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CA1290059C - Steam trap operation judging device - Google Patents

Steam trap operation judging device

Info

Publication number
CA1290059C
CA1290059C CA000531642A CA531642A CA1290059C CA 1290059 C CA1290059 C CA 1290059C CA 000531642 A CA000531642 A CA 000531642A CA 531642 A CA531642 A CA 531642A CA 1290059 C CA1290059 C CA 1290059C
Authority
CA
Canada
Prior art keywords
steam
leakage
steam trap
trap
traps
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA000531642A
Other languages
French (fr)
Inventor
Yoshiyasu Fujiwara
Masao Yonemura
Takeshi Yokoyama
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TLV Co Ltd
Original Assignee
TLV Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP61087432A external-priority patent/JPH0614381B2/en
Priority claimed from JP6380486U external-priority patent/JP2522492Y2/en
Application filed by TLV Co Ltd filed Critical TLV Co Ltd
Application granted granted Critical
Publication of CA1290059C publication Critical patent/CA1290059C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/28Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16TSTEAM TRAPS OR LIKE APPARATUS FOR DRAINING-OFF LIQUIDS FROM ENCLOSURES PREDOMINANTLY CONTAINING GASES OR VAPOURS
    • F16T1/00Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers
    • F16T1/38Component parts; Accessories
    • F16T1/48Monitoring arrangements for inspecting, e.g. flow of steam and steam condensate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16TSTEAM TRAPS OR LIKE APPARATUS FOR DRAINING-OFF LIQUIDS FROM ENCLOSURES PREDOMINANTLY CONTAINING GASES OR VAPOURS
    • F16T1/00Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers
    • F16T1/02Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers with valves controlled thermally
    • F16T1/08Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers with valves controlled thermally by bimetallic strips or plates
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/16Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means
    • G01M3/18Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
    • G01M3/186Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators
    • G01M3/188Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators for radiators
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07CTIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C3/00Registering or indicating the condition or the working of machines or other apparatus, other than vehicles

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Monitoring And Testing Of Nuclear Reactors (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

ABSTRACT
The present invention is designed to transmit to a host computer a result of judgement of operation of each steam trap and measurement of steam leakage, to automatically totalize and analyze the result of measurements, and to predict the time to repair or replace.

Description

TITLE OF T~E INVENTION:
STE~M TRAP OPERATION JUDGING DEVICE
B~CKGROUND OF THE INVENTION:
1. Field of -the Invention:
The present invention relates to a steam trap operation judging device which judges -the operating condition of steam traps, that is, whether or not the steam traps are leaking steam, or measures the leakage of steam.
The steam trap is mounted on steam lines or equipment using steam and permits only the au-tomatic removal of collected water without the leakage of steam.
More and more strict observation of steam leaks has come to be required as a result of a rise in fuel-cost.
Leaking no steam has now become a prerequisite for the adoption o~ the steam trap. Steam-pipe lines, after ins-tallation, are strictly monitored; and a steam trap which is leaking steam is repaired or replaced positively.
There have been developed and put to practical use various types of steam trap leakage detec-tors.
For ins-tance, a sight window is provided in the pipe line on -the outlet side of the steam trap to allow the visual observation of the sta-te of a fluid inside, and al50 a temperature gauge and vibrometer are employed to measure the surface temperature of the steam trap and the sound of flow of the fluid.
In either case, only the qualitative observation was made on the leaking state of the steam trap and the quantitative measuremenk of leakage could not be made.
Therefore, the judgment of the degree of leakage had to be dependent on man's sense.
2. Description of the Prior Art:
This applicant, therefore, developed simple steam trap leakage detectors.
One of the detectors is described in Canadian Patent Application Ser. No. 531,724 filed March 11, 1987 (see also U.S. Patent No. 4,727,750). This is an inven-tion for determining steam leakage on the basis of a correlation between vibrations by using a steam pressure as a parameter and the steam leakage that have been measured and stored in advance by applying a detector including a vibration sensor and a temperature sensor that are built in, to the outside surface of a casing of the steam trap.
The other device proposed âS Japanese Patent Publication No. 62 212525 is disposed between the steam supply side and the steam trap, and -the steam leakage is determined from a correlation between the quantity of steam passing through an orifice and a water level on its primary side.

The aforementioned device is capable of judging the operation of each steam trap and measuring steam leakage, but troublesome manual operation is required for the prepara-tion of a list of results of operation judgment and leakage measurement, and for the summation of leakage and the totali-zation and analysis of leakage in terms of the amount of money or rejection rate. In addition, repair or replacement of a trap which leaks steam is carried out after checkups, and accordingly could not be positive maintenance of the steam traps.
According to a broad aspect of the present inven-tion there is provided a steam trap operation sensing device which comprises steam leakage detector means for measuring and storing data representing the operation of steam traps, and host computer means to which said data are transferred for storing the data. The host computer means operates to record and display the summation of leakage in a plurality of steam traps, the totalization and analysis of leakage in terms of at least one of monetary cost and a rejectïon rate.
The changes in each of the steam traps with time is also recorded. The steam leakage detector means comprises an operating detecting section for sensing parameters of a plurality of steam traps to generate analog signals. An analog-to-digital converter is connected to the operation detecting section for converting the analog signals to digital signals. A microcomputer is connected to the analog-to-digital converter for receiving the digital signals and for analyzing the digital signals to detect the presence of steam leaks in each steam trap based on the parameters sensed for each steam trap. Storage means is connected to the microcomputer for storing data concerning the condition and change in condition of each steam trap with regard to steam leakage.
The invention also envisages means for correlating the digital signals for each steam trap with a code repre-senting each of the steam traps.
SUMMARY OF THE INVENTION:
The technical task of the present invention, there-fore, is to enable the automatic totalization and analysis of checkup data and the prediction of a repair or replacement period.
A technological means of the present invention disclosed for the solution of the aforementioned problem is such a device that the operation of each trap is judged and the steam leakage is measured and stored by means of a steam leakage detector; the aforesaid data stored are transmitted to a host computer, which records and displays a result of the judgment of operation and leakage of each trap, summation and analysis of total leakage at all traps and the leakage in terms of the amount of money or a rejection rate, and a change in each - 3a -~29~

steam trap with time.
The function of the aforementioned technological means is as described below.
The judgement of operation of each steam trap and the measurement of steam leakage are performed by the steam leakage detector. A result of this judyement of operation and measurement of leakage is once stored in the storage section of the steam leakage detector, and after the check of all steam traps, the data stored are transmitted -to the host computer.
The host computer records and displays a result of judgement of operation of, and leakage at, each steam trap, necessary totalization and analysis of the total leakage a-t all traps and leakage in terms of the amount of money and rejection rate, and a change in the leakage at each steam trap with time.
ThereEore, printing, totalization and analysis of a resul-t of checkups can automatically and correctly be carried out and accordingly the main-tenance control of steam traps can easily be performed. Also, as -the change of leakage with time is recorded and displayed, the time of repair or replacement can automatically be known by predetermining the time of repair or replacement on the basis of leakage.
Manual labour for inputting into the computer .~

s~

can be saved by reading, with a bar-code reading, the trap number and type oE each steam trap printed on a bar-code attached on each steam trap.
The present invention has the following peculiar effec-t.
Since a result of checkups is automatically recorded, totalized and printed by -the host computer, manual work can be dispensed with, enabling work saving and standardization.
Furthermore, since changes in steam leakage at -the steam trap with time are recorded and displayed, early finding defective parts and repairing or replacing them can prevent the waste of production cost, contributing toward energy saving.
BRIEF DESCRIPTION OF THE l)RAWING:
Fig. 1 is a schema-tic drawing showing the cons-titution of a steam -trap operation judging device of the present invention.
DETAILED DESCRIPTION OF THE PREFFERED EMBODIMENT:
An example showing an embodiment of the aforesaid -technological means is described below. (See Fig. 1.) The steam trap operation judging device of the present invention cornprises a steam leakage detector 1, an arithmetic display device 2 and a host computer 3.

~9~5~

A trap operation detecting section 10 is formed at one end of the detector 1 and a bar-code reader 11 at the other end.
The bar-code reader 11 reads the trap number and type an inputs them into a microcomputer 6 of the arithmetic d.isplay device 2. A signal received by the operation detecting section 10 is transmitted to the arithmetic display device through a cable 12, ampliied by an amplifier 4, digitally converted by an analog/digital con~erter 5, and then fed into the microcomputer 6.
The microcomputer 6 computes the presence or absence of leaks and the leakage, displays on the display sec-tion 7 and, at the same time, s-tores in a storage section 8 the data regarding the judgement of the number and type, operation, and leakage of each trap. After the check of all steam traps, the da-ta of measurement stored in -the storage section 8 are sent to the host computer 3 from a data transmitter section 9 through a cable 13.
The host computer 3 records and displays a result of judgement of operation and leakage of each trap, summation and analysis of total leakage of all traps and leakage in -terms o~ the amount of money or rejection rate, and changes.in each steam -trap with time.
Although the present inven-tion has been fully ~2~

described by way of examples with reference to the-accompanying drawings, it is to be noted that varivus changes and modifications will be apparent to those skilled in -the art. ThereEore, unless otherwise such changes and modifications depar-t from the scope of the present invention, they should be construed as included therein.

;

Claims (4)

1. A steam trap operation sensing device comprising steam leakage detector means for measuring and storing data representing the operation of steam traps, and host computer means to which said data are transferred for storing said data, said host computer means operating to record and display the summation of leakage in a plurality of steam traps, the totalization and analysis of leakage in terms of at least one of monetary cost and a rejection rate; and changes in each of said steam traps with time, said steam leakage detector means comprising an operation detecting section for sensing parameters of a plurality of steam traps to generate analog signals, an analog-to-digital converter connected to said operation detecting section for converting the analog signals to digital signals, a microcomputer connected to said analog-to-digital converter for receiving the digital signals and for analyzing the digital signals to detect the presence of steam leaks in each steam trap based on the parameters sensed for each steam trap, and storage means connected to said microcomputor for storing data concerning the condition and change in condition of each steam trap with regard to steam leakage.
2. A steam trap operation sensing device according to claim 1 wherein there is further provided means for correlat-ing said digital signals for each steam trap with a code representing each said steam trap.
3. A steam trap operation sensing device according to claim 1 or 2, wherein at least one of the parameters is vibration sensed for each steam trap, said microcomputer being programmed to recognize a pattern of vibrations indicative of a steam leak in each steam trap.
4. A steam trap operation sensing device according to claim 1 or 2, wherein said steam leakage detector means including a display section connected to said microcomputer for displaying the summation of leakage in the plurality of steam traps, and a data transmitter section connected between said microcomputer and said host computer means for trans-ferring data from said microcomputer and from said storage means to said host computer means.
CA000531642A 1986-04-15 1987-03-10 Steam trap operation judging device Expired - Lifetime CA1290059C (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP61087432A JPH0614381B2 (en) 1986-04-15 1986-04-15 Automatic data analyzer for steam leak data from multiple steam traps
JP61-87432 1986-04-15
JP61-63804 1986-04-25
JP6380486U JP2522492Y2 (en) 1986-04-25 1986-04-25 Steam trap operation determination device

Publications (1)

Publication Number Publication Date
CA1290059C true CA1290059C (en) 1991-10-01

Family

ID=26404927

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000531642A Expired - Lifetime CA1290059C (en) 1986-04-15 1987-03-10 Steam trap operation judging device

Country Status (25)

Country Link
KR (1) KR900003201B1 (en)
CN (1) CN1040467C (en)
AR (1) AR247620A1 (en)
AT (1) AT400069B (en)
AU (1) AU586542B2 (en)
BE (1) BE1001150A3 (en)
BR (1) BR8701793A (en)
CA (1) CA1290059C (en)
CH (1) CH672829A5 (en)
DE (2) DE8705444U1 (en)
DK (1) DK166926B1 (en)
ES (1) ES2005149A6 (en)
FI (1) FI86765C (en)
FR (1) FR2597189B1 (en)
GB (1) GB2189321B (en)
GR (1) GR870536B (en)
IN (1) IN165693B (en)
IT (1) IT1208631B (en)
LU (1) LU86841A1 (en)
MX (1) MX168788B (en)
NL (1) NL189098C (en)
NO (1) NO166595C (en)
NZ (1) NZ219453A (en)
PT (1) PT84631B (en)
SE (1) SE505414C2 (en)

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JPS62212542A (en) * 1986-03-14 1987-09-18 Tlv Co Ltd Apparatus for measuring leak quantity of steam
US4898022A (en) * 1987-02-09 1990-02-06 Tlv Co., Ltd. Steam trap operation detector
GR1000336B (en) * 1987-09-14 1992-06-25 Tlv Co Ltd Steam trap operation detector
DE4302367A1 (en) * 1993-01-28 1994-08-04 Rwe Energie Ag System for the indirect determination of critical conditions of condition-dependent gases, substances, plant parts etc.
ES2127122B1 (en) 1996-09-02 1999-12-16 Blaquez Navarro Vicente AUTONOMOUS ELECTRONIC IMPROVED MONITORING SYSTEM FOR PURGERS, VALVES AND INSTALLATIONS IN REAL TIME.
ES2133240B1 (en) * 1997-10-03 2000-03-16 Blazquez Navarro Vicente AUTONOMOUS GLOBAL SYSTEM PERFECTED FOR REMOTE SURVEILLANCE OF BLEEDERS, VALVES AND REAL-TIME FACILITIES.
JP3390806B2 (en) * 1999-12-28 2003-03-31 株式会社テイエルブイ Position recognition device, measurement device provided with this position recognition device, and measurement system
JP3443618B2 (en) * 2000-11-01 2003-09-08 株式会社テイエルブイ Operation method of steam trap sales and maintenance system, and steam trap sales and maintenance totaling system
WO2006063196A2 (en) * 2004-12-08 2006-06-15 Armstrong International, Inc. Method and system for analyzing steam trap data
US7246036B2 (en) 2004-12-08 2007-07-17 Armstrong International, Inc. Remote monitor for steam traps
JP5010472B2 (en) 2005-07-25 2012-08-29 株式会社テイエルブイ Maintenance inspection support device
CN101238491B (en) * 2005-07-25 2011-11-02 Tlv有限公司 Device management method, analysis system used for the device management method, data structure used in management database, and maintenance inspection support device used for the device management me
GB2457924B (en) * 2008-02-28 2012-04-25 Spirax Sarco Ltd Developments in or relating to steam trap monitoring
US9157829B2 (en) 2011-12-30 2015-10-13 Spirax-Sarco Limited Apparatus and method for monitoring a steam plant
GB2497995B (en) * 2011-12-30 2014-04-30 Spirax Sarco Ltd An apparatus and method for monitoring a steam plant
GB2497994B (en) * 2011-12-30 2013-11-20 Spirax Sarco Ltd A method for monitoring a steam plant
GB2497997A (en) * 2011-12-30 2013-07-03 Spirax Sarco Ltd Monitoring a steam plant
US10641412B2 (en) 2012-09-28 2020-05-05 Rosemount Inc. Steam trap monitor with diagnostics
EP3282167B1 (en) * 2015-04-07 2019-06-12 TLV Co., Ltd. Threshold value calculation system, and threshold value calculation method
CN111307441B (en) * 2020-03-25 2024-08-27 广西玉柴机器股份有限公司 Tool and method for detecting fan protection ring mounting bracket

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DE2658818A1 (en) * 1976-12-24 1978-07-06 Bea Baugesellschaft Fuer Elekt Diagnostic computer for drive units - has A-D converter feeding data to store and operating panel pre-programming all modes of operation
US4202490A (en) * 1977-01-03 1980-05-13 Hughes Tool Company Drill pipe identification method and system
FR2395458A1 (en) * 1977-06-21 1979-01-19 Parisienne Chauffage Urbain Condensate collection system for district heating installation - has electronic circuit receiving signals from temp. sensors to check correct functioning
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DE3030296A1 (en) * 1980-08-09 1982-03-18 Reinhold Ing.(grad.) 6990 Bad Mergentheim Barlian DEVICE FOR DETECTING STEAM LEAKAGE
JPS58168934A (en) * 1982-03-31 1983-10-05 Hitachi Ltd Method and device for detecting leakage of liquid
AT387464B (en) * 1982-10-29 1989-01-25 Voest Alpine Ag ARRANGEMENT FOR MONITORING THE LEVEL OF DAMAGE DUE TO MATERIAL EXHAUST IN CONSTRUCTIONS, VEHICLES, MACHINES AND THE LIKE
JPS62212542A (en) * 1986-03-14 1987-09-18 Tlv Co Ltd Apparatus for measuring leak quantity of steam
JPH06157499A (en) * 1992-11-16 1994-06-03 Kumiai Chem Ind Co Ltd N-@(3754/24)1-substituted ethyl)-2,2-dichlorocyclopropane carboxamide derivative and germicide for agriculture and horticulture
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Also Published As

Publication number Publication date
NO871388L (en) 1987-10-16
NZ219453A (en) 1989-05-29
DE8705444U1 (en) 1988-01-07
AU586542B2 (en) 1989-07-13
BE1001150A3 (en) 1989-08-01
FI871398L (en) 1987-10-16
NO166595C (en) 1991-08-21
FI86765B (en) 1992-06-30
GB8708403D0 (en) 1987-05-13
NO871388D0 (en) 1987-04-03
AU6996887A (en) 1987-10-22
GR870536B (en) 1987-07-20
SE8701510D0 (en) 1987-04-10
IT1208631B (en) 1989-07-10
DK167587D0 (en) 1987-04-02
DK167587A (en) 1987-10-16
PT84631A (en) 1987-05-01
ATA95287A (en) 1995-01-15
CN1040467C (en) 1998-10-28
NL189098B (en) 1992-08-03
MX168788B (en) 1993-06-08
NO166595B (en) 1991-05-06
SE505414C2 (en) 1997-08-25
DK166926B1 (en) 1993-08-02
NL8700708A (en) 1987-11-02
KR870010396A (en) 1987-11-30
IT8720104A0 (en) 1987-04-14
CH672829A5 (en) 1989-12-29
AR247620A1 (en) 1995-01-31
BR8701793A (en) 1988-01-26
CN87100824A (en) 1987-10-28
SE8701510L (en) 1988-01-12
ES2005149A6 (en) 1989-03-01
IN165693B (en) 1989-12-16
FR2597189A1 (en) 1987-10-16
GB2189321B (en) 1990-08-22
FI86765C (en) 1992-10-12
FI871398A0 (en) 1987-03-31
LU86841A1 (en) 1987-08-12
PT84631B (en) 1989-11-30
GB2189321A (en) 1987-10-21
FR2597189B1 (en) 1992-03-27
NL189098C (en) 1993-01-04
DE3712406C2 (en) 1989-07-13
DE3712406A1 (en) 1987-10-22
KR900003201B1 (en) 1990-05-10
AT400069B (en) 1995-09-25

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Effective date: 20121205