CA1261208A - Modified powder or particulate material - Google Patents
Modified powder or particulate materialInfo
- Publication number
- CA1261208A CA1261208A CA000514788A CA514788A CA1261208A CA 1261208 A CA1261208 A CA 1261208A CA 000514788 A CA000514788 A CA 000514788A CA 514788 A CA514788 A CA 514788A CA 1261208 A CA1261208 A CA 1261208A
- Authority
- CA
- Canada
- Prior art keywords
- powder
- particulate material
- modified
- hours
- modified powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000843 powder Substances 0.000 title claims abstract description 492
- 239000011236 particulate material Substances 0.000 title claims abstract description 65
- 150000001875 compounds Chemical class 0.000 claims abstract description 133
- 229920005573 silicon-containing polymer Polymers 0.000 claims abstract description 128
- 238000000576 coating method Methods 0.000 claims abstract description 43
- 239000011248 coating agent Substances 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000007259 addition reaction Methods 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 212
- 229920001296 polysiloxane Polymers 0.000 claims description 136
- 239000001257 hydrogen Substances 0.000 claims description 96
- 229910052739 hydrogen Inorganic materials 0.000 claims description 96
- 239000000203 mixture Substances 0.000 claims description 89
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 76
- -1 nitro, carboxyl Chemical group 0.000 claims description 76
- 239000000049 pigment Substances 0.000 claims description 43
- 239000010445 mica Substances 0.000 claims description 39
- 229910052618 mica group Inorganic materials 0.000 claims description 39
- 239000002537 cosmetic Substances 0.000 claims description 34
- 239000007789 gas Substances 0.000 claims description 28
- 229910044991 metal oxide Inorganic materials 0.000 claims description 26
- 239000008199 coating composition Substances 0.000 claims description 24
- 239000012860 organic pigment Substances 0.000 claims description 22
- 239000002131 composite material Substances 0.000 claims description 19
- 150000002430 hydrocarbons Chemical class 0.000 claims description 17
- 239000011148 porous material Substances 0.000 claims description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 16
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 239000002904 solvent Substances 0.000 claims description 14
- 229920001222 biopolymer Polymers 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 12
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- 239000001023 inorganic pigment Substances 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- 239000012159 carrier gas Substances 0.000 claims description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 8
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 8
- 239000011707 mineral Substances 0.000 claims description 8
- 229930195735 unsaturated hydrocarbon Natural products 0.000 claims description 7
- 125000005843 halogen group Chemical group 0.000 claims description 6
- 125000004122 cyclic group Chemical group 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 5
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 5
- 125000004429 atom Chemical group 0.000 claims description 4
- 150000002431 hydrogen Chemical class 0.000 claims description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 3
- 125000004423 acyloxy group Chemical group 0.000 claims description 3
- 125000002723 alicyclic group Chemical group 0.000 claims description 3
- 125000003545 alkoxy group Chemical group 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- PXQLVRUNWNTZOS-UHFFFAOYSA-N sulfanyl Chemical class [SH] PXQLVRUNWNTZOS-UHFFFAOYSA-N 0.000 claims description 2
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 133
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 107
- 229910001868 water Inorganic materials 0.000 description 106
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 92
- 238000011282 treatment Methods 0.000 description 83
- CDOSHBSSFJOMGT-UHFFFAOYSA-N linalool Chemical group CC(C)=CCCC(C)(O)C=C CDOSHBSSFJOMGT-UHFFFAOYSA-N 0.000 description 75
- 238000001914 filtration Methods 0.000 description 68
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 66
- 238000010992 reflux Methods 0.000 description 59
- 239000002253 acid Substances 0.000 description 55
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 53
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 52
- 239000011521 glass Substances 0.000 description 52
- 238000005406 washing Methods 0.000 description 51
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 47
- 239000003054 catalyst Substances 0.000 description 47
- 235000013799 ultramarine blue Nutrition 0.000 description 47
- 239000002245 particle Substances 0.000 description 46
- 238000010438 heat treatment Methods 0.000 description 44
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 42
- DCYOBGZUOMKFPA-UHFFFAOYSA-N iron(2+);iron(3+);octadecacyanide Chemical compound [Fe+2].[Fe+2].[Fe+2].[Fe+3].[Fe+3].[Fe+3].[Fe+3].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] DCYOBGZUOMKFPA-UHFFFAOYSA-N 0.000 description 40
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 39
- 239000001490 (3R)-3,7-dimethylocta-1,6-dien-3-ol Substances 0.000 description 37
- CDOSHBSSFJOMGT-JTQLQIEISA-N (R)-linalool Natural products CC(C)=CCC[C@@](C)(O)C=C CDOSHBSSFJOMGT-JTQLQIEISA-N 0.000 description 37
- 229930007744 linalool Natural products 0.000 description 37
- IKOKHHBZFDFMJW-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-3-(2-morpholin-4-ylethoxy)pyrazol-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C=1C(=NN(C=1)CC(=O)N1CC2=C(CC1)NN=N2)OCCN1CCOCC1 IKOKHHBZFDFMJW-UHFFFAOYSA-N 0.000 description 36
- 229960003351 prussian blue Drugs 0.000 description 36
- 239000013225 prussian blue Substances 0.000 description 36
- 230000000052 comparative effect Effects 0.000 description 35
- 239000010935 stainless steel Substances 0.000 description 34
- 229910001220 stainless steel Inorganic materials 0.000 description 34
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 description 33
- 239000004408 titanium dioxide Substances 0.000 description 33
- 229910052627 muscovite Inorganic materials 0.000 description 29
- 239000003921 oil Substances 0.000 description 28
- 235000019198 oils Nutrition 0.000 description 28
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 27
- 238000012360 testing method Methods 0.000 description 27
- 239000012808 vapor phase Substances 0.000 description 27
- 239000000047 product Substances 0.000 description 26
- 230000000694 effects Effects 0.000 description 24
- 239000000839 emulsion Substances 0.000 description 24
- 235000010187 litholrubine BK Nutrition 0.000 description 24
- 239000000377 silicon dioxide Substances 0.000 description 24
- 238000000354 decomposition reaction Methods 0.000 description 23
- 235000013980 iron oxide Nutrition 0.000 description 23
- 150000004706 metal oxides Chemical class 0.000 description 23
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 22
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 22
- 239000000454 talc Substances 0.000 description 22
- 229910052623 talc Inorganic materials 0.000 description 22
- WZJUBBHODHNQPW-UHFFFAOYSA-N 2,4,6,8-tetramethyl-1,3,5,7,2$l^{3},4$l^{3},6$l^{3},8$l^{3}-tetraoxatetrasilocane Chemical compound C[Si]1O[Si](C)O[Si](C)O[Si](C)O1 WZJUBBHODHNQPW-UHFFFAOYSA-N 0.000 description 21
- 239000004615 ingredient Substances 0.000 description 21
- 239000002304 perfume Substances 0.000 description 21
- 239000003795 chemical substances by application Substances 0.000 description 18
- 238000002156 mixing Methods 0.000 description 18
- XXZCIYUJYUESMD-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-3-(morpholin-4-ylmethyl)pyrazol-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C=1C(=NN(C=1)CC(=O)N1CC2=C(CC1)NN=N2)CN1CCOCC1 XXZCIYUJYUESMD-UHFFFAOYSA-N 0.000 description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 17
- 239000000126 substance Substances 0.000 description 17
- 150000004679 hydroxides Chemical class 0.000 description 16
- 238000003756 stirring Methods 0.000 description 16
- 229910052719 titanium Inorganic materials 0.000 description 16
- 239000010936 titanium Substances 0.000 description 16
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 238000004132 cross linking Methods 0.000 description 15
- 238000000227 grinding Methods 0.000 description 15
- 229910000000 metal hydroxide Inorganic materials 0.000 description 15
- 229920005989 resin Polymers 0.000 description 15
- 239000011347 resin Substances 0.000 description 15
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 14
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 14
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 14
- ZUZLIXGTXQBUDC-UHFFFAOYSA-N methyltrioctylammonium Chemical compound CCCCCCCC[N+](C)(CCCCCCCC)CCCCCCCC ZUZLIXGTXQBUDC-UHFFFAOYSA-N 0.000 description 14
- 238000006116 polymerization reaction Methods 0.000 description 14
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 14
- HFDVRLIODXPAHB-UHFFFAOYSA-N alpha-tetradecene Natural products CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 13
- 230000008859 change Effects 0.000 description 13
- DDJSWKLBKSLAAZ-UHFFFAOYSA-N cyclotetrasiloxane Chemical compound O1[SiH2]O[SiH2]O[SiH2]O[SiH2]1 DDJSWKLBKSLAAZ-UHFFFAOYSA-N 0.000 description 13
- 235000019441 ethanol Nutrition 0.000 description 13
- 230000004048 modification Effects 0.000 description 13
- 238000012986 modification Methods 0.000 description 13
- SPURMHFLEKVAAS-UHFFFAOYSA-N 1-docosene Chemical compound CCCCCCCCCCCCCCCCCCCCC=C SPURMHFLEKVAAS-UHFFFAOYSA-N 0.000 description 12
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 12
- 239000006096 absorbing agent Substances 0.000 description 12
- JYNBEDVXQNFTOX-FMQUCBEESA-N lithol rubine Chemical compound OS(=O)(=O)C1=CC(C)=CC=C1\N=N\C1=C(O)C(C(O)=O)=CC2=CC=CC=C12 JYNBEDVXQNFTOX-FMQUCBEESA-N 0.000 description 12
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 12
- 125000000217 alkyl group Chemical group 0.000 description 11
- 230000006866 deterioration Effects 0.000 description 11
- 239000000976 ink Substances 0.000 description 11
- 238000002360 preparation method Methods 0.000 description 11
- OHVLMTFVQDZYHP-UHFFFAOYSA-N 1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-2-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]ethanone Chemical compound N1N=NC=2CN(CCC=21)C(CN1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)=O OHVLMTFVQDZYHP-UHFFFAOYSA-N 0.000 description 10
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 10
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 10
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 10
- CCCMONHAUSKTEQ-UHFFFAOYSA-N octadecene Natural products CCCCCCCCCCCCCCCCC=C CCCMONHAUSKTEQ-UHFFFAOYSA-N 0.000 description 10
- 230000002829 reductive effect Effects 0.000 description 10
- 229910052604 silicate mineral Inorganic materials 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- 125000003698 tetramethyl group Chemical group [H]C([H])([H])* 0.000 description 10
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 9
- 238000001704 evaporation Methods 0.000 description 9
- 229940057995 liquid paraffin Drugs 0.000 description 9
- 239000007791 liquid phase Substances 0.000 description 9
- 150000002739 metals Chemical class 0.000 description 9
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 8
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 8
- 229910052622 kaolinite Inorganic materials 0.000 description 8
- 239000003960 organic solvent Substances 0.000 description 8
- 235000014692 zinc oxide Nutrition 0.000 description 8
- ZRPAUEVGEGEPFQ-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]pyrazol-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C=1C=NN(C=1)CC(=O)N1CC2=C(CC1)NN=N2 ZRPAUEVGEGEPFQ-UHFFFAOYSA-N 0.000 description 7
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 7
- 230000002776 aggregation Effects 0.000 description 7
- 239000006229 carbon black Substances 0.000 description 7
- 239000003086 colorant Substances 0.000 description 7
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 7
- 210000003298 dental enamel Anatomy 0.000 description 7
- 230000002209 hydrophobic effect Effects 0.000 description 7
- 235000010755 mineral Nutrition 0.000 description 7
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 7
- PRAKJMSDJKAYCZ-UHFFFAOYSA-N squalane Chemical compound CC(C)CCCC(C)CCCC(C)CCCCC(C)CCCC(C)CCCC(C)C PRAKJMSDJKAYCZ-UHFFFAOYSA-N 0.000 description 7
- 239000011787 zinc oxide Substances 0.000 description 7
- JQMFQLVAJGZSQS-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-N-(2-oxo-3H-1,3-benzoxazol-6-yl)acetamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)NC1=CC2=C(NC(O2)=O)C=C1 JQMFQLVAJGZSQS-UHFFFAOYSA-N 0.000 description 6
- YJLUBHOZZTYQIP-UHFFFAOYSA-N 2-[5-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1=NN=C(O1)CC(=O)N1CC2=C(CC1)NN=N2 YJLUBHOZZTYQIP-UHFFFAOYSA-N 0.000 description 6
- CONKBQPVFMXDOV-QHCPKHFHSA-N 6-[(5S)-5-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-2-oxo-1,3-oxazolidin-3-yl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C[C@H]1CN(C(O1)=O)C1=CC2=C(NC(O2)=O)C=C1 CONKBQPVFMXDOV-QHCPKHFHSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 239000006087 Silane Coupling Agent Substances 0.000 description 6
- RJDOZRNNYVAULJ-UHFFFAOYSA-L [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[F-].[F-].[Mg++].[Mg++].[Mg++].[Al+3].[Si+4].[Si+4].[Si+4].[K+] Chemical compound [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[F-].[F-].[Mg++].[Mg++].[Mg++].[Al+3].[Si+4].[Si+4].[Si+4].[K+] RJDOZRNNYVAULJ-UHFFFAOYSA-L 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 238000005054 agglomeration Methods 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 6
- 238000002845 discoloration Methods 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 229910052763 palladium Inorganic materials 0.000 description 6
- 239000010457 zeolite Substances 0.000 description 6
- KZEVSDGEBAJOTK-UHFFFAOYSA-N 1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-2-[5-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]ethanone Chemical compound N1N=NC=2CN(CCC=21)C(CC=1OC(=NN=1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)=O KZEVSDGEBAJOTK-UHFFFAOYSA-N 0.000 description 5
- PUNGSQUVTIDKNU-UHFFFAOYSA-N 2,4,6,8,10-pentamethyl-1,3,5,7,9,2$l^{3},4$l^{3},6$l^{3},8$l^{3},10$l^{3}-pentaoxapentasilecane Chemical compound C[Si]1O[Si](C)O[Si](C)O[Si](C)O[Si](C)O1 PUNGSQUVTIDKNU-UHFFFAOYSA-N 0.000 description 5
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- QDRSJFZQMOOSAF-NSCUHMNNSA-N trans-9-undecenoic acid Chemical compound C\C=C\CCCCCCCC(O)=O QDRSJFZQMOOSAF-NSCUHMNNSA-N 0.000 description 1
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- IBPRKWGSNXMCOI-UHFFFAOYSA-N trimagnesium;disilicate;hydrate Chemical compound O.[Mg+2].[Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IBPRKWGSNXMCOI-UHFFFAOYSA-N 0.000 description 1
- CWBIFDGMOSWLRQ-UHFFFAOYSA-N trimagnesium;hydroxy(trioxido)silane;hydrate Chemical compound O.[Mg+2].[Mg+2].[Mg+2].O[Si]([O-])([O-])[O-].O[Si]([O-])([O-])[O-] CWBIFDGMOSWLRQ-UHFFFAOYSA-N 0.000 description 1
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Landscapes
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Abstract
MODIFIED POWDER OR PARTICULATE MATERIAL
ABSTRACT OF THE DISCLOSURE
A modified powder or particulate material coated on substantially the entire surface thereof with a film of a silicone polymer carrying a pendant group thereon, this powder or particulate material being produced by a process comprising the steps of (a) coating the powder or particulate material with a film of a silicone polymer having at least one Si-H moiety, and (b) carrying out an addition reaction of a compound capable of reacting with an Si-H moiety to the Si-H moiety in the silicone polymer of step (a), whereby the pendant group derived from said compound is bonded to the silicone polymer.
ABSTRACT OF THE DISCLOSURE
A modified powder or particulate material coated on substantially the entire surface thereof with a film of a silicone polymer carrying a pendant group thereon, this powder or particulate material being produced by a process comprising the steps of (a) coating the powder or particulate material with a film of a silicone polymer having at least one Si-H moiety, and (b) carrying out an addition reaction of a compound capable of reacting with an Si-H moiety to the Si-H moiety in the silicone polymer of step (a), whereby the pendant group derived from said compound is bonded to the silicone polymer.
Description
~6~ 8 MODIFIED POWDER OR PARTICULATE MATERIAL
. .. ,. .. .~
BACKGROUND OF THE INVENTION
1. Field of the Invention The present invention relates to a modified powder or particulate material coated on substantially the entire surface thereof with a film of a silicone polymer carrying at least one pendant group thereon.
More specifically, it relates to a modified powder or particulate material obtained by coating a powder or particulate material with a film of a silicone polymer, and thereafter, carrying out an addition reaction to introduce a pendant group into the silicone polymer, whereby the surface activities of the powder or par-ticulate material are disappeared, the unpreferable generation of hydrogen from the surface due to a 15 coexisting H2O or alcohol can be prevented, and various characteristics [e.g., dispersibility, UV absorbability) can be afforded to the powder or particulate material by appropriately selecting the pendant group.
The term "powder or particulate material" ~i.e., npowder material" hereinbelow) used herein means any material generally having a particle size of 10 mm or ! less, but sometimes more than 10 mm. The agglomerates and the molded or shaped products of the powder materiaI
and the burned products thereof are also included in this term. According to the present invention, any powder material including an ultrafine powder having a size of 0.02 ~m or less can be modified The term "pendant group" used herein means a residue of a compound capable o reacting with an Si-H
30 moiety, which residue is introduced to the silicone polymer by the addition reaction of the compound. This pendant group provides various characteristics or functions to the powd r material.
The modified powder material according to -~ 35 the present invention does not denature or decompose per~umesl oils, or resins even when coexisting therewith, and therefore, will not cause problems such as de-naturation, odor change, and color change and can be utilized in the fields of, for example, cosmetics, pharmaceuticals, resin compositions, coating materials, inks, paints, decoratives, fragrants, magnetic materials, and medical materials. Further, Si-~I moieties contained in the silicone polymer film coating the powder material can be substantiall~ eliminated or considerably reduced so that the powder material can be effectively formulated into, for example, an emulsion system. Fuxthermore, composite materials having various functions can ba provided.
~. Description of the Related Art Silicone oils have been frequently used in the prior art for the hydrophobic modification of a powder material. For example, Japanese Examined Patent Publication (Kokoku) No. 41-9890 discloses imparting lubricity to an animal, vegetable or mineral powder by coating the surface of the powder with a silicone resin coating material, ~ollowed by drying and baking. In Japanese Examined Patent Publication (Xokoku) No. 45-2915, a mineral powder such as talc is simply attached : with a silicone having hydrogen directly bonded to silicone in the molecular chain by, for example, blender mixing, followed by ~leat baking, thereby imparting a water repellency to the powder. According to Japanese Examined Patent Publication (Kokoku) No. 45-18999, talc is attached with dimethylpolysiloxane or methylhydrogen-30 polysiloxane by contact with an organic solvent solutionthereof, followed by baking optionall~ with the addition of a substance such as zinc octoate as the crosslin~ing polymerization catalyst for methylhydrogenpolysiloxane, thereby imparting a free flow property to the powder~
35 Further, in Japanese Examined Patent Publication ~Kokoku~
No. 49-1769, titanium dioxide is subjected to direçt coating, emulsion coating or solvent solution coati~g of ..
~ . .
, ' : -~
-- 3 ~
various alkylpolysiloxanes, and then dried and baked optionally by using~ in combination, an ester compound having a total carbon number of 6 or more, whereby the dust property, dispersibility, etc., of the powder are modified. On the other hand, in Japanese Unexamined Patent Publications ~Kokai) Nos. 56-16404, 55-136213, and 56-29512, a~ter mixing under stirring with the addition of silicone oils and oil agents or by the application of a mechanochemical reaction such as crushing, a baking treatment is performed.
Further, Japanese Unexamined Patent Publication (Kokai) No. 57-200306 discloses a method for imparting a water repellency and flow property to a powder without the application of a baking treatment by treating the powder with tA) a silane compound having a specific structure, ~B) a cyclic polyorganosiloxane, and (C) a linear polyorganosiloxane. According to thi~ method, 1 to 10~ by weight based on the powder to be treated of the above organic silicone compound is adsorbed onto the powder by spraying a solution diluted in a solvent, direct spraying, or gaseous atomization, or by directly mixing under stirring, and then a water or wat~r vapor treatment is applied. In the ~B) cyclic polyorgano-siloxane, the trimer having a-methyl group is excluded, because it is solid and difficult to handle.
However, according to these methods~ in most organic pigments and inorganic pigments, those weakly resistant to heat, such as yellow iron oxide or prussian blue, could not be treated.
For example, among the organic pigments, C.I.
15850:1 (lithol rubine BCA) could not be trea~ed, because it was dehydrated at B0C and changed cr~stal form from ~-type to ~ type simultaneously with a change in tone. On the other hand, prussian blue is decomposed 35 by the application of heat and gradually releases cyan gas at 150VC or higher. Baking treatment is carried out at 350C for 2 hours, as a typical example of a higher .
` - ' , .
., 3~26~
temperature treatment, or at 150C for 15 to ~0 hours, as a typical examp~e of a lower temperature treatment.
Under such conditions, prussian blue not only underyoes a color change but also releases harmful cyan gas, thus being very dangerous.
Such a baking treatment of the prior art can be applied onl~ for a part of stable inorganic pigments, and has the vital defect tha~ treatment of an organic pigment which has a brilliant color alters its color tone.
We have found and disclosed that the above-mentioned disadvantages can be eliminated by a modified powder or particulate material produced by bringing a certain silicone compound in the form of a vapor into contact with the powder or par-ticula~e material. In the method disclosed, the silicone compound is brought into contact with the powder material and polymerizes thereon, and Si-H moieties are crosslinked on the surface of the powder material to form the silicone polymer film thereon.
However, steric hindrance interfexes with the proceeding ~ of the crosslinking. Because the crosslinking does not fully proceed, i.e., unreacted Si-H moieties remain, the powder material may be unstable under a severe alkaline or acidic condition.
A treatment with methyl hydrogen polysiloxane has an advantage that it can be carried out under a relatively low temperature. However, the powder material treated with methyl hydrosen polysiloxane does not always exhibit a sufficient stability, because it may 30 cause generation of H2 under the coexistence of H2O
or an alcohol therewith, due to the remaining Si-H
moieties present in the silicone polymer film formed on the powder material.
A hydrophobic nature can be imparted to the ~ . .
.
' :
.~
;'
. .. ,. .. .~
BACKGROUND OF THE INVENTION
1. Field of the Invention The present invention relates to a modified powder or particulate material coated on substantially the entire surface thereof with a film of a silicone polymer carrying at least one pendant group thereon.
More specifically, it relates to a modified powder or particulate material obtained by coating a powder or particulate material with a film of a silicone polymer, and thereafter, carrying out an addition reaction to introduce a pendant group into the silicone polymer, whereby the surface activities of the powder or par-ticulate material are disappeared, the unpreferable generation of hydrogen from the surface due to a 15 coexisting H2O or alcohol can be prevented, and various characteristics [e.g., dispersibility, UV absorbability) can be afforded to the powder or particulate material by appropriately selecting the pendant group.
The term "powder or particulate material" ~i.e., npowder material" hereinbelow) used herein means any material generally having a particle size of 10 mm or ! less, but sometimes more than 10 mm. The agglomerates and the molded or shaped products of the powder materiaI
and the burned products thereof are also included in this term. According to the present invention, any powder material including an ultrafine powder having a size of 0.02 ~m or less can be modified The term "pendant group" used herein means a residue of a compound capable o reacting with an Si-H
30 moiety, which residue is introduced to the silicone polymer by the addition reaction of the compound. This pendant group provides various characteristics or functions to the powd r material.
The modified powder material according to -~ 35 the present invention does not denature or decompose per~umesl oils, or resins even when coexisting therewith, and therefore, will not cause problems such as de-naturation, odor change, and color change and can be utilized in the fields of, for example, cosmetics, pharmaceuticals, resin compositions, coating materials, inks, paints, decoratives, fragrants, magnetic materials, and medical materials. Further, Si-~I moieties contained in the silicone polymer film coating the powder material can be substantiall~ eliminated or considerably reduced so that the powder material can be effectively formulated into, for example, an emulsion system. Fuxthermore, composite materials having various functions can ba provided.
~. Description of the Related Art Silicone oils have been frequently used in the prior art for the hydrophobic modification of a powder material. For example, Japanese Examined Patent Publication (Kokoku) No. 41-9890 discloses imparting lubricity to an animal, vegetable or mineral powder by coating the surface of the powder with a silicone resin coating material, ~ollowed by drying and baking. In Japanese Examined Patent Publication (Xokoku) No. 45-2915, a mineral powder such as talc is simply attached : with a silicone having hydrogen directly bonded to silicone in the molecular chain by, for example, blender mixing, followed by ~leat baking, thereby imparting a water repellency to the powder. According to Japanese Examined Patent Publication (Kokoku) No. 45-18999, talc is attached with dimethylpolysiloxane or methylhydrogen-30 polysiloxane by contact with an organic solvent solutionthereof, followed by baking optionall~ with the addition of a substance such as zinc octoate as the crosslin~ing polymerization catalyst for methylhydrogenpolysiloxane, thereby imparting a free flow property to the powder~
35 Further, in Japanese Examined Patent Publication ~Kokoku~
No. 49-1769, titanium dioxide is subjected to direçt coating, emulsion coating or solvent solution coati~g of ..
~ . .
, ' : -~
-- 3 ~
various alkylpolysiloxanes, and then dried and baked optionally by using~ in combination, an ester compound having a total carbon number of 6 or more, whereby the dust property, dispersibility, etc., of the powder are modified. On the other hand, in Japanese Unexamined Patent Publications ~Kokai) Nos. 56-16404, 55-136213, and 56-29512, a~ter mixing under stirring with the addition of silicone oils and oil agents or by the application of a mechanochemical reaction such as crushing, a baking treatment is performed.
Further, Japanese Unexamined Patent Publication (Kokai) No. 57-200306 discloses a method for imparting a water repellency and flow property to a powder without the application of a baking treatment by treating the powder with tA) a silane compound having a specific structure, ~B) a cyclic polyorganosiloxane, and (C) a linear polyorganosiloxane. According to thi~ method, 1 to 10~ by weight based on the powder to be treated of the above organic silicone compound is adsorbed onto the powder by spraying a solution diluted in a solvent, direct spraying, or gaseous atomization, or by directly mixing under stirring, and then a water or wat~r vapor treatment is applied. In the ~B) cyclic polyorgano-siloxane, the trimer having a-methyl group is excluded, because it is solid and difficult to handle.
However, according to these methods~ in most organic pigments and inorganic pigments, those weakly resistant to heat, such as yellow iron oxide or prussian blue, could not be treated.
For example, among the organic pigments, C.I.
15850:1 (lithol rubine BCA) could not be trea~ed, because it was dehydrated at B0C and changed cr~stal form from ~-type to ~ type simultaneously with a change in tone. On the other hand, prussian blue is decomposed 35 by the application of heat and gradually releases cyan gas at 150VC or higher. Baking treatment is carried out at 350C for 2 hours, as a typical example of a higher .
` - ' , .
., 3~26~
temperature treatment, or at 150C for 15 to ~0 hours, as a typical examp~e of a lower temperature treatment.
Under such conditions, prussian blue not only underyoes a color change but also releases harmful cyan gas, thus being very dangerous.
Such a baking treatment of the prior art can be applied onl~ for a part of stable inorganic pigments, and has the vital defect tha~ treatment of an organic pigment which has a brilliant color alters its color tone.
We have found and disclosed that the above-mentioned disadvantages can be eliminated by a modified powder or particulate material produced by bringing a certain silicone compound in the form of a vapor into contact with the powder or par-ticula~e material. In the method disclosed, the silicone compound is brought into contact with the powder material and polymerizes thereon, and Si-H moieties are crosslinked on the surface of the powder material to form the silicone polymer film thereon.
However, steric hindrance interfexes with the proceeding ~ of the crosslinking. Because the crosslinking does not fully proceed, i.e., unreacted Si-H moieties remain, the powder material may be unstable under a severe alkaline or acidic condition.
A treatment with methyl hydrogen polysiloxane has an advantage that it can be carried out under a relatively low temperature. However, the powder material treated with methyl hydrosen polysiloxane does not always exhibit a sufficient stability, because it may 30 cause generation of H2 under the coexistence of H2O
or an alcohol therewith, due to the remaining Si-H
moieties present in the silicone polymer film formed on the powder material.
A hydrophobic nature can be imparted to the ~ . .
.
' :
.~
;'
2~
powder material by the treatment with, for example, methyl hydrogen polysiloxane. However, if a powder material having an optimum dispersibility in a given oil or resin is obtained, the powder material should be treated with an alkyl/aryl hydrogen polysiloxane having the specific alkyl or aryl groups selected with respect to the oil or resin. In some cases, it is necessary and possible to use the polysiloxane having long hydrocarbon residues. However, a boiling or melting point of such a polysiloxane is very high, and thus, it is dificult to treat the powder material with such a polysiloxane in the preferable forms thereof, i.e., vaporized poly-siloxane.
Further, it is difficult to obtain the powder material coated with a film of the silicone polymer carrying various functional groups (e.g., -NH2 , -COOH, -CN) thereon, because a treating agent containing Si-H
moieties and such functional groups is not easily available.
A silane coupling agent is conventionally used so as to introduce the functional group to the powder material. For example, a silica can be easily treated with the silane coupling agent. However~ there are some powder materials such as zinc-oxide or titanium dioxide difficult to be treated with the silane coupling agent.
Further, the silane coupling agent is introduced to, for example, the metal oxide, by the reaction with an OH
group present on the surface of the metal oxide.
Therefore, the functional groups introduced by the silane coupling agent cannot be firmly attached to the metal oxideO Furthermore, the treatment with the silane coupling agent does not result in the polymer film coating suhstantially the entire surface of the metal oxide. Thus, metal atoms are exposed on the surface thereof, and the surface activity of the metal oxide cannot be blocked. Therefore, the metal oxide treated with the s~lane coupling agent may cause problems such , :- - ' , ' , . ~, ~2~
as denaturation and odor change when formulated in, for example, cosmetics. Further, although a hydrophobic nature can slightly be obtained, a dispersibility of the powder material cannot be controlled by such a treatment.
SUMMARY OF THE IN~ENTION
Accordingly, the object of the pxesent invention is not only to eliminate the above-mentioned disadvantages of the prior art, but also provide an improvement of the invention disclosed in our copending application, i.e., a modified powder or particulate material which has improved properties including a hydrophobic nature and stability with a disappearance of the surface activities thereof (i.e., not capable o~ denaturing or decomposing other substances if coexisting), can be formulated into, for example, an emulsion system, carries various functions and maintains the inherent characteristics of the powder or particulate material to be modified.
Other objects and advantages of the present invention will be apparent from the following description.
In accordance with the present invention, there is provided a modified powder or particulate material coated on substantially the entire surface thereof with a film of a silicone polymer ~arrying a pendant group thereon, this powder or particulate material being produced by a process comprising the steps of (a) coating the powder or particulate material with a film of a silicone polymer having at least one Si-H moiety, and (b) carrying out an addition reaction of a compound capable of reacting with an Si-H moiety to the Si-H moiety in the silicone polymer of step (a), whereby the pendant group derived from the compound i9 bonded to the silicone polymer.
BRIEF DESCRIPTION OF T~E DRAWINGS
The present in~ention will be better understood from the description set forth below with reference to .
., .
~6~2(~
the accompanying drawings illustrating, but not intended to be limited to, the preferred embodiments of the present invention, in which:
Figures 1 and 2 show the UV absorption spectrum of the titanium dioxide powder samples of the untreated powder [i.e., chart (a)], Example 4-2(1) [i.e., chart tb~3, Example 4-2~2) [i.e., chart (c)], and Example 4-2(3) [i.e., chart Id)] dispersed in liquid paraffin and castor oil, respectively;
Fig. 3 shows the X-ray photoelectron spectrum of the yellow iron oxide powder samples of the untreated powder [i.e., chart ~a)] and Example 4-1 [(i.e., chart ~b)];
Fig. 4 shows the X-ray photoelectron spectrum of the titanium dioxide powder samples of the untreated powder [i.e., chart (a)], Example 4~6(1) [i.e., chart (b)], and Example 4-6(2) [i.e., chart (c~];
Fig. 5 shows the IR-absorption spectrum of the titanium dioxide powdex samples of the untreated powder [i.eO, chart (a~], Example 4-6(1) [i.e., chart (b)], and Example 4-6(2) [i.e., chart (c)];
Fig. 6 shows the UV absorption spectrum of the muscovite powder samples of the untreated powder [i.e., chart ~a)~, Example 10-11 [i.e., chart (b)], and Example 10-12 [i.e., chart (c)].
DESCRIPTION OF THE PREFERRED EMBODIMENTS
~ Although there are no critical limitations to the powder materials to be modified according to the present invention, typical examples of such powders are inorganic pigments, metallic oxides and hydroxides, mica, organic pigments, pearling materials (or nacreous pigments), mineral silicates, porous materials, carbon~, me~als, biopolymers, and composite powder or particulate materials. These powder materials may be used alone or in any mixture thereof. Furthermore, these powder materials to be modified may have other substances (e.g., coloring agents, W absorbers, medicaments, . .
. ~ .
.
.
' . ' ' ,~ ~
' :
,..
2~
various addi-tives) deposited thereon or included therein.
In the first stage of the modification according to the present invention, the powder material is coated with the film of the silicone polymer having at least one Si-H moiety. Any silicone compound can be used in the coating step, as long as the film of the silicone polymer having at least one Si-H moiety can be formed therefrom on the surface of the powder materialO
In the coating step of the present invention, there may be used a silicone compound having at least one Si-H
moiety, preferably a silicone compound having the general formula ~
(RlHSiO)a(R R SiO)b(R R R SiOl)c (I) wherein Rl, R2, and R3 represent, independently, hydrogen or a hydrocarbon residue having 1 to 10 carbon atoms, which may be substituted with at least one halogen atom, provided that Rl, R2, and R3 are not hydrogen at the same time, R , R5, and R6 represent, independently, hydrogen or a hydrocarbon residue having 1 to 10 carbon atoms, which may be substituted with at least one halogen atom, a is zero or an integer of 1 or more, b is zero or an integer-of 1 or more, and c is zero or 2, provided that a + b is an integer of 3 or more when c is zero, and *he maximum value of a + b + c is 10,000. Each of the groups R to R6 in the formula (I) may be different in each of the recurring units.
The silicone compounds having the general formula (I) can be typically separated into two groups. That is, the first group of the silicone compounds (I) has the following structure (II~:
1( 2 )a~ R SiOjb ~II) wherein R , R , R , a and b are the same as defined above, ana preferably R1, R2, and R3 `-represent~ independently, a lower alkyl gxoup having 1 ....: :
.
tG 4 carbon atoms or an aryl group (e.g., a phenyl group) which may be substituted with at least one halogen atom and a t b is 3 or more.
The second group of the silicone compounds (I) has S the following structure (III):
(RlHSiO)a(R R SiO)b(R R R6SiOl)C lIII~
h i Rl R2 R3 R4, R5, R6~ a and b are the same as defined above and c is 2, preferably, Rl to R~
independently represent a lower alkyl group having 1 to 4 carbon atoms or an aryl group (e.g., a phenyl group).
The coating in the first stage of the modification according to the present invention can be carried out in various manners including conventional manners~
For example, the powder material can be coated with the film of the silicone polymer by dissolving a high polymeric silicone compound in an organic solvent (e.g., chloroform, hexane, benzene, toluene, acetone), dispersing the powder material therein, and heating the dispersion to evaporate the solvent, thereby forming the film on the powder material. Further, the film can be formed by drying the dispersion of the powder material by means of a spray drier. Furthermore, the powder 25 material can be coated by pouring the dispersion in a - poor solvent of the high polymeric silicone compound, and vice versa, thereby depositing the insolubilized silicone compound on the surface of the powder material to form the film thereof.
The coating can be performed by mechanochemically treating the powder material with the high polymeric silicone compound in the form of a liquid, in, for example, a ball mill.
It is also possible to encapsulate the powder 35 material with the ilm of the silicone polymer by polymerizing silicone compound monomers on the surface of the powder material in the presen~e of a catalyst as ~. .
~- .. , . .: .
., . . .~ ' . ~
~ .
~26~
an in-situ polymerization.
Alternatively, the coating in the first stage of the modification according to the present invention can be carried out, making use of active sites entirely prevailing on the surface of the powder material to be modified. The term "active site" used herein rneans those capable of catalytically polymerizing a silicone compound having a siloxane bond (Si~O-Si) or a hydrosilyl moiety (Si-H) (i.e., acidic, basic, oxidative, or reductive sites).
In the coating step using the active sites, the powder material may be brought into contact with the silicone compound in the form of a vapor, as a solution in a suitable solvent, or in the form of a liquid, whereby the silicone compound is polymerized on the surface of the powder material~
The contact between the powder material and the liquid silicone compound per se (hereinafter referred to as a "liquid phase treatment") may be mechanochemically carried out by charging the powder material into a suitable mixer such as a rotary ball mill, vibration ball mill, satellite ball mill, sand mill, atomizer, pug mill, pony mixer, automated mortar or the like. It is to be noted that the above liquid phase treatment may cause a change of shape of the powder material. The powder materials which may be subjected to the liquid phase treatment are, for example, a mixture of talc, mica or spherical resin (e.g., nylon, polyethylene, cellulose) and a fine powder such as pigment. When the 30 mixture is treated with the liquid silicone compound while mixi~g the talc, mica or spherical resin with the pigment, the talc, mica or spherical resin, as a core, is coated T~ith the pigment and the silicone polymer film thereon.
Furthermore, as the liquid phase treatment, the silicone compound dissolved in a suitable solvent may be brought into contact with the powder material. As the , solvent for the silicone compound, there may be used an organic solvent, for example chloroform or hexane. In the liquid phase treatment, a solution containing 1 to 50% by weight of the silicone compound is prepared.
Thereafter, the powder material may he dispersed in the solution and the whole is heated to evaporate the solvent and polymerize the silicone compound on the surface thereof. Alternatively, the solution may be sprayed directly onto the powder material, and then the 10 material may be heated to evaporate the solvent and polymerize the compound. The powder materials which can be easily filtrated (e.g., talc, mica, etc.) may be subjected to the li~uid phase. The silicone compounds suitable for the liquid phase treatment are, for example, the compound of the formula (I) wherein a + b + c is 10,000 or less.
The powder material can be brought into contact with the silicone compound in ~he form of a vapor (hereinafter referred to as a "vapor phase treatment").
In the vapor phase treatment, the silicone compound can be brought into contact with the powder material at a temperature of 120C or less, preferably 100C or less, in a closed chamber in such a manner that vaporized silicone compound is deposited under a molecular state 25 on the surface of the powder material, preferably under a pressure of 200 mmHg or less, more preferably 1~0 mmHg or less. ~lternatively, the silicone compound in the form of a vapor can be brought into contact with the powder material by feeding a gas mixture of the silicone 30 compound and a carrier gas at a temperature of 120C or less, preferably 100C or less.
The treatment amount in the vapor phase treatment is not determined, because the silicone compound evaporated will be polymerized by the active site of the 35 powder material after adsorption on the powder material, and the tlme when the polymer has completely covered the active sites is the end point of the treatment.
.
. .
.
':
~ 12 -The amount of the silicone compound i5 not specifically determined, but the desired amount is specific in that the silicone compound is supplied in an amount which is necessary and sufficient to cover substantially the entire surface of the powders.
Thus, in the vapor phase treatment, any kind of powder can be treated without an excess or shortage of treatment. This is because the method of adding the treating agent is different from other methods. In the vapor phase treatment, the treating agent is not added in the form of a liquid but is permitted to come into contact with the powder in molecular form and, therefore, the original treating agent may be either solid or liquidO Also, in view of the polymerization on the powder surface, a trimer or tetramer is most readily polymerizable and, therefore, most suitable as a treatin~
agent. That is, the specific feature of the vapor phase treatment resides in the energy-saving type method in which the powder is left to stand in a low partial pressure state wherein a silicone compound is volatilized at a temperature o~ 120C or lower, thereby permitting the vaporized product of the silicone compound to be adsorbed, and deposited under the molecular state onto the powder, and polymerized from the active sites on the surface.
In the ~apor phase treatment, the silicone compound is first deposited on the surface of the powder material and the polymerization thereof occurs due to the presence of active sites entirely prevailing on the surface of the powder materials. Thus, the uniform thin polymer film is formed. After forming the thin layer of the silicone polymer, no substantial polymerization occurs thereover. Accordingly, the thickness of the silicone polymer film formed in this stage is generally 3 to 30 A.
35 On the other hand, when the thermal polymerization occurs, it is impossible to effect the thin layer-forming-polymerization. Furthermore, when the , ; ~
, , . ~' :~6~
polymerization is effected in the presence of a catalyst, the polymerization occurs mainly around the catalyst and, therefore, it is impossible or very difficult to uniformly cover or coat only the surface of the powder material.
The vapor phase treatment applies no heating treatment and, therefore, is applicable also for a pigment with a low temperature stability. Thus, it can be utilized for a very wide scope of applications.
According to the basic method of the vapor phase treatment, the powder material and the silicone compound may be placed in a closed chamher, and contained in separate vessels with their upper portions open. Due to the presence of polymerization activity, the silicone compound is polymerized on the powder material, whereby the partial pressure of the silicone compound on the powder surface is lowered and, therefore, the silicone compound ln the vessel is then evaporated to be supplied to the powder material. Since the surface polymerization occurs in such an order, in this system the silicone compound is supplied only in a necessary amount without waste.
The above vapor phase treatment is based on a very simple principle, and there~ore, special equipment is not necessarily required. For example, any closed or sealed chamber such as a desiccator or a constant temperature chamber may be used. The powder material may be agitated intermittently, in a chamber, so as to effect the desirable contact of the powder material with the vaporized silicone compound. It is also possible to employ a method in which only the powder is previously placed in a closed chamber of 120C or less, preferably 100C or less, the silicone compound is volatilized under a predetermined partial pressure in another closed chamber of 120C or lower, and the volatilized silicone compound is introduced into the room in which the above powder is placed, through, for example, a pipe. Although . .. .
~2~
1 ~ -there are no critical limitations to the pressure of the system, the polymerization is pre~erably carried out under a pressure of 200 mmHg or less, more preferably 100 mmHg or less. In any of the methods of the vapor phase treatment, the treatment time is from 30 minutes to 150 hours, and thereafter, the unpolymerized silicone compound is removed by degassing to obtain the desired product.
According to another method of the vapor phase treatment, the powder material can be treated by bringing it into contact with the silicone compound in the form of a gas mixture thereof with a carrier gas.
The silicone compound can be mixed with a carrier gas by, for example, heating ~if necessary) the silicone compound until the vapor pressure thereof becomes 1 mm~g or more, preferably 100 mmHg or more, followed by introducing a carrier gas stream into the silicone compound or the surface thereof. The feed rate of the carrier gas stream can be appropriatel~v determined depending upon, for example, the vapor pressure of the silicone compound, the kinds and the amounts of the powder material, and the volume of the treating vessel, so that the treatment of the powder material can be completed for the predetermined time, preferably 30 25 minutes to 150 hours. ~xamples of the carrier gases usable in the vapor phase treatment are preferably inert gases such as nitrogen, argon, and helium, but air or a gas mixture of the above-mentioned inert gas with vaporized water, methanol or ethanol also may be used in 30 the present invention.
In the above vapor phase treatment, a gas mixture containing the silicone compound is brought into contact with the powder material to be modified. The gas mix-ture contains the silicone compound as a saturated 35 vapor and, therefore, the contact temperature should be the same as or higher than the temperature of the gas mixture.
~ ' ' :~26~
Thus, in the vapor phase treatment, an inert gas is simply introduced into a solution of the organosilicone compound and the molecules of the silicone compound are continuously adsorbed on the surface of the powder 5 material, whereby the silicone compound is polymerized due to the presence of the active sites on the powder material. Thus, the method of the vapor phase treatment is an energy-saving tape method and is completely different from the conventional spraying and thermal 10 polymerizing methods.
Conveniently, all the powder materials to be modified according to the present invention can be subjected to the vapor phase treatment, However, it is preferable to utili%e the vapor phase treatment for 15 ultrafine powder, porous powder material, pearling pigment, organic pigment or the like. ~hen these powder materials are subjected to the vapor phase treatment, a ultrathin film of the silicone polymer is formed thereon.
Therefore, their characteristics such as an ultra-fineness, porosit~, or pearling effect are maintained.Further, a metal to be readily oxidized can be rendered resistant to oxidation by subjecting the metal to the vapor phase treatment immediately after formation thereof. The silicone compounds suitable for the vapor 25 phase treatment are, for example, the compound of the formula (I) wherein a + b ~ c is 3 to 10, preferably
powder material by the treatment with, for example, methyl hydrogen polysiloxane. However, if a powder material having an optimum dispersibility in a given oil or resin is obtained, the powder material should be treated with an alkyl/aryl hydrogen polysiloxane having the specific alkyl or aryl groups selected with respect to the oil or resin. In some cases, it is necessary and possible to use the polysiloxane having long hydrocarbon residues. However, a boiling or melting point of such a polysiloxane is very high, and thus, it is dificult to treat the powder material with such a polysiloxane in the preferable forms thereof, i.e., vaporized poly-siloxane.
Further, it is difficult to obtain the powder material coated with a film of the silicone polymer carrying various functional groups (e.g., -NH2 , -COOH, -CN) thereon, because a treating agent containing Si-H
moieties and such functional groups is not easily available.
A silane coupling agent is conventionally used so as to introduce the functional group to the powder material. For example, a silica can be easily treated with the silane coupling agent. However~ there are some powder materials such as zinc-oxide or titanium dioxide difficult to be treated with the silane coupling agent.
Further, the silane coupling agent is introduced to, for example, the metal oxide, by the reaction with an OH
group present on the surface of the metal oxide.
Therefore, the functional groups introduced by the silane coupling agent cannot be firmly attached to the metal oxideO Furthermore, the treatment with the silane coupling agent does not result in the polymer film coating suhstantially the entire surface of the metal oxide. Thus, metal atoms are exposed on the surface thereof, and the surface activity of the metal oxide cannot be blocked. Therefore, the metal oxide treated with the s~lane coupling agent may cause problems such , :- - ' , ' , . ~, ~2~
as denaturation and odor change when formulated in, for example, cosmetics. Further, although a hydrophobic nature can slightly be obtained, a dispersibility of the powder material cannot be controlled by such a treatment.
SUMMARY OF THE IN~ENTION
Accordingly, the object of the pxesent invention is not only to eliminate the above-mentioned disadvantages of the prior art, but also provide an improvement of the invention disclosed in our copending application, i.e., a modified powder or particulate material which has improved properties including a hydrophobic nature and stability with a disappearance of the surface activities thereof (i.e., not capable o~ denaturing or decomposing other substances if coexisting), can be formulated into, for example, an emulsion system, carries various functions and maintains the inherent characteristics of the powder or particulate material to be modified.
Other objects and advantages of the present invention will be apparent from the following description.
In accordance with the present invention, there is provided a modified powder or particulate material coated on substantially the entire surface thereof with a film of a silicone polymer ~arrying a pendant group thereon, this powder or particulate material being produced by a process comprising the steps of (a) coating the powder or particulate material with a film of a silicone polymer having at least one Si-H moiety, and (b) carrying out an addition reaction of a compound capable of reacting with an Si-H moiety to the Si-H moiety in the silicone polymer of step (a), whereby the pendant group derived from the compound i9 bonded to the silicone polymer.
BRIEF DESCRIPTION OF T~E DRAWINGS
The present in~ention will be better understood from the description set forth below with reference to .
., .
~6~2(~
the accompanying drawings illustrating, but not intended to be limited to, the preferred embodiments of the present invention, in which:
Figures 1 and 2 show the UV absorption spectrum of the titanium dioxide powder samples of the untreated powder [i.e., chart (a)], Example 4-2(1) [i.e., chart tb~3, Example 4-2~2) [i.e., chart (c)], and Example 4-2(3) [i.e., chart Id)] dispersed in liquid paraffin and castor oil, respectively;
Fig. 3 shows the X-ray photoelectron spectrum of the yellow iron oxide powder samples of the untreated powder [i.e., chart ~a)] and Example 4-1 [(i.e., chart ~b)];
Fig. 4 shows the X-ray photoelectron spectrum of the titanium dioxide powder samples of the untreated powder [i.e., chart (a)], Example 4~6(1) [i.e., chart (b)], and Example 4-6(2) [i.e., chart (c~];
Fig. 5 shows the IR-absorption spectrum of the titanium dioxide powdex samples of the untreated powder [i.eO, chart (a~], Example 4-6(1) [i.e., chart (b)], and Example 4-6(2) [i.e., chart (c)];
Fig. 6 shows the UV absorption spectrum of the muscovite powder samples of the untreated powder [i.e., chart ~a)~, Example 10-11 [i.e., chart (b)], and Example 10-12 [i.e., chart (c)].
DESCRIPTION OF THE PREFERRED EMBODIMENTS
~ Although there are no critical limitations to the powder materials to be modified according to the present invention, typical examples of such powders are inorganic pigments, metallic oxides and hydroxides, mica, organic pigments, pearling materials (or nacreous pigments), mineral silicates, porous materials, carbon~, me~als, biopolymers, and composite powder or particulate materials. These powder materials may be used alone or in any mixture thereof. Furthermore, these powder materials to be modified may have other substances (e.g., coloring agents, W absorbers, medicaments, . .
. ~ .
.
.
' . ' ' ,~ ~
' :
,..
2~
various addi-tives) deposited thereon or included therein.
In the first stage of the modification according to the present invention, the powder material is coated with the film of the silicone polymer having at least one Si-H moiety. Any silicone compound can be used in the coating step, as long as the film of the silicone polymer having at least one Si-H moiety can be formed therefrom on the surface of the powder materialO
In the coating step of the present invention, there may be used a silicone compound having at least one Si-H
moiety, preferably a silicone compound having the general formula ~
(RlHSiO)a(R R SiO)b(R R R SiOl)c (I) wherein Rl, R2, and R3 represent, independently, hydrogen or a hydrocarbon residue having 1 to 10 carbon atoms, which may be substituted with at least one halogen atom, provided that Rl, R2, and R3 are not hydrogen at the same time, R , R5, and R6 represent, independently, hydrogen or a hydrocarbon residue having 1 to 10 carbon atoms, which may be substituted with at least one halogen atom, a is zero or an integer of 1 or more, b is zero or an integer-of 1 or more, and c is zero or 2, provided that a + b is an integer of 3 or more when c is zero, and *he maximum value of a + b + c is 10,000. Each of the groups R to R6 in the formula (I) may be different in each of the recurring units.
The silicone compounds having the general formula (I) can be typically separated into two groups. That is, the first group of the silicone compounds (I) has the following structure (II~:
1( 2 )a~ R SiOjb ~II) wherein R , R , R , a and b are the same as defined above, ana preferably R1, R2, and R3 `-represent~ independently, a lower alkyl gxoup having 1 ....: :
.
tG 4 carbon atoms or an aryl group (e.g., a phenyl group) which may be substituted with at least one halogen atom and a t b is 3 or more.
The second group of the silicone compounds (I) has S the following structure (III):
(RlHSiO)a(R R SiO)b(R R R6SiOl)C lIII~
h i Rl R2 R3 R4, R5, R6~ a and b are the same as defined above and c is 2, preferably, Rl to R~
independently represent a lower alkyl group having 1 to 4 carbon atoms or an aryl group (e.g., a phenyl group).
The coating in the first stage of the modification according to the present invention can be carried out in various manners including conventional manners~
For example, the powder material can be coated with the film of the silicone polymer by dissolving a high polymeric silicone compound in an organic solvent (e.g., chloroform, hexane, benzene, toluene, acetone), dispersing the powder material therein, and heating the dispersion to evaporate the solvent, thereby forming the film on the powder material. Further, the film can be formed by drying the dispersion of the powder material by means of a spray drier. Furthermore, the powder 25 material can be coated by pouring the dispersion in a - poor solvent of the high polymeric silicone compound, and vice versa, thereby depositing the insolubilized silicone compound on the surface of the powder material to form the film thereof.
The coating can be performed by mechanochemically treating the powder material with the high polymeric silicone compound in the form of a liquid, in, for example, a ball mill.
It is also possible to encapsulate the powder 35 material with the ilm of the silicone polymer by polymerizing silicone compound monomers on the surface of the powder material in the presen~e of a catalyst as ~. .
~- .. , . .: .
., . . .~ ' . ~
~ .
~26~
an in-situ polymerization.
Alternatively, the coating in the first stage of the modification according to the present invention can be carried out, making use of active sites entirely prevailing on the surface of the powder material to be modified. The term "active site" used herein rneans those capable of catalytically polymerizing a silicone compound having a siloxane bond (Si~O-Si) or a hydrosilyl moiety (Si-H) (i.e., acidic, basic, oxidative, or reductive sites).
In the coating step using the active sites, the powder material may be brought into contact with the silicone compound in the form of a vapor, as a solution in a suitable solvent, or in the form of a liquid, whereby the silicone compound is polymerized on the surface of the powder material~
The contact between the powder material and the liquid silicone compound per se (hereinafter referred to as a "liquid phase treatment") may be mechanochemically carried out by charging the powder material into a suitable mixer such as a rotary ball mill, vibration ball mill, satellite ball mill, sand mill, atomizer, pug mill, pony mixer, automated mortar or the like. It is to be noted that the above liquid phase treatment may cause a change of shape of the powder material. The powder materials which may be subjected to the liquid phase treatment are, for example, a mixture of talc, mica or spherical resin (e.g., nylon, polyethylene, cellulose) and a fine powder such as pigment. When the 30 mixture is treated with the liquid silicone compound while mixi~g the talc, mica or spherical resin with the pigment, the talc, mica or spherical resin, as a core, is coated T~ith the pigment and the silicone polymer film thereon.
Furthermore, as the liquid phase treatment, the silicone compound dissolved in a suitable solvent may be brought into contact with the powder material. As the , solvent for the silicone compound, there may be used an organic solvent, for example chloroform or hexane. In the liquid phase treatment, a solution containing 1 to 50% by weight of the silicone compound is prepared.
Thereafter, the powder material may he dispersed in the solution and the whole is heated to evaporate the solvent and polymerize the silicone compound on the surface thereof. Alternatively, the solution may be sprayed directly onto the powder material, and then the 10 material may be heated to evaporate the solvent and polymerize the compound. The powder materials which can be easily filtrated (e.g., talc, mica, etc.) may be subjected to the li~uid phase. The silicone compounds suitable for the liquid phase treatment are, for example, the compound of the formula (I) wherein a + b + c is 10,000 or less.
The powder material can be brought into contact with the silicone compound in ~he form of a vapor (hereinafter referred to as a "vapor phase treatment").
In the vapor phase treatment, the silicone compound can be brought into contact with the powder material at a temperature of 120C or less, preferably 100C or less, in a closed chamber in such a manner that vaporized silicone compound is deposited under a molecular state 25 on the surface of the powder material, preferably under a pressure of 200 mmHg or less, more preferably 1~0 mmHg or less. ~lternatively, the silicone compound in the form of a vapor can be brought into contact with the powder material by feeding a gas mixture of the silicone 30 compound and a carrier gas at a temperature of 120C or less, preferably 100C or less.
The treatment amount in the vapor phase treatment is not determined, because the silicone compound evaporated will be polymerized by the active site of the 35 powder material after adsorption on the powder material, and the tlme when the polymer has completely covered the active sites is the end point of the treatment.
.
. .
.
':
~ 12 -The amount of the silicone compound i5 not specifically determined, but the desired amount is specific in that the silicone compound is supplied in an amount which is necessary and sufficient to cover substantially the entire surface of the powders.
Thus, in the vapor phase treatment, any kind of powder can be treated without an excess or shortage of treatment. This is because the method of adding the treating agent is different from other methods. In the vapor phase treatment, the treating agent is not added in the form of a liquid but is permitted to come into contact with the powder in molecular form and, therefore, the original treating agent may be either solid or liquidO Also, in view of the polymerization on the powder surface, a trimer or tetramer is most readily polymerizable and, therefore, most suitable as a treatin~
agent. That is, the specific feature of the vapor phase treatment resides in the energy-saving type method in which the powder is left to stand in a low partial pressure state wherein a silicone compound is volatilized at a temperature o~ 120C or lower, thereby permitting the vaporized product of the silicone compound to be adsorbed, and deposited under the molecular state onto the powder, and polymerized from the active sites on the surface.
In the ~apor phase treatment, the silicone compound is first deposited on the surface of the powder material and the polymerization thereof occurs due to the presence of active sites entirely prevailing on the surface of the powder materials. Thus, the uniform thin polymer film is formed. After forming the thin layer of the silicone polymer, no substantial polymerization occurs thereover. Accordingly, the thickness of the silicone polymer film formed in this stage is generally 3 to 30 A.
35 On the other hand, when the thermal polymerization occurs, it is impossible to effect the thin layer-forming-polymerization. Furthermore, when the , ; ~
, , . ~' :~6~
polymerization is effected in the presence of a catalyst, the polymerization occurs mainly around the catalyst and, therefore, it is impossible or very difficult to uniformly cover or coat only the surface of the powder material.
The vapor phase treatment applies no heating treatment and, therefore, is applicable also for a pigment with a low temperature stability. Thus, it can be utilized for a very wide scope of applications.
According to the basic method of the vapor phase treatment, the powder material and the silicone compound may be placed in a closed chamher, and contained in separate vessels with their upper portions open. Due to the presence of polymerization activity, the silicone compound is polymerized on the powder material, whereby the partial pressure of the silicone compound on the powder surface is lowered and, therefore, the silicone compound ln the vessel is then evaporated to be supplied to the powder material. Since the surface polymerization occurs in such an order, in this system the silicone compound is supplied only in a necessary amount without waste.
The above vapor phase treatment is based on a very simple principle, and there~ore, special equipment is not necessarily required. For example, any closed or sealed chamber such as a desiccator or a constant temperature chamber may be used. The powder material may be agitated intermittently, in a chamber, so as to effect the desirable contact of the powder material with the vaporized silicone compound. It is also possible to employ a method in which only the powder is previously placed in a closed chamber of 120C or less, preferably 100C or less, the silicone compound is volatilized under a predetermined partial pressure in another closed chamber of 120C or lower, and the volatilized silicone compound is introduced into the room in which the above powder is placed, through, for example, a pipe. Although . .. .
~2~
1 ~ -there are no critical limitations to the pressure of the system, the polymerization is pre~erably carried out under a pressure of 200 mmHg or less, more preferably 100 mmHg or less. In any of the methods of the vapor phase treatment, the treatment time is from 30 minutes to 150 hours, and thereafter, the unpolymerized silicone compound is removed by degassing to obtain the desired product.
According to another method of the vapor phase treatment, the powder material can be treated by bringing it into contact with the silicone compound in the form of a gas mixture thereof with a carrier gas.
The silicone compound can be mixed with a carrier gas by, for example, heating ~if necessary) the silicone compound until the vapor pressure thereof becomes 1 mm~g or more, preferably 100 mmHg or more, followed by introducing a carrier gas stream into the silicone compound or the surface thereof. The feed rate of the carrier gas stream can be appropriatel~v determined depending upon, for example, the vapor pressure of the silicone compound, the kinds and the amounts of the powder material, and the volume of the treating vessel, so that the treatment of the powder material can be completed for the predetermined time, preferably 30 25 minutes to 150 hours. ~xamples of the carrier gases usable in the vapor phase treatment are preferably inert gases such as nitrogen, argon, and helium, but air or a gas mixture of the above-mentioned inert gas with vaporized water, methanol or ethanol also may be used in 30 the present invention.
In the above vapor phase treatment, a gas mixture containing the silicone compound is brought into contact with the powder material to be modified. The gas mix-ture contains the silicone compound as a saturated 35 vapor and, therefore, the contact temperature should be the same as or higher than the temperature of the gas mixture.
~ ' ' :~26~
Thus, in the vapor phase treatment, an inert gas is simply introduced into a solution of the organosilicone compound and the molecules of the silicone compound are continuously adsorbed on the surface of the powder 5 material, whereby the silicone compound is polymerized due to the presence of the active sites on the powder material. Thus, the method of the vapor phase treatment is an energy-saving tape method and is completely different from the conventional spraying and thermal 10 polymerizing methods.
Conveniently, all the powder materials to be modified according to the present invention can be subjected to the vapor phase treatment, However, it is preferable to utili%e the vapor phase treatment for 15 ultrafine powder, porous powder material, pearling pigment, organic pigment or the like. ~hen these powder materials are subjected to the vapor phase treatment, a ultrathin film of the silicone polymer is formed thereon.
Therefore, their characteristics such as an ultra-fineness, porosit~, or pearling effect are maintained.Further, a metal to be readily oxidized can be rendered resistant to oxidation by subjecting the metal to the vapor phase treatment immediately after formation thereof. The silicone compounds suitable for the vapor 25 phase treatment are, for example, the compound of the formula (I) wherein a + b ~ c is 3 to 10, preferably
3 to 7. Typical examples of such compounds are as follows:
~A) ~
CH3 a (a = 3 to 7) (B) ~sHi301 lSi30L
H ~a lCH3 ~b (a > o, a + b = 3 to 73 .. .
(C) CH3 1 3 CH3 CH - Si - O-~-Si - O ~ Si - CH
3 1 1 a 1 3 CH3 H CH3 (a = 2 to 5) These compounds (A), (B~, and (C) may be used alone or in any mixture thereof.
Examples of ~he cyclic silicone compounds suitable for the vapor phase treatment are dihydrogen hexamethyl cyclotetrasiloxane, trihydrogen pentamethyl cyclotetra-siloxane, tetrahydrogen tetramethyl cyclotetrasiloxane, dihydrogen octamethyl cyclopentasiloxane, trihydrogen heptamethyl cyclopentasiloxane, tetrahydrogen hexamethyl cyclopentasiloxane, and pentahydrogen pentamethyl cyclopentasiloxane. These compounds may be used alone or in any combination thereof.
Examples of the linear silicone compounds suitable for the vapor phase treatment are 1,1,1,2,3,4,4,4-octamethyltetrasiloxane, 1,1,1,2,3,4,5/5,5-nonamethyl-pentasiloxane, and 1,1,1,2,3,4,5,6,6,6-decamethyl-hexasiloxane.
In general, a silicone compound having at le~st two Si-H moieties in a molecule is preferable. But, a silicone compound including a silicon atom with two hydrogen atom bonded thereto due to the excess hydrogen atoms is rarely available.
The silicone polymer coating the surface of the powder materials typically has two types of structures.
That is, when the polymerization is caused by a siloxane linkage (-Si-O-Si-~, the resultant silicone polymer has a linear structure containing a -Si-O-Si~ unit and preferably having a weight-average molecular weight of more than 200,000.
On the other hand, when the polymerization is caused by the dehydrogenation reaction of hydrosilyl linkages tSi-H) in the presence of a small or trace amount of H2O or 2 ~ the resultant silicone polymer has a network structure having a O
-- O -- si -- o --.
, :
~26~2~ 51 unit derived from the polymerization of Si-H moieties as follows:
R R
2 - O - Si - O - H2O 2 - O - Si ~ ~ ~H2 H ~ OH
R
> -- O -- si - o --O +H20 -- O -- si - o --R
The preferable network polymer is such that 5 to 90~, preferably 20 to 80% of the total Si atoms is converted into the above-mentioned unit O
-- O -- si -- o --in the polymer film. The conten* of this unit can be determined from the IR absorbance of the methyl group in the polymer film.
Although the amount of the silicone polymer film formed on the surface of the powder material in the first stage may differ depending on the powder employed, the amount of the polymer film is preferably 0.005~ to 95% by weight based on the weight of the coated powder material.
Prior to the coating step of the first stage of the modification according to the present inv~ntion, the powder materials can be treated by any conventional technique (e.g., alkali or acid washing, plasma treatment). In the case of powder materials having many acidic sites thereon (e.g., kaolinitel iron oxides, manganese violet), it is preferable to subject those powdex materials to alkali washing, because the subsequent contact with the silicone compound results in a formation of the silicone polymer film having the network structure.
Further, the modified powder material of the present invention having a desired color or W
absorbability can convenlently be prepared by adsorbing , a colorant or UV absorber to the powder material prior to the coa~ing step with the silicone polymer film. For example, a conventional clay mineral containing UV
absorbers merely inserted between layers thereof by means of intercalation may r,elease unstable UV absorbers in a solvent, whereas such a release can be prevented by coating the powder material containing UV absorbers with the silicone polymer film.
UV absorbers adsorbed to the powder material may serve as the active sites. In this case, the silicone polymer is formed on the surfaces carrying the adsorbed UV absorbers by bringing the powder material into contact with the silicone monomer compound.
There may be mentioned, as the ~V absorber, for example, 2-hydroxy-~-methoxybenzophenone, 2,2' dihydroxy-4,4'~dimethoxybenzophenone, 2,2'-dihydroxy-
~A) ~
CH3 a (a = 3 to 7) (B) ~sHi301 lSi30L
H ~a lCH3 ~b (a > o, a + b = 3 to 73 .. .
(C) CH3 1 3 CH3 CH - Si - O-~-Si - O ~ Si - CH
3 1 1 a 1 3 CH3 H CH3 (a = 2 to 5) These compounds (A), (B~, and (C) may be used alone or in any mixture thereof.
Examples of ~he cyclic silicone compounds suitable for the vapor phase treatment are dihydrogen hexamethyl cyclotetrasiloxane, trihydrogen pentamethyl cyclotetra-siloxane, tetrahydrogen tetramethyl cyclotetrasiloxane, dihydrogen octamethyl cyclopentasiloxane, trihydrogen heptamethyl cyclopentasiloxane, tetrahydrogen hexamethyl cyclopentasiloxane, and pentahydrogen pentamethyl cyclopentasiloxane. These compounds may be used alone or in any combination thereof.
Examples of the linear silicone compounds suitable for the vapor phase treatment are 1,1,1,2,3,4,4,4-octamethyltetrasiloxane, 1,1,1,2,3,4,5/5,5-nonamethyl-pentasiloxane, and 1,1,1,2,3,4,5,6,6,6-decamethyl-hexasiloxane.
In general, a silicone compound having at le~st two Si-H moieties in a molecule is preferable. But, a silicone compound including a silicon atom with two hydrogen atom bonded thereto due to the excess hydrogen atoms is rarely available.
The silicone polymer coating the surface of the powder materials typically has two types of structures.
That is, when the polymerization is caused by a siloxane linkage (-Si-O-Si-~, the resultant silicone polymer has a linear structure containing a -Si-O-Si~ unit and preferably having a weight-average molecular weight of more than 200,000.
On the other hand, when the polymerization is caused by the dehydrogenation reaction of hydrosilyl linkages tSi-H) in the presence of a small or trace amount of H2O or 2 ~ the resultant silicone polymer has a network structure having a O
-- O -- si -- o --.
, :
~26~2~ 51 unit derived from the polymerization of Si-H moieties as follows:
R R
2 - O - Si - O - H2O 2 - O - Si ~ ~ ~H2 H ~ OH
R
> -- O -- si - o --O +H20 -- O -- si - o --R
The preferable network polymer is such that 5 to 90~, preferably 20 to 80% of the total Si atoms is converted into the above-mentioned unit O
-- O -- si -- o --in the polymer film. The conten* of this unit can be determined from the IR absorbance of the methyl group in the polymer film.
Although the amount of the silicone polymer film formed on the surface of the powder material in the first stage may differ depending on the powder employed, the amount of the polymer film is preferably 0.005~ to 95% by weight based on the weight of the coated powder material.
Prior to the coating step of the first stage of the modification according to the present inv~ntion, the powder materials can be treated by any conventional technique (e.g., alkali or acid washing, plasma treatment). In the case of powder materials having many acidic sites thereon (e.g., kaolinitel iron oxides, manganese violet), it is preferable to subject those powdex materials to alkali washing, because the subsequent contact with the silicone compound results in a formation of the silicone polymer film having the network structure.
Further, the modified powder material of the present invention having a desired color or W
absorbability can convenlently be prepared by adsorbing , a colorant or UV absorber to the powder material prior to the coa~ing step with the silicone polymer film. For example, a conventional clay mineral containing UV
absorbers merely inserted between layers thereof by means of intercalation may r,elease unstable UV absorbers in a solvent, whereas such a release can be prevented by coating the powder material containing UV absorbers with the silicone polymer film.
UV absorbers adsorbed to the powder material may serve as the active sites. In this case, the silicone polymer is formed on the surfaces carrying the adsorbed UV absorbers by bringing the powder material into contact with the silicone monomer compound.
There may be mentioned, as the ~V absorber, for example, 2-hydroxy-~-methoxybenzophenone, 2,2' dihydroxy-4,4'~dimethoxybenzophenone, 2,2'-dihydroxy-
4,4'-dimethoxybenzophenone sulfate, 2,2'4,4'-tetra-hydroxybenzophenone, 2,2'-dihydroxy-4,4'-dime~hoxybenzo-phenone, 2-hydroxy-4-methoxybenzophenone sulfate, 2-(2-hydroxy-5'-methylphenyl)-benzotriazole, 2-ethyhexyl p-dimethylaminobenzoate, amyl p-dimethylaminohenzoate, methyl 2,5-diisopropylcinnamate, urocanic acid, or the like.
As explained above, the silicone compound adsorbed on the surface of the powder material by means of the liquid or vapor phase treatment may be polymerized due to the active sites on the powder surface to form the silicone polymer film. When the powder surface is covered with the silicone polymer film, and the active sites thereon are blocked, the subsequent adsorption and polymerization do not proceed and thus the formation of the film ceases. After removing unreacted silicone compound, the powder material carrying only the silicone polymer can be obtained.
In a second stage of the modification according to the present invention, the addition reaction of the compound capable of reacting with an Si-H moiety ,' :: :
:~2~;~2~
(hereinafter referred to as "Si-H reactive compound") is carried out to the unxeacted Si-H moieties in the silicone polymer formed in the first stage, thereby introducing a pendant group derived from the Si-H
reactive compound to the silicone polymer.
In the addition reaction, a compound having an OH
group or SH group, for example, an amino acid (e.g., cysteine), may be used. Further, any unsaturated hydrocarbon compound having at least one carbon-carbon double or triple bond may be used.
A suitable unsaturated hydrocarbon compound is a compound having the general formula (~):
~,11 Rl 3 ~ C = C (V) R12 ~R14 h i Rll R12 R13 and R14 represent, inde-pendently, hydrogen, halogen, hydroxyl, mercapto,acyloxy, alkoxy, amino, nitro, carboxyl, sulfo, or an unsubstituted or substituted hydrocarbon residue having 1 to 30 carbon atoms, for example, an aliphatic residue (e.g., alkyl, alkenyl or alkynyl~, an aromatic residue (e.g., phenyl or naphthyl), a heterocyclic residue (e.g., those containing one or more nitrogen, oxygen or sulfur as a heteroatom), an alicyclic residue ~e.g., cycloalkyl, cycloalkenyl or cycloalkynyl), residue of a spiro-compound or a terpene compound, or Rll and R13 may represent a single bond to thereby form -C-C-, or R12 and R14 may form, together with -C=C-, an alicyclic ring.
The hydrocarbon residue for the groups Rll to Rl~ may be substituted wi~h one or more hydrocarbon residues as mentioned above and/or one or more functional groups, as long as the addition reaction of the double or triple bond of the compounds of the ~ormula (V) is not adversely af~ec~ed. Typical example6 of such functional groups are halogen atom, or amino, carboxyl, sulfo, mercapto, epoxy, cyano, nitro, hydroxy, alkoxy, . , alkoxy carbonyl, acyl, acyloxy, quaternary ammonium or polyalkylene ether group. The hydrocarbon residue for the groups R to R may contain a residue of, for example, a UV absorber or colorant.
The unsaturated hydrocarbon compound preferably used in the addition reaction is an alkene or alkyne having at least one unsaturated bond (double or triple bond) at the terminal or any position, for example, acetylene, ethylene, propylene, butene, octene, decene, or octadecene. The above alkene or alkyne may carry thereon a cyclic structure such as cyclohexane, benzene, naphthalene and the like. Further, the compound having plural double bonds such as butadiene, isoprene may be used.
The addition reaction can be carried out by bringing the powder material after the first stage treatment into contact wi~h the Si-H reactive compound in a vapor, liquid or solid phase in the presence of a catalyst for 1 hour or more at 300C or less, preferably 0-250C.
A suitable catalyst is a platinum group catalyst such as a ruthenium, rhodium, palladium, osmium, iridium-, or platinum compound. Preferably, a palladium or platinum compound is used. As the palladium catalyst, there may be mentioned palladium ~II) chloride, palladium (II) oxide, palladium ~II) hydroxide, etc. As the platinum catalyst, there may be mentioned platinum (II) chloride, tetrachloroplatinic acid, platinum (IV) chloride, hexachloroplatinic acid, hexachloroplatinic acid ammonium salt, platinum (II) oxide, platinum (II) hydroxide, platinum (IV) dioxide, platinum (IV) oxide, platinum (I~) disulfide, platinum (IV) sulfide, potassium hexachloroplatinate (IV), etc. Further, an organic solvent layer prepared by adding tri-Cl_8-alkylmethyl-ammonium chloride and tri-Cl 8-alk~lamine to the palladium or platinum compound and then extracting ion pairs in an aqueous/organic phase may be used.
Furthermore, an amine catalyst such as tri~utylamine or ....
.: ,.
' "
, .
~2~ZQ~3 a polymerlzation initiator may be used. The addition reaction can be carried out by employing UV rays, gamma-rays, plasma or the like.
Although the amount of the silicone polymer with the pendant group may be widely varied depending upon the purpose of the modification, -the amount of the polymer with the pendant group is preferably 0.005% to 95~ by weight based on the weight of the modified powder material.
The addition reaction performed in the second stage of the modification of the present invention hrings about various advantages.
For example, the Si-H moieties present in the polymer film coating the powder material can be eliminated by carrying out the addition reaction of the Si-H reactive compound to the Si-H moi~ties. Thus, the unpreferable generation of hydrogen due ~o a coexisting H2O or alcohol can be prevented. There~ore, the resultant powder material can be formulated into an emulsion system without causing, for example, a color separation, because the surface property of the material is uniform.
Further, the modified powder material havin~
various functions can be obtained by appropriately selecting the Si-H reactive compound and introducing the desired pendant group.
For example, the dispersibility of the modified powder material in a given oil can be controlled by adjusting the number of the carbon atoms contained in 30 the pendant group~ For example, the modified powder material coated with the film of the silicone polymer carrying C18-pendant groups is dispersed excellently in a non-polar oil such as a liquid paraffin, but poorly in a polar oil such as a castor oil. If the pendant 35 group is a relatively short hydrocarbon chain such as a C5-chain, the dispersibility in a polar oil is good.
In the present invention, therefore, the powder material .~6~ 8 having an optimum dispersibility in a given oil can be obtained.
For example, the dispersibility of the powder material having a property to cut off U~ rays (e.g., titanium dioxide) can be improved in a given system to enhance the efficiency of cutting off UV rays in the system. Further, magnetic characteristics of a magnetic recording element can be enhanced by improving the dispersibility of the magnetic powder material in a Eilm of the element.
A hydrophilic property can be imparted to the powder material by introducing the pendant group having an alkylene oxide, amino or carboxyl terminal group.
Further, an enzyme or the like can be bonded by a peptide bond to said amino or carboxyl group. Therefore, such a powder material can be used as a carrier for an immobilized enzyme. If a magnetic powder material is used as the core powder, a powder material having a magnetic property and an enzymic activity can be obtained.
By introducing a pendant group having a quaternary ammonium group, a powder material having an antibacterial property can be obtained. Further, a powder material having a desired color or UV absorbability can be produced by introducing a pendant group having a residue of a colorant or UV absorber at the end thereof.
As mentioned above, according to the present invention, various kinds of powder (or particulate) materials can be modified by coating the surfaces thereof with a silicone polymer film, followed by addition reaction with the Si-H reactive compound.
Typical examples of such powder materials will now be explained below.
Inorganic pigment Examples of the inorganic pigments capable of being modified according to the present invention are ultramarinle blue, prussian blue, manganese violet, .....
. ' ': ' ' .
.
...
126~2~DI~
titanium-coated mica, bismuth oxycloride, iron oxides, iron hydrGxide, titanium dioxide, titanlum lower oxides, and chromium hydroxide. Of these pigments, ultramarine blue and prussian blue are typically modified according to the present invention.
As well-known in the art, ultramarine blue (i.e.~
sodium aluminum silicate containing sulfur) is generally represented by Na6_9A16Si6O24S2_4 , and conventionally and widely used as a blue inorganic pigment in various fields (e.g., coating compositions, paints, inks, cosmetics, and detergents). Ultramarine blue has hydrophilicity and is stable up to a temperature of about 250C in an air atmosphere. However, ultramarine blue is not stable against an acid, although it is generally stable against an alkali. For example, ultramarine blue is gradually decomposed to generate hydrogen sulfide under an acidic condition (e.g., in the presence of a radical sulfate). ~s a result, the resultant ultramarine blue is discolored and becomes white. Obviously, the generation of hydrogen sulfide is especially not preferable in the fields of, for example, cosmetics. Furthermore, ultramarine blue is likely to generate hydxogen sulfide from a mechanical shearing force (e.g., grinding) ox heating. Although various attempts have been made to obviate these disadvantages, as shown in Japanese Unexamined Patent Publication (Kokai~ No. 54-95632 and Japanese Examined Patent Publication (Kokoku) No. 50-27483, the effects thereof are not sufficient from a practical point of ~iew.
However, when ultramarine blu~ is modified according to the present invention, the generation of hydrogen sulfide under an acidic condition or at an elevated temperature or by a mechanical shearing force can be effectively prevented, and the decomposing action thereof against, for example, perfumes, can be suppressed. Thus, when the ultramarine blue modified according to the present invention is used under an .~
6~lZ~3 - 2~ -acidic condition, no substantial deterioration occurs in aluminum or silver containers or in cosmetics.
Furthermore, since the modified ultramarine blue is coated with the silicone polymer film with the pendant group, hydrophobicity is exhibited and the wettability is suppressed. Thus, the modified ultramarine blue can be formulated into an oil phase in an emulsion system.
The modified ultramarine blue can prevent the unpre~erable generation of hydrogen when incorporated in, for example, an aqueous or emulsion system.
The above-mentioned inhlerent disadvantages of ultramarine blue are believed to be caused by the presence of sulur on the surfaces of ultramarine blue particles (i.e., surface sulfur). This surface sulfur is an active radical-type sulfur present on the surface of the crystalline lattice of ultramarine blue, which is likely to be susceptible to, for example, an acid, thermal, or mechanical shearing force action. However, according to the present invention, the surfaces of 20 ultramarine blue particles are covered by the silicone polymer film carrying the pendant group to stabilize the ultramarine blue particles. Fur*hermore, since the silicone polymer film has a high transparency, there is no substantial difference between the unmodified and 25 mo~ified ultramarine blue particles. It should be noted, that, due to the presence of the above-mentioned active sites on the surfaces of the ultramarine blue particles, the silicone compound (I) deposited on the surfaces thereof (by the vapor phase treatment in the 30 first stage of the present modification) can be polymerized at a temperature of, for example, 120C or less, to ~orm a silicone polymer film having a cross-linked network structure. Note, the temperature may be raised to 200C. After coating the active surface with 35 the silicone polymer film, further adsorption and polymerization do not occur.
Ultramarine blue to be modified according to the ~:, -' ~6~
~5 ~
present invention can be any conventional ultramarineblue particles havin~ a size of, for example, 0.1 to 200 ~m. The amount of the silicone polymer present in the modified ultramarine blue powder particle is typically about 0.1% to 20% by weight based on the weight of the modified particle, depending upon the surface area and activity of the particle. The ultramarine blue particles may be dried prior to the treatment, if desired. Furthermore, conventional composite powder particles of, for example, plastics or metal oxides coated with ultramarine blue, also can be treated according to the present invention.
As well-known in the art, prussian blue (i.e., ferri ferocyanide) is generally represented by MFe(Fe(CN)6), wherein M represents K, NH4 , or Na, and is conventionally and widely used as a blue inorganic pigment having a large coloring power in various fields (e.g., coating compositions, paints, cosmetics).
However~ prussian blue has a poor alkaline resistance, although the acid resistance is strong. Furthermore, prussian blue is not strong against heating, which ; causes decomposition or a discoloration to dark brown;
Further, upon heating, prussian blue is susceptible to reduction and tends to cause a deterioration of co-; 25 existing substances (e.g., perfumes).
However, when prussian blue is modified according to the present invention, the above-mentioned disad-vantages of conventional prussian blue can be effectively eliminated. Thus, the modified prussian blue is formulated into compositions such as cosmetics, pharmaceutical compositions, and the stability thereof is remarkably improved because an undesirable interaction thereof with other ingredients (e.g., perfumes) can be eliminated. Furthermore, since the silicone polymer film is highly transparent, no substantial difference is observed in color between the unmodified and the modified prussian blue particles. The modified prussian blue .
can prevent the unpreferable generation of hydrogen when incorporated in, for example, an aqueous or emulsion system.
The prussian blue powder particles to be modified according to the present invention can be any con-ventional prussian blue powder particles, preferably having a size of 0.01 to 200 ~m. The amount of silicone polymer coated on the surface of the modified prussian blue particles is typically 0.5% to 50% by weight, depending upon the surface area of the particle.
Metal Oxide and Hydroxide Examples of the metal oxides and hydroxides capable of being modified according to the present invention are magnesium oxide, magnesium hydroxide, calcium oxide, calcium hydroxides, aluminum oxide, aluminum hyd'roxide, silica, iron oxides (a-Fe2O3 , y-Fe2O3 , Fe3O4 , FeO), iron hydroxides, titanium dioxide, titanium lower oxides, zirconium oxides, chromium oxides, chromium hydroxides, manganese oxides, cobalt oxides, nickel oxides, and zinc oxides. These oxides and hydroxides may be used alone or in any mixture thereof.
Furthermore, composite oxides and composite hydroxides such as iron titanate, cobalt titanate, cobalt aluminate also can be used in the present invention. Composite materials comprising metal oxides or hydroxides coated on the core materials (e.g., titanium oxides coated mica, iron oxid~s coated nylon) also can be used in the present inventionO
Although there are no critical limitations to the sizes of the metal oxide or hydroxide powder p~rticles, metal oxides or hydroxides having a size of 0.001 ~m~to 10 mm can be preferably coated with the silicone polymer film without causing agglomeration of the powder particles particularly in the first stage treatment.
The preferable coating amount of the silicone polymer is 0.1% to 40~ by weight, depending upon the kinds and surface area of the metal oxides or hydoroxides.
~Z~ D8 As well-known in the art, metal oxides and hydroxides are conventionally and widely used as, for example, a colorant in various application fields (e.g., coating compositions, paints, cosmetics, inks) or as a
As explained above, the silicone compound adsorbed on the surface of the powder material by means of the liquid or vapor phase treatment may be polymerized due to the active sites on the powder surface to form the silicone polymer film. When the powder surface is covered with the silicone polymer film, and the active sites thereon are blocked, the subsequent adsorption and polymerization do not proceed and thus the formation of the film ceases. After removing unreacted silicone compound, the powder material carrying only the silicone polymer can be obtained.
In a second stage of the modification according to the present invention, the addition reaction of the compound capable of reacting with an Si-H moiety ,' :: :
:~2~;~2~
(hereinafter referred to as "Si-H reactive compound") is carried out to the unxeacted Si-H moieties in the silicone polymer formed in the first stage, thereby introducing a pendant group derived from the Si-H
reactive compound to the silicone polymer.
In the addition reaction, a compound having an OH
group or SH group, for example, an amino acid (e.g., cysteine), may be used. Further, any unsaturated hydrocarbon compound having at least one carbon-carbon double or triple bond may be used.
A suitable unsaturated hydrocarbon compound is a compound having the general formula (~):
~,11 Rl 3 ~ C = C (V) R12 ~R14 h i Rll R12 R13 and R14 represent, inde-pendently, hydrogen, halogen, hydroxyl, mercapto,acyloxy, alkoxy, amino, nitro, carboxyl, sulfo, or an unsubstituted or substituted hydrocarbon residue having 1 to 30 carbon atoms, for example, an aliphatic residue (e.g., alkyl, alkenyl or alkynyl~, an aromatic residue (e.g., phenyl or naphthyl), a heterocyclic residue (e.g., those containing one or more nitrogen, oxygen or sulfur as a heteroatom), an alicyclic residue ~e.g., cycloalkyl, cycloalkenyl or cycloalkynyl), residue of a spiro-compound or a terpene compound, or Rll and R13 may represent a single bond to thereby form -C-C-, or R12 and R14 may form, together with -C=C-, an alicyclic ring.
The hydrocarbon residue for the groups Rll to Rl~ may be substituted wi~h one or more hydrocarbon residues as mentioned above and/or one or more functional groups, as long as the addition reaction of the double or triple bond of the compounds of the ~ormula (V) is not adversely af~ec~ed. Typical example6 of such functional groups are halogen atom, or amino, carboxyl, sulfo, mercapto, epoxy, cyano, nitro, hydroxy, alkoxy, . , alkoxy carbonyl, acyl, acyloxy, quaternary ammonium or polyalkylene ether group. The hydrocarbon residue for the groups R to R may contain a residue of, for example, a UV absorber or colorant.
The unsaturated hydrocarbon compound preferably used in the addition reaction is an alkene or alkyne having at least one unsaturated bond (double or triple bond) at the terminal or any position, for example, acetylene, ethylene, propylene, butene, octene, decene, or octadecene. The above alkene or alkyne may carry thereon a cyclic structure such as cyclohexane, benzene, naphthalene and the like. Further, the compound having plural double bonds such as butadiene, isoprene may be used.
The addition reaction can be carried out by bringing the powder material after the first stage treatment into contact wi~h the Si-H reactive compound in a vapor, liquid or solid phase in the presence of a catalyst for 1 hour or more at 300C or less, preferably 0-250C.
A suitable catalyst is a platinum group catalyst such as a ruthenium, rhodium, palladium, osmium, iridium-, or platinum compound. Preferably, a palladium or platinum compound is used. As the palladium catalyst, there may be mentioned palladium ~II) chloride, palladium (II) oxide, palladium ~II) hydroxide, etc. As the platinum catalyst, there may be mentioned platinum (II) chloride, tetrachloroplatinic acid, platinum (IV) chloride, hexachloroplatinic acid, hexachloroplatinic acid ammonium salt, platinum (II) oxide, platinum (II) hydroxide, platinum (IV) dioxide, platinum (IV) oxide, platinum (I~) disulfide, platinum (IV) sulfide, potassium hexachloroplatinate (IV), etc. Further, an organic solvent layer prepared by adding tri-Cl_8-alkylmethyl-ammonium chloride and tri-Cl 8-alk~lamine to the palladium or platinum compound and then extracting ion pairs in an aqueous/organic phase may be used.
Furthermore, an amine catalyst such as tri~utylamine or ....
.: ,.
' "
, .
~2~ZQ~3 a polymerlzation initiator may be used. The addition reaction can be carried out by employing UV rays, gamma-rays, plasma or the like.
Although the amount of the silicone polymer with the pendant group may be widely varied depending upon the purpose of the modification, -the amount of the polymer with the pendant group is preferably 0.005% to 95~ by weight based on the weight of the modified powder material.
The addition reaction performed in the second stage of the modification of the present invention hrings about various advantages.
For example, the Si-H moieties present in the polymer film coating the powder material can be eliminated by carrying out the addition reaction of the Si-H reactive compound to the Si-H moi~ties. Thus, the unpreferable generation of hydrogen due ~o a coexisting H2O or alcohol can be prevented. There~ore, the resultant powder material can be formulated into an emulsion system without causing, for example, a color separation, because the surface property of the material is uniform.
Further, the modified powder material havin~
various functions can be obtained by appropriately selecting the Si-H reactive compound and introducing the desired pendant group.
For example, the dispersibility of the modified powder material in a given oil can be controlled by adjusting the number of the carbon atoms contained in 30 the pendant group~ For example, the modified powder material coated with the film of the silicone polymer carrying C18-pendant groups is dispersed excellently in a non-polar oil such as a liquid paraffin, but poorly in a polar oil such as a castor oil. If the pendant 35 group is a relatively short hydrocarbon chain such as a C5-chain, the dispersibility in a polar oil is good.
In the present invention, therefore, the powder material .~6~ 8 having an optimum dispersibility in a given oil can be obtained.
For example, the dispersibility of the powder material having a property to cut off U~ rays (e.g., titanium dioxide) can be improved in a given system to enhance the efficiency of cutting off UV rays in the system. Further, magnetic characteristics of a magnetic recording element can be enhanced by improving the dispersibility of the magnetic powder material in a Eilm of the element.
A hydrophilic property can be imparted to the powder material by introducing the pendant group having an alkylene oxide, amino or carboxyl terminal group.
Further, an enzyme or the like can be bonded by a peptide bond to said amino or carboxyl group. Therefore, such a powder material can be used as a carrier for an immobilized enzyme. If a magnetic powder material is used as the core powder, a powder material having a magnetic property and an enzymic activity can be obtained.
By introducing a pendant group having a quaternary ammonium group, a powder material having an antibacterial property can be obtained. Further, a powder material having a desired color or UV absorbability can be produced by introducing a pendant group having a residue of a colorant or UV absorber at the end thereof.
As mentioned above, according to the present invention, various kinds of powder (or particulate) materials can be modified by coating the surfaces thereof with a silicone polymer film, followed by addition reaction with the Si-H reactive compound.
Typical examples of such powder materials will now be explained below.
Inorganic pigment Examples of the inorganic pigments capable of being modified according to the present invention are ultramarinle blue, prussian blue, manganese violet, .....
. ' ': ' ' .
.
...
126~2~DI~
titanium-coated mica, bismuth oxycloride, iron oxides, iron hydrGxide, titanium dioxide, titanlum lower oxides, and chromium hydroxide. Of these pigments, ultramarine blue and prussian blue are typically modified according to the present invention.
As well-known in the art, ultramarine blue (i.e.~
sodium aluminum silicate containing sulfur) is generally represented by Na6_9A16Si6O24S2_4 , and conventionally and widely used as a blue inorganic pigment in various fields (e.g., coating compositions, paints, inks, cosmetics, and detergents). Ultramarine blue has hydrophilicity and is stable up to a temperature of about 250C in an air atmosphere. However, ultramarine blue is not stable against an acid, although it is generally stable against an alkali. For example, ultramarine blue is gradually decomposed to generate hydrogen sulfide under an acidic condition (e.g., in the presence of a radical sulfate). ~s a result, the resultant ultramarine blue is discolored and becomes white. Obviously, the generation of hydrogen sulfide is especially not preferable in the fields of, for example, cosmetics. Furthermore, ultramarine blue is likely to generate hydxogen sulfide from a mechanical shearing force (e.g., grinding) ox heating. Although various attempts have been made to obviate these disadvantages, as shown in Japanese Unexamined Patent Publication (Kokai~ No. 54-95632 and Japanese Examined Patent Publication (Kokoku) No. 50-27483, the effects thereof are not sufficient from a practical point of ~iew.
However, when ultramarine blu~ is modified according to the present invention, the generation of hydrogen sulfide under an acidic condition or at an elevated temperature or by a mechanical shearing force can be effectively prevented, and the decomposing action thereof against, for example, perfumes, can be suppressed. Thus, when the ultramarine blue modified according to the present invention is used under an .~
6~lZ~3 - 2~ -acidic condition, no substantial deterioration occurs in aluminum or silver containers or in cosmetics.
Furthermore, since the modified ultramarine blue is coated with the silicone polymer film with the pendant group, hydrophobicity is exhibited and the wettability is suppressed. Thus, the modified ultramarine blue can be formulated into an oil phase in an emulsion system.
The modified ultramarine blue can prevent the unpre~erable generation of hydrogen when incorporated in, for example, an aqueous or emulsion system.
The above-mentioned inhlerent disadvantages of ultramarine blue are believed to be caused by the presence of sulur on the surfaces of ultramarine blue particles (i.e., surface sulfur). This surface sulfur is an active radical-type sulfur present on the surface of the crystalline lattice of ultramarine blue, which is likely to be susceptible to, for example, an acid, thermal, or mechanical shearing force action. However, according to the present invention, the surfaces of 20 ultramarine blue particles are covered by the silicone polymer film carrying the pendant group to stabilize the ultramarine blue particles. Fur*hermore, since the silicone polymer film has a high transparency, there is no substantial difference between the unmodified and 25 mo~ified ultramarine blue particles. It should be noted, that, due to the presence of the above-mentioned active sites on the surfaces of the ultramarine blue particles, the silicone compound (I) deposited on the surfaces thereof (by the vapor phase treatment in the 30 first stage of the present modification) can be polymerized at a temperature of, for example, 120C or less, to ~orm a silicone polymer film having a cross-linked network structure. Note, the temperature may be raised to 200C. After coating the active surface with 35 the silicone polymer film, further adsorption and polymerization do not occur.
Ultramarine blue to be modified according to the ~:, -' ~6~
~5 ~
present invention can be any conventional ultramarineblue particles havin~ a size of, for example, 0.1 to 200 ~m. The amount of the silicone polymer present in the modified ultramarine blue powder particle is typically about 0.1% to 20% by weight based on the weight of the modified particle, depending upon the surface area and activity of the particle. The ultramarine blue particles may be dried prior to the treatment, if desired. Furthermore, conventional composite powder particles of, for example, plastics or metal oxides coated with ultramarine blue, also can be treated according to the present invention.
As well-known in the art, prussian blue (i.e., ferri ferocyanide) is generally represented by MFe(Fe(CN)6), wherein M represents K, NH4 , or Na, and is conventionally and widely used as a blue inorganic pigment having a large coloring power in various fields (e.g., coating compositions, paints, cosmetics).
However~ prussian blue has a poor alkaline resistance, although the acid resistance is strong. Furthermore, prussian blue is not strong against heating, which ; causes decomposition or a discoloration to dark brown;
Further, upon heating, prussian blue is susceptible to reduction and tends to cause a deterioration of co-; 25 existing substances (e.g., perfumes).
However, when prussian blue is modified according to the present invention, the above-mentioned disad-vantages of conventional prussian blue can be effectively eliminated. Thus, the modified prussian blue is formulated into compositions such as cosmetics, pharmaceutical compositions, and the stability thereof is remarkably improved because an undesirable interaction thereof with other ingredients (e.g., perfumes) can be eliminated. Furthermore, since the silicone polymer film is highly transparent, no substantial difference is observed in color between the unmodified and the modified prussian blue particles. The modified prussian blue .
can prevent the unpreferable generation of hydrogen when incorporated in, for example, an aqueous or emulsion system.
The prussian blue powder particles to be modified according to the present invention can be any con-ventional prussian blue powder particles, preferably having a size of 0.01 to 200 ~m. The amount of silicone polymer coated on the surface of the modified prussian blue particles is typically 0.5% to 50% by weight, depending upon the surface area of the particle.
Metal Oxide and Hydroxide Examples of the metal oxides and hydroxides capable of being modified according to the present invention are magnesium oxide, magnesium hydroxide, calcium oxide, calcium hydroxides, aluminum oxide, aluminum hyd'roxide, silica, iron oxides (a-Fe2O3 , y-Fe2O3 , Fe3O4 , FeO), iron hydroxides, titanium dioxide, titanium lower oxides, zirconium oxides, chromium oxides, chromium hydroxides, manganese oxides, cobalt oxides, nickel oxides, and zinc oxides. These oxides and hydroxides may be used alone or in any mixture thereof.
Furthermore, composite oxides and composite hydroxides such as iron titanate, cobalt titanate, cobalt aluminate also can be used in the present invention. Composite materials comprising metal oxides or hydroxides coated on the core materials (e.g., titanium oxides coated mica, iron oxid~s coated nylon) also can be used in the present inventionO
Although there are no critical limitations to the sizes of the metal oxide or hydroxide powder p~rticles, metal oxides or hydroxides having a size of 0.001 ~m~to 10 mm can be preferably coated with the silicone polymer film without causing agglomeration of the powder particles particularly in the first stage treatment.
The preferable coating amount of the silicone polymer is 0.1% to 40~ by weight, depending upon the kinds and surface area of the metal oxides or hydoroxides.
~Z~ D8 As well-known in the art, metal oxides and hydroxides are conventionally and widely used as, for example, a colorant in various application fields (e.g., coating compositions, paints, cosmetics, inks) or as a
5 magnetic material. However, conventional metal oxides and hydroxides generally have hydrophilicity and, therefore, have a poor dispersibility thereof in oils or organic solvents. Furthermore, metal oxides and hydroxides have catalyst activities and, therefore, deteriorate co-existing substances such as fats and oils and perfumes or cause discoloration due to their surface activities.
On the other hand, when metal oxides and hydroxides are modified according to the present invention, the resultant metal oxides and hydroxides are uniformly covered with the silicons polymer film over the entire surfaces thereof and, therefore, the metal oxides and hydroxides are stabilized so that they do not interact with other agents and do not deteriorate perfumes and the like. Thus, when the modified metal oxides and hydroxides are formulated into various compositions (e.g., coating compositions, paints, cosmetics, pharmaceutical compositions), the stability thereof with the lapse of time is remarkably improved. Furthermore, since the silicone polymer film is very thin ~e.g~, 3 to 20 A) and is transparent, a color difference between the untreated and treated metal oxides and hydroxides i5 not observed and the magnetic properties of the metal oxides and hydroxides, if any, are not adversely 30 affected. Thus, the modified y-Fe2O3 or Co-y-Fe2O3 may be advantageously used in the production of magnetic recording materials. Further, the modified metal oxide or hydroxide can prevent the unpreferable generation of hydrogen when incorporated in, for example, an aqueous 35 or emulsion system.
Mica Examples of mica capable of being modified according ,,. :
2~
to the present invention are muscovite, phlogopite, biotite, sericite, lepidolite, paragonite and artificial or synthetic mica having a 1uorine atom substituted for the hydroxyl group of natural mica as well as baked or calcined products thereof. ~hese mica may be used alone or in any mixture thereof.
Although raw mica ores may be modified according to the present invention, mica having a size of 0.5 to 200 ~m may be preferably modified according to the present invention. However, mica can ~e modified according to the present invention after the cleaving thereof to a thin form ~e.g., flakes). Although there are no critical limitations to the size of the mica, the preferable coating amount of the silicone polymer is 0.1% to 20% by weight, in the case of the inherent mica.
However, when the excess amount of the silicone compound is introduced in the vapor or liquid phase treatment of the first stage, the mica is expanded due to the occurrence of the cleavage of the mica and, therefore, 20 up to 20% ~o 95~ by weight to the silicone polymer may be coated.
As well-known in the art, mica is conventionally and widely used as a filler or additive in, for example, coating compositions, inks, and cosmetics, as well as 25 plastics and rubbers. However, mica generally has hydrophilicity and, therefore, has a poor dispersibility in oils and organic solvents. Furthermore, when mica is kneaded to plastics and rubbers, mica is likely to cause aggregation and uniform kneading is difficult.
On the other hand, when mica is modified according to the present invention, the modified mica is uniformly co~ered with the thin silicone polymer film over ~he entire surfaces thereof and, thereforej the mica is stabilized. Accordingly, when the modified mica is 35 incorporated into compositions, tha mica does not decompose or deteriorate co-existing substances (e.g., perfumes) and, therefore, the stability of the cosmetics ..:;.: ;, ' :~z~
and pharmaceutical compositions with the lapse of time is remarkably improved. Furthermore, since the silicone polymer film is thin and transparent, there are no substantial differences in c~lor between the untreated and the modified mica. In addition, the modified mica exhibits hydrophobicity and can be formulated into an oil phase in the case of emulsions. Further, the modified mica can prevent the unpreferable generation of hydrogen when incorporated in, ~or example, an aqueous or emulsion system.
Organic Pigment Examples of the organic pigments capable of being modified according to the present invention are C.I.
15850, C.I. 15850:1, C.I. 15585:1, C.I. 15630, C.I. 15880:1, C.I. 73360, C.I. 12085, C.I. 15865:2, C.I. 12075, C.I. 21110, C.I. 21095, and C.I. 11680, C.I. 74160 and zirconium, barium, or aluminum lakes of C.I. 45430, C.I. 45410, C.I. 45100, C.I. 17200, C.I. 45380, C.I. 45190, C.I. 14700, C.I. 15510, C.I. 19140, C.I. 159~5, C.I. 45350, C.I. 47005, C.I. 42053, C.I. 42090.
The surfaces of these organic pigments may be treated with, for example, resins. These organic pigments mav be used alone or in any mixture thereof.
Although these are no critical limitations to the sizes of the organic pigments, the organic pigments having a size of 0.05 to 200 ~m may be preferably coated or covered with the silicone polymer film. The preferable coating amount of the silicone polymer is 0.1% to 40~ by weight,-depending upon the kinds and surface area of the organic pigments.
As well-known in the art, organic pigments are conventionally and widely used as a colorant in, for example, coating compositions, inks, and cosmetics, as 35 well as plastics and rubbers. However, conventional organic pigments or the surface-treated products thereof cause the decomposition or deterioration of coexisting ' , .
2al 8 substances when formulated into compositions due to the interaction thereof, based on the presence of the active sites on the surface thereof, with the coexisting substances. Furthermore, certain organic pigments cause discoloration due to, for example, the adsorption or desorption of the water of crystallization.
On the other hand, when organic pigments are modified according to the present invention, the modified organic pigments have a uniEorm silicone polymer film covering the entire surface thereof. Thus, the modiied oryanic pigments become stable and have no interaction activities against the coexisting substances.
Accordingly, when the modified organic pigments are formulated into compositions, the stability of the compositions with the lapse of time is remarkably improved. Furthermore, since the silicone polymer film is thin and highly transparent, there is no difference in the color of the organic pigments before and after the treatment. In addition, the dispersibility thereof in vehicles is also improved. Further, the modified organic pigment can prevent the unpreferable generation of hydrogen when incorporated in, for example, an aqueous or emulsion system.
Pearling Pigment Examples of pearling pigments ~or nacreous pigments~ are mica-titanium composite. materials containing, as a titanium component, titanium dioxide, titanium lower oxides, titanium oxynitride, mica-iron oxide composite makerials, bismuth oxychloride, and 30 guanine. The mica-titanium composite materials may be mixed with colored pigments such as iron oxides, prussian blue, chromium~oxide, carbon black, and carmine. These pearling pigments may be used alone or in any mixture thereof.
Although thare are no critical limitations to the sizes of the pearling pigments, the pearling pigments having a size of 0.1 to 200 ~m can be preferably coated ' ~
~: : :
Z~8 or covered with the uniform silicone polymer film over the entire surface thereof. Note, in the case of the pearling pigments, the powder particles are preferably in the form of a ~lat shape (e.g., flakes). The preferable coating amount of the silicone powder is approximately 0.01% to 40% by weight.
As well-known in the art, pearling pigment are widely used in, for example, coating compositions, inks, cosmetics, plastics, ceramics, decorating, daily necessities, and fiber or textile products. Mica is generally ~ormulated into these compositions, together with colored pigments, to exhibit a various by colored appearance. However, when mica composite materials are used together with other substances, the composite materials themselves are deteriorated or cause dis-coloration or deterioration of coexisting substances.
On the other hand, according to the present invention, when the pearling pigments are uniformly coatad or covered with the silicone polymer film, the resultant pearling pigments are stabilized and do not cause deterioration or decomposition of the coexisting substances. Further, the modified pearling pigment can prevent the unpreferable generation o~ hydrogen when incorporated in, for example, an aqueous or emulsion system.
Mineral Silicate =~ =
Examples o~ the mineral silicates capable of bein~
modified according to the present invention are phyllosilicates and tectosilicates such as pyrophyllite, talc, chlorite, chrysotile, antigorite, lizardite, kaolinite, dickite, nacrite, halloysite, montmorillo~ite, nontronite saponite, sauconite, and bentonite; natrolites such as natrolite, mesolite, scolecite, and thomsonite;
heulandites such as heulandite, stilbite~ epistibite;
and zeolites such as analcite, harmotone, phillipsite, chabazite, and gmelinite. These silicate minerals may be used alone or in combination thereof. The ;
"' ~
, ' . :
,. ~
'; ,:
.
~263~2~
phyllosilicates may have organic cations at the interface of the layers thereof or may be substituted with alkali meta] or allcaline earth metal ions. The tectosilicates may include metallic ions in the fine pores thereof.
Although there are no critical limitations to the sizes of the silicate mineraL particles, preferably silicate mineral particles having a size of 0.0l ~m to l0 mm are modified according to the present invention.
The preferable coating amount of the silicone polymer is 0.1% to 40~ by weight, depen~1ing upon the kinds and surface area of the silicate mineral particles.
As well-known in the art, conventional silicate minerals optionally coated with certain silicone resins are widely used as an electric insulating material, filler, and additives in various fields (e.g., pharmaceutical compositions, ceramics, paper, rubbers, inks, cosmetics, and coating compositions)~ However, conventional silicate minexals unpreferably cause a deterioration of coexisting substances (e.g., perfumes, oils and fats, resins) when formulated into, for example, cosmetics and coating compositions.
On the other hand, according to the present invention, the silicate minerals can be stabili~ed because the surfaces of the silicate mineral particles can be uniformly coa~ed or covered with a thin silicone polymer film. As a result, the modified silicate minerals do not deteriorate the coexisting substances when formulated therewith into compositions. Further, the modified silicate minerals can prevent the 30 unpreferable generation of hydrogen when incorporated in, for example, an aqueous or emulsion system.
Porous Material Examples of the porous materials capable of being modified according to the present invention are the 35 above-mentioned silicate minerals; the above-mentioned mica; the above-mentioned metal oxides; K~l2~Al, Si3)OloF2 KMg(Al, Si3)OloF2 , and K(Mg, Fe33 (Al, ~z ~ ~3F~3~
Si3)01oF2; carbonate minerals such as CaCo3 , MgC03 , FeC03 , MnC03 , ZnC03 , CaMg(C03)2 , Cu(OH)2C03 , and Cu3(OH)2(C03)2; su]fate minerals such as BaS04 , SrS04 , PbS04 , CaS04 , CaS04-2~I20, CaS04-5H20, Cu4S04(OH)6 , KA13(OH)6(S04)2 , and KFe3(OH)6~SO~)2;
phosphate minerals such as YP04 , (Ce, ~a)P04 , Fe (P4)2 8H2~ Ca5(P04)3F~ Cas(P4)3C ~ 5 4 3 and CaS(P04 , C030H)3(F, OH); and metal nitrides such as titanium nitride, boron nitride, and chromium nitride.
These materials may be used alone or in any mixture thereof. Furthermore these porous materials may be modified after granulation or molding, followed by baking or calcining~ Furthermore, celluloses, fibers, and synthetic resins may be modified with the silicone compounds according to the present invention.
Although there are no critical limitations to the sizes of the porous materials, the porous materials having a size of 10 mm or less, more preferably 3 ~m to 10 mm, may be preferably coated with the silicone polymer film. The preferable coating amount of the silicone polymer is approximately 0.01 to 60% by weight, depending upon the kinds and surface areas of the porous materials.
The porous material should be brought into contact with the silicone compound in the form of a vapor in the first stage of the modification according to the present invention. According to the present invention, the silicone compound deposited on the surface of the porous material is polymerized due to the presence of the active sites on the surface of the porous material and on the surface of the micropores of the porous material, whereby the en~ire surfaces of the porous material are coated with the silicone polymer in which the surface activity has disappeared. Thus, the modified porous materials do not cause a deterioration o~ substances such as pharmaceutical agents and perfumes. Accordingly, the modifiled porous materials may be advantageously used in, for example, perfumes, pharmaceutical compositions, -, ' ~ 3~ -toys, artificial organs, artificial bones, and ceramics.
Further, the modified porous material can prevent the unpreferable generation of hydrogen when incorporated in, for e~ample, an aqueous or emulsion system.
Carbons Examples of the carbons capable of being modified according to the present invention are the activated carbon and carbon black conventionally used in, for example, coating compositions, inks, tires, and cosmetics.
Although there are no c;ritical limitations to the sizes of the carbon powder particles, preferably carbon powder particles having a size of 0.001 ~m to 10 mm are modified according to the present invention. The preferable coating amount of the silicone polymer is approximately 0.1 to 80~ by weight, depending upon the kinds and surface areas of the carbon powder particles.
As well-known in the art, carbon powder particles are widely used as a colorant in, for example, coating ~ compositions, inks, and cosmetics. However, since carbon is generally hydrophilic, the dispersibility thereof in oils and organic solvents is not good.
Furthermore, carbon tends to deteriorate coexisting substances such as oil and fats and perfumes and to adsorb valuable agents thereon.
On the other hand, according to the present invention, the surface of the carbon powder particles is covered with a uniform silicone polymer film. As a result, the surface activity of the carbon disappears, and the modified carbon becomes hydrophobic ox lipophilic. Accordingly, the modified carbon may be advantageously formulated into, for example, coating compositions, inks, and cosmetics, without causing any deterioration of coexisting substances such as oil and fats and perfumes. Further, the modified carbon can preven~ the unpreferable generation of hydrogen when incorporated in, for example, an aqueous or emulsion system.
Metals Examples of the metals capable of being modified according to the present invention are iron, cobalt, S nickel, copper, zinc, aluminum, chromium, titanium, zirconium, molybdenum, silver, indium, tin, antimony, tungsten, platinum, and goldt and the alloys thereof.
When metals are coated with the silicone polymer film with the pendant group according to the present invention, the metals become stable (i.e., do not cause auto-oxidation upon contact with oxygen) and the dispersibility thereof is rernarkably improved. Further, the modified metals can prevent the unpreferable generation of hydrogen when incorporated in, for lS example, an aqueous or emulsion system.
Accordingly, the modified metals can be advan-tageously used in, for example, magnetic recording materials.
Although there are no critical limitations to the sizes of the metals, the metals typically having a size of 0.01 ~m to 10 mm may be preferably modified. The preferable coating amount of the silicone polymer is approximately 0.01 to 20~ by weightO
Biopoly~er Powdery biopolymer materials are widely utilized in the fields of pharmaceuticals, cosmetics or the like, by virtue of their high safety factor. However, hydrophilic groups such as hydroxyl, amino or carboxyl groups are exposed on the surfaces thereof, and thus the dis~
30 persibility is low in an oil system. The powdery biopolymer materials have relatively high dispersibility in an aqueous or emulsion system. But, if the materials are incorporated in compositions for a long term, conformations thereof are transformed by the action of coexisting water,~or such compositions become moldy.`
Therefore, such materials cause safety problems such as denaturation, color change, or odor change of the .
, ~'~6~
composition.
Hitherto, biopolymer materials have been incorpo-rated in pharmaceutical or cosmetic compositions only after being finely divided, as disclosed in Japanese Unexamined Pa-tent Publication (Kokai) Nos. 55-27120 and 54-70435. Therefore, such disadvantages have not been substantially eliminated.
The biopolymer powder material modified according to the present invention has a good dispersibility in an oil or emulsion system. Further, the stability is remarkably improved, because the silicone polymer film and hydro-phobic pendant groups the~eon can prevent water from per-meating and coming into contact with the core material.
Thereore, the biopolymer material modified according to the present invention exhibits a remarkably improved stability in a pharmaceutical or cosmetic composition.
Examples of biopolymer materials which may be modified according to the present invention are keratin (hair, fur, feather, down, horn, hoof, etc.), fibroin (silk), collagen ~skin, hide, leather, tendon, bone, etc.), cellulose, hemicellulose, pectin, chitin, chondroitin, peptide-glucan, nucleic acid (DNA, RN~), and the like.
Although there are no critical limitations to the sizes of the biopolymer powder particles, biopolymer materials having a size of 0.01 ~m to 10 mm can be preferably coated with the silicone polymer film having the pendant group. The preferable coating amount of the silicone polymer is OoOl~ to 40% by weight, depending 30 upon the kinds and surface areas of the biopolymer materials.
The powdery biopolymer material modified according to the present invention may be utilized in pharma-ceuticals, cosmetics, coatings, and inks.
3~ The modified powder or particulate materials according to the present invention can be advantageously formulated as, fQr example, pigments, into any coating ~i .
, ., ~6~
- 37 ~
compositions including, for example, solvent-type, powder-type, emulsion-type, and aqueous-type coating compositions. Coating compositions generally contain resins, pigments, solvents, plastici~ers, and other conventional additives as cornplicated multiple component mixtures. For example, pigments are formulated into coating composition (i) to provide, to the coating film, color; a hiding powder; phys:ical characteristics (e.g., hardness, strength, adhesiveness); and improved weather resistance; fluorescence, phosphorescence, magnetic properties, electric conductivity, and similar inherent characteristics of the pigments, (ii) to improve the flowability of the coating composition and the workability during coating, and (iii) to prevent the generation of rust, fungal growth, and injurious organisms. For these reasons, the compatibility of pigments with resins or dispersants has been studied.
Pigments have various properties, for example, from hydrophilic properties to hydrophobic properties and cause color separation and other undesirable phenomena in the resultant coating compositions. When the modified pigments according to the present invention are formulated into coating compositions, the unpreferable color separation does not occur because the surfaces of the modified pigments are uniformly and entirely covered with the silicone polymer film. In addition, since the surface activities of the pigments are seal-coated with the silicone polymer film, the deterioration of the co~ted film with the lapse of time can be effectively prevented. Furthermore, since the silicone polymer film coated on the surface of the modified pigment is very thin and transparent, the color of the modified pigment is not su~stantially changed when compare~ to the untreated pi~ment. Accordingly, color correction is not required after the modification. Typical examples of resin vehicles usable in the coating compositions according to the present invention are those convention-P., .~ .
On the other hand, when metal oxides and hydroxides are modified according to the present invention, the resultant metal oxides and hydroxides are uniformly covered with the silicons polymer film over the entire surfaces thereof and, therefore, the metal oxides and hydroxides are stabilized so that they do not interact with other agents and do not deteriorate perfumes and the like. Thus, when the modified metal oxides and hydroxides are formulated into various compositions (e.g., coating compositions, paints, cosmetics, pharmaceutical compositions), the stability thereof with the lapse of time is remarkably improved. Furthermore, since the silicone polymer film is very thin ~e.g~, 3 to 20 A) and is transparent, a color difference between the untreated and treated metal oxides and hydroxides i5 not observed and the magnetic properties of the metal oxides and hydroxides, if any, are not adversely 30 affected. Thus, the modified y-Fe2O3 or Co-y-Fe2O3 may be advantageously used in the production of magnetic recording materials. Further, the modified metal oxide or hydroxide can prevent the unpreferable generation of hydrogen when incorporated in, for example, an aqueous 35 or emulsion system.
Mica Examples of mica capable of being modified according ,,. :
2~
to the present invention are muscovite, phlogopite, biotite, sericite, lepidolite, paragonite and artificial or synthetic mica having a 1uorine atom substituted for the hydroxyl group of natural mica as well as baked or calcined products thereof. ~hese mica may be used alone or in any mixture thereof.
Although raw mica ores may be modified according to the present invention, mica having a size of 0.5 to 200 ~m may be preferably modified according to the present invention. However, mica can ~e modified according to the present invention after the cleaving thereof to a thin form ~e.g., flakes). Although there are no critical limitations to the size of the mica, the preferable coating amount of the silicone polymer is 0.1% to 20% by weight, in the case of the inherent mica.
However, when the excess amount of the silicone compound is introduced in the vapor or liquid phase treatment of the first stage, the mica is expanded due to the occurrence of the cleavage of the mica and, therefore, 20 up to 20% ~o 95~ by weight to the silicone polymer may be coated.
As well-known in the art, mica is conventionally and widely used as a filler or additive in, for example, coating compositions, inks, and cosmetics, as well as 25 plastics and rubbers. However, mica generally has hydrophilicity and, therefore, has a poor dispersibility in oils and organic solvents. Furthermore, when mica is kneaded to plastics and rubbers, mica is likely to cause aggregation and uniform kneading is difficult.
On the other hand, when mica is modified according to the present invention, the modified mica is uniformly co~ered with the thin silicone polymer film over ~he entire surfaces thereof and, thereforej the mica is stabilized. Accordingly, when the modified mica is 35 incorporated into compositions, tha mica does not decompose or deteriorate co-existing substances (e.g., perfumes) and, therefore, the stability of the cosmetics ..:;.: ;, ' :~z~
and pharmaceutical compositions with the lapse of time is remarkably improved. Furthermore, since the silicone polymer film is thin and transparent, there are no substantial differences in c~lor between the untreated and the modified mica. In addition, the modified mica exhibits hydrophobicity and can be formulated into an oil phase in the case of emulsions. Further, the modified mica can prevent the unpreferable generation of hydrogen when incorporated in, ~or example, an aqueous or emulsion system.
Organic Pigment Examples of the organic pigments capable of being modified according to the present invention are C.I.
15850, C.I. 15850:1, C.I. 15585:1, C.I. 15630, C.I. 15880:1, C.I. 73360, C.I. 12085, C.I. 15865:2, C.I. 12075, C.I. 21110, C.I. 21095, and C.I. 11680, C.I. 74160 and zirconium, barium, or aluminum lakes of C.I. 45430, C.I. 45410, C.I. 45100, C.I. 17200, C.I. 45380, C.I. 45190, C.I. 14700, C.I. 15510, C.I. 19140, C.I. 159~5, C.I. 45350, C.I. 47005, C.I. 42053, C.I. 42090.
The surfaces of these organic pigments may be treated with, for example, resins. These organic pigments mav be used alone or in any mixture thereof.
Although these are no critical limitations to the sizes of the organic pigments, the organic pigments having a size of 0.05 to 200 ~m may be preferably coated or covered with the silicone polymer film. The preferable coating amount of the silicone polymer is 0.1% to 40~ by weight,-depending upon the kinds and surface area of the organic pigments.
As well-known in the art, organic pigments are conventionally and widely used as a colorant in, for example, coating compositions, inks, and cosmetics, as 35 well as plastics and rubbers. However, conventional organic pigments or the surface-treated products thereof cause the decomposition or deterioration of coexisting ' , .
2al 8 substances when formulated into compositions due to the interaction thereof, based on the presence of the active sites on the surface thereof, with the coexisting substances. Furthermore, certain organic pigments cause discoloration due to, for example, the adsorption or desorption of the water of crystallization.
On the other hand, when organic pigments are modified according to the present invention, the modified organic pigments have a uniEorm silicone polymer film covering the entire surface thereof. Thus, the modiied oryanic pigments become stable and have no interaction activities against the coexisting substances.
Accordingly, when the modified organic pigments are formulated into compositions, the stability of the compositions with the lapse of time is remarkably improved. Furthermore, since the silicone polymer film is thin and highly transparent, there is no difference in the color of the organic pigments before and after the treatment. In addition, the dispersibility thereof in vehicles is also improved. Further, the modified organic pigment can prevent the unpreferable generation of hydrogen when incorporated in, for example, an aqueous or emulsion system.
Pearling Pigment Examples of pearling pigments ~or nacreous pigments~ are mica-titanium composite. materials containing, as a titanium component, titanium dioxide, titanium lower oxides, titanium oxynitride, mica-iron oxide composite makerials, bismuth oxychloride, and 30 guanine. The mica-titanium composite materials may be mixed with colored pigments such as iron oxides, prussian blue, chromium~oxide, carbon black, and carmine. These pearling pigments may be used alone or in any mixture thereof.
Although thare are no critical limitations to the sizes of the pearling pigments, the pearling pigments having a size of 0.1 to 200 ~m can be preferably coated ' ~
~: : :
Z~8 or covered with the uniform silicone polymer film over the entire surface thereof. Note, in the case of the pearling pigments, the powder particles are preferably in the form of a ~lat shape (e.g., flakes). The preferable coating amount of the silicone powder is approximately 0.01% to 40% by weight.
As well-known in the art, pearling pigment are widely used in, for example, coating compositions, inks, cosmetics, plastics, ceramics, decorating, daily necessities, and fiber or textile products. Mica is generally ~ormulated into these compositions, together with colored pigments, to exhibit a various by colored appearance. However, when mica composite materials are used together with other substances, the composite materials themselves are deteriorated or cause dis-coloration or deterioration of coexisting substances.
On the other hand, according to the present invention, when the pearling pigments are uniformly coatad or covered with the silicone polymer film, the resultant pearling pigments are stabilized and do not cause deterioration or decomposition of the coexisting substances. Further, the modified pearling pigment can prevent the unpreferable generation o~ hydrogen when incorporated in, for example, an aqueous or emulsion system.
Mineral Silicate =~ =
Examples o~ the mineral silicates capable of bein~
modified according to the present invention are phyllosilicates and tectosilicates such as pyrophyllite, talc, chlorite, chrysotile, antigorite, lizardite, kaolinite, dickite, nacrite, halloysite, montmorillo~ite, nontronite saponite, sauconite, and bentonite; natrolites such as natrolite, mesolite, scolecite, and thomsonite;
heulandites such as heulandite, stilbite~ epistibite;
and zeolites such as analcite, harmotone, phillipsite, chabazite, and gmelinite. These silicate minerals may be used alone or in combination thereof. The ;
"' ~
, ' . :
,. ~
'; ,:
.
~263~2~
phyllosilicates may have organic cations at the interface of the layers thereof or may be substituted with alkali meta] or allcaline earth metal ions. The tectosilicates may include metallic ions in the fine pores thereof.
Although there are no critical limitations to the sizes of the silicate mineraL particles, preferably silicate mineral particles having a size of 0.0l ~m to l0 mm are modified according to the present invention.
The preferable coating amount of the silicone polymer is 0.1% to 40~ by weight, depen~1ing upon the kinds and surface area of the silicate mineral particles.
As well-known in the art, conventional silicate minerals optionally coated with certain silicone resins are widely used as an electric insulating material, filler, and additives in various fields (e.g., pharmaceutical compositions, ceramics, paper, rubbers, inks, cosmetics, and coating compositions)~ However, conventional silicate minexals unpreferably cause a deterioration of coexisting substances (e.g., perfumes, oils and fats, resins) when formulated into, for example, cosmetics and coating compositions.
On the other hand, according to the present invention, the silicate minerals can be stabili~ed because the surfaces of the silicate mineral particles can be uniformly coa~ed or covered with a thin silicone polymer film. As a result, the modified silicate minerals do not deteriorate the coexisting substances when formulated therewith into compositions. Further, the modified silicate minerals can prevent the 30 unpreferable generation of hydrogen when incorporated in, for example, an aqueous or emulsion system.
Porous Material Examples of the porous materials capable of being modified according to the present invention are the 35 above-mentioned silicate minerals; the above-mentioned mica; the above-mentioned metal oxides; K~l2~Al, Si3)OloF2 KMg(Al, Si3)OloF2 , and K(Mg, Fe33 (Al, ~z ~ ~3F~3~
Si3)01oF2; carbonate minerals such as CaCo3 , MgC03 , FeC03 , MnC03 , ZnC03 , CaMg(C03)2 , Cu(OH)2C03 , and Cu3(OH)2(C03)2; su]fate minerals such as BaS04 , SrS04 , PbS04 , CaS04 , CaS04-2~I20, CaS04-5H20, Cu4S04(OH)6 , KA13(OH)6(S04)2 , and KFe3(OH)6~SO~)2;
phosphate minerals such as YP04 , (Ce, ~a)P04 , Fe (P4)2 8H2~ Ca5(P04)3F~ Cas(P4)3C ~ 5 4 3 and CaS(P04 , C030H)3(F, OH); and metal nitrides such as titanium nitride, boron nitride, and chromium nitride.
These materials may be used alone or in any mixture thereof. Furthermore these porous materials may be modified after granulation or molding, followed by baking or calcining~ Furthermore, celluloses, fibers, and synthetic resins may be modified with the silicone compounds according to the present invention.
Although there are no critical limitations to the sizes of the porous materials, the porous materials having a size of 10 mm or less, more preferably 3 ~m to 10 mm, may be preferably coated with the silicone polymer film. The preferable coating amount of the silicone polymer is approximately 0.01 to 60% by weight, depending upon the kinds and surface areas of the porous materials.
The porous material should be brought into contact with the silicone compound in the form of a vapor in the first stage of the modification according to the present invention. According to the present invention, the silicone compound deposited on the surface of the porous material is polymerized due to the presence of the active sites on the surface of the porous material and on the surface of the micropores of the porous material, whereby the en~ire surfaces of the porous material are coated with the silicone polymer in which the surface activity has disappeared. Thus, the modified porous materials do not cause a deterioration o~ substances such as pharmaceutical agents and perfumes. Accordingly, the modifiled porous materials may be advantageously used in, for example, perfumes, pharmaceutical compositions, -, ' ~ 3~ -toys, artificial organs, artificial bones, and ceramics.
Further, the modified porous material can prevent the unpreferable generation of hydrogen when incorporated in, for e~ample, an aqueous or emulsion system.
Carbons Examples of the carbons capable of being modified according to the present invention are the activated carbon and carbon black conventionally used in, for example, coating compositions, inks, tires, and cosmetics.
Although there are no c;ritical limitations to the sizes of the carbon powder particles, preferably carbon powder particles having a size of 0.001 ~m to 10 mm are modified according to the present invention. The preferable coating amount of the silicone polymer is approximately 0.1 to 80~ by weight, depending upon the kinds and surface areas of the carbon powder particles.
As well-known in the art, carbon powder particles are widely used as a colorant in, for example, coating ~ compositions, inks, and cosmetics. However, since carbon is generally hydrophilic, the dispersibility thereof in oils and organic solvents is not good.
Furthermore, carbon tends to deteriorate coexisting substances such as oil and fats and perfumes and to adsorb valuable agents thereon.
On the other hand, according to the present invention, the surface of the carbon powder particles is covered with a uniform silicone polymer film. As a result, the surface activity of the carbon disappears, and the modified carbon becomes hydrophobic ox lipophilic. Accordingly, the modified carbon may be advantageously formulated into, for example, coating compositions, inks, and cosmetics, without causing any deterioration of coexisting substances such as oil and fats and perfumes. Further, the modified carbon can preven~ the unpreferable generation of hydrogen when incorporated in, for example, an aqueous or emulsion system.
Metals Examples of the metals capable of being modified according to the present invention are iron, cobalt, S nickel, copper, zinc, aluminum, chromium, titanium, zirconium, molybdenum, silver, indium, tin, antimony, tungsten, platinum, and goldt and the alloys thereof.
When metals are coated with the silicone polymer film with the pendant group according to the present invention, the metals become stable (i.e., do not cause auto-oxidation upon contact with oxygen) and the dispersibility thereof is rernarkably improved. Further, the modified metals can prevent the unpreferable generation of hydrogen when incorporated in, for lS example, an aqueous or emulsion system.
Accordingly, the modified metals can be advan-tageously used in, for example, magnetic recording materials.
Although there are no critical limitations to the sizes of the metals, the metals typically having a size of 0.01 ~m to 10 mm may be preferably modified. The preferable coating amount of the silicone polymer is approximately 0.01 to 20~ by weightO
Biopoly~er Powdery biopolymer materials are widely utilized in the fields of pharmaceuticals, cosmetics or the like, by virtue of their high safety factor. However, hydrophilic groups such as hydroxyl, amino or carboxyl groups are exposed on the surfaces thereof, and thus the dis~
30 persibility is low in an oil system. The powdery biopolymer materials have relatively high dispersibility in an aqueous or emulsion system. But, if the materials are incorporated in compositions for a long term, conformations thereof are transformed by the action of coexisting water,~or such compositions become moldy.`
Therefore, such materials cause safety problems such as denaturation, color change, or odor change of the .
, ~'~6~
composition.
Hitherto, biopolymer materials have been incorpo-rated in pharmaceutical or cosmetic compositions only after being finely divided, as disclosed in Japanese Unexamined Pa-tent Publication (Kokai) Nos. 55-27120 and 54-70435. Therefore, such disadvantages have not been substantially eliminated.
The biopolymer powder material modified according to the present invention has a good dispersibility in an oil or emulsion system. Further, the stability is remarkably improved, because the silicone polymer film and hydro-phobic pendant groups the~eon can prevent water from per-meating and coming into contact with the core material.
Thereore, the biopolymer material modified according to the present invention exhibits a remarkably improved stability in a pharmaceutical or cosmetic composition.
Examples of biopolymer materials which may be modified according to the present invention are keratin (hair, fur, feather, down, horn, hoof, etc.), fibroin (silk), collagen ~skin, hide, leather, tendon, bone, etc.), cellulose, hemicellulose, pectin, chitin, chondroitin, peptide-glucan, nucleic acid (DNA, RN~), and the like.
Although there are no critical limitations to the sizes of the biopolymer powder particles, biopolymer materials having a size of 0.01 ~m to 10 mm can be preferably coated with the silicone polymer film having the pendant group. The preferable coating amount of the silicone polymer is OoOl~ to 40% by weight, depending 30 upon the kinds and surface areas of the biopolymer materials.
The powdery biopolymer material modified according to the present invention may be utilized in pharma-ceuticals, cosmetics, coatings, and inks.
3~ The modified powder or particulate materials according to the present invention can be advantageously formulated as, fQr example, pigments, into any coating ~i .
, ., ~6~
- 37 ~
compositions including, for example, solvent-type, powder-type, emulsion-type, and aqueous-type coating compositions. Coating compositions generally contain resins, pigments, solvents, plastici~ers, and other conventional additives as cornplicated multiple component mixtures. For example, pigments are formulated into coating composition (i) to provide, to the coating film, color; a hiding powder; phys:ical characteristics (e.g., hardness, strength, adhesiveness); and improved weather resistance; fluorescence, phosphorescence, magnetic properties, electric conductivity, and similar inherent characteristics of the pigments, (ii) to improve the flowability of the coating composition and the workability during coating, and (iii) to prevent the generation of rust, fungal growth, and injurious organisms. For these reasons, the compatibility of pigments with resins or dispersants has been studied.
Pigments have various properties, for example, from hydrophilic properties to hydrophobic properties and cause color separation and other undesirable phenomena in the resultant coating compositions. When the modified pigments according to the present invention are formulated into coating compositions, the unpreferable color separation does not occur because the surfaces of the modified pigments are uniformly and entirely covered with the silicone polymer film. In addition, since the surface activities of the pigments are seal-coated with the silicone polymer film, the deterioration of the co~ted film with the lapse of time can be effectively prevented. Furthermore, since the silicone polymer film coated on the surface of the modified pigment is very thin and transparent, the color of the modified pigment is not su~stantially changed when compare~ to the untreated pi~ment. Accordingly, color correction is not required after the modification. Typical examples of resin vehicles usable in the coating compositions according to the present invention are those convention-P., .~ .
6~
ally used, such as, nitrocelluloses, oil modified alkydresins, melamine resins, polyamide resins, epoxy resins, and unsaturated polyester resins.
The modified powder or particulate materials according to the present invention can be advantageously ~ormulated as additives in cosmetic compositions.
Typical examples of such additives are the above-mentioned inorganic pigments, metallic oxides and hydroxides, mica, organic pigments, pearling pigments, mineral silicates, carbons, metals, biopolymers and composite materials. When the unmodified powder materials are formulated into cosmetic compositions, perfumes contained in the cosmetic compositions are sometimes deteriorated or denatured due to the surface activities of these materials. As a result, the odor becomes worse. Contrary to this, when the modified powder materials according to the present invention are formulated into cosmetic compositions, these problems can be effectively solved since the surface activities are made to disappear by coating the entire surface of the powder materials with the silicone polymer film.
According to the present invention, the modified powder material coated with the silicone polymer having the pendant group can prevent the unpreferable generation of hydrogen from Si-H moieties, even if incorporated in an aqueous or emulsion system.
Further, according to the present invention, the modified powder material having a high lipophilicity (or hydrophobicity) can be advantageously prepared by providing a water repellency to the powder material through.the introduction of a pendant group, for exampler of a long-chain alkyl group. Furthermore, the modified powder material having a high hydrophilicity can be advantageously prapared by introdu~ing a pendant group, for example, of an alkylene oxide or carboxyl group.
Therefore, the modified powder material according to the present invention has an extremely improved ..;
~z~
dispersibility in a medium and, therefore, when the modified ul~rafine titanium dioxide is formulated into, for example, sunscreen preparations, the UV rays cut-off efficiency is increased 3 to 4 times, when compared to conventional ultrafine titanium dioxide, due to the high dispersibility thereof.
The modified powder materials according to the present invention can be formulated into any conventional cosmetic compositions including, for example, creams, liquid creams, packs, cosmetic powders, foundations, lipsticks, rouges, manicure preparation (e.g., nail polishes, nail enamels, enamel removers, nail treatments), eye cosmetics (e.g., eye liners, eye shadows), sunscreen preparations, deodorant preparations, shampoos, rinses, and hair treatments.
Any conventional cosmetic ingredients can be used, together with the modified powder materials. Typical examples of such ingredients are various hydrocarbons such as squalane, liquid paraffin, vaseline, micro-crystalline wax, selecine, myristic acid, palmitic acid,stearic acid, oleic acid, isostearic acid, cetyl alcohol, hexadecyl alcohol, oleyl alcohol, cetyl-2-ethylhexanoate, 2-ethylhexyl palmitate, 2-octyldodecyl myristate, 2-octyldodecyl gum ester, neopentyl glycol-2-e~hylhexanate, isooctyl triglyceride, 2-octyldodecyl oleate, isopropyl myristate, isostearic acid tri-glycerides, coconut oil fatty acid triglyceride, olive oil, avocado oil, beeswax, myristyl myristate, mink oil, lanolin, and dimethyl polysiloxane; oils such as higher fatty acids, oils and fats, esters, higher alcohols, waxes, and silicone oils; organic solvents such as acetone, toluene, butyl acetate, and e~hyl acetate;
resins such as alkyd resins and urea resins; plasticizers such as camphor and acetyl tributyl citrate; UV
absorbers; anti-oxidants; preservatives; surfactants;
humectants; perfumes; water; alcohols; and thickening agents.
, . .
:~2~i~l2~
EXAMPLE
The present invention will now be further illus-trated by, but is by no means limited to, the following Examples and Comparative Examples, wherein all parts and percentages are on a weight basis unless otherwise specified.
Exam~le 1-1 In a desiccator, 10 g of yellow iron oxide contained in a 200 ml beaker and 5 g of tetramethyl tetrahydrogen cyclotetrasiloxane contained in a 20 ml sample tube were placed and allowed to stand at 50C. After one day, the treated powder was taken out of the desiccator and allowed to stand at 50C for 3 hours to give 10.185 g of the product modified by the first stage treatment in the modification according to the present invention.
Into a 100 ml eggplant-shape flask, 5 g of the resultant yellow iron oxide was taken. Thereafter, 5 mg of chloroplatinic acid, 5 ml of l-tetradecene and 30 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the filtration with a glass filter (G-4) and the washing with 50 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hours to yield the modified powder material.
Comparative Example 1-1 To 10 g of yellow iron oxide was added 25 g of a hexane solution containing 0.185 g of tetramethyl tetra-hydrogen cyclotetrasiloxane, and after stirring well, the mixture was evaporated to dryness. Then, baking was carried out at 250C, whereby the product became discolored to red.
Comparative Example 1-2 A 10 g amount of yellow iron oxide and 0.019 g of calcium hydroxide were charged in a ball mill and mixed and ground for 30 minutes. Then, 0.185 g of hydrogen methyl polysiloxane (molecular weight = 2600) was added, followed by mixing and grinding for 30 minutes. Next, ~ ~ .
0.076 g of myristic acid was added and the mixture was ground for 30 minutes to give a treated product.
Each of the yellow iron oxides of Example 1-l, Comparative Example l-l, Comparative Example 1-2, and the untreated sample was subjected to colorime~ry, and measurements of water repellency, specific volume, and test of hydrogen generation, and the behaviors of the decomposition of linalool were made by a microreactor.
Colorimetry A sample was filled in a cell for measurement of the powder, and the measurement was conducted within the range of from 380 mn to 780 nm by a Hitach ~Color Analyzer Model 607. The colorimetric results are represented in L, a and b, and the color difference ~E
calculated as shown in Table 1-1. It can be appreciated that the color difference ~E of Example l-l is remarkably smaller than those of the Comparative Examples.
Water Repellency A sample tube of lO ml is charged with 5 ml of deionized water and with 0.1 g of powder and then subjected to shaking. The judgement was conducted as ~ollows.
x ... dispersed in water.
... water repellent but partially dispersed in water.
o ... water repellent, and floated on the surface of the water.
The results are shown in Table l-l. The untreated yellow iron oxide was well dispersed in water, Example l-l and Comparative Example 1-2 were water repellent and floated on the waterj but Comparative Example l-l was partially dispersed in water due to incomplete treatment.
Specific Volume A test tube for tapping specific volume was charged with 5 g of powder, and the specific volume was deter-mined by repeating the tapping 200 times. The results ..
, ~2~1Z~D8 are shown in Table 1-1.
It can be seen that Comparative Example 1-2 is agglomerated to a smaller specific volume by use of a hall mill. Also in Comparative Exarnple 1-1, slight agglomeration occurred, and this may be considered to be due to evaporation of the solvent. In contrast, no agglomeration occurred in Example 1-1 due to vapor phase treatment, and the specific volume did not change from that before treatment.
Decomposition of Linalool b~ M _ror actor In a Pyrexi~glass tube oE 4 mm inner diameter, 20 mg of powder was fixed with quartz wool, and a decomposition measurement of linalool, which is a fragrarlt component, was carried out at a reaction temperature of 180C. The amount of linalool injected was 0.3 ~1, and nitrogen was used as the carrier gas at a flow rate of 50 ml/min.
Analysis was conducted by Shimazu GC-7A with the use of a column of 5~ FFAP/chromosorb w 80/100, 3 mm x 3 m at a column temperature of 80C (4 min) - 220C at a temperature elevation speed of 5C/mln.
In the linalool decomposition activity shown in Table 1-1, untreated powder i5 shown by ~, stronger activity than that of untreated powder by x, and weaker activity by o.
When the results in Table 1-1 are judged compre-hensively, it can be seen that Example 1-1 has become water repellent with substantially the same color and specific volume as the untr~ated powder. Further, the perfume stability is improved, and it may be considered to be an excellent modified powder when formulated in cosmetics, etc.
Hydro~en Generation A 50 ml dropping funnel and a hydrogen detector tube (Gastec Suis~ Kitazawa Sangyo) were attached to a 100 ml three-necked round flask equipped with a magnetic stirrer. The hydrogen detector tube was connected to a water jet pump and the generating hydrogen gas was ~ ~f ~' ~ , . ~.
~ .
z~
continuousl~ sucked under a constant reduced pressure.
The test of hydrogen generation was conducted using the above apparatus.
Into the above three-necked round flask, 1.0 g of a sample was charged and homogeneously dispersed in 5 ml of methanol. Then, 3 ml of 2N NaOH was poured through the funnel and stirred with the magnetic stirrer. The hydrogen detector tube is rendered black with the hydrogen gas generated by the alkali. The amount of the hydrogen generation was evaluated in accordance with the blackening degree of the hydrogen detector tube as follows:
o ... not blackened ~ ... slightly blackened x ... blackened ~ ,.
~2~
~ O O ~ X
3 ~ ~ o x x X . o C~ I ~
R ~ ~ n ~
O ~ o ,1 ~
~~ ~ In i , .. .. .
- ~
~ 45 Example 1-2 ~
In a gas sterilizer kapokalizer CL-30B (Fuji Electric Co. Ltd.), 100 g of aluminum lake of C.I. 159~5 and 50 g of trimethyl trihydrogen cyclotrisiloxane contained in separate vessels were placed and the inner pressure in the gas sterilizer was reduced to 100 mmHg by an aspirator, and the temE~erature was maintained at 30C.
Six hours later, the inner pressure was returned to atmospheric by introducing air, followed by repeating the evacuation several times, to obtain 128 g of the treated powder.
Into a 500 ml eggplant-shape flask, 50 g of the resultant aluminum lake of C.I. 159~5 was taken.
Thereafter, 50 mg of chloroplatinic acid, 50 ml of l-tetradecene and 200 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath ~or 5 hours. Then, the filtration with a glass filter (G-4) and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermo-static chamber at 90C for 1 hour to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation r no hydrogen was detected.
Example 1-3 In a desiccator, 10 g of prussian blue and 10 g tetramethyl tetrahydrogen cyclotetrasiloxane contained in separate vessels were left to stand at 100C for 6 hours. Then, after drying at 100C for 2 hours, 13.3 g of powder modified by the first stage treatment was obtained.
Into a 100 ml eggplant-shape flask, 5 g of the resultant prussian blue was taken. Thereafter, 5 mg of chloroplatinic acid, 5 ml o~ l-tetradecene and 30 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the , filtration with a glass filter (G-4) and the washing with 50 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hours to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydroyen was detected.
Example 1-4 Into a rotary double cone type reactor of 100 liter volume (made of stainless steel, equipped with a lagging jacket), 20 kg of titanium dioxide was charged, and 400 g of tetramethyl tetrahydrogen cyclotetrasiloxane was charged into a stock liquor feeding tank (made of stainless steel, equipped with a lagging jacket) directly connected by a stainless steel pipe to the reactor, and the system was reduced by a vacuum pump to 100 mmHg.
The temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being left to stand for 10 minutes by means of a timer, to thereby mix and stir the titanium dioxide within the reactor, which operation was repeated for 10 hours.
Then, the inner pressure was returned to atmospheric by the introduction of N2 gas and 20.3 kg of the treated powder was taken out. This was found to be entirely free from the agglomeration generally observed in 30 untreated titanium dioxide, exhibited a good flow property and further, a marked hydrophobicity, with the linalool decomposing ability having disappeared.
10 g of the treated titanium dioxide and 1.0 g of l-octene were homogeneously mixed, an argon gas was 35 passed therethrough at the rate of 200 ml/min, and then a plasma radiation was carried out for 10 minutes a~
30 W under a low frequency (5 KHz) by means of a plasma . . , ' ' :
:; ..........
:~63L2~
~ 47 -generator (Sankyo Dengyo K.K.). The resulting powder exhibited a remarkable hydrophobicity and the linalool decompos ng ability disappeared. The absorption at 2170 cm due to the presence of the Si-H moiety disappeared. In the test of hydrogen generation, no hydrogen was detected.
Example 2~1 (1) In a 100 ml two-necked flask, 10.0 g of yellow iron oxide was charged as a powder material. One inlet of the flask was connected to a 30 ml bubbler and the other inlet was connected to a trap cooled with a dry ice in acetone. The flask and the bubb]er were allowed to stand at 90C for 3 hours on a constant-temperature bath. Then, 5 g of tetramethyl tetrahydrogen cyclo-tetrasiloxane was charged as a treating agent into thebubbler. Nitrogen was fed to the bubbler at a flow rate of 2.0 ml/min for 15 hours. Thereafter, the connections between the flask and the bubbler and between the flask and the trap were separated and the flask was allowed to stand at 50C for 3 hours. Thus, 10.2 g of the product modified by the first stage treatment was obtained.
(2) Into a 50 ml eggplant-shape flask, 5 g of the resultant yellow iron oxide was taken. Thereafter, 10 mg of chloroplatinic acid, 0.5 ml of l-hexene and 3~ ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours.
Then, the filtration with a glass filter (G-4) and the washing with 100 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C
for 1 hours to yield the modified powder material.
The resultant powder of Example 2-1 was analyzed with respect to colorimetry, water repellency, specific volume and decomposition of linalool ~y microreactor and hydrogen generation, as in Example 1-1. The result is shown in Table 2 .
;'-.. .
12~
~ I o ,3 ~ a ~ cl O
~3 ~g~ ~ ~
~1 @
a ~
~r . .
.
;
2~
Exa~ 2-2 A 14.1 g amount of the powder material modified by the first stage treatment was obtained in the same manner as in Example 2-1(1) r except that the flask and the bubbler were connected w:ith a three-way cock and that nitrogen was ~ed at a f:Low rate of 4.0 ml/min.
Into a 100 ml eggplant-shape ~lask, 5 g of the resultant yellow iron oxide was taken. Thereafter, 5 mg of chloroplatinic acid, 5 ml of 1-octadecene and 30 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath or 5 hours.
Then, the filtration with a glass filter (G-4~ and the washing with 50 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C
lS for 1 hour to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
Exam~le 2-3 Into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket), 20 kg of titanium dioxide was chargedO The reactor was directly connected with a 10 liter treating agent feed vessel (made of stainless steel, equipped with a lagging jacket~. A heating medium having a temperature of 90C was fed by a circulating pump to the jackets. A 1 liter amount of 1,3,5,7-tetramethyl cvclotetrasiloxane was added to the treating agent feed vessel and was then bubbled by introducing a nitrogen gas at a flow rate of 2 liters/min to the treating agent feed vessel. The reactor was provided with a condenser, where the unreacted treating agent was recovered while the nitrogen gas was discharged.
The reactor was rotated repeatedly for 1 minute at 10 minutes intervals, whereby the titanium dioxide was mixed within the reactor. The operation was repeated ~2~;~2~1 -- so --for 10 hours. Thus, 20.3 kg of the powder material modified by the first stage treatment was obtained.
Into a 500 ml eggplant-shape flask, 100 g of the resultant titanium dioxide WcLS taken. Thereafter, 10 mg of chloroplatinic acid, 10 ml of 2-vir.yl-naphthalene and 300 ml of chloroform were adcled thereto and the whole was heated under reflux in a water bath for 72 hours.
Then, the filtration with a glass filter (G-4) and the washing with 500 ml of methanol were carried out, and the powder was dried in a thermostatic chamber at 90C
for 1 hour to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
Example 3-1 A 100 g amount of ultramarine blue powder and 20 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were connected to each other in a closed relationship~ The system was allowed to stand at room temperature for 96 hours. After 96 hours, 100.78 g of the treated ultramarine blue powder was obtained and was further allowed ta stand at 50C for 24 hours in a dryer. Thus, 100.32 g of the treated ultramarine blue was obtained.
Into a 500 ml eggplant-shape flask, 50 g of the resultant ultramarine blue was taken. Thereafter, 50 mg of chloroplatinic acid, 5 ml of l-tetradecene and 200 mI
of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the filtration with a glass filter (G-4~ and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hour to yield the modified powder material.
Exampl~ 3-2 2 g of heptahydrogen heptamethyl cycloheptasiloxane was dissolved in 50 ml of chloroform, and 10 g of .
.
~;
~261;2~8 u]tramarine blue powder was added thereto. After stirrlng well, the powder was dried at 80C to obtain ll.8 g of the ultramarine blue powder modified by the first stage treatment.
Into a lO0 ml eggplant shape flask, 5 g of the resultant ultramarine blue was taken. Thereafter, 0.5 mg of chloroplatinic acid, 0.5 ml of n-perfluoro-octylethylene and 30 ml of chloroform were added thereto and the whole was heated undier reflux in a water bath for 72 hours. Then, the filtration with a glass filter ~G-4) and the washing with 50 ml of methanol were carried out, and the powder was dried in a thermostatic chamber at 90C for l hour to yield the modified powder material.
Example 3-3 Into a centrifugal rotary ball mill, lO0 g of nylon-12 fine powd~r (spherical, diameter of about 5 ~m), and then 20 g of ultramarine blue and 500 g of alumina ball (diameter of 2 mm) were charged. The whole was stirred at 230 rpm for 5 hours. Further, 2 g of pentahydrogen pentamethyl cyclopentasiloxane was added and stirred for 3 hours to obtain of the ultramarine blue powder modified by the first stage treatment.
5 g of the resultant powder and 0.5 g of l-tetradecene were homogeneously mixed. Then, a plasma radiation was carried out for lO minutes at 20 W under a ; ~ ~ high frequency 11~ 56 MHz) by means of a plasma ashing apparatus LTA-4SN (Yanagimoto Seisakusho), while a nitrogen gas was passed therethrough so that the degree of vacuum was maintained at l.0 mmHg. The resultant powder exhibited an excellent usability.
Exa~le 3-4 A lO g amount of ultramarine blue powder and a mixed liquld of l g of tetrahydrogen tetramethyI
cyclotetrasiloxane and l g of pentahydrogen pentamethyl cyclopentasiloxane were separately charged into separate vessels, which were connected to each other in a closed .,~ . .
' ~2;~ZC~
relationship. The s~stem was allowed to stand at 90C
for 24 hours. Then, the treated ultramarine blue was recovered and was allowed to stand at 90C for further 24 hours in a dryer. Thus, 10.13 g of the ultramarine blue powder modified by the :Eixst stage treatment was obtained.
Into a 100 ml eggplant-shape flask, 5 g of the resultant ultramarine blue was taken. Thereafter, 0.5 mg of chloroplatinic acid, 0.5 ml of l-tetradecene and 30 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the filtration with a glass ~ilter (G-4) and the washing with 50 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hour to yield the modified powder material.
The ultramarine blue powder obtained above was evaluated with respect to (i) the polymer structure, (ii) the chloroform-dissolution matter of the silicone polymer, (iii) the generation of hydrogen sulfide determined by a hydrogen sulfide detection method, ~iv) ~he generation of hydrogen sulfide determined by silver plate blackening, (v) the linalool decomposition activity, and (vi) water repellency and (vii) hydrogen generation as follows.
(i~ Silicone Polymer Structure The value 100 x/(x~y~ in the silicone polymer (RSio3)x(RHSio3y after the first stage treatment represents the cross-linking ratio(%~ of the Si-H moiety.
A 100 mg amount of a sample and 900 mg of KBr powder were uniformly mixed and the mixture was placed in a cell for measuring diffusion reflection spectrum.
Thus, the spectrum was determined by means of a Fourier 35 transformation infrared spectrophotometer under the following ~:onditions:
' " ' . ~ .
:
- s:3 ~
Resolving power: 1 cm Integrating number: 100 (times) Wavenumber range: 1300 - 1200 cm 1 The resultant spectrum was subjected to Kubelka-Munk function transformation by the attached computer software, followed by peak division according to a deconvolution method.
After the peak dividing, the spectrum showed peaks at 1261 cm and 1271 cm 1. The peak at 10 1261cm 1 belonged to the methyl group of the unit (RHSiO)y and the peak at 1272 cm 1 belonged to the unit (RSiO3/2)x. Thus, the crosslinking ratio of the silicone polymer was determined from the following calculating equation:
Crosslinking rat o = ~ - - x 100 wherein ~ : peak height at 1272 cm 1 ~ : peak height at 1261 cm When unsaturated hydrocarbon compounds such as alkene or alkyne are added to Si-H groups, the absorption at 2160 cm 1 based on the presence of Si-H groups drops, whereas the absorption based on the presence of alkyl groups emerges freshly at 2800-3000 cm 1.
Therefore, the degree of the addition of alkene or alkyne to Si-H groups in the silicone polymer film can be obtained from the following equation:
Si-H absorption intensity ratio of after reaction addition 100 Si-H abosorption intensity x 10 prior to reaction (ii~ Chloroform Soluble Matter A 1-100 g amount of a sample was dispersed in 100-1000 ml of chloroform and, after filtration, the filtrate was concentrated in an evaporator. Then, the molecular weight was determined by means of gel permea-tion chromatography~ ~he apparatus used was a Japan . :
~, :~2~ 8 - 5~ -Analytical Industry Co., Ltd. LC-08 provided with three columns of B4H~ B3H, and B3Hr The solvent used was chloroform (1.07 ml/min) and RI was used as a detector. The molecular weight was estimated from a calculation curve of standard polystyrene.
The ultramarine blue after the filtration was dried at 80C for 24 hGurs and used in the determination of the water repellency.
(iii) Determination of H2S by H~S Determination Method A 200 ml three-necked round bottom flask with a magnetic stirrer was equipped with a 50 ml dropping funnel and a simple type gas detector, which was then connected to a tap aspirator so that the generated hydrogen sulfide gas was evacuated at a constant pressure. The hydrogen sulfide could be directly read from the graduation of 0.1% to 2 ~ 0~ ~
The determination was carried out by using this apparatus as follows. That is, 0.5 g of the ultramarine blue was charged into the three-necked round bottom flask and was uniformly dispersed in 5 ml of deionized water. Then, 5 ml of 1 N HCl was added through the funnel at one time, followed by stirring 25 with the magnetic stirrer. The ultramarine blue was - decomposed by the acid and the amount of the generated hydrogen sulfide(%) was read directly from the gradua-tion.
tiv) Determination of H2S by Silver Plate Blackening Test Method The ultramarine blue sample and a silver pla~e were placed in a closed vessel at 80C for 2 days. The blackening degree of the silver plate was visually observed.
(v) Decomposition of Linalool by Microreactor In the same manner as in the Example 1-1.
(iv) 'Water Repellency . ..
:~Z$~
In the same manner as in the Example 1-1.
The results are as follows.
.
~Z~
O O O O ~ A
;~ .CI~
~ S~
~ oo u~ o~
C~ ¦ æ æ æ ~ .~ ~
z z z z ~ P t~ h u~
~1 ~o ~2~ o ~:~1 Q
X ~ C~ o ~
' ~ ~ *~
~ , ~261~
- 57 ~
Exam~le 3-5 A 5 kg amollnt of ultramarine blue powder was charged into a lO0 litex rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket) and 500 g of a silicone compound having the following structure:
CH3_ l CH3 \ ~ 3 3 Si t I i o~ si CH3 was charged into a stock liquor feeding tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. The system was evacuated to 20 mmHg by a vacuum pump. The temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for lO minutes, by means of a timer, thereby to mix and stir the ultramarine blue within the reactor, which operation was repeated for 5 hours.
Then, the inner pressure was returned to atmospharic by introducing N2 gas and 5.3 kg of the ultramarine blue modified by the first stage treatment was obtained.
lO0 g of the treated ultramarine blue was taken into a lO00 ml eggplant-shape flask, 5 ml of l-octene and 400 ml of isopropyl alcohol containing 30 mg of chloro-platinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Therefore, filtration was carried out using a milliporefilter (filter type VC, 0.1 nm~. The powder was dried at 100C for 5 hours to yield 100.3 g of ultramarine blue powder covered with an alkyl-modified silicone polymer.
The treated powder material of Example 3-6 and untreated powder material were analy7ed wi~h respect to (i) the silicone polymer structure, ~ii) dissolution "
.
`' .' ~Z~2(~
- 5~ -with chloroform, (iii) water repellency, (iv) the linalool decomposition, and the like.
(i~ Silicone Polymer Structure In the same manner as in Examples 3-1 to 3-4.
(ii) Chloroform soluble Matter In the same manner as in Examples 3-1 to 3-4.
(iii) Water Repellency In the same manner as in Example 1-1.
liv) Decomposition of Li.nalool by Microreactor In the same manner as in Example 1-1.
Iv) Determination of H2S by H2S Determination Method In the same manner as in Examples 3-1 to 3-4.
(vi) Determination of H2S by Silver Plate Blackening Test Method In the same manner as in Examples 3-1 to 3-4.
The results are as follows.
~2~
~,~, o ~C
~ ~ o ~
] ~ g :~: ~g ff' O N U O
X
g ',.~`
~2~;~2~
Example 3-6 A 100 g amount of ultramarine blue powder was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca. 3000) was added thereto. The whole was heated under reflux at 50C for 2 hours. After evaporating dichloromethane at 100C, 1.0 g of styrene and 400 g of isopropyl alcohol contain-ing 10 mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using a glass filter, washing was performed with isopropyl alcohol, and the powder was dried at 80C.
The resultant modified powder, having a crosslinking ratio of 54~ and an addition ratio of nearly 100%, exhibited a remarkable water repellency with the linalool decomposition ability having disappeared. Further, it showed excellent resistance to an acid and heat.
Example 3-7 A 100 g amount of nylon-12 fine powder (spherical, diameter of about 5 nm) and 20 g of ultramarine blue powder were charged in a satellite ball mill, and mixed and ground for 5 hours. Thenj 1 g of hydrogen methyl polysiloxane (molecular weight = 6,000) was added, followed by mixing and grinding or 3 hours. Thereafter, 0.5 g of docosene and 10 mg of tri-n-octylmethylammonium chloroplatinate were added, followed by mixing and grinding for 2 hours.
The resultant modified powder, having a crosslinking ratio of 40~ and an addition ratio of nearly 100% r exhibited a remarkable water repellency with the linalool decomposition ability having disappeared. Further, it showed excellent resistance to an acid and heat.
Example 3-8 In a desiccator, 10 g of ultramarine blue powder and 5 g of tetrahydrogen tetramethyl cyclotetrasiloxane separately charged into separate vessels were allowed to stand at 80C. After 48 hours, 10.18 g of the treated ultramarine blue powder was obtained and was further allowed to stand at 120C for 24 hours in a dryer. Thus, 10.12 g of the treated ultramarine blue was obtained. Then, 8 g of the resultant ultramarine blue powder was taken into a 100 ml eggplant-shape flask. 10 mg of tri-n-octylmethylammonium chloro-platinate as a catalyst, 10 ml of styrene and 50 ml of carbon tetrachloride were added thereto, and the whole was heated under reflux in a water bath for 2 hours.
Then, filtration was carried out using a ~lass filter (G-4). Further, washing was performed with 300 ml of carbon tetrachloride. Thereafter, ths powder was dried in a thermostatic chamber at 105C for 1 hour.
The resultant modified powder, haviny a crosslinking 15 ratio of 52% and an addition ratio of nearly 100%, exhibited a remarkable water repellency with the linalool decomposition ability having disappeared. Further, it showed excellent resistance to an acid and heat.
Example 3-9 A 100 g amount of potassium prussian blue and 50 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were connected to each other in a closed system. The system was allowed ~o stand at 80C for 72 hours in a desiccator. Then, the prussian blue was taken out from the desiccator to obtain 132.3 g of the treated prussian blue. ~he resultant prussian blue was allowed to stand at 80C for further 24 hours in a dryer. Thus, 130.1 g of the prussian blue modified by the f~rst stage treatment was obtained.
Into a 200 ml eggplant-shape flask, 20 g of the resultant powder material was taken. 10 mg of tri-n-octylmethylammonium chloroplatinate as a catalyst, 2 ml of octadecene and 100 ml of chloroform were added thereto, and the whole was heated under reflux in a water bath for 5 hours. Thereafter, filtration was carried out using a glass filter (G-4). Further, ~26~L;ZQ8 ~ 62 -filtration and washing were performed with 100 ml of chloroform and then 150 ml of methyl alcohol. The powder was dried in a thermostatic chamber at 105C for 1 hour.
Example 3-10 A 100 g amount of ammonium prussian blue and 50 g of trihydrogen pentamethyl cyclotetrasiloxane were separately changed into separate vessels, which were connected to each other in a closed system. The system was allowed to stand a~ 50C for 72 hours to obtain 125.3 g of the treated prussian blue. The tr~ated prussian blue was allowed to stand at 30C fo~ further 24 hours in a dryer. Thus, 124.3 g of the prussian blue modified by the first stage treatment was obtained.
Into a 500 ml eggplant-shape flask, 50 g of the resultant powder material was taken. 5 ml of l-pentene and 300 ml of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 5 hours Thereafter, filtration was carried out using a glass filter (G-4). Further, filtration and washing was performed with 500 ml of isopropyl alcohol.
The powder was dried in a thermostatic chamber at 105C
for 1 hour.
Example 3~11 A 5 kg amount of potassium prussian blue was charged into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket~ and 500 g of a silicone compound having the following structure:
CH3 / CH3 \ 1 3 CH3 - Si ~ t Si - t si C~I3 was charged into a stock liquor feeding tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. The system was evacuated to 20 mm~g by a vaccum pump. The ~2~
temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes, by means of a timer, thereby to mix and stir the prussian blue within the reactor, which operation was repeated for 5 hours.
Then, the inner pressure was returned to atmospheric by introduction of N2 gas and 6.4 kg of the prussian blue modified by the first stage treatment was obtained.
Into a 1000 ml eggplant-shape flask, 100 g of the resultant powder material was taken. 5 ml of l-octene and 400 ml of isopropyl alcohol containing 30 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using a millipore filter (filter type VC, 0.1 ~m). The powder was dried in a dryer at 100C for 5 hours to obtain prussian blue powder carrying an alkyl modified silicone polymer filmO
The evaluation results are as follows.
. ~.
.
%~
~ 64 -~ ~
~ a~ ~r ~ 8 ;~ ~Z Z ~ U~
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~ ~ ~I ~ ~ N ~ N 8 ri ~1 ~
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. 'u~ ~'m ~ A ~
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Example 3-12 A 100 g amount of potassium prussian blue powder was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. - ca. 3000) was added 5 thereto. The whole was heated under reflux at 50C for 2 hours. After evaporating dichloromethane at 100C, 1.0 g of styrene and 400 g of isopropyl alcohol contain-ing 10 mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water 10 bath for 2 hours. Thereafter, filtration was carried out using a glass ~ilter, washing was performed with isopropyl alcohol, and the powder was dried at 80~C.
The resultant modified powder, having a crosslinking ratio of 63% and an addition ratio of nearly 100%, 15 exhibited a water repellency with the linalool decom-position ability having disappeared.
Example 3_13 A 20 g amount of ammonium prussian blue powder was charged in a satellite ball mill, and mixed and ground 20 for 5 minutes. Then, 1 g of hydrogen methyl polysiloxane (molecular weight - 6,000) was added, followed by mixing and grinding for 3 hours. Thereafter, 0.5 g of docosene and 10 mg of tri-n-octylmethylammonium chloroplatinate were used, followPd by mixing and 25 grinding for 2 hours~
The resultant modified powder, having a cross~inking ratio of 57~ and an addition ratio of nearly 100%, exhibited a water repellency with the linalool decom-position ability having disappeared.
~
A 10 kg amount of ammonium prussian blue,powder was charged into a 100 liter rotary double cone type reactor (made of stainless steelj equipped with a lagging ; jacket~ and 3 kg of a silicone compound having the 35 following structure:
,. .
~,26~2~
CH3_ ~ CH3 ~ CH3 3 Si o t Si - t Si - CH3 CH3 \ H /2 CH3 was charg~d into a stock liquor feeding tank (made of stainless steel, equipped wit:h a lagging jacket) directly connected to the reactor by c~ stainless steel pipe. A
nitrogen gas was introd~lced to the reactor, bubbling from the lower portion in the stock liquor feeding tank.
The temperature of the system was maintained at 70C by 1~ feeding a heating medium heated at 70C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes, by means of a timer, . thereby to mix and stir the prussian blue within the reactor, which operation was repeated for 7 hours.
Then, the silicone compound was removed, rotation was carried out for 2 hours with introducing N2 gas to the reactor~ After the temperature was returned to a room 2-0 temperature, 12.3 kg of the powder modified by the first stage treatment was obtained. Then, 1 kg of the resultant prussian blue powder was taken into a 5 Q
flask. 50 mg of tri-n~octylmethylammonium chloro-platinate as a catalyst, and -2 kg of l-octadecene were 2-5~ added thereto, and the whole was heated under reflux by a mantle heater at 150C for 5 hours. Then, filtration was carried out using a glass filter (G 41. Fur~her, washing was performed with 3 kg of chloroform and then 1.5 kg of methyl alcohol. Thereafter, the powder wa5 3~ dried in a thermostatic chamber at 105C for 1 hourO
The resultant modified powder exhibited a remarkable water repellency.
Examp]e 4-1 A 10 g amount of yellow iron oxide powder and 5 g 3~ of tetrahyclrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which wer~
placed in a desiccator. The system was allowed to stand . .
~ ' ~
- ..
f~8 at ~0C for 72 hours. After 72 hours, 10.50 g of the treated powder was obtained and was further allowed to stand at 50~C for 24 hours in a dryer. thus, 10.20 g of the treated yellow iron oxide was obtained.
Into a 100 ml eggplant-shape flask, 5 g of the resultant yellow iron oxide powder material was taken.
10 mg of tri-n-octylmethyla~nonium chloroplatinate as a catalyst and 10 ml of l-decene were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration ~7as carried out using a glass filter tG-4). Further, filtration and washing were performed with 100 ml of chloroform and then the powder was dried in a thermostatic chamber at 105C
for 1 hour.
Example 4-2 (1) A 100 g amount of finely divided titanium dioxide powder (0.025 ~m) and 20 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were connected to each 2~ other in a sealed system, followed by allowing to stand at room temperature for 96 hours. Thus, 107.85 g of the treated finely divided titanium dioxide powder was obtained. The resultant powder was then allowed to stand at 50C for a further 24 hours in a dryer. As a 2-5 result, 104.80 g of the finely divided titanium dioxide powder modified by the first stage treatment was obtained.
(2) Into a 1000 ml eggplant-shape flask, 50 g of the resultant powder material was taken. 50 mg of tri-n octylmethylammonium chloroplatinate as a catalyst, 50 ml of octadecene and 300 ml of chloroform were added thereto, and the whole was heated under reflux in a water bath for 5 hours. Thereafter, filtration was carried out using a glass filter (G-4~. Further, filtration and washing were performed with 500 ml of chloroform and then 150 ml of methyl alcohol. The powder was dried in a thermostatic chamber at 105C
,, ,: :
: . .
. ~ .
Q~
for 1 hour.
(3) A modified titanium dioxidP was obtained in the same manner as in Example 4-2(2), except that l-pentene was used in place of octadecene as an unsaturated hydrocarbon compound.
(4) Each of the titanium dioxide powder materials obtained in Example 4-2tl) [sample tb)], Example 4-2t2) [sample (c)], and Example 4-2t3) [sample (d)], and the untreated titanium dioxide [sample ta)] was evaluated with respect to dispersibility. As a pendant group, sample tc) has C18-alkyl yroups and sample (d) has C5-alkyl groups, respectively.
Each of the samples ta) to td) was added in an amount of 5% by weight into each of liquid paraffin and castor oil, kneaded by passing several times through a three-roll mill, and coated on a silica glass in a thickness of 5 ~m by means of an applicator. An absorption spectrum was measured at 280 to 700 nm by a spectrophotometer 340 (Hitachi).
Figures 1 and 2 show W absorption curves of the samples ta~ to (d) dispersed in liquid paraffin and castor oil, respectively. Referring to Figure 1, a W
absorption intensity around 320 nm of the sample (c) [having C18-pendant groups] is three to four times 25_ higher than that of the sample ta) [untreated]. Those of the sample (b) [having no pendant group] and the sample td) [having C5-pendant groups] are higher than that of the sample (a), but lower than that of the sample (c). In a non-polar oil, a modified powder material having long pendant groups (e~g., C18-alkyl) can be properly dispersed.
Referring to Figure 2, a UV absorption intensity of the sample (c) is lower than that of the sample (a), whereas such an intensity of the sample (d) is higher than that of the sample (a). Therefore, it is apparent that, in a polar oil, a modified powder material having relatively short pendant groups (e.g., C5~alkyl) can '; '. , ' ~6~
be more dispersed than that having long pendant groups.
As shown above, a most suitable pendant alkyl group may vary with the nature of the oil, and thus an appropriate selection thereof is important.
Example 4-3 A 100 g amount of red iron oxide powder and 20 g of dihydrogen hexamethyl cyclotetrasiloxane were separately charged into separate vessels, which were connected to each other in a sealed system, followed by allowing to stand at 80C for 72 hours. Thus, 101.50 g of the treated red iron oxide was obtained. The resultant powder was then allowed to stand at 50C for further 24 hours in a dryer. As a result, 100.60 g of the red iron oxide powder modified by the first stage treatment lS was obtained.
Into a 1000 ml eggplant-shape flask, 50 g of the resultant powder material was taken. 10 mg of tri-n-octylmethylammonium chloroplatinate as a catalyst, 10 ml of l-pentene and 300 ml of carbon tetrachloride were added thereto, and the whole was heated under reflux in a water bath for 5 hours. Thereafter, filtration was carried out using a glass filter (G-4). Further, filtration and washing were performed with 500 ml of chloroform and then the product was dried in a thermostatic chamber at 105C for 1 hour.
Example 4-4 A 10 g amount of zinc oxide ~or zinc white) powder and a liquid mixture of 2 g of dihydrogen hexamethyl cyclotetrasiloxane and 2 g of pentahydrogen penta~ethyl cyclopentasiloxane were separately charged into separate vessels, which were connected to each other in a sealed systeml followed by allowing to stand at 90C for 12 hours. Thus, 10.90 g of the treated zinc oxide powder was obtained. The resultant powder was then allowed to stand at 90C for a further 24 hours in a dryer. As a result, 10.60 g of the zinc oxide powder modi~ied by the first stage treatment was obtained.
. .
~ :, ~6~
~ 70 -Into a 100 ml eggplant-shape flask, 5 g of the resultant zinc oxide was taken. Thereafter, 0.5 mg of chloroplatinic acid, 0.5 ml of l-tetradecene and 30 ml of isopropanol were added thereto and the whole was heated under re~lux in a water bath for 5 hours. Then, the filtration with a glass filter (G-4) and the washing with 50 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hour to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linaiool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
Example 4-5 A 10 g amount of silica powder and 5 g o~ tetra-hydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were placed in a desiccator. The system was allowed to stand at 80C for 48 hours. After 48 hours, 14.50 g of the treated silica powder was obtained and was further allowed to stand at 120C for 24 hours in a dryer. Thus, 13.20 g of the treated silica powder was obtained. Then, 5 g of the resulting silica powder was taken into a 100 ml eggplant-shape flask. 10 mg of tri-n-octylmethylammonium chloroplatinate as a catalyst and 10 ml of styrene and 50 ml of carbon tetrachloride were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Then, filtration was carried out using a glass filtex ~G-4). Further, filtration and washing were performed with 300 ml of carbon tetrachloride, and then the powder was dried in a thermostatic chamber at 105C
for 1 hour. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
Fxample 4-6 (1) A 5 kg amount of finely divided titanium ';. ' ' .
:~6~
71 ~
dioxide was charged into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket~ and 500 g of a silicone compound having the following structure:
CH3 ~ CH3 ~ CH3 CH3 - Si ~ t si - o-tsi CH3 CH3 \ H /3 CH3 was charged into a stock liquor feediny tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. The system was evacuated to 20 mmHg by a vaccum pump. The temperature of the system was maintained at 90 DC by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes, by means of a timer, thereby to mix and stir the titanium dioxide within the reactor~ which operation was repeated for 5 hours.
20 Then, the inner pressure was returned to atmospheric by introducing N2 gas and 5.3 kg of the treated powder was obtained~
(2) A lO0 g amount of the titanium dioxide powder covered by the silicone polymer film obtained in Example 4-6(1) was taken into a lO00 ml eggplant-shape flask, 5 mI of l-octene and 400 ml of isopropyl alcohol containing 30 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using~a milliporefilter (filter type VC, 0.1 ~m). The powder was dried at 100C
for 5 hours to yield titanium dioxide powder covered with an alkyl-modified silicone polymer.
The modified powders obtained above were evaluated 35 with respect to various tests as follows. The result is shown in Table 4-1 and 4-2 below.
~ oating Condition , ~2~ 8 The uniform coating conditions of the silicone polymer film coated on the surface of powder according to the present invention can be determined by means of an X-ray photoel~ctron spectroscopic analyzer (i.e., Shimazu ESCA 750~. The determination was carried out under the conditions of 12 kW and 30 mA in the analyzer provided with an Mg conical anode, a semicircular filament, and a 2 ~ aluminum filter.
The sample was adhered to a both-surface adhesive type tape and the measurement was carried out within the range of 0 to 760 eV.
The coverage of the silicone polymex film can be confirmed because the coated silicone polymer exhibits bonding energies of Si2s and Si2p tracks different from the untreated powder.
(ii) Crosslinking Ratio See above (iii) Chloroform soluble Matter See above (iv) Water Repellency See above (v) Linalool Stability See above (vi) Colorimetry See above (vii) Specific Volume See above (viii) Chemical Agent Stability The color deterioration to dark brown of 30 vitamin E, resorcinol, or y-oryzanol was tested by directly bringing the sample powder into contact with the chemical agent. The results are evaluated as follows:
x: Changed to dark brown Q: Slightly changed to yellow o: No change ~ ~c/ ~c~'/~ ' ~Z~2~
.~ ~, _ ~_ <I o ~ ,^. ~ N
:
. ~, ~
p~
,~ ~ oo~ ~1 oo o i g*~
X o o l l o o o X o o ~ XOO l l C)O o XOO
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.
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I G~,O~ ~ ,~ I ~1 ~1 I I
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r~î ~ ,î ~ tc *
t~l ~ ~ ~ Ul ~D ~
. ~ I I ~ ~ I l ~
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~
Example 4-7 A 100 g amount of zinc oxide (zinc white) powder was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca. 3000) was added thereto. The whole was heated under re~lux at 50C for 2 hours. After evaporating dichloromethane at lOO~C, 1.0 g of styrene and 400 g of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, ~iltration was carried out using a glass filt~r, washing was performed with isopropyl alcohol, and the product was dried at 80C. The resultant modified powder, having a crosslinking ratio of 61~ and an addition ratio of nearly 100%, does not cause a brown discoloration (whereas an untreated zinc oxide renders the same brown) with the linalool decomposition ability having disappeared.
Example 4-8 A 20 g amount of black iron oxide was charged in a satellite ball mill, and mixed and ground for 5 minutes.
Then, 1 g of methyl hydrogen polysiloxane (molecular weight = 6,000) was added, followed by mixing and grinding for 3 hours. Thereafter, 0.5 g of docosene and 10 mg of tri-n-octylmethylammonium chloroplatinate ; were added, followed by mixing and grinding for 2 hours.
It was difficult to determine the infrared absorption spectrum of the treated black iron oxides, and thus the crossIinking and addition ratios were not determined. Moreover, the linalool decomposition ability disappeared. This means that the surface of the modified black iron oxide was covered with the silicone polymer film.
Example 4-9 A 10 kg amount of spherical composite powder comprising 65 parts of nylon powder (5 ~m) coated .0 ., - 76 ~
with 35 parts of titanium dioxide (0.2 ~m) was charged into a 100 liter rotary double cone type reactor (made of stainless steel~ equipped with a lagging jacket) and 1 kg of a silicone compound having the following structure:
CH3 ~ CH3 ~ CH3 CH3 - Si - - - Si ~ t Si CH3 c~3 H / 2 CH3 was charged into a stock liquor feed tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. N2 was charged into the reactor by bubbling it from the bottom of the feed tank. The temperature of the system was maintained at 70C by feeding a heating medium heated at 70C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank, The reactor was rotated three times after being allowed to stand for 10 minutes by means of a timer thereby to mix and stir the composite powder within the reactor, which operation was repeated for 7 hours. Then, the silicone compound was removed and only N2 was introduced to the reactor while rotating for further 2 hours. After the temperature was cooled to room temperature, 10.4 kg of the treated powder was recovered.
10 g of the treated composite powder and 1 g of styrene were homogeneously mixed. Then~ a plasma radiation was carried out for 20 minutes at 30 W under a low frequency (5 KHz) by mean of a plasma generator (Sankyo Dengyo K.K.), while a nitrogen gas was passed at a rate of 200 ml/min.
The modified powder exhibited remarkable water repellency, without losing the good flow property specific to the starting composite powder, and did not cause the unpxeferably brown discoloration of vitamin E
and y-~ryzanol caused by the starting composite powder.
~ ' ' No hydrogen was detected in the test of hydrogen generation.
Example 4-10 A 12.4 kg amount of the treated spherical silica was obtained in the same manner as in Example 4-8, excep-t 10 kg of spherical silica (particle size of 5 ~m, specific surface area of 350 m2/g) and 3 kg of a si]icone compound having the following structure:
IH3 / C~3 \ CH3 CH3 - Si ~ t Si - t si CH3 CH3 H ~ CH3 were used as a powder material and a treating agent, respectively, and the temperature of the system was at 100C. Then, 1 kg of the resulting silica was taken into a 5 Q flask.
50 mg of tri~n-octylmethylammonium chloroplatinate as a catalyst and 2 kg of l-octadecene were added thereto, and the whole was heated under reflux by a mantle heater at 150C for 5 hours. Then, filtration was carried out using a glass filter (G-4). Further, washing were performed with 3 kg of chloroform and then 1.5 kg of methyl alcohol. The resultant silica covered with the alkyl-modified silicone polymer film exhibited a remarkable water repellency.
ExamE~ 5-1 (1) A 1000 g amount of ~-type C.I. 15850:1 (lithol rubine BCA~ powder and 100 g of tatrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vassels, which were then placed in a desiccator at 80C
for 16 hours. The treated powder was then allowed to stand at 90C for a further 24 hours in a dryer. As a result, 1043 g of the C.I. 15850:1 (lithol rubine BCA) powder was obtained.
(2) A 200 g amount of the resul~ing C.I. 1585001 (lithol rubine BCA) was taken into a 1 Q Erhenmeyer flask, 20 g of I~octene and 800 ml of isopropyl alcohol .. . .
~L~6~æO8 containing 50 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was allowed to stand at room temperature for 16 hours. Thereafter, filtration was carried out~ and further filtration and washing were performed with 500 ml of isopropanol. The product was dried at 90C for 5 hours in a dryer to yield 200.6 g of C.I. 15850:1 (lithol rubine BCA) covered with an alkyl-modified silicone polymer.
Example 5~2 (1) A 300 g amount of C.I. 15850:1 llithol rubine BCA) (~-type crystalline) powder and 100 g of the silicone compound having the following structure:
ICH3_ ~ CH3 ~ ICH3 3 Si t Si - t Si - CH3 CH3 \ H /4 CH3 were separately charged into separate vessels and were then allowed to stand at 80~C for 16 hours in a desiccator. After recovering from the vessel, the treated powder was dried at 90C for 24 hours in a dryer. Thus, 311 g of the treated powder was obtained.
(2) A 200.0 g amount of the resultant C.I. 15850:1 (lithol rubine BCA) was obtained in the same manner as in Example 5-1(2), except that treated C.I. 15850:1 (lithol rubine BCA) obtained in Example 5-2(1) was used.
The resultant powders and the untreated powder were evaluated in the same manner as mentioned above. The results are as follows:
(i) Chloroform Soluble Matter A 82 mg amount ~i.e., 1.9% of the total silicone compound) of the silicone polymer of Example 5-1(1) was dissolved in chloroform from 100 g of modified C.I. 15850:1 (lithol rubine BCAl. The average molecular weight of the dissolved polymer was about 8000.
A 230 mg amount (i.e., about 6.3% of the silicone polymer) of the silicone polymer having an average molecular weight of about 4500 of Example 5 2(1) was dissolved in chloroform. No silicone polymer was dissolved in each of Examples 5-1(2) and 5-2(2).
(ii) - and ~-Transformation The ~-type C.I. 15850:1 (lithol rubine BCA) was transformed to the a-type in the presence of water.
The percentage of the -type of the modified powder was determined according to the X-ray peak thereof according to the following equation:
h~
a-type transformation(%~ = - x 100 ha + h~
wherein ha ... height at 2~ = 20.75 h~ ... height at 2~ = 21.60 The results are as follows:
a-transformation %
Sample 1 da~ 3 days 6 days 10 days 20 days Untreated powder 20 94 I00 100 100 Example 5-1(1) 0 0 6 14 53 Example 5-1(2) 0 0 0 3 18 Example 5-2(1) 0 0 14 31 65 Example 5-2(2) 0 0 0 7 22 ~, A5 clear from the above results, the delay of the a-transformation in the modified powders exhibits the difficulty of the transmission of water due to the ~. , '" ~ ;
ze~
formation of the silicone polymer film entirely covering the powder particles.
(iii) Bleeding Property Since the C.I. 15850:1 (lithol rubine BCA) is a calcium lake pigment, it: is dissolved to some extent in water when dispersing therein.
Accordingly, the bleeding property of the powder was evaluated.
A 0.5 g amount of C.I. 15850:1 (lithol rubine BCA) was disp~rsed in 100 ml of deionized water and was allowed to stand at room temperature for one day. The amount of the dissolved C.I. 15850:1 (lithol rubine BCA) was determined, after filtration, by the absorbance at a maximum absorption wavelength of 490 nm by u~ing a 1 cm cell.
The results are as follows:
Sample No. Absorbance Untreated powder 0.15 Example 5-1(1) 0.02 Example 5-1(2~ O
Example 5-2(1) 0.04 Example 5-2(2) 0 . . . . . .. . .. _ .
As is clear from the results shown above, according to the present invention, the bleeding property of each of the powders of Examples 5-1(1) and 5-2(1) was sustained and, particularly, that of each of the powders of Examples 5-1(2) and 5-212) disappeared due to the formation of a uniform silicone polymer film entirely covering the powder.
~;
~ ,' Example 5-3 (1) A 1000 g amount of C.I. 74160 (phthalocyanine blue) and a liquid mixture of 100 g of tetrahydrogen hexamethyl cyclopentasiloxane and 50 g of pentahydrogen pentamethyl cyclopentasiloxane were separately charged into separate be~kers r which were~ laced in a vacuum type low-temperature dryer DPF 31 (manufactured by Yamato Kagaku K.K.). The system was reduced to 20 mmHg and allowed to stand at 50C for 48 hours. Then, C.I. 74160 was removed and dried at 90C for 4 hours in a dryer to obtain 1048 g of the treated C.I. 74160.
(2) To a 1 Q Erlenmeyer flask, 100 g of the resultant C.I. 74160 was taken. 50 mg of tri-n-octyl-methylammonium chloroplatinate as a catalyst and 500 ml of l-octadecene were added thereto and the whole was heated under reflux by a mantle heater at 170C for 5 hours. Then, filtration was carried out using a glass filter (G-4). Further, filtration and washing were performed with 300 ml of chloroform and then 300 ml of methyl alcohol. Thereafter, the powder was dried in a thermostatic chamber at 105C for 1 hour.
The resultant powders of Examples 5-3(1) and 5-3(2) were evaluated with respect to chloroform soluble matter in the same mann~r as in Examples 5-1 to 5-2.
A 57 mg amount (i.e., about 1.2% of the silicone polymer) of silicone polymer of Example 5-3~1) was dissolved in chloroform and an average molecular weight thereof was 23,000. No silicone polymer was dissolved from the modified powder of Example 5-3(2).
Example 5-4 A 100 g amount of C.I. 74160 powder was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca. 3000~ was added thereto. The whole was heated under reflux at 50C for 2 hours.
After evaporating dichloromethane at 100C, 2.0 g of l-octadecene and 400 g of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added, . .
:, :
-, ~.
. , .
and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using a glass filter, washing was performed with isopropyl alcohol, and the product was dried at 80C to obtain 103.1 g of the modified powder.
Example 5-5 A 20 g of C~I. 74160 powder was charged in a satellite ball mill, and mixed and ground for 5 minutes.
Then, 1 g of hydrogen methyl polysiloxane (molecular weight = 8,000) was added, followed by mixing and grinding for 3 hours. Thereafter, 0.2 g of docosene and 10 mg of tri n-octylmethylammonium chloroplatinate were added, followed by mixing and grinding for 2 hours.
The powders of Examples 5-3 to 5-5 were evaluated 15 with respect to dispersibility.
Test for ~ispersibilit~v Parts by weight ' Pigment p~er ~ 10 Alkyd resin (133-60 NV 60: Hitachi 54 Kasei Co.) ~
Melamune resin (Melan-20 NV 50: 26 Hitachi Kasei Co.~
Xylol 10 A mixture of the above components was charged together with beads into a classifier and the dispersi-bility was observed by means of a fineness gage at 10minute intervals. The result is shown in Table 5-3. It is apparent that a dispersing period to prepare a coating composition from the modified pigments of Examples 5-3 to 5~5 is a half of that needed to prepare a coating composition from an untreated pigment.
~ .
z~
Table 5-3 (particle size in ~m) ,, _ . .. . _ __ _ Dispers ~ 10 20 30 40 50 Untreated 30 24 18 24 10 Example 5-3(1) 22 14 less than 10 Example 5-3(2) 20 12 less than 10 - -Example 5-4 20 13less than 10 Example 5-5 21 12less than 10 . .
15 Example 6-1 (1) A 20 g amount of mica-titanium pearling material having an average particle size of 25 ~m and 2 g of the silicone compound having the following structure:
_ ~ 5~ ~ ~
were separately charged into separate ~essels, followed by allowing to stand a~ 80C for 12 hours in a desiccator. Then, the resultant mica-titanium pearling material was taken out of the vessel and was further allowed to stand at 100C fox 24 hours.
As a result, 21.2 g of the pearling agent modified by the first stage treatment was obtained.
(2) To an Erlenmeyer flask, 10 g of the treated pearling material obtained in Example 6 1(1) was taken.
100 ml of isopropyl alcohol containing 10 mg of chloro-platinic acid as a catalyst and 1 ml of l-octene were added thereto and the whole was heated under reflux in a water bath for 2 hours. Then, iltration was carried out using a glass filter ~G-4), and the product was dried in a dryer at 100C for 5 hours to obtain the ,. . .
.. ,: , . , ~
, z~
modified pearling material covered with an alkyl-modified silicone polymer film.
Example 6-2 (1) A 20 kg amount of mica-iron oxide type pearling agent was charged into a 100 liter rotary double cone type reactor (made of stainless steel, e~uipped with a lagging jacket) and 400 g of tetrahydrogen tetramethyl cyclotetrasiloxane was charged_into a stock liquor feeding tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. The inner pressure was evacuated to 100 mmHg by a vaccum pump. The temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulatio~l pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes by means of a timer, to thereby mix and stir the mica-iron oxide within the reactor, which operation was repeated for 10 hours. Then, the inner pressure was returned to atmospheric by introducing N2 gas and 20.3 kg of the powder modified by the first stage treatment was obtained.
(2) Into a 1000 ml eggplant-shape flask, 100 g of the resultant powder material of Example 6-2(1) was taken. 10 mg of tri-n-octylmethylammonium chloro-platinate as a catalyst, 10 ml of l-pentene and 500 ml of carbon tetrachloride were added thereto, and the whole was heated under reflux in a water bath for 5 hours. Thereafter, filtration was carried out using a glass filter (G-~). Further, filtration and washin~
were performed with 500 ml of chloxoform and then the product was dried in a thermostatic chamber at 90C for 1 hour to obtain the modified pearling material.
Example 6-3 ~
1) In a gas sterilizer Kapokalizer CL-30B (Fuji Electric Co. Ltd.), 100 g of bismuth oxychloride and ~ ~ 4~C~ ~f~ ~ ~
12~
20 g of pentamethyl pentahydrogen cyclopentasiloxane contained ln separate vessels were placed and the inner pressure in the gas sterilizer was reduced to 300 mmHg by an aspirator, and the temperature was maintained at 90C. After one night, the inner pressure was returned to atmospheric by introducing air, rollowed by repeating the evacuation several times, to obtain 103.6 g of the modified powder.
(2) A 50 g amount of the treated bismuth oxychloride covered by the silicone polymer film obtained in Example 6-3(1) was taken into a 500 ml eggplant-shape flask, 5 ml of l-octadecene and 300 ml of t-butyl alcohol containing 2 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration by a ylass filter.and washing were carried out and then the product was dried at 100C for 5 hours in a dryer to yield bismuth oxychloride powder covered with an alkyl-modified silicone polymerO
Example 6-4 (1) A 200 g amount of prussian blue coating mica-titanium pearling material and 30 g of trihydrog~n pentamethyl cyclotetrasiloxane were s~parately charged into separate vessels, which were~laced in a vaccum type low-temperature dryer DPF 31ftmanufactured by Yamato Kagaku K.K.). The system was allowed to stand at 50C for 48 hours. Then, the pearling material was - removed and dried at 80C for 6 hours to obtain 218.3 g of the treated pearling material.
(2) A 50 g amount of the pearling material covered by the silicone polymer film obtained in Example 6 4(1) was taken into a three-neck flask. After 400 ml of isopropyl alcohol containing 5 mg of chloroplatinic acid as a catalyst was added thereto, ethylene was blown.
AFter 16 hours, filtration by a glass filter ~-4) and washing were carried out, and the product was dried at 100C for 5 hours in a dryer to yield pearling material . , '`
covered with an alkyl-modified silicone polymer.
Example 6-5 (1) A 50 g amount of green pearling material [titanium nitride oxide coating mica: prepared by coating with 10~ of reducing Flamenco Blue commercially available from Mearl Co. in the United States of America with NH3 gas and coating the resultant powder with 10~
by weight of titanium dioxide] and 10 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were allowed to stand in a desiccator at 30C for 4 days. After 4 days, the powder was removed and allowed to stand in a dryer at 100C for 3 hours to yield 52.3 g of the treated powder.
(2) A 10 g amount of the pearling material obtained lS in Example 6-5(1) was taken into a three-neck flask, 1 ml of a styrene and 100 ml of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. After filtration was carried out using a glass filter ~G-4), the product was dried at 100C for 5 hours in a dryer to yield pearling material covered with an alkyl~modified silicone polymer.
Example 6-6 (1) A 21.2 g amount of treated mica-titanium pearling material was obtained in the same manner as in Example 6-1(1), except the silicone compound having the formula CH3_ / CH3 \ CH3 3 $ t Si - t si CH3 was used.
(2) The modified mica-titanium pearling material was obtained in the same manner as in Example 6-1(2), except the treated material obtained in Example 6-6~1) was used.
Exam~le 6-7 , . . .
:
~' .
:
~2~Z~8 (l) A 20.36 g amount of treated mica-iron oxide pearling material was obtained in the same manner as in Example 6-2(1), except the silicone compound having the formula ~ 3 / CH3 ~ CH3 CH3 - Si - o -tSi - t si CH
CH3 \ H / 4 CH3 was used.
(2) The modified mica-iron oxide pearling material was obtained in the same manner as in Example 6 2(2), except the treated material obtained in Example 6 7(1]
was used.
Example 6-8 A 100 g amount of prussian blue coating mica-titanium pearling material was dispersed in 800 ml ofdichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca~ 3000) was added thereto. The whole was heated under reflux at 50C for 2 hours. After evaporating dichloromethane at 80C, l.0 g o~ styrene and 400 g of isopropyl alcohol containing lO mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using a qlass filter, washing was per-formed with isopropyl alcohol, and the product was dried at 80C to yield the modified pearling material.
Example 6-9 A 100 g amount of the green pearling material used in Example 6-5(1) was dispersed in 400 g of dichloro-methane containing l g of methyl hydrogen polysiloxane(M.W. = ca. 12000). The whole was heated under reflux~
for 3 hours. After evaporating dichloromethane at 100C, the powder was dried at 130C for 2 hours. To the resulting powder, 2 g of l-octadecene and 400 g of isopropyl alcohol containing lO mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux for 3 hours~ Thereafter, fiItration was ', :
:
2~
carried out using a glass filter, washing was performed with isopropyl alcohol, and the product was dried at 100C to yield the modified pearling material.
The powders obtained in Examples 6-1, and 6-6 were evaluated with respect to glossiness. The gloss angle of the pearling material was measured by means of a glossmeter ~Hitachi Manufacturing Co.) at an incidence angle of 15 and a receiving angle of 30. The value.s shown in Table 6-1 are an average of the two measure-ments.
Table 6-1 Glossiness L a b Untreated 87.8 0.34 -8.9 Example 6-1(1) 96.0 0.38 -8.4 Exampl~ 6-1(2) 96.3 0.38 -8.3 Example 6-6(1) 95.7 0.37 -8.4 Example 6-6(2) 96.1 0.37 -8.3 _ _ _ . _ The powders obtained in Examples 6-1 to 6-9 were evaluated in the same manner as mentioned above. The results are shown in Table 6-2.
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, , ~Z6~2~ !3 Example 7-1 (1) A 100 g amount of kaolinite having an average particle size of 5 ~m and 20 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels and were then allowed to stand at 80C for 12 hours in a desiccator. The treated kaolinite was recovered and was further allowed to stand at 100C
for 24 hours in a dryer. As a result, 102.6 g of the modified kaolinite was obtained.
~2) A 50 g amount of the treated kaolinite obtained in Example 7-1(1) was taken into an Erlenmeyer flask, 5 ml of l-decene and 500 ml of isopropyl alcohol con~
taining 50 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. After filtration with a glass filter (G-4) was carried out, the product was dried at 100C for 5 hours in a dryer to yield kaolinite covered with an alkyl-modified silicone polymer.
Example 7-2 (1) A 20 kg amount of talc was charged into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket~ and 400 g of tetrahydrogen tetramethyl cyclotetrasiloxane was charged into a stock liquor feeding tank ~made of stainless steel, equipped with a lagging jacket) dir ctly connected to the reactor by a stainless steel pipe. The pressure of the system was reduced by a vacuum pump to 20 mmHg. The temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes, by means of a timer, thereby to mix and stir the treated talc within the reactor, which operation was repeated for 10 hours.
Then, the inner pressure was returned to atmospheric by introduction of N2 gas and 20.3 kg of the treated talc .
,., .
", :~.2~
was obtained.
(2) Into a 1000 ml eggplant-shape flask, 100 g of the resultant talc of Example 7-2(1) was taken. 10 mg of tri-n-octylmethylammonium chlcroplatinate as a catalyst, 10 ml of l-pentene and 500 ml of carbon tetrachloride were added thereto, and the whole was heated under reflux in a water bath for 5 hours.
Thereafter, filtration wa~ carried out using a glass filter ~G-4). Further, washing were performed with 500 ml of chloroform and then the powder was dried in a thermostatic chamber at 90C for 1 hour.
Example 7-3 In a gas sterilizer Kapokalizer CL-30~ (Fuji Electric co. Ltd.), 100 g of Y type zeolite and 20 g of pentamethyl pentahydrogen cyclopentasiloxane contained in separate vessels were placed and the inner pressure in the gas sterilizer was reduced to 300 mmHg by an aspirator, and the temperature was maintained at 90C.
The whole was allowed to stand overnight, and then the inner pressure was returned to atmospheric ~y introducin~
air, followed by repeating the evacuation several times, to obtain lOlo 2 y of the treated powder.
(2) A 50 g amount of the treated y type zeolite obtained in Example 7-3(1~ was taken into a 500 ml 25 eggplant-shape flask, 5 ml of 1 octadecene and 300 ml of t-butyl alcohol containing 2 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours.
Thereafter, filtration by a glass fil~er tG-4) and washing were carried out, and then the powder was dried at 100C for 5 hours in a dryer to yield Y type zeolite powder covered with an alkyl~modified silicone polymer.
Example 7-4 (1) A 5 kg amount of montmori~lonite powder was charged into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket) ancl 500 g of trihydrogen pentamethyl cyclotetra-~ ~r~
c~
siloxane was charged into a stock liquor feeding tank ~made ~f stainless steel~ equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. N2 was fed to the reactor by bubbling it through the liquor feeding tank. The temperature of the system was maintained at 70C by feeding a heating medium heated at 70C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes by means of a timler, which operation was repeated for 7 hours. Then, the silicone compound was removed and, while N2 was fed to the reactor, the system was heated to 100C. The rotation was continued for further 2 hours to remove the silicone monomer from the system. The temperature was cooled to room tempera-ture and the treated montmorillonite powder was obtained.
(2) In~o a 1000 ml eggplant-shape flask, 100 g of the resultant montmorillonite was taken. Thereafter, 10 mg of chloroplatinic acid, 10 ml of 1-tetradecene and 400 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours.
Then, the filtration withe a glass filter (G-4) and the washing with 600 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C
for 1 hour to yield the modified powder material. No hydrogen was detected from the resulting powder in the test of hydrogen generation.
Example 7-5 tl) A 50 g amount of organi~ally modified montmo-- rillonite powder (i.e., Benton 38 available from N.L.
Co.) and 50 g of tetrahydrogen tetramethyl cyclotetra-siloxane were separately charged into separate vessels and were then allowed to stand at 50C f~ 48 hours in a vaccum type low-temperature dryer DPF-31 (manufactured by Yamato Ragaku K.K.). Thereafter, the powder was further allowed to stand at 80iC. Thus, 85 g of the ' ... .
~z~
treated powder was obtained, which was expanded when compared with the state before the treatment.
(2) To a three-neck flask, 50 g of the treated powder material of Example 7-5(1) was charged 400 ml of isopropyl alcohol containing 5 mg of chloroplatinic acid and then 2 g of styrene were added thereto, and the reaction was performed at room temperature for 16 hours.
Thereafter, filtration by a glass filter (G-4) and washing with isopropyl alcohol were carried out, and then the powder was dried in a dryer at 100C for 5 hours to obtain the modified powder.
le 7-6 (1) A 100 g amount of kaolinite having an average particle size of 5 ~m and 20 g of 1,1,1,2,3~4,4,4-octa-methyl tetrasiloxane were separately charged intoseparate vessels, followed by allowing them to stand at 80C for 12 hours in a desiccator. The resultant kaolinite was then allowed to stand at 100C for 24 hours in a dryer. Thus, 103.4 g of the treated kaolinite was obtained.
(2) To an Erlenmeyer flask, 50 g of the treated powder material of Example 7-6(1) was charged. 500 ml of isopropyl alcohol containing 50 mg of chloroplatinic acid as a catalyst and 5 ml of l-decene were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration by a glass filter ~G-4) was carried out, and then the powder was dried in a dryer at 100C for 5 hours to obtain the modified powder~
Exam~le 7-7 (1) A 20.3 kg of the modified talc was obtained in the same manner as in Example 7 2(13, except that 1,1,1,2,3j4,4,4-octamethyl tetrasiloxane was used as a treating agent.
~2) A modified talc covered with an alkyl-modified silicone polymer was obtained in the same manner as in Example 7-2(2), except that the treated talc of Example 7-7(1) was used as a powder rnaterial.
Example 7 8 A 102.1 g of the modified Y type zeolite was obtained in the same manner as in Example 7-3(1), except that 1,1,1,2,3,4,5,5,5 nonamethyl pentasiloxane was used as a treating agent.
(2) A modified Y type zeolite covered with an alkyl-modified silicone polymer was obtained in the same manner as in Example 7-3(2), except that the treated talc of Example 7-8(1) was used as a powder material.
Example 7-9 A 100 g amount of montmorillonite was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca. 3000) was added thereto. The whole was heated under reflux at 50C for 2 hours.
Ater evaporating dichlomethane at 100C, 1.0 g of styrene and 400 g of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration by a glass filter and washing with isopropyl alcohol were carried out, and the product was dried at 80C.
Example 7-10 A 20 g amount of organically modified montmoril-lonite powder was charged in a satellite ball mill, andmixed and ground for 5 minutes. Then, 1 g of hydrogen methyl polysiloxane (molecular weight: ca. 6,000~ was - added, followed by mixing and grinding for 3 hours.
Thereafter, 0.5 g of docosene and 10 mg of chloroplatinic acid were added, followed by mixing and grinding for 2 hours.
The powders of Examples 7-1 to 7-10 were evaluated in the same manner as mention~d above. The results are shown in the following Table 7-1.
;.
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Table 7-1 ratio ratio Water Linàlool (~) (%) repellency stability Untreated Example 7-1(13 35 - o o Example 7-1(2) 35 100 Untreated Example 7-2(1) 42 - o o Example 7-2(2) 42 100 o o Untreated - - x Example 7-3(1) 58 - o o Example 7-3(2) 58 80 o o Untreated - - x Example 7-4(1) 32 - o o Example 7-4(2) 32 100 o o _ _ .
Untreated - - Q
Example 7-5(1) 62 - o o Example 7-5(2) 62 100 o o Untreated - - x Example 7-6(1) 39 - o o Example 7-6(2) 39 100 o o : _ .... -- ~
Untreated - - ~ ~
Example 7-7(1) 43 - o o Exampl~ 7-7~2~ 43 100 o o Untreated - - x Example 7-8(1) S5 - o o Example 7-8(2) 55 80 o o ~ ~ ... . ____ . ... ..
Untreated - - x Q
Example 7-9 33 100 o o .. . . .. . . _ _ ~ , .. : . .
Untrea-ted - - ~ a Example 7-10 69 100 o o , 2~1~
~ 97 -Example 8-1 11) A 100 ~ amount of spherical porous silica havlng a specific surface area of 350 m2/g, a micropore size of 116 A, and a particle size of 10 ~m and 100 g of tetramethyl tetrahydroyen cyclotetrasiloxane were separately charged into separate vessels, followed by allowing to stand at 80C for 24 hours in a desiccator.
The resultant silica was then allowed to stand at 100C
for 2 hours in a dryer. Thus, 123.3 g of the silica modified by the first stage treatment was obtained.
(2) Into a 500 ml eggplant-shape flas~, 50 g of the resultant porous silica was taken. Thereafter, 10 mg of chloroplatinic acid, 10 ml of l-octadecene and 150 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours.
Then, the filtration with a glass filter (G-4) and the washing with 500 ml of chloroform were carried out, and the powder material. In the test of hydrogen genera-tion, no hydrogen was detected from the resulting powder.
Comparative Example 8-1 A 10 g amount of tetramethyl tetrahydrogen cyclotetrasiloxane was added to 10 g of the porous silica used in Example 8-1~1), followed by allowing them to react at 80C for 24 hours in a closed system.
Comparative Example 8-2 A 10 g amount of the porous silica used in Example 8-1(1) and 20 g of alumina ball were charged into a ball mill. After agitating for 30 mintues, 10 g of tetramethyl tetrahydrogen cyclotetrasiloxane was added and the mixture was then agitated for one hour.
The modified or treated porous silica obtained above was evaluated as follows:
(i) Change of Shape The modified silica powders obtained in Examples 8~1(1) and 8-1(2), maintained the original spherical shape and a good flowability~ No agglomeration ;~612Q 51 ~ 98 -was observed. Contrary to this, the treated silica in Comparati~e Example 8-1 caused agglomeration to become solid or to mass, although the original spherical shape was maintained. Furthermore, in Comparative Example 8-2, the original shape was not maintained at all and the mixture became a slurry in which the silica and the resin were solidified as a m:ixture.
~ii) Change of Micropore Size f~ They~micropore size was determined by means of f.~.~.` 10 an Autosorb-l manufactured by Quantachrome Co., Ltd.
In Example 8-1(1), the diameter of the micropore of the porous silica was changed from 116 A
to 102 A. Thus, the size of the micropore was reduced by 7 A in radius. This means that a thin silicone polymer film having a thickness of about 7 A was uniformly coated in the inside surface of the micropore.
In Example 8-1(2), the diameter of the micropore was changed to 90 A. This means that a layer having a thickness of about 6 A of stearyl pendant groups was attached to the silicone polymer film.
Contrary to this, in Comparative Examples 8-1 and 8-2, the micropores substantially disappeared because the liquid silicone compounds entered the micropores and, therefore, the coating only on the surface of the micropore was impossible.
(iii) Surface Activity The surface activity of the silica was evaluated from the decomposition of linalool, a compound of perfumes or fragrants, in a microreactor as mentioned above.
The untreated silica decomposed linalool to form myrcene, limonene, cis-ocimene, trans-ocimene, and the like. This illustrates that soIid acids are present on the surface of the untreated silica and cause the dehydration of the tertiary alcohol of linalool.
C'ontrary to this/ the modified silica obtained in Example 8-1 did not decompose the linalool at all.
This clearly illustrates that the surface activity on the surface of the silica had disappeared due to the coverage of the thin silicone polymer film. Although no 5 evaluations were carried out of the products of Compara-tive Examples 8-1 and 8-2, it is believed that the active sites on the surface were sufficiently covered by the silicone oligomer.
Example 8-2 (1) A 100 g amount of alumina (a particle size of 3 mm~, a specific surface area of 2 m2/g, baked at 1100C after granulation) and 100 g of tetramethyl tetrahydrogen cyclotetrasiloxane were separately charged into separate vessels, followed by allowing to stand at 25C in a desiccator for 72 hours. The alumina was taken out from the desiccator and was further allowed to stand at 50C for 3 hours.
As a result, 100.6 g of the alumina modified by a first stage treatment was obtained.
(2) Into a 500 ml eggplant-shape flask, 50 g of the resultant alumina was taken. Thereafter, 0.1 g of benzoyl peroxide, 1 g of 9-hendecenoic acid and 200 ml of hexane were added there.o and the whol~ was heated at 75C under reflux in a nitrogen stream for 14 hours.
Then, the filtration with a glass filter (G-4) and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C
for 1 hour to yield the modi~ied powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability desappeared. In the test of hydrogen generation, no hydrogen was detected.
Example 8-3 A doll having a weight of 53.5 g and obtained by molding clay (mainly containing kaolin) and baking it at 1000C, and 10 g of tetramethyl tetrahydrogen cyclo-tetrasiloxane were separately charged into separate - vessels, followed by allowing to stand at 50C for 24 hours. After taking out from the desiccator, the doll was further allowed to stand at 50C for 3 hours.
The weight of the treated doll was 56.2 g.
Into a desiccator, 56.2 g of the resultant doll, lO ml of t-butyl amine contained in a petri dish and 20 g of calcium carbide contained in a beaker were placed. The temperature in the desiccator was maintained at 30C~
Into the beaker, water ~was added at a rate of 5 ml/h to generate acetylene, while the air tight condition was maintained in the desiccator. After 24 hours, the doll was taken out and dried at 80C.
The resultant doll exhibited a remarkable hydro-phobicity, and was crushed into powder and subjected to the hydrogen generation test. No hydrogen was detected.
Example 9-1 A 10 g amount of activated carbon powder and 10 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were placed at 80C. After 72 hours, 15.50 g of the treated powder was obtained and was further allowed to stand at 50C for 24 hours in a dryer. Thus, 130 60 g of the treated powder was obtained.
Then, 6 g of the resulting powder was taken into a 200 ml eggplant-shape flask. lO mg of tri-n-octyl-methylammonium chloroplatinate as a catalyst, lO ml of l-decene and 50 ml of chloroform were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Then, filtration by a glass filter (G-4) and 30 washing with 100 ml of chloroform were performed and then the powder was dried in a thermostatic chamber at 105C for l hour.
Example 9-2 A lO0 g amount of carbon black powder and 50 g of tetrahydrogen tetrame~hyl cyclotetrasiloxane were separately charged into separate vessels and were allowed to stand at room temperature for 96 hours in a .. :
z~ ~
closed container. Thus, 126.50 g of the treated carbon black powder was obtained. The treated carbon black was further allowed to stand at 50C for 24 hours in a dryer. As a result, 120.3 g of the treated carbon black was obtained.
Into a 500 ml eggplant-shape flask, 50 g of the resultant carbon black was taken. Thereafter, 5 mg of chloroplatinic acid, 5 ml of l-tetradecene and 300 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the filtration with a glass filter tG-4) and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hour to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
The resultant powders were evaluated in the same manner as mentioned above.
The results are as follows:
_ . _ _ _ _ Crosslinking Addition Water Linalool Sample Ratio Ratio (~) Repellency Stability Untreated (Acti- - - x vated carbon~
Example 9-1 59 100 o o Untreated (Carbon - - x black) Example 9-2 70 100 o o . .. _ _ . _ _ _ _ Example 10-1 (1) A 20 g amount of muscovite having an average particle size of 2 ~m and 2 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged .
,~ ~
- 102 ~
into separate vessels, which were connected to each other in a sealed system, followed by allowing to stand at 80C for l~ hours. Thus, 21.8 g of the treated muscovite was obtained. The resultant powder was then allowed to stand at 100C for further 24 hours in a dryer. As a result, 21.4 g of the treated muscovite was obtained.
(2) A lO g amount of the treated muscovite powder obtained in Example lO-l (l) was taken into a lO0 ml Erlenmeyer flask, 1 ml of l-octene and 20 ml of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration by a glass filter (G-4) and washing with 50 ml of isopropyl alcoho] were carried out, and the powder was dried at 100C for 5 hours in a dryer.
Comparative Example lO-l A 2 g amount of octamethyl cyclotetrasiloxane was added to 20 g of muscovite having an average particle size of 2 ~m, followed by stirring with a small sized stirrer. Then, the mixture was baked in an electric oven for 2 hours at 250C.
Comparative Example 10-2 A 20 g amount of muscovite having an average particle size of 2 ~m and 1.4 g of hydrogen methyl polysiloxane having an average molecular weight of 3000 were charged into a ball mill, followed by milling for 30 minutes.
Example 10-2 (l) A 1 g amount of muscovite having an average particle size of 2 ~m and 20 g of tetrahydrogen tetramethyl cyclotetrasiloxane wexe separately charged into separate vessels, which were placed in a desiccator and allowed to stand ~t 50C. The weight changes were determined every day, and after seven days, the weight increased to 8.2 g.
(2) Into a lO0 ml eggplant-shape flask, 5 g of the :~2~l2~3 resultant muscovite was taken. Thereafter, 0.2 ml of a solution of l~ chloroplatinic acid in isopropanol, l ml of allyl glycidyl ether and 60 ml of toluene were added thereto and the whole was heated at 140C under reflux for 5 hours. Then, the filtxation with a glass filter (G-4) and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for l hour to yield the modified powder material. In the test of hydrogen generation, no hydrogen was detected from the resulting powder.
Example 10~3 A l g amount of muscovite having an average diameter of 2 ~m and 9 g of tetrahydrogen tetramethyl cyclotetra-siloxane were charged into a sample tube, followed by allowing to stand at room temperature for 24 hours. The muscovite was expanded to a surface of the siloxane liquid.
Comparative Example 10-3 A l g amount of muscovite having an average diameter of 2 ~m ana 9 g of octamethyl cyclotetrasiloxane were charged into a sample tube, followed by allowing to stand at room temperature for 24 hours.
Comparative Example 10-4 A l g amount of muscovite having an average particle size of 2 ~m and 9 g of hydrogen methyl polysiloxane having an average molecular weight of 3000 were charged into a sample tube, followed by allowing to stand at room temperature for 24 hours.
Example 10 4 (l) A lO0 g amount of biotite having an average particle size of 5 ~m and l g o~ dihydrogen hexamethyl ; cyclotetrasiloxane were separately charged into separate vessels and were then placed in a closed container, followed by allowing to stand at 80C for 72 hours. The resultant powder was dried at 100C in a dryer. As a result, 100.6 g of the treated biotite was obtained.
(2) Into a 500 ml eggplant-shape flask, 50 g of '' ' ' '' 2~3 the result~nt biotite was taken. Thereafter, 50 mg of triethyl amine as a catalyst, 5 ml of acrylonitrile and 200 ml of acetonitrile were added thereto and the whole was heated at 160C under reflux for 5 hours. Then, the filtration with a glass filter (G-~) and the washng with 50~ ml chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for l hour to yield the modified powder material. In khe test of hydrogen generation, no hydrogen was detected from the resultant powder.
Example 10-5 (1) A 100 g amount of synthetic mica having an average particle size of 8 ~m and 5 g of a mixed solution of tetrahydrogen tetramethyl cyclotetrasiloxane and pentahydrogen pentamethyl cyclopentasiloxane (l:l) were separately charged into a gas sterilizer. The inner pressure was then evacuated to 100 mmHg by an aspirator and the temperature was maintained at 30C. After 6 hours, air was fed in to return the inner pressure to a normal pressure. The inner pressure was evacuated several times. Thus, 103.2 g of the treated synthetic mica was obtained.
(2) Into a 500 ml eggplant-shape flask, 50 g of the resultant synthetic mica was taken. Thereafter, 5 mg of chloroplatinic acid, 5 ml of l-tetradecene and 300 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the fil-tration with a glass filter (G-4) and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hour to yield the modifed powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
The powders obtained above were evaluated with respect to various tests in the same manner as mentioned above. The results are shown in Table lO below.
.. .
. ~
Table 10 Crossl..inking Addition Water Linalool No. ratio (%) ~atio (~) repellency tability Example 10-1(1) 45 - o o Exarple 10-1(2) 45 100 o o Comparati.ve E~ample 10--1 -- -- x x 10-2 ~
Untreated mica - - x .... ~
Example 10-6 (1) A 5 kg amount of muscovite having an averag0 diameter of 2 ~m was charged into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket) and 500 g of a silicone compound having the following structure:
~H3 / CH3 \ ~ 3 C~3 - Si ~ t Si - t si CH
was charged into a stock liquor feeding tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. The system was evacuated to 20 mmHg by a vacuum pump. The temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes by means of a timer, thereby to mix and stir the muscovite within the reactor, which operation was repeated for 5 hours. Then, the inner pressure was returned to atmospheric by introducing . . .
~L2~
N2 gas and 5.3 kg of the treated muscovite was obtained.
(2) A 100 g amount of the muscovite powder obtained in Example 10-6tl) was taken into a :L00 ml egyplant-shape flask, 5 ml of l-octene and 400 ml oE isopropyl alcohol containing 30 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using a milliporefilter (filter type VC, 0.1 ~m). The powder was dried at 100C
for 5 hours to yield 100.3 g o muscovite powder covered with an alkyl-modified silicone polymer.
The muscovite powders obtained above were evaluated with respect to various tests as mentioned above. The results are as follows.
- (i) Crosslinking Ratio lOOx/(x-~y) in Example 10-6(1): 70%
(ii) Structure of Silicone Polymer of Example 10-6(1) (CH3SiO3)X(CH3(H)SiO)y((C~3)3 1 z x : y : z = 42 : 18 : 40 (iii) Addition Ratio of Example 10~6(23: 100%
(iv) Structure of Silicone Polymer of Example 10-6(2) 3 3)Xl(CH3~c8Hl7)sio)ylt(CH3)3siol) Xl: y~: 21 = 42 : 18 : 40 (v) Chloroform Soluble Matter No soluble matter was found (i.e., M.W. > 200,000) in Examples 10-6(1) and 10-6(2) (vi) Water Repellency and Linalool Stability ~z~z~
S ~ le ~ y Untreated Musccvite x Example 10-6(1) o o Example 10-6(2) o o Example 10-7 A lO0 g amount of biotite powdex was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca. 3000) was added thereto. The whole was heated under reflux at 50C for 2 hours.
15 After evaporating dichloromethane at 100C, 1.0 g of styrene and 400 g of isopropyl alcohol containing lO mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water bath for 2 hours. Thereafter,filtration by a glass filter and 20 washing with isopropyl alcohol were performed, and the powder was dried at 80~C. The resultant modified powder, having a crosslinking ratio of 51% and an addition ratio of nearly 100%, exhibited a re~arkable water repellency with the linalool decomposition ability 25 having disappeared.
Example 10-8 A 20 g amount of phologopite having an average particle size of 5 ~m was charged in a satellite ball mill, and mixed and ground for 5 minutes. Th~n, l g of 30 hydrogen methyl polysiloxane (molecular weight = 6,000) was added, followed by mixing and grinding for 3 hours.
Thereafter, 0.5 g of docosene and 10 mg of tri-n-octyl-methylammonium chloroplatinate were added, followed by mixing and grinding for 2 hours.
The rlesultant modified powder, having a crosslinking ratio of 30% and an addition ratio of nearly 100%, exhibited a remarkable water repellency with the linalool : ' ..:
' . :
' ~
-:
Z~8 decomposition ability having disappeared.
Example 10-9 (1) A 10 kg amount of synthetic mica obtained by substituting the OH group of muscovite with fluorine was charged into a 100 liter rotary dGuble cone type reactor (made of stainless steel, equipped with a lagging jacket) and 10 kg of a silicone compound ha~ing the following structure:
CH3 / f 3 \ 1 3 CH3 - Si ~ t s i - t si - CH
c}~3 H 4 H3 was charged into a stock liquor feeding tank (made of stainless steel, equipped with a layging jacket) directly connected to the reactor by a stainless steel pipe. N2 was charged through the eeding tank by bubbling N2 into the tank. The temperature of the system was maintained at 70C by feeding a heating medium heated at 70C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes by means of a timer, which operation was repeated for 7 hours, and thereafter, the silicone compound was removed, N2 was introduced into the reactor, and rotation was continued for 12 hours. Then, the temperature was returned to room temperature. Thus, 19.6 kg of the treated mica was obtainad.
(2) Into a 1 ~ eggplant-shape flask, 100 g of the resultant synthetic mica was taken. Thereafter, 10 mg of chloroplatinic acid, 10 ml of l-tetradecene and 500 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours.
Then, the filtration with a glass filter ~G-4) and the washing with 600 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C
for 1 hour to yield the modi~ied powder material. The resulting powder exhibited a remarkable hydrophobicity 2~1!3 and the linalool decomposing ability disappeared. In the test of hydrogen generakion, no hydrogen was detected.
E~ le 10-10 A 1 g amount of muscovite having an average diameter of 2 ~m and ~ g of a silicone compound having the following structuxe:
CH3 - Si ~ t si o~ ~i CH
CH3 E[ 5 ~H3 were charged into a sample t:ube, followed by allowing to stand at room temeprature for 24 hours. The muscovite was expanded to a surface of the silicone compound liquid. The treated muscovite covered by the silicone polymer film obtained above was taken into a 100 ml Erlenmeyer flask, 1 ml of l-pentene and 30 ml of i~opro-pyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added ~hereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration by a glass filter and washing with 50 ml of isopropyl alcohol were carried out, and the powder was dried at 100C for 5 hours. The resulting modified muscovite exhibited a remarkable water repellency with the linalool decomposition ability having disappeared.
Example 10-11 A 100 g amount of muscovite, 5 g of 2,2',4,4'-tetra-hydroxybenzophenone and 300 ml of ethanol wexe mixed and dried at 80C. The resultant powder and 20 g of tetrahydrogen tetram~thyl cyclotetrasiloxane were placed in a desiccator at 80C and the vapor phase treatment was carried out for 16 hours to yield 112 g of the powder modified by the first stage treatment.
50 g of the resuItant powder was dispersed in 300 ml of chloxoform. Thexeafter, 5 mg of tri-n-octyl-methylammonium chloroplatinate and 5 g of l-octadecene were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the filtration with , " ;
.:
~- ~
-- 1~.0 --a glass filter (G~4) and the washing with 300 ml of chlorofo~m were carried out, and the powder was dried in a thermostatic chamber at 60C for 5 hours to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity. In the test of hydrogen generation, no hydrogen was detected.
Example 10-12 The modified powder was obtained in the same manner as in Example 10-11, except that 5 g of methyl 2,5 diisopropyl cinnamate wa~s used as a UV absorber in place of 5 g of ~,2',4,4'-tetrahydroxybenzophenone. The resulting powder exhibited a remarkable hydrophobicity.
In the test of hydrogen generation, no hydrogen was detected.
A W to visible spectrum of the modified powders of ~ Examples 10-11 and 10-12, and the untreated powder w ~
t ~ measured by means of a spectrophotometer UVIDEC-610C ~--(Jasco Co.). Referring to Figure 6 showing the result, the UV absorbability was improved in the modified muscovite powders of Examples 10-11 and 10-12.
Exam~le 11-1 A 20 g amount of wool powder laverage particle size of 10 ~m) ground by a grinder and 5 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were allowed to stand in a desiccator at 50C. After 16 hours, the wool powdex was taken out and dried at 60C for 2 hours to yield 20.~ g of the treated wool powder.
Into a 100 ml eggplant shape flask, 10 g of tne resultant wool powder was taken~ ~hereafter, 1 mg of chloroplatinic acid, 1 ml of l-tetradecene and 30 ml of isopropanol were added thereto and the whole was stirred at room temperature for 16 hours. Then, the filtration with a glass filter (G-4) and the washing with 100 ml of chloroform were carried out, and the powder was dried at 80C for 1 hour. The resulting powder exhibited a remarkable hydrophobicity. In the test of hydrogen .
,, .
generation, no hydrogen was detected.
Example 12-1 A mixture of 10 g of titanium dio~ide, 10 g of muscovite, 35 g of sericite, 20 g of talc, 3 g of iron oxide, and 10 g of tetrahydrogen tetramethyl cyclotetra siloxane were separately charged into a separate vessels, which were placed in a desiccator. The system was allowed to stand at 80C for 10 hours. After 10 hours, 84 g of the mixture of the treated powders was allowed to stand at 80C for 4 hours in a dryer. Thus, 82.3 g of the mixture of treated powders was obtained. Then, 40 g of the resulting mixture wa5 taken into a 100 ml eggplant-shape flask. 3 mg of tri-n-octylmethylammonium chloroplatinate as a catalyst and 200 ml of l-octene lS were added thereto, and the whole was heated under reflux in a water bath for 5 hours. Then, filtration was carried out using a glass filter (G-4~. Furthex, filtration and washing were performed with ethanol.
Thereafter, the mixture was dried in a thermostatic 2Q chamber at 105C for 1 hour.
Example 12-2 A mixture of 30 g of C.I~ 15850:1, 30 g of boron nitride ~hexagonal) and 10 g of titanium-mica pearling pigment, and 20 g of tetrahydrogen tetramethyl cyclo-tetrasiloxane were separately charged in separate vessels, which were placed in a desiccator and allowed to stand at 50C for 5 hours. Aftex 5 hours, the powder was taken out and dried at 60C for 4 hours to obtain 74 g of the mixture of the treated powder materials.
The resultant mixture ~35 g) was treated with 300 ml o~ isopropyl alcohol and 4 mg of chloroplatinicacid, and further, 7 ml of l-octadecene, and the reaction was performed at room temperture for 16 hours~ After filtration, washing with ethanol, and drying, the mixture of the modified powder materials was obtained.
Example 12-3 (1) Into a vibration ball mill, 10 g of yellow iron ;~
~6~Z~)~
oxide, 4.5 g of red iron oxide, 2 g of black iron oxide, 117 g of titanium dioxide, and 116.5 g of sericite were charged. The powder materials were mixed with alumina balls for 30 minutes. Then, 5 g of methyl hydrogen polysiloxane (M.W. - ca. 6,000) was added thereto and the mixing was carried out for further 30 minutes.
~ 2~ Thereafter, 200 g of isopropanol containing 10 mg of chloroplatinic acid and then 10 g of 1-octa-decene were added thereto, and mixed for 1 hour. Then, the filtration with a glass filter (G-4) and the washing with ethanol were carried out, and the product was dried to yield the modified composite powder material.
Example 13-1 The following ingredients were throughly mixed in a ball mill in the following ratios. Thus, a coating composition was obtained.
In~edeints Parts Powder material obtained in Example 3-1 100 Vinyl chloride-vinyl acetate copolymer 10 Polyurethane resin 20 Toluene 100 Methyl ethyl ketone 100 Comparative Example 13-1 The coating composition was prepared in the same manner as in Example 13-1, except that the untreated powder material was used.
When the coating compositions obtained in Example 13-1 and Comparative Example 13-1 were coated on a polyester film in a conventional manner. When the coated films were visually evaluated, the coating ; composition of Example 13-1 exhibited a deep color and good gloss when compared to that of Comparative Example 13-1, due to the good dispersibility.
Example 14-1. Pre~ar~ti~ re~ed Po~d~ r The pressed powder having the following composition was prepared by using the modified powder materials according to the present invention.
~Z~
In~redeints Pa (1~ M~dified muscovite of Example 10-1(2) 30 (2) Modified talc of Example 7~2(2) 65~8 (3) Iron oxide pigment 0.1 (4~ Squalane 2.0 (5) 2-Ethylhexyl paImitate 2.0 (6~ Per ~ e 0.1 t ~ The~lngredients (1), (2), and (3) were mixed in a Hensche ixer, followed by spraying a heated mixture of the ingredients (4), (5), and (6), the mixture was then ground and molded in a conta:iner. Thus, the desired pressed powder was obtained.
Com arative Exam le 14-1 P ... . ~
The pressed powder was prepared in the same manner as in Example 14-1, except that the untreated muscovite and talc were used instead of the modified muscovite and talc.
The pressed powder compositions obtained in Example 14-1 and Comparative Example 14-1 were evaluated.
The results are as follows:
, .
:. ~
~2~i~2~3 ,u~
,~
;~ ~ ~ o a x ~
~ ~.
~. ..
. , -: :
, z~
Example 14-2: Preparation of Foundations A foundation having the following composition was prepared.
Ingredeints Parts (1) M~Nre of modified p~er 78 materials of Example 12-1 (2) 2-Ethylhexyl palmitate 5.5 (3) Liquid paraffin 5.0 (4) Sorbitan sesquioleate l.0 (5) Preservative 0.3 (6) Per~me 0.2 A heated mixture of the ingredients (2~, (3), (4), (5), and (6) was added to the ingredient (l), followed by mixing and grinding. The resultant composition was packed in a container. Thus, the desired foundation capable of being used either with or without water was obtained.
Comparative Example 14-2 The foundation was prepared in the same manner as in Example 14-2, except that the modified powder was substituted with metallic soap.
The evaIuation results are as follows:
No. Ex~ability ret ~nabi ~ repellency Example 14-2 Comparative Example 14-2 x ... Excellent o ... ~x~ ~ ... Fair x ... Pcor Example 14-3: Preparation of Powder Eye Shadow The eye shadow having the following composition was prepared.
:-~6~ 8 ~ 116 -_ _ In~redients Parts . _ _ (1~ Modified talc of Ex ~ le 7-2(2) 20 (2) Mcdified ~earling pigment of Example 6-2(2) 18.5 ~3) Modified ultramarine blue of Example 3-l 50 (4) Mbdified iron oxide of Example 4-l 4.0 (5) Squalane 4.0 (6) Cetyl 2-ethyl hexanoate 2.0
ally used, such as, nitrocelluloses, oil modified alkydresins, melamine resins, polyamide resins, epoxy resins, and unsaturated polyester resins.
The modified powder or particulate materials according to the present invention can be advantageously ~ormulated as additives in cosmetic compositions.
Typical examples of such additives are the above-mentioned inorganic pigments, metallic oxides and hydroxides, mica, organic pigments, pearling pigments, mineral silicates, carbons, metals, biopolymers and composite materials. When the unmodified powder materials are formulated into cosmetic compositions, perfumes contained in the cosmetic compositions are sometimes deteriorated or denatured due to the surface activities of these materials. As a result, the odor becomes worse. Contrary to this, when the modified powder materials according to the present invention are formulated into cosmetic compositions, these problems can be effectively solved since the surface activities are made to disappear by coating the entire surface of the powder materials with the silicone polymer film.
According to the present invention, the modified powder material coated with the silicone polymer having the pendant group can prevent the unpreferable generation of hydrogen from Si-H moieties, even if incorporated in an aqueous or emulsion system.
Further, according to the present invention, the modified powder material having a high lipophilicity (or hydrophobicity) can be advantageously prepared by providing a water repellency to the powder material through.the introduction of a pendant group, for exampler of a long-chain alkyl group. Furthermore, the modified powder material having a high hydrophilicity can be advantageously prapared by introdu~ing a pendant group, for example, of an alkylene oxide or carboxyl group.
Therefore, the modified powder material according to the present invention has an extremely improved ..;
~z~
dispersibility in a medium and, therefore, when the modified ul~rafine titanium dioxide is formulated into, for example, sunscreen preparations, the UV rays cut-off efficiency is increased 3 to 4 times, when compared to conventional ultrafine titanium dioxide, due to the high dispersibility thereof.
The modified powder materials according to the present invention can be formulated into any conventional cosmetic compositions including, for example, creams, liquid creams, packs, cosmetic powders, foundations, lipsticks, rouges, manicure preparation (e.g., nail polishes, nail enamels, enamel removers, nail treatments), eye cosmetics (e.g., eye liners, eye shadows), sunscreen preparations, deodorant preparations, shampoos, rinses, and hair treatments.
Any conventional cosmetic ingredients can be used, together with the modified powder materials. Typical examples of such ingredients are various hydrocarbons such as squalane, liquid paraffin, vaseline, micro-crystalline wax, selecine, myristic acid, palmitic acid,stearic acid, oleic acid, isostearic acid, cetyl alcohol, hexadecyl alcohol, oleyl alcohol, cetyl-2-ethylhexanoate, 2-ethylhexyl palmitate, 2-octyldodecyl myristate, 2-octyldodecyl gum ester, neopentyl glycol-2-e~hylhexanate, isooctyl triglyceride, 2-octyldodecyl oleate, isopropyl myristate, isostearic acid tri-glycerides, coconut oil fatty acid triglyceride, olive oil, avocado oil, beeswax, myristyl myristate, mink oil, lanolin, and dimethyl polysiloxane; oils such as higher fatty acids, oils and fats, esters, higher alcohols, waxes, and silicone oils; organic solvents such as acetone, toluene, butyl acetate, and e~hyl acetate;
resins such as alkyd resins and urea resins; plasticizers such as camphor and acetyl tributyl citrate; UV
absorbers; anti-oxidants; preservatives; surfactants;
humectants; perfumes; water; alcohols; and thickening agents.
, . .
:~2~i~l2~
EXAMPLE
The present invention will now be further illus-trated by, but is by no means limited to, the following Examples and Comparative Examples, wherein all parts and percentages are on a weight basis unless otherwise specified.
Exam~le 1-1 In a desiccator, 10 g of yellow iron oxide contained in a 200 ml beaker and 5 g of tetramethyl tetrahydrogen cyclotetrasiloxane contained in a 20 ml sample tube were placed and allowed to stand at 50C. After one day, the treated powder was taken out of the desiccator and allowed to stand at 50C for 3 hours to give 10.185 g of the product modified by the first stage treatment in the modification according to the present invention.
Into a 100 ml eggplant-shape flask, 5 g of the resultant yellow iron oxide was taken. Thereafter, 5 mg of chloroplatinic acid, 5 ml of l-tetradecene and 30 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the filtration with a glass filter (G-4) and the washing with 50 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hours to yield the modified powder material.
Comparative Example 1-1 To 10 g of yellow iron oxide was added 25 g of a hexane solution containing 0.185 g of tetramethyl tetra-hydrogen cyclotetrasiloxane, and after stirring well, the mixture was evaporated to dryness. Then, baking was carried out at 250C, whereby the product became discolored to red.
Comparative Example 1-2 A 10 g amount of yellow iron oxide and 0.019 g of calcium hydroxide were charged in a ball mill and mixed and ground for 30 minutes. Then, 0.185 g of hydrogen methyl polysiloxane (molecular weight = 2600) was added, followed by mixing and grinding for 30 minutes. Next, ~ ~ .
0.076 g of myristic acid was added and the mixture was ground for 30 minutes to give a treated product.
Each of the yellow iron oxides of Example 1-l, Comparative Example l-l, Comparative Example 1-2, and the untreated sample was subjected to colorime~ry, and measurements of water repellency, specific volume, and test of hydrogen generation, and the behaviors of the decomposition of linalool were made by a microreactor.
Colorimetry A sample was filled in a cell for measurement of the powder, and the measurement was conducted within the range of from 380 mn to 780 nm by a Hitach ~Color Analyzer Model 607. The colorimetric results are represented in L, a and b, and the color difference ~E
calculated as shown in Table 1-1. It can be appreciated that the color difference ~E of Example l-l is remarkably smaller than those of the Comparative Examples.
Water Repellency A sample tube of lO ml is charged with 5 ml of deionized water and with 0.1 g of powder and then subjected to shaking. The judgement was conducted as ~ollows.
x ... dispersed in water.
... water repellent but partially dispersed in water.
o ... water repellent, and floated on the surface of the water.
The results are shown in Table l-l. The untreated yellow iron oxide was well dispersed in water, Example l-l and Comparative Example 1-2 were water repellent and floated on the waterj but Comparative Example l-l was partially dispersed in water due to incomplete treatment.
Specific Volume A test tube for tapping specific volume was charged with 5 g of powder, and the specific volume was deter-mined by repeating the tapping 200 times. The results ..
, ~2~1Z~D8 are shown in Table 1-1.
It can be seen that Comparative Example 1-2 is agglomerated to a smaller specific volume by use of a hall mill. Also in Comparative Exarnple 1-1, slight agglomeration occurred, and this may be considered to be due to evaporation of the solvent. In contrast, no agglomeration occurred in Example 1-1 due to vapor phase treatment, and the specific volume did not change from that before treatment.
Decomposition of Linalool b~ M _ror actor In a Pyrexi~glass tube oE 4 mm inner diameter, 20 mg of powder was fixed with quartz wool, and a decomposition measurement of linalool, which is a fragrarlt component, was carried out at a reaction temperature of 180C. The amount of linalool injected was 0.3 ~1, and nitrogen was used as the carrier gas at a flow rate of 50 ml/min.
Analysis was conducted by Shimazu GC-7A with the use of a column of 5~ FFAP/chromosorb w 80/100, 3 mm x 3 m at a column temperature of 80C (4 min) - 220C at a temperature elevation speed of 5C/mln.
In the linalool decomposition activity shown in Table 1-1, untreated powder i5 shown by ~, stronger activity than that of untreated powder by x, and weaker activity by o.
When the results in Table 1-1 are judged compre-hensively, it can be seen that Example 1-1 has become water repellent with substantially the same color and specific volume as the untr~ated powder. Further, the perfume stability is improved, and it may be considered to be an excellent modified powder when formulated in cosmetics, etc.
Hydro~en Generation A 50 ml dropping funnel and a hydrogen detector tube (Gastec Suis~ Kitazawa Sangyo) were attached to a 100 ml three-necked round flask equipped with a magnetic stirrer. The hydrogen detector tube was connected to a water jet pump and the generating hydrogen gas was ~ ~f ~' ~ , . ~.
~ .
z~
continuousl~ sucked under a constant reduced pressure.
The test of hydrogen generation was conducted using the above apparatus.
Into the above three-necked round flask, 1.0 g of a sample was charged and homogeneously dispersed in 5 ml of methanol. Then, 3 ml of 2N NaOH was poured through the funnel and stirred with the magnetic stirrer. The hydrogen detector tube is rendered black with the hydrogen gas generated by the alkali. The amount of the hydrogen generation was evaluated in accordance with the blackening degree of the hydrogen detector tube as follows:
o ... not blackened ~ ... slightly blackened x ... blackened ~ ,.
~2~
~ O O ~ X
3 ~ ~ o x x X . o C~ I ~
R ~ ~ n ~
O ~ o ,1 ~
~~ ~ In i , .. .. .
- ~
~ 45 Example 1-2 ~
In a gas sterilizer kapokalizer CL-30B (Fuji Electric Co. Ltd.), 100 g of aluminum lake of C.I. 159~5 and 50 g of trimethyl trihydrogen cyclotrisiloxane contained in separate vessels were placed and the inner pressure in the gas sterilizer was reduced to 100 mmHg by an aspirator, and the temE~erature was maintained at 30C.
Six hours later, the inner pressure was returned to atmospheric by introducing air, followed by repeating the evacuation several times, to obtain 128 g of the treated powder.
Into a 500 ml eggplant-shape flask, 50 g of the resultant aluminum lake of C.I. 159~5 was taken.
Thereafter, 50 mg of chloroplatinic acid, 50 ml of l-tetradecene and 200 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath ~or 5 hours. Then, the filtration with a glass filter (G-4) and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermo-static chamber at 90C for 1 hour to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation r no hydrogen was detected.
Example 1-3 In a desiccator, 10 g of prussian blue and 10 g tetramethyl tetrahydrogen cyclotetrasiloxane contained in separate vessels were left to stand at 100C for 6 hours. Then, after drying at 100C for 2 hours, 13.3 g of powder modified by the first stage treatment was obtained.
Into a 100 ml eggplant-shape flask, 5 g of the resultant prussian blue was taken. Thereafter, 5 mg of chloroplatinic acid, 5 ml o~ l-tetradecene and 30 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the , filtration with a glass filter (G-4) and the washing with 50 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hours to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydroyen was detected.
Example 1-4 Into a rotary double cone type reactor of 100 liter volume (made of stainless steel, equipped with a lagging jacket), 20 kg of titanium dioxide was charged, and 400 g of tetramethyl tetrahydrogen cyclotetrasiloxane was charged into a stock liquor feeding tank (made of stainless steel, equipped with a lagging jacket) directly connected by a stainless steel pipe to the reactor, and the system was reduced by a vacuum pump to 100 mmHg.
The temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being left to stand for 10 minutes by means of a timer, to thereby mix and stir the titanium dioxide within the reactor, which operation was repeated for 10 hours.
Then, the inner pressure was returned to atmospheric by the introduction of N2 gas and 20.3 kg of the treated powder was taken out. This was found to be entirely free from the agglomeration generally observed in 30 untreated titanium dioxide, exhibited a good flow property and further, a marked hydrophobicity, with the linalool decomposing ability having disappeared.
10 g of the treated titanium dioxide and 1.0 g of l-octene were homogeneously mixed, an argon gas was 35 passed therethrough at the rate of 200 ml/min, and then a plasma radiation was carried out for 10 minutes a~
30 W under a low frequency (5 KHz) by means of a plasma . . , ' ' :
:; ..........
:~63L2~
~ 47 -generator (Sankyo Dengyo K.K.). The resulting powder exhibited a remarkable hydrophobicity and the linalool decompos ng ability disappeared. The absorption at 2170 cm due to the presence of the Si-H moiety disappeared. In the test of hydrogen generation, no hydrogen was detected.
Example 2~1 (1) In a 100 ml two-necked flask, 10.0 g of yellow iron oxide was charged as a powder material. One inlet of the flask was connected to a 30 ml bubbler and the other inlet was connected to a trap cooled with a dry ice in acetone. The flask and the bubb]er were allowed to stand at 90C for 3 hours on a constant-temperature bath. Then, 5 g of tetramethyl tetrahydrogen cyclo-tetrasiloxane was charged as a treating agent into thebubbler. Nitrogen was fed to the bubbler at a flow rate of 2.0 ml/min for 15 hours. Thereafter, the connections between the flask and the bubbler and between the flask and the trap were separated and the flask was allowed to stand at 50C for 3 hours. Thus, 10.2 g of the product modified by the first stage treatment was obtained.
(2) Into a 50 ml eggplant-shape flask, 5 g of the resultant yellow iron oxide was taken. Thereafter, 10 mg of chloroplatinic acid, 0.5 ml of l-hexene and 3~ ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours.
Then, the filtration with a glass filter (G-4) and the washing with 100 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C
for 1 hours to yield the modified powder material.
The resultant powder of Example 2-1 was analyzed with respect to colorimetry, water repellency, specific volume and decomposition of linalool ~y microreactor and hydrogen generation, as in Example 1-1. The result is shown in Table 2 .
;'-.. .
12~
~ I o ,3 ~ a ~ cl O
~3 ~g~ ~ ~
~1 @
a ~
~r . .
.
;
2~
Exa~ 2-2 A 14.1 g amount of the powder material modified by the first stage treatment was obtained in the same manner as in Example 2-1(1) r except that the flask and the bubbler were connected w:ith a three-way cock and that nitrogen was ~ed at a f:Low rate of 4.0 ml/min.
Into a 100 ml eggplant-shape ~lask, 5 g of the resultant yellow iron oxide was taken. Thereafter, 5 mg of chloroplatinic acid, 5 ml of 1-octadecene and 30 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath or 5 hours.
Then, the filtration with a glass filter (G-4~ and the washing with 50 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C
lS for 1 hour to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
Exam~le 2-3 Into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket), 20 kg of titanium dioxide was chargedO The reactor was directly connected with a 10 liter treating agent feed vessel (made of stainless steel, equipped with a lagging jacket~. A heating medium having a temperature of 90C was fed by a circulating pump to the jackets. A 1 liter amount of 1,3,5,7-tetramethyl cvclotetrasiloxane was added to the treating agent feed vessel and was then bubbled by introducing a nitrogen gas at a flow rate of 2 liters/min to the treating agent feed vessel. The reactor was provided with a condenser, where the unreacted treating agent was recovered while the nitrogen gas was discharged.
The reactor was rotated repeatedly for 1 minute at 10 minutes intervals, whereby the titanium dioxide was mixed within the reactor. The operation was repeated ~2~;~2~1 -- so --for 10 hours. Thus, 20.3 kg of the powder material modified by the first stage treatment was obtained.
Into a 500 ml eggplant-shape flask, 100 g of the resultant titanium dioxide WcLS taken. Thereafter, 10 mg of chloroplatinic acid, 10 ml of 2-vir.yl-naphthalene and 300 ml of chloroform were adcled thereto and the whole was heated under reflux in a water bath for 72 hours.
Then, the filtration with a glass filter (G-4) and the washing with 500 ml of methanol were carried out, and the powder was dried in a thermostatic chamber at 90C
for 1 hour to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
Example 3-1 A 100 g amount of ultramarine blue powder and 20 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were connected to each other in a closed relationship~ The system was allowed to stand at room temperature for 96 hours. After 96 hours, 100.78 g of the treated ultramarine blue powder was obtained and was further allowed ta stand at 50C for 24 hours in a dryer. Thus, 100.32 g of the treated ultramarine blue was obtained.
Into a 500 ml eggplant-shape flask, 50 g of the resultant ultramarine blue was taken. Thereafter, 50 mg of chloroplatinic acid, 5 ml of l-tetradecene and 200 mI
of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the filtration with a glass filter (G-4~ and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hour to yield the modified powder material.
Exampl~ 3-2 2 g of heptahydrogen heptamethyl cycloheptasiloxane was dissolved in 50 ml of chloroform, and 10 g of .
.
~;
~261;2~8 u]tramarine blue powder was added thereto. After stirrlng well, the powder was dried at 80C to obtain ll.8 g of the ultramarine blue powder modified by the first stage treatment.
Into a lO0 ml eggplant shape flask, 5 g of the resultant ultramarine blue was taken. Thereafter, 0.5 mg of chloroplatinic acid, 0.5 ml of n-perfluoro-octylethylene and 30 ml of chloroform were added thereto and the whole was heated undier reflux in a water bath for 72 hours. Then, the filtration with a glass filter ~G-4) and the washing with 50 ml of methanol were carried out, and the powder was dried in a thermostatic chamber at 90C for l hour to yield the modified powder material.
Example 3-3 Into a centrifugal rotary ball mill, lO0 g of nylon-12 fine powd~r (spherical, diameter of about 5 ~m), and then 20 g of ultramarine blue and 500 g of alumina ball (diameter of 2 mm) were charged. The whole was stirred at 230 rpm for 5 hours. Further, 2 g of pentahydrogen pentamethyl cyclopentasiloxane was added and stirred for 3 hours to obtain of the ultramarine blue powder modified by the first stage treatment.
5 g of the resultant powder and 0.5 g of l-tetradecene were homogeneously mixed. Then, a plasma radiation was carried out for lO minutes at 20 W under a ; ~ ~ high frequency 11~ 56 MHz) by means of a plasma ashing apparatus LTA-4SN (Yanagimoto Seisakusho), while a nitrogen gas was passed therethrough so that the degree of vacuum was maintained at l.0 mmHg. The resultant powder exhibited an excellent usability.
Exa~le 3-4 A lO g amount of ultramarine blue powder and a mixed liquld of l g of tetrahydrogen tetramethyI
cyclotetrasiloxane and l g of pentahydrogen pentamethyl cyclopentasiloxane were separately charged into separate vessels, which were connected to each other in a closed .,~ . .
' ~2;~ZC~
relationship. The s~stem was allowed to stand at 90C
for 24 hours. Then, the treated ultramarine blue was recovered and was allowed to stand at 90C for further 24 hours in a dryer. Thus, 10.13 g of the ultramarine blue powder modified by the :Eixst stage treatment was obtained.
Into a 100 ml eggplant-shape flask, 5 g of the resultant ultramarine blue was taken. Thereafter, 0.5 mg of chloroplatinic acid, 0.5 ml of l-tetradecene and 30 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the filtration with a glass ~ilter (G-4) and the washing with 50 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hour to yield the modified powder material.
The ultramarine blue powder obtained above was evaluated with respect to (i) the polymer structure, (ii) the chloroform-dissolution matter of the silicone polymer, (iii) the generation of hydrogen sulfide determined by a hydrogen sulfide detection method, ~iv) ~he generation of hydrogen sulfide determined by silver plate blackening, (v) the linalool decomposition activity, and (vi) water repellency and (vii) hydrogen generation as follows.
(i~ Silicone Polymer Structure The value 100 x/(x~y~ in the silicone polymer (RSio3)x(RHSio3y after the first stage treatment represents the cross-linking ratio(%~ of the Si-H moiety.
A 100 mg amount of a sample and 900 mg of KBr powder were uniformly mixed and the mixture was placed in a cell for measuring diffusion reflection spectrum.
Thus, the spectrum was determined by means of a Fourier 35 transformation infrared spectrophotometer under the following ~:onditions:
' " ' . ~ .
:
- s:3 ~
Resolving power: 1 cm Integrating number: 100 (times) Wavenumber range: 1300 - 1200 cm 1 The resultant spectrum was subjected to Kubelka-Munk function transformation by the attached computer software, followed by peak division according to a deconvolution method.
After the peak dividing, the spectrum showed peaks at 1261 cm and 1271 cm 1. The peak at 10 1261cm 1 belonged to the methyl group of the unit (RHSiO)y and the peak at 1272 cm 1 belonged to the unit (RSiO3/2)x. Thus, the crosslinking ratio of the silicone polymer was determined from the following calculating equation:
Crosslinking rat o = ~ - - x 100 wherein ~ : peak height at 1272 cm 1 ~ : peak height at 1261 cm When unsaturated hydrocarbon compounds such as alkene or alkyne are added to Si-H groups, the absorption at 2160 cm 1 based on the presence of Si-H groups drops, whereas the absorption based on the presence of alkyl groups emerges freshly at 2800-3000 cm 1.
Therefore, the degree of the addition of alkene or alkyne to Si-H groups in the silicone polymer film can be obtained from the following equation:
Si-H absorption intensity ratio of after reaction addition 100 Si-H abosorption intensity x 10 prior to reaction (ii~ Chloroform Soluble Matter A 1-100 g amount of a sample was dispersed in 100-1000 ml of chloroform and, after filtration, the filtrate was concentrated in an evaporator. Then, the molecular weight was determined by means of gel permea-tion chromatography~ ~he apparatus used was a Japan . :
~, :~2~ 8 - 5~ -Analytical Industry Co., Ltd. LC-08 provided with three columns of B4H~ B3H, and B3Hr The solvent used was chloroform (1.07 ml/min) and RI was used as a detector. The molecular weight was estimated from a calculation curve of standard polystyrene.
The ultramarine blue after the filtration was dried at 80C for 24 hGurs and used in the determination of the water repellency.
(iii) Determination of H2S by H~S Determination Method A 200 ml three-necked round bottom flask with a magnetic stirrer was equipped with a 50 ml dropping funnel and a simple type gas detector, which was then connected to a tap aspirator so that the generated hydrogen sulfide gas was evacuated at a constant pressure. The hydrogen sulfide could be directly read from the graduation of 0.1% to 2 ~ 0~ ~
The determination was carried out by using this apparatus as follows. That is, 0.5 g of the ultramarine blue was charged into the three-necked round bottom flask and was uniformly dispersed in 5 ml of deionized water. Then, 5 ml of 1 N HCl was added through the funnel at one time, followed by stirring 25 with the magnetic stirrer. The ultramarine blue was - decomposed by the acid and the amount of the generated hydrogen sulfide(%) was read directly from the gradua-tion.
tiv) Determination of H2S by Silver Plate Blackening Test Method The ultramarine blue sample and a silver pla~e were placed in a closed vessel at 80C for 2 days. The blackening degree of the silver plate was visually observed.
(v) Decomposition of Linalool by Microreactor In the same manner as in the Example 1-1.
(iv) 'Water Repellency . ..
:~Z$~
In the same manner as in the Example 1-1.
The results are as follows.
.
~Z~
O O O O ~ A
;~ .CI~
~ S~
~ oo u~ o~
C~ ¦ æ æ æ ~ .~ ~
z z z z ~ P t~ h u~
~1 ~o ~2~ o ~:~1 Q
X ~ C~ o ~
' ~ ~ *~
~ , ~261~
- 57 ~
Exam~le 3-5 A 5 kg amollnt of ultramarine blue powder was charged into a lO0 litex rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket) and 500 g of a silicone compound having the following structure:
CH3_ l CH3 \ ~ 3 3 Si t I i o~ si CH3 was charged into a stock liquor feeding tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. The system was evacuated to 20 mmHg by a vacuum pump. The temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for lO minutes, by means of a timer, thereby to mix and stir the ultramarine blue within the reactor, which operation was repeated for 5 hours.
Then, the inner pressure was returned to atmospharic by introducing N2 gas and 5.3 kg of the ultramarine blue modified by the first stage treatment was obtained.
lO0 g of the treated ultramarine blue was taken into a lO00 ml eggplant-shape flask, 5 ml of l-octene and 400 ml of isopropyl alcohol containing 30 mg of chloro-platinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Therefore, filtration was carried out using a milliporefilter (filter type VC, 0.1 nm~. The powder was dried at 100C for 5 hours to yield 100.3 g of ultramarine blue powder covered with an alkyl-modified silicone polymer.
The treated powder material of Example 3-6 and untreated powder material were analy7ed wi~h respect to (i) the silicone polymer structure, ~ii) dissolution "
.
`' .' ~Z~2(~
- 5~ -with chloroform, (iii) water repellency, (iv) the linalool decomposition, and the like.
(i~ Silicone Polymer Structure In the same manner as in Examples 3-1 to 3-4.
(ii) Chloroform soluble Matter In the same manner as in Examples 3-1 to 3-4.
(iii) Water Repellency In the same manner as in Example 1-1.
liv) Decomposition of Li.nalool by Microreactor In the same manner as in Example 1-1.
Iv) Determination of H2S by H2S Determination Method In the same manner as in Examples 3-1 to 3-4.
(vi) Determination of H2S by Silver Plate Blackening Test Method In the same manner as in Examples 3-1 to 3-4.
The results are as follows.
~2~
~,~, o ~C
~ ~ o ~
] ~ g :~: ~g ff' O N U O
X
g ',.~`
~2~;~2~
Example 3-6 A 100 g amount of ultramarine blue powder was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca. 3000) was added thereto. The whole was heated under reflux at 50C for 2 hours. After evaporating dichloromethane at 100C, 1.0 g of styrene and 400 g of isopropyl alcohol contain-ing 10 mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using a glass filter, washing was performed with isopropyl alcohol, and the powder was dried at 80C.
The resultant modified powder, having a crosslinking ratio of 54~ and an addition ratio of nearly 100%, exhibited a remarkable water repellency with the linalool decomposition ability having disappeared. Further, it showed excellent resistance to an acid and heat.
Example 3-7 A 100 g amount of nylon-12 fine powder (spherical, diameter of about 5 nm) and 20 g of ultramarine blue powder were charged in a satellite ball mill, and mixed and ground for 5 hours. Thenj 1 g of hydrogen methyl polysiloxane (molecular weight = 6,000) was added, followed by mixing and grinding or 3 hours. Thereafter, 0.5 g of docosene and 10 mg of tri-n-octylmethylammonium chloroplatinate were added, followed by mixing and grinding for 2 hours.
The resultant modified powder, having a crosslinking ratio of 40~ and an addition ratio of nearly 100% r exhibited a remarkable water repellency with the linalool decomposition ability having disappeared. Further, it showed excellent resistance to an acid and heat.
Example 3-8 In a desiccator, 10 g of ultramarine blue powder and 5 g of tetrahydrogen tetramethyl cyclotetrasiloxane separately charged into separate vessels were allowed to stand at 80C. After 48 hours, 10.18 g of the treated ultramarine blue powder was obtained and was further allowed to stand at 120C for 24 hours in a dryer. Thus, 10.12 g of the treated ultramarine blue was obtained. Then, 8 g of the resultant ultramarine blue powder was taken into a 100 ml eggplant-shape flask. 10 mg of tri-n-octylmethylammonium chloro-platinate as a catalyst, 10 ml of styrene and 50 ml of carbon tetrachloride were added thereto, and the whole was heated under reflux in a water bath for 2 hours.
Then, filtration was carried out using a ~lass filter (G-4). Further, washing was performed with 300 ml of carbon tetrachloride. Thereafter, ths powder was dried in a thermostatic chamber at 105C for 1 hour.
The resultant modified powder, haviny a crosslinking 15 ratio of 52% and an addition ratio of nearly 100%, exhibited a remarkable water repellency with the linalool decomposition ability having disappeared. Further, it showed excellent resistance to an acid and heat.
Example 3-9 A 100 g amount of potassium prussian blue and 50 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were connected to each other in a closed system. The system was allowed ~o stand at 80C for 72 hours in a desiccator. Then, the prussian blue was taken out from the desiccator to obtain 132.3 g of the treated prussian blue. ~he resultant prussian blue was allowed to stand at 80C for further 24 hours in a dryer. Thus, 130.1 g of the prussian blue modified by the f~rst stage treatment was obtained.
Into a 200 ml eggplant-shape flask, 20 g of the resultant powder material was taken. 10 mg of tri-n-octylmethylammonium chloroplatinate as a catalyst, 2 ml of octadecene and 100 ml of chloroform were added thereto, and the whole was heated under reflux in a water bath for 5 hours. Thereafter, filtration was carried out using a glass filter (G-4). Further, ~26~L;ZQ8 ~ 62 -filtration and washing were performed with 100 ml of chloroform and then 150 ml of methyl alcohol. The powder was dried in a thermostatic chamber at 105C for 1 hour.
Example 3-10 A 100 g amount of ammonium prussian blue and 50 g of trihydrogen pentamethyl cyclotetrasiloxane were separately changed into separate vessels, which were connected to each other in a closed system. The system was allowed to stand a~ 50C for 72 hours to obtain 125.3 g of the treated prussian blue. The tr~ated prussian blue was allowed to stand at 30C fo~ further 24 hours in a dryer. Thus, 124.3 g of the prussian blue modified by the first stage treatment was obtained.
Into a 500 ml eggplant-shape flask, 50 g of the resultant powder material was taken. 5 ml of l-pentene and 300 ml of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 5 hours Thereafter, filtration was carried out using a glass filter (G-4). Further, filtration and washing was performed with 500 ml of isopropyl alcohol.
The powder was dried in a thermostatic chamber at 105C
for 1 hour.
Example 3~11 A 5 kg amount of potassium prussian blue was charged into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket~ and 500 g of a silicone compound having the following structure:
CH3 / CH3 \ 1 3 CH3 - Si ~ t Si - t si C~I3 was charged into a stock liquor feeding tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. The system was evacuated to 20 mm~g by a vaccum pump. The ~2~
temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes, by means of a timer, thereby to mix and stir the prussian blue within the reactor, which operation was repeated for 5 hours.
Then, the inner pressure was returned to atmospheric by introduction of N2 gas and 6.4 kg of the prussian blue modified by the first stage treatment was obtained.
Into a 1000 ml eggplant-shape flask, 100 g of the resultant powder material was taken. 5 ml of l-octene and 400 ml of isopropyl alcohol containing 30 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using a millipore filter (filter type VC, 0.1 ~m). The powder was dried in a dryer at 100C for 5 hours to obtain prussian blue powder carrying an alkyl modified silicone polymer filmO
The evaluation results are as follows.
. ~.
.
%~
~ 64 -~ ~
~ a~ ~r ~ 8 ;~ ~Z Z ~ U~
~a a~ .~
~O o ,,~
t~
* ~c ~
_ ~ O
~i -- O O O X ~1 X 11 ~X 11 ~ N
~ ~ ~I ~ ~ N ~ N 8 ri ~1 ~
~:r; h O O O
. 'u~ ~'m ~ A ~
~1 1~ ~ H _ oX ~ 9 ,~ , X,~ ,4~ 3 ~ , O ,1 ~ ~ el~ U~
~ * ~ ~ ~*
l ZX ~ 1 I
' - :
.~
,~"",.~ ' ;
2q:~
Example 3-12 A 100 g amount of potassium prussian blue powder was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. - ca. 3000) was added 5 thereto. The whole was heated under reflux at 50C for 2 hours. After evaporating dichloromethane at 100C, 1.0 g of styrene and 400 g of isopropyl alcohol contain-ing 10 mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water 10 bath for 2 hours. Thereafter, filtration was carried out using a glass ~ilter, washing was performed with isopropyl alcohol, and the powder was dried at 80~C.
The resultant modified powder, having a crosslinking ratio of 63% and an addition ratio of nearly 100%, 15 exhibited a water repellency with the linalool decom-position ability having disappeared.
Example 3_13 A 20 g amount of ammonium prussian blue powder was charged in a satellite ball mill, and mixed and ground 20 for 5 minutes. Then, 1 g of hydrogen methyl polysiloxane (molecular weight - 6,000) was added, followed by mixing and grinding for 3 hours. Thereafter, 0.5 g of docosene and 10 mg of tri-n-octylmethylammonium chloroplatinate were used, followPd by mixing and 25 grinding for 2 hours~
The resultant modified powder, having a cross~inking ratio of 57~ and an addition ratio of nearly 100%, exhibited a water repellency with the linalool decom-position ability having disappeared.
~
A 10 kg amount of ammonium prussian blue,powder was charged into a 100 liter rotary double cone type reactor (made of stainless steelj equipped with a lagging ; jacket~ and 3 kg of a silicone compound having the 35 following structure:
,. .
~,26~2~
CH3_ ~ CH3 ~ CH3 3 Si o t Si - t Si - CH3 CH3 \ H /2 CH3 was charg~d into a stock liquor feeding tank (made of stainless steel, equipped wit:h a lagging jacket) directly connected to the reactor by c~ stainless steel pipe. A
nitrogen gas was introd~lced to the reactor, bubbling from the lower portion in the stock liquor feeding tank.
The temperature of the system was maintained at 70C by 1~ feeding a heating medium heated at 70C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes, by means of a timer, . thereby to mix and stir the prussian blue within the reactor, which operation was repeated for 7 hours.
Then, the silicone compound was removed, rotation was carried out for 2 hours with introducing N2 gas to the reactor~ After the temperature was returned to a room 2-0 temperature, 12.3 kg of the powder modified by the first stage treatment was obtained. Then, 1 kg of the resultant prussian blue powder was taken into a 5 Q
flask. 50 mg of tri-n~octylmethylammonium chloro-platinate as a catalyst, and -2 kg of l-octadecene were 2-5~ added thereto, and the whole was heated under reflux by a mantle heater at 150C for 5 hours. Then, filtration was carried out using a glass filter (G 41. Fur~her, washing was performed with 3 kg of chloroform and then 1.5 kg of methyl alcohol. Thereafter, the powder wa5 3~ dried in a thermostatic chamber at 105C for 1 hourO
The resultant modified powder exhibited a remarkable water repellency.
Examp]e 4-1 A 10 g amount of yellow iron oxide powder and 5 g 3~ of tetrahyclrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which wer~
placed in a desiccator. The system was allowed to stand . .
~ ' ~
- ..
f~8 at ~0C for 72 hours. After 72 hours, 10.50 g of the treated powder was obtained and was further allowed to stand at 50~C for 24 hours in a dryer. thus, 10.20 g of the treated yellow iron oxide was obtained.
Into a 100 ml eggplant-shape flask, 5 g of the resultant yellow iron oxide powder material was taken.
10 mg of tri-n-octylmethyla~nonium chloroplatinate as a catalyst and 10 ml of l-decene were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration ~7as carried out using a glass filter tG-4). Further, filtration and washing were performed with 100 ml of chloroform and then the powder was dried in a thermostatic chamber at 105C
for 1 hour.
Example 4-2 (1) A 100 g amount of finely divided titanium dioxide powder (0.025 ~m) and 20 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were connected to each 2~ other in a sealed system, followed by allowing to stand at room temperature for 96 hours. Thus, 107.85 g of the treated finely divided titanium dioxide powder was obtained. The resultant powder was then allowed to stand at 50C for a further 24 hours in a dryer. As a 2-5 result, 104.80 g of the finely divided titanium dioxide powder modified by the first stage treatment was obtained.
(2) Into a 1000 ml eggplant-shape flask, 50 g of the resultant powder material was taken. 50 mg of tri-n octylmethylammonium chloroplatinate as a catalyst, 50 ml of octadecene and 300 ml of chloroform were added thereto, and the whole was heated under reflux in a water bath for 5 hours. Thereafter, filtration was carried out using a glass filter (G-4~. Further, filtration and washing were performed with 500 ml of chloroform and then 150 ml of methyl alcohol. The powder was dried in a thermostatic chamber at 105C
,, ,: :
: . .
. ~ .
Q~
for 1 hour.
(3) A modified titanium dioxidP was obtained in the same manner as in Example 4-2(2), except that l-pentene was used in place of octadecene as an unsaturated hydrocarbon compound.
(4) Each of the titanium dioxide powder materials obtained in Example 4-2tl) [sample tb)], Example 4-2t2) [sample (c)], and Example 4-2t3) [sample (d)], and the untreated titanium dioxide [sample ta)] was evaluated with respect to dispersibility. As a pendant group, sample tc) has C18-alkyl yroups and sample (d) has C5-alkyl groups, respectively.
Each of the samples ta) to td) was added in an amount of 5% by weight into each of liquid paraffin and castor oil, kneaded by passing several times through a three-roll mill, and coated on a silica glass in a thickness of 5 ~m by means of an applicator. An absorption spectrum was measured at 280 to 700 nm by a spectrophotometer 340 (Hitachi).
Figures 1 and 2 show W absorption curves of the samples ta~ to (d) dispersed in liquid paraffin and castor oil, respectively. Referring to Figure 1, a W
absorption intensity around 320 nm of the sample (c) [having C18-pendant groups] is three to four times 25_ higher than that of the sample ta) [untreated]. Those of the sample (b) [having no pendant group] and the sample td) [having C5-pendant groups] are higher than that of the sample (a), but lower than that of the sample (c). In a non-polar oil, a modified powder material having long pendant groups (e~g., C18-alkyl) can be properly dispersed.
Referring to Figure 2, a UV absorption intensity of the sample (c) is lower than that of the sample (a), whereas such an intensity of the sample (d) is higher than that of the sample (a). Therefore, it is apparent that, in a polar oil, a modified powder material having relatively short pendant groups (e.g., C5~alkyl) can '; '. , ' ~6~
be more dispersed than that having long pendant groups.
As shown above, a most suitable pendant alkyl group may vary with the nature of the oil, and thus an appropriate selection thereof is important.
Example 4-3 A 100 g amount of red iron oxide powder and 20 g of dihydrogen hexamethyl cyclotetrasiloxane were separately charged into separate vessels, which were connected to each other in a sealed system, followed by allowing to stand at 80C for 72 hours. Thus, 101.50 g of the treated red iron oxide was obtained. The resultant powder was then allowed to stand at 50C for further 24 hours in a dryer. As a result, 100.60 g of the red iron oxide powder modified by the first stage treatment lS was obtained.
Into a 1000 ml eggplant-shape flask, 50 g of the resultant powder material was taken. 10 mg of tri-n-octylmethylammonium chloroplatinate as a catalyst, 10 ml of l-pentene and 300 ml of carbon tetrachloride were added thereto, and the whole was heated under reflux in a water bath for 5 hours. Thereafter, filtration was carried out using a glass filter (G-4). Further, filtration and washing were performed with 500 ml of chloroform and then the product was dried in a thermostatic chamber at 105C for 1 hour.
Example 4-4 A 10 g amount of zinc oxide ~or zinc white) powder and a liquid mixture of 2 g of dihydrogen hexamethyl cyclotetrasiloxane and 2 g of pentahydrogen penta~ethyl cyclopentasiloxane were separately charged into separate vessels, which were connected to each other in a sealed systeml followed by allowing to stand at 90C for 12 hours. Thus, 10.90 g of the treated zinc oxide powder was obtained. The resultant powder was then allowed to stand at 90C for a further 24 hours in a dryer. As a result, 10.60 g of the zinc oxide powder modi~ied by the first stage treatment was obtained.
. .
~ :, ~6~
~ 70 -Into a 100 ml eggplant-shape flask, 5 g of the resultant zinc oxide was taken. Thereafter, 0.5 mg of chloroplatinic acid, 0.5 ml of l-tetradecene and 30 ml of isopropanol were added thereto and the whole was heated under re~lux in a water bath for 5 hours. Then, the filtration with a glass filter (G-4) and the washing with 50 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hour to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linaiool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
Example 4-5 A 10 g amount of silica powder and 5 g o~ tetra-hydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were placed in a desiccator. The system was allowed to stand at 80C for 48 hours. After 48 hours, 14.50 g of the treated silica powder was obtained and was further allowed to stand at 120C for 24 hours in a dryer. Thus, 13.20 g of the treated silica powder was obtained. Then, 5 g of the resulting silica powder was taken into a 100 ml eggplant-shape flask. 10 mg of tri-n-octylmethylammonium chloroplatinate as a catalyst and 10 ml of styrene and 50 ml of carbon tetrachloride were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Then, filtration was carried out using a glass filtex ~G-4). Further, filtration and washing were performed with 300 ml of carbon tetrachloride, and then the powder was dried in a thermostatic chamber at 105C
for 1 hour. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
Fxample 4-6 (1) A 5 kg amount of finely divided titanium ';. ' ' .
:~6~
71 ~
dioxide was charged into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket~ and 500 g of a silicone compound having the following structure:
CH3 ~ CH3 ~ CH3 CH3 - Si ~ t si - o-tsi CH3 CH3 \ H /3 CH3 was charged into a stock liquor feediny tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. The system was evacuated to 20 mmHg by a vaccum pump. The temperature of the system was maintained at 90 DC by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes, by means of a timer, thereby to mix and stir the titanium dioxide within the reactor~ which operation was repeated for 5 hours.
20 Then, the inner pressure was returned to atmospheric by introducing N2 gas and 5.3 kg of the treated powder was obtained~
(2) A lO0 g amount of the titanium dioxide powder covered by the silicone polymer film obtained in Example 4-6(1) was taken into a lO00 ml eggplant-shape flask, 5 mI of l-octene and 400 ml of isopropyl alcohol containing 30 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using~a milliporefilter (filter type VC, 0.1 ~m). The powder was dried at 100C
for 5 hours to yield titanium dioxide powder covered with an alkyl-modified silicone polymer.
The modified powders obtained above were evaluated 35 with respect to various tests as follows. The result is shown in Table 4-1 and 4-2 below.
~ oating Condition , ~2~ 8 The uniform coating conditions of the silicone polymer film coated on the surface of powder according to the present invention can be determined by means of an X-ray photoel~ctron spectroscopic analyzer (i.e., Shimazu ESCA 750~. The determination was carried out under the conditions of 12 kW and 30 mA in the analyzer provided with an Mg conical anode, a semicircular filament, and a 2 ~ aluminum filter.
The sample was adhered to a both-surface adhesive type tape and the measurement was carried out within the range of 0 to 760 eV.
The coverage of the silicone polymex film can be confirmed because the coated silicone polymer exhibits bonding energies of Si2s and Si2p tracks different from the untreated powder.
(ii) Crosslinking Ratio See above (iii) Chloroform soluble Matter See above (iv) Water Repellency See above (v) Linalool Stability See above (vi) Colorimetry See above (vii) Specific Volume See above (viii) Chemical Agent Stability The color deterioration to dark brown of 30 vitamin E, resorcinol, or y-oryzanol was tested by directly bringing the sample powder into contact with the chemical agent. The results are evaluated as follows:
x: Changed to dark brown Q: Slightly changed to yellow o: No change ~ ~c/ ~c~'/~ ' ~Z~2~
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Example 4-7 A 100 g amount of zinc oxide (zinc white) powder was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca. 3000) was added thereto. The whole was heated under re~lux at 50C for 2 hours. After evaporating dichloromethane at lOO~C, 1.0 g of styrene and 400 g of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, ~iltration was carried out using a glass filt~r, washing was performed with isopropyl alcohol, and the product was dried at 80C. The resultant modified powder, having a crosslinking ratio of 61~ and an addition ratio of nearly 100%, does not cause a brown discoloration (whereas an untreated zinc oxide renders the same brown) with the linalool decomposition ability having disappeared.
Example 4-8 A 20 g amount of black iron oxide was charged in a satellite ball mill, and mixed and ground for 5 minutes.
Then, 1 g of methyl hydrogen polysiloxane (molecular weight = 6,000) was added, followed by mixing and grinding for 3 hours. Thereafter, 0.5 g of docosene and 10 mg of tri-n-octylmethylammonium chloroplatinate ; were added, followed by mixing and grinding for 2 hours.
It was difficult to determine the infrared absorption spectrum of the treated black iron oxides, and thus the crossIinking and addition ratios were not determined. Moreover, the linalool decomposition ability disappeared. This means that the surface of the modified black iron oxide was covered with the silicone polymer film.
Example 4-9 A 10 kg amount of spherical composite powder comprising 65 parts of nylon powder (5 ~m) coated .0 ., - 76 ~
with 35 parts of titanium dioxide (0.2 ~m) was charged into a 100 liter rotary double cone type reactor (made of stainless steel~ equipped with a lagging jacket) and 1 kg of a silicone compound having the following structure:
CH3 ~ CH3 ~ CH3 CH3 - Si - - - Si ~ t Si CH3 c~3 H / 2 CH3 was charged into a stock liquor feed tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. N2 was charged into the reactor by bubbling it from the bottom of the feed tank. The temperature of the system was maintained at 70C by feeding a heating medium heated at 70C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank, The reactor was rotated three times after being allowed to stand for 10 minutes by means of a timer thereby to mix and stir the composite powder within the reactor, which operation was repeated for 7 hours. Then, the silicone compound was removed and only N2 was introduced to the reactor while rotating for further 2 hours. After the temperature was cooled to room temperature, 10.4 kg of the treated powder was recovered.
10 g of the treated composite powder and 1 g of styrene were homogeneously mixed. Then~ a plasma radiation was carried out for 20 minutes at 30 W under a low frequency (5 KHz) by mean of a plasma generator (Sankyo Dengyo K.K.), while a nitrogen gas was passed at a rate of 200 ml/min.
The modified powder exhibited remarkable water repellency, without losing the good flow property specific to the starting composite powder, and did not cause the unpxeferably brown discoloration of vitamin E
and y-~ryzanol caused by the starting composite powder.
~ ' ' No hydrogen was detected in the test of hydrogen generation.
Example 4-10 A 12.4 kg amount of the treated spherical silica was obtained in the same manner as in Example 4-8, excep-t 10 kg of spherical silica (particle size of 5 ~m, specific surface area of 350 m2/g) and 3 kg of a si]icone compound having the following structure:
IH3 / C~3 \ CH3 CH3 - Si ~ t Si - t si CH3 CH3 H ~ CH3 were used as a powder material and a treating agent, respectively, and the temperature of the system was at 100C. Then, 1 kg of the resulting silica was taken into a 5 Q flask.
50 mg of tri~n-octylmethylammonium chloroplatinate as a catalyst and 2 kg of l-octadecene were added thereto, and the whole was heated under reflux by a mantle heater at 150C for 5 hours. Then, filtration was carried out using a glass filter (G-4). Further, washing were performed with 3 kg of chloroform and then 1.5 kg of methyl alcohol. The resultant silica covered with the alkyl-modified silicone polymer film exhibited a remarkable water repellency.
ExamE~ 5-1 (1) A 1000 g amount of ~-type C.I. 15850:1 (lithol rubine BCA~ powder and 100 g of tatrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vassels, which were then placed in a desiccator at 80C
for 16 hours. The treated powder was then allowed to stand at 90C for a further 24 hours in a dryer. As a result, 1043 g of the C.I. 15850:1 (lithol rubine BCA) powder was obtained.
(2) A 200 g amount of the resul~ing C.I. 1585001 (lithol rubine BCA) was taken into a 1 Q Erhenmeyer flask, 20 g of I~octene and 800 ml of isopropyl alcohol .. . .
~L~6~æO8 containing 50 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was allowed to stand at room temperature for 16 hours. Thereafter, filtration was carried out~ and further filtration and washing were performed with 500 ml of isopropanol. The product was dried at 90C for 5 hours in a dryer to yield 200.6 g of C.I. 15850:1 (lithol rubine BCA) covered with an alkyl-modified silicone polymer.
Example 5~2 (1) A 300 g amount of C.I. 15850:1 llithol rubine BCA) (~-type crystalline) powder and 100 g of the silicone compound having the following structure:
ICH3_ ~ CH3 ~ ICH3 3 Si t Si - t Si - CH3 CH3 \ H /4 CH3 were separately charged into separate vessels and were then allowed to stand at 80~C for 16 hours in a desiccator. After recovering from the vessel, the treated powder was dried at 90C for 24 hours in a dryer. Thus, 311 g of the treated powder was obtained.
(2) A 200.0 g amount of the resultant C.I. 15850:1 (lithol rubine BCA) was obtained in the same manner as in Example 5-1(2), except that treated C.I. 15850:1 (lithol rubine BCA) obtained in Example 5-2(1) was used.
The resultant powders and the untreated powder were evaluated in the same manner as mentioned above. The results are as follows:
(i) Chloroform Soluble Matter A 82 mg amount ~i.e., 1.9% of the total silicone compound) of the silicone polymer of Example 5-1(1) was dissolved in chloroform from 100 g of modified C.I. 15850:1 (lithol rubine BCAl. The average molecular weight of the dissolved polymer was about 8000.
A 230 mg amount (i.e., about 6.3% of the silicone polymer) of the silicone polymer having an average molecular weight of about 4500 of Example 5 2(1) was dissolved in chloroform. No silicone polymer was dissolved in each of Examples 5-1(2) and 5-2(2).
(ii) - and ~-Transformation The ~-type C.I. 15850:1 (lithol rubine BCA) was transformed to the a-type in the presence of water.
The percentage of the -type of the modified powder was determined according to the X-ray peak thereof according to the following equation:
h~
a-type transformation(%~ = - x 100 ha + h~
wherein ha ... height at 2~ = 20.75 h~ ... height at 2~ = 21.60 The results are as follows:
a-transformation %
Sample 1 da~ 3 days 6 days 10 days 20 days Untreated powder 20 94 I00 100 100 Example 5-1(1) 0 0 6 14 53 Example 5-1(2) 0 0 0 3 18 Example 5-2(1) 0 0 14 31 65 Example 5-2(2) 0 0 0 7 22 ~, A5 clear from the above results, the delay of the a-transformation in the modified powders exhibits the difficulty of the transmission of water due to the ~. , '" ~ ;
ze~
formation of the silicone polymer film entirely covering the powder particles.
(iii) Bleeding Property Since the C.I. 15850:1 (lithol rubine BCA) is a calcium lake pigment, it: is dissolved to some extent in water when dispersing therein.
Accordingly, the bleeding property of the powder was evaluated.
A 0.5 g amount of C.I. 15850:1 (lithol rubine BCA) was disp~rsed in 100 ml of deionized water and was allowed to stand at room temperature for one day. The amount of the dissolved C.I. 15850:1 (lithol rubine BCA) was determined, after filtration, by the absorbance at a maximum absorption wavelength of 490 nm by u~ing a 1 cm cell.
The results are as follows:
Sample No. Absorbance Untreated powder 0.15 Example 5-1(1) 0.02 Example 5-1(2~ O
Example 5-2(1) 0.04 Example 5-2(2) 0 . . . . . .. . .. _ .
As is clear from the results shown above, according to the present invention, the bleeding property of each of the powders of Examples 5-1(1) and 5-2(1) was sustained and, particularly, that of each of the powders of Examples 5-1(2) and 5-212) disappeared due to the formation of a uniform silicone polymer film entirely covering the powder.
~;
~ ,' Example 5-3 (1) A 1000 g amount of C.I. 74160 (phthalocyanine blue) and a liquid mixture of 100 g of tetrahydrogen hexamethyl cyclopentasiloxane and 50 g of pentahydrogen pentamethyl cyclopentasiloxane were separately charged into separate be~kers r which were~ laced in a vacuum type low-temperature dryer DPF 31 (manufactured by Yamato Kagaku K.K.). The system was reduced to 20 mmHg and allowed to stand at 50C for 48 hours. Then, C.I. 74160 was removed and dried at 90C for 4 hours in a dryer to obtain 1048 g of the treated C.I. 74160.
(2) To a 1 Q Erlenmeyer flask, 100 g of the resultant C.I. 74160 was taken. 50 mg of tri-n-octyl-methylammonium chloroplatinate as a catalyst and 500 ml of l-octadecene were added thereto and the whole was heated under reflux by a mantle heater at 170C for 5 hours. Then, filtration was carried out using a glass filter (G-4). Further, filtration and washing were performed with 300 ml of chloroform and then 300 ml of methyl alcohol. Thereafter, the powder was dried in a thermostatic chamber at 105C for 1 hour.
The resultant powders of Examples 5-3(1) and 5-3(2) were evaluated with respect to chloroform soluble matter in the same mann~r as in Examples 5-1 to 5-2.
A 57 mg amount (i.e., about 1.2% of the silicone polymer) of silicone polymer of Example 5-3~1) was dissolved in chloroform and an average molecular weight thereof was 23,000. No silicone polymer was dissolved from the modified powder of Example 5-3(2).
Example 5-4 A 100 g amount of C.I. 74160 powder was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca. 3000~ was added thereto. The whole was heated under reflux at 50C for 2 hours.
After evaporating dichloromethane at 100C, 2.0 g of l-octadecene and 400 g of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added, . .
:, :
-, ~.
. , .
and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using a glass filter, washing was performed with isopropyl alcohol, and the product was dried at 80C to obtain 103.1 g of the modified powder.
Example 5-5 A 20 g of C~I. 74160 powder was charged in a satellite ball mill, and mixed and ground for 5 minutes.
Then, 1 g of hydrogen methyl polysiloxane (molecular weight = 8,000) was added, followed by mixing and grinding for 3 hours. Thereafter, 0.2 g of docosene and 10 mg of tri n-octylmethylammonium chloroplatinate were added, followed by mixing and grinding for 2 hours.
The powders of Examples 5-3 to 5-5 were evaluated 15 with respect to dispersibility.
Test for ~ispersibilit~v Parts by weight ' Pigment p~er ~ 10 Alkyd resin (133-60 NV 60: Hitachi 54 Kasei Co.) ~
Melamune resin (Melan-20 NV 50: 26 Hitachi Kasei Co.~
Xylol 10 A mixture of the above components was charged together with beads into a classifier and the dispersi-bility was observed by means of a fineness gage at 10minute intervals. The result is shown in Table 5-3. It is apparent that a dispersing period to prepare a coating composition from the modified pigments of Examples 5-3 to 5~5 is a half of that needed to prepare a coating composition from an untreated pigment.
~ .
z~
Table 5-3 (particle size in ~m) ,, _ . .. . _ __ _ Dispers ~ 10 20 30 40 50 Untreated 30 24 18 24 10 Example 5-3(1) 22 14 less than 10 Example 5-3(2) 20 12 less than 10 - -Example 5-4 20 13less than 10 Example 5-5 21 12less than 10 . .
15 Example 6-1 (1) A 20 g amount of mica-titanium pearling material having an average particle size of 25 ~m and 2 g of the silicone compound having the following structure:
_ ~ 5~ ~ ~
were separately charged into separate ~essels, followed by allowing to stand a~ 80C for 12 hours in a desiccator. Then, the resultant mica-titanium pearling material was taken out of the vessel and was further allowed to stand at 100C fox 24 hours.
As a result, 21.2 g of the pearling agent modified by the first stage treatment was obtained.
(2) To an Erlenmeyer flask, 10 g of the treated pearling material obtained in Example 6 1(1) was taken.
100 ml of isopropyl alcohol containing 10 mg of chloro-platinic acid as a catalyst and 1 ml of l-octene were added thereto and the whole was heated under reflux in a water bath for 2 hours. Then, iltration was carried out using a glass filter ~G-4), and the product was dried in a dryer at 100C for 5 hours to obtain the ,. . .
.. ,: , . , ~
, z~
modified pearling material covered with an alkyl-modified silicone polymer film.
Example 6-2 (1) A 20 kg amount of mica-iron oxide type pearling agent was charged into a 100 liter rotary double cone type reactor (made of stainless steel, e~uipped with a lagging jacket) and 400 g of tetrahydrogen tetramethyl cyclotetrasiloxane was charged_into a stock liquor feeding tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. The inner pressure was evacuated to 100 mmHg by a vaccum pump. The temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulatio~l pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes by means of a timer, to thereby mix and stir the mica-iron oxide within the reactor, which operation was repeated for 10 hours. Then, the inner pressure was returned to atmospheric by introducing N2 gas and 20.3 kg of the powder modified by the first stage treatment was obtained.
(2) Into a 1000 ml eggplant-shape flask, 100 g of the resultant powder material of Example 6-2(1) was taken. 10 mg of tri-n-octylmethylammonium chloro-platinate as a catalyst, 10 ml of l-pentene and 500 ml of carbon tetrachloride were added thereto, and the whole was heated under reflux in a water bath for 5 hours. Thereafter, filtration was carried out using a glass filter (G-~). Further, filtration and washin~
were performed with 500 ml of chloxoform and then the product was dried in a thermostatic chamber at 90C for 1 hour to obtain the modified pearling material.
Example 6-3 ~
1) In a gas sterilizer Kapokalizer CL-30B (Fuji Electric Co. Ltd.), 100 g of bismuth oxychloride and ~ ~ 4~C~ ~f~ ~ ~
12~
20 g of pentamethyl pentahydrogen cyclopentasiloxane contained ln separate vessels were placed and the inner pressure in the gas sterilizer was reduced to 300 mmHg by an aspirator, and the temperature was maintained at 90C. After one night, the inner pressure was returned to atmospheric by introducing air, rollowed by repeating the evacuation several times, to obtain 103.6 g of the modified powder.
(2) A 50 g amount of the treated bismuth oxychloride covered by the silicone polymer film obtained in Example 6-3(1) was taken into a 500 ml eggplant-shape flask, 5 ml of l-octadecene and 300 ml of t-butyl alcohol containing 2 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration by a ylass filter.and washing were carried out and then the product was dried at 100C for 5 hours in a dryer to yield bismuth oxychloride powder covered with an alkyl-modified silicone polymerO
Example 6-4 (1) A 200 g amount of prussian blue coating mica-titanium pearling material and 30 g of trihydrog~n pentamethyl cyclotetrasiloxane were s~parately charged into separate vessels, which were~laced in a vaccum type low-temperature dryer DPF 31ftmanufactured by Yamato Kagaku K.K.). The system was allowed to stand at 50C for 48 hours. Then, the pearling material was - removed and dried at 80C for 6 hours to obtain 218.3 g of the treated pearling material.
(2) A 50 g amount of the pearling material covered by the silicone polymer film obtained in Example 6 4(1) was taken into a three-neck flask. After 400 ml of isopropyl alcohol containing 5 mg of chloroplatinic acid as a catalyst was added thereto, ethylene was blown.
AFter 16 hours, filtration by a glass filter ~-4) and washing were carried out, and the product was dried at 100C for 5 hours in a dryer to yield pearling material . , '`
covered with an alkyl-modified silicone polymer.
Example 6-5 (1) A 50 g amount of green pearling material [titanium nitride oxide coating mica: prepared by coating with 10~ of reducing Flamenco Blue commercially available from Mearl Co. in the United States of America with NH3 gas and coating the resultant powder with 10~
by weight of titanium dioxide] and 10 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were allowed to stand in a desiccator at 30C for 4 days. After 4 days, the powder was removed and allowed to stand in a dryer at 100C for 3 hours to yield 52.3 g of the treated powder.
(2) A 10 g amount of the pearling material obtained lS in Example 6-5(1) was taken into a three-neck flask, 1 ml of a styrene and 100 ml of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. After filtration was carried out using a glass filter ~G-4), the product was dried at 100C for 5 hours in a dryer to yield pearling material covered with an alkyl~modified silicone polymer.
Example 6-6 (1) A 21.2 g amount of treated mica-titanium pearling material was obtained in the same manner as in Example 6-1(1), except the silicone compound having the formula CH3_ / CH3 \ CH3 3 $ t Si - t si CH3 was used.
(2) The modified mica-titanium pearling material was obtained in the same manner as in Example 6-1(2), except the treated material obtained in Example 6-6~1) was used.
Exam~le 6-7 , . . .
:
~' .
:
~2~Z~8 (l) A 20.36 g amount of treated mica-iron oxide pearling material was obtained in the same manner as in Example 6-2(1), except the silicone compound having the formula ~ 3 / CH3 ~ CH3 CH3 - Si - o -tSi - t si CH
CH3 \ H / 4 CH3 was used.
(2) The modified mica-iron oxide pearling material was obtained in the same manner as in Example 6 2(2), except the treated material obtained in Example 6 7(1]
was used.
Example 6-8 A 100 g amount of prussian blue coating mica-titanium pearling material was dispersed in 800 ml ofdichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca~ 3000) was added thereto. The whole was heated under reflux at 50C for 2 hours. After evaporating dichloromethane at 80C, l.0 g o~ styrene and 400 g of isopropyl alcohol containing lO mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using a qlass filter, washing was per-formed with isopropyl alcohol, and the product was dried at 80C to yield the modified pearling material.
Example 6-9 A 100 g amount of the green pearling material used in Example 6-5(1) was dispersed in 400 g of dichloro-methane containing l g of methyl hydrogen polysiloxane(M.W. = ca. 12000). The whole was heated under reflux~
for 3 hours. After evaporating dichloromethane at 100C, the powder was dried at 130C for 2 hours. To the resulting powder, 2 g of l-octadecene and 400 g of isopropyl alcohol containing lO mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux for 3 hours~ Thereafter, fiItration was ', :
:
2~
carried out using a glass filter, washing was performed with isopropyl alcohol, and the product was dried at 100C to yield the modified pearling material.
The powders obtained in Examples 6-1, and 6-6 were evaluated with respect to glossiness. The gloss angle of the pearling material was measured by means of a glossmeter ~Hitachi Manufacturing Co.) at an incidence angle of 15 and a receiving angle of 30. The value.s shown in Table 6-1 are an average of the two measure-ments.
Table 6-1 Glossiness L a b Untreated 87.8 0.34 -8.9 Example 6-1(1) 96.0 0.38 -8.4 Exampl~ 6-1(2) 96.3 0.38 -8.3 Example 6-6(1) 95.7 0.37 -8.4 Example 6-6(2) 96.1 0.37 -8.3 _ _ _ . _ The powders obtained in Examples 6-1 to 6-9 were evaluated in the same manner as mentioned above. The results are shown in Table 6-2.
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.
, , ~Z6~2~ !3 Example 7-1 (1) A 100 g amount of kaolinite having an average particle size of 5 ~m and 20 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels and were then allowed to stand at 80C for 12 hours in a desiccator. The treated kaolinite was recovered and was further allowed to stand at 100C
for 24 hours in a dryer. As a result, 102.6 g of the modified kaolinite was obtained.
~2) A 50 g amount of the treated kaolinite obtained in Example 7-1(1) was taken into an Erlenmeyer flask, 5 ml of l-decene and 500 ml of isopropyl alcohol con~
taining 50 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. After filtration with a glass filter (G-4) was carried out, the product was dried at 100C for 5 hours in a dryer to yield kaolinite covered with an alkyl-modified silicone polymer.
Example 7-2 (1) A 20 kg amount of talc was charged into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket~ and 400 g of tetrahydrogen tetramethyl cyclotetrasiloxane was charged into a stock liquor feeding tank ~made of stainless steel, equipped with a lagging jacket) dir ctly connected to the reactor by a stainless steel pipe. The pressure of the system was reduced by a vacuum pump to 20 mmHg. The temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes, by means of a timer, thereby to mix and stir the treated talc within the reactor, which operation was repeated for 10 hours.
Then, the inner pressure was returned to atmospheric by introduction of N2 gas and 20.3 kg of the treated talc .
,., .
", :~.2~
was obtained.
(2) Into a 1000 ml eggplant-shape flask, 100 g of the resultant talc of Example 7-2(1) was taken. 10 mg of tri-n-octylmethylammonium chlcroplatinate as a catalyst, 10 ml of l-pentene and 500 ml of carbon tetrachloride were added thereto, and the whole was heated under reflux in a water bath for 5 hours.
Thereafter, filtration wa~ carried out using a glass filter ~G-4). Further, washing were performed with 500 ml of chloroform and then the powder was dried in a thermostatic chamber at 90C for 1 hour.
Example 7-3 In a gas sterilizer Kapokalizer CL-30~ (Fuji Electric co. Ltd.), 100 g of Y type zeolite and 20 g of pentamethyl pentahydrogen cyclopentasiloxane contained in separate vessels were placed and the inner pressure in the gas sterilizer was reduced to 300 mmHg by an aspirator, and the temperature was maintained at 90C.
The whole was allowed to stand overnight, and then the inner pressure was returned to atmospheric ~y introducin~
air, followed by repeating the evacuation several times, to obtain lOlo 2 y of the treated powder.
(2) A 50 g amount of the treated y type zeolite obtained in Example 7-3(1~ was taken into a 500 ml 25 eggplant-shape flask, 5 ml of 1 octadecene and 300 ml of t-butyl alcohol containing 2 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours.
Thereafter, filtration by a glass fil~er tG-4) and washing were carried out, and then the powder was dried at 100C for 5 hours in a dryer to yield Y type zeolite powder covered with an alkyl~modified silicone polymer.
Example 7-4 (1) A 5 kg amount of montmori~lonite powder was charged into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket) ancl 500 g of trihydrogen pentamethyl cyclotetra-~ ~r~
c~
siloxane was charged into a stock liquor feeding tank ~made ~f stainless steel~ equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. N2 was fed to the reactor by bubbling it through the liquor feeding tank. The temperature of the system was maintained at 70C by feeding a heating medium heated at 70C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes by means of a timler, which operation was repeated for 7 hours. Then, the silicone compound was removed and, while N2 was fed to the reactor, the system was heated to 100C. The rotation was continued for further 2 hours to remove the silicone monomer from the system. The temperature was cooled to room tempera-ture and the treated montmorillonite powder was obtained.
(2) In~o a 1000 ml eggplant-shape flask, 100 g of the resultant montmorillonite was taken. Thereafter, 10 mg of chloroplatinic acid, 10 ml of 1-tetradecene and 400 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours.
Then, the filtration withe a glass filter (G-4) and the washing with 600 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C
for 1 hour to yield the modified powder material. No hydrogen was detected from the resulting powder in the test of hydrogen generation.
Example 7-5 tl) A 50 g amount of organi~ally modified montmo-- rillonite powder (i.e., Benton 38 available from N.L.
Co.) and 50 g of tetrahydrogen tetramethyl cyclotetra-siloxane were separately charged into separate vessels and were then allowed to stand at 50C f~ 48 hours in a vaccum type low-temperature dryer DPF-31 (manufactured by Yamato Ragaku K.K.). Thereafter, the powder was further allowed to stand at 80iC. Thus, 85 g of the ' ... .
~z~
treated powder was obtained, which was expanded when compared with the state before the treatment.
(2) To a three-neck flask, 50 g of the treated powder material of Example 7-5(1) was charged 400 ml of isopropyl alcohol containing 5 mg of chloroplatinic acid and then 2 g of styrene were added thereto, and the reaction was performed at room temperature for 16 hours.
Thereafter, filtration by a glass filter (G-4) and washing with isopropyl alcohol were carried out, and then the powder was dried in a dryer at 100C for 5 hours to obtain the modified powder.
le 7-6 (1) A 100 g amount of kaolinite having an average particle size of 5 ~m and 20 g of 1,1,1,2,3~4,4,4-octa-methyl tetrasiloxane were separately charged intoseparate vessels, followed by allowing them to stand at 80C for 12 hours in a desiccator. The resultant kaolinite was then allowed to stand at 100C for 24 hours in a dryer. Thus, 103.4 g of the treated kaolinite was obtained.
(2) To an Erlenmeyer flask, 50 g of the treated powder material of Example 7-6(1) was charged. 500 ml of isopropyl alcohol containing 50 mg of chloroplatinic acid as a catalyst and 5 ml of l-decene were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration by a glass filter ~G-4) was carried out, and then the powder was dried in a dryer at 100C for 5 hours to obtain the modified powder~
Exam~le 7-7 (1) A 20.3 kg of the modified talc was obtained in the same manner as in Example 7 2(13, except that 1,1,1,2,3j4,4,4-octamethyl tetrasiloxane was used as a treating agent.
~2) A modified talc covered with an alkyl-modified silicone polymer was obtained in the same manner as in Example 7-2(2), except that the treated talc of Example 7-7(1) was used as a powder rnaterial.
Example 7 8 A 102.1 g of the modified Y type zeolite was obtained in the same manner as in Example 7-3(1), except that 1,1,1,2,3,4,5,5,5 nonamethyl pentasiloxane was used as a treating agent.
(2) A modified Y type zeolite covered with an alkyl-modified silicone polymer was obtained in the same manner as in Example 7-3(2), except that the treated talc of Example 7-8(1) was used as a powder material.
Example 7-9 A 100 g amount of montmorillonite was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca. 3000) was added thereto. The whole was heated under reflux at 50C for 2 hours.
Ater evaporating dichlomethane at 100C, 1.0 g of styrene and 400 g of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration by a glass filter and washing with isopropyl alcohol were carried out, and the product was dried at 80C.
Example 7-10 A 20 g amount of organically modified montmoril-lonite powder was charged in a satellite ball mill, andmixed and ground for 5 minutes. Then, 1 g of hydrogen methyl polysiloxane (molecular weight: ca. 6,000~ was - added, followed by mixing and grinding for 3 hours.
Thereafter, 0.5 g of docosene and 10 mg of chloroplatinic acid were added, followed by mixing and grinding for 2 hours.
The powders of Examples 7-1 to 7-10 were evaluated in the same manner as mention~d above. The results are shown in the following Table 7-1.
;.
l Z~12QB
Table 7-1 ratio ratio Water Linàlool (~) (%) repellency stability Untreated Example 7-1(13 35 - o o Example 7-1(2) 35 100 Untreated Example 7-2(1) 42 - o o Example 7-2(2) 42 100 o o Untreated - - x Example 7-3(1) 58 - o o Example 7-3(2) 58 80 o o Untreated - - x Example 7-4(1) 32 - o o Example 7-4(2) 32 100 o o _ _ .
Untreated - - Q
Example 7-5(1) 62 - o o Example 7-5(2) 62 100 o o Untreated - - x Example 7-6(1) 39 - o o Example 7-6(2) 39 100 o o : _ .... -- ~
Untreated - - ~ ~
Example 7-7(1) 43 - o o Exampl~ 7-7~2~ 43 100 o o Untreated - - x Example 7-8(1) S5 - o o Example 7-8(2) 55 80 o o ~ ~ ... . ____ . ... ..
Untreated - - x Q
Example 7-9 33 100 o o .. . . .. . . _ _ ~ , .. : . .
Untrea-ted - - ~ a Example 7-10 69 100 o o , 2~1~
~ 97 -Example 8-1 11) A 100 ~ amount of spherical porous silica havlng a specific surface area of 350 m2/g, a micropore size of 116 A, and a particle size of 10 ~m and 100 g of tetramethyl tetrahydroyen cyclotetrasiloxane were separately charged into separate vessels, followed by allowing to stand at 80C for 24 hours in a desiccator.
The resultant silica was then allowed to stand at 100C
for 2 hours in a dryer. Thus, 123.3 g of the silica modified by the first stage treatment was obtained.
(2) Into a 500 ml eggplant-shape flas~, 50 g of the resultant porous silica was taken. Thereafter, 10 mg of chloroplatinic acid, 10 ml of l-octadecene and 150 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours.
Then, the filtration with a glass filter (G-4) and the washing with 500 ml of chloroform were carried out, and the powder material. In the test of hydrogen genera-tion, no hydrogen was detected from the resulting powder.
Comparative Example 8-1 A 10 g amount of tetramethyl tetrahydrogen cyclotetrasiloxane was added to 10 g of the porous silica used in Example 8-1~1), followed by allowing them to react at 80C for 24 hours in a closed system.
Comparative Example 8-2 A 10 g amount of the porous silica used in Example 8-1(1) and 20 g of alumina ball were charged into a ball mill. After agitating for 30 mintues, 10 g of tetramethyl tetrahydrogen cyclotetrasiloxane was added and the mixture was then agitated for one hour.
The modified or treated porous silica obtained above was evaluated as follows:
(i) Change of Shape The modified silica powders obtained in Examples 8~1(1) and 8-1(2), maintained the original spherical shape and a good flowability~ No agglomeration ;~612Q 51 ~ 98 -was observed. Contrary to this, the treated silica in Comparati~e Example 8-1 caused agglomeration to become solid or to mass, although the original spherical shape was maintained. Furthermore, in Comparative Example 8-2, the original shape was not maintained at all and the mixture became a slurry in which the silica and the resin were solidified as a m:ixture.
~ii) Change of Micropore Size f~ They~micropore size was determined by means of f.~.~.` 10 an Autosorb-l manufactured by Quantachrome Co., Ltd.
In Example 8-1(1), the diameter of the micropore of the porous silica was changed from 116 A
to 102 A. Thus, the size of the micropore was reduced by 7 A in radius. This means that a thin silicone polymer film having a thickness of about 7 A was uniformly coated in the inside surface of the micropore.
In Example 8-1(2), the diameter of the micropore was changed to 90 A. This means that a layer having a thickness of about 6 A of stearyl pendant groups was attached to the silicone polymer film.
Contrary to this, in Comparative Examples 8-1 and 8-2, the micropores substantially disappeared because the liquid silicone compounds entered the micropores and, therefore, the coating only on the surface of the micropore was impossible.
(iii) Surface Activity The surface activity of the silica was evaluated from the decomposition of linalool, a compound of perfumes or fragrants, in a microreactor as mentioned above.
The untreated silica decomposed linalool to form myrcene, limonene, cis-ocimene, trans-ocimene, and the like. This illustrates that soIid acids are present on the surface of the untreated silica and cause the dehydration of the tertiary alcohol of linalool.
C'ontrary to this/ the modified silica obtained in Example 8-1 did not decompose the linalool at all.
This clearly illustrates that the surface activity on the surface of the silica had disappeared due to the coverage of the thin silicone polymer film. Although no 5 evaluations were carried out of the products of Compara-tive Examples 8-1 and 8-2, it is believed that the active sites on the surface were sufficiently covered by the silicone oligomer.
Example 8-2 (1) A 100 g amount of alumina (a particle size of 3 mm~, a specific surface area of 2 m2/g, baked at 1100C after granulation) and 100 g of tetramethyl tetrahydrogen cyclotetrasiloxane were separately charged into separate vessels, followed by allowing to stand at 25C in a desiccator for 72 hours. The alumina was taken out from the desiccator and was further allowed to stand at 50C for 3 hours.
As a result, 100.6 g of the alumina modified by a first stage treatment was obtained.
(2) Into a 500 ml eggplant-shape flask, 50 g of the resultant alumina was taken. Thereafter, 0.1 g of benzoyl peroxide, 1 g of 9-hendecenoic acid and 200 ml of hexane were added there.o and the whol~ was heated at 75C under reflux in a nitrogen stream for 14 hours.
Then, the filtration with a glass filter (G-4) and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C
for 1 hour to yield the modi~ied powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability desappeared. In the test of hydrogen generation, no hydrogen was detected.
Example 8-3 A doll having a weight of 53.5 g and obtained by molding clay (mainly containing kaolin) and baking it at 1000C, and 10 g of tetramethyl tetrahydrogen cyclo-tetrasiloxane were separately charged into separate - vessels, followed by allowing to stand at 50C for 24 hours. After taking out from the desiccator, the doll was further allowed to stand at 50C for 3 hours.
The weight of the treated doll was 56.2 g.
Into a desiccator, 56.2 g of the resultant doll, lO ml of t-butyl amine contained in a petri dish and 20 g of calcium carbide contained in a beaker were placed. The temperature in the desiccator was maintained at 30C~
Into the beaker, water ~was added at a rate of 5 ml/h to generate acetylene, while the air tight condition was maintained in the desiccator. After 24 hours, the doll was taken out and dried at 80C.
The resultant doll exhibited a remarkable hydro-phobicity, and was crushed into powder and subjected to the hydrogen generation test. No hydrogen was detected.
Example 9-1 A 10 g amount of activated carbon powder and 10 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were placed at 80C. After 72 hours, 15.50 g of the treated powder was obtained and was further allowed to stand at 50C for 24 hours in a dryer. Thus, 130 60 g of the treated powder was obtained.
Then, 6 g of the resulting powder was taken into a 200 ml eggplant-shape flask. lO mg of tri-n-octyl-methylammonium chloroplatinate as a catalyst, lO ml of l-decene and 50 ml of chloroform were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Then, filtration by a glass filter (G-4) and 30 washing with 100 ml of chloroform were performed and then the powder was dried in a thermostatic chamber at 105C for l hour.
Example 9-2 A lO0 g amount of carbon black powder and 50 g of tetrahydrogen tetrame~hyl cyclotetrasiloxane were separately charged into separate vessels and were allowed to stand at room temperature for 96 hours in a .. :
z~ ~
closed container. Thus, 126.50 g of the treated carbon black powder was obtained. The treated carbon black was further allowed to stand at 50C for 24 hours in a dryer. As a result, 120.3 g of the treated carbon black was obtained.
Into a 500 ml eggplant-shape flask, 50 g of the resultant carbon black was taken. Thereafter, 5 mg of chloroplatinic acid, 5 ml of l-tetradecene and 300 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the filtration with a glass filter tG-4) and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hour to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
The resultant powders were evaluated in the same manner as mentioned above.
The results are as follows:
_ . _ _ _ _ Crosslinking Addition Water Linalool Sample Ratio Ratio (~) Repellency Stability Untreated (Acti- - - x vated carbon~
Example 9-1 59 100 o o Untreated (Carbon - - x black) Example 9-2 70 100 o o . .. _ _ . _ _ _ _ Example 10-1 (1) A 20 g amount of muscovite having an average particle size of 2 ~m and 2 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged .
,~ ~
- 102 ~
into separate vessels, which were connected to each other in a sealed system, followed by allowing to stand at 80C for l~ hours. Thus, 21.8 g of the treated muscovite was obtained. The resultant powder was then allowed to stand at 100C for further 24 hours in a dryer. As a result, 21.4 g of the treated muscovite was obtained.
(2) A lO g amount of the treated muscovite powder obtained in Example lO-l (l) was taken into a lO0 ml Erlenmeyer flask, 1 ml of l-octene and 20 ml of isopropyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration by a glass filter (G-4) and washing with 50 ml of isopropyl alcoho] were carried out, and the powder was dried at 100C for 5 hours in a dryer.
Comparative Example lO-l A 2 g amount of octamethyl cyclotetrasiloxane was added to 20 g of muscovite having an average particle size of 2 ~m, followed by stirring with a small sized stirrer. Then, the mixture was baked in an electric oven for 2 hours at 250C.
Comparative Example 10-2 A 20 g amount of muscovite having an average particle size of 2 ~m and 1.4 g of hydrogen methyl polysiloxane having an average molecular weight of 3000 were charged into a ball mill, followed by milling for 30 minutes.
Example 10-2 (l) A 1 g amount of muscovite having an average particle size of 2 ~m and 20 g of tetrahydrogen tetramethyl cyclotetrasiloxane wexe separately charged into separate vessels, which were placed in a desiccator and allowed to stand ~t 50C. The weight changes were determined every day, and after seven days, the weight increased to 8.2 g.
(2) Into a lO0 ml eggplant-shape flask, 5 g of the :~2~l2~3 resultant muscovite was taken. Thereafter, 0.2 ml of a solution of l~ chloroplatinic acid in isopropanol, l ml of allyl glycidyl ether and 60 ml of toluene were added thereto and the whole was heated at 140C under reflux for 5 hours. Then, the filtxation with a glass filter (G-4) and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for l hour to yield the modified powder material. In the test of hydrogen generation, no hydrogen was detected from the resulting powder.
Example 10~3 A l g amount of muscovite having an average diameter of 2 ~m and 9 g of tetrahydrogen tetramethyl cyclotetra-siloxane were charged into a sample tube, followed by allowing to stand at room temperature for 24 hours. The muscovite was expanded to a surface of the siloxane liquid.
Comparative Example 10-3 A l g amount of muscovite having an average diameter of 2 ~m ana 9 g of octamethyl cyclotetrasiloxane were charged into a sample tube, followed by allowing to stand at room temperature for 24 hours.
Comparative Example 10-4 A l g amount of muscovite having an average particle size of 2 ~m and 9 g of hydrogen methyl polysiloxane having an average molecular weight of 3000 were charged into a sample tube, followed by allowing to stand at room temperature for 24 hours.
Example 10 4 (l) A lO0 g amount of biotite having an average particle size of 5 ~m and l g o~ dihydrogen hexamethyl ; cyclotetrasiloxane were separately charged into separate vessels and were then placed in a closed container, followed by allowing to stand at 80C for 72 hours. The resultant powder was dried at 100C in a dryer. As a result, 100.6 g of the treated biotite was obtained.
(2) Into a 500 ml eggplant-shape flask, 50 g of '' ' ' '' 2~3 the result~nt biotite was taken. Thereafter, 50 mg of triethyl amine as a catalyst, 5 ml of acrylonitrile and 200 ml of acetonitrile were added thereto and the whole was heated at 160C under reflux for 5 hours. Then, the filtration with a glass filter (G-~) and the washng with 50~ ml chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for l hour to yield the modified powder material. In khe test of hydrogen generation, no hydrogen was detected from the resultant powder.
Example 10-5 (1) A 100 g amount of synthetic mica having an average particle size of 8 ~m and 5 g of a mixed solution of tetrahydrogen tetramethyl cyclotetrasiloxane and pentahydrogen pentamethyl cyclopentasiloxane (l:l) were separately charged into a gas sterilizer. The inner pressure was then evacuated to 100 mmHg by an aspirator and the temperature was maintained at 30C. After 6 hours, air was fed in to return the inner pressure to a normal pressure. The inner pressure was evacuated several times. Thus, 103.2 g of the treated synthetic mica was obtained.
(2) Into a 500 ml eggplant-shape flask, 50 g of the resultant synthetic mica was taken. Thereafter, 5 mg of chloroplatinic acid, 5 ml of l-tetradecene and 300 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the fil-tration with a glass filter (G-4) and the washing with 500 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C for 1 hour to yield the modifed powder material. The resulting powder exhibited a remarkable hydrophobicity and the linalool decomposing ability disappeared. In the test of hydrogen generation, no hydrogen was detected.
The powders obtained above were evaluated with respect to various tests in the same manner as mentioned above. The results are shown in Table lO below.
.. .
. ~
Table 10 Crossl..inking Addition Water Linalool No. ratio (%) ~atio (~) repellency tability Example 10-1(1) 45 - o o Exarple 10-1(2) 45 100 o o Comparati.ve E~ample 10--1 -- -- x x 10-2 ~
Untreated mica - - x .... ~
Example 10-6 (1) A 5 kg amount of muscovite having an averag0 diameter of 2 ~m was charged into a 100 liter rotary double cone type reactor (made of stainless steel, equipped with a lagging jacket) and 500 g of a silicone compound having the following structure:
~H3 / CH3 \ ~ 3 C~3 - Si ~ t Si - t si CH
was charged into a stock liquor feeding tank (made of stainless steel, equipped with a lagging jacket) directly connected to the reactor by a stainless steel pipe. The system was evacuated to 20 mmHg by a vacuum pump. The temperature of the system was maintained at 90C by feeding a heating medium heated at 90C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes by means of a timer, thereby to mix and stir the muscovite within the reactor, which operation was repeated for 5 hours. Then, the inner pressure was returned to atmospheric by introducing . . .
~L2~
N2 gas and 5.3 kg of the treated muscovite was obtained.
(2) A 100 g amount of the muscovite powder obtained in Example 10-6tl) was taken into a :L00 ml egyplant-shape flask, 5 ml of l-octene and 400 ml oE isopropyl alcohol containing 30 mg of chloroplatinic acid as a catalyst were added thereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration was carried out using a milliporefilter (filter type VC, 0.1 ~m). The powder was dried at 100C
for 5 hours to yield 100.3 g o muscovite powder covered with an alkyl-modified silicone polymer.
The muscovite powders obtained above were evaluated with respect to various tests as mentioned above. The results are as follows.
- (i) Crosslinking Ratio lOOx/(x-~y) in Example 10-6(1): 70%
(ii) Structure of Silicone Polymer of Example 10-6(1) (CH3SiO3)X(CH3(H)SiO)y((C~3)3 1 z x : y : z = 42 : 18 : 40 (iii) Addition Ratio of Example 10~6(23: 100%
(iv) Structure of Silicone Polymer of Example 10-6(2) 3 3)Xl(CH3~c8Hl7)sio)ylt(CH3)3siol) Xl: y~: 21 = 42 : 18 : 40 (v) Chloroform Soluble Matter No soluble matter was found (i.e., M.W. > 200,000) in Examples 10-6(1) and 10-6(2) (vi) Water Repellency and Linalool Stability ~z~z~
S ~ le ~ y Untreated Musccvite x Example 10-6(1) o o Example 10-6(2) o o Example 10-7 A lO0 g amount of biotite powdex was dispersed in 400 g of dichloromethane, and 3 g of methyl hydrogen polysiloxane (M.W. = ca. 3000) was added thereto. The whole was heated under reflux at 50C for 2 hours.
15 After evaporating dichloromethane at 100C, 1.0 g of styrene and 400 g of isopropyl alcohol containing lO mg of chloroplatinic acid as a catalyst were added, and the whole was heated under reflux in a water bath for 2 hours. Thereafter,filtration by a glass filter and 20 washing with isopropyl alcohol were performed, and the powder was dried at 80~C. The resultant modified powder, having a crosslinking ratio of 51% and an addition ratio of nearly 100%, exhibited a re~arkable water repellency with the linalool decomposition ability 25 having disappeared.
Example 10-8 A 20 g amount of phologopite having an average particle size of 5 ~m was charged in a satellite ball mill, and mixed and ground for 5 minutes. Th~n, l g of 30 hydrogen methyl polysiloxane (molecular weight = 6,000) was added, followed by mixing and grinding for 3 hours.
Thereafter, 0.5 g of docosene and 10 mg of tri-n-octyl-methylammonium chloroplatinate were added, followed by mixing and grinding for 2 hours.
The rlesultant modified powder, having a crosslinking ratio of 30% and an addition ratio of nearly 100%, exhibited a remarkable water repellency with the linalool : ' ..:
' . :
' ~
-:
Z~8 decomposition ability having disappeared.
Example 10-9 (1) A 10 kg amount of synthetic mica obtained by substituting the OH group of muscovite with fluorine was charged into a 100 liter rotary dGuble cone type reactor (made of stainless steel, equipped with a lagging jacket) and 10 kg of a silicone compound ha~ing the following structure:
CH3 / f 3 \ 1 3 CH3 - Si ~ t s i - t si - CH
c}~3 H 4 H3 was charged into a stock liquor feeding tank (made of stainless steel, equipped with a layging jacket) directly connected to the reactor by a stainless steel pipe. N2 was charged through the eeding tank by bubbling N2 into the tank. The temperature of the system was maintained at 70C by feeding a heating medium heated at 70C from the heating medium heating tank by a circulation pump to the lagging jackets of the reactor and the stock liquor feeding tank. The reactor was rotated three times after being allowed to stand for 10 minutes by means of a timer, which operation was repeated for 7 hours, and thereafter, the silicone compound was removed, N2 was introduced into the reactor, and rotation was continued for 12 hours. Then, the temperature was returned to room temperature. Thus, 19.6 kg of the treated mica was obtainad.
(2) Into a 1 ~ eggplant-shape flask, 100 g of the resultant synthetic mica was taken. Thereafter, 10 mg of chloroplatinic acid, 10 ml of l-tetradecene and 500 ml of isopropanol were added thereto and the whole was heated under reflux in a water bath for 5 hours.
Then, the filtration with a glass filter ~G-4) and the washing with 600 ml of chloroform were carried out, and the powder was dried in a thermostatic chamber at 90C
for 1 hour to yield the modi~ied powder material. The resulting powder exhibited a remarkable hydrophobicity 2~1!3 and the linalool decomposing ability disappeared. In the test of hydrogen generakion, no hydrogen was detected.
E~ le 10-10 A 1 g amount of muscovite having an average diameter of 2 ~m and ~ g of a silicone compound having the following structuxe:
CH3 - Si ~ t si o~ ~i CH
CH3 E[ 5 ~H3 were charged into a sample t:ube, followed by allowing to stand at room temeprature for 24 hours. The muscovite was expanded to a surface of the silicone compound liquid. The treated muscovite covered by the silicone polymer film obtained above was taken into a 100 ml Erlenmeyer flask, 1 ml of l-pentene and 30 ml of i~opro-pyl alcohol containing 10 mg of chloroplatinic acid as a catalyst were added ~hereto, and the whole was heated under reflux in a water bath for 2 hours. Thereafter, filtration by a glass filter and washing with 50 ml of isopropyl alcohol were carried out, and the powder was dried at 100C for 5 hours. The resulting modified muscovite exhibited a remarkable water repellency with the linalool decomposition ability having disappeared.
Example 10-11 A 100 g amount of muscovite, 5 g of 2,2',4,4'-tetra-hydroxybenzophenone and 300 ml of ethanol wexe mixed and dried at 80C. The resultant powder and 20 g of tetrahydrogen tetram~thyl cyclotetrasiloxane were placed in a desiccator at 80C and the vapor phase treatment was carried out for 16 hours to yield 112 g of the powder modified by the first stage treatment.
50 g of the resuItant powder was dispersed in 300 ml of chloxoform. Thexeafter, 5 mg of tri-n-octyl-methylammonium chloroplatinate and 5 g of l-octadecene were added thereto and the whole was heated under reflux in a water bath for 5 hours. Then, the filtration with , " ;
.:
~- ~
-- 1~.0 --a glass filter (G~4) and the washing with 300 ml of chlorofo~m were carried out, and the powder was dried in a thermostatic chamber at 60C for 5 hours to yield the modified powder material. The resulting powder exhibited a remarkable hydrophobicity. In the test of hydrogen generation, no hydrogen was detected.
Example 10-12 The modified powder was obtained in the same manner as in Example 10-11, except that 5 g of methyl 2,5 diisopropyl cinnamate wa~s used as a UV absorber in place of 5 g of ~,2',4,4'-tetrahydroxybenzophenone. The resulting powder exhibited a remarkable hydrophobicity.
In the test of hydrogen generation, no hydrogen was detected.
A W to visible spectrum of the modified powders of ~ Examples 10-11 and 10-12, and the untreated powder w ~
t ~ measured by means of a spectrophotometer UVIDEC-610C ~--(Jasco Co.). Referring to Figure 6 showing the result, the UV absorbability was improved in the modified muscovite powders of Examples 10-11 and 10-12.
Exam~le 11-1 A 20 g amount of wool powder laverage particle size of 10 ~m) ground by a grinder and 5 g of tetrahydrogen tetramethyl cyclotetrasiloxane were separately charged into separate vessels, which were allowed to stand in a desiccator at 50C. After 16 hours, the wool powdex was taken out and dried at 60C for 2 hours to yield 20.~ g of the treated wool powder.
Into a 100 ml eggplant shape flask, 10 g of tne resultant wool powder was taken~ ~hereafter, 1 mg of chloroplatinic acid, 1 ml of l-tetradecene and 30 ml of isopropanol were added thereto and the whole was stirred at room temperature for 16 hours. Then, the filtration with a glass filter (G-4) and the washing with 100 ml of chloroform were carried out, and the powder was dried at 80C for 1 hour. The resulting powder exhibited a remarkable hydrophobicity. In the test of hydrogen .
,, .
generation, no hydrogen was detected.
Example 12-1 A mixture of 10 g of titanium dio~ide, 10 g of muscovite, 35 g of sericite, 20 g of talc, 3 g of iron oxide, and 10 g of tetrahydrogen tetramethyl cyclotetra siloxane were separately charged into a separate vessels, which were placed in a desiccator. The system was allowed to stand at 80C for 10 hours. After 10 hours, 84 g of the mixture of the treated powders was allowed to stand at 80C for 4 hours in a dryer. Thus, 82.3 g of the mixture of treated powders was obtained. Then, 40 g of the resulting mixture wa5 taken into a 100 ml eggplant-shape flask. 3 mg of tri-n-octylmethylammonium chloroplatinate as a catalyst and 200 ml of l-octene lS were added thereto, and the whole was heated under reflux in a water bath for 5 hours. Then, filtration was carried out using a glass filter (G-4~. Furthex, filtration and washing were performed with ethanol.
Thereafter, the mixture was dried in a thermostatic 2Q chamber at 105C for 1 hour.
Example 12-2 A mixture of 30 g of C.I~ 15850:1, 30 g of boron nitride ~hexagonal) and 10 g of titanium-mica pearling pigment, and 20 g of tetrahydrogen tetramethyl cyclo-tetrasiloxane were separately charged in separate vessels, which were placed in a desiccator and allowed to stand at 50C for 5 hours. Aftex 5 hours, the powder was taken out and dried at 60C for 4 hours to obtain 74 g of the mixture of the treated powder materials.
The resultant mixture ~35 g) was treated with 300 ml o~ isopropyl alcohol and 4 mg of chloroplatinicacid, and further, 7 ml of l-octadecene, and the reaction was performed at room temperture for 16 hours~ After filtration, washing with ethanol, and drying, the mixture of the modified powder materials was obtained.
Example 12-3 (1) Into a vibration ball mill, 10 g of yellow iron ;~
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oxide, 4.5 g of red iron oxide, 2 g of black iron oxide, 117 g of titanium dioxide, and 116.5 g of sericite were charged. The powder materials were mixed with alumina balls for 30 minutes. Then, 5 g of methyl hydrogen polysiloxane (M.W. - ca. 6,000) was added thereto and the mixing was carried out for further 30 minutes.
~ 2~ Thereafter, 200 g of isopropanol containing 10 mg of chloroplatinic acid and then 10 g of 1-octa-decene were added thereto, and mixed for 1 hour. Then, the filtration with a glass filter (G-4) and the washing with ethanol were carried out, and the product was dried to yield the modified composite powder material.
Example 13-1 The following ingredients were throughly mixed in a ball mill in the following ratios. Thus, a coating composition was obtained.
In~edeints Parts Powder material obtained in Example 3-1 100 Vinyl chloride-vinyl acetate copolymer 10 Polyurethane resin 20 Toluene 100 Methyl ethyl ketone 100 Comparative Example 13-1 The coating composition was prepared in the same manner as in Example 13-1, except that the untreated powder material was used.
When the coating compositions obtained in Example 13-1 and Comparative Example 13-1 were coated on a polyester film in a conventional manner. When the coated films were visually evaluated, the coating ; composition of Example 13-1 exhibited a deep color and good gloss when compared to that of Comparative Example 13-1, due to the good dispersibility.
Example 14-1. Pre~ar~ti~ re~ed Po~d~ r The pressed powder having the following composition was prepared by using the modified powder materials according to the present invention.
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In~redeints Pa (1~ M~dified muscovite of Example 10-1(2) 30 (2) Modified talc of Example 7~2(2) 65~8 (3) Iron oxide pigment 0.1 (4~ Squalane 2.0 (5) 2-Ethylhexyl paImitate 2.0 (6~ Per ~ e 0.1 t ~ The~lngredients (1), (2), and (3) were mixed in a Hensche ixer, followed by spraying a heated mixture of the ingredients (4), (5), and (6), the mixture was then ground and molded in a conta:iner. Thus, the desired pressed powder was obtained.
Com arative Exam le 14-1 P ... . ~
The pressed powder was prepared in the same manner as in Example 14-1, except that the untreated muscovite and talc were used instead of the modified muscovite and talc.
The pressed powder compositions obtained in Example 14-1 and Comparative Example 14-1 were evaluated.
The results are as follows:
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Example 14-2: Preparation of Foundations A foundation having the following composition was prepared.
Ingredeints Parts (1) M~Nre of modified p~er 78 materials of Example 12-1 (2) 2-Ethylhexyl palmitate 5.5 (3) Liquid paraffin 5.0 (4) Sorbitan sesquioleate l.0 (5) Preservative 0.3 (6) Per~me 0.2 A heated mixture of the ingredients (2~, (3), (4), (5), and (6) was added to the ingredient (l), followed by mixing and grinding. The resultant composition was packed in a container. Thus, the desired foundation capable of being used either with or without water was obtained.
Comparative Example 14-2 The foundation was prepared in the same manner as in Example 14-2, except that the modified powder was substituted with metallic soap.
The evaIuation results are as follows:
No. Ex~ability ret ~nabi ~ repellency Example 14-2 Comparative Example 14-2 x ... Excellent o ... ~x~ ~ ... Fair x ... Pcor Example 14-3: Preparation of Powder Eye Shadow The eye shadow having the following composition was prepared.
:-~6~ 8 ~ 116 -_ _ In~redients Parts . _ _ (1~ Modified talc of Ex ~ le 7-2(2) 20 (2) Mcdified ~earling pigment of Example 6-2(2) 18.5 ~3) Modified ultramarine blue of Example 3-l 50 (4) Mbdified iron oxide of Example 4-l 4.0 (5) Squalane 4.0 (6) Cetyl 2-ethyl hexanoate 2.0
(7) Sorbitan sesquioleate l.0
(8) Preservative 0.3
(9) Perfume 0.2 The ingredients (1) to (4) were mixed in a Henschel mixer and a heated mixture solution of the ingredi-ents (5) to (9) was sprayed thereto. The resultant mixture was ground and then packed in a container.
Thus, the desired eye shadow was obtained.
Comparative Example 14-3 The eye shadow was prepared in the same manner as in Example 14-3, except that the modified talc, pearling pigment, and iron oxide were substituted with the unmodified powders, respectively.
Comparative Example 14-4 The eye shadow was prepared in the same manner as in Example 14-3, except that all the modified powders of Example 14-3 were substituted with the unmodified powders.
The evaluation results are as follows.
.
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Cosmetic Water Odor No.Extendabilityfinishrepellency stability reta1nability Example 14-3 o Comparative ~ x x o Example 14-3 Comparative ~ x xx x Example 14-4 ..... Excellent o ........ Good ~ ........ Fair x ........ Poor xx ....... Bad Example 14-4: Preparation of Nail Enamel The nail enamel having the following compos.ition was prepared as follows:
, ~ Parts : ~1) Nitrocellulose 12 (2) Modified alkyd resin 1~
(3) Acetyltributyl citrate 5 (4) Butyl aceta~e 38.4 (5) Ethyl acetate 6 (6) n-~utyl alcohol 2 (7) Toluene 21 (8) Modified red iron oxide of Example 4-3 0.5 (9) Modified titanium dioxide of 0.1 Example 4-2(3)
Thus, the desired eye shadow was obtained.
Comparative Example 14-3 The eye shadow was prepared in the same manner as in Example 14-3, except that the modified talc, pearling pigment, and iron oxide were substituted with the unmodified powders, respectively.
Comparative Example 14-4 The eye shadow was prepared in the same manner as in Example 14-3, except that all the modified powders of Example 14-3 were substituted with the unmodified powders.
The evaluation results are as follows.
.
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Cosmetic Water Odor No.Extendabilityfinishrepellency stability reta1nability Example 14-3 o Comparative ~ x x o Example 14-3 Comparative ~ x xx x Example 14-4 ..... Excellent o ........ Good ~ ........ Fair x ........ Poor xx ....... Bad Example 14-4: Preparation of Nail Enamel The nail enamel having the following compos.ition was prepared as follows:
, ~ Parts : ~1) Nitrocellulose 12 (2) Modified alkyd resin 1~
(3) Acetyltributyl citrate 5 (4) Butyl aceta~e 38.4 (5) Ethyl acetate 6 (6) n-~utyl alcohol 2 (7) Toluene 21 (8) Modified red iron oxide of Example 4-3 0.5 (9) Modified titanium dioxide of 0.1 Example 4-2(3)
(10) Modified pearling pigment of Example 6-1(2) 2 . (11) Organically modified Montmorillonite : The ingredients (1~ to (3~ and (5) to (7) and a portion of the ingredient (4) were dissolved and a gelled mixture of the component (11) and the remainder of the component (4) was added, followed by adding the ingredients (8) to l10). The resultant mixture was ~ .
packed in a container to obtain the desired mail enamel.
Comparative Example 14-5 The nail enamel was prepared in the same manner as in Example 14-4, except that the modified powders of Example 14-4 were substituted with the untreated powders.
The nail enamel of Example 14-4 was superior to that of Comparative Example 14-5 in the dispersion stability of the pigments and a lower adherence of the content to the container.
Example 14 5: W Preventive Stick The UV light preventive stick having the following composition was prepared as Eollows:
In~redients P _ (1) ~ified titanium dioxide o 20 Example 4-2(2) (2) Modified talc of Example 7-2(2) lO
(3) M~dified muscovite of Example 10-1~2) ll (4) Iron oxide (red, yellow, black) 0.5 (5) Carnauba wax (6) Solid paraffin 3 (7) Liquid paraffin 45 (8) Isopropyl myristate 8 (9) Sorbitan sesquioleate 1.5 (10) Perfume q.s.
The ingredients (7) and (8) were charged into a still and heated to 80C to 90C and the ingredients t5) and (6) were added th reto. Then/ the ingredients (1 to (4) were added and uniformly dispersed. After degassing, the component (10) was added and the resultant mixture was gently stirred. The mixture having a temperature of 80C was cast into a container and cooled to room temperature. Thus, the desired UV preventive stick was obtained.
Comparative Example 14-6 The UV preventive stick was prepared in the same manner as in Example 14-5, except that the modified titanium dioxide was substituted with the untreated : ....
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titanium dioxide.
The stick obtained in Example 14-5 was superior to that of Comparative Example 14-6 in the dispersibility of the titanium dioxide, the cosmetic finish, and in the suntan preventive effect.
Example i4-6: Preparation o _L ~
The lipstick having the following composition was prepared:
Ingredients _ Parts (1) Hydrocarbon wax 3 (2) C~nba wax (3) Glyceryl isostearate 40 (4) Liquid paraffin 45.8 t5) Mbdified titanium dioxide of 4 Example 4-2(2) (6) Mbdified p~er m~ure of Example 12-2 6 (7) Per~ 0.2 The ingredients (1) to (3) and (4) were dissolved at 85C and the ingredients (5) and (6) were added thereto, while stirring. Finally the ingredient (7) was mixed while stirring. The resultant mixture was pac~ed into a container. Thus, the desired lipstick having excellent dispersibility was obtained.
Exam~e 14-7: Pre~aration of Emu ~ e Foundation An emulsion type foundation wa prepared from the following formulation.
Ingredients Parts (A) Ion-exchanged water 43.5 Sodium chondroitin sulfate - Sodium lactate 0.5 1,3~-butylene glycol 3 Methylparaben q.s, (B) Dimethyl polysiloxane (20 cs) 16 Decamethyl cyclopentasiloxane 5 ';ilicone resin Cetyl isooctanate Lz~
Organopolysiloxane modified with polyoxyalkylene (modification ratio: 20%~ 4Antioxidant q- 5 ~
Perfume q.s, (C) Mixture of modified powder of 25.0 Example 12-3(2) After the composition (B) was melted by heating, the composition (C) was added and dispersed therein.
The composition (A) previously melted was added thereto.
The whole was emulsified and cooled to room temperature to prepare the emulsion type foundation.
Compara_ive Example 14-7 The emulsion type foundation was prepared in the same manner as in Example 14-7, except that the mixture of modified powder of Example 12 3(1) was used as the component (C).
The evaluation results are shown in Table 14~1.
Table 14-1 -- _ . T ~ _ _ . _ _ . _ . _ . _ . _ _ _ _ _ Example 14-7 Comparative Example 14-7 , , Appearance good ~ good Stability 2 good cell generation Hydrogen *3 not blackened blackened generation Contact angle 4 92 70 .~ _ _ . _ ~ ~__ . _~ _ __ -- - . _ . _ __ ___ _______ r _ . _ , *l ... Evaluated with the naked eye *2 ... Evalua~ed with the naked eye after all~ng to stand for a month at 0C, 37C, 50C and room temçerature.
*3 .. Evaluated the color change of the hydrogen detector tube (Gastec-Suiso 30~ Kitazawa Sangyo k.k.~, after charging 5 g of the sample into a 20 ml sample tube and allowing to stand for 15 hours.
*4 ... Mea ~ ed the contact angle after appl~ing the sample on a glass plate by means of a 0.35 mm doctor blade, allcwing to stand for 1 day, dropping 2 ~1 of water droplet thereon and allcwing ffi~stand for 30 seconds.
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The foundation of Example 14-7 did not generate hydrogen, had a good water repellency (this is apparent from the high contact angle), and had an excellent stability and usability in comparison with that of Comparative Example 14-7.
Example 14-8. Preparation of F,mulsion_Type Foundation An emulsion type foundat:ion was prepared from the following formulation.
Ingredientc; Parts _ ~A) Ion-exchanged water 40.5 Propylene glycol 2 1,3~butylene glycol 3 Potassium hydroxide 0.5 (B) Liquid paraffin 10 Cetyl isooctanate 10 Veseline 2 Palmitic acid Stearic acid 2 Polyoxyethylene (20 mol) Glyceryl monostearate 2 Diglyceryl isostearate 2 Preservative q.s, Perfume - q.s, (C) Mixture of modified powder of 25.0 Example 12-3~23 After the composition (B) was melted by heating, the composition (C) was added and dispersed therein.
The composition ~A) previously melted was added thereto.
The whole was emulsified and cooled to room temperature to prepare the emulsion type foundation.
Exam~ 14-9o Preparation of Foundation (Powder/Oil Type) A foundation (powder/oil type) was prepared from the following formulation.
Ingredients _ Parts (A) Decamethyl cyclopentasiloxane 48.5 . .
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Ethyl alcohol lO
Dimethyl polysiloxane (20 cs) lO
Isooctyl p-aminobenzoate Sorbitan isostearate 0.5 Perfume q.s, (s) Mixture of modified powder of 30.0 Example 12-3(2) After the composition (A) was melted by heating, the composition (B) was added and dispersed therein to prepare the foundation (powder/oil type).
Example 14-10: Preparation of Base Make-up Lotion A base make-up lotion was prepared from the follow-ing formulation, Ingredients ___ Parts (A) Ion-exchanged water ~1.15 l,3-butylene glycol 5 Propylene glycol 5 Carboxyvinyl polymer 0.2 (B) Jojoba oil 3 Squalane Glyceryl trioctanate Vaseline 0.5 Cetanol 0.5 Glyceryl monooleate- 0.5 Polyoxyethylene-polyoxypropylene cetyl ether 1.5 Preservative q.s, Perfume q.s, ~C) Modified iron oxide of Example l-l 0.05 Modified muscovite of Example 10-1(2) l.0 (D) Potassium hydroxide 0.1 After the composition (B) was melted by heating at 70C, the composition (C) was added thereto. The composition (A) previously melted and then the composi-tion (D) were added thereto. The whole was emulsified toprepare the base make-up lotion.
The cosmetic compositions obtained in Examples 14-7 ' to 14-10 had excellent stability and usability without any deterioration caused by powders.
. . .
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packed in a container to obtain the desired mail enamel.
Comparative Example 14-5 The nail enamel was prepared in the same manner as in Example 14-4, except that the modified powders of Example 14-4 were substituted with the untreated powders.
The nail enamel of Example 14-4 was superior to that of Comparative Example 14-5 in the dispersion stability of the pigments and a lower adherence of the content to the container.
Example 14 5: W Preventive Stick The UV light preventive stick having the following composition was prepared as Eollows:
In~redients P _ (1) ~ified titanium dioxide o 20 Example 4-2(2) (2) Modified talc of Example 7-2(2) lO
(3) M~dified muscovite of Example 10-1~2) ll (4) Iron oxide (red, yellow, black) 0.5 (5) Carnauba wax (6) Solid paraffin 3 (7) Liquid paraffin 45 (8) Isopropyl myristate 8 (9) Sorbitan sesquioleate 1.5 (10) Perfume q.s.
The ingredients (7) and (8) were charged into a still and heated to 80C to 90C and the ingredients t5) and (6) were added th reto. Then/ the ingredients (1 to (4) were added and uniformly dispersed. After degassing, the component (10) was added and the resultant mixture was gently stirred. The mixture having a temperature of 80C was cast into a container and cooled to room temperature. Thus, the desired UV preventive stick was obtained.
Comparative Example 14-6 The UV preventive stick was prepared in the same manner as in Example 14-5, except that the modified titanium dioxide was substituted with the untreated : ....
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titanium dioxide.
The stick obtained in Example 14-5 was superior to that of Comparative Example 14-6 in the dispersibility of the titanium dioxide, the cosmetic finish, and in the suntan preventive effect.
Example i4-6: Preparation o _L ~
The lipstick having the following composition was prepared:
Ingredients _ Parts (1) Hydrocarbon wax 3 (2) C~nba wax (3) Glyceryl isostearate 40 (4) Liquid paraffin 45.8 t5) Mbdified titanium dioxide of 4 Example 4-2(2) (6) Mbdified p~er m~ure of Example 12-2 6 (7) Per~ 0.2 The ingredients (1) to (3) and (4) were dissolved at 85C and the ingredients (5) and (6) were added thereto, while stirring. Finally the ingredient (7) was mixed while stirring. The resultant mixture was pac~ed into a container. Thus, the desired lipstick having excellent dispersibility was obtained.
Exam~e 14-7: Pre~aration of Emu ~ e Foundation An emulsion type foundation wa prepared from the following formulation.
Ingredients Parts (A) Ion-exchanged water 43.5 Sodium chondroitin sulfate - Sodium lactate 0.5 1,3~-butylene glycol 3 Methylparaben q.s, (B) Dimethyl polysiloxane (20 cs) 16 Decamethyl cyclopentasiloxane 5 ';ilicone resin Cetyl isooctanate Lz~
Organopolysiloxane modified with polyoxyalkylene (modification ratio: 20%~ 4Antioxidant q- 5 ~
Perfume q.s, (C) Mixture of modified powder of 25.0 Example 12-3(2) After the composition (B) was melted by heating, the composition (C) was added and dispersed therein.
The composition (A) previously melted was added thereto.
The whole was emulsified and cooled to room temperature to prepare the emulsion type foundation.
Compara_ive Example 14-7 The emulsion type foundation was prepared in the same manner as in Example 14-7, except that the mixture of modified powder of Example 12 3(1) was used as the component (C).
The evaluation results are shown in Table 14~1.
Table 14-1 -- _ . T ~ _ _ . _ _ . _ . _ . _ . _ _ _ _ _ Example 14-7 Comparative Example 14-7 , , Appearance good ~ good Stability 2 good cell generation Hydrogen *3 not blackened blackened generation Contact angle 4 92 70 .~ _ _ . _ ~ ~__ . _~ _ __ -- - . _ . _ __ ___ _______ r _ . _ , *l ... Evaluated with the naked eye *2 ... Evalua~ed with the naked eye after all~ng to stand for a month at 0C, 37C, 50C and room temçerature.
*3 .. Evaluated the color change of the hydrogen detector tube (Gastec-Suiso 30~ Kitazawa Sangyo k.k.~, after charging 5 g of the sample into a 20 ml sample tube and allowing to stand for 15 hours.
*4 ... Mea ~ ed the contact angle after appl~ing the sample on a glass plate by means of a 0.35 mm doctor blade, allcwing to stand for 1 day, dropping 2 ~1 of water droplet thereon and allcwing ffi~stand for 30 seconds.
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The foundation of Example 14-7 did not generate hydrogen, had a good water repellency (this is apparent from the high contact angle), and had an excellent stability and usability in comparison with that of Comparative Example 14-7.
Example 14-8. Preparation of F,mulsion_Type Foundation An emulsion type foundat:ion was prepared from the following formulation.
Ingredientc; Parts _ ~A) Ion-exchanged water 40.5 Propylene glycol 2 1,3~butylene glycol 3 Potassium hydroxide 0.5 (B) Liquid paraffin 10 Cetyl isooctanate 10 Veseline 2 Palmitic acid Stearic acid 2 Polyoxyethylene (20 mol) Glyceryl monostearate 2 Diglyceryl isostearate 2 Preservative q.s, Perfume - q.s, (C) Mixture of modified powder of 25.0 Example 12-3~23 After the composition (B) was melted by heating, the composition (C) was added and dispersed therein.
The composition ~A) previously melted was added thereto.
The whole was emulsified and cooled to room temperature to prepare the emulsion type foundation.
Exam~ 14-9o Preparation of Foundation (Powder/Oil Type) A foundation (powder/oil type) was prepared from the following formulation.
Ingredients _ Parts (A) Decamethyl cyclopentasiloxane 48.5 . .
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Ethyl alcohol lO
Dimethyl polysiloxane (20 cs) lO
Isooctyl p-aminobenzoate Sorbitan isostearate 0.5 Perfume q.s, (s) Mixture of modified powder of 30.0 Example 12-3(2) After the composition (A) was melted by heating, the composition (B) was added and dispersed therein to prepare the foundation (powder/oil type).
Example 14-10: Preparation of Base Make-up Lotion A base make-up lotion was prepared from the follow-ing formulation, Ingredients ___ Parts (A) Ion-exchanged water ~1.15 l,3-butylene glycol 5 Propylene glycol 5 Carboxyvinyl polymer 0.2 (B) Jojoba oil 3 Squalane Glyceryl trioctanate Vaseline 0.5 Cetanol 0.5 Glyceryl monooleate- 0.5 Polyoxyethylene-polyoxypropylene cetyl ether 1.5 Preservative q.s, Perfume q.s, ~C) Modified iron oxide of Example l-l 0.05 Modified muscovite of Example 10-1(2) l.0 (D) Potassium hydroxide 0.1 After the composition (B) was melted by heating at 70C, the composition (C) was added thereto. The composition (A) previously melted and then the composi-tion (D) were added thereto. The whole was emulsified toprepare the base make-up lotion.
The cosmetic compositions obtained in Examples 14-7 ' to 14-10 had excellent stability and usability without any deterioration caused by powders.
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Claims (30)
PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A modified powder or particulate material coated on substantially the entire surface thereof with a film of a silicone polymer carrying a pendant group thereon, said powder or particulate material being produced by a process comprising the steps of (a) coating the powder or particulate material with a film of a silicone polymer having at least one Si-H moiety, and (b) carrying out an addition reaction of a compound capable of reacting with an Si-H moiety to the Si-H moiety in the silicone polymer of step (a), whereby the pendant group derived from said compound is bonded to the silicone polymer.
2. A modified powder or particulate material as claimed in claim 1, wherein, in step (a), the powder or particulate material is coated with said film of said silicone polymer by using a silicone compound having at least one Si-H moiety.
3. A modified powder or particulate material as claimed in claim 2, wherein the silicone compound used in step (a) is a silicone compound having a general formula (I):
(R1HSiO)a(R2R3SiO)b(R4R5R6SiO?)c (I) wherein R1, R2, and R3 represent, independently, hydrogen or a hydrocarbon residue having 1 to 10 carbon atoms, which may be substituted with at least one halogen atom, provided that R1, R2, and R3 are not hydrogen at the same time, R4, R5, and R6 represent, independently hydrogen or a hydrocarbon residue having 1 to 10 carbon atoms, which may be substituted with at least one halogen atoms, a is zero or an integer of 1 or more, b is zero or an integer of 1 or more, and c is zero or 2, provided that a + b is an integer of 3 or more when c is zero, and the maximum value of a + b + c is 10,000.
(R1HSiO)a(R2R3SiO)b(R4R5R6SiO?)c (I) wherein R1, R2, and R3 represent, independently, hydrogen or a hydrocarbon residue having 1 to 10 carbon atoms, which may be substituted with at least one halogen atom, provided that R1, R2, and R3 are not hydrogen at the same time, R4, R5, and R6 represent, independently hydrogen or a hydrocarbon residue having 1 to 10 carbon atoms, which may be substituted with at least one halogen atoms, a is zero or an integer of 1 or more, b is zero or an integer of 1 or more, and c is zero or 2, provided that a + b is an integer of 3 or more when c is zero, and the maximum value of a + b + c is 10,000.
4. A modified powder or particulate material as claimed in claim 2, wherein the silicone compound is brought into contact with the powder or particulate material having an active site on the surface thereof, whereby the silicone compound is polymerized on substan-tially the entire surface of the powder or particulate material to form said film of silicone polymer.
5. A modified powder or particulate material as claimed in claim 4, wherein the silicone compound in the form of a vapor is brought into contact with the powder or particulate material.
6. A modified powder or particulate material as claimed in claim 4, wherein the silicone polymer formed in step (a) has a weight-average molecular weight of more than 200,000.
7. A modified powder or particulate material as claimed in claim 5, wherein the silicone compound used in step (a) is a cyclic silicone compound having the general formula (I) in which a + b is 3 to 7 and c is zero, provided that the compound has at least two Si-H
moieties.
moieties.
8. A modified powder or particulate material as claimed in claim 5, wherein, in step (a), the silicone compound is brought into contact with the powder or particulate material at a temperature of 120°C or less in a closed chamber in such a manner that the vaporized silicone compound is deposited under a molecular state on the surface of the powder or particulate material.
9. A modified powder or particulate material as claimed in claim 8, wherein the silicone compound is brought into contact with the powder or particulate material under a pressure of 200 mmHg or less.
10. A modified powder or particulate material as claimed in claim 5, wherein, in step (a), the silicone compound is brought into contact with the powder or particulate material by feeding a gas mixture of the silicone compound and a carrier gas.
11. A modified powder or particulate material as claimed in claim 10, wherein the silicone compound is brought into contact with the powder or particulate material at a temperature of 120°C or less.
12. A modified powder or particulate material as claimed in claim 2, wherein, in step (a), the silicone compound is dissolved in a solvent and brought into contact with the powder or particulate material.
13. A modified powder or particulate material as claimed in claim 2, wherein, in step (a), the silicone compound in the form of a liquid is brought into contact with the powder or particulate material.
14. A modified powder or particulate material as claimed in claim 13, wherein the contact is mechano-chemically effected.
15. A modified powder or particulate material as claimed in claim 1, wherein, in step (a), the powder or particulate material is coated with said film of silicone polymer having Si-H moieties in an amount of 1% or more of the total Si atoms contained in the silicone polymer.
16. A modified powder or particulate material as claimed in claim 1, wherein said compound used in step (b) is an unsaturated hydrocarbon compound or a compound having an OH group or SH group.
17. A modified powder or particulate material as claimed in claim 16, wherein the unsaturated hydrocarbon compound is a compound having the general formula (V):
(V) wherein R11, R12, R13, and R14 represent, independently, hydrogen, halogen, hydroxyl, mercapto, acyloxy, alkoxy, amino, nitro, carboxyl, sulfo, or an unsubstituted or substituted hydrocarbon residue having 1 to 30 carbon atoms, or R11 and R13 may represent a single bond to thereby from -C=C-, or R12 and R14 may form, together with -C=C-, an alicyclic ring.
(V) wherein R11, R12, R13, and R14 represent, independently, hydrogen, halogen, hydroxyl, mercapto, acyloxy, alkoxy, amino, nitro, carboxyl, sulfo, or an unsubstituted or substituted hydrocarbon residue having 1 to 30 carbon atoms, or R11 and R13 may represent a single bond to thereby from -C=C-, or R12 and R14 may form, together with -C=C-, an alicyclic ring.
18. A modified powder or particulate material as claimed in claim 1, wherein said material is an inorganic pigment.
19. A modified powder or particulate material as claimed in claim 1, wherein said material is a metallic oxide or hydroxide.
20. A modified powder or particulate material as claimed in claim 1, wherein said material is a mica.
21. A modified powder or particulate material as claimed in claim 1, wherein said material is an organic pigment.
22. A modified powder or particulate material as claimed in claim 1, wherein said material is a pearling pigment.
23. A modified powder or particulate material as claimed in claim 1, wherein said material is a mineral silicate.
24. A modified powder or particulate material as claimed in claim 1, wherein said material is a porous material.
25. A modified powder or particulate material as claimed in claim 1, wherein said material is a carbon.
26. A modified powder or particulate material as claimed in claim 1, wherein said material is a metal.
27. A modified powder or particulate material as claimed in claim 1, wherein said material is a composite powder or particulate.
28. A modified powder or particulate material as claimed in claim 1, wherein said material is a biopolymer.
29. A cosmetic composition comprising a modified powder or particulate material of claim 1.
30. A coating composition comprising a modified powder or particulate material of claim 1.
Applications Claiming Priority (31)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16597485 | 1985-07-29 | ||
| JP60-165974 | 1985-07-29 | ||
| JP19465485 | 1985-09-03 | ||
| JP60-194654 | 1985-09-13 | ||
| JP60-256166 | 1985-11-15 | ||
| JP25616685 | 1985-11-15 | ||
| JP60-265715 | 1985-11-26 | ||
| JP60265715A JPS61268763A (en) | 1984-11-26 | 1985-11-26 | Production of treated powder |
| JP2351886 | 1986-02-05 | ||
| JP61-023518 | 1986-02-05 | ||
| JP61-033595 | 1986-02-18 | ||
| JP3359586 | 1986-02-18 | ||
| JP61-066635 | 1986-03-25 | ||
| JP6663586 | 1986-03-25 | ||
| JP7730186 | 1986-04-03 | ||
| JP61-077301 | 1986-04-03 | ||
| JP7730286 | 1986-04-03 | ||
| JP61-077302 | 1986-04-03 | ||
| JP7874186 | 1986-04-05 | ||
| JP61-078741 | 1986-04-05 | ||
| JP7874086 | 1986-04-05 | ||
| JP61-078740 | 1986-04-05 | ||
| JP61-106175 | 1986-05-09 | ||
| JP61-118901 | 1986-05-23 | ||
| JP61-122821 | 1986-05-28 | ||
| JP61-127047 | 1986-05-31 | ||
| JP61-134540 | 1986-06-10 | ||
| JP61-137838 | 1986-06-13 | ||
| JP61-137840 | 1986-06-13 | ||
| JP61-137839 | 1986-06-13 | ||
| JP61-137841 | 1986-06-13 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1261208A true CA1261208A (en) | 1989-09-26 |
Family
ID=27581886
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000514788A Expired CA1261208A (en) | 1985-07-29 | 1986-07-28 | Modified powder or particulate material |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1261208A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112919542A (en) * | 2021-03-05 | 2021-06-08 | 赵琳琳 | Preparation method of modified particles for composite electroplating |
| CN114975942A (en) * | 2022-06-08 | 2022-08-30 | 陕西科技大学 | Micro/nanostructure silicon carbon anode material and preparation method |
| CN116900303A (en) * | 2023-07-06 | 2023-10-20 | 江门佳久精密制造科技有限公司 | Balance weight and preparation method thereof |
| CN117186667A (en) * | 2023-08-24 | 2023-12-08 | 深圳先进电子材料国际创新研究院 | A modification method and application of silica filler for underfill glue |
| CN117509863A (en) * | 2023-11-20 | 2024-02-06 | 北京翔澎新能源科技有限公司 | A process for removing hydrogen sulfide radicals in liquid phase and its application |
| CN118290045A (en) * | 2024-04-07 | 2024-07-05 | 西藏昌都高争建材股份有限公司 | Moderate heat tensile cement and preparation method thereof |
| CN119490830A (en) * | 2023-08-15 | 2025-02-21 | 中国石油天然气股份有限公司 | Plugging slurry for low-pressure vicious leakage formation and preparation method and application thereof |
-
1986
- 1986-07-28 CA CA000514788A patent/CA1261208A/en not_active Expired
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112919542A (en) * | 2021-03-05 | 2021-06-08 | 赵琳琳 | Preparation method of modified particles for composite electroplating |
| CN112919542B (en) * | 2021-03-05 | 2024-04-19 | 赵琳琳 | Preparation method of modified particles for composite electroplating |
| CN114975942A (en) * | 2022-06-08 | 2022-08-30 | 陕西科技大学 | Micro/nanostructure silicon carbon anode material and preparation method |
| CN116900303A (en) * | 2023-07-06 | 2023-10-20 | 江门佳久精密制造科技有限公司 | Balance weight and preparation method thereof |
| CN119490830A (en) * | 2023-08-15 | 2025-02-21 | 中国石油天然气股份有限公司 | Plugging slurry for low-pressure vicious leakage formation and preparation method and application thereof |
| CN117186667A (en) * | 2023-08-24 | 2023-12-08 | 深圳先进电子材料国际创新研究院 | A modification method and application of silica filler for underfill glue |
| CN117186667B (en) * | 2023-08-24 | 2026-01-30 | 深圳先进电子材料国际创新研究院 | A method for modifying silica fillers for use in underfill adhesives and their applications. |
| CN117509863A (en) * | 2023-11-20 | 2024-02-06 | 北京翔澎新能源科技有限公司 | A process for removing hydrogen sulfide radicals in liquid phase and its application |
| CN118290045A (en) * | 2024-04-07 | 2024-07-05 | 西藏昌都高争建材股份有限公司 | Moderate heat tensile cement and preparation method thereof |
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