably greater than shown on FIGURE 5 and this difference in characteristic amplitude is reduced through the use of the amplifiers in the signal conditioning circuits 80 and 88.
FIGURE 6 may be considered to be a simplified hardware version of the embodiment of FIGURE 4. In the FIGURE 6 embodiment, the output signals from the signal conditioning circuits 80 and 88 are not converted to digital form. Rather, the PS signal from conditioning circuit 80 is inverted in an inverting amplifier 92 and then delivered to a variable delay circuit 93 to delay the PS signal so that it arrives at a summing amplifier 94 coincidently with the PR signal. The output from delay 93 is applied as a first input to a summing amplifier 94. ~he PR signal from conditioning circuit 88 is applied to a variable gain circuit 96.
The gain of PR is adjusted in circuit 96 such that the output of circuit 96, which functions as the second input to summing amplifier 94, will null the signal from inverter 92 and delay 93 when the correct amplitude and delay have been selected. Control of the gain of the PR and delay of the PS signals is ~L2~374~
under the control of a computer 98 connected to delay circuit 93 and gain c~ircuit 96, the selected gain and delay being commensurate with the characteristic information of the system. The output from summing amplifier 94 is delivered to a detector 100, and detector 100 will provide a dc output voltage level commensurate with the average error signal appearing in the output of summing amplifier 94. Should either or both of the phase difference or amplitude ratio between the pressure signals in the standpipe and annulus vary by greater than a preselected minimum, the variation being detected by a detector circuit 100, the alarm 70 will be energized.
It is to be noted that the embodiment of FIGUR~
4, rather than applying a correlation program in computer 68, may operate with a summation and minimum detection program and thus be the digital equivalent of the FIGURE 6 embodiment.
FIGURE 7 comprises an embodiment of the present invention where only the annulus pressure PR signal is employed with comparison being made between the instantaneous characteristics of PR and the near term history (e.g., past 1/2 hour) thereof. The signal PR will be delivered to a conditioning circuit 88 and the output of the signal conditioning circuit will be converted into a digital signal by ADC 90. The digital signal is delivered as an input to computer 68''' which operates under the control of an auto-correlation program stored in memory 68''''.
In the FI~URE 7 embodiment, when the characteristics of the PR signal vary in a manner that cannot be explained by changes in drilling parameters such as mud flow rate or mud temperature, the alarm 70 will be energized. Thus, by way of example, if the amplitude of the PR signal decreases in a manner ~ZlB740 which cannot be explained by the drilling conditions, attenuation caused by fluid influx from the formation into the bore hole will be the likely cause.
Similary, if there is an unexplained phase shift in the PR signal compared to its own near term history, the cause will also likely be formation fluid influx into the bore hole.
In the context of MWD and the present invention, phase shift detection offers a special opportunity to monitor for gas infusion. A phase shift between PS
and ~R occurs when fluid enters annulus 28 because the transmission time for PR changes because of change in density of the mud in the annulus. This phase shift occurs regardless of whether the signal PR is of constant or variable frequency. However, there is also a special phase shift that occurs if there is a frequency change in the generated signal.
Thus, when going from a digital 1 to 0 or from 0 to 1 in Ps~ there will be a phase shift present in PS
in drill string 12 and in PR in annulus 28. A
recongizable relationship exists between these special phase shifts in the absence of fluid influx into annulus 28. If fluid influx occurs, this relationship between these phase shifts will change, to indicate fluid influx. Thus, this phase relationship and departure therefrom is an additional signal characteristic usable in the present invention for signal comparison as described above.
While preferred embodiments have been shown and described, various rnodifications and substitutions may be made thereto without departing from the spirit and scope o the invention. Accordingly, it is to be understood that the present invention has been described by way of illustrations and not limitation.
FIGURE 7 comprises an embodiment of the present invention where only the annulus pressure PR signal is employed with comparison being made between the instantaneous characteristics of PR and the near term history (e.g., past 1/2 hour) thereof. The signal PR will be delivered to a conditioning circuit 88 and the output of the signal conditioning circuit will be converted into a digital signal by ADC 90. The digital signal is delivered as an input to computer 68''' which operates under the control of an auto-correlation program stored in memory 68''''.
In the FI~URE 7 embodiment, when the characteristics of the PR signal vary in a manner that cannot be explained by changes in drilling parameters such as mud flow rate or mud temperature, the alarm 70 will be energized. Thus, by way of example, if the amplitude of the PR signal decreases in a manner ~ZlB740 which cannot be explained by the drilling conditions, attenuation caused by fluid influx from the formation into the bore hole will be the likely cause.
Similary, if there is an unexplained phase shift in the PR signal compared to its own near term history, the cause will also likely be formation fluid influx into the bore hole.
In the context of MWD and the present invention, phase shift detection offers a special opportunity to monitor for gas infusion. A phase shift between PS
and ~R occurs when fluid enters annulus 28 because the transmission time for PR changes because of change in density of the mud in the annulus. This phase shift occurs regardless of whether the signal PR is of constant or variable frequency. However, there is also a special phase shift that occurs if there is a frequency change in the generated signal.
Thus, when going from a digital 1 to 0 or from 0 to 1 in Ps~ there will be a phase shift present in PS
in drill string 12 and in PR in annulus 28. A
recongizable relationship exists between these special phase shifts in the absence of fluid influx into annulus 28. If fluid influx occurs, this relationship between these phase shifts will change, to indicate fluid influx. Thus, this phase relationship and departure therefrom is an additional signal characteristic usable in the present invention for signal comparison as described above.
While preferred embodiments have been shown and described, various rnodifications and substitutions may be made thereto without departing from the spirit and scope o the invention. Accordingly, it is to be understood that the present invention has been described by way of illustrations and not limitation.
Claims (42)
- CLAIM 1. Apparatus for detection of fluid influx in a borehole in which a drill string is positioned, the drill string cooperating with the wall of the borehole to define an annulus, and in which drilling fluid is circulated from the surface through the interior of the drill string and into the annulus back to the surface, the apparatus for detection of fluid influx including:
means for generating a coherent energy signal at a downhole location and propogating said signal as a primary signal in the drilling fluid in said drill string and as a secondary signal in the drilling fluid in said annulus; and means for detecting at least said secondary signal; and means for employing said detected signal in a comparison to determine fluid influx into the annulus. - CLAIM 2. The apparatus of claim 1 further including:
means for detecting said primary signal; and means for comparing at least one selected parameter of said primary signal with the same parameters of said secondary signals. - CLAIM 3. The apparatus of claim 2 wherein:
said selected parameter is amplitude. - CLAIM 4. The apparatus of claim 3 wherein:
said means for detecting said primary signal includes first transducer means for receiving said primary signal and generating a first output signal commensurate therewith;
said means for detecting said secondary signal includes second transducer means for receiving said reflected signal said secondary signal and generating a second output signal commensurate therewith; and said comparison means includes computer means to receive and analyze said first and second signals in accordance with a fluid detection program. - CLAIM 5. The apparatus of claim 4 further including:
first amplifier means, first filter means and first analog to digital converter means between said first transducer means and said computer; and second amplifier means, second filter means and second analog to digital converter means between said second transducer means and said computer. - CLAIM 6. The apparatus of claim 3 wherein:
said means for detecting said primary signal includes first transducer means for receiving said primary signal and generating a first output signal commensurate therewith;
said means for detecting said secondary signal includes second transducer means for receiving said secondary signal and generating a second output signal commensurate therewith; and said comparison means includes a comparator circuit and a minimum level detector means connected to the output of said comparator circuit. - CLAIM 7. The apparatus of claim 6 further including:
first amplifier means, first filter means, converter means and variable delay means between said first transducer means and said comparator circuit;
and second amplifier means, second filter means and variable gain means between said second transducer means and said comparator circuit. - CLAIM 8. The apparatus of claim 7 further including:
computer means connected between said minimum level detector means and both of said variable delay means and said variable gain means. - CLAIM 9. The apparatus of claim 2 wherein said selected parameter is the phase of said signal.
- CLAIM 10. The apparatus of claim 9 wherein:
said means for detecting said primary signal includes first transducer means for receiving said primary signal and generating a first output signal commensurate therewith;
said means for detecting said secondary signal includes second transducer means for receiving said secondary signal and generating a second output signal commensurate therewith; and said comparison means includes computer means to receive and analyze said first and second signals in accordance with a fluid detection program. - CLAIM 11. The apparatus of claim 10 further including:
first amplifier means, first filter means and first analog to digital converter means between said first transducer means and said computer; and second amplifier means, second filter means and second analog to digital converter means between said second transducer means and said computer. - CLAIM 12. The apparatus of claim 9 wherein:
said means for detecting said primary signal includes first transducer means for receiving said primary signal and generating a first output signal commensurate therewith;
said means for detecting said reflected signal includes second transducer means for receiving said secondary signal and generating a second output signal commensurate therewith; and said comparison means includes a comparator circuit and a minimum level detector means connected to the output of said comparator circuit. - CLAIM 13. The apparatus of claim 12 further including:
first amplifier means, first filter means, converter means and variable delay means between said first transducer means and said comparator circuit;
and second amplifier means, second filter means and variable gain means between said second transducer means and said comparator circuit. - CLAIM 14. The apparatus of claim 13 further including:
computer means connected between said minimum level detector means and both of said variable delay means and said variable gain means. - CLAIM 15. The apparatus of claim 1 wherein said coherent energy signal generating means includes:
wave generator means in said drill string to modulate the flow of drilling fluid at a frequency in the sonic range. - CLAIM 16. The apparatus of claim 1 wherein said coherent energy signal generating means includes:
means in said drill string defining an orifice for flow of said drilling fluid; and wave generator means in said orifice defining means to generate pressure pulses in the drilling fluid at a frequency in the sonic range. - CLAIM 17. The apparatus of claim 16 wherein:
said wave generator means is flapper valve means. - CLAIM 18. A method of monitoring a well drilling operation for the presence of fluid influx into the bore hole, the drilling operation comprising the use of a tubular drill pipe having a diameter which is less than the diameter of the borehole being formed, said monitoring being performed during the drilling of the borehole, the method comprising the steps of:
pumping drilling fluid down the interior of the drill pipe, the drilling mud exiting at or near the base of the drill pipe and returning to the surface via the generally annular space between the drill pipe and borehole wall;
modulating the flow of drilling fluid in the drill pipe at a point near the bottom of the borehole, the modulating of the drilling fluid flow producting pressure pulses therein;
sensing the pressure pulses in the drilling fluid returning to the surface via the said annular space;
and employing the sensed annular space pressure pulses to determine fluid influx. - CLAIM 19. The method of claim 18 further comprising the step of:
monitoring the primary pressure pulses in the drill pipe at the surface; and wherein the step of employing the sensed annular space reflected pressure pulses to determine fluid influx comprises:
comparing a parameter of the reflected pressure pulses sensed in the annular space with the same parameter of the monitored drill pipe pressure pulses. - CLAIM 20. The method of claim 19 wherein:
the parameter is amplitude. - CLAIM 21. The method of claim 19 wherein:
the parameter is phase. - CLAIM 22. The method of claim 18 wherein:
the steps of modulating the flow of drilling fluid includes:
directing said drilling fluid through an orifice;
and generating a uniform wave of pressure pulses. - CLAIM 23. The method of claim 18 including step of:
operating a flapper valve in said orifice to generate the wave of pressure pulses. - CLAIM 24. Apparatus for detection of fluid influx in a borehole in which a drill string is positioned, the drill string cooperating with the wall of the borehole to define an annulus, and in which drilling fluid is circulated from the surface through the interior of the drill string and into the annulus back to the surface, and in which data bearing primary signals are transmitted to the surface in the drilling fluid by operation of pressure generating means in said drill string, the apparatus for detection of fluid influx including:
means for detecting in said annulus a reflected signal of the primary signal in the drilling fluid in said drill string; and means for employing said detected signal in a comparison to determine fluid influx into the annulus. - CLAIM 25. The apparatus of claim 24 further including:
means for detecting said primary signal; and means for comparing at least one selected parameter of said primary signal with the same parameters of said reflected signals. - CLAIM 26. The apparatus of claim 25 wherein:
said selected parameter is amplitude. - CLAIM 27. The apparatus of claim 26 wherein:
said means for detecting said primary signal includes first transducer means for receiving said primary signal and generating a first output signal commensurate therewith;
said means for detecting said secondary signal includes second transducer means for receiving said reflected signal and generating a second output signal commensurate therewith; and said comparison means includes computer means to receive and analyze said first and second signals in accordance with a fluid detection program. - CLAIM 28. The apparatus of claim27 further including:
first amplifier means, first filter means and first analog to digital converter means between said first transducer means and said computer; and second amplifier means, second filter means and second analog to digital converter means between said second transducer means and said computer. - CLAIM 29. The apparatus of claim 26 wherein:
said means for detecting said primary signal includes first transducer means for receiving said primary signal and generating a first output signal commensurate therewith;
said means for detecting said reflected signal includes second transducer means for receiving said secondary signal and generating a second output signal commensurate therewith; and said comparison means includes a comparator circuit and a minimum level detector means connected to the output of said comparator circuit. - CLAIM 30. The apparatus of claim 29 further including:
first amplifier means, first filter means, converter means and variable delay means between said first transducer means and said comparator circuit;
and second amplifier means, second filter means and variable gain means between said second transducer means and said comparator circuit. - CLAIM 31. The apparatus of claim 30 further including:
computer means connected between said minimum level detector means and both of said variable delay means and said variable gain means. - CLAIM 32. The apparatus of claim 25 wherein said selected parameter is the phase of said signal.
- CLAIM 33. The apparatus of claim 32 wherein:
said means for detecting said primary signal includes first transducer means for receiving said primary signal and generating a first output signal commensurate therewith;
said means for detecting said secondary signal includes second transducer means for receiving said secondary signal and generating a second output signal commensurate therewith; and said comparison means includes computer means to receive and analyze said first and second signals in accordance with a fluid detection program. - CLAIM 34. The apparatus of claim 33 further including:
first amplifier means, first filter means and first analog to digital converter means between said first transducer means and said computer; and second amplifier means, second filter means and second analog to digital converter means between said second transducer means and said computer. - CLAIM 35. The apparatus of claim 32 wherein:
said means for detecting said primary signal includes first transducer means for receiving said primary signal and generating a first output signal commensurate therewith;
said means for detecting said reflected signal includes second transducer means for receiving said secondary signal and generating a second output signal commensurate therewith; and said comparison means includes a comparator circuit and a minimum level detector means connected to the output of said comparator circuit. - CLAIM 36. The apparatus of claim 35 further including:
first amplifier means, first filter means, converter means and variable delay means between said first transducer means and said comparator circuit;
and second amplifier means, second filter means and variable gain means between said second transducer means and said comparator circuit. - CLAIM 37. The apparatus of claim 36 further including:
computer means connected between said minimum level detector means and both of said variable delay means and said variable gain means. - CLAIM 38. The apparatus of claim 24 wherein said coherent energy signal generating means includes:
wave generator means in said drill string to modulate the flow of drilling fluid at a frequency in the sonic range. - CLAIM 39. A method of monitoring a well drilling operation for the presence of fluid influx into the bore hole, the drilling operation comprising the use of a tubular drill pipe having a diameter which is less than the diameter of the borehole being formed, said monitoring being performed during the drilling of the borehole, and in which drilling fluid is pumped down the interior of the drill pipe, the drilling fluid exiting at or near the base of the drill pipe and returning to the surface via the generally annular space between the drill pipe and borehole wall, and in which data bearing primary signals are transmitted to the surface in the drilling fluid by the operation of pressure generating means in the drill string, the method comprising the steps of:
sensing in said annular space reflected pressure pulses of the primary pulses in the drilling fluid in the drill pipe; and employing the sensed annular space pressure pulses to determine fluid influx. - CLAIM 40. The method of claim 39 further comprising the step of:
monitoring the primary pressure pulses in the drill pipe at the surface; and wherein the step of employing the sensed annular space reflected pressure pulses to determine fluid influx comprises:
comparing a parameter of the reflected pressure pulses sensed in the annular space with the same parameter of the monitored drill pipe primary pressure pulses. - CLAIM 41. The method of claim 40 wherein:
the parameter is amplitude. - CLAIM 42. The method of claim 40 wherein:
the parameter is phase.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US50714683A | 1983-06-23 | 1983-06-23 | |
| US50713683A | 1983-06-23 | 1983-06-23 | |
| US507,136 | 1983-06-23 | ||
| US507,146 | 1983-06-23 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1218740A true CA1218740A (en) | 1987-03-03 |
Family
ID=27055728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000457318A Expired CA1218740A (en) | 1983-06-23 | 1984-06-22 | Method and apparatus for borehole fluid influx detection |
Country Status (5)
| Country | Link |
|---|---|
| CA (1) | CA1218740A (en) |
| DE (1) | DE3423158A1 (en) |
| FR (1) | FR2549132B1 (en) |
| GB (1) | GB2142679B (en) |
| NO (1) | NO162881C (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4636934A (en) * | 1984-05-21 | 1987-01-13 | Otis Engineering Corporation | Well valve control system |
| GB2216925A (en) * | 1988-04-05 | 1989-10-18 | Anadrill Int Sa | Method for controlling a drilling operation |
| US4941951A (en) * | 1989-02-27 | 1990-07-17 | Anadrill, Inc. | Method for improving a drilling process by characterizing the hydraulics of the drilling system |
| FR2666419B1 (en) * | 1990-08-31 | 1993-02-19 | Elf Aquitaine | METHOD FOR TRANSMITTING WELL DRILLING DATA FROM BOTTOM TO SURFACE. |
| US5289354A (en) * | 1990-08-31 | 1994-02-22 | Societe Nationale Elf Aquitaine (Production) | Method for acoustic transmission of drilling data from a well |
| US5055837A (en) * | 1990-09-10 | 1991-10-08 | Teleco Oilfield Services Inc. | Analysis and identification of a drilling fluid column based on decoding of measurement-while-drilling signals |
| US5222048A (en) * | 1990-11-08 | 1993-06-22 | Eastman Teleco Company | Method for determining borehole fluid influx |
| RU2179240C1 (en) * | 2000-05-26 | 2002-02-10 | Открытое акционерное общество "Сибирский научно-исследовательский институт нефтяной промышленности" | Method and device for determination of gas factor at wellhead of well in operation |
| US20020112888A1 (en) | 2000-12-18 | 2002-08-22 | Christian Leuchtenberg | Drilling system and method |
| US7281577B2 (en) * | 2004-07-22 | 2007-10-16 | Schlumberger Technology Corporation | Downhole measurement system and method |
| RU2348805C1 (en) * | 2007-06-25 | 2009-03-10 | Общество с ограниченной ответственностью "ЛУКОЙЛ-ПЕРМЬ" | Method of oil analysis for gas-condensate ratio |
| CN106801602A (en) * | 2017-04-13 | 2017-06-06 | 西南石油大学 | Using the method for the pressure wave signal real-time monitoring gas cut of measurement while drilling instrument |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3910110A (en) * | 1973-10-04 | 1975-10-07 | Offshore Co | Motion compensated blowout and loss circulation detection |
| US3982431A (en) * | 1975-05-12 | 1976-09-28 | Teleco Inc. | Control system for borehole sensor |
| FR2457490A1 (en) * | 1979-05-23 | 1980-12-19 | Elf Aquitaine | METHOD AND DEVICE FOR IN SITU DETECTION OF A DEPOSIT FLUID IN A WELLBORE |
| US4299123A (en) * | 1979-10-15 | 1981-11-10 | Dowdy Felix A | Sonic gas detector for rotary drilling system |
| US4440239A (en) * | 1981-09-28 | 1984-04-03 | Exxon Production Research Co. | Method and apparatus for controlling the flow of drilling fluid in a wellbore |
| FR2530286B1 (en) * | 1982-07-13 | 1985-09-27 | Elf Aquitaine | METHOD AND SYSTEM FOR DETECTING A DEPOSIT FLUID IN A WELLBORE |
-
1984
- 1984-06-18 NO NO842442A patent/NO162881C/en unknown
- 1984-06-22 GB GB08415968A patent/GB2142679B/en not_active Expired
- 1984-06-22 CA CA000457318A patent/CA1218740A/en not_active Expired
- 1984-06-22 FR FR8409880A patent/FR2549132B1/en not_active Expired
- 1984-06-22 DE DE19843423158 patent/DE3423158A1/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| GB8415968D0 (en) | 1984-07-25 |
| DE3423158A1 (en) | 1985-01-10 |
| FR2549132A1 (en) | 1985-01-18 |
| NO162881B (en) | 1989-11-20 |
| FR2549132B1 (en) | 1988-06-24 |
| NO162881C (en) | 1990-02-28 |
| GB2142679B (en) | 1986-07-23 |
| GB2142679A (en) | 1985-01-23 |
| NO842442L (en) | 1984-12-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4733232A (en) | Method and apparatus for borehole fluid influx detection | |
| US4733233A (en) | Method and apparatus for borehole fluid influx detection | |
| US5154078A (en) | Kick detection during drilling | |
| US7950451B2 (en) | Annulus mud flow rate measurement while drilling and use thereof to detect well dysfunction | |
| EP0621397B1 (en) | Method of and apparatus for detecting an influx into a well while drilling | |
| US5163029A (en) | Method for detection of influx gas into a marine riser of an oil or gas rig | |
| US8689904B2 (en) | Detection of gas influx into a wellbore | |
| US5586084A (en) | Mud operated pulser | |
| US3309656A (en) | Logging-while-drilling system | |
| US6909667B2 (en) | Dual channel downhole telemetry | |
| US4282939A (en) | Method and apparatus for compensating well control instrumentation for the effects of vessel heave | |
| US5055837A (en) | Analysis and identification of a drilling fluid column based on decoding of measurement-while-drilling signals | |
| CA1218740A (en) | Method and apparatus for borehole fluid influx detection | |
| Speers et al. | Delta flow: An accurate, reliable system for detecting kicks and loss of circulation during drilling | |
| US5272680A (en) | Method of decoding MWD signals using annular pressure signals | |
| CA2395098C (en) | A system and methods for detecting pressure signals generated by a downhole actuator | |
| US10551516B2 (en) | Apparatus and methods of evaluating rock properties while drilling using acoustic sensors installed in the drilling fluid circulation system of a drilling rig | |
| Stokka et al. | Gas kick warner-an early gas influx detection method | |
| US6540021B1 (en) | Method for detecting inflow of fluid in a well while drilling and implementing device | |
| Grosso et al. | Report on MWD experimental downhole sensors | |
| US11840925B2 (en) | System and method for downlinking continuous combinatorial frequencies alphabet | |
| Codazzi et al. | Rapid and reliable gas influx detection | |
| GB2239883A (en) | Method of decoding MWD signals using annular pressure signals | |
| CN118933742A (en) | A monitoring device and method for early drilling overflow | |
| McDonald et al. | Development of turbodrill tachometer. Final report |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MKEX | Expiry |