CA1274771A - Antimicrobially active wet wiper - Google Patents
Antimicrobially active wet wiperInfo
- Publication number
- CA1274771A CA1274771A CA000535390A CA535390A CA1274771A CA 1274771 A CA1274771 A CA 1274771A CA 000535390 A CA000535390 A CA 000535390A CA 535390 A CA535390 A CA 535390A CA 1274771 A CA1274771 A CA 1274771A
- Authority
- CA
- Canada
- Prior art keywords
- web
- fibers
- binder
- wet wiper
- wet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000004599 antimicrobial Substances 0.000 claims abstract description 78
- 239000011230 binding agent Substances 0.000 claims abstract description 73
- 239000000835 fiber Substances 0.000 claims abstract description 72
- 239000007788 liquid Substances 0.000 claims abstract description 37
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 54
- 230000000845 anti-microbial effect Effects 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 28
- BEFDCLMNVWHSGT-UHFFFAOYSA-N ethenylcyclopentane Chemical compound C=CC1CCCC1 BEFDCLMNVWHSGT-UHFFFAOYSA-N 0.000 claims description 17
- 239000004334 sorbic acid Substances 0.000 claims description 17
- 229940075582 sorbic acid Drugs 0.000 claims description 17
- 235000010199 sorbic acid Nutrition 0.000 claims description 17
- 150000007524 organic acids Chemical group 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 229910052710 silicon Inorganic materials 0.000 claims description 10
- 239000010703 silicon Substances 0.000 claims description 10
- 235000015165 citric acid Nutrition 0.000 claims description 9
- 239000004816 latex Substances 0.000 claims description 9
- 229920000126 latex Polymers 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 5
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 5
- CZIAHOKVOQSYHN-UHFFFAOYSA-N didecyl-methyl-(3-trimethoxysilylpropyl)azanium Chemical class CCCCCCCCCC[N+](C)(CCC[Si](OC)(OC)OC)CCCCCCCCCC CZIAHOKVOQSYHN-UHFFFAOYSA-N 0.000 claims description 5
- XTAKDLWEWPRLGB-UHFFFAOYSA-N dimethyl-octadecyl-(3-trimethoxysilylpropyl)azanium Chemical class CCCCCCCCCCCCCCCCCC[N+](C)(C)CCC[Si](OC)(OC)OC XTAKDLWEWPRLGB-UHFFFAOYSA-N 0.000 claims description 5
- 235000011090 malic acid Nutrition 0.000 claims description 5
- 239000001630 malic acid Substances 0.000 claims description 5
- 239000012209 synthetic fiber Substances 0.000 claims description 4
- 230000001747 exhibiting effect Effects 0.000 claims description 3
- 229920002994 synthetic fiber Polymers 0.000 claims description 3
- 229960004106 citric acid Drugs 0.000 claims 7
- 229940099690 malic acid Drugs 0.000 claims 3
- 150000007513 acids Chemical class 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000126 substance Substances 0.000 description 8
- 244000005700 microbiome Species 0.000 description 6
- 238000003860 storage Methods 0.000 description 5
- 241000228245 Aspergillus niger Species 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 235000005985 organic acids Nutrition 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 229920001131 Pulp (paper) Polymers 0.000 description 3
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 2
- 241000589513 Burkholderia cepacia Species 0.000 description 2
- 241000222122 Candida albicans Species 0.000 description 2
- 241000588724 Escherichia coli Species 0.000 description 2
- 239000013543 active substance Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- WSFMFXQNYPNYGG-UHFFFAOYSA-M dimethyl-octadecyl-(3-trimethoxysilylpropyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)CCC[Si](OC)(OC)OC WSFMFXQNYPNYGG-UHFFFAOYSA-M 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 239000006210 lotion Substances 0.000 description 2
- 239000003755 preservative agent Substances 0.000 description 2
- 230000002335 preservative effect Effects 0.000 description 2
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- JTXMVXSTHSMVQF-UHFFFAOYSA-N 2-acetyloxyethyl acetate Chemical compound CC(=O)OCCOC(C)=O JTXMVXSTHSMVQF-UHFFFAOYSA-N 0.000 description 1
- KVAWWXSLBDVXHJ-UHFFFAOYSA-N 6-bromo-5-chloro-3h-1,3-benzoxazol-2-one Chemical compound C1=C(Br)C(Cl)=CC2=C1OC(=O)N2 KVAWWXSLBDVXHJ-UHFFFAOYSA-N 0.000 description 1
- 235000007173 Abies balsamea Nutrition 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 206010067484 Adverse reaction Diseases 0.000 description 1
- 241000218645 Cedrus Species 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 241000588722 Escherichia Species 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 1
- 241000218657 Picea Species 0.000 description 1
- 235000005018 Pinus echinata Nutrition 0.000 description 1
- 241001236219 Pinus echinata Species 0.000 description 1
- 235000017339 Pinus palustris Nutrition 0.000 description 1
- 241000589516 Pseudomonas Species 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 206010040914 Skin reaction Diseases 0.000 description 1
- 241000191967 Staphylococcus aureus Species 0.000 description 1
- 241000218685 Tsuga Species 0.000 description 1
- 230000006838 adverse reaction Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 230000002353 algacidal effect Effects 0.000 description 1
- 230000002009 allergenic effect Effects 0.000 description 1
- 208000026935 allergic disease Diseases 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 229940095731 candida albicans Drugs 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- AXPYABZPAWSUMG-UHFFFAOYSA-M didecyl-methyl-(3-trimethoxysilylpropyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCC[N+](C)(CCC[Si](OC)(OC)OC)CCCCCCCCCC AXPYABZPAWSUMG-UHFFFAOYSA-M 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- -1 silyl quaternary ammonium compounds Chemical class 0.000 description 1
- 230000035483 skin reaction Effects 0.000 description 1
- 231100000430 skin reaction Toxicity 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/36—Biocidal agents, e.g. fungicidal, bactericidal, insecticidal agents
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
- A01N25/34—Shaped forms, e.g. sheets, not provided for in any other sub-group of this main group
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/587—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Pest Control & Pesticides (AREA)
- General Health & Medical Sciences (AREA)
- Biochemistry (AREA)
- Wood Science & Technology (AREA)
- Agronomy & Crop Science (AREA)
- Dispersion Chemistry (AREA)
- Plant Pathology (AREA)
- Toxicology (AREA)
- Dentistry (AREA)
- Microbiology (AREA)
- Zoology (AREA)
- Environmental Sciences (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
An antimicrobially active wet wiper and a method of making the wiper. The wet wiper has an antimicrobially active non-woven web that includes: (i) bonded fibers; (ii) a binder in an amount effective to bind the fibers: and (iii) a first anti-microbial agent that is substantive to the fibers and to the binder when the web is either wet or dry. The web is maintained in a wet condition in a liquid containing a second antimicrobial agent until use.
An antimicrobially active wet wiper and a method of making the wiper. The wet wiper has an antimicrobially active non-woven web that includes: (i) bonded fibers; (ii) a binder in an amount effective to bind the fibers: and (iii) a first anti-microbial agent that is substantive to the fibers and to the binder when the web is either wet or dry. The web is maintained in a wet condition in a liquid containing a second antimicrobial agent until use.
Description
~2'7~
BAC~GROUND OF_THE INVENTION
The present invention relates to wet wipers and, more particula~ly, to an antimicrobially active wet wiper, to a method of making the wiper, and to a method of enhancing the antimicrobial activity of the wet wiper.
Wet wiper products require antimicrobial properties to destroy or inhibit the growth of various microorganisms, bacteria, yeasts, and molds. The most universally common method of achieving this control is by the use of chemical antimicrobial agents dispersed or dissolved in the liquid phase of the wet wiper. This method is generally satisfactory from an antimicrobial efficacy standpoint, but has some inherent disadvantages.
Namely, the nature of the chemicals used to achieve antimicrobial control often necessitates the use of various alcohols, surfactants, or other solubilizing agents to get sufficient quantities of the antimicrobial agents into solution and to allow a sufficient range of chemicals so as to impart a broad spectrum of antimicrobial control. The nature of the required chemicals and the complexity of the final liquid phase formulations inevitably result in residues being left behind on the skin of the user. Such residues may often prove harsh or irritating, thereby impeding the enjoyable use of the wet wiper product.
It has already been shown by Michael P. Bouchette in U.S.
Patent No. 4,615,937 issued on October 7, 1986, that a wet wiper product can be produced in which an antimicrobial is substantive to the wiper ~abric or web and binder.
3 0 Although a recognized standard acceptable level of antimicrobial protection is associated with meeting the criteria set forth in the United States Pharmacopeia (U.S.P.) XIX 28 day challenge test, it is nonetheless advantageous to increase antimicrobial protection whenever it can be readily done without significantly affecting the product cost and/or the potential adverse consumer reaction. This potential adverse reaction can , ) , ~, .
.; ".,~
~27~
be due to any number of factors, includiny both perceived complexity o the chemical formulation and actual allergic response to the chemicals. Although a wet wiper cannot be protected against all organisms, while sti]l providing a viable product for consumer use, it is desirable to expand the scope of antimicrobial protection such that potentially harmful user contamination due to unforseen microbial contamination may be reduced or minimized. This results in an increase in the antimicrobial spectrum of resistance within the product.
SUMMARY O~ THE INVENTION
The present invention achieves these goals and provides advantages over previous wet wipers. The present invention is an antimicrobially active wiper that overcomes the significant and inherent disadvantages present in previous wet wipers.
The wet wiper of the present invention has an antimicrobial agent that it substantive to the fibers and the binder of the non-woven web when the web is either wet or dry. This antimicrobial agent will not leave harmful residues on the user's skin. The wet wiper of the present invention is maintained in a liquid containing a second antimicrobial agent that acts as a preservative.
More particularly, the antimicrobially active wet wiper of the present invention has an antimicrobially active non-woven web. The web comprises (i) bonded fiber, (ii), a binder in an amount effective to bind the fibers, and (iii) a first antimicrobial agent that is substantive to the fibers and to the binder when the web is either wet or dry. This web is maintained in a wet condition in a li~uid containing a second antimicrobial agent until use.
The present invention also provides a method for making an antimicrobially active, wet wiper. In the method, an unbonded fibrous web is formed. An uncured binded and a first antimicrobial agent are then applied throughout the unbonded fibrous web. The first antimicrobial agent is substantive to the fibers of the web and to the binded when the web is either wet or dry. The binder is cured to bind the fibers together to form an antimicrobially active, non-woven web. The web is .~
_3_ stored in a liquid containinf a second antimicrobial agent to maintain the web in a wet condition until use.
Preferably, the substantive or flrst antimicrobial agent is an organo-silicon quaternary ammonium salt, such as a silyl-quaternary ammonium salt. Particularly preferred substantiveantimicrobial agents are 3-(trimethoxysilyl) propyldidecylmethyl ammonium salt and 3-(trimethoxysilyl) propyloctadecyldimethyl ammonium salt. Preferably, the second antimicrobial agent that is present in the liquid is a naturally occuring organic acid capable of exhibiting antimicrobial properties, such as sorbic acid, citric acid, malic acid, or combinations thereof.
The foregoing and other features and advantages of the present invention will be made more apparent from the following description of the preferred embodiments.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
In accordance with the present invention, the wet wiper has an antimicrobially active non-woven web. This non-woven web includes bonded fibers and a binder in an amount effective to bind the fibers. Although various synthetic and natural fibers known in the art can be effectively used, the preferred fibers are cellulosic fibers and, more preferably, wood pulp fibers.
The cellulosic fibers, such as wood pulp fibers, can be chemically treated prior to the formation of the web or fabric, if desired. Examples of wood pulp fibers include various mechanical and chamical pulp fibrs, such as cedar fibers, Southern pine fibers, spruce fibers, and hemlock fibers. The particular fibers may be specifically selected to enhance properties such as texture (soft, wooly or fluffy), porosity, caliper, brightness, strength and so on. Alternatively, the fibers can be a combination of natural and synthetic fibers, or synthetic fibers alone, depending upon the final attributes sought and the method of forming the web.
The weight of the Eibers, such as cellulosic fibers, used to form the unbonded fibrous web can vary depending upon the ultimate non-woven web that is produced. Typically, the weight of the fibers forming the web will vary within the range of about 5 lbs. per 3000 ft2 to about 60 lbs. per 3000 ft2.
f~
~2~fl'~
~$
Various web or fabric forming techniques known in the art can be effectively used to form the unbonded fibers. The web can be formed by nonwoven techniques, such as air-laying the web or wet-laying the web. One type of apparatus for air forming fibers is shown in ~.S. Patent No. 4,292,271 to Buob et al. Other non-woven manufacturing techniques, such as melt blown, spunbonded, needle punched, and spun laced, may also be used.
Various binders known in the art can be used to bind the fibers together. A preferred binder is a polymeric binder, such as a latex binder. Acceptable latex binders include acrylate emulsions, butadiene-styrene emulsions, ethylene vinyl acetate emulsions and acrylonitrile-butadiene emulsions. An especially effective latex binder in ethylene vinyl acetate, which is sold under the trademark AIRFLEX A-410 by Air Products, Inc. of Allentown, Pennsylvania. The binder can also include a mixture of anionic and nonionic binders, such as the ethylene vinyl acetate binder sold under the trademark ~IRFLEX
A-106 by Air Products, Inc. and the ethylene acetate binder sold under the trademark HA-8 by Rohm & Haas of Philadelphia, Pennsylvania.
The amount of the binder that is to be applied to the fibers depends, in part, upon the type of fibers, such as cellulosic, and the type of the first antimicrobial agent being used in the non-woven web. Typically, the amount of the binder applied to the fibers varied within the range of about 5% to about 30'b of total web weight. Similarly, the amount of solids in the binder, as applied to the web, especially in a latex binder, depends, inter alia, on the weight of the Eibers in the non-woven web. Generally, latex binders having from about 5%
to about 25'b application solids content are used. Of course, one of ordinary skill in the art can select the particular binder, the amount of the binder used, and the amount of solids present in the binder, depending, in part, the type of fibers that are to be bound and the first antimicrobial agent being used. The binder is applied to the fibers by !
~L2~7qL77 -4a-various techniques known in the art, such as spraying, foarning, or padding.
In accordance with the present invention, the non-woven web of the wet wiper has a first antimicrobial agent that is substantive to the fibers and to the binder when the web is either wet or dry. The first antimicrobial agent is preferably uniEormly distributed on the fibers. The first substantive agent is selected to be substantive to both the fibers of the web and to the binder when the web is either wet or dry. As used herein, an antimicrobial agent is substantive to the fibers and the binder if the antimicrobial agent attaches directly to the fibers of the web and to the binder without the need for an adhesive substance. Consequently, substantive antimicrobial agents do not substantially diffuse from either the fibers or the binder used to bind the fibers together.
The first antimicrobial agent is selected to be substantive to the binder in addition to being substantive to the fibers of the non-woven web. Hence, such an antimicrobial agent attaches directly to the binder and the fibers of the non-woven web without the need for an adhesive substance. Likewise, the ionic character of the binder is carefully chosen so that the antimicrobial active agent is usually substantially inert with respect to the binder to prevent ionic interaction of the antimicrobial agent and the binder.
Preferred first or substantive antimicrobial agents to be applied to the fibers and binder of the non-woven are organo-silicon quaternary ammonium salts, such as a silyl-quaternary ammonium salt. Preferred organo-silicon quaternary ammonium salts are 3-(trimethoxysilyl) propyldidecylmethyl ammonium salts, such as 3-(trimethoxysilyl) propyldidecylmethyl ammonium chloride, and 3-(trimethoxysilyl) propyloctadecyl-dimethyl ammonium salts, such as 3-(trimethoxysilyl) propyloctadecyldimethyl ammonium chloride.
Examples of commercially available organo-silicon quaternary ammonium salts useful as the first or substantive antimicorbial agent in the present invention are sold under the trademarks SIQ~AT 1977 by Sanitized, Inc. and DOW CORNING 5700 by the Dow Chemical Co. Another substantive antimicrobial agent that is not an organo-silicon quaternary ammonium salt is N-(2-methyl-l-napthyl maleimide) sold under the trademark Vinyzene 129 by ~orton Thioxal, Ventron Division.
~ . ., ~477~
The first antimicrobial agent is preferably applied to the fibers of the non-woven web prior to or simultaneously with the application of the binder. Although various amounts of the first antimicrobial agent are applied to the non-woven web depending upon, in part, the fibers selected and the particular binder used, the amount of the first antimicrobial active agent is typically in the range of about 0.25~ to about 3~ of the total web weight. A particularly preferred amount of the substantive or first antimicrobial agent is about 1% to about
BAC~GROUND OF_THE INVENTION
The present invention relates to wet wipers and, more particula~ly, to an antimicrobially active wet wiper, to a method of making the wiper, and to a method of enhancing the antimicrobial activity of the wet wiper.
Wet wiper products require antimicrobial properties to destroy or inhibit the growth of various microorganisms, bacteria, yeasts, and molds. The most universally common method of achieving this control is by the use of chemical antimicrobial agents dispersed or dissolved in the liquid phase of the wet wiper. This method is generally satisfactory from an antimicrobial efficacy standpoint, but has some inherent disadvantages.
Namely, the nature of the chemicals used to achieve antimicrobial control often necessitates the use of various alcohols, surfactants, or other solubilizing agents to get sufficient quantities of the antimicrobial agents into solution and to allow a sufficient range of chemicals so as to impart a broad spectrum of antimicrobial control. The nature of the required chemicals and the complexity of the final liquid phase formulations inevitably result in residues being left behind on the skin of the user. Such residues may often prove harsh or irritating, thereby impeding the enjoyable use of the wet wiper product.
It has already been shown by Michael P. Bouchette in U.S.
Patent No. 4,615,937 issued on October 7, 1986, that a wet wiper product can be produced in which an antimicrobial is substantive to the wiper ~abric or web and binder.
3 0 Although a recognized standard acceptable level of antimicrobial protection is associated with meeting the criteria set forth in the United States Pharmacopeia (U.S.P.) XIX 28 day challenge test, it is nonetheless advantageous to increase antimicrobial protection whenever it can be readily done without significantly affecting the product cost and/or the potential adverse consumer reaction. This potential adverse reaction can , ) , ~, .
.; ".,~
~27~
be due to any number of factors, includiny both perceived complexity o the chemical formulation and actual allergic response to the chemicals. Although a wet wiper cannot be protected against all organisms, while sti]l providing a viable product for consumer use, it is desirable to expand the scope of antimicrobial protection such that potentially harmful user contamination due to unforseen microbial contamination may be reduced or minimized. This results in an increase in the antimicrobial spectrum of resistance within the product.
SUMMARY O~ THE INVENTION
The present invention achieves these goals and provides advantages over previous wet wipers. The present invention is an antimicrobially active wiper that overcomes the significant and inherent disadvantages present in previous wet wipers.
The wet wiper of the present invention has an antimicrobial agent that it substantive to the fibers and the binder of the non-woven web when the web is either wet or dry. This antimicrobial agent will not leave harmful residues on the user's skin. The wet wiper of the present invention is maintained in a liquid containing a second antimicrobial agent that acts as a preservative.
More particularly, the antimicrobially active wet wiper of the present invention has an antimicrobially active non-woven web. The web comprises (i) bonded fiber, (ii), a binder in an amount effective to bind the fibers, and (iii) a first antimicrobial agent that is substantive to the fibers and to the binder when the web is either wet or dry. This web is maintained in a wet condition in a li~uid containing a second antimicrobial agent until use.
The present invention also provides a method for making an antimicrobially active, wet wiper. In the method, an unbonded fibrous web is formed. An uncured binded and a first antimicrobial agent are then applied throughout the unbonded fibrous web. The first antimicrobial agent is substantive to the fibers of the web and to the binded when the web is either wet or dry. The binder is cured to bind the fibers together to form an antimicrobially active, non-woven web. The web is .~
_3_ stored in a liquid containinf a second antimicrobial agent to maintain the web in a wet condition until use.
Preferably, the substantive or flrst antimicrobial agent is an organo-silicon quaternary ammonium salt, such as a silyl-quaternary ammonium salt. Particularly preferred substantiveantimicrobial agents are 3-(trimethoxysilyl) propyldidecylmethyl ammonium salt and 3-(trimethoxysilyl) propyloctadecyldimethyl ammonium salt. Preferably, the second antimicrobial agent that is present in the liquid is a naturally occuring organic acid capable of exhibiting antimicrobial properties, such as sorbic acid, citric acid, malic acid, or combinations thereof.
The foregoing and other features and advantages of the present invention will be made more apparent from the following description of the preferred embodiments.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
In accordance with the present invention, the wet wiper has an antimicrobially active non-woven web. This non-woven web includes bonded fibers and a binder in an amount effective to bind the fibers. Although various synthetic and natural fibers known in the art can be effectively used, the preferred fibers are cellulosic fibers and, more preferably, wood pulp fibers.
The cellulosic fibers, such as wood pulp fibers, can be chemically treated prior to the formation of the web or fabric, if desired. Examples of wood pulp fibers include various mechanical and chamical pulp fibrs, such as cedar fibers, Southern pine fibers, spruce fibers, and hemlock fibers. The particular fibers may be specifically selected to enhance properties such as texture (soft, wooly or fluffy), porosity, caliper, brightness, strength and so on. Alternatively, the fibers can be a combination of natural and synthetic fibers, or synthetic fibers alone, depending upon the final attributes sought and the method of forming the web.
The weight of the Eibers, such as cellulosic fibers, used to form the unbonded fibrous web can vary depending upon the ultimate non-woven web that is produced. Typically, the weight of the fibers forming the web will vary within the range of about 5 lbs. per 3000 ft2 to about 60 lbs. per 3000 ft2.
f~
~2~fl'~
~$
Various web or fabric forming techniques known in the art can be effectively used to form the unbonded fibers. The web can be formed by nonwoven techniques, such as air-laying the web or wet-laying the web. One type of apparatus for air forming fibers is shown in ~.S. Patent No. 4,292,271 to Buob et al. Other non-woven manufacturing techniques, such as melt blown, spunbonded, needle punched, and spun laced, may also be used.
Various binders known in the art can be used to bind the fibers together. A preferred binder is a polymeric binder, such as a latex binder. Acceptable latex binders include acrylate emulsions, butadiene-styrene emulsions, ethylene vinyl acetate emulsions and acrylonitrile-butadiene emulsions. An especially effective latex binder in ethylene vinyl acetate, which is sold under the trademark AIRFLEX A-410 by Air Products, Inc. of Allentown, Pennsylvania. The binder can also include a mixture of anionic and nonionic binders, such as the ethylene vinyl acetate binder sold under the trademark ~IRFLEX
A-106 by Air Products, Inc. and the ethylene acetate binder sold under the trademark HA-8 by Rohm & Haas of Philadelphia, Pennsylvania.
The amount of the binder that is to be applied to the fibers depends, in part, upon the type of fibers, such as cellulosic, and the type of the first antimicrobial agent being used in the non-woven web. Typically, the amount of the binder applied to the fibers varied within the range of about 5% to about 30'b of total web weight. Similarly, the amount of solids in the binder, as applied to the web, especially in a latex binder, depends, inter alia, on the weight of the Eibers in the non-woven web. Generally, latex binders having from about 5%
to about 25'b application solids content are used. Of course, one of ordinary skill in the art can select the particular binder, the amount of the binder used, and the amount of solids present in the binder, depending, in part, the type of fibers that are to be bound and the first antimicrobial agent being used. The binder is applied to the fibers by !
~L2~7qL77 -4a-various techniques known in the art, such as spraying, foarning, or padding.
In accordance with the present invention, the non-woven web of the wet wiper has a first antimicrobial agent that is substantive to the fibers and to the binder when the web is either wet or dry. The first antimicrobial agent is preferably uniEormly distributed on the fibers. The first substantive agent is selected to be substantive to both the fibers of the web and to the binder when the web is either wet or dry. As used herein, an antimicrobial agent is substantive to the fibers and the binder if the antimicrobial agent attaches directly to the fibers of the web and to the binder without the need for an adhesive substance. Consequently, substantive antimicrobial agents do not substantially diffuse from either the fibers or the binder used to bind the fibers together.
The first antimicrobial agent is selected to be substantive to the binder in addition to being substantive to the fibers of the non-woven web. Hence, such an antimicrobial agent attaches directly to the binder and the fibers of the non-woven web without the need for an adhesive substance. Likewise, the ionic character of the binder is carefully chosen so that the antimicrobial active agent is usually substantially inert with respect to the binder to prevent ionic interaction of the antimicrobial agent and the binder.
Preferred first or substantive antimicrobial agents to be applied to the fibers and binder of the non-woven are organo-silicon quaternary ammonium salts, such as a silyl-quaternary ammonium salt. Preferred organo-silicon quaternary ammonium salts are 3-(trimethoxysilyl) propyldidecylmethyl ammonium salts, such as 3-(trimethoxysilyl) propyldidecylmethyl ammonium chloride, and 3-(trimethoxysilyl) propyloctadecyl-dimethyl ammonium salts, such as 3-(trimethoxysilyl) propyloctadecyldimethyl ammonium chloride.
Examples of commercially available organo-silicon quaternary ammonium salts useful as the first or substantive antimicorbial agent in the present invention are sold under the trademarks SIQ~AT 1977 by Sanitized, Inc. and DOW CORNING 5700 by the Dow Chemical Co. Another substantive antimicrobial agent that is not an organo-silicon quaternary ammonium salt is N-(2-methyl-l-napthyl maleimide) sold under the trademark Vinyzene 129 by ~orton Thioxal, Ventron Division.
~ . ., ~477~
The first antimicrobial agent is preferably applied to the fibers of the non-woven web prior to or simultaneously with the application of the binder. Although various amounts of the first antimicrobial agent are applied to the non-woven web depending upon, in part, the fibers selected and the particular binder used, the amount of the first antimicrobial active agent is typically in the range of about 0.25~ to about 3~ of the total web weight. A particularly preferred amount of the substantive or first antimicrobial agent is about 1% to about
2% of the total web weight. When the first antimicrobial agent is applied to the non-woven web simultaneously with the binder, the first antimicrobial agent is preferably about 0.5% to about 10% of the binder volume and, most preferably, about 3.5~ of the binder volume.
The first antimicrobial agents can be prepared by various techniques known in the art. For example, U.S. Patent Nos.
4,406,892 to Eudy, 4,282,366 to Eudy, 4,394,378 to Klein, and 4,408,996 to Baldwin describe various organo-silicon quaternary ammonium compounds, especially silyl quaternary ammonium compounds, and methods of preparing these compounds. Likewise, articles in the scientific literature, such as Walters et al., Algicidal Activity of a Surface-Bonded Organosilicon Quaternary Ammonium Chloride, 25 Applied ~icrobiology, 253-256 (1972) and Isquith et al., Surface-Bonded Antimicrobial Activity of an Organosilicon Quaternary Ammonium Chloride, 24 Applied Microbiology, 859-863 (1972), also disclose methods of making vaious organosilicon quaternary ammonium compounds. Thus, the skilled artisan can readily select a method of preparing the desired first antimicrobial agent, such as an organosilicon quaternary ammonium compound.
The uncured binder and the first antimicrobial agent are applied to the unbonded fibers in a manner that allows the binder and the first antimicrobial agent to be present through-out the unbonded fibrous web and, hence, substantially uniformly distributed on the fibers. Accordingly, substantially all of the unbonded Eibers of the web are to be contacted with the ~6a-uncured binder and the first antimicrobial agent during this application process.
_ _r Various application methods and apparatus, known in the art, can be readily selected by the skilled artisan. For example, the uncured binder and the first antimicrobial agent are sprayed onto unbound fibers, such as cellulosic fi.bers, that have been airlaid on a foraminous support. Similarly, the uncured binder and the first antimicrobial agent can be contained in a bath through which the unbonded fibers pass.
Other methods and apparatus include foaming and printing.
The binder material is then cured to bind the fibers together to form an antimicrobial, non-woven web. Various curing techniques known in the art, such as infra-red radiation, electron beam, and forced hot air, can be effectively selected and used by the skilled artisan to achieve the proper degree of binder cure.
As result, an antimicrobially active, non-woven web is provided. The non-woven web has bonded fibers; a binder substantially uniformly distributed on the fibers, the binder being present in an amount effective to bind the fibers; and a first antimicrobial agent being substantive to the fibers and to the binder when the web is either wet or dry.
In accordance with the present invention, the antimicrobially active, non-woven web is stored in a liquid containing a second antimicrobial agent to maintain the web in a wet condition in the liquid until use. The liquid has a second antimicrobial agent in it, typically mild, naturally occurring selected organic acids.
The storage liquid for the wet wiper preferably is water and, most preferably, pure water having as its only ingredient the second antimicrobial agent. Such a storage liquid containing the second antimicrobial agent is safe for the skin contact and a highly effective antimicrobial control that kills a broad spectrum of microorganisms. In addition, the preferred mild naturally occuring organic acids are edible and, typically, are found in or extracted from foodstuffs, thereby also decreasing any likelihood of adverse allergenic skin reaction of the user.
, .
~ 27~
-7a-The second antimicrobial agent is preferably an organic acid that is capable of exhibiting antimicrobial properties~
~w ~
The skilled artisan can select appropriate antimicrobial organic acids that are compatible with the first or substantive antimicrobial agent and that can be safely used in the liquid storage of the wet wiper without providing an irritating or harmful residue on the userls skin. Preferred naturally occuring organic acids include citric acid, sorbic acid, malic acid, and combinations thereof. An additional mild, but not naturally occurring, organic acid that may be used is ethylenediaminetetraacetic acid. Preferably, the orgnic acid is present in the liquid in the range of about 0.05 wt% to about 2.0 wt% of the total liquid and, most preferably, in the range of about 0.3 wt% to about 1.5 wt% of the total liquid.
An especially preferred antimicorbial agent for the storage liquid is a mixture of sorbic acid and citric acid.
15 Preferably, this mixture has about 0.01~ to about 0.20~ weight sorbic acid and about 0~1~ to about 0.5~ weight citric acid, the weight percents being based upon the liquid. An example of an especially effective second antimicrobial agent mixture is 0.075~ weight sorbic acid and 0.375~ weight citric acid.
In the case of the non-woven web, the criteria for proper selection of the antimicrobial agent include substantivity, antimicrobial activity, and safety, such that the wet wiper is safe for use on human skin and eyes. In the case of the antimicrobial agents in the liquid load, the criteria are antimicrobial activity and mild so as to be safe for use on human skin and eyes and, preferably, naturally occurring. It may also be desirable that the liquid load antimicrobial agents are edible, in case the wet wiper is used for wiping the face or mouth.
The method oE the present invention produces an antimicrobially active, wet wiper. Initially, the present method forms an unbonded fibrous web. An uncured binder and fiest antimicrobial agent are then applied throughout the unbonded fibeous web, with the first antimicrobial agent being substantive to both the fibers of the web and to the binder when the web is either wet or dry. After application of the -8a-binder and the first antimicrobial agent, the binder is cuced to bind the fibers together to form an antimicrobially active, non-woven ,'~'.
_g_ web. The web is then stored in a liquid containing a second antimicrobial agent to maintain the web in a wet condition until use.
The following is an example of the present invention, and it is intended to be merely exemplary.
''"'`
~2~
EXAMPLE
An antimicrobially active, non-woven web was prepared.
Unbonded cellulosic fibers were air-laid to producs an unbonded cellulosic fiber web of 30 pounds per ream. An uncured latex binder having 4.2% of antimicrobial agent based on latex solids was applied throuc3hout the cellulosic web to bring the final, bonded, treated web basis weight to 45 pounds per ream. The binder was then cured to bind the cellulosic fibers together to form an antimicrobial active, non-woven web. The web was then cut into several pieces that were stored in different storage liquids.
Web A was stored in a liquid consisting of water that did not contain any antimicrobial agent. Web B was stored in a liquid consisting of water containing 0.075% weight sorbic acid.
Web C was stored in a liquid of water containing 0.375~ weight citric acid. Web D was stored in a liquid of water containing 0.075~ weight sorbic acid and 0.375~ weight citric acid.
The resulting air laid, non-woven wet wipers were tested to determine their antimicrobial activity. Specifically, each wet wiper was tested to determine its effect on reduction and inhibition of five United States Pharmacopeia (U.S.P.) anti-microbial preservative effectiveness challenge organisms, plus the addition of Pseudomonas capacia, a likely contaminant in wet wipers.
Each wet wiper was subjected to Aspergillus niger, Candida albicans, Staphylococcus aureus, Pseudornonas aeruginosa, Escherichia coliformia, and Pseudomonas cepacia with total inoc-ulation levels of 10' -to 106 microorganisms/ml. Subsequent total plate counts were taken at intervals oE 10, 30, 60, and 120 minu-tes for bacteria, and 1, 4, 8, and 2~ hours for fungi.
The results are provided in Table 1.
~2~
TABLE NO. 1 P.
Wet Wiper Lotion Additives Time E. coli S. aureus aeruginosa P. cepacia . . . _ . . _ . _ .
10 min. 1.3 X 105 1.2 X 10 1.7 X 1046.2 X 10 A 30 min. 2.4 X 105 9.1 X 104 2.0 X 1045.4 X 10 60 min. 2.3 X 105 s.l X 104 1.6 X 1044.4 X 10 120 min. 2.6 X 104 5.0 X 104 3.0 X 103 7.0 X 102 10 min. 2.2 X 105 2.0 X 105 1.3 X 105 6.8 X 103 Bsorbic 30 min. 1.8 X 105 8.0 X 10 4.5 X 104 6.2 X 103 acid 60 min. 1.7 X 105 1.9 X 105 3.5 X 104 5.2 X 103 120 min. 1.7 X 104 2.5 X 104 8.5 X 103 1.0 X 103 10 min. 2.5 X 105 1.6 X 105 5.8 X 102 30 - Ccitric 30 min. 4.7 X 104 8.0 X 104 30 10 acid 60 min. 1.0 X 104 8.4 X 103 10 10 120 min. 4.2 X 103 9.6 X lo2 10 10 Dsorbic 10 min. 2.0 X 10 2.4 X 10 10 10 acid & 30 min. 2.5 X 104 1.6 X 105 10 10 citric 60 min. ---- 1.1 X 103 10 10 acid 120 min. 2.0 X 102 2.2 X lo2 10 10 :~, ''~.,,.i`
Wet Wiper Lotion Additives TIME C. albicans A. niger _ 1 hr. 10 4.7 X 103 A 4 hrs. 10 6.2 X 102 8 hrs. 10 2.1 X 102 24 hrs.10 1.8 X 103 1 hr. 50 6.0 X 103 B 4 hrs. 10 3.8 X 103 sorbic acid 8 hrs. 10 3.1 x 103 24 hrs.10 3.0 X 102 1 hr.3.8 X 102 1.2 X 104 C 4 hrs. 10 2.4 X 103 citric acid 8 hrs. 10 3.2 X 102 24 hrs.10 4.2 X 102 1 hr.8.7 X 102 1.5 X 104 D 4 hrs. 10 1.0 X 103 sorbic acid & 8 hrs. 10 5.5 X 102 citric acid 24 hrs.10 30 Especially excellent antimicrobial results were obtained for web D that was stored in a liquid of water containing both sorbic acid and citric acid. Such a wet wiper was especially effective in attacking E. coll, P. aeruginosa, and A. niger microorganisms for both the rate of kill and dernonstrating superior microorganisms count reduction per unit time in comparison to a wiper consisting oE a web treated with a substantive antimicrobial plus pure water as the wetting solution, or a web treated with the substantive antimicrobial plus water and citric acid as the antimicrobial wetting solution. In addition, sample D oEfered superior numerical microorganism plate count reduction for E. coli, and A. niger when compared to any of the other test systems.
-12a Other embodiments of the invention will be apparent to one skilled in the art from a consideration of the specification oe with the practice of the invention disclosed herein. It is intended that the specification and example be considered as e~emplary only with the true scope and spirit of the invention being indic~ted by the claims.
~" ,.,
The first antimicrobial agents can be prepared by various techniques known in the art. For example, U.S. Patent Nos.
4,406,892 to Eudy, 4,282,366 to Eudy, 4,394,378 to Klein, and 4,408,996 to Baldwin describe various organo-silicon quaternary ammonium compounds, especially silyl quaternary ammonium compounds, and methods of preparing these compounds. Likewise, articles in the scientific literature, such as Walters et al., Algicidal Activity of a Surface-Bonded Organosilicon Quaternary Ammonium Chloride, 25 Applied ~icrobiology, 253-256 (1972) and Isquith et al., Surface-Bonded Antimicrobial Activity of an Organosilicon Quaternary Ammonium Chloride, 24 Applied Microbiology, 859-863 (1972), also disclose methods of making vaious organosilicon quaternary ammonium compounds. Thus, the skilled artisan can readily select a method of preparing the desired first antimicrobial agent, such as an organosilicon quaternary ammonium compound.
The uncured binder and the first antimicrobial agent are applied to the unbonded fibers in a manner that allows the binder and the first antimicrobial agent to be present through-out the unbonded fibrous web and, hence, substantially uniformly distributed on the fibers. Accordingly, substantially all of the unbonded Eibers of the web are to be contacted with the ~6a-uncured binder and the first antimicrobial agent during this application process.
_ _r Various application methods and apparatus, known in the art, can be readily selected by the skilled artisan. For example, the uncured binder and the first antimicrobial agent are sprayed onto unbound fibers, such as cellulosic fi.bers, that have been airlaid on a foraminous support. Similarly, the uncured binder and the first antimicrobial agent can be contained in a bath through which the unbonded fibers pass.
Other methods and apparatus include foaming and printing.
The binder material is then cured to bind the fibers together to form an antimicrobial, non-woven web. Various curing techniques known in the art, such as infra-red radiation, electron beam, and forced hot air, can be effectively selected and used by the skilled artisan to achieve the proper degree of binder cure.
As result, an antimicrobially active, non-woven web is provided. The non-woven web has bonded fibers; a binder substantially uniformly distributed on the fibers, the binder being present in an amount effective to bind the fibers; and a first antimicrobial agent being substantive to the fibers and to the binder when the web is either wet or dry.
In accordance with the present invention, the antimicrobially active, non-woven web is stored in a liquid containing a second antimicrobial agent to maintain the web in a wet condition in the liquid until use. The liquid has a second antimicrobial agent in it, typically mild, naturally occurring selected organic acids.
The storage liquid for the wet wiper preferably is water and, most preferably, pure water having as its only ingredient the second antimicrobial agent. Such a storage liquid containing the second antimicrobial agent is safe for the skin contact and a highly effective antimicrobial control that kills a broad spectrum of microorganisms. In addition, the preferred mild naturally occuring organic acids are edible and, typically, are found in or extracted from foodstuffs, thereby also decreasing any likelihood of adverse allergenic skin reaction of the user.
, .
~ 27~
-7a-The second antimicrobial agent is preferably an organic acid that is capable of exhibiting antimicrobial properties~
~w ~
The skilled artisan can select appropriate antimicrobial organic acids that are compatible with the first or substantive antimicrobial agent and that can be safely used in the liquid storage of the wet wiper without providing an irritating or harmful residue on the userls skin. Preferred naturally occuring organic acids include citric acid, sorbic acid, malic acid, and combinations thereof. An additional mild, but not naturally occurring, organic acid that may be used is ethylenediaminetetraacetic acid. Preferably, the orgnic acid is present in the liquid in the range of about 0.05 wt% to about 2.0 wt% of the total liquid and, most preferably, in the range of about 0.3 wt% to about 1.5 wt% of the total liquid.
An especially preferred antimicorbial agent for the storage liquid is a mixture of sorbic acid and citric acid.
15 Preferably, this mixture has about 0.01~ to about 0.20~ weight sorbic acid and about 0~1~ to about 0.5~ weight citric acid, the weight percents being based upon the liquid. An example of an especially effective second antimicrobial agent mixture is 0.075~ weight sorbic acid and 0.375~ weight citric acid.
In the case of the non-woven web, the criteria for proper selection of the antimicrobial agent include substantivity, antimicrobial activity, and safety, such that the wet wiper is safe for use on human skin and eyes. In the case of the antimicrobial agents in the liquid load, the criteria are antimicrobial activity and mild so as to be safe for use on human skin and eyes and, preferably, naturally occurring. It may also be desirable that the liquid load antimicrobial agents are edible, in case the wet wiper is used for wiping the face or mouth.
The method oE the present invention produces an antimicrobially active, wet wiper. Initially, the present method forms an unbonded fibrous web. An uncured binder and fiest antimicrobial agent are then applied throughout the unbonded fibeous web, with the first antimicrobial agent being substantive to both the fibers of the web and to the binder when the web is either wet or dry. After application of the -8a-binder and the first antimicrobial agent, the binder is cuced to bind the fibers together to form an antimicrobially active, non-woven ,'~'.
_g_ web. The web is then stored in a liquid containing a second antimicrobial agent to maintain the web in a wet condition until use.
The following is an example of the present invention, and it is intended to be merely exemplary.
''"'`
~2~
EXAMPLE
An antimicrobially active, non-woven web was prepared.
Unbonded cellulosic fibers were air-laid to producs an unbonded cellulosic fiber web of 30 pounds per ream. An uncured latex binder having 4.2% of antimicrobial agent based on latex solids was applied throuc3hout the cellulosic web to bring the final, bonded, treated web basis weight to 45 pounds per ream. The binder was then cured to bind the cellulosic fibers together to form an antimicrobial active, non-woven web. The web was then cut into several pieces that were stored in different storage liquids.
Web A was stored in a liquid consisting of water that did not contain any antimicrobial agent. Web B was stored in a liquid consisting of water containing 0.075% weight sorbic acid.
Web C was stored in a liquid of water containing 0.375~ weight citric acid. Web D was stored in a liquid of water containing 0.075~ weight sorbic acid and 0.375~ weight citric acid.
The resulting air laid, non-woven wet wipers were tested to determine their antimicrobial activity. Specifically, each wet wiper was tested to determine its effect on reduction and inhibition of five United States Pharmacopeia (U.S.P.) anti-microbial preservative effectiveness challenge organisms, plus the addition of Pseudomonas capacia, a likely contaminant in wet wipers.
Each wet wiper was subjected to Aspergillus niger, Candida albicans, Staphylococcus aureus, Pseudornonas aeruginosa, Escherichia coliformia, and Pseudomonas cepacia with total inoc-ulation levels of 10' -to 106 microorganisms/ml. Subsequent total plate counts were taken at intervals oE 10, 30, 60, and 120 minu-tes for bacteria, and 1, 4, 8, and 2~ hours for fungi.
The results are provided in Table 1.
~2~
TABLE NO. 1 P.
Wet Wiper Lotion Additives Time E. coli S. aureus aeruginosa P. cepacia . . . _ . . _ . _ .
10 min. 1.3 X 105 1.2 X 10 1.7 X 1046.2 X 10 A 30 min. 2.4 X 105 9.1 X 104 2.0 X 1045.4 X 10 60 min. 2.3 X 105 s.l X 104 1.6 X 1044.4 X 10 120 min. 2.6 X 104 5.0 X 104 3.0 X 103 7.0 X 102 10 min. 2.2 X 105 2.0 X 105 1.3 X 105 6.8 X 103 Bsorbic 30 min. 1.8 X 105 8.0 X 10 4.5 X 104 6.2 X 103 acid 60 min. 1.7 X 105 1.9 X 105 3.5 X 104 5.2 X 103 120 min. 1.7 X 104 2.5 X 104 8.5 X 103 1.0 X 103 10 min. 2.5 X 105 1.6 X 105 5.8 X 102 30 - Ccitric 30 min. 4.7 X 104 8.0 X 104 30 10 acid 60 min. 1.0 X 104 8.4 X 103 10 10 120 min. 4.2 X 103 9.6 X lo2 10 10 Dsorbic 10 min. 2.0 X 10 2.4 X 10 10 10 acid & 30 min. 2.5 X 104 1.6 X 105 10 10 citric 60 min. ---- 1.1 X 103 10 10 acid 120 min. 2.0 X 102 2.2 X lo2 10 10 :~, ''~.,,.i`
Wet Wiper Lotion Additives TIME C. albicans A. niger _ 1 hr. 10 4.7 X 103 A 4 hrs. 10 6.2 X 102 8 hrs. 10 2.1 X 102 24 hrs.10 1.8 X 103 1 hr. 50 6.0 X 103 B 4 hrs. 10 3.8 X 103 sorbic acid 8 hrs. 10 3.1 x 103 24 hrs.10 3.0 X 102 1 hr.3.8 X 102 1.2 X 104 C 4 hrs. 10 2.4 X 103 citric acid 8 hrs. 10 3.2 X 102 24 hrs.10 4.2 X 102 1 hr.8.7 X 102 1.5 X 104 D 4 hrs. 10 1.0 X 103 sorbic acid & 8 hrs. 10 5.5 X 102 citric acid 24 hrs.10 30 Especially excellent antimicrobial results were obtained for web D that was stored in a liquid of water containing both sorbic acid and citric acid. Such a wet wiper was especially effective in attacking E. coll, P. aeruginosa, and A. niger microorganisms for both the rate of kill and dernonstrating superior microorganisms count reduction per unit time in comparison to a wiper consisting oE a web treated with a substantive antimicrobial plus pure water as the wetting solution, or a web treated with the substantive antimicrobial plus water and citric acid as the antimicrobial wetting solution. In addition, sample D oEfered superior numerical microorganism plate count reduction for E. coli, and A. niger when compared to any of the other test systems.
-12a Other embodiments of the invention will be apparent to one skilled in the art from a consideration of the specification oe with the practice of the invention disclosed herein. It is intended that the specification and example be considered as e~emplary only with the true scope and spirit of the invention being indic~ted by the claims.
~" ,.,
Claims (32)
1. An antimicrobially active wet wiper compris-ing:
(a) an antimicrobially active non-woven web compris-ing:
(i) bonded fibers;
(ii) a binder in an amount effective to bind the fibers;
(iii) a first antimicrobial agent being substantive to the fibers and to the binder when the web is either wet or dry; and (b) a liquid containing a second antimicrobial agent, the web being maintained in a wet condition in the liquid until use.
(a) an antimicrobially active non-woven web compris-ing:
(i) bonded fibers;
(ii) a binder in an amount effective to bind the fibers;
(iii) a first antimicrobial agent being substantive to the fibers and to the binder when the web is either wet or dry; and (b) a liquid containing a second antimicrobial agent, the web being maintained in a wet condition in the liquid until use.
2. The wet wiper of claim 1, wherein the second antimicrobial agent is an organic acid capable of exhibiting antimicrobial properties.
3. The wet wiper of claim 2, wherein the organ-ic acids are naturally occurring.
4. The wet wiper of claim 2, wherein the organ-ic acids are edible.
5. The wet wiper of claim 3, wherein the organ-ic acid is selected from the group consisting of citric acid, sorbic acid, malic acid, and combinations thereof.
6. The wet wiper of claim 1, wherein the liquid is water.
7. The wet wiper of claim 1, wherein the second antimicrobial agent comprises a mixture of about 0.01% to about 0.20% weight sorbic acid and about 0.1% to about 0.5% weight citric acid, the weight percents being based upon the liquid.
8. The wet wiper of claim 1, wherein the fibers are selected from the group consisting of cellulosic fibers, synthetic fibers, and combinations thereof.
9. The wet wiper of claim 1, wherein the binder is a polymeric binder.
10. The wet wiper of claim 9, wherein the poly-meric binder is a latex binder.
11. The wet wiper of claim 1, wherein the first anti-microbial agent is an organo-silicon quaternary ammonium salt.
12. The wet wiper of claim 1, wherein the first antimicrobial agent is selected from the group consisting of a 3-(trimethoxysilyl) propyldidecylmethyl ammonium salt and 3-(trimethoxysilyl) propyloctadecyldimethyl ammonium salt.
13. An antimicrobially active wet wiper comprising:
(a) an antimicrobially active non-woven web com-prising:
(i) bonded cellulosic fibers;
(ii) a polymeric binder in an amount effective to bind the fibers;
(iii) a antimicrobial agent being substantive to the fibers and to the binder when the web is either wet or dry; and (b) a liquid containing an antimicrobial, natu-rally occurring organic acid, the web being maintained in a wet condition in the liquid until use.
(a) an antimicrobially active non-woven web com-prising:
(i) bonded cellulosic fibers;
(ii) a polymeric binder in an amount effective to bind the fibers;
(iii) a antimicrobial agent being substantive to the fibers and to the binder when the web is either wet or dry; and (b) a liquid containing an antimicrobial, natu-rally occurring organic acid, the web being maintained in a wet condition in the liquid until use.
14. The wet wiper of claim 13, wherein the organic acid is selected from the group consisting of citric acid, sorbic acid, malic acid, and combinations thereof.
15. The wet wiper of claim 14, wherein the antimicro-bial agent in the web is an organo-silicon quaternary ammonium salt.
16. The wet wiper of claim 15, wherein the organo-silicon quaternary ammonium salt is selected from the group con-sisting of 3-(trimethoxysilyl) propyldidecylmethyl ammonium salt and 3-(trimethoxylsilyl) propyloctadecyldimethyl ammonium salt.
17. The wet wiper of claim 13, wherein the organic acid is selected from the group consisting of sorbic acid, cit-ric acid and combinations thereof.
18. The wet wiper of claim 17, wherein the liquid is water.
19. The wet wiper of claim 18, wherein the polymeric binder is a latex binder.
20. The wet wiper of claim 19, wherein the organic acid comprises a mixture of about 0.01% to about 0.20% weight sorbic acid and about 0.13 to about 0.5% weight citric acid, the weight percents being based upon the liquid.
21. The wet wiper of claim 20, wherein the sorbic acid is present in about 0.075% weight and the citric acid is present in about 0.375% weight.
22. The wet wiper of claim 13, wherein the antimicrobial agent in the web is present in an amount in the range of about 0.25% to about 3% of the total web weight.
23. The wet wiper of claim 13, wherein the organic acid is present in the liquid in the range of about 0.3% to about 1.5% of the total liquid.
24. A method for preparing an antimicrobially active wet wiper comprising the steps of:
(a) forming an unbonded fibrous web, (b) applying throughout the unbonded fibrous web an uncured binder and a first antimicrobial agent, the first anti-microbial agent being substantive to the fibers of the web and to the binder when the web is either wet or dry;
(c) curing the binder to bind the fibers together to form an antimicrobially active, non-woven web; and (d) storing the web in a liquid containing a second antimicrobial agent to maintain the web in a wet condition until use.
(a) forming an unbonded fibrous web, (b) applying throughout the unbonded fibrous web an uncured binder and a first antimicrobial agent, the first anti-microbial agent being substantive to the fibers of the web and to the binder when the web is either wet or dry;
(c) curing the binder to bind the fibers together to form an antimicrobially active, non-woven web; and (d) storing the web in a liquid containing a second antimicrobial agent to maintain the web in a wet condition until use.
25. The method of claim 24, wherein the second anti-microbial agent is a naturally occurring organic acid.
26. The method of claim 25, wherein the organic acid is selected from the group consisting of citric acid, sorbic acid, malic acid, and combinations thereof.
27. The method of claim 24, wherein the fibers are selected from the group consisting of cellulosic fibers, syn-thetic fibers, and combinations thereof.
28. The method of claim 24, wherein the first anti-microbial agent is an organo-silicon quaternary ammonium salt.
29. The method of claim 24, wherein the first antimicrobial agent is selected from the group consisting of 3-(trimethoxysilyl) propyldidecylmethyl ammonium salt and 3-(trimethoxysilyl) propyloctadecyldimethyl ammonium salt.
30. The method of claim 24, wherein the amount of the first antimicrobial agent applied to the web is in the range of about 0.25% to about 3% of the total web weight.
31. The method of claim 24, wherein the amount of the binder applied to the web is in the range of about 5% to about 50% of the total web weight.
32. The method of claim 24, wherein the amount of the second antimicrobial agent present in the liquid is in the range of about 0.3% to about 1.5% of the total liquid.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US854,811 | 1977-11-25 | ||
| US85481186A | 1986-04-23 | 1986-04-23 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1274771A true CA1274771A (en) | 1990-10-02 |
Family
ID=25319569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000535390A Expired CA1274771A (en) | 1986-04-23 | 1987-04-23 | Antimicrobially active wet wiper |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0265509A4 (en) |
| JP (1) | JPS63500991A (en) |
| CA (1) | CA1274771A (en) |
| WO (1) | WO1987006470A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6986897B1 (en) | 1999-10-04 | 2006-01-17 | Johnson & Johnson Consumer Companies, Inc. | Alcohol-free anti-bacterial wipes |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4847088A (en) * | 1988-04-28 | 1989-07-11 | Dow Corning Corporation | Synergistic antimicrobial composition |
| US4990338A (en) * | 1988-05-09 | 1991-02-05 | Dow Corning Corporation | Antimicrobial superabsorbent compositions and methods |
| FR2635961B1 (en) * | 1988-09-06 | 1991-10-11 | Spontex Sa | PROCESS FOR GIVING SUSTAINABLE BIOCIDAL PROPERTIES TO A CELLULOSE-BASED CLEANING AND / OR WIPING PRODUCT |
| US4904524A (en) * | 1988-10-18 | 1990-02-27 | Scott Paper Company | Wet wipes |
| AU623022B2 (en) * | 1989-10-17 | 1992-04-30 | Ecolab Inc. | Noncontaminating antimicrobial composition |
| US5139788A (en) * | 1989-10-17 | 1992-08-18 | Ecolab Inc. | Noncontaminating antimicrobial composition |
| US5436008A (en) * | 1992-12-11 | 1995-07-25 | Ecolab Inc. | Sanitizing compositions |
| US5683724A (en) * | 1993-03-17 | 1997-11-04 | Ecolab Inc. | Automated process for inhibition of microbial growth in aqueous food transport or process streams |
| US5409713A (en) * | 1993-03-17 | 1995-04-25 | Ecolab Inc. | Process for inhibition of microbial growth in aqueous transport streams |
| US6257253B1 (en) | 1994-04-19 | 2001-07-10 | Ecolab Inc. | Percarboxylic acid rinse method |
| US5578134A (en) * | 1994-04-19 | 1996-11-26 | Ecolab Inc. | Method of sanitizing and destaining tableware |
| US6302968B1 (en) | 1994-04-19 | 2001-10-16 | Ecolab Inc. | Precarboxylic acid rinse method |
| US6645930B1 (en) * | 2000-07-10 | 2003-11-11 | Ekc Technology, Inc. | Clean room wipes for neutralizing caustic chemicals |
| JP5790346B2 (en) | 2011-02-10 | 2015-10-07 | 信越化学工業株式会社 | Method for producing amino acid-modified silane compound |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2444468A1 (en) * | 1978-12-21 | 1980-07-18 | Karsenty Schiller Daniele | Sachet contg. support impregnated with liq. bactericide - used for personal disinfection e.g. of toilet seats |
| US4425372A (en) * | 1981-10-09 | 1984-01-10 | Burlington Industries, Inc. | Process for making absorbent bioactive wettable medical fabric |
| US4430381A (en) * | 1982-06-25 | 1984-02-07 | The Buckeye Cellulose Corporation | Monocarboxylic acid antimicrobials in fabrics |
| US4615937A (en) * | 1985-09-05 | 1986-10-07 | The James River Corporation | Antimicrobially active, non-woven web used in a wet wiper |
-
1987
- 1987-04-23 CA CA000535390A patent/CA1274771A/en not_active Expired
- 1987-04-23 EP EP19870903507 patent/EP0265509A4/en not_active Ceased
- 1987-04-23 JP JP62503003A patent/JPS63500991A/en active Granted
- 1987-04-23 WO PCT/US1987/000918 patent/WO1987006470A1/en not_active Ceased
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6986897B1 (en) | 1999-10-04 | 2006-01-17 | Johnson & Johnson Consumer Companies, Inc. | Alcohol-free anti-bacterial wipes |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63500991A (en) | 1988-04-14 |
| JPH0525505B2 (en) | 1993-04-13 |
| WO1987006470A1 (en) | 1987-11-05 |
| EP0265509A4 (en) | 1989-10-11 |
| EP0265509A1 (en) | 1988-05-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MKLA | Lapsed |