CA1208144A - Method of forming, filling and hermetically sealing containers - Google Patents
Method of forming, filling and hermetically sealing containersInfo
- Publication number
- CA1208144A CA1208144A CA000429497A CA429497A CA1208144A CA 1208144 A CA1208144 A CA 1208144A CA 000429497 A CA000429497 A CA 000429497A CA 429497 A CA429497 A CA 429497A CA 1208144 A CA1208144 A CA 1208144A
- Authority
- CA
- Canada
- Prior art keywords
- container
- panels
- container body
- thermoplastic material
- flaps
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000007789 sealing Methods 0.000 title claims abstract description 9
- 239000012815 thermoplastic material Substances 0.000 claims abstract description 27
- 230000002093 peripheral effect Effects 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000011087 paperboard Substances 0.000 claims abstract description 6
- 229920001169 thermoplastic Polymers 0.000 claims description 14
- 239000004416 thermosoftening plastic Substances 0.000 claims description 14
- 230000002708 enhancing effect Effects 0.000 claims 1
- 239000000047 product Substances 0.000 description 8
- 239000004743 Polypropylene Substances 0.000 description 4
- 235000013305 food Nutrition 0.000 description 4
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Landscapes
- Making Paper Articles (AREA)
- Closing Of Containers (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
A hermetically sealed container comprising a container body of paperboard material, the container body being of rectangular section with a front panel, a rear panel and two side panels. The panels have level top edges, with a strip of thermoplastic material extending around surfaces of the panels adjacent the top edges. A
rectangular top of thermoplastic material with a reversely bent peripheral wall providing a groove receives the upper end portions of the panels, the strip of thermoplastic material being bonded to the peripheral wall in permanent engagement. Each panel also has a closure flap at the lower end, with two opposed flaps being folded inwardly to form inner flaps and the other two opposed flaps being folded inwardly to form outer flaps. The outer flaps are sealed to the inner flaps by thermoplastic material, and the bottom corners of the container are internally sealed by dabs of thermoplastic material caused to flow into the corners after closure of the flaps. A method of forming, filling and sealing such a container is also disclosed.
A hermetically sealed container comprising a container body of paperboard material, the container body being of rectangular section with a front panel, a rear panel and two side panels. The panels have level top edges, with a strip of thermoplastic material extending around surfaces of the panels adjacent the top edges. A
rectangular top of thermoplastic material with a reversely bent peripheral wall providing a groove receives the upper end portions of the panels, the strip of thermoplastic material being bonded to the peripheral wall in permanent engagement. Each panel also has a closure flap at the lower end, with two opposed flaps being folded inwardly to form inner flaps and the other two opposed flaps being folded inwardly to form outer flaps. The outer flaps are sealed to the inner flaps by thermoplastic material, and the bottom corners of the container are internally sealed by dabs of thermoplastic material caused to flow into the corners after closure of the flaps. A method of forming, filling and sealing such a container is also disclosed.
Description
This invention relates to containers which, because of the nature of the products contained therein, have to be hermetically sealed and also have to be reclosable after opening. Such containers are primarily used for food pro ducts.
In the food industry, it is necessary to hygieni-cally package foods in containers which adequately protect the contents during the whole time from filling the container to purchase and use by the consumer. Furthermore, with many foods, it is desirable for the container to be reclosable by the consumer after an initial opening. At the same time, to keep down the cost of the product concerned, it is necessary for the container and the filliny and sealing pro cedure to be as inexpensive as possible. Many attempts have of course been made to provide containers and filling and sealing operations which meet such criteria, but suit-able containers and/or filiny and sealing operations are still undesirably expensive.
It is therefore an object of the invention to provide a reclosable hermetically sealable container and a method of filling and sealing such a container which adequately protects the contents and yet at the same time is relatively inexpensive.
~ ccording to the invention, a method of forming, filling and hermetically sealing a container comprises providing a container of paperboard material, said container body being of rectangular section with a front panel, a rear panel and two side panels, said panels having level top edges with a strip of thermoplastic material extend-ing around surfaces of the panels adjacent the top edges, 12~81~4 each panel having a closure flap at its lower end, a dab ofthermoplastic material being provided at the lower end of the junction of each pair of adjacent panels, providing a rectangular top of thermoplastic material with a reversely bent peripheral wall providing a groove, said top also having an opening with a reclosable lid in airtight engage-ment with the peripheral edge of the opening, the method comprising heat softening the thermoplastic strip adjacent the top edges of the panels, fitting the top onto the con-tainer body by causing the top end portions of the panels toenter into the peripheral groove with the softened theremo-plastic strip engaging the peripheral wall of the top, allowing the thermoplastic strip to cool and permanently secure the top to the container body, thereby forming a container, filling the container with product while the container is in an upside down orientation, closing the container while in the upside down orientation by folding two opposed panels downwardly to a closed position, providing heat softened thermoplastic on the uppermost faces of the closed flaps, folding the other two opposed flaps downwardly to a closed position in engagement with the thermoplastic material on the previously closed flaps, allowing the thermo-plastic material on the flaps to cool and thereby seal the bottom of the container, and heat softening the dabs of thermoplastic material at the lower ends of the junctions of the panels to cause said dabs to flow into and seal the bottom corners of the container.
The container body may be in an upside down orienta-tion when the lid is fitted thereto. Advantageously, the strip of thermoplastic material extends around the outer surfaces of the panels adjacent the top edges.
~2~8~
One embodiment of the invention will now be des-cribed, by way of example, with reference to the accompany-ing drawings, of which:
Figure 1 is a plan view of a paperboard blank for a container body, Figure 2 is a perspective view of a container top, with a corner thereof broken away to show the peripheral groove, Figure 3 is a side view of the container body in collapsed form, Figure 4 is a front view of the container body after shaping to box form by a mandrel, and with heat being applied to the thermoplastic strip on the container body, Figure 5 is a similar view showing the tap about to be fitted to the container body, Figure 6 is a sectional view along the line 6-6
In the food industry, it is necessary to hygieni-cally package foods in containers which adequately protect the contents during the whole time from filling the container to purchase and use by the consumer. Furthermore, with many foods, it is desirable for the container to be reclosable by the consumer after an initial opening. At the same time, to keep down the cost of the product concerned, it is necessary for the container and the filliny and sealing pro cedure to be as inexpensive as possible. Many attempts have of course been made to provide containers and filling and sealing operations which meet such criteria, but suit-able containers and/or filiny and sealing operations are still undesirably expensive.
It is therefore an object of the invention to provide a reclosable hermetically sealable container and a method of filling and sealing such a container which adequately protects the contents and yet at the same time is relatively inexpensive.
~ ccording to the invention, a method of forming, filling and hermetically sealing a container comprises providing a container of paperboard material, said container body being of rectangular section with a front panel, a rear panel and two side panels, said panels having level top edges with a strip of thermoplastic material extend-ing around surfaces of the panels adjacent the top edges, 12~81~4 each panel having a closure flap at its lower end, a dab ofthermoplastic material being provided at the lower end of the junction of each pair of adjacent panels, providing a rectangular top of thermoplastic material with a reversely bent peripheral wall providing a groove, said top also having an opening with a reclosable lid in airtight engage-ment with the peripheral edge of the opening, the method comprising heat softening the thermoplastic strip adjacent the top edges of the panels, fitting the top onto the con-tainer body by causing the top end portions of the panels toenter into the peripheral groove with the softened theremo-plastic strip engaging the peripheral wall of the top, allowing the thermoplastic strip to cool and permanently secure the top to the container body, thereby forming a container, filling the container with product while the container is in an upside down orientation, closing the container while in the upside down orientation by folding two opposed panels downwardly to a closed position, providing heat softened thermoplastic on the uppermost faces of the closed flaps, folding the other two opposed flaps downwardly to a closed position in engagement with the thermoplastic material on the previously closed flaps, allowing the thermo-plastic material on the flaps to cool and thereby seal the bottom of the container, and heat softening the dabs of thermoplastic material at the lower ends of the junctions of the panels to cause said dabs to flow into and seal the bottom corners of the container.
The container body may be in an upside down orienta-tion when the lid is fitted thereto. Advantageously, the strip of thermoplastic material extends around the outer surfaces of the panels adjacent the top edges.
~2~8~
One embodiment of the invention will now be des-cribed, by way of example, with reference to the accompany-ing drawings, of which:
Figure 1 is a plan view of a paperboard blank for a container body, Figure 2 is a perspective view of a container top, with a corner thereof broken away to show the peripheral groove, Figure 3 is a side view of the container body in collapsed form, Figure 4 is a front view of the container body after shaping to box form by a mandrel, and with heat being applied to the thermoplastic strip on the container body, Figure 5 is a similar view showing the tap about to be fitted to the container body, Figure 6 is a sectional view along the line 6-6
2~ of Figure 5 after the cop has been fitted to the container body, Figure 7 is a front view showing the container being filled, Figure 8 is a plan view showing two of the closure flaps folded to the closed position, with hot thermoplastic material applied to the folded flaps, Figure 9 is a similax view showing the other two bottom flaps being folded into contact with the previously folded flaps, Figure 10 is a similar view showing heat being applied to the bottom corners, and Figure 11 is a perspective view of the filled and he.rmetically sealed container.
Referring to the drawings, Figure 1 shows a pre-formed blank 12 for a rectangular container body, the blank having a front panel 14, a rear panel 16, and side panels 18, 20. The container blank 12 is made of paperboard which has been printed with the required product informa-tion and die-cut fxom a sheet of paperboard material. The upper edges of the panels are level~ and the bottom end of each panel has a closure flap 14', 18', 16', and 20' res-pectively. The side edge of the side panel 20 has an edge flap 22 which is securable by suitable adhesive to the in-side of an edge portion of the front panel 14 in known manner tc form a container body 23, see Figures 3 - 11, with -fold lines 24, 26, 28 and 30 being provided to facilitate forma-tion of the container body 23 from the blank 12.
In accordance with the invention, the outer face of the blank 12 is provided along its upper edge portion with a strip 32 of thermoplastic material, such as poly-propylene, which extends across the top end portions of thepanels 1~, 18, 16, 20 so as to extend completely around the container body 23. Also, the inner face of the blank 12 is provided at the bottom end of each fold line 24, 26, 28 and at the bottom of the side panel 20 adjacent the edge flap 22 with a dab 34 of thermoplastic material, such as polypropylene.
Figure 2 shows a rectangular container top 36 of injection molded thermoplastic rnaterial, such as poly-propylene. The top 36 has a rectangular generally flat main portion 38 with a reversely bent peripheral wall 40 forming a downwardly extending peripheral groove 42. The central part of the main portion 38 has a generally rectangu-lar opening 44 with rounded corners and a lid 46 shaped for snapping airtight engagement with the edge of the opening 44.
The container body 23 will usually be supplied to a container forming, filling and sealing operation in a flattened form and in an upside down orientation, as shown in Figure 3v The sequence of operations now to be described can be carried out in an in-line manner or in a rotary manner, as will be clearly apparent to a person skilled in the art.
The upside down container body 23 first passes to a forming station (Figure 4) where a mandrel 50 is moved upwardly into the container body 23 to open it out from flattened to box form. Also, the thermoplastic strip 32 is heated to a softened state by radiant heaters 52 placed around the container body 23.
The container body 23 is then immediately moved to a top-receiving station (Figure 5) where a container top 36, also in upside down orientation and with lid 46 closed, is fitted onto the now lower end of the container body 23.
The sectional view shown in Figure 6 illustrates the rela-tive dimensions of the front panel 14 of the container body 23 and the reversely bent wall 40 and peripheral groove 42 of the top 36, with the sectional view shown in Figure 6 also of course applying to the other panels of the container body 23~ The reversely bent peripheral wall 40 has an initial inclined guiding portion 40a extending from the main portion 38 of the top 36, this guiding portion 40a functioning to guide the lower end of the container front panel 40 into the groove 42. The outer portion 40b of the wall 40 has a length 8~
just slightly greater than the depth of the thermoplastic strip 32 on the parlel 14, and the outer wall portion 40b has a free end edge 40c which terminates at a level laterally aligned with approximately the midpart of the inclined guid-ing portion 40a.
When the lid 36 is being fitted onto the lower end of the container body 23 therefore, the lower end por-tions of the panels, 14, 16, 18, 20 with the softened thermoplastic strip 32 are guided into the peripheral groove 42 in the top 36 by the inclined guiding wall portion 40a.
The fitting movement is continued until the lower end por-tion 40b is such that the softened thermoplastic strip 32 sub stantially fills the clearance space as shown in Figure 6.
The thermoplastic strip 32 is then allowed to cool and by bonding to the outer wall portion 40b permanently secures the top 36 to the container body 23, thereby forming a container.
The container in its upside down orientation is then passed to a filling station (Figure 7) where the con-tents 54 are supplied downwardly into the container. Suchcontents may for example be spoonable, or shakable, it being understood that the actual design of the reclosable lid 46 will depend on the nature of the product in the container. The lid 46 shown is intended for use with granular and powdered products. The container is then in the condition shown in Figure 7, that is to say filled and upside down, with the closure flaps 14' 16' 18l 20' still in the open position.
The filled container then passes to a first closing station ~Figure 8) where the closure flaps 18' 20' are bent downwardly into the closed position and heat-softened thermoplastic material is applied to the upper surfaces. A
partially closed container is then immediately passed to a second closing station (Figure 9) where the other closure flaps 14' 16' are bent downwardly into the closed position in engagement with the softened thermoplastic material on the flaps 18' 20'. This thermoplastic material (which again may be polypropylene) is then allowed to cool, thus perma-nently securing the end flaps in the closed position.
Finally, the closed container passes to a final closing station (Figure 10) where radiant heaters 56 are positioned to heat and thereby soften the dabs 3~ of thermo-plastic material. The container is then turned to an up-right position so that this thermoplastic material runs into the interior corners formed by the panels and the closure flaps to move thoroughly seal the container and prevent a leakage of product from the corners. The herme-tically sealed container is then as shown in Figure 11.
The strip 32 of thermoplastic material may addi-tionally or alternatively extend around the inner surfaces 20 of the panels 14, 16, 18, 20 adjacent their top edges for permant bonding with an inner portion of the peripheral wall 40 of the top 36. Further, the top 36 may have stack-ing webs 39 on the interior of the peripheral wall 40 to enable the tops 36 to be stacked one upon the other before supply to the top-receiving station shown in Figure 5. Also, the blank 12 may be provided with a barrier material on the future inner faces of the container if the nature of the product requires.
The advantages of the invention will be readily apparent from the foregoing description of the preferred embodiment. Other embodiments will be readily apparent to a person skilled in the art, the scope of the invention being defined in the appended claims.
Referring to the drawings, Figure 1 shows a pre-formed blank 12 for a rectangular container body, the blank having a front panel 14, a rear panel 16, and side panels 18, 20. The container blank 12 is made of paperboard which has been printed with the required product informa-tion and die-cut fxom a sheet of paperboard material. The upper edges of the panels are level~ and the bottom end of each panel has a closure flap 14', 18', 16', and 20' res-pectively. The side edge of the side panel 20 has an edge flap 22 which is securable by suitable adhesive to the in-side of an edge portion of the front panel 14 in known manner tc form a container body 23, see Figures 3 - 11, with -fold lines 24, 26, 28 and 30 being provided to facilitate forma-tion of the container body 23 from the blank 12.
In accordance with the invention, the outer face of the blank 12 is provided along its upper edge portion with a strip 32 of thermoplastic material, such as poly-propylene, which extends across the top end portions of thepanels 1~, 18, 16, 20 so as to extend completely around the container body 23. Also, the inner face of the blank 12 is provided at the bottom end of each fold line 24, 26, 28 and at the bottom of the side panel 20 adjacent the edge flap 22 with a dab 34 of thermoplastic material, such as polypropylene.
Figure 2 shows a rectangular container top 36 of injection molded thermoplastic rnaterial, such as poly-propylene. The top 36 has a rectangular generally flat main portion 38 with a reversely bent peripheral wall 40 forming a downwardly extending peripheral groove 42. The central part of the main portion 38 has a generally rectangu-lar opening 44 with rounded corners and a lid 46 shaped for snapping airtight engagement with the edge of the opening 44.
The container body 23 will usually be supplied to a container forming, filling and sealing operation in a flattened form and in an upside down orientation, as shown in Figure 3v The sequence of operations now to be described can be carried out in an in-line manner or in a rotary manner, as will be clearly apparent to a person skilled in the art.
The upside down container body 23 first passes to a forming station (Figure 4) where a mandrel 50 is moved upwardly into the container body 23 to open it out from flattened to box form. Also, the thermoplastic strip 32 is heated to a softened state by radiant heaters 52 placed around the container body 23.
The container body 23 is then immediately moved to a top-receiving station (Figure 5) where a container top 36, also in upside down orientation and with lid 46 closed, is fitted onto the now lower end of the container body 23.
The sectional view shown in Figure 6 illustrates the rela-tive dimensions of the front panel 14 of the container body 23 and the reversely bent wall 40 and peripheral groove 42 of the top 36, with the sectional view shown in Figure 6 also of course applying to the other panels of the container body 23~ The reversely bent peripheral wall 40 has an initial inclined guiding portion 40a extending from the main portion 38 of the top 36, this guiding portion 40a functioning to guide the lower end of the container front panel 40 into the groove 42. The outer portion 40b of the wall 40 has a length 8~
just slightly greater than the depth of the thermoplastic strip 32 on the parlel 14, and the outer wall portion 40b has a free end edge 40c which terminates at a level laterally aligned with approximately the midpart of the inclined guid-ing portion 40a.
When the lid 36 is being fitted onto the lower end of the container body 23 therefore, the lower end por-tions of the panels, 14, 16, 18, 20 with the softened thermoplastic strip 32 are guided into the peripheral groove 42 in the top 36 by the inclined guiding wall portion 40a.
The fitting movement is continued until the lower end por-tion 40b is such that the softened thermoplastic strip 32 sub stantially fills the clearance space as shown in Figure 6.
The thermoplastic strip 32 is then allowed to cool and by bonding to the outer wall portion 40b permanently secures the top 36 to the container body 23, thereby forming a container.
The container in its upside down orientation is then passed to a filling station (Figure 7) where the con-tents 54 are supplied downwardly into the container. Suchcontents may for example be spoonable, or shakable, it being understood that the actual design of the reclosable lid 46 will depend on the nature of the product in the container. The lid 46 shown is intended for use with granular and powdered products. The container is then in the condition shown in Figure 7, that is to say filled and upside down, with the closure flaps 14' 16' 18l 20' still in the open position.
The filled container then passes to a first closing station ~Figure 8) where the closure flaps 18' 20' are bent downwardly into the closed position and heat-softened thermoplastic material is applied to the upper surfaces. A
partially closed container is then immediately passed to a second closing station (Figure 9) where the other closure flaps 14' 16' are bent downwardly into the closed position in engagement with the softened thermoplastic material on the flaps 18' 20'. This thermoplastic material (which again may be polypropylene) is then allowed to cool, thus perma-nently securing the end flaps in the closed position.
Finally, the closed container passes to a final closing station (Figure 10) where radiant heaters 56 are positioned to heat and thereby soften the dabs 3~ of thermo-plastic material. The container is then turned to an up-right position so that this thermoplastic material runs into the interior corners formed by the panels and the closure flaps to move thoroughly seal the container and prevent a leakage of product from the corners. The herme-tically sealed container is then as shown in Figure 11.
The strip 32 of thermoplastic material may addi-tionally or alternatively extend around the inner surfaces 20 of the panels 14, 16, 18, 20 adjacent their top edges for permant bonding with an inner portion of the peripheral wall 40 of the top 36. Further, the top 36 may have stack-ing webs 39 on the interior of the peripheral wall 40 to enable the tops 36 to be stacked one upon the other before supply to the top-receiving station shown in Figure 5. Also, the blank 12 may be provided with a barrier material on the future inner faces of the container if the nature of the product requires.
The advantages of the invention will be readily apparent from the foregoing description of the preferred embodiment. Other embodiments will be readily apparent to a person skilled in the art, the scope of the invention being defined in the appended claims.
Claims (2)
1. A method of forming, filling and hermetically sealing a container, comprising providing a container body of paperboard material with opposed ends, said container body being of rectangular section with a front panel, a rear panel and two side panels, said panels having level edges at one end with a strip of thermoplastic material extending around surfaces of the panels adjacent the edges, each panel having a closure flap at its opposite end, a dab of thermoplastic material being provided at said opposite end of the junction of each pair of adjacent panels, providing a rectangualr closure member of thermo-plastic material with a reversely bent peripheral wall providing a groove, said closure member also having an opening and removable closing means closing said opening, the method further comprising supplying the container body in a flattened form to a forming station with said opposite end uppermost and said one end lowermost, opening the flattened container body to a box form, heat softening the thermoplastic strip adjacent the edges of the panels at said one end, moving the container body with said one end lowermost to a closure-receiving station, fitting the closure member onto the container body by inverting the closure member and causing portions of the panels at said one lowermost end to enter into the peripheral groove of the inverted closure member with the softened thermoplastic strip engaging the peripheral wall of the closure member thus enhancing the hermatic seal between the closure member and the container body since the heat softened thermoplastic strip tends to flow downwardly into the closure member, o a filling station, filling the container with product while the container is still in the orientation with said opposite end uppermost, moving the filled container to a closing station, closing the container while in said orientation by folding two opposed panels downwardly to a closedposition, providing heat softened thermoplastic on the uppermost faces of the closed flaps, folding the other two opposed flaps downwardly to a closed position in engagement with the thermoplastic material on the flaps and allowing the thermoplastic material to cool and thereby seal said opposite end of the container and then heat softening the dabs of thermoplastic material at said junctions of the panels and inverting the container to position said opposite end lowermost to cause said dabs to flow into and seal the corners of the container at said opposite end to more thoroughly seal the container and prevent possible leakage of the product from the corners of the container.
2. A method according to claim 1 wherein the strip of thermoplastic material extends around the outer surfaces of the panels of said container body at said one end.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US38543082A | 1982-06-07 | 1982-06-07 | |
| US385,430 | 1982-06-07 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1208144A true CA1208144A (en) | 1986-07-22 |
Family
ID=23521354
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000429497A Expired CA1208144A (en) | 1982-06-07 | 1983-06-02 | Method of forming, filling and hermetically sealing containers |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1208144A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5607056A (en) * | 1995-05-02 | 1997-03-04 | Macro-Systems Packaging Ltd. | Transit packaging having reduced content |
-
1983
- 1983-06-02 CA CA000429497A patent/CA1208144A/en not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5607056A (en) * | 1995-05-02 | 1997-03-04 | Macro-Systems Packaging Ltd. | Transit packaging having reduced content |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MKEX | Expiry |